RD50S00000-15 - Positronic

RHAPSO-D SERIES TECHNICAL CHARACTERISTICS

MATERIALS AND FINISHES:

Insulator: Glass filled DAP per ASTM-D-5948, SDG-F,

UL 94V-0, green color.

Contacts: Precision machined copper alloy.

Contact Plating: Military performance - 0.000050 inch [1.27

microns] gold over nickel plate. IEC

60807-3, Performance Level One - gold

flash over nickel plate. Other finishes avail-

able upon request.

Shells: Steel or brass with tin plate; zinc and cad-

mium plate with chromate seal, stainless

steel passivated. Other materials and fin-

ishes available upon request.

Mounting Spacers: Nylon; copper alloy or steel with zinc plate

and chromate seal or tin plate; phosphor

bronze with tin plate; stainless steel, passi-

vated.

Jackscrew Systems: Brass or steel with zinc plate and chromate

seal or clear zinc plate or tin plate; stain-

less steel, passivated.

Vibration Lock Systems: Slide lock and lock tabs, steel with nickel

plate.

Hoods: Composite and plastic, UL 94V-0; brass or

steel with zinc plate and chromate seal;

aluminum or aluminum with electroless

nickel plate; die cast zinc.

Non-magnetic versions are available, contact Technical Sales.

MECHANICAL CHARACTERISTICS:

Removable Contacts: Insert contact to rear face of insulator and

release from rear face of insulator. Size 20

contact, male - 0.040 inch [1.02mm] mat-

ing diameter. Female - PosiBand closed

entry design, see page 1 for details.

Contact Retention

In Insulator: 9 lbs. [40 N].

Contact Terminations: Closed barrel crimp, wire sizes 18 AWG

[1.0mm2] through 30 AWG [0.05mm2].

Shells: Male shells may be dimpled for EMI/ESD

ground paths.

Polarization: Trapezoidally shaped shells and polarized

jackscrews.

Locking Systems: Jackscrews and vibration locking systems.

Mechanical Operations: 1000 operations minimum per IEC 60512-5

for PosiBand closed entry female contact.

ELECTRICAL CHARACTERISTICS:

Contact Current Rating: 14 amperes, tested per U.L. 1977, six

contacts energized. See temperature

rise curve on page 2 for details.

Initial Contact Resistance: 0.005 ohms maximum.

Proof Voltage: 1000 V r.m.s.

Insulator Resistance: 5 G ohms.

Clearance and Creepage

Distance [minimum]: 0.039 inch [1.0mm].

Working Voltage: 300 V r.m.s.

CLIMATIC CHARACTERISTICS:

Temperature Range: -55°C to +125°C.

Damp Heat, Steady State: 21 days.

THERMOCOUPLE CONTACTS:

Size 20 crimp contacts are available, see page 36 for details.

PCB mount contacts are available in HDC series, see page 27 for details.

33 DIMENSIONS ARE IN INCHES [MILLIMETERS].

ALL DIMENSIONS ARE SUBJECT TO CHANGE.

RD SERIES

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MILITARY QUALITY

CRIMP REMOVABLE CONTACT

STANDARD DENSITY D-SUBMINIATURE

Size 20 Signal and

Thermocouple Contacts,

Crimp Removable

PosiBand®Closed Entry

IEC Publication 60807-3

Performance Level One,

MIL-DTL-24308 & SAE AS 39029

U.L. Recognized CSA Recognized

File #E49351 File #LR54219

Telecommunication

U.L. File #14098

Rhapso-D series connectors are military quality connectors

designed for use in sheltered, mildly corrosive environments having a

wide range of temperature, pressure and humidity changes. Applicable

crimp removable contact connectors are qualified to MIL-DTL-24308

and SAE AS 39029 (see pages 84-94 for listing), and will meet the per-

formance requirements of IEC 60807-3, Performance Level One.

Rhapso-D series connectors utilize precision machined contacts

with closed barrel, crimp terminations. The female utilizes Positronic’s

unique PosiBand closed entry system, see page 1 for details. “Robi-D”

open entry female contacts are also available.

Six standard connector variants are offered in arrangements of 9,

15, 25, 29, 37 and 50 contacts. Rhapso-D series connectors are mate-

able and compatible with all D-subminiature connectors conforming to

MIL-DTL-24308, IEC 60807-2 and IEC 60807-3.

