Cover headline
Cover headline
Cannon
SURE-SEAL Series
2
SURE-SEAL
Reliability. Low Cost.
Performance. Delivery.
Sealing lips
Sealing
lips
Sealing
lips
Boot
Polarization
Locking
ring
Polarization
Socket
contact
Guide
edge
Pin
contact
Pin
contact
Wire hole
fillers
Boot
Socket
contact
Locking
groove
Locking
groove
The ITT “Engineered Blocks” symbol and the composite ITT logo are registered trademarks of ITT Corporation. © 2012.
Design
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Dimensions shown in mm
Specifications and dimensions subject to change
Low Installed Cost
SURE-SEAL connectors are designed to be terminated by the
O.E.M.
Field Service
When necessary, SURE-SEAL connectors can be changed,
modified or wired in the field.
One-Piece Molded Bodies
The SURE-SEAL connector incorporates a very simple one-piece
molded body. No other parts – other than contacts – are needed to
assemble a complete connector.
Low Cost Stamped Contacts
Without sacrificing quality, the cost of SURE-SEAL connectors is
kept low with stamped contacts available on reels in a continuous
strip for use on the industry accepted semi automatic crimp press
with mini applicator. All contacts utilize a “ B” type crimp.
Wide Wire Gage and Cable Accommodations
Ideally suited to be terminated on wires of size 0,4-1,5 mm2(AWG
14-20), wire sizes with insulation in the range of 1,4-1,8 for Mini Sure
Seal, resp. 1,8 - 2,8 for Sure Seal, termination to multiconductor
jacketed cables in the range of 5,3 to 12,4 mm diameter and can be
terminated to five different wire ranges depending on contact
arrangements with total environment sealing still assured.
Polarized Against Mis-Mates
SURE-SEAL connector mating faces are constructed with two stepped
planes; the plug and receptacle must be properly oriented in order for the
contacts to engage. For “ blind” mating a raised indexing rib and match-
ing raised indexing spline has been added to the plug and receptacle.
Water Submersible
Not just splash proof, but truly submersible for short periods of time.
SURE-SEAL fulfills the requirements according to IP68, IEC 60529. Note:
Although SURE-SEAL can withstand submersion, it is not designed to be
an underwater connector.
Resistant to Automotive/Commercial Environment
SURE-SEAL connectors are designed to meet temperatures from – 40º C
to 105º C under conditions of high humidity severe vibration, ice and mud.
Sealing integrity is still maintained with exposure to brake fluid, gasoline,
diesel fuel, anti-freeze, ultra violet, ozone, steam cleaning under normal
operating conditions.
Environment & Health
RoHS compliant
SURE-SEAL connectors – a series of low cost and environmentally
sealed connectors.
The one-piece molded body and rugged multiple moisture seals make
the SURE-SEAL connector a natural for applications whose outside
contaminants must be excluded.
One of the many features of the SURE-SEAL connector is its simplicity.
In addition to the contacts, only two other parts – the connector
bodies – are required to complete the interconnect.
SURE-SEAL connectors were designed to meet the increased
requirements for safety and reliability in the automotive field brought
about by Department of Transportation regulations. These sealed
connectors satisfy all of the parameters defined by automotive /
industrial standards including vibration, shock, temperature cycling, salt
water spray and immersion, petroleum derivatives, industrial gas, and
most important low millivolt drop and low contact resistance.
Features
Guide
edge
Sealing
lips
3
SURE-SEAL
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Dimensions shown in mm
Specifications and dimensions subject to change
Cannon CA-Bayonet
Signal and power connectors with exception-
al sealing against the ingress of fluids and will
withstand the effects of high vibrations.
Cannon APD
In-line and bulkhead connectors are resistant
to the harsh environmental conditions
(contaminants, vibration and shock) and
sealed up to IP69K.
In addition to the SURE-SEAL series, we also offer these connectivity solutions:
Cannon Trident
Versatile range of electrical connectors
based on a standard contact design. Options
include: industrial grade, harsh environment
and shielded circulars.
Interconnect Technologies & Solutions for the Transportation Industry
For over 90 years, ITT has been developing innovative solutions for harsh environment applications. We have a
proven track record of demonstrating our expertise and commitment to the transportation industry, offering the
broadest portfolio of interconnect products.
Our interconnect range include sealed circulars, plastic and metal shell bayonet coupling circulars, miniature metal
shell circulars, PC board header connectors and sensor and direct device connectors. ITT is also a systems
supplier, providing value-added module and harness assemblies.
