User
Manual
SLC 500™
Thermocouple/mV
Analog Input Module
(Catalog Number 1746-NT8)
Allen-Bradley
Important User Infor m ation Because o f t he var iety o f uses fo r the product s descri bed in th is publ icat ion,
those re spo nsible for t he ap plica tion a nd use of this c ont rol equ ipment mus t
satisfy themselves that all necessary steps have been taken to assure that
each application and use meets all performance and safety requirements,
including any applicable laws, regulations, codes and standards.
The illustrations, charts, sample programs and layout examples shown in
this gui de are inte nded solely for purp oses of exampl e. Since there ar e many
variables and requirements associated with any particular installation,
Allen-Bradley does not assume responsibility or liability (to include
intell ectual p roperty li ability) f or actual us e based upon t he examples shown
in this publication.
Allen-Bradley publication SGI-1.1, Safety Guidelines for the Application,
Installation and Maintenance of Solid-State Control (available from your
local Allen-Bradley office), describes some important differences between
solid-state equipment and electromechanical devices that should be taken
into consideration when applying products such as those described in this
publication.
Reproduction of the contents of this copyrighted publication, in whole or
part, without written permission of Rockwell Automation, is prohibited.
Throughout this manual we use notes to make you aware of safety
considerations:
Attention statements help you to:
identify a hazard
avoid a hazard
recognize the consequences
Important:Identifies infor m ation that is critica l for successf ul applicatio n
and understanding of the product.
PLC, PLC-2, PLC-3, and PLC-5 are registered trademarks of Rockwell Automation. SLC, SLC 500, SLC 5/01, SLC 5/02, SLC 5/03, SLC
5/04, and SLC 5/05 are registered trademarks of Rockwell Automation. Belden is a trademark of Belden, Inc.
!
ATTENTION: Identifies information about practices or
circumstances that can lead to personal injury or death,
property damage or economic loss
Publication 1746-6.22
Table of Contents
Preface Who Should Use This Manual . . . . . . . . . . . . . . . . . . . . . . . . .P-1
What This Manual Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . .P-1
Related Allen-Bradley Documents . . . . . . . . . . . . . . . . . . . . . .P-2
Common Techniques Used in this Manual . . . . . . . . . . . . . . . .P-3
Allen-Bradley Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P-3
Local Product Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P-3
Technical Product Assistance . . . . . . . . . . . . . . . . . . . . . . .P-3
Your Questions or Comments on this Manual. . . . . . . . . . .P-3
Module Overview Chapter 1
General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Input Ranges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Hardware Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Diagnostic LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
System Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Module Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Module Addressing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Linear Millivolt De vice Co mpatibility. . . . . . . . . . . . . . . . . . . 1-6
Installing And Wiring
Your Module Chapter 2
Electrostatic Damage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Considerations for a Modular System. . . . . . . . . . . . . . . 2-2
Fixed I/O Chassis - I/O Module Compatibility. . . . . . . . . 2-3
General Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Module Installation and Removal . . . . . . . . . . . . . . . . . . . . . . . 2-5
Terminal Block Removal. . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Wiring Your Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Preparing and Wiring the Cables . . . . . . . . . . . . . . . . . . 2-8
Cold-Junction Compensation (CJC). . . . . . . . . . . . . . . . . . 2-10
ii Table of Contents
Publication 1746-6.22
Thin gs To Consider
Before Using
Your Module Chapter 3
Module ID Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
Module Addressing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2
Output Image - Configuration Words. . . . . . . . . . . . . . .3-2
Input Image - Data Words and Status
Words. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3
Channel Filter Frequency Selection . . . . . . . . . . . . . . . . . .3 -3
Channel Cut-Off Frequency. . . . . . . . . . . . . . . . . . . . . .3-4
Channel Step Response . . . . . . . . . . . . . . . . . . . . . . . .3-6
Update Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-7
Update Time Calculation Example. . . . . . . . . . . . . . . . .3-7
Channel Turn-On, Turn-Off, and Reconfiguration
Times . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-8
Auto-Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-8
Response to Slot Disabling . . . . . . . . . . . . . . . . . . . . . . . .3-9
Input Response . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-9
Output Response. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-9
Channel Configu rati on,
Data, and Status Chapter 4
Channel Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
Channel Configuration Procedure . . . . . . . . . . . . . . . . . . .4-2
Select Channel Enable (Bit 0) . . . . . . . . . . . . . . . . . . . .4-5
Select Input Types (Bits 1 through 4). . . . . . . . . . . . . . .4-5
Select Data Format (Bits 5 and 6) . . . . . . . . . . . . . . . . .4-5
Using Scaled-for-PID and
Proportional Counts. . . . . . . . . . . . . . . . . . . . . . . . . .4 -6
Effective Resolutions . . . . . . . . . . . . . . . . . . . . . . . .4-6
Scaling Examples. . . . . . . . . . . . . . . . . . . . . . . . . . .4-7
Select Open-Circuit State (Bits 7 and 8) . . . . . . . . . . . .4-9
Select Temperature Units (Bit 9) . . . . . . . . . . . . . . . . .4-10
Select Ch an nel Filt e r Fre qu ency
(Bits 10 and 11) . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-10
Unused Bits (Bits 12 through 14) . . . . . . . . . . . . . .4-11
Select Input Image Type (Bit 15) . . . . . . . . . . . . . .4-11
Channel Data/Status Word . . . . . . . . . . . . . . . . . . . . . . . .4-12
Channel Status Checking . . . . . . . . . . . . . . . . . . . . . . . . .4-12
Channel Status (Bit 0). . . . . . . . . . . . . . . . . . . . . . .4-14
Input Type Status (Bits 1 through 4). . . . . . . . . . . .4-14
Data Format Type Status (Bits 5 and 6). . . . . . . . .4-14
Open-Circuit Type Status (Bits 7 and 8). . . . . . . . .4-14
Temperature Units Type Status (Bit 9) . . . . . . . . . .4-14
Table of Contents iii
Publication 1746-6.22
Channel Filter Frequency
(Bits 10 and 11) . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
Open-Circuit Error (Bit 12) . . . . . . . . . . . . . . . . . . . 4-14
Under-Range Error (Bit 13) . . . . . . . . . . . . . . . . . . 4-15
Over-Range Error (Bit 14) . . . . . . . . . . . . . . . . . . . 4-15
Channel Error (Bit 15) . . . . . . . . . . . . . . . . . . . . . . 4-15
Programming Examples Chapter 5
Basic Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Automatic Monitoring T hermocouples
and CJC Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Verifying Channel Configuration Changes . . . . . . . . . . . . . 5-3
Interfacing to the PID Instruction . . . . . . . . . . . . . . . . . . . . 5-7
Monitoring Channel Status Bits . . . . . . . . . . . . . . . . . . . . . 5-8
PLC 5 Example with NT8 in Remote I/O Rack . . . . . . . . 5-14
Troubleshooting
Your Module Chapter 6
Module and Channel Diagnostics . . . . . . . . . . . . . . . . . . . 6-1
Module Diagnostics at Powerup . . . . . . . . . . . . . . . . . . 6-1
Channel Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
LED Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
LED Troubleshooting Tables. . . . . . . . . . . . . . . . . . . . . 6-2
Channel-status LEDs (Green). . . . . . . . . . . . . . . . . . . . 6-3
Open-circuit Detection (Bit 12) . . . . . . . . . . . . . . . . . . . 6-3
Out-of-Range Detection (Bit 13 for Under Range,
bit 14 for Over Range) . . . . . . . . . . . . . . . . . . . . . . . 6-3
Channel Error (Bit 15) . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Module Status LED (Green) . . . . . . . . . . . . . . . . . . . . . 6-4
Interpreting I/O Error Codes . . . . . . . . . . . . . . . . . . . . . . . 6-4
Maintain ing Your
Module And Safety
Consideration s Chapter 7
Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Safety Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
iv Table of Contents
Publication 1746-6.22
Modu le S pecificatio ns Appendix A
Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . .A-1
Physical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-1
Environmental Specifications . . . . . . . . . . . . . . . . . . . . . . .A-2
Input Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A -2
Overall Accuracy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-2
Millivolt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-3
Thermocouple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-5
Using Grounded Junc ti on,
Ungrounded Junction,
and Exposed Junction
Thermoc ouples Append ix B
Thermocouple Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-1
Grounded Junction. . . . . . . . . . . . . . . . . . . . . . . . . .B-2
Ungrounded (Insulated) Junction . . . . . . . . . . . . . . .B-2
Exposed Junction. . . . . . . . . . . . . . . . . . . . . . . . . . .B-2
Isolation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-2
Grounded Junction Thermocouples. . . . . . . . . . . . . . . .B-3
Exposed Junction Thermocouples. . . . . . . . . . . . . . . . .B-4
Glossary
Index
Publication 1746-6.22
Preface
Read this preface to familiarize yourself with this user manual. This
preface covers:
who should use this manual
what this manual provides
related Allen-Bradley documents
common techniques used in this manual
Allen-Bradley support
Who Should Use This
Manual Use this manual if you design, install, program, or maintain a control
system that uses Allen-Bradley Small Logic Controllers (SLC).
You should have a basic understanding of SLC 500 products. You
should also understand electronic process control and the ladder
program instructions required to generate the electronic signals that
control your application. If you do not, contact your local Allen-
Bradley representative for the proper training before using these
products.
What This Manual
Covers This manual covers the 1746-NT8 thermocouple/millivolt analog
input module. It contains the information you need to install, wire,
use, and maintain these modules. It also provides diagnostic and
troubleshooting help should the need arise.
P-2 Preface
Publication 1746-6.22
Related Allen-Bradley
Documents The following table lists several Allen-Bradley documents that may
help you as you use these products.
To obtain a copy of any of the Allen-Bradley documents listed,
contact your local Allen-Bradley office or distributor.
Publication Num b er Title
1747-2.30 SLC 500 System Overview
SGI-1.1 Application Considerations for Solid State Controls
1770-4.1 Allen-Bradley Programmable Controller Grounding and
Wiring Guidelines
1747-6.2 Installation & Operation Manual for Modular Hardware Style
Programmable Controllers
1747-6.21 Installation & Operation Manual for Fixed Hardware Style
Programmable Controllers
1747-6.15 SLC 500 Instruction Set Reference Manual
ABT-1747-TSG001 SLC 500 Software Programmers’s Quick Reference Guide
1747-NP002 Allen-Bradley HHT (Hand-Held Terminal) User Manual
1747-NM009 Getting Started Guide for HHT (Hand-Held Terminal)
SD499 Allen-Bradley Publication Index
AG-7.1 Allen-Bradley Industrial Automation Glossary
Preface P-3
Publication 1746-6.22
Common Techniques
Used in this Manual The following conventions are used throughout this manual:
Bulleted lists such as this one provide information, not
procedural steps.
Numbered lists provide sequential steps or hierarchical
information.
Text in this font indicates words or phrases you should typ e.
Key names appear in bold, capital letters within brackets (for
example, [ENTER]).
Allen-Bradley Support Allen-Bradley offers support services worldwide, with over 75 Sales/
Support Offices, 512 authorized Distributors and 260 authorized
Systems Integrators located throughout the United States alone, plus
Allen -Brad ley representative s in every majo r count ry in the world.
Local Product Support
Contact your local Allen-Bradley representative for:
sales and order support
produ ct tec hni cal traini ng
warranty support
support service agr eements
Technical Product Assistance
If you need to contact Allen-Bradley for technical assistance, please
review t h e in formation in the Troubleshooting cha pt er first. Then call
your local Allen-Bradley representative.
Your Questions or Comments on this Manual
If you find a problem with this manual, please notify us of it on the
enclosed Publication Problem Report.
If you have an y suggest ions f or how this manual coul d be made mo re
useful to you, please contact us at the address below:
Allen-Bradley
Control and Information Group
Technical Communication, Dept. A602V, T122
P.O. Box 2086
Milwaukee, WI 53201–2086
Publication 1746-6.22
Chapter
1
Module Overview
This chapter describes the thermocouple/mv input module and
explains how the SLC 500 processor reads thermocouple or millivolt
analog input data from the module.
Read this chapter to familiarize yourself further with your
thermocouple/mV analog input module. This chapter covers:
general description and hardware features
an overview of system and module operation
block diagram of channel input circuits
General Description This module i s design ed exclus ively to mount into 1746 I /O racks for
use with SLC 500 fixed and modular systems. The module stores
digitally converted thermocouple/mV analog data in its image table
for retrieval by all fixed and modular SLC 500 processors. The
module supports connections from any combination of up to eight
thermocouple/mV analog sensors.
Input Ranges
The following tables define thermocouple types and associated
temperature ranges and the millivolt analog input signal ranges that
each of the module’s input channels support. To determine the
practical temperature range of your thermocouple, refer to the
specifications in appendix A.
Thermocouple Temperature Ranges
Millivolt Input Ranges
Type °C Temperature Range °F Temperature Range
J-210°C to +760°C -346°F to +1400°F
K -270°C to +1370°C -454°F to +2498°F
T -270°C to +400°C -454°F to +752°F
B +300°C to +1820°C +572°C to +3308°F
E -270°C to +1000°C -454°F to +1832°F
R 0°C to +1768°C +32 F to +3214°F
S 0°C to +1768°C +32°F to +3214°F
N 0°C to +1300°C +32°F to +2372°F
CJC Sensor -25°C to +105°C -13°F to +221 °F
-50 to +50 mV
-100 to +100 mV
1-2 Module Overview
Publication 1746-6.22
Each input channel is individually configured for a specific input
device, and provides open-circuit, over-range, and under-range
detection and indication.
Hardware Features
The module fi ts into any single slot for I/O mo dules in eith er an SLC
500 modular system or an SLC 500 fixed system expansion chassis
(1746-A2) , except t he zer o slot whi ch i s res er ved for the p roc ess or. It
is a Class 1 module using 8 input words and 8 output words.1
The module contains a removable terminal block providing
connections for eight thermocouple and/or analog input devices. On
the term inal blo ck are two cold-ju nctio n compens ati on (CJC) sens ors
that compensate for the cold junction at ambient temperature. It
should also be noted there are no output channels on the module.
Configure the module with software rather than with jumpers or
switches.
1. Requires use of a Block Transfer when used in a remote rack with a 1747-ASB.
Important: Ther e is a jumper (JP1) on th e circuit board. The modul e
is shipped with the jumper in the up position as
illus trated belo w . Do not c hange the positio n of JP1. The
jumper is used for test purposes only.
SLC 500
CAT
SERIAL NO.
THERMOCOUPLE/mV INPUT MODULE
MADE IN USAFAC 1M
INPUT SIGNAL RANGES
THERMOCOUPLE TYPES:
VOLTAGE:
±100mVDC to +100mVDC
±50mVDC to +50mVDC
SER
FRN)ULLISTED IND. CONT. EQ.
FOR HAZ. LOC. A196
CLASS I, GROUPS A, B, C AND D, DIV.2
OPERATING
)
SA J, K, T, E, R, S, B, N
TEMPERATURE
CODE T3C
1746 NT4
NT4±xxx x
MODULE
0
14
5
2
12
3
CHANNEL
STATUS
THERMOCOUPLE/mV
INPUT
CJC A+
CJC A-
CHL 0+
CHL 0-
SHIELD
CHL 1+
CHL 1-
CHL 2+
CHL 2-
SHIELD
CHL 3+
CHL 3-
CHL 4+
CHL 4-
SHIELD
CHL 5+
CHL 5-
CHL 6+
CHL 6-
SHIELD
CHL 7+
CHL 7-
CJC B+
CJC B-
1746-NT8
JP1
Side Label
Self-Locking Tabs
Door Label
Channel Status
LEDs (Green)
Module Status
LED (Green)
Removable
Terminal Blo ck
CJC Sensors
Cable Tie Slots
Jumper - Do Not Move.