A wide assortment of cable support hoods and locking systems is

available from stock.

•

RoHS

Compliant

For RoHS options

see page 37.

RD SERIES

DIMENSIONS ARE IN INCHES [MILLIMETERS].

ALL DIMENSIONS ARE SUBJECT TO CHANGE.

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MILITARY QUALITY

CRIMP REMOVABLE CONTACT

STANDARD DENSITY D-SUBMINIATURE

222120

312

2423 26 2725 3028 29 32 3331

654 87 12111091413

3634 35 37

171615 1918

383534 3736 39 40 4341 42

18 20 2119

21 43

242322 272625

761098

45 4644 49

47 48 50

333028 29 3231

131211 161514 17

9876

15423

1514

121110913

1876

252423

22212018

17 19

1615

543 131210

911

11 12

1716

242322

13 14 15

25 2927 28

76543 1098

CONTACT VARIANTS

FACE VIEW OF MALE OR REAR VIEW OF FEMALE

RD 9 RD 15 RD 25

RD 50RD 37

RD 29

CONNECTOR

VARIANT SIZES

±0.015

[0.38]

±0.005

[0.13]

±0.005

[0.13]

±0.005

[0.13]

±0.005

[0.13]

±0.005

[0.13]

±0.015

[0.38]

±0.010

[0.25]

±0.010

[0.25]

±0.005

[0.13]

±0.010

[0.25]

RD 9 M 1.213

[30.81]

0.666

[16.92]

0.984

[24.99]

0.329

[8.36]

0.494

[12.55]

0.759

[19.28]

0.422

[10.72]

0.233

[5.92]

0.422

[10.72]

RD 9 S 1.213

[30.81]

0.643

[16.33]

0.984

[24.99]

0.311

[7.90]

0.494

[12.55]

0.759

[19.28]

0.422

[10.72]

0.243

[6.17]

0.429

[10.90]

RD 15 M 1.541

[39.14]

0.994

[25.25]

1.312

[33.32]

0.329

[8.36]

0.494

[12.55]

1.083

[27.51]

0.422

[10.72]

0.233

[5.92]

0.422

[10.72]

RD 15 S 1.541

[39.14]

0.971

[24.66]

1.312

[33.32]

0.311

[7.90]

0.494

[12.55]

1.083

[27.51]

0.422

[10.72]

0.243

[6.17]

0.429

[10.90]

RD 25 M 2.088

[53.04]

1.534

[38.96]

1.852

[47.04]

0.329

[8.36]

0.494

[12.55]

1.625

[41.28]

0.422

[10.72]

0.230

[5.84]

0.426

[10.82]

RD 25 S 2.088

[53.04]

1.511

[38.38]

1.852

[47.04]

0.311

[7.90]

0.494

[12.55]

1.625

[41.28]

0.422

[10.72]

0.243

[6.17]

0.429

[10.90]

RD 29 M 1.770

[44.96]

1.274

[32.36]

1.534

[38.96]

0.450

[11.43]

0.605

[15.37]

1.322

[33.58]

0.539

[13.69]

0.217

[5.51]

0.426

[10.82]

RD 29 S 1.770

[44.96]

1.251

[31.78]

1.534

[38.96]

0.431

[10.95]

0.605

[15.37]

1.322

[33.58]

0.539

[13.69]

0.237

[6.02]

0.429

[10.90]

RD 37 M 2.729

[69.32]

2.182

[55.42]

2.500

[63.50]

0.329

[8.36]

0.494

[12.55]

2.272

[57.71]

0.422

[10.72]

0.230

[5.84]

0.426

[10.82]

RD 37 S 2.729

[69.32]

2.159

[54.84]

2.500

[63.50]

0.311

[7.90]

0.494

[12.55]

2.272

[57.71]

0.422

[10.72]

0.243

[6.17]

0.429

[10.90]

RD 50 M 2.635

[66.93]

2.079

[52.81]

2.406

[61.11]

0.441

[11.20]

0.605

[15.37]

2.178

[55.32]

0.534

[13.56]

0.230

[5.84]

0.426

[10.82]

RD 50 S 2.635

[66.93]

2.064

[52.43]

2.406

[61.11]

0.423

[10.74]

0.605

[15.37]

2.178

[55.32]

0.534

[13.56]

0.243

[6.17]

0.429

[10.90]

0.375 [9.53]

Max.