Cannon SLC/SLE
Environmentally sealed connector created for
printed circuit board, black box, cable-to-
cable or bulkhead applications.
4
SURE-SEAL
www.ittcannon.com
Dimensions shown in mm
Specifications and dimensions subject to change
Connector
Series
Selection
Table
Sure Seal CLC SLC SLE APD Trident
Rectangular
Trident
Circular
MS E/F/R
Industrial/Commercial
Military - - - - - - -
Standards/Associated
Specifications -SAE J2030
USCar
SAE J2030
USCar
SAE J2030
USCar ISO 15170
UL 1977
NFF 61-030
(TFR)
UL 1977
EN 61984
MIL-DTL-5015
VG 95342
Number of Circuits 2 to 10 2 & 4 5, 8, 10 & 15 19 & 28 1 to 51 2 to 36 4 to 48 1 to 65
Max. Operating Voltage 48 V DC 300 V AC 300 V AC 300 V AC
48 V DC
High Voltage:
500 V DC/AC
250 V AC
250 V AC
High Voltage:
500 V DC/AC
50 V DC
Dielectric Withstanding
Voltage
(at sea level)
1200 V AC 1000 V AC 1000 V AC 1000 V AC
1000 V AC
High Voltage:
3500 V AC
2000 V AC
2000 V AC
High Voltage:
3500 V AC
3000 V AC
Max. Current Rating @
40°C 17 A 5 A 13 A 13 A 245 A 13 A 30 A 245 A
EMI/RFI Shielding - - - - - -
Wire Gauge Range AWG 20 to 14 20 to 16 20 to 16 20 to 16 22 to 0 26 to 14 26 to 12 26 to 0
Wire Gauge Range mm² 0,4 - 1,5 mm² 0,50 - 1,0 mm² 0,50 - 1,0 mm² 0,50 - 1,0 mm² 0,35 - 50 mm² 0,14 - 2,5 mm² 0,14 - 4,0 mm² 0,14 - 50 mm²
Power & Signal Layouts - - - - - -
Mating Cycles (max.) 100 25 25 25 50 500 500 100
Type of Coupling Ring Snap Clip Lock Snap Lock Snap Lock Bayonet Snap Lock Bayonet Thread
Mechanical Coding - - - -
Environmental Sealing
(mated condition)
IP 68
(1 bar / 12h) IP 68 IP 68 IP 68 IP67
IP69k IP 20 IP 67 IP 65
Operating Temperature -40°C to 105°C
-40°F to 221°F
-40°C to 150°C
-40°F to 302°F
-40°C to 150°C
-40°F to 302°F
-40°C to 125°C
-40°F to 257°F
-40°C to 125°C
-40°F to 257°F
-55°C to 105°C
-67°F to 221°F
-55°C to 125°C
-67°F to 257°F
-55°C to 125°C
-67°F to 257°F
Shock Test (g‘s) 50 100 100 100 - 50 50 50
Max. Vibration Resistance 10 - 55 Hz
1,5 mm
100 m/s²
10 g´s
100 m/s²
10 g´s
100 m/s²
10 g´s
300 m/s²
30 g‘s
100 m/s²
10 g´s
100 m/s²
10 g´s
100 m/s²
10 g´s
Individual Wire Sealing -
Cable Jacket Sealing - - - -
Shell Material Nitril-Butadien
Elastomer Thermoplastic Thermoplastic Thermoplastic Polyamide Plastic Polyamide Plastic Black Nylon or
Zinc Alloy Aluminum Alloy
RoHS Nickel (48h salt spray)
------
Cadmium (olive, 500h) - - - - - - -
RoHS Zinc Cobalt (black,
200h) -------
Zinc Cobalt (green, 200h) - - - - - - - -
RoHS Zinc Nickel (blue,
500h) BLUE GENERATION® --------
Contact Plating Tin or Silver Tin or Gold Tin or Gold Tin or Gold Tin, Silver or
Gold Tin or Gold Tin or Gold Silver or Gold
Crimp, machined -
Crimp, stamped -
Solder - - - -
Printed Circuit Solder -
Co-Ax - - - - - -
Fiber Optic - - - - - - - -
First-Mate Last-Break - - - - -
Available - Not available
Contacts Shell Plating Environmental Mechanical Electrical General
5
www.ittcannon.com
Dimensions shown in mm
Specifications and dimensions subject to change
Connector fully equipped
20
15
10
5
1
I (A)
(ºC)
20 40 60 80 100 120
10 30 50 70 90 110 130 †
1)
SURE-SEAL