Module Overview 1-3
Publication 1746-6.22
Hardware Features
Diagno stic LEDs
The module contains diagnostic LEDs that help you identify the
source of proble ms tha t may occur dur ing power -up o r durin g normal
operati on. Power -up and channel diagnostic s are explained in Chapter
6, Testing Your Module.
System Overview The module communicates with the SLC 500 processor and receives
+5V dc and +24V dc power from the system power supply through
the parallel backplane interface. No external power supply is
required. You may install as many thermocouple modules in the
system as the power supply can support.
Each module channel can receive input signals from a thermocouple
or a mV analog input device. You configure each channel to accept
either one. When configured for thermocouple input types, the
module converts analog input voltages into cold-junction
compensated and linearized, digital temperature readings. The
module uses National Institute of Standards and Technology (NIST)
ITS-90 for thermocouple linearization.
When configured for millivolt analog inputs, the module converts
analog values directly into digital counts. The module assumes that
the mV input signal is linear.
System Operation
At power-up, the module checks its internal circuits, memory, and
basic functions. During this time the module status LED remains off.
If the module finds no faults, it turns on its module status LED.
Hardware Function
Channel Status LED Indicators Display operating and fault status of channels 0-7
Module Status LED Displays operating and fault status of the module
Side Label (Nameplate) Provides module information
Removable Terminal Block Provides electrical connection to input devices
Door Label Permits easy terminal identification
Cable Tie Slots Secure and route wiring from module
Self Locking Tabs Secure module in chassis slot
SLC 500
Processor
Thermocouple
Input
Module
Thermocouple or mV
Analog Signals
Channel Data Word
Channel Status Word
Channel Configuration Word
1-4 Module Overview
Publication 1746-6.22
After completing power-up checks, the module waits for valid
channel configuration data from your SLC ladder logic program
(channel status LEDs are off). After channel configuration data is
transferred and channel enab le bits are set , th e enabled channe l status
LEDs turn on. Then the channel continuously converts the
thermocouple or millivolt input to a value within the range you
selected for the channel.
Each time the module reads an input channel, the module tests that
data for a fault, i.e. over-range or under-range condition. If open-
circuit detection is enabled, the module tests for an open-circuit
condition. If it detects an open-circuit, over-range, or under-range
conditi on, th e module sets a uniq ue bit i n the ch anne l sta tus word a nd
causes the channel status LED to flash.
The SLC processor reads the converted thermocouple or millivolt
data from the module at the end of the program scan, or when
commanded by the ladder program. After the processor and module
determine that the data transfer was made without error, the data can
be used in your ladder program.
Module Operation
The module’s input circuitry consists of eight differential analog
inputs, multiplexed into an A/D convertor. The A/D convertor reads
the analog input signals and converts them to a digital value. The
input circuitry also continuously samples the CJC sensors and
compensates for temperature changes at the cold junction (terminal
block).
Module Addressing
The module requires eight words each in the SLC processor’s input
and output image tables. Addresses for the module in slot e are as
follows:
I:e.0-7 thermocouple/mV or status data for channels 0-7,
respectively (dependent on bit in configuration word).
O:e.0-7 configuration data for channels 0-7, respectively.
See “Module Addressing” on page 3-1 to see the modules image
table.
Module Overview 1-5
Publication 1746-6.22
Block Diagram
+
-
+
-
+
-
+
-
+
-
+
-
+
-
+
-
+
-
Terminal Block Module Circuitry
CJCA Sensor
Shield
Shield
Shield
Shield
CJCB Sensor
User Selected
Filter Frequency
Digital
Value
Analog to
Digi tal
Converter Digital
Filter
multiplexer
Analog
Ground
Within
12.5V
ungrounded
thermocouple
grounded
thermocouple
Important: When using multiple thermocouples, the potential
between any two cha nnels cannot excee d the channel -to-
channel differential voltage (12.5 volts). For more
information, see Appendix B.
1-6 Module Overview
Publication 1746-6.22
Linear Millivolt Device Compatibility
A large number of millivolt devices may be used with the 1746-NT8
module. For this reason we do not specify compatibility with any
particular device.
However, millivolt applications often use strain gage bridges. A
resist iv e volt age d ivider u sing f ixed resi stors i s rec ommende d for this
application. The circuit diagram below shows how this connection is
made.
+
-
+
Strain
Gage
Bridge
1746-NT8
fixed
fixed
variable
fixed
Voc
Channel
Input
Note: The resistors should be selected to ensure that the
differential input voltage is less than or equal to ±100
mV.
Publication 1746-6.22
Chapter
2
Installing And Wiring Your Module
Read this chapter to install and wire your modu le. This chapter
covers:
avoiding electrostatic damage
determining power requirements
installing the module
wiring signal cables to the module’s terminal block
Electrostatic Damage Electr ostat ic discha r ge can damag e semic onducto r de vices insid e t his
module if you touch backplane connector pins. Guard against
electrostatic damage by observing the following precautions:
!
ATTENTION: Electrostatically Sensitive
Components
Before handling the module, touch a grounded
object to rid yourself of electrostatic charge.
Han dle the modul e from the front, away from the
backplane connector. Do not touch backplane
connector pins.
Keep the module in its static-shield container
when not in use or during shipment.
Failure to observe these precautions can degrade
the module’s performance or cause permanent
damage.
2-2 Installing And Wiring Your Module
Publication 1746-6.22
Power Requirements The module receives its power through the SLC 500 chassis
backplane from the fixed or modular +5 VDC/+24 VDC chassis
power supply. The maximum current drawn by the module is shown
in the table below.
Maximum Current Drawn by the Module
Considerations for a Modular System
Place your module in any slot of an SLC 500 modular, or modular
expansion chassis, except for the left-most slot (slot 0) reserved for
the SLC processor or adapter modules.
When using the modu le with a modul ar system, ad d t he val ues sho wn
above to the requirements of all other modules in the SLC to prevent
overloading the chassis power supply. Refer to the SLC 500 Modular
Hardware Style Ins tr uct io n and Operati ng Manual , publicat ion 1747-
6.2.
5VDC Amps 24VDC Amps
0.120 0.070
Installing And Wiring Your Module 2-3
Publication 1746-6.22
Fixed I/O Chassis - I/O Module Compatibility
The following chart depicts the range of current combinations
supported by the fixed I/O expansion chassis. To use it, find the
backplane curr ent dr aw and operat ing vo ltage for both mod ules being
used in the chassis. These specifications are found in the table
alongside the chart.
Next, plot each of the currents on the chart below. If the point of
intersection falls within the operating region, the combination is
valid. If not, the combination cannot be used in a 2-slot, fixed I/O
chassis.
Module Current Draw - Power Supply Loading
I/O Module 5V 24V I/O Module 5V 24V
BAS .150 .040 KE .150 .040
BASn .150 .125 KEn .150 .125
DCM .360 .000 NI4 .025 .085
FIO4I .055 .150 NI8 .200 .100
FIO4V .055 .120 NIO4I .055 .145
HS .300 .000 NIO4V .055 .115
HSTP1 .200 .000 NO4I .055 .195
IA4 .035 .000 NO4V .055 .145
IA8 .050 .000 NR4 .050 .050
IA16 .085 .000 NT4 .060 .040
IB8 .050 .000 OA16 .370 .000
IB16 .085 .000 OA8 .185 .000
IB32 .106 .000 OAP12 .370 .000
IC16 .085 .000 OB8 .135 .000
IG16 .140 .000 OB16 .280 .000
IH16 .085 .000 OB16E .135 .000
IM4 .035 .000 OB32 .452 .000
IM8 .050 .000 OBP8 .135 .000
IM16 .085 .000 OBP16 .250 .000
IN16 .085 .000 OG16 .180 .000
IO4 .030 .025 OV8 .135 .000
IO8 .060 .045 OV16 .270 .000
IO12 .090 .070 OV32 .452 .000
ITB16 .085 .000 OVP16 .250 .000
ITV16 .085 .000 OW16 .170 .180
IV8 .050 .000 OW4 .045 .045
IV16 .085 .000 OW8 .085 .090
IV32 .106 .000 OX8 .085 .090
Example: Plot IN16 and NIO4V
IN16 = 0.085 at 5V dc and 0A at 24V dc
NIO4V = 0.055A at 5V dc and 0.115A at 24V dc
1. Add current draws of both modules at 5V dc to get 0.14
(140mA)
2. Plot this point on the chart above (140mA at 5V dc).
3. Add current draws of both modules at 24V dc to get
0.115A (1 15mA)
4. Plot current draw at 24V dc (115mA at 24V dc)
5. Note the point of intersection on the chart above
(marked x). This combination falls within the valid
operating region for the fixed I/O chassis.
Important: The1746-NO4I and 1746-NO4V analog output
modules may require an external power supply.
50
100
150
200
250
300
350
400
450
50
100
150
200
at 5V dc
Current
(mA)
OA16 and
OW16 and IA16
(180, 255)
Current (mA) at 24V
x
Plotted from
Example
Shown Below
Valid Operating
Region
l
l
2-4 Installing And Wiring Your Module
Publication 1746-6.22
When using the BAS or KE module to supply power to a 1747-AIC
Link Coupler, the link coupler draws its power through the module.
The higher current drawn by the AIC at 24V dc is shown in the table
as BASn (BAS networked) and KEn (KE networked). Be sure to use
these current draw values if the application uses the BAS or KE
module in this way.
General
Considerations Most applications require installation in an industrial enclosure to
reduce the effects of electrical interference. Thermocouple inputs are
highly susceptible to electrical noises due to the small amplitudes of
their signal (microvolt/°C).
Group your modules to minimize adverse effects from radiated
electrical noise and heat. Consider the following conditions when
selecting a slot for the thermocouple module. Position the module:
in a slot away from sources of electrical noise such as hard-
contact switches, relays, and AC motor drives
away from modules which generate significant radiated heat,
such as the 32-point I/O modules
In addition , route shielded twisted pair the rmocoup le or millivolt
input wiring away from any high voltage I/O wiring.
Remember that in a modular system, the processor or
communications adapter always occupies the first slot of the rack.
Installing And Wiring Your Module 2-5
Publication 1746-6.22
Module Installation
and Removal
To insert your module into the rack, follow these steps:
1. Before installing the module, connect the ground wire to TB1.
See figure on page 2-9.
2. Align the circuit board of your module with the card guides at
the top and bottom of the chassis.
3. Slide your module into the chassis until both top and bottom
retaining clips are secure. Apply firm even pressure on your
module to attach it to its backplane connector. Never force your
module into the slot.
4. Cover all unused slots with the Card Slot Filler, Allen-Bradley
part number 1746-N2.
!
ATTENTION: Possible Equipment Operation
Before installing or removing your module, always
disconnect power from the SLC 500 system and from
any other source to the module (in other words, do not
“hot swap” your module), and disconnect any devices
wired to the module.
Fail ure to observe this pre cau tion ca n cause uni ntende d
equipment operation and damage.
Top and Bottom
Module Release(s)
Card
Guide
2-6 Installing And Wiring Your Module
Publication 1746-6.22
Terminal Block Removal
To remove the terminal block:
1. Loosen the t wo termin al block relea se screws. To avoid cracking
the terminal block, alternate between screws as you remove
them.
2. Using a screwdriver or needle-nose pliers, carefully pry the
terminal block loose. When removing or installing the terminal
block be careful not to damage the CJC sensors.
Terminal block diagram with CJC sensors
Terminal Block
Release Screws
CJC Sensors
CJC Sensors
Terminal Block
Release Screws
Recommended Torque:
wiring screws: 0.25 Nm (2.2 in-lb)
release screws: 0.25 Nm (2.2 in-lb)
!
ATTENTION: Possible Equipment Operation
Before wiring your module, always disconnect power
from the SLC 500 system and from any other source to
the module.
Fail ure to observe this pre cau tion ca n cause uni ntende d
equipment operation and damage.
Installing And Wiring Your Module 2-7
Publication 1746-6.22
Wiring Your Module Follow these guidelines to wire your input signal cables:
Power , input , and output ( I/O) wiring must be in acco rdance with
Class 1, Division 2 wiring methods [Article 501-4(b) of the
National Electrical Code, NFPA 70] and in accordance with the
authority having jurisdiction.
Route thermocouple and millivolt signal wires as far as possible
from sources of electrical noise, such as motors, transformers,
contactors, and ac devices. As a general rule, allow at least 6 in.
(about 15.2 cm) of separation for every 120V ac of power.
Routing the field wiring in a grounded conduit can reduce
electrical noise further.
If th e fi eld wiri ng must c ross ac or p ower cabl es, ensur e th at they
cross at right angles.
For high immunity to electrical noise, use Belden™ 8761
(shielded, twisted pair) or equivalent wire for millivolt sensors;
or use shielded, twisted pair thermocouple extension lead wire
specif ied by the t her mocouple man ufa cturer. Usi ng t he incor re ct
type of convention thermocouple extension wire or not
following the correct polarity may cause invalid readings.
Ground the shield drain wire at only one end of the cable. The
preferred location is at the shield connections on the terminal
block. (Refer to IEEE Std. 518, Section 6.4.2.7 or contact your
sensor manufacturer for additional details.)
Keep all unshielded wires as short as possible.
Excessive tightening can strip a screw. Tighten screws to 0.25
Nm (2.2 in-lb) or less, based on UL 1059, CSA C22.2 No. 158,
VDE 0110B 2.79 standards.
Follow system grounding and wiring guidelines found in your
SLC 500 Modular Installation and Operation Manual ,
publication 1747-6.2 (modular) or 1747-6.21 (fixed).
2-8 Installing And Wiring Your Module
Publication 1746-6.22
Preparing and Wiring the Cables
To prepare and connect cable leads and drain wires, follow these
steps:
1. At each end of the cable, strip some casing to expose individual
wires.
2. Trim signal wires to 5-inch lengths beyond the cable casing.
Strip a bout 3/ 16 inch (4 .76 mm) of insula ti on to expo se the end s
of the wires.
3. At the module end of the cables:
extract the drain wire and signal wires
remove the foil shield
bundle the input cables with a cable strap
4. Connect pairs of drain wires together:
Channels 0 and 1
Channels 2 and 3
Channels 4 and 5
Channels 6 and 7
Keep drain wires as short as possible.
5. Connect the drain wires to the shield inpu ts of the term inal block
if appropriate for thermocouple used.
Channel 0 and 1 drain wires to pin 5
Channel 2 and 3 drain wires to pin 10
Channel 4 and 5 drain wires to pin 15
Channel 6 and 7 drain wires to pin 20
6. Connect the signal wires of each channel to the terminal block.
(Remove foil shield and drain wire
from sensor end of the cable.)
Cable
Signal Wires
Drain Wire
Signal Wires
Important: Only af ter verifying t hat your connections are correct fo r
each ch annel, trim t he le ngths to keep t hem shor t. Avoid
cutting leads too short.
Installing And Wiring Your Module 2-9
Publication 1746-6.22
7. Connect TB1 chassis ground connector to the nearest chassis
mounting bolt with 14 gauge wire. (Looking at the face of the
module, TB1 is near the lower part of the terminal block on the
primary side of the PCB.)
8. At the sensor end of cables from thermocouple/mV devices:
remove the drain wire and foil shield
apply shrink wrap as an option
connect to mV devices keeping the leads short
TB1
Connect ground wire to TB1
before installing module.