10° Typ.

Ø0.120±0.005 [Ø3.05±0.13]

Mounting hole, two places

0.036±0.008

[0.91±0.20]

0.050±0.010

[1.27±0.25]

D1 D

two places (02 option)

Ø0.154 [3.91] Mounting hole,

Ø0.120±0.005 [Ø3.05±0.13]

Mounting hole, two places

for stainless steel shell (0 option) [

Mounting hole, two places

Total diametral float

0.032 [0.81] Ø0.086

+0.005

-0.000

0.120±0.010 [3.08±0.25]

+0.13

-0.00

Ø2.18 ]

STANDARD SHELL ASSEMBLY

OPTIONAL SHELL ASSEMBLY

WITH UNIVERSAL FLOAT MOUNTS (F)

OPTIONAL SHELL ASSEMBLY (0, 02)

35 DIMENSIONS ARE IN INCHES [MILLIMETERS].

ALL DIMENSIONS ARE SUBJECT TO CHANGE.

RD SERIES

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MILITARY QUALITY

CRIMP REMOVABLE CONTACT

STANDARD DENSITY D-SUBMINIATURE

REMOVABLE CRIMP CONTACTS

CODE 1 AND 12

CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY.

CLOSED CRIMP BARREL

FEMALE

PART NUMBER

WIRE SIZE

AWG/[mm2]

*M39029/63-368 20 / 22 / 24

[0.5/0.3/0.25]

MALE

PART NUMBER

WIRE SIZE

AWG/[mm2]

*M39029/64-369 20 / 22 / 24

[0.5/0.3/0.25]

* Color Code

0.066

[1.68]

0.045

[1.14] 0.170+0.015-0.020

[4.32+0.38-0.51]

Stainless Steel Shroud Ø0.040 [1.02]

0.170+0.015-0.020

[4.32+0.38-0.51]

0.066

[1.68]

0.045

[1.14]

* Color Code

0.538 [13.67] 0.550 [13.97]

MALE CONTACTFEMALE CONTACT

“CLOSED ENTRY” DESIGN

*MILITARY

SPECIFICATION CONTACTS

STANDARD FINISH:

0.000050 inch [1.27µ] gold over

nickel

COLOR CODE:

MALE CONTACT:

ORANGE/BLUE/WHITE

FEMALE CONTACT:

ORANGE/BLUE/GRAY

Note: Connectors can be kitted with

all applicable crimp contacts,

contact Technical Sales for

connector part number.

MALE CONTACTFEMALE CONTACT

“CLOSED ENTRY” DESIGN

0.066

[1.68]

ØA

0.170+0.015-0.020

[4.32+0.38-0.51]

Ø0.040 [1.02]

0.170+0.015-0.020

[4.32+0.38-0.51]

0.066

[1.68]

ØA

0.538 [13.67] 0.550 [13.97]

REMOVABLE CRIMP CONTACTS

CODE 1 AND 12

CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY.

CLOSED CRIMP BARREL

FEMALE

PART NUMBER

WIRE SIZE

AWG/[mm2]ØA

FC6020D2 20 / 22 / 24

[0.5/0.3/0.25]

0.045

[1.14]

FC6026D2 26 / 28 / 30

[0.12/0.08/0.05]

0.027

[0.69]

MALE

PART NUMBER

WIRE SIZE

AWG/[mm2]ØA

MC6020D 20 / 22 / 24

[0.5/0.3/0.25]

0.045

[1.14]

MC6026D 26 / 28 / 30

[0.12/0.08/0.05]

0.027

[0.69]

Note: Connectors can be kitted with

all applicable crimp contacts,

contact Technical Sales for

connector part number.

For information regarding crimp tool and crimping tool techniques, see Application Tools section, pages 78-83.

PLATING:

STANDARD FINISH:

Gold flash over nickel plate.

OPTIONAL FINISHES:

0.000030 [0.76] gold over nickel

by adding “-14” suffix onto part

number. Example: FC6020D2-

0.000050 inch [1.27] gold over

nickel by adding “-15” suffix

onto part number. Example:

MC6026D-15

Note: FC602*D2 and MC602*D contacts can be used in the SD series.

RD SERIES

DIMENSIONS ARE IN INCHES [MILLIMETERS].

ALL DIMENSIONS ARE SUBJECT TO CHANGE.