CA Bayonet CA-INDUSTRIAL CA Triple
Thread CGL KPT / KPSE KPTC PV KJL KJ KJA
-
- - -
VG 95234 - ISO 16750
VG 95234
DIN/VDE 0627
5.4.3
IEC 512-25-1
DIN/VDE 0100
Part 410
MIL-DTL-26482
Series 1,
VG 95328
MIL-DTL-26482
Series 1,
VG 95328
MIL-DTL 26482
Series 2
MIL-DTL-38999
Series I
MIL-DTL-38999
Series II
MIL-DTL-38999
Series III
1 to 85 2 to 55 1 to 85 3 to 11 2 to 61 2 to 61 3 to 61 3 to 128 3 to 128 3 to 128
50 V DC 50 V DC 50 V DC 700 V DC 50 V DC 50 V DC 500 V AC 1250 V AC 1250 V AC 1250 V AC
3000 V AC 2000 V AC 3000 V AC 7200 V AC 2300 V AC 2300 V AC 2300 V AC 2300 V AC 2300 V AC 2300 V AC
245 A 30 A 245 A 100 A 22 A 22 A 23 A 23 A 23 A 23 A
26 to 0 26 to 12 26 to 0 15 to 3 24 to 16 24 to 16 24 to 12 28 to 12 28 to 12 28 to 12
0,14 - 50 mm² 0,14 - 4,0 mm² 0,14 - 50 mm² 1,5 - 25 mm² 0,21 - 1,91 mm² 0,4 - 2,0 mm² 0,4 - 5,0 mm² 0,45 - 5,0 mm² 0,45 - 5,0 mm² 0,45 - 5,0 mm²
- -
500 200 500 500 500 500 500 500 500 500
Reverse Bayonet Reverse Bayonet Triple Thread Bayonet Bayonet Bayonet Bayonet Bayonet Bayonet Triple Thread
----
IP68 (1 bar /
16h)
IP69k
IP68 (1 bar /
16h)
IP69k
IP68 (1 bar /
16h)
IP69k
IP 67 IP 68
(0,2 bar / 48h)
IP 68
(0,2 bar / 48h)
Environmental
resitant acc. to
EIA-364-02
Environmental
resitant acc. to
EIA-364-02
Environmental
resitant acc. to
EIA-364-02
Environmental
resitant acc. to
EIA-364-02
-55°C to 125°C
-67°F to 257°F
-55°C to 125°C
-67°F to 257°F
-55°C to 125°C
-67°F to 257°F
-50°C to 140° C
-58°F to 284°F
-55°C to 125°C
-67°F to 257°F
-55°C to 125°C
-67°F to 257°F
-55°C to 200°C
-67°F to 392°F
-65°C to 200°C
-85°F to 392°F
-65°C to 200°C
-85°F to 392°F
-65°C to 200°C
-85°F to 392°F
50 50 50 50 50 50 10 300 300 300
200 m/s²
20 g´s
100 m/s²
10 g´s
300 m/s²
30 g‘s
300 m/s²
30 g‘s
200 m/s²
20 g´s
200 m/s²
20 g´s
200 m/s²
20 g´s
300 m/s²
30 g‘s
10Hz - 500Hz
Random: 43,7g
600m/s²
60g‘
- - -
Aluminum Alloy Aluminum Alloy Aluminum Alloy Aluminum Alloy Aluminum Alloy Aluminum Alloy Aluminum Alloy Aluminum Alloy Aluminum Alloy Aluminum Alloy
- -
- - - - -
- - - - - -
----
Silver or Gold Tin or Gold Silver or Gold Silver or Gold Gold Gold Gold Gold Gold Gold
- (KPSE)
- --------
- (KPT) - - -
- -
---- -
------
- - - - - -
6
SURE-SEAL
www.ittcannon.com
Dimensions shown in mm
Specifications and dimensions subject to change
Connector fully equipped
20
15
10
5
1
I (A)
(ºC)
20 40 60 80 100 120
10 30 50 70 90 110 130 †
1)
SURE-SEAL
Introduction 2
Features 2
Connector Series Selection Table 4-5
Mini SURE-SEAL
Technical Data 7
Contact Arrangements
Part Numbers
Measurements 8-9
SURE-SEAL
Technical Data 10
Contact Arrangements
Part Numbers
Measurements 11-14
SURE-SEAL Accessories 15-16
Tools 17-26
Wiring Instructions 27-28
Part Number Index 29
Product Safety Information 30
Table of Contents
7
SURE-SEAL
www.ittcannon.com
Dimensions shown in mm
Specifications and dimensions subject to change
Connector fully equipped
20
15
10
5
1
I (A)
(ºC)
20 40 60 80 100 120
10 30 50 70 90 110 130 †
1)
Mini SURE-SEAL
Electrical Data
Operating Voltage 48 VDC*
Operating Current see derating curve
Contact Resistance 10 Milliohms max.