Important: If noise persists, try grounding the opposite end of the
cable. Ground one end only.
2-10 Installing And Wiring Your Module
Publication 1746-6.22
Terminal Block Diagram with Input Cable
The module also has a ground terminal TB1, which should be
grounded to a chassis mounting bolt with 14-gauge wire.
Cold-Junction Compensation (CJC)
Thermocouple or mV Cable
CJC A+
CJC A-
CJC B-
CJC B+
Channel 0+
Channel 7-
Channel 7+
Channel 6-
Channel 6+
Channel 5-
Channel 5+
Channel 4-
Channel 4+
Channel 3-
Channel 3+
Channel 2-
Channel 2+
Channel 1-
Channel 1+
Channel 0-
Shield for CH0 and CH1
Shield for CH2 and CH3
Shield for CH4 and CH5
Shield for CH6 and CH7
TB1
Recommended Torque:
TB1 0.3 to 0.5 Nm (2.5 to 4.5 in-lb)
!
ATTENTION: Possible Equipment Operation
Do not remove or loosen the cold-junction
compensating temperature transducers located on the
terminal block. Both CJCs are required to ensure
accurate thermocouple input readings at each channel.
The module wi ll not oper at e i n the rmoc oupl e mode if a
CJC is not connected.
Fail ure to observe this pre cau tion ca n cause uni ntende d
equipment operation and damage.
Installing And Wiring Your Module 2-11
Publication 1746-6.22
To obtain accurate readings from each of the channels, the cold-
junction temperature (temperature at the module’s terminal junction
between the thermocouple wire and the input channel) must be
compensat ed f or. Two cold-ju nct ion compensa ti ng sensor s ha ve been
integrated in the removable terminal block. They must remain
installed.
Publication 1746-6.22
Chapter
3
Things To Consider Before Using
Your Module
This chapter explains how the module and the SLC processor
communicate through the processor’s I/O image tables. It also
describes the module’s input filter characteristics. Topics discussed
include:
module ID code
module addr essing
channel filter frequency selection
channel turn-on, turn-off, and reconfiguration times
response to slot disabling
Modu le I D Code The module ID code is unique number assigned to each 1746 I/O
module. The ID code defines for the process or the type of I/ O module
and the number of words used in the processors I/O image table.
The module ID code for the 1746-NT8 module is 3533.
No special I/O configuration is required. The module ID
automatically assigns the correct number of input and output words.
3-2 Things To Consider Before Using Your Module
Publication 1746-6.22
Modu le Addressin g The following memory map shows you how the SLC processor’s
output and input tables are defined for the module.
Image Table
Output Image - Configuration Words
Eight words of the SLC processors output image table are reserved
for the module. Output image words 0-7 are used to configure the
module’s input channels 0-7. Each output image word configures a
single channel and can be referred to as a configuration word. Each
word has a unique address based on the slot number assigned to the
module.
Example Addr ess - If you want to co nfigure channe l 2 on the module
located in slot 4 in the SLC chassis, your address would be O:4.2.
Chapter 4, Channel Configuration, Data, and Status, gives you
detailed bit information about the data content of the configuration
word.
Channel 0 Configuration Word
Channel 1 Configuration Word
Channel 2 Configuration Word
Channel 3 Configuration Word
Channel 4 Configuration Word
Channel 5 Configuration Word
Channel 6 Configuration Word
Channel 7 Configuration Word
Channel 0 Data or Status Word
Channel 1 Data or Status Word
Channel 2 Data or Status Word
Channel 3 Data or Status Word
Channel 4 Data or Status Word
Channel 5 Data or Status Word
Channel 6 Data or Status Word
Channel 7 Data or Status Word
Output Ima ge
8 Words
Input Image
8 Words
SLC 5/0X
Data Files Output
Scan
Input
Scan
Slot e
Slot e
Output Image
Input Image
Word 0
Word 1
Word 2
Word 3
Word 4
Word 5
Word 6
Word 7
O:e.0
O:e.1
O:e.2
O:e.3
O:e.4
O:e.5
O:e.6
O:e.7
Word 0
Word 1
Word 2
Word 3
Word 4
Word 5
Word 6
Word 7
I:e.0
I:e.1
I:e.2
I:e.3
I:e.4
I:e.5
I:e.6
I:e.7
Address
Address
Bit 15
Bit 15
Bit 0
Bit 0
Thermocouple
Module
Image Table
O:4.2
Slot
Word
Word
Delimiter
Element
Delimiter
File T y pe
Things To Consider Before Using Your Module 3-3
Publication 1746-6.22
Input Image - Data Words and Status Words
Eight wor ds of the SLC processor’ s input image table a re reserved for
the module. Input image words are multiplexed since each channel
has one data word and one status word. The corresponding
configur atio n word selec ts wheth er t he chan nel sta tu s or chan nel dat a
is in th e input image word.
Status bits for a particular channel reflect the configuration settings
that you entered into the configuratio n (outp ut ima ge) wor d for tha t
channel. To receive valid status, the channel must be enabled and the
module must have stored a valid configuration word for that channel.
Each inpu t image word has a uni que addre ss bas ed on the slot number
assigned to the module.
Example Address - To obtain the status/data word of channel 2
(input word 2) of the m odule locat ed in slot 4 in the SLC chassis u se
address I:4:2.
Chapter 4, Channel Configuration, Data, and Status, gives you
detailed bit information about the content of the data word and the
status word.
Channel Fi lter
Frequency Selection The thermocouple module uses a digital filter that provides high-
frequency noise rejectio n for the input signals. The dig ital fi lter is
programmabl e, a ll owi ng you to se le ct from fou r f il t er fr equencies for
each channel. The digit al filter provi de s the highest noi se rejecti on at
the selected filter frequency. The graphs to follow show the input
channel frequency response for each filter frequency selection.
Selecting a low value (i.e. 10 Hz) for the channel filter frequency
provides the best noise rejection for a channel, but it also increases
the channel update time. Selecting a high value for the channel filter
frequency provides lower noise rejection, but decreases the channel
update time.
The following tab le shows the availab le filter frequencie s, cut-off
frequency, s te p r esponse, and a DC effective re sol u ti on for each fi lter
frequency.
I:4.2
Slot
Word
Word
Delimiter
Element
Delimiter
File Type
3-4 Things To Consider Before Using Your Module
Publication 1746-6.22
Cut-off frequency, Step Response Time, and Effective Resolution (Based on Filter
Frequency)
The step response is calculated by a 4 x (1/filter frequency) settling
time.
Channel Cut-Off Frequency
The channel filter frequency selection determines a channel’s cut-off
frequency, also called the -3 dB frequency. The cut-off frequency is
defined as the point on the input channel frequency response curve
where fr equency component s of th e input signa l are p assed wi th 3 dB
of attenuation. All frequency components at or below the cut-off
frequency are passed by the digital filter with less than 3 dB of
attenuation. All frequency components above the cut-off frequency
are increasingly attenuated, as shown in the graphs on page 3-5.
The cut-off frequency for each input channel is defined by its filter
frequency selection. The table above shows the input channel cut-off
frequency for each filter freque ncy. C hoose a filter freq uency so that
your fastest changing signal is below that of the filters cut-off
frequency. The cut-off frequency should not be confused with update
time. The cut-off frequency relates how the digital filter attenuates
frequency components of the input signal. The update time defines
the rate at which an input channel is scanned and its channel data
word updated.
Filter Frequency Cut-Off Frequency Step Response ADC Effe ctive
Resolution
10 Hz 2.62 Hz 400 ms 20.5
50 Hz 13.1 Hz 80 ms 19.0
60 Hz 15.72 Hz 66.7 ms 19.0
250 Hz 65.5 Hz 16 ms 15.5
Things To Consider Before Using Your Module 3-5
Publication 1746-6.22
Signal Attenuation with 10 Hz Input Filter
Signal Attenuation with 50 Hz Input Filter
0
-20
-40
-60
-80
-100
-120
-140
-160
-180
-2000
2.62 Hz Signal Frequency
-3 dB
10 20 30 40 50 60 Hz
Amplitude (in dB)
0
-20
-40
-60
-80
-100
-120
-140
-160
-180
-2000 50 100 150 200 250 300 Hz
13.1 Hz
-3 dB
Amplitude (in dB)
Signal Frequency
3-6 Things To Consider Before Using Your Module
Publication 1746-6.22
Signal Attenuation with 60 Hz Input Filter
Signal Attenuation with 250 Hz Input Filter
Channel Step Response
The channel filter frequency determines the channel’s step response.
The step r es ponse i s time requir ed for th e anal og input signa l to reac h
95% of its expected, final value given a full-scale step change in the
input s ignal . This me ans th at if an i nput si gnal changes fast er t han the
channel step response, a portion of that signal will be attenuated by
the channel filter. The table on page 3-5 shows the step response for
each filter freque ncy.
0
-20
-40
-60
-80
-100
-120
-140
-160
-180
-2000 60 120 180 240 300 360 Hz
-3 dB
15.7 Hz Signal Frequency
Amplitude (in dB)
0
-20
-40
-60
-80
-100
-120
-140
-160
-180
-2000 250 500 750 1000 1250 1500 Hz
-3 dB
Amplitude (in dB)
Signal Frequency
65.5 Hz
Things To Consider Before Using Your Module 3-7
Publication 1746-6.22
Update Time The th ermocoupl e module update ti me is def in ed as th e time r equir ed
for the module to sample and convert the input signals of all enabled
input channels and make the resulting data values available to the
SLC processor. It can be calculated by adding the sum of all enabled
sample times, plus a CJC update time.
The following table shows the channel sampling time for each filter
frequency. It also gives the CJC update time.
Channel Sa mpling Time
The times above include a settling time necessary between input
channel readings. The sampling times for filter frequencies listed do
not include a 45 msec open-circuit detection time utilized when the
channel is configured for open-circuit detection. CJC open-circuit
detection does not require the additional 45 msec settling time.
The fastest module update time occurs when only one channel with a
250 Hz filter frequency is enabled.
Module update time = 290 msec + 66 msec = 356 msec
The slowest module update time occurs when eight channels, each
using a 10 Hz filter frequency, are enabled.
Module update time = 290 msec + 470 msec + 470 msec + 470
msec + 470 msec + 470 msec + 470 msec + 470 msec + 470
msec = 4.05 sec
Update Time Calculation Example
The following example shows how to calculate the module update
time for the given configuration:
Channel 0 configured for 250 Hz filter frequency, enabled
Channel 1 configured for 250 Hz filter frequency, enabled
Channel 2 configured for 50 Hz filter frequency, enabled
Channel 3 through 7 disabled
Sample
Channel 0 Sample
Channel 1 Sample
Channel 2 Sample
Channel 7 Sample
CJC
Channel
Enabled Enabled Enabled Enabled
Channel 0 Disabled Channel 1 Disabled Channel 2 Disabled Channel 7 Disabled
Update CJC Calculate
Previous Calculate
Previous Calculate
Previous Calculate
Previous
Channel Sampling Time for Each Filter Frequency (all values ±1 msec)
Channel Sampling Time
CJC Update Time 250 Hz Filter 60 Hz Filter 50 Hz Filter 10 Hz Filter
290 msec 66 msec 125 msec 140 msec 470 msec
3-8 Things To Consider Before Using Your Module
Publication 1746-6.22
Using the values from the table on page 3-7, add the sum of all
enabled channel sample times, plus one CJC update time.
Channel Tur n-On,
Turn-Off, and
Reconfiguration Times
The time required for the module to recognize a new configuration
for a channel is generally one module update time plus 890 µsec per
newly configured channel. If the filter frequency selected for the
newly enabled, configured channel is new to the module, then auto-
calibration is performed following configuration recognition.
Turn-off time requires up to one module update time.
Reconfiguration time is the same as turn-on time.
Auto-Calibration Auto-calibration is performed by the module to correct for drift errors
over tempe rature. Auto- calibra tion occurs immediat el y following
configuration of a previously unselected filter frequency, and
generally every tw o minutes for a ll selected filter frequencies of the
system. The time required to perform auto-calibration is defined as
follows:
Auto-calibration Time
CJC sensor s are acquire d at 60 Hz to maximize t he trade-of fs between
resolution and update rate. For example, if some channels are
acquired at 250 Hz and some are acquired at 50 Hz, then the total
auto-calibration time would be:
During auto-calibration, input values are not updated.
Channel 0 sampling time = 66 msec
Channel 1 sampling time = 66 msec
Channel 2 sampling time = 140 msec
CJC update time = 290 msec
Module update time = 562 msec
250 Hz Filter 60 Hz Filter 50 Hz Filter 10 Hz Filter
325 msec 525 msec 585 msec 1.975 s
Frequency Auto-Calibration
250 Hz 325 msec
60 Hz 525 msec
50 Hz 585 msec
1.435 sec Total
Things To Consider Before Using Your Module 3-9
Publication 1746-6.22
Response to Slot
Disabling By writing to the status file in the modular SLC processor, you can
disable any chassis slot. Refer to your SLC programming manual for
the slot disable/enable procedure.
Input Response
When a thermocou p le slot is dis abl ed, the ther mocouple modul e
continues to update its input image table. However, the SLC
processor does not read input from a module that is disabled.
Therefore, when the processor disab les the thermocouple module slot,
the module inputs appearing in the processor image table remain in
their last state, and the module’s updated image table is not read.
When the processor re-enables the module slot, the current state of
the module inputs are read by the processor during the subsequent
scan.
Output Response
The SLC pr ocessor ma y change t he ther mocouple module out put data
(confi guration) as it appear s in the pr ocessor output image . Howeve r,
this data is not transferred to the thermocouple module. The outputs
are held in their last state. When the slot is re-enabled, the data in the
processor image is transferred to the thermocoup l e mod ule.
!
ATTENTION: POSSIBLE EQUIPMENT
OPERATION
Always understand the implications of disabling a
module before using the slot disable feature.
Fail ure to observe this pre cau tion ca n cause uni ntende d
equipment operation.
Publication 1746-6.22
Chapter
4
Channel Configuration, Data, and
Status
Read this chapter to:
configure each input channel
check each input channel’s configuration and status
Channel Configuration Channel configuration words appear in the SLC processor’s output
image table as shown below. Words 0-7 correspond to module
channels 0-7.
After module installation, configure each channel to establish the way
the channel operates (e.g., thermocouple type, temperature units,
etc.). Configure the channel by setting bits in the configuration word
using your programming device. The SLC configuration words are
shown below.
SLC Output Image (Configuration) Words
e = slot number of the module
0
15
O:e.0
O:e.1
O:e.2
O:e.3
O:e.4
O:e.5
O:e.6
O:e.7
Channel 0 Channel Configuration Word
Channel 1 Channel Configuration Word
Channel 2 Channel Configuration Word
Channel 3 Channel Configuration Word
Channel 4 Channel Configuration Word
Channel 5 Channel Configuration Word
Channel 6 Channel Configuration Word
Channel 7 Channel Configuration Word
4-2 Channel Configuration, Data, and Status
Publication 1746-6.22
The configuration word default settings are all zero. Next, we
describe how you set configuration bits of a channel configuration
word to set up the followin g channel pa rameters:
data format such as engineering units, counts, or scaled for PID
how the channel should respond to a detected open-input circuit
filter frequency selection
tem perature units in °C or °F
whether the channel is enabled or disabled
whether status or data information is selected for the module’s
input image table.
Channel Configuration
Procedure The channel configuration word consists of bit fields, the settings of
which determine how the channel operates. This procedure looks at
each bit field separately and helps configure a channel for operation.