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MILITARY QUALITY

CRIMP REMOVABLE CONTACT

STANDARD DENSITY D-SUBMINIATURE

For information regarding crimp tool and crimping tool techniques, see Application Tools section, pages 78-83.

Ø0.040 [1.02]

Ø0.055

[1.40]

Ø0.086

[2.18]

0.179 [4.55]

0.915 [23.24]

Ø0.055

[1.40]

Ø0.086

[2.18]

0.927 [23.55]

0.179 [4.55]

FEMALE CONTACT

“CLOSED ENTRY” DESIGN MALE CONTACT

FEMALE

PART NUMBER

WIRE SIZE

AWG/[mm2]

FC6018D2 18 [1.0] max

MALE

PART NUMBER

WIRE SIZE

AWG/[mm2]

MC6018D 18 [1.0] max

The crimp area of this contact is not

protected when fully seated in the

connector molding. These contacts

require shrink tubing after installation.

Not suitable for fully loaded connector.

REMOVABLE CRIMP CONTACTS

18 AWG CRIMP CONTACTS

18 AWG [1.0mm2]

CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY.

Note: Connectors can be kitted with

all applicable crimp contacts,

contact Technical Sales for

connector part number.

* Color Code

ØA

ØB

0.170+0.015-0.020

[4.32+0.38-0.51]

Ø0.040 [1.02]

0.170+0.015-0.020

[4.32+0.38-0.51]

ØA

ØB

* Color Code

0.538 [13.67] 0.550 [13.97]

FEMALE CONTACT

“CLOSED ENTRY” DESIGN MALE CONTACT

Chromel®and

Alumel®are regis-

tered trademarks of

Hoskins

Manufacturing

Company.

For more information on

the availability of Type J

thermocouple contacts,

and information about

thermocouple contacts

with PCB solder termi-

nation, please contact

Technical Sales.

TYPE MATERIAL FEMALE

PART NUMBER

MALE

PART NUMBER

COLOR

CODE

WIRE SIZE

AWG [mm2]ØA ØB

CHROMEL (+) FC6020D2CH†† MC6020DCH†

WHITE 20 / 22 / 24 [0.5 / 0.3 / 0.25] 0.066 [1.68] 0.045 [1.14]

FC6026D2CH MC6026DCH 26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69]

ALUMEL (-) FC6020D2AL†† MC6020DAL†

GREEN 20 / 22 / 24 [0.5 / 0.3 / 0.25] 0.066 [1.68] 0.045 [1.14]

FC6026D2AL MC6026DAL 26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69]

COPPER (+) FC6020D2CU†† MC6020DCU†

RED 20 / 22 / 24 [0.5 / 0.3 / 0.25] 0.066 [1.68] 0.045 [1.14]

FC6026D2CU MC6026DCU 26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69]

CONSTANTAN (-) FC6020D2CO†† MC6020DCO†

YELLOW 20 / 22 / 24 [0.5 / 0.3 / 0.25] 0.066 [1.68] 0.045 [1.14]

FC6026D2CO MC6026DCO 26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69]

CHROMEL (+) FC6020D2CH†† MC6020DCH†

WHITE 20 / 22 / 24 [0.5 / 0.3 / 0.25] 0.066 [1.68] 0.045 [1.14]

FC6026D2CH MC6026DCH 26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69]

CONSTANTAN (-) FC6020D2CO†† MC6020DCO†

YELLOW 20 / 22 / 24 [0.5 / 0.3 / 0.25] 0.066 [1.68] 0.045 [1.14]

FC6026D2CO MC6026DCO 26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69]

†Dimensionally equivalent to M39029/64-369 ††Dimensionally equivalent to M39029/63-368

REMOVABLE THERMOCOUPLE CRIMP CONTACT

CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY.

PLATING:

STANDARD FINISH: Gold flash over nickel plate.

Note: Connectors can be kitted with

all applicable crimp contacts,

contact Technical Sales for

connector part number.

OPTIONAL FINISHES: 0.000030 [0.76] gold over nickel by adding “-14” suffix

onto part number. Example: FC6018D2-14

0.000050 inch [1.27] gold over nickel by adding “-15”

suffix onto part number. Example: MC6018D-15

Note: FC6018D2

and MC6018D con-

tacts can be used

in the ORD series.

37 DIMENSIONS ARE IN INCHES [MILLIMETERS].

ALL DIMENSIONS ARE SUBJECT TO CHANGE.