Dielectric Withstanding
Voltage 1200 VAC at sea level
Insulation Resistance 100 Megaohms min.
Wire Dimensions
Wire Range 0,4– 0,75 mm2(AWG 20—18)
Wire Insulation
Sealing Range 1,4– 1,8 mmØ
Mechanical Data
No. of contacts
per connector 2 to 4
Polarization Stepped plane positive
polarization and visual polarization
Contact Retention 30 N minimum
Durability 50 mating cycles with stamped
contacts, tin-plated
100 mating cycles with machined
contacts, silver-plated
Environmental Data
Temperature Range -40°C to 105°C
Humidity Range up to 95% r.h.
Sealing IP 68 (100 kPa = 1 bar/12 h) (IEC 60529)
Salt Spray 100 h (DIN 50021, test SS)
Vibration Sine wave 10-55 Hz, 1,5mm (IEC 60512-4,
test 6d)
Physical Shock Half sine 500 m/s2, 11ms
Fluid Compatability Fuel, engine oil, break fluid, detergent
fluid and others
Ozone Resistance 50 pphm, 48 h (DIN 53509-1)
Materials and Finishes
Plug and Receptacle Nitril-Butadien rubber
Contacts, stamped Copper alloy, tin plating
Contacts, machined Copper alloy, hard silver plating
Applications
Industrial Machinery
Rail
Construction & Cleaning Vehicles
Trucks & Busses
Cranes
Current rating - Mini SURE-SEAL
—1: 2-way connector, wire size 0,75mm2
—2: 2-way connector, wire size 0,4mm2
Connector fully equipped with stamped contacts
*Further information available upon request
Current [A]
Ambient Temperature [°C]
8
SURE-SEAL
www.ittcannon.com
Dimensions shown in mm
Specifications and dimensions subject to change
Connector fully equipped
20
15
10
5
1
I (A)
(ºC)
20 40 60 80 100 120
10 30 50 70 90 110 130 †
1)
Mini SURE-SEAL
Shell size Ø A Ø B Ø C Ø D
± 0,15 - 0,2 - 0,3 ± 0,3
MSS 2 P/R 8,2 9,6 13,4 16,3
MSS 3 P/R 8,8 10,4 14,4 13,4
MSS 4 P/R 8,8 11,0 15,0 13,4
Plug
No. of contacts Shell size black
2 MSS 2 P 120-8552-100
3 MSS 3 P 120-8552-101
4 MSS 4 P 120-8552-102
Receptacle
No. of contacts Shell size black
2 MSS 2 R 120-8551-100
3 MSS 3 R 120-8551-101
4 MSS 4 R 120-8551-102
Contact Arrangements
2 contacts 3 contacts 4 contacts
2 contacts 3 contacts 4 contacts
Pin Socket
Plug Receptacle
1
2
1
3
2
12
34
1
2
1
3
2
12
34
Part Numbers
A
33,2
±0,3
11,9
±0,25
6
D
B C A
35,5
±0,4
21,5
±0,4
CE4518/1
A
33,2
±0,3
11,9
±0,25
6
D
B C A
35,5
±0,4
21,5
±0,4
CE4518/1
Measurements
9
SURE-SEAL
www.ittcannon.com
Dimensions shown in mm
Specifications and dimensions subject to change
Connector fully equipped
20
15
10
5
1
I (A)
(ºC)
20 40 60 80 100 120
10 30 50 70 90 110 130 †
1)
Mini SURE-SEAL
Contacts, machined
Pins Sockets Wire hole fillers
Mini SURE-SEAL 0,4– 0,75 mm2individual 330-8672-005 031-8703-052 225-1012-000
20
9,7
2,7
±0,1
Ø1,2
Ø1,05 Ø2,4
6,5
Ø2,7
Ø2
Ø1,4
20
9,7
2,7
±0,1
Ø1,95
6,5
Ø2,7
Ø2
Ø1,4 Sleeve
Socket Wire hole filler *
* Wire hole fillers are inserted into unused cavities instead of a contact in order to create a watertight sealing.