Refer to the chart on page 4-4 and the bit field descriptions that
follow for complete configuration information.
1. Determine which channels are used in your program and enable
them. Place a one in bit 0 if the channel is to be enabled. Place a
zero in bit 0 if the channel is to be disabled.
2. Determine the input device type (J, K, etc. thermocouple) (or
mV) for a channel and ente r its re spective four -digit binary code
in bit field 1 through 4 of the channel configuration word.
3. Sele ct a data f ormat for t he data word. Your selectio n deter mines
how the analog input value from the A/D converter will be
expressed in the data word. Enter your two-digit binary code in
bit field 5 and 6 of the channel configuration word.
4. Determine the desired state for the channel data word if an open-
circuit condition is enabled and detected for that channel. Enter
the two-digit binary code in bit field 7 and 8 of the channel
configuration word.
5. If the channel is configured for thermocouple inputs, determine
if the channel data word should read in degrees Fahrenheit or
degrees Celsius and enter a one or a zero in bit 9 of the
configur ation word . If the chan nel is configu red for a mV anal og
sensor, enter a zero in bit 9.
6. Determine the desired input filter frequency for the channel and
enter the two-digit binary code in bits 10 and 11 of the channel
configuration word. A lower filter frequency increases the
channel update time, but also increases the noise rejection and
channel resolution. A higher filter frequency decreases the
channel update time, but also decreases the noise rejection and
effective resolution.
Channel Configuration, Data, and Status 4-3
Publication 1746-6.22
7. Ensure that bits 12 through 14 contain zeros.
8. Determine whether t he channel input ima ge word shoul d contai n
data or status. Place a one in bit 15 if channel data is desired.
Place a zero in bit 15 if status is desired.
9. Build the channel configuration word for every channel on each
thermocouple/mV module repeating the procedures given in
steps 1 through 8.
10. Enter this configuration into your ladder program and download
it to the thermocouple module.
4-4 Channel Configuration, Data, and Status
Publication 1746-6.22
A detailed explanation appears in the following table:
Channel Configuration Word (O:e.0 through O:e.7) - Bit Definitions
Channel
Enable
1514131211109876543210
Channel D i sa ble
Channel E nable 0
1
Input
Type
Thermocouple Type J 0000
Thermocouple Type K 0001
Thermocouple Type T 0010
Thermocouple TypeE 0011
Thermocouple Type R 0100
Thermocouple TypeS 0101
Thermocouple Type B 0110
Thermocouple Type N 0111
±50 mV 1000
±100 mV 1001
Invalid 1 0 1 0
Invalid 1 0 1 1
Invalid 1 1 0 0
Invalid 1 1 0 1
Invalid 1 1 1 0
CJC temperature 1111
Data
Format
Engineering Units x 1100
Engineering Units x 10101
Scaled for PID 10
Proportional counts 11
Open Circuit
Zero on open circuit 00
Max. on open circuit 01
Min. on open circuit 10
Disabled 11
Temperature
Units Degrees C20
Degrees F21
Channel
filter
freq.
10 Hz input filter 00
50 Hz input filter 01
60 Hz input filter 10
250 Hz input filter 11
Unused Unused3000
Invalid 1 1 1
Input Image
Type Status Word 0
Data Word 1
1. For engineering units x1, values are expressed in 0.1 degrees or 0.01 mV. For engineering units x10, values are expressed in 1.0 degree or 0.1 mV.
2. When millivolt input type is selected, the bit setting for temperature units is ignored.
3. Ensure unused bits 12 through 14 are always set to zero.
Channel Configuration, Data, and Status 4-5
Publication 1746-6.22
Select Channel Enable (Bit 0)
Use the channel enable bit to enable a channel. The thermocouple
module only scans enabled channels. To optimize module operation
and minimize throughput times, unused channels should be disabled
by setting the channel enable bit to zero (default value).
When set (1) the channel enable bit is used by the module to read the
configuration word information selected. While the enable bit is set,
modification of the configuration word may lengthen the module
update time for one cycle. If any change is made to the configuration
word , the change is reflected in the status word before new data is
valid (described on page 4-11).
While the channel enable bit is cleared (0), the associated channel
data/s tat us word va lues ar e clea red . After t he c hannel e nable bi t is se t
(1), the associated channel data/status word remains cleared until the
thermocou ple module s et s t he cha nnel stat us bi t ( bi t 0 ) i n t he channel
status word.
Select Input Types (Bits 1 through 4)
The input type bit field lets you configure the channel for the type of
input device you have connected to the module. Valid input devices
are type s J, K, T, E, R, S, B, and N thermocou ple sensors an d ±50 mV
and ±100mV analog input signals. The channel can also be
configured to read the cold-junction temperature calculated for that
specific channel. When the cold-junction compensation (CJC)
temperature is selected, the channel ignores the physical input signal.
Select Data Format (Bits 5 and 6)
The d ata format bit field le ts you d efine the exp ressed format for the
channel data word contained in the module input image. The data
types are engineering units, scaled-for-PID, and proportional counts.
The enginee ring units all ow you to selec t from two resoluti ons, x1 or
x10. For engineering units x1, values are expressed in 0.1 degrees or
0.01mV. For engineering units x10, values are expressed in 1.0
degrees or 0.1mV. (Use the x10 setting to produce temperature
readings in whole degrees Celsius or Fahrenheit.)
The scaled-for-PID value is the same for millivolt, thermocouple,
and CJC input types. The input signal range is proportional to your
select ed i nput t ype and scale d in to a 0 t hrough 16,38 3 range, which i s
standard to the SLC PID algorithm.
The proportional counts are scaled to fit the defined temperature or
voltage range. The input signal range is proportional to your selected
input and scaled into a -32,768 to 32,767 range.
4-6 Channel Configuration, Data, and Status
Publication 1746-6.22
Using Scaled-for-PID and Proportional Counts
The ther mocouple module provi des ei ght o ptions for displ aying input
channel data. These are 0.1°F, 0.1°C, 1°F, 1°C, 0.01 mV, 0.1 mV,
Scaled-for-PID, and Proportional Counts. The first six options
represent real Engineering Units displayed by the 1746-NT8 and do
not requ ire expl ana ti on. Th e Scaled- for-PID and Proportional Cou nts
select ions provi de the highe st NT8 displa y resolutio n, but als o require
you to manually convert the channel data to real Engineering Units.
The equations below show how to convert from Scaled-for-PID to
Engineering Units, Engineer ing Units to Scaled-for -PID, Proportional
Counts to Engineering Units, and Engineering Units to Proportional
Counts. To perform the conversions, use the defined temperature or
millivolt range for the channel’s input type. See the Channel Data
Word Format table on page 4-7. The lowest possible value for an
input type is SLOW, and the highest possible value is SHIGH.
Effective Resolutions
The effective resolution for an input channel depends upon the filter
frequency selected for that channel.
Channel Configuration, Data, and Status 4-7
Publication 1746-6.22
Scaling Examples
Scaled-for-PID to Engineering Units
Equation: Engineering Units Equivalent = SLOW + [(SHIGH-SLOW) x (Scaled-for-PID value displayed/16384)]
Assume type J input type, scaled-for-PID display type, channel data = 3421.
Want to calculate °C equivalent.
From Channel Data Word Format table, SLOW = -210°C and SHIGH = 760°C.
Solution: Engineering Units Equivalent = -210°C + [(760°C-(-210°C)) x (3421/16384)] = -7.46°C.
Engineering Units to Scaled-for-PID
Equation: Scaled-for-PID Equivalent = 16384 x [(Engineering Units desired -SLOW)/(SHIGH-SLOW)]
Assume type J input type, scaled-for-PID display type, desired channel temp. = 344°C.
Want to calculate Scaled-for-PID equivalent.
From Channel Data Word Format table, SLOW = -210°C and SHIGH = 760°C.
Solution: Scaled-for-PID Equivalent = 16384 x [(344°C - (-210°C))/(760°C - (-210°C))] = 9357
Proportion al Co unts to Engineering Units
Equation: Engineering Units Equivalent = SLOW + {(SHIGH-SLOW) x [(Proportional Counts value displayed + 32768)/
65536]}
Assume type E input type, proportional counts display type, channel data = 21567.
Want to calculate °F equivalent.
From Channel Data Word Format table, SLOW = -454°F and SHIGH =1832°F
Solution: Engineering Units Equivalent = -454°F + {[1832°F -(-454°F)] x [(21567 + 32768)/65536]} = 1441.3°F
Engineering Units to Proportional Counts
Equation: Proportional Counts Equivalent = {65536 x[(Engineering Units desired - SLOW)/(SHIGH-SLOW)]} -32768
Assume type E input type, proportional counts display type, desired channel temp. = 1000°F.
Want to calculate Proportional Counts equivalent.
From Channel Data Word Format table, SLOW = -454°F and SHIGH = 1832°F.
Solution: Proportional Counts Equivalent = {65536 x[{1000°F - (-454°F))/(1832°F - (-454°F))]} - 32768 = 8916.
4-8 Channel Configuration, Data, and Status
Publication 1746-6.22
1746-NT8 Thermocouple Module - Channel Data Word Format
Data Format
Input
Type
Engineering Units x10 Engineering Units x1 Scaled-for-
PID Proportional
Counts
° Celsius ° Fahrenheit ° Celsius ° Fahrenheit
J -210 to +760 -346 to +1400 -2100 to +7600 -3460 to +14000 0 to +16383 -32768 to +32767
K -270 to +1370 -454 to +2498 -2700 to +13700 -4540 to +24980 0 to +16383 -32768 to +32767
T -270 to +400 -454 to +752 -2700 to +4000 -4540 to +7520 0 to +16383 -32768 to +32767
E -270 to +1000 -454 to +1832 -2700 to +10000 -4540 to +18320 0 to +16383 -32768 to +32767
R 0 to +1768 +32 to +3214 0 to +17680 +320 to+32140 0 to +16383 -32768 to +32767
S 0 to +1768 +32 to +2372 0 to +17680 +320 to +32140 0 to +16383 -32768 to +32767
B +300 to +1820 +572 to +3308 +3000 to +18200 +5720 to +3276.710 to +16383 -32768 to +32767
N 0 to +1300 +32 to +2372 0 to +13000 +320 to +23720 0 to +16383 -32768 to +32767
±50 mV2-500 to +500 -500 to +500 -5000 to +5000 -5000 to +5000 0 to +16383 -32768 to +32767
±100 mV2-1000 to +1000 -1000 to +1000 -10000 to +1000 -10000 to +10000 0 to +16383 -32768 to +32767
CJC Sensor -25 to +105 -13 to +221 -250 to +1050 -130 to +2210 0 to +16383 -32768 to +32767
1. Type B thermocouple cannot be represented in engineering units x1 (°F) above 3276.7°F. Software treats it as over range error.
2. When millivolts are selected, the temperature setting is ignored. Analog input data is the same for either °C or °F selection.
Channel Configuration, Data, and Status 4-9
Publication 1746-6.22
1746-NT8 Thermocouple Module - Channel Data Word Resolution
Select Open-Circuit State (Bits 7 and 8)
The open-circuit bit field lets you define the state of the channel data
word when an open-circuit condition is detected for that channel. This
feature can be disabled by selecting the disable option.
An open-circuit condition occurs when the thermocouple itself or its
extensi on wire i s physi cally separa ted or op en. This ca n happen i f the
wire gets cut or disconnected from terminal block.
If either of the two CJC devices is removed from the terminal block,
any input channel configured for either a thermocouple or CJC
temperature input is placed in an open-circuit condition. An input
channel configured for millivolt input is not affected by CJC open-
circuit conditions.
The res ult s of the d at a word in an ope n-cir cuit condi tion depe nd upon
the selection of bits 7 and 8.
If zero is selec ted (00 ), the ch anne l data word i s forc ed to 0 dur in g an
open-circuit condition.
Data Format
Input
Type
Engineering Units x 10 Engineering Units x 1 Scaled-for-PID Proportional Counts
° Celsius ° Fahrenheit ° Celsius ° Fahrenheit ° Celsius ° Fahrenheit ° Celsius ° Fahrenheit
J1°C/step 1°F/step 1°C/step 1°F/step 0.0592°C/step 0.1066°F/step 0.0148°C/step 0.0266°F/step
K 1°C/step 1°F/step 1°C/step 1°F/step 0.1001°C/step 0.1802°F/step 0.0250°C/step 0.0450°F/step
T C/step 1°F/step 1°C/step 1°F/step 0.0409°C/step 0.0736°F/step 0.0102°C/step 0.0184°F/step
E 1°C/step 1°F/step 1°C/step 1°F/step 0.0775°C/step 0.1395°F/step 0.0194°C/step 0.0349°F/step
R 1°C/step 1°F/step 1°C/step 1°F/step 0.1079°C/step 0.1942°F/step 0.0270°C/step 0.0486°F/step
S 1°C/step 1°F/step 1°C/step 1°F/step 0.1079°C/step 0.1942°F/step 0.0270°C/step 0.0486°F/step
B 1°C/step 1°F/step 1°C/step 1°F/step 0.0928°C/step 0.1670°F/step 0.0232°C/step 0.0417°F/step
N 1°C/step 1°F/step 1°C/step 1°F/step 0.0793°C/step 0.1428°F/step 0.0198°C/step 0.0357°F/step
±50 mV10.1mV/step 0.1mV/step 0.01mV/step 0.01mV/step 6.104µV/step 6.104µV/step 1.526µV/step 1.526µV/step
±100 mV10.1mV/step 0.1mV/step 0.01mV/step 0.01mV/step 12.21µV/step 12.21µV/step 3.052µV/step 3.052µV/step
CJC Sensor 1°C/step 1°F/step 1°C/step 1°F/step 0.0079°C/step 0.0143°F/step 0.0020°C/step 0.0036°F/step
1. When millivolts are selected, the temperature setting is ignored. Analog input data is the same for either °C or °F selection.
Important: Data resolution is not equivalent to data accuracy. Input
accura cy of ±50 µV may span mult iple steps f or PID and
Proportional Counts data types. As an example, a Type
B thermocouple temperature range of 0 to 1820°C
provides a voltage input range of 0 to 13.82mV to the
1746-NT8. This is a ve ry small i nput range and , when it
is scaled to PID or proportional counts ranges, a small
input change results in many counts being changed.
4-10 Channel Configuration, Data, and Status
Publication 1746-6.22
Selecting maximum forces the (01) channel data word value to its
full scale value during an open-circuit condition. The full scale value
is determined by the selected input type and d ata format.
Selecting minimum forces the (10) channel data word v alue to its
low scale value dur ing an ope n-cir cuit co nditi on. The low sc ale val ue
is determined by the selected input type and d ata format.
Disabling the open-circuit selection (11) may result in unintended
operation on a failur e. Gen erally, with the open-circuit option
disable d, the data word remains u nchanged. The o pen-circ uit error bit
and the channel LED flags the condition until the error is resolved.
For example, if channel one is configured as a thermocouple type
when the CJC breaks in an open-circuit condition, if open-circuit
detection is disabled, the data word remains unchanged. If the circuit
select ion is set at mini mum, th e data wo rd is set to the low s cale valu e
for the range and format.
Select Temperature Units (Bit 9)
The temperature units bit lets you select temperature engineering
units for thermocouple and CJC input types. Units are either degrees
Celsius (°C) or degrees Fahrenheit (°F). This bit field is only active
for thermocouple and CJC input types. It is ignored when millivolt
inputs types are selected.