RD SERIES

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MILITARY QUALITY

CRIMP REMOVABLE CONTACT

STANDARD DENSITY D-SUBMINIATURE

*1 For additional information on accessories listed in steps 5, 6 and 7, see

Accessory Catalog.

*2For stainless steel dimpled male versions contact Technical Sales.

*3AN and AC hood are not available for connector variant 29. Consult

Technical Sales for availability.

For crimping information and crimp tools,

see Application Tools section, pages 78-83.

ORDERING INFORMATION - CODE NUMBERING SYSTEM

Specify Complete Connector By Selecting An Option From Step 1 Through 8

STEP 3 - CONNECTOR GENDER

M - Male

S - Female - PosiBand closed entry contacts

123456789

RD 25 S 1 0 J VL 0/AA

-50

STEP 1 - BASIC SERIES

RD series.

STEP 10 - SPECIAL OPTIONS

-14 - 0.000030 [0.76µ] gold over

nickel.

-15 - 0.000050 [1.27µ] gold over

nickel.

-50 - 0.000050 [1.27µ] gold over

copper.

CONTACT TECHNICAL SALES

FOR SPECIAL OPTIONS

*1 STEP 6 - HOODS

0 - None.

J - Hood, Top Opening, Plastic.

L - Hood, Side Opening, Plastic.

Y - Hood, Top Opening, Plastic with Rotating Male Jackscrews.

Available in size 50 only.

Y6 - Hood, Top Opening, Plastic with Rotating Male and Female

Polarized Jackscrews. Available in size 50 only.

Z - Hood, Top or Side Opening, Robust Extended Height,

Composite and Plastic with Rotating Male Jackscrews.

Available in size 9, 15, 25, 37, and 50 only.

H - Hood, Top Opening, Metal. Available in size 15, 25, 37, and

50 only.

G - Hood, EMI/RFI, Metal. Available in size 9, 15, 25, 37, and

size 50 only.

*3AN - Lightweight Aluminum Hood, nickel finish.

*3AC - Lightweight Aluminum Hood, no finish.

W - Hood, Top or Side Opening, Plastic. Available in size 9,15,

and 25 only.

*1 STEP 5 - MOUNTING STYLE

0 - Mounting Hole, 0.120 [3.05] Ø.

02 - Mounting Hole, 0.154 [3.91] Ø.

F - Float Mounts, Universal.

S2 - Swaged Spacer, 4-40 Threads, 0.125 [3.18] Length.

S5 - Swaged Locknut, 4-40 Threads.

STEP 4 - CONTACT TERMINATION TYPE

0 - Ordered Without Contacts.

1 - Crimp, 20 AWG-24 AWG [0.5mm2-0.25mm2].

12 - Crimp, 26 AWG-30 AWG [0.12mm2-0.05mm2].

STEP 2 - CONNECTOR VARIANTS

9, 15, 25, 29, 37, 50

STEP

EXAMPLE

STEP 9 - ENVIRONMENTAL

COMPLIANCE

OPTIONS

/AA - Compliant per EU Directive

2002/95/EC (RoHS)

•

RoHS

Compliant

*1 STEP 7 -LOCKING AND POLARIZING SYSTEMS

0 - None.

V3 - Lock Tab, connector front panel mounted.

V5 - Lock Tab, connector rear panel mounted.

VL - Lock Lever, used with Hoods Only.

T - Fixed Female Jackscrews.

T2 - Fixed Female Jackscrews.

T6 - Fixed Male and Female Polarized Jackscrews.

E - Rotating Male Jackscrews.

E2 - Rotating Male Screw Locks.

E3 - Rotating Male with internal hex for 3/32 hex drives

E6 - Rotating Male and Female Polarized Jackscrews.

NOTE: If compliance to environmental

legislation is not required, this step will not

be used. Example: RD25S10JVLO

NOTE: Once you have made a connector selection, contact

Technical Sales if you would like to receive a drawing in DXF, PDF

format or a 3-dimensional IGES, STEP, or SOLIDWORKS file.

SK Drawing 3-dimensional model

STEP 8 -SHELL OPTIONS

0 - Zinc Plated with Chromate Seal.

*2S - Stainless steel, passivated.

X - Tin Plated.

Z - Tin Plated and Dimpled (male connectors only).

C - Cadmium plated with Chromate Seal.