Select Channel Filter Frequency (Bits 10 and 11)
The chann el f ilte r freque ncy bit fiel d lets you selec t one of f our fil ters
available for a channel. The filter frequency affects the channel
update time and noise reje ction charac teristics. A smaller filter
frequency increases the channel update time, but also increases the
noise rejectio n and channel resolution. A la rger filt er freq uency
decreases the noise rejection, but also decreases the channel update
time an d channel res olution. Gui del ines for filter fre quency are li st ed
below.
Important: Enab ling the open-circuit function adds approximately
45 msec to the channel update time. Disabling the open-
circuit detection removes the time adder . CJC sensors do
not require the additional time; thus it is recommended
that when using a channel for CJC sensor acquisiti on,
the open-circuit selection is enabled.
Important: If you are using engineering units (x1 mode) and
Fahrenheit temperature units (i.e. 0.1°F), the full scale
temperature for thermocouple type B is not achievable
with 16-bit signed numerical representation. An over-
rang e er ror occurs for th at channel if it tri es to re present
the full scale value. The maximum representable
temperature is 3276.7°F (instead of 3308°F).
Channel Configuration, Data, and Status 4-11
Publication 1746-6.22
250 Hz setting provides minimal noise filtering.
60 Hz setting provides 60 Hz AC line noise filtering.
50 Hz setting provides 50 Hz AC line noise filtering.
10 Hz setting provides both 50 Hz and 60 Hz AC line noise
filtering.
When a CJC input type is selected, filter frequency is ignored. To
maximize the speed versus resolution trade-off, CJC inputs are
sampled at 60 Hz.
Unused Bits (Bits 12 through 14)
Bits 12-14 are not defined. Ensure these bits are always cleared (0).
Select Input Image Type (Bit 15)
The input image type bit allows you to select data or status
information in the channel’s input image word. When set (1), the
module places channel data in the corresponding input image word.
When the bit is cleared (0) the module places channel status in the
corresponding input image word.
4-12 Channel Configuration, Data, and Status
Publication 1746-6.22
Channel Data/Status
Word The actual thermocouple or millivolt input data values or channel
status reside in I:e.0 through I:e.7 of the thermocouple module input
image file. The data values present depend on the input type and data
formats you have s elected. When an inpu t chan nel is disa bled, it s data
word is reset (0).
Channel Status
Checking You can use the informat ion provided in the stat us wor d to d ete rmine
if the input configuration data for any channel is valid per your
configuration in O:e.0 through O:e.7.
The channel status can be analyzed bit by bi t. In additi on to providi ng
info rmat io n about an enabled or di sabled channel, ea ch bit’s sta tus (0
or 1) tells you how the input data from the thermocouple or millivolt
analog sensor connected to a specific channel will be translated for
your application. The bit status also informs you of any error
condition and can tell you what type of error occurred.
A bit-by -bit exa mination o f the stat us word is provided in the chart o n
the following page.
Channel 0 Channel Data/Status Word
Channel 1 Channel Data/Status Word
Channel 2 Channel Data/Status Word
Channel 3 Channel Data/Status Word
Channel 4 Channel Data/Status Word
Channel 5 Channel Data/Status Word
Channel 6 Channel Data/Status Word
Channel 7 Channel Data/Status Word
0
15
Module Input Image (Data/Status) Word
I:e.0
I:e.1
I:e.2
I:e.3
I:e.4
I:e.5
I:e.6
I:e.7
Channel Configuration, Data, and Status 4-13
Publication 1746-6.22
Channel 0-7 Status Word (I:e.0 through I:e.7) - Bit Definitions
1514131211109876543210
Channel
Status Channel Disable
Channel Enable 0
1
Input
Type
Thermocouple Type J 0000
Thermocouple Type K 0001
Thermocouple Type T 0010
Thermocouple TypeE 0011
Thermocouple Type R 0100
Thermocouple TypeS 0101
Thermocouple Type B 0110
Thermocouple Type N 0111
±50 mV 1000
±100 mV 1001
Invalid 1 0 1 0
Invalid 1 0 1 1
Invalid 1 1 0 0
Invalid 1 1 0 1
Invalid 1 1 1 0
CJC temperature 1111
Data
Format
Engineering Units x 1 00
Engineering Units x 10 01
Scaled for PID 10
Proportional counts 11
Open
Circuit
Zero on open circuit 00
Max. on open circuit 01
Min. on open circuit 10
Disabled 11
Temperature
Units Degrees C 0
Degrees F 1
Channel
filter
frequency
10 Hz input filter 00
50 Hz input filter 01
60 Hz input filter 10
250 Hz input filter 11
Open-circuit
error No error 0
Open circuit detected 1
Under-range
error No error 0
Under range condition 1
Over-range
error No error 0
Over range condition 1
Channel
error No error 0
Channel error 1
Note: It takes one timing cycle to complete an update. (Refer
to Chapter 3 for module update times.)
4-14 Channel Configuration, Data, and Status
Publication 1746-6.22
Explanations of the status conditions follow.
Channel Status (Bit 0)
The channel status bit indicates operational state of the channel.
When the ch annel en able bit is set in the configuratio n word , the
thermocouple module configures the selected channel and takes a
data sample for the channel data word before setting this bit in the
status word.
Input Type Status (Bits 1 through 4)
The input type bit field indicates what type of input signal you have
configured for the channel. This field reflects the input type defined
in the channel configuration wor d.
Data Format Type Status (Bits 5 and 6)
The data format bit field indicates the data format you have defined
for the channel. This field reflects the data type selected in bits 5 and
6 of the channel configuration word.
Open-Circuit Type Status (Bits 7 and 8)
The open-circuit bit field indicates how you have defined the open-
circuit bits configuration word, and therefore, the response of the
thermocouple module to an open-circuit condition. This feature is
active for all input types, including CJC temperature input.
Temperature Units Ty pe Status (Bit 9)
The temper ature u nits field i ndicates the sta te of t he temp erature units
bit in the configuration word (bit 9).
Channel Filter Frequency (Bits 10 and 11)
The channel filter frequency bit field reflects the filter frequency you
selected in the configuration word.
Open-Circuit Error (Bit 12)
This bit is set (1) whenever a configured channel detects an open-
circuit condition at its input. An open-circuit at the CJC sensor also
flags t his e rror if the chan nel input type is either thermoc ouple or CJC
temperature. A range error on the CJC sensor also flags this bit if the
input type is thermocouple.
Important: If the channel for which you are seeking status is
disabled, all bit fields are cleared. The status word for
any disabled channel is always 0000 0000 0000 0000
regardless of any previous setting that may have been
made to the configuration word.
Channel Configuration, Data, and Status 4-15
Publication 1746-6.22
Under-Range Error (Bit 13)
This bit is set (1) whenever a configured channel detects an under-
range condi tion fo r the channel da ta. An under -ran ge cond ition exists
when the input value is equal to or below the specified lower limit of
the particular sensor connected to that channel.
Over-Range Error (Bit 14)
This bit is set (1) whenever a configured channel detects an over-
range condition for the channel data. An over-range condition exists
when the input value is equal to or above the specified upper limit of
the particular sensor connected to that channel.
Channel Error (Bit 15)
This bit is set (1) whenever a configured channel detects an error in
the configuration word, or an error has occurred while acquiring the
A/D data value. If during the auto-calibration process, the module
detects an out-of-range condition for the filter frequency selected for
the channel, the channel error bit is set. An out-of-range condition
occurring during auto-calibration would be the result of an overly
noisy environment, whereby the module cannot maintain accuracy
specif ications, thu s flagging a n error . The er ror bit is cle ared when the
error condition is resolved. The channel data word is not updated
during a period of auto-calibration filter frequency tolerance errors.
Publication 1746-6.22
Chapter
5
Programming Examples
Earlier chapters explained how the configuration word defines the
way a channel operates. This chapter shows the programming
required to configure the module. It also provides you with segments
of ladder logic specific to unique situations that might apply to your
programming requirements. The example segments include:
basic example
automatic monitoring thermocouples and CJC sensors
verifying channel configuration changes
interfa cing to the PID instruction
monitoring channel status bits
PLC 5 example with NT8 in remote I/O rack
Basic Example To enter data into the channel configuration word (O:e.0 through
O:e.7) when the channel is disabled (bit 0 = 0), follow these steps.
Refer to the table on page 4-4 for specific configuration details.
Example - Configure eight channels of a thermocouple module
residing in slot 3 of 1746 chassis. Configure each channel with the
same parameters.
Channel Configuration
The following procedure transfers configuration data and sets the
channel enable bits of all eight channels with a single File Copy
instruction.
1 1
0
00 100 01 0001
15 14 13 12 11 10
9
87 65 4321
000
Configure Channel for:
Channel Enable Bit
Type K Thermocouple Inpu
t
Engineering Units X 10
Zero if Open Circuit
Fahrenheit
10 Hz Filter Frequency
Not Used
Data Word
5-2 Programming Examples
Publication 1746-6.22
Procedure
1. Create integer file N10. Integer file N10 should contain eight
elements (N10:0 through N10:7).
2. Using the programming software, enter the configuration
parameters for all eight thermocouple channels into data file
locations N10:0 through N10:7.
Data table for initial programming
3. Program a rung in your ladder logic to copy the contents of
integer file N10 to the eight consecutive output words of the
thermocouple module beginning with O:3.0.
Initial programming example
On power up, bit S:1/15 is set for the first program scan. During the
first program scan, the configuration data in N10:0 through N10:7
will be sent to the 1746-NT8 channel configuration words.
address 15 data 0 address 15 data 0
N10:0 1000 0010 0010 0011
N10:1 1000 0010 0010 0011
N10:2 1000 0010 0010 0011
N10:3 1000 0010 0010 0011
N10:4 1000 0010 0010 0011
N10:5 1000 0010 0010 0011
N10:6 1000 0010 0010 0011
N10:7 1000 0010 0010 0011
Press a key or enter value
N10:3/0 = 1
offline no forces binary data decimal addr File EXMPL
CHANGE SPECIFY NEXT PREV
RADIX ADDRESS FILE FILE
F1 F5 F7 F8
S:1
15
COP
Copy File
Source #N10:0
Dest #O:3.0
Length 8
COP
#NT8_CONFIGURATION
END
During the first pass, send the channel configuration data to the thermocouple module.
First Pass
0000
0001
Programming Examples 5-3
Publication 1746-6.22
Automatic Monitoring
Thermocouples and
CJC Sensors
The following example explains how to change data in the channel
configuration word when the channel is currently enabled.
Example - Execute a dynamic configuration change to channel 0 of
the thermocouple module located in slot 1 of a 1746 chassis.
Periodically (e.g., every 60 seconds) change from monitoring an
externa l type K thermoco uple to monitorin g the CJC sensors mounted
on the terminal block. The CJC reading gives a good indication of
what the t emperature is insi de the cont rol cabin et. Fina lly, set ch annel
0 back to type K thermocouple.
Verifying Channel
Conf igurat ion
Changes
When executing a dynamic channel configuration change, there is
always a del ay from the time the ladder pr ogram makes the chang e to
the time the 1746-NT8 supplies a data word using that new
configuration information. Also, the ladder program should use the
thermocouple temperature data location N10:20 for thermocouple
temperature readings and data location N10:12 for CJC temperature
readings.
Important: During configuration alteration, the state of each
modified channel can not be determined until after one
module update time.
Note: N1 0:2 /1 t hr ough N1 0:2/4 have t he i npu t t ype for typ e K
Thermocouple (0001). N10:8/1 through N10:8/4 have
the input type for CJC Temperature Sensor (1111).
5-4 Programming Examples
Publication 1746-6.22
S:1
15
COP
Copy File
Source #N10:0
Dest #O:1.0
Length 8
COP
#NT8_CONFIGURATION
U
B3:6
4
CHECKING_CJC
B3:6
4
CHECKING_CJC MOV
Move
Source I:1.0
3744<
Dest N10:20
3744<
MOV
CH0_TEMP
COP
Copy File
Source #I:1.1
Dest #N10:21
Length 7
COP
T11:0
DN
CJC_CYCLE_TMR/DN
EN
DN
TON
Timer On Delay
Timer T11:0
Time Base 1.0
Preset 60<
Accum 20<
TON
CJC_CYCLE_TMR
T11:0
DN
CJC_CYCLE_TMR/DN MOV
Move
Source N10:8
-32737<
Dest O:1.0
-32767<
MOV
NT8_CONFIGURATION
L
B3:6
4
CHECKING_CJC
During the first pass, send the channel configuration data to the thermocouple module.
First Pass
If not Checking CJC, copy Channel 0 temperature data into data location for use. Temperature control logic should use
N10:20 rather than the TC input image (I:1.0) to eliminate problems during CJC checking.
Copy temperature data from Channels 1-7 to data registers for use.
Repeating 60 seconds timer (T11:0) which starts the CJC check cycle.
Every 60 seconds, start CJC check cycle by changing Channel 0 configuration word and latching Checking CJC bit (B3/
100).
0000
0003
0004
0002
0001
Programming Examples 5-5
Publication 1746-6.22
Data Table for Configuration Change s
B3:6
4
CHECKING_CJC
EN
DN
TON
Timer On Delay
Timer T11:1
Time Base 1.0
Preset 7<
Accum 0<
TON
CJC_CFG_TMR
T11:1
DN
CJC_CFG_TMR/DN
OSR
B3:0
4
MOV
Move
Source I:1.0
3744<
Dest N10:12
329<
MOV
CJC_TEMP
T11:1
DN
CJC_CFG_TMR/DN MOV
Move
Source N10:0
-32767<
Dest O:1.0
-32767<
MOV
NT8_CONFIGURATION
EN
DN
TON
Timer On Delay
Timer T11:2
Time Base 1.0
Preset 7<
Accum 0<
TON
REG_CFG_TMR
T11:2
DN
REG_CFG_TMR/DN
U
B3:6
4
CHECKING_CJC
END
Wait 7 seconds for Channel 0 to accept CJC configuration and provide a data value (time depends
on module configuration).
Copy CJC Temperature (I:1.0) into CJC register (N10:12)
Move Channel 0’s regular configuration word into the Channel 0 configuration word and start timer to ensure word has
been accepted prior to taking the thermocouple temperature readings.
When CJC check cycle is completed (T11:2/DN is set), reset the Checking CJC Bit (B3/100).
0005
0009
0008
0007
0006
address 15 data 0 address 15 data 0
N10:0 0000 0010 0010 0011 N10:8 0000 0010 0011 1111
N10:1 0000 0010 0010 0011
N10:2 0000 0010 0010 0011
N10:3 0000 0010 0010 0011
N10:4 0000 0010 0010 0011
N10:5 0000 0010 0010 0011
N10:6 0000 0010 0010 0011
N10:7 0000 0010 0010 0011
5-6 Programming Examples
Publication 1746-6.22
After a chan nel confi guratio n word is chang ed by the ladder logic , the
module may not update the processor’s input image until one update
time later . In order to ensure that the program is using the proper input
data, t he ladde r logic should wa it one update t ime plus one cali bration
time to ensure that the new input data matches the channel
configuration requested. The above table shows how to calculate the
update time and autocalibration time for the channel configuration
being used.
Update Time Calculation
Ch 0 Update Time 0.470
Ch 0 Open Circuit Check 0.045
Ch 1 Update Time 0.470
Ch 1 Open Circuit Check 0.045
Ch 2 Update Time 0.470
Ch 2 Open Circuit Check 0.045
Ch 3 Update Time 0.470
Ch 3 Open Circuit Check 0.045
Ch 4 Update Time 0.470
Ch 4 Open Circuit Check 0.045
Ch 5 Update Time 0.470
Ch 5 Open Circuit Check 0.045
Ch 6 Update Time 0.470
Ch 6 Open Circuit Check 0.045
Ch 7 Update Time 0.470
Ch 7 Open Circuit Check 0.045
CJC Checking 0.290
Update Time 4.410
Autocalibration Time Calculation
Auto-Calibration for 10 Hz 1.975
Auto-Calibration for 60 Hz 0.525
Total Auto-Calibration 2.500
Max Time Between Updates 6.910
Programming Examples 5-7
Publication 1746-6.22
Interfacing to the PID
Instruction The thermocouple module was designed to interface directly to the
SLC 5/02™ or la ter proces sor PID inst ruction withou t the need for an
interm ediate sca le operatio n.
Example - Use 1746-NT8 channel data as the process variable in the
PID i nstruction.
1. Select scaled-for-PID as the data type in the channel
configuration word.
2. Specify the thermocouple channel data word as the process
variable fo r the PID instruction.
In this example, the value -32701 (8043 H) is the numeric equivalent
of configurat ion word N10: 0 for channel 0. I t i s configured fo r a type
K thermocouple, scaled-for-PID, zero the signal for an open-circuit,
10 Hz, °C, and channel enabled.
Programming for PID Control Example
MOV
MOVE
Source N10:0
-32701
Dest O:3.0
0
s:1
] [
15
PID
PID
Control Block N11:0
Process Variable I:3.0
Control Variable N11:23
Control Block Length 23
SCL
SCALE
Source N11:23
Rate [/10000]
Offset
Dest
Program Listing
First Pass Bit Initialize NT8
Channel 0
Rung 2:0
Rung 2:2
Rung 2:1
The Rate and Offset parameters should be set per your
application. The Destination will typically be an analog
output channel.
5-8 Programming Examples
Publication 1746-6.22
Monitoring Channel
Status Bits The following example shows how to monitor the open-circuit error
bits of each channel and set an alarm in the processor if one of the
thermocouples opens. An open-circuit error can occur if the
thermocouple breaks, one of the thermocouple wires gets cut or
disconnected from the terminal block, or if the CJC sensors are not
installed or are damaged.
The example shows how to automatically switch between reading the
chann el stat us words a nd chann el senso r data wor ds. Spe cifical ly, this
example shows a simple method of utilizing a timer to periodically
switch between reading the channel status and data words.
The program utilizes a timer a cc um ula tor value to deter mi ne wh en to
set up the configuration words and when to read in the channel status
and channel data information. The channel status information is
copied from the I:2.0 to I:2.7 registers into registers N7:10 to N7:17.
The channel data information is copied from I:2.0 to I:2.7 into
registers N7:0 to N7:7. This allows sensor data and channel status
informat ion to be acces sed at any time from the se registe rs. However ,
when the module channels are configured to read sensor data, the
channel status words (as reflected in N7:10 to N7:17) are not being
dynamically updated, and vice-versa.
Important: If a CJC i nput i s not instal led or i s damaged, al l e nab led
thermocouple alarms are set, and all enabled
thermocouple channel LEDs flash.
Programming Examples 5-9
Publication 1746-6.22
Monitoring Channel Status Bits Example
S:1
15
COP
Copy File
Source #N10:0
Dest #O:1.0
Length 8
COP
#NT8_CH_CNF
FLL
Fill File
Source 0
Dest #N10:20
Length 8
FLL
#NT8_CH0_STS_FLAGS
CLR
Clear
Dest B3:7
0000000000000001<
CLR
B3:6
4
NT8_CHECKING_STS COP
Copy File
Source #I:1.0
Dest #N10:30
Length 8
COP
#NT8_LAST_TEMP_READ
T11:0
DN
NT8_STS_CHECK_TMR/DN
EN
DN
TON
Timer On Delay
Timer T11:0
Time Base 1.0
Preset 60<
Accum 10<
TON
NT8_STS_CHECK_TMR
T11:0
DN
NT8_STS_CHECK_TMR/DN
L
B3:6
4
NT8_CHECKING_STS
COP
Copy File
Source #N10:10
Dest #O:1.0
Length 8
COP
#NT8_CH_CNF
B3:6
4
NT8_CHECKING_STS
EN
DN
TON
Timer On Delay
Timer T11:1
Time Base 1.0
Preset 7<
Accum 0<
TON
NT8_STS_CNF_TMR
During 1st program scan, copy thermocouple channel configuration words (N10:0 - N10:7) to NT8. In addition, initialize
channel error registers (N10:20 - N10:27) and Error Flags (B3/112 - B3/119).
If the NT8 is not checking channel status, store the thermocouple readings in the NT8 last channel reading registers
(N10:37). These registers should be used in the remainder of the program (e.g. for temperature control) instead of the
NT8 I/O image location.
T11:0 is a repeating 60-second timer which initiates the NT8 channel status check.
Every 60 seconds, initiate a NT8 channel status check by latching the NT8 channel status checking bit and copying the
“Status check” configuration words (N10:10 - N10:7) to the NT8 configuration words.
After copying the “Status Check configuration words” start a 7-second timer (T11:1) to allow the NT8 to update its I/O
image to the channel status words. The time required for the NT8 to update its I/O image is dependent on the NT8
configuration. Note, the time required be greater than the channel update time including the autocalibration time.
0004
0000
0001
0002
0003
5-10 Programming Examples
Publication 1746-6.22
T11:1
DN
NT8_STS_CNF_TMR/DN
OSR
B3:6
5
NT8_CHECK_FLAGS MOV
Move
Source 0
0<
Dest B3:7
0000000000000001<
MOV
MVM
Masked Move
Source I:1.0
0<
Mask 0F000h
-4096<
Dest N10:20
4096<
MVM
NT8_CH0_STS_FLAGS
NEQ
Not Equal
Source A N10:20
4096<
Source B 0
0<
NEQ
NT8_CH0_STS_FLAGS
L
B3:7
0
NT8_CH0_ERROR
MVM
Masked Move
Source I:1.1
0<
Mask 0F000h
-4096<
Dest N10:21
0<
MVM
NT8_CH1_STS_FLAGS
NEQ
Not Equal
Source A N10:21
0<
Source B 0
0<
NEQ
NT8_CH1_STS_FLAGS
L
B3:7
1
NT8_CH1_ERROR
MVM
Masked Move
Source I:1.2
0<
Mask 0F000h
-4096<
Dest N10:22
0<
MVM
NT8_CH2_STS_FLAGS
After waiting for the NT8 to update its I/O image, check each channel’s status error bits by masking off the
appropriate bits and checking if these bits are set (non-zero). If an error is detected, set the appropriate channel
status error bits (B3:112 - B3/119). Rung 5 checks channels 0-3).
0005
Programming Examples 5-11
Publication 1746-6.22
NEQ
Not Equal
Source A N10:22
0<
Source B 0
0<
NEQ
NT8_CH2_STS_FLAGS
L
B3:7
2
NT8_CH2_ERROR
MVM
Masked Move
Source I:1.3
0<
Mask 0F000h
-4096<
Dest N10:23
0<
MVM
NT8_CH3_STS_FLAGS
NEQ
Not Equal
Source A N10:23
0<
Source B 0
0<
NEQ
NT8_CH3_STS_FLAGS
L
B3:7
3
NT8_CH3_ERROR
T11:1 B3:6
DN 6
NT8_STS_CNF_TMR/DN NT8_CHECK_FLAGS2 MVM
Masked Move
Source I:1.4
0<
Mask 0F000h
-4096<
Dest N10:24
0<
MVM
NT8_CH4_STS_FLAGS
NEQ
Not Equal
Source A N10:24
0<
Source B 0
0<
NEQ
NT8_CH4_STS_FLAGS
L
B3:7
4
NT8_CH4_ERROR
MVM
Masked Move
Source I:1.5
0<
Mask 0F000h
-4096<
Dest N10:25
0<
MVM
NT8_CH5_STS_FLAGS
After waiting for the NT8 to update its I/O image, check each channel’s status error bits by masking off the appropriate
bits and checking if these bits are set (non-zero). If an error is detected, set the appropriate channel status error bits
(B3:112 - B3/119). Rung 6 checks channels 4 - 7.
0006 OSR
5-12 Programming Examples
Publication 1746-6.22
NEQ
Not Equal
Source A N10:25
0<
Source B 0
0<
NEQ
NT8_CH5_STS_FLAGS
L
B3:7
5
NT8_CH5_ERROR
MVM
Masked Move
Source I:1.6
0<
Mask 0F000h
-4096<
Dest N10:26
0<
MVM
NT8_CH6_STS_FLAGS
NEQ
Not Equal
Source A N10:26
0<
Source B 0
0<
NEQ
NT8_CH6_STS_FLAGS
L
B3:7
6
NT8_CH6_ERROR
MVM
Masked Move
Source I:1.7
0<
Mask 0F000h
-4096<
Dest N10:27
0<
MVM
NT8_CH7_STS_FLAGS
NEQ
Not Equal
Source A N10:27
0<
Source B 0
0<
NEQ
NT8_CH7_STS_FLAGS
L
B3:7
7
NT8_CH7_ERROR
T11:1
DN
NT8_STS_CNF_TMR/DN COP
Copy File
Source #N10:0
Dest #O:1.0
Length 8
COP
#NT8_CH_CNF
After updating the error status registers and flags, copy the “regular” NT8 channel configuration words into the NT8 I/O
image. Begin 7-second timer to wait for the NT8 to change its I/O image back to the regular channel configuration.
Again, the time required by the NT8 to change its I/O image is dependent on the NT8 configuration.
0007
Programming Examples 5-13
Publication 1746-6.22
PLC 5 Example with
NT8 in Remote I/O
Rack
The foll owing exa mple s hows sample l adder l ogic when using a P LC/
5 control le r t o cont rol the modul e in remot e ra ck a cross the Remot e I /
O network. The PLC/5 must use Block transfer reads and writes to
communicate with the 1746-NT8 module in a remote rack. Note, the
example prov ides code which will re config ure the modul e if the PLC/
5 senses are remote rack fault. Also, the PLC/5 processor uses the
exact same configuration words as the SLC 500 processors.
EN
DN
TON
Timer On Delay
Timer T11:2
Time Base 1.0
Preset 7<
Accum 0<
TON
NT8_REG_CNF_TMR
T11:2
DN
NT8_REG_CNF_TMR/DN
U
B3:6
4
NT8_CHECKING_STS
END
After the NT8 has restored its normal I/O image, clear the NT8 checking status bit (B3/100).
0008
0009
5-14 Programming Examples
Publication 1746-6.22
S:1
15
step
U
B3:0
4
NT8_CONFIGURED
B3:0
4
NT8_CONFIGURED MVM
Masked Move
Source N30:2
256<
Mask 0FH
15<
Dest N11:3
0<
MVM
RIO_RACK1_FLT
NEQ
Not Equal
Source A N11:3
0<
Source B 0
0<
NEQ
RIO_RACK1_FLT
U
B3:0
4
NT8_CONFIGURED
B3:0
4
NT8_CONFIGURED BT20:1
EN
NT8_BTW/EN
EN
DN
ER
BTW
Block Transfer Write
Module Type Generic Block Transfer
Rack 001
Group 0
Module 0
Control Block BT20:1
Data File N12:10
Length 8
Continuous No
BTW
NT8_BTW
BT20:1
DN
BTW_DONE
L
B3:0
4
NT8_CONFIGURED
B3:0
4
NT8_CONFIGURED BT20:0
EN
BTR_TRIGGER
EN
DN
ER
BTR
Block Transfer Read
Module Type Generic Block Transfer
Rack 001
Group 0
Module 0
Control Block BT20:0
Data File N12:0
Length 8
Continuous No
BTR
END
During the first scan, clear the NT8 Configurated bit (B3/4) to initiate the NT8 configuration process.
First scan
or SFC
If the NT8 is configured and a rack fault occurs, clear the NT8 Configured bit (B3/4) to initiate the NT8
configuration proces s.
Until the NT8 is configured, send the 8 configuration words (N12:10-17) to the NT8 using repeating BTW’s.
When the NT8 is configured latch the NT8 Configured bit (B3/4).
If the NT8 is configured, read the 8 input words into N12:0 - N12:7 using repeating BTR’s.
Publication 1746-6.22
Chapter
6
Tr oublesho oting Yo ur Module
This chapter describes troubleshooting with channel-status and
module-status LEDs. It explains the types of conditions that might
cause the module to flag an error and suggests what corrective action
you could take. Topics include:
module and chan nel diagnost ics
LED indicators
Interpreting I/O error codes
troubleshooting flowchart
Module and Channel
Diagnostics The module operates at two levels:
module le vel
chann el lev el
Module-level operation includes functions such as powerup,
configuration, and communication with the SLC processor. Channel-
level operation includes functions such as data conversion and open-
circuit detection. The module performs internal diagnostics at both
levels an d imme diate ly in dic ates detec ted er ror cond ition s wi th ei ther
of its status LEDs. See the LED troubleshooting tables on page 6-2
for LED operati on.
Module Diagnostics at Powerup
At module powerup, the module performs a series of internal
diagnostic tests. If the module detects a failure, the module status
LED remains off.
Channel Diagnostics
When a channel is enabled, the module checks for a valid
configuration. Then on each scan of its inputs, the module checks for
out-of-range and open-circuit fault conditions of its inputs including
the CJC input.
When the module detects a failure of any channel diagnostic test, it
causes the channel status LED to blink and sets the corresponding
chann el fault bit (bits 12-15 o f the channel s tatus word). Cha nnel fault
bits and LEDs are self-clearing when fault conditions are corrected.
6-2 Troubleshooting Your Module
Publication 1746-6.22
LED Indi cators The module has nine LEDs; as shown below.
eight channel-status LEDs, numbered to correspond with each
channel
one module-status LED
LED Troubleshootin g Tables
Module-status LED
Module-status and Channel-status LED
Important: If you clear the channel enable bit, the channel status
bits are reset.
0
14
5
INPUT
2
36
7
LEDs for Channels 0-7
LED for Module Status Channel
Status
Module
Thermocouple/mV
If Module
Status LED
is: Then: Take this Corrective Action:
On The module is
operating properly. No action required.
Off The module is turned
off, or it detected a
module fault. Cycle power. If the condition persists, call your
local Allen-Bradley distributor for assistance.
Flashing Jumper may in wrong
position Check jumper 1position.
If Module
Status
LED is: And Channel
Status LED is: Then: Take this Corrective Action:
On
On The channel is
enabled No action required.
Flashing
The module
detected: open-
circuit condition,
under-range
condition, over-
range condition
Examine error bits in status word
If bit 12=1, the input has an open
circuit
If bit 13=1, the input value is under
range
If bit 14=1, the input value is over
range
If bit 15=1, the channel has a
diagnostic channel error
Off The module is in
power up, or the
channel is
disabled. No action is required.
Troubleshooting Your Module 6-3
Publication 1746-6.22
Channel-status LEDs (Green)
The channel -statu s LED operates wit h status bi ts in the channel st atus
word to indicate the following faults detected by the module:
invalid channel configuration
an open-circuit input
out-of-range errors
selected filter frequency data acquisition or auto-calibration
errors
When the module detects any of the following fault conditions, it
causes the channel-status LED to flash and sets the corresponding
fault bi t in the channel sta tus word. Channel faul t bits (bits 12 thr ough
15) and channel-status LEDs are self-clearing when fault conditions
are corrected.
Open-circuit Detection (Bit 12)
If open-circuit detection is enabled for an input channel, the module
tests the channel for an open-circuit condition each time it scans its
input. Open -circui t de te ct ion is a lway s performed for the CJC inputs.
Possible causes of an open circuit include:
broken thermocouple or CJC sensor
thermocouple or CJC sensor wire cut or disconnected
millivolt input wire cut or disconnected
Out-of-Range Detection (Bit 13 for Under Range, bit 14 for Over
Range)
The module tests all enabled channels for an out-of-range condition
each time it scans its inputs. Possible causes of an out-of-range
condition include:
the tempe ratur e is too hot or t oo cold for t he the rmocoupl e bein g
used
a type B thermocouple may be registering a °F value in
Engineering Units x1 beyond the range allowed by the SLC
processor (beyond 32,767) for the data word
a CJC senso r may be damage d or the t emperat ure be ing de tecte d
by the CJC may be outside the CJC sensor range limits
6-4 Troubleshooting Your Module
Publication 1746-6.22
Channel Error (Bit 15)
The module sets this fault bit when it detects any of the following:
Configur ati on err or s:
configuration bits 1 through 4: invalid input type = 1010, 1011,
1100, 1101, or 1110
configuration bits 12 through 14: invalid non-zero bit setting
invalid data acquisition of an input channel
the filter freq uency selected f or the valid channel currentl y fails
auto -ca li bration ran ge checks
Module Status LED (Green)
The module-status LED indicates when the module detects a
nonre covera ble fa ult at power up or duri ng opera tion. For th is type of
fault, the module:
no longer communicates with the SLC processor
disables all channels
clears all data and status words
A module failure is non-recoverable and requires the assistance of
your local Allen-Bradley distributor.
Interpre tin g I/O Error
Codes I/O error codes appear in word S:6 of the SLC processor status file.
The first two digits of the error code identify the slot (in hexadecimal)
with the error. The last two digits identify the I/O error code (in
hexadecimal).
The error codes that apply to your module include (in hexadecimal):
50 through 5E
71 (watchdog error)
90 through 94
For a description of the error codes, refer to the SLC 500 Instruction
Set Reference Manual, publication 1746-6.15.
Troubleshooting Your Module 6-5
Publication 1746-6.22
Troubleshooting Flowchart
.
Check LEDs
on module.
Module Status
LED(s) off. Mo du le S t at u s
LED(s) on. Channel
Status LED(s)
flashing.
Channel
Status LED(s)
off.
Channel
Status LED(s)
on.
Module fault
condition. Normal
module
operation. Fault
condition.
Channel is not
enabled. Channel is
enabled and
working.
Check to see that
module is seated
properly in
chassis. Cyc le
power.
End. Are
faulted channel(s)
configured for mV
or thermocouple
input?
mV Enable channel if
desired by setting
channel config.
word (bit 0=1) .
Retry.
End.
No
Is more than
one LED
blinking?
Yes
CJC fault has
probably
occurred
Check channel
status word bits
12 through 15.
Bit 15
set (1)
Bit 12
set (1)
Bit 14
set (1)
Bit 13
set (1)
Channel error. Check
configuration word bits 1
through 4 for val id input
type configu ration and
ensure bits 12 through 14
are set to zero. Retry.
Over-range condition exists.
The input signal is greater
than the high scale limit for
the channel or the CJC
connections. Correct and
retry.
Check that wiring is secure
at both CJCs and that the
temperat ure within the
enclosure is in the range
limits of the CJC sensor.
Is problem
corrected?
No
Yes
Under-range condition
exists. The input signal is
less than the low scale limit
for the channel or the CJC
connections. Correct and
retry.
An open-circuit condition
is present. Check channel
and CJC wiring for open or
loose connections. Retry.
Is problem
corrected?
Yes
No
End.
Is problem
corrected? Yes
No
Contact your local
Allen-Bradley
distributor
Contact your local
Allen-Bradley
distributor.
Contact your local
Allen-Bradley
distributor.
Thermocouple
Publication 1746-6.22
Chapter
7
Maintaining Your Module And
Safety Consideration s
Read this chapter to familiarize yourself with:
preventive maintenance
safety considerations
The National Fire Protection Association (NFPA) recommends
maintena nce pro cedures f or elect rical e quipment. Refer t o articl e 70B
of the NFPA for general safety -related wor k practices.
Preventive
Maintenance The printed circuit boards of your module must be protected from
dirt, oil, moisture, and other airborne contaminants. To protect these
boards, install the SLC 500 system in an enclosure suitable for its
operating environment. Keep the interior of the enclosure clean, and
whenever possible, keep the enclosure door closed.
Also , regul arly inspect the ter m inal connect ions fo r tightness. Loose
connections may cause a malfunctioning of the SLC system or
damage to the components.
Safety Considerations Safety is always the most important consideration. Actively think
about the safety of yourself and others, as well as the condition of
your equipment. The following are some things to consider:
Indicator Lights When the module status LED on your module is
illuminated, your module is receiving power.
Activating Devices When Troubleshooting – Never reach into a
machine to activate a device; the machine may move unexpectedly.
Use a wooden stick.
!
ATTENTION: Possible Loose Connections
Before inspecting connections, always ensure that
incoming power is OFF.
Failure to observe this precaution can cause personal
injury and e quipment damage.
7-2 Maintaining Your Module And Safety Considerations
Publication 1746-6.22
Standing Clear Of Machinery When troubleshooting a problem
with any SLC 500 system, have all personnel remain clear of
machinery. The problem may be intermittent, and the machine may
move unexpectedly. Have someone ready to operate an emergency
stop switch.
Safety Circuit s Circuits installed on machinery for safety reasons
(like over-travel limit switches, stop push-buttons, and interlocks)
should always be hard-wired to the master control relay. These
circuits should also be wired in series so that when any one circuit
opens, the master control relay is de-energized, thereby removing
power. Never modify these circuits to defeat their function. Serious
injury or equipment damage may result.
Refer to your system’s Installation & Operation Manual for more
information.
!
ATTENTION: Possible Equipment Operation
Never reach into a machine to actuate a switch. Also,
remove all electrical power at the main power
disconnect switches before checking electrical
connections or inputs/outputs causing machine motion.
Fail ur e t o observe t hese prec aut ions can cause per sonal
injury or equipment damage.
!
ATTENTION: Explosion Hazard
Sub stitution of c omponents may impai r suitability
for Class 1 Division 2.
Do not disconnect equipment unless power has
been switched off or the area is known to be non-
hazardous.
When in hazardous locations, turn off power
before replacing or wiring modules.
Note: T his equipmen t is suit able fo r use in Cla ss 1, Divisi on 2,
groups A, B, C, and D or non-hazardous locations only.
Publication 1746-6.22
Appendix
A
Module Specificat ion s
This appendix lists the specifications for the 1746-NT8
Thermocouple/millivolt Input Module.
Electrical
Specifications
Physical
Specifications
Backplane Current Consumption 120 mA at 5V dc
70 mA at 24Vdc
Backplane Power Consumption 2.28W maximum (0.6W at 5V dc, 1.68W at 24V
dc)
Number of Channels 8 (backplane and channel-to-channel isolated)
I/O Chassis Location Any I/O module slot except 0
A/D Conversion Method Sigma-Delta Modulation
Input Filtering Low pass digital filter with programmable notch
(filter) frequencies
Normal Mode Rejection (between [+] input
and [-] input) Greater than 100 dB at 50/60 Hz
Common Mode Rejection (between input
and ground) Greater than 100 dB at 50/60 Hz
Input Filter Cut-Off Frequencies
2.6 Hz at 10 Hz filter frequency
13.1 Hz at 50 Hz filter frequency
15.72 Hz at 60 Hz filter frequency
65.5 Hz at 250 Hz filter frequency
Greater than 100 dB at 50/60 Hz
Calibration Module autocalibrates at power-up and
approximately every two minutes afterward
Input Over-voltage Protection ±30V dc continuous 600W pulsed for 1 msec.
Isolation 500V dc continuous between inputs and chassis
ground and between inputs and backplane.
12.5V dc continuous between channels.
LED Indicators 9 green status indicators, one for each of 8
channels and one for module status
Module ID Code 3533
Recommended Cable:
for thermocouple inputs…
for mV inputs…
Appropriate shielded twisted pair
thermocouple extension wire1
Belden™ 8761 or equivalent
Maximum Wire Size One 14 AWG wire or two 22 AWG wires per
terminal
1. Refer to the thermocouple manufacturer for the correct extention wire.
A-2 Module Specifications
Publication 1746-6.22
Environmental
Specifications
Inpu t S p ecifications
Overall Accuracy
The accuracy of the module is determined by many aspects of the
hardware and software functionality of the module. The following
discussion explains what the user can expect in terms of accuracy
based on the thermocouple and millivolt inputs for the 1746-NT8
module.
Oper ating Temperature 0°C to +60°C (+32°F to +140°F )
Storage Temperature -40°C to +85°C (-40°F to +185°F)
Relative Humidity 5% to 95% (without condensation)
Certification UL & CU L approved
Hazardous Environment Classification Class I Division 2 Hazardous E nviro nment
Groups A, B, C, D
EMC CE compliant
Type of Input (Selectable
Thermocouple Type J -210°C to +760 C (-346°F to +1400°F)
Thermocouple Type K -270°C to +1370°C (-454°F to +2498°F )
Thermocouple Type T -270°C to +400°C (-454°F to +752°F)
Thermocouple Type E -270°C to +1000°C (-454°F to +1832°F )
Thermocouple Type R 0°C to +1768°C (+32°F to +3214°F)
Thermocouple Type S 0°C to +1768°C (+32°F to +3214°F)
Thermocouple Type B +300°C to +1820°C (+572°F to +3308°F)
Thermocouple Type N 0°C to +1300°C (+32°F to +2372°F)
Millivolt (-50mV dc to +50mV dc)
Millivolt (-1 00mV dc to +100mV dc)
Thermocouple Linearization NIST ITS-90 standard
Cold Junction Compensation Accuracy ±1.72°C, -25°C to +105°C
Input Impedence Greater than 10M
:
Temperature Scale (Selectable) °C or °F and 0.1°C or 0.1°F
DC Millivolt Scale (Selectable) 0.1 mV or 0.01 mV
Open Circuit Detection
(Selectable) Upscale, Downscale, Zero, or Disabled
Time to Detect Open Circuit One channel cycle time
Input Step Respon se 0 to 95% in 400 msec (10 Hz)
Display Resolution See Channel Data Word Resolution table on page 4-8
Overal l Module Accuracy at
25°C (77°F) See Module Accuracy Tables, page A-3
Overall Module Accuracy See Module Accuracy Tables, page A-3
Overall Module Drift See Module Accuracy Tables, page A-3
Modu le Update Time Dependent upon enabled channels (see Update Time, page 3-7
Channel Turn-Off Time Up to one module update time
Module Specifications A-3
Publication 1746-6.22
The accuracies specified as follows include errors due to the cold
juncti on compensat ion for thermocouples an d har dwar e and soft war e
errors associated with the system. The hardware and software errors
include calibration of the system and non-linearity of the ADC. For
the sake of the calculations, the resolution of the ADC was assumed
to be at least 16 bits (use of the 10 Hz, 50 Hz, and 60 Hz filter
frequencies).
Millivolt
For milli volt i nputs , the er ror is ±30 uV typ ical a t 25°C, a nd ±120 uV
maximum over temperature for the 10 Hz, 50 Hz, and 60 Hz filter
frequencies. The 250 Hz filter frequency accuracy is highly
dependent upon operating environment and may be worse in noisy
environments.
As with any high precision analog input device, system grounding
does affect the accuracy of the readings. Care should be taken to
ensure that the proper filter frequency has been selected based on the
environmental conditions in which the module is to be used.
CJC compensation does not affect the millivolt inputs in terms of
accuracy.
The following diagrams are provided to give a measure of “system”
accuracy using tes t data fro m a single test mod ule. The tests recorded
deviation between measured and expected values. This data was
taken over an entire range of the thermocouple (or millivolt range, as
applicable) and over the module’s temperature range (0 - 60°C). The
maximum deviation fo r each thermoco uple temperature (or mi llivolt
range) was plotted.
Note: The 250 Hz frequency should not be applied to
thermocouple inputs (See table on page 3-4).
A-4 Module Specifications
Publication 1746-6.22
0.00
5.00
10.00
15.00
20.00
25.00
30.00
35.00
40.00
45.00
50.00
-100
-99.92
-99.84
-99.76
-99.68
-99.6
-99.52
-50.16
-50.08-50
-49.92
-49.84
-0.18-0.1
-0.02
0.06
0.14
49.8
49.88
49.96
50.04
50.12
50.2
99.56
99.64
99.72
99.8
99.88
99.96
uV Error
uV Err, ±100mV Span, Prop Cts, 60 Hz, 0°C
mV Input
uV Deviation
0.00
5.00
10.00
15.00
20.00
25.00
30.00
35.00
40.00
45.00
50.00
-100
-99.92
-99.84
-99.76
-99.68
-99.6
-99.52
-50.16
-50.08-50
-49.92
-49.84
-0.18-0.1
-0.02
0.06
0.14
49.8
49.88
49.96
50.04
50.12
50.2
99.56
99.64
99.72
99.8
99.88
99.96
uV Error
mV Input
uV Deviation
uV Err, ±100mV Span, Prop Cts, 60 Hz, 25°C
Module Specifications A-5
Publication 1746-6.22
Thermocouple
The following table provides the total error expected of the
thermocouple based on the thermocouple type, and the given
reference point, at 25°C. The calculations assumed typical hardware/
software error and typical CJC accuracy at 25°C.
0.00
10.00
20.00
30.00
40.00
50.00
60.00
70.00
80.00
90.00
-100
-99.92
-99.84
-99.76
-99.68
-99.6
-99.52
-50.16
-50.08-50
-49.92
-49.84
-0.18
-0.1
-0.02
0.06
0.14
49.8
49.88
49.96
50.04
50.12
50.2
99.56
99.64
99.72
99.8
99.88
99.96
uV Error
uV Err, ±100mV Span, Prop Cts, 60 Hz, 60°C
mV Input
uV Deviation
Thermocouple Type Thermocouple Reference
Point Error
J+275°C (+527°F) ±1.4°C (±2.52°F)
K +550°C (+1022°F) ±1.5°C (±2.7°F)
T +65°C (+149°F) ±1.3°C (±2.34°F)
E +365 °C (+689° F) ±1.0°C (±1.8°F)
R +885°C (+1625°F) ±3.6°C (±6.48°F)
S +885°C (+1625°F) ±3.4°C (±6.12°F)
B +1060°C (+1940° F ) ±2.7 °C (±4.86°F)
N +500°C (+932°F) ±1.3°C (±2.34°F)
A-6 Module Specifications
Publication 1746-6.22
The following table provides the total error expected over the
temperature range of the module (0 to 60°C) for each thermocouple
based upo n t he type, and the given re ference point, at th e extremes of
the temperature range (0 or 60°C). The calculations are based on
maximum hardware/software error and maximum CJC inaccuracy
over temperature.
The diagrams that follow for each thermocouple type give data for a
sample module over the input range of the thermocouple over
temperature. Thermocouples are usually parabolic in their µV to °C
curves. Normally, at the ends of any given thermocouple range, the
ratio of change in temperature increases as a result of a change in
voltage. In other words, at the ends, a smaller change in voltage
result s in a lar ger cha nge in °C. The dat a th at foll ows gives an idea of
a sample module’s error over the thermocouple range, versus at a
single reference point as provided with the tables above.
Thermocou ple Type Thermocouple Reference
Point Error
J+275°C (+527°F) ±3.0°C (±5.4°F)
K +550°C (+1022°F) ±3.0°C (±5.4°F)
T +65°C (+149°F) ±3.4°C (±6.12°F)
E +365°C (+689°F) ±2.5°C (±4.5°F)
R +885°C (+1625°F) ±6.5°C (±11.7°F)
S +885°C (+1625°F) ±7.2°C (±12.96°F)
B +1060°C (+1940°F) ±8.4°C (±15.12°F)
N +500°C (+932°F) ±3.0°C (±5.4°F)
Note: T he dat a was rec ord ed at 60 Hz. Values at 10 Hz and 50
Hz would be comparable.
Module Specifications A-7
Publication 1746-6.22
0
0.5
1
1.5
2
2.5
3
3.5
4
4.5
-210
-150
-75
0
75
150
195
225
255
285
315
345
375
450
525
600
675
750
Channel Delta
Thermocouple J Deviations Over Temp
Degrees C TC Input
Degrees C Deviation
0
0.5
1
1.5
2
2.5
3
3.5
4
4.5
5
-202
-125
-25
75
175
300
400
470
510
550
590
630
725
825
925
1025
1125
1225
1325
Channel Delta
Degrees C TC Input
Degrees C Deviation
Thermocouple K Deviations Over Temp
A-8 Module Specifications
Publication 1746-6.22
0
2
4
6
8
10
12
-252
-225
-175
-125
-75
-40
-20
0
20
40
60
80
100
120
140
160
225
275
325
375
Channel Delta
Degrees C TC Input
Degrees C Deviation
Thermocouple T Deviations Over Temp
0
1
2
3
4
5
6
7
8
-252
-200
-125
-50
25
100
175
250
285
315
345
375
405
435
465
525
600
675
750
825
900
975
Channel Delta
Degrees C TC Input
Degrees C Deviation
Thermocouple E Deviations Over Temp
Module Specifications A-9
Publication 1746-6.22
0
2
4
6
8
10
12
0
150
300
450
600
750
805
835
865
895
925
955
985
1100
1250
1400
1550
1700
Channel Delta
Degrees C TC Input
Degrees C Deviation
Thermocouple R Deviations Over Temp
0
2
4
6
8
10
12
0
150
300
450
600
750
805
835
865
895
925
955
985
1100
1250
1400
1550
1700
Channel Data
Degrees C TC Input
Degrees C Deviation
Thermocouple S Deviations Over Temp
A-10 Module Specifications
Publication 1746-6.22
0
1
2
3
4
5
6
7
8
9
594
650
750
850
950
970
990
1010
1030
1050
1070
1090
1110
1130
1150
1200
1300
1400
1500
1600
1700
1800
Channel Delta
Degrees C TC Input
Degrees C Deviation
Thermocouple B Deviations Over Temp
0
0.5
1
1.5
2
2.5
3
0
100
200
300
400
420
440
460
480
500
520
540
560
580
600
700
800
900
1000
1100
1200
1300
Channel Delta
Degrees C TC Input
Degrees C Deviation
Thermocouple N Deviations Over Temp
Publication 1746-6.22
Appendix
B
Using Grounded Junction,
Ungrounded Junction, an d
Exposed Junction Thermocouples
This appendix describes the types of thermocouples available and
explains the trade-offs in using them with the 1746-NT8 module.
Thermocouple
Types There are three (3) types of thermocouple junctions:
Grounded Junction - The measuring junction is physically
connected to the protective sheath forming a completely sealed
integral junction. If the sheath is metal (or electrically
conductive), then there is electrical continuity between the
junction and sheath. The junction is protected from corrosive or
erosive conditions. The response time approaches that of the
exposed junction type.
Ungrounded Junction - The measuring junction is electrically
isolated from the protective metal sheath. This may also be
referred to as an insulated junction. This type is often used where
noise would affect the reading and for frequent or rapid
temperature cycling. The response time is longer than the
grounded junction.
Exposed Junction - The measuring junction does not have a
protective metal sheath, so it is exposed. This junction style
provides the fastest response time but leaves the thermocouple
wires unprotected against corrosive or mechanical damage.
B-2 Using Grounded Junction, Ungrounded Junction, and Exposed Junction Thermocouples
Publication 1746-6.22
The following illustrations show each of the three (3) thermocouple
types.
Grounded Junction
Ungrounded (Insulated) Junction
Exposed Junction
Isolation The 1746-NT8 module provides the following electrical isolation:
12.5V dc electrical isolation channel-to-channel
500V dc electrical isolation channel-to-chassis ground
500V dc electrical isolation channel-to-backplane
Care must be taken when choosing a thermocouple type and
connecting it to the 1746-NT8 module from the environment being
measured. . If adequate precautions are not taken for a given
thermocouple type, the electrical isolation of the 1746-NT8 module
may be compromised.
Measuring Junction is
connected to sheath
Metal Sheath
Extension Wire
Measuring Junction is
isolated from sheath
Measuring Junction
has no sheath
Using Grounded Junction, Ungrounded Junction, and Exposed Junction Thermocouples B-3
Publication 1746-6.22
Grounded Junction Thermocouples
As shown in the following illustration on page B-3, the shield input
terminal s are i nterna lly con nected togethe r, which are then conn ected
to chassis ground. Using grounded junction thermocouples with
electrically conductive sheaths removes the thermocouple signal to
chassis ground isolation of the module. This is inherent to the
thermocou ple co nst ruction. In addit ion, if mul tiple groun ded ju nction
thermocouples are used, the modules channel-to-channel isolation is
removed sin ce ther e is no isol atio n between si gnal and sheath and the
sheaths are tied together. It should be noted that the isolation is
removed even if the sheaths are connected to chassis ground at a
location other than the module, since the module is connected to
chassis ground.
For grounded junction thermocouples, it is recommended that they
have protective sheaths made of electrically insulated material (e.g.
ceramic), or the me tal prot ective sheaths be floated. The met al
sheaths would need to be floated with respect to any path to chassis
ground or to another thermocouple metal sheath. This means the
metal sheath must be i nsulate d from electrically conductive p rocess
material and have all connections to chassis ground broken. It should
be noted that a floated sheath may result in a less noise immune
thermocouple signal.
+
-
+
-
1746-NT8
Grounded junction with
nonconductive protective sheath. CH0 MUXES
CH3
Metal sheath with electrical continuity
to thermocouple signal wires.
(floating ground connection)
B-4 Using Grounded Junction, Ungrounded Junction, and Exposed Junction Thermocouples
Publication 1746-6.22
Exposed Junction Thermocouples
Recommended wiri ng for expos ed junction the rmoco upl es is shown
in the following illustration. Us ing exposed ju nction thermoc ouples
may result in removal of channel-to-channel isolation. This may
occur if multiple exposed thermocouples are in direct contact with
electrically conductive process material. To prevent violation of
chann el- to-chann el isolati on:
For multi ple exposed th ermocouples , do not allow t he measuring
junction of the thermocouple to make direct contact with
electrically conductive process material.
Use all ungrounded junction thermocouple instead of the
exposed junction type.
+
-
+
-
1746-NT8
Conductive Material
Exposed junction with
shielded cable
CH 0
CH 3
MUXES
Exposed junction with
shielded cable
Nonconductive Material
Publication 1746-6.22
Glossary
You should understand the following terms and abbreviations before
using this guide.
A/D – Refers to analog-to-digital conversion. The conversion
produces a digital value whose magnitude is proportional to the
instantaneous magnitude of an analog input signal.
Attenuation – The reduction in magnitude of a signal as it passes
through a system. The opposite of gain.
Channel – Refers to one of ei ght, small-sig nal analog input int erfaces
to the modules’s terminal block. Each channel is configured for
connecti on to a th ermoc ouple or DC millivo lt (mV) input device , and
has its own configuration and status words.
Chassis – A hardware assembly that houses devices such as I/O
modules, adapter modules, processor modules, and power supplies.
CJC – (Cold-Junction Compensation) The means by which the
module compensates for the offset voltage error introduced by the
temperature at the junction between the thermocouple lead wire and
the input terminal block (the cold junction).
Common mode rejection ratio (CMRR) The ratio of a device’s
dif f erential vol tag e gai n to common mode vol tage gain. Expr ess ed in
dB, CMRR is a comparative measure of a device’s ability to reject
interference caused by a voltage common to its terminal relative to
ground.
Common mode voltage – The voltage difference between the
negative terminal and analog common during normal differential
operation.
Configuration word – Contains the channel configuration
information needed by the module to configure and operate each
channel. Informat io n is written to th e conf igurati on wor d thr ough the
logic supplied in your ladder program.
Cut-off frequ ency – The frequency at which the input signal is
attenuated 3 dB by the digital filter. Frequency components of the
input signal that are below the cut-off frequency are passed with
under 3 dB of attenuation for low-pass filters.
dB (decibel) – A logarithmic measure of the ratio of two signal
levels.
Data word – A 16-bit integer that represents the value of the analog
input channel. The channel data word is valid only when the channel
is enabled and there are no channel errors.
G-2 Glossary
Publication 1746-6.22
Digital fil ter – A low-pass filter of the A/D converter. The digital
filter provides high-frequency noise rejection.
Effecti ve reso lut ion – The number of bits in the channel data word
that do not vary due to noise.
Full-scale error (gain error) – The difference in slope between the
actual and ideal analog transfer functions.
Full-scale range (FSR) The difference between the maximum and
minimum specified analog values.
Gain dr ift – The change in full-scale transition voltage measured
over the operating temperature range of the module.
Input data scaling – Depends on the data format that you select for
the channel data word. You can select from scaled-for-PID or
Engineering Units for millivolt, thermocouple, or CJC inputs, which
you must compute to fit your application’s temperature or voltage
resolution.
Local system – A control system with I/O chassis within several feet
of the processor, and using 1746-C7 or 1746-C9 ribbon cable for
communication.
LSB (least significant bit) – The bit that represents the smallest
value within a string of bits. The “weight” of this value is defined as
the full-scale range divided by the resolution.
Multiplexer – A switching syst em that allows seve ral input signa ls to
share a common A/D converter.
Normal mod e rejection (differential m ode reject ion) – A
logarithmic measure, in dB, of a device’s ability to reject noise
signals between or among circuit signal conductors, but not between
the equipment grounding conductor or signal reference structure and
the signal conductors.
Remote system – A control system where the chassis can be located
several thousand feet from the processor chassis. Chassis
communication is via the 1747-SN Scanner and 1747-ASB Remote
I/O Adapter.
Resolution – The smallest detectable change in a measurement,
typical ly ex presse d in e nginee ring units (e.g. 0 .15° C) or a s number of
bits. For example, a 12-bit value has 4,096 possible counts. It can
therefore be used to measure 1 part in 4096.
Sampling time – The time required by the A/D converter to sample
an input channel.
Glossary G-3
Publication 1746-6.22
Status word – Contains status information about the channel’s
current configuration and operational state. You can use this
info rmatio n in your lad der pro gra m to de term ine whet her th e cha nnel
data word is valid.
Step response time – The time required for the A/D signal to reach
95% of its expected, final value, given a full-scale step change in the
input signal.
Update time – The time for the module to sample and convert a
channel input signal and make the resulting value available to the
SLC processor.
Index I-i
Publication 1746-6.22
A
Addressing 3-2, 3-4, 3-6, 3-7, 3-9,
4-5, 4-6, 4-9, 4-10, 4-14, 4-15
Allen-Bradley P-3
contacting for assistance P-3
Analog-to-digital conversion G-1
Attenuation G-1
Avoiding electrostatic damage 2-1
B
Bit channel status 4-14
Bit field
channel filter frequency 4-14
data format 4-5, 4-14
input type 4-5, 4-14
open-circuit 4-9, 4-14
C
Calibration A-1
Channel
configuration 4-1
configuration word 4-2, 4-4
data word 4-2, 4-8, 4-9, 4-10
diagnostics 6-1
enable bit 4-5
error 4-15, 6-4
filter frequency bit 4-10
filter frequency bit field 4-14
status bit 4-14
update time 4-2
Channel-status LEDs 6-3
Cold junction compensation, CJC
2-10
Common mode rejection G-1
Condition
open-circuit 4-9, 4-10
out-of-range 4-15
over-range 1-4
under-range 1-4
Configuration words G-1
contacting Allen-Bradley for
assistance P-3
Cut-off frequency G-1
D
Data format bit field 4-5, 4-14
Data resolution 4-9
Data word 4-2, G-1, G-2
Detection
open-circuit 6-3
determining 2-1
determining power requirements 2-
1
Diagnostic
information 6-4
LEDs 1-3
Drift G-2
E
Effective resolution G-2
Electrical noise 2-7
Engineering units 4-5, 4-6
to proportional counts 4-7
to scaled-for-PID 4-7
Errorchannel 4-15
full-scale G-2
open-circuit 4-14
over-range 4-10, 4-15
under-range 4-15
Error codes 6-4
I/O 6-1
Exposed junction B-1, B-4
F
Filter frequency 4-2, 4-10, 4-15
Full-scale
error G-2
range G-2
G
Gain drift G-2
Gain error G-2
Grounded junction B-1, B-3
H
Hardware features 1-3
Hot-swapping 2-5
I
I/O error codes 6-1, 6-4
Indicator lights 7-1
Inputbit field 4-5, 4-14
channel data 4-6
image type bit 4-11
I-ii Index
Publication 1746-6.22
Installing the module 2-1
J
Junction
exposed B-1, B-4
grounded B-1, B-3
ungrounded B-1
L
LED indicators 6-1
Low scale value 4-10
LSB G-2
M
Maintenance 7-1
Millivolt analog input signal ranges
1-1
Module
Addressing 1-4, 3-2
diagnostics 6-1
ID code 3-1
level operation 6-1
status LED 6-4
N
Normal mode rejection G-2
O
Open-circuit
bit field 4-9, 4-14
condition 4-9, 4-10
detection 1-4, 6-3
error 4-14
error bits 5-8
Out-of-range
condition 4-15
Over-range
condition 1-4
error 4-10, 4-15
P
Preventive maintenance 7-1
Programming 3-2, 3-3, 3-4, 3-6, 3-
7, 3-9, 4-5, 4-6, 4-9, 4-10, 4-14, 4-
15
Proportional counts 4-5, 4-6
Proportional counts to engineering
units 4-7
R
Range
full-scale G-2
millivolt analog input signal 1-
1
temperature 1-1
Resolution G-2, G-3
S
Safety 7-1
circuits 7-2
considerations 7-1
Sampling time G-2
Scaled-for-PID 4-5, 4-6, 5-7
Scaled-for-PID to engineering units
4-7
Shipping 2-6, 2-8, 2-10
Signal attenuation G-1
Static shielded container 2-6, 2-8,
2-10, 3-2, 3-3, 3-4, 3-6, 3-7, 3-9, 4-
5, 4-6, 4-9, 4-10, 4-14, 4-15
Status G-3
Step response time G-3
T
Temperature
ranges 1-1
units bit 4-10
units field 4-14
Terminal block removal 2-6
Troubleshooting 6-1, 6-2, 6-5
contacting Allen-Bradley P-3
U
Under-range
condition 1-4
error 4-15
Ungrounded junction B-1
Update time G-2
Useful resolution G-3
W
Wiring signal cables 2-1
Publication 1746-6.22 - July 1999 xxxxxxx-xx
© 1999 Rockwell International Corporation. All rights reserved. Printed in the U.S.A.
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