Pin
Contacts, stamped
With insulation support Pins Sockets Wire hole fillers
Mini SURE-SEAL 0,4– 0,75 mm2individual 330-8672-100 031-8703-100 225-1012-000
on reels, 5000 pcs. 121348-0100 121347-0100 225-1012-000
C
Ø1,95
20±0,3
2,7±0,2 9,7±0,2
3min.
1.
Sleeve
Contact
A
B
B
A
Pin Socket Wire hole filler *
* Wire hole fillers are inserted into unused cavities instead of a contact in order to create a watertight sealing.
10
SURE-SEAL
www.ittcannon.com
Dimensions shown in mm
Specifications and dimensions subject to change
Connector fully equipped
20
15
10
5
1
I (A)
(ºC)
20 40 60 80 100 120
10 30 50 70 90 110 130 †
1)
SURE-SEAL
Current rating - SURE-SEAL
*Further information available upon request
—1: 2-way connector, wire size 1,5mm2
—2: 7-way connector, wire size 1,5mm2
—3: 2-way connector, wire size 0,5mm2
—4: 7-way connector, wire size 0,5mm2
Connector fully equipped with stamped contacts
Electrical Data
Operating Voltage 48 VDC*
Operating Current see derating curve
Contact Resistance 10 Milliohms max.
Dielectric Withstanding
Voltage 1200 VAC at sea level
Insulation Resistance 100 Megaohms min.
Wire Dimensions
Wire Range 0,75– 1,5 mm2(AWG 18—14)
0,5-1,0 mm2(AWG 20—16)
Wire insulation
Sealing Range 1,8– 2,8 mmØ
Mechanical Data
No. of contacts
per connector 2 to 10
Polarization Stepped plane positive
polarization and visual polarization
Contact Retention 35 N minimum
Durability 50 mating cycles with stamped
contacts, tin-plated
100 mating cycles with machined
contacts, silver-plated
Environmental Data
Temperature Range -40°C to 105°C
Humidity Range up to 95% r.h.
Sealing IP 68 (100 kPa = 1 bar/12 h) (IEC 60529)
Salt spray 100 h (DIN 50021, test SS)
Vibration Sine wave 10-55 Hz, 1,5mm (IEC 60512-4,
test 6d)
Physical Shock Half sine 500 m/s2, 11ms
Fluid Compatability Fuel, engine oil, break fluid, detergent
fluid and others
Ozone Resistance 50 pphm, 48 h (DIN 53509-1)
Materials and Finishes
Plug and Receptacle Nitril-Butadien rubber
Contacts, stamped Copper alloy, tin plating
Contacts, machined Copper alloy, hard silver plating
Applications
Industrial Machinery
Rail
Construction & Cleaning Vehicles
Trucks & Busses
Cranes
Current [A]
Ambient Temperature [°C]
11
SURE-SEAL
www.ittcannon.com
Dimensions shown in mm
Specifications and dimensions subject to change
Connector fully equipped
20
15
10
5
1
I (A)
(ºC)
20 40 60 80 100 120
10 30 50 70 90 110 130 †
1)
SURE-SEAL
Connector fully equipped
20
15
10
5
1
I (A)
(ºC)
20 40 60 80 100 120
10 30 50 70 90 110 130 †
1)
1 contacts 3 contacts 4 contacts
Plug
1
3
2
12
34
PinSocket
2 contacts
1
2
5 contacts
1
2
3
4
5
6 contacts
1
2
3
4
5
6
7 contacts
1
2
3
4
5
6
7
8 contacts
7
6
4
3
2
1
8
5
9 contacts
7
6
4
3
2
1
8
5
9
10 contacts
7
6
4
3
2
1
8
5
9
10
Contact Arrangements
No. of Shell Part No. ABInsulation
contacts size – 0,3 – 0,3 Ø
2 SS2P 120-8552-000 13,9 10,9 1,8 – 2,8
3 SS3P 120-8552-001 15,2 12,3 1,8 – 2,8
4 SS4P 120-8552-002 15,2 12,3 1,8 – 2,8
No. of Shell Part No. ABInsulation
contacts size ± 0,3 ± 0,2 Ø
8 SS8P 120-8552-308 28,55 23,5 1,8 – 2,8
9 SS9P 120-8552-309 28,55 23,5 1,8 – 2,8
10 SS10P 120-8552-310 28,55 23,5 1,8 – 2,8
No. of Shell Part No. ABInsulation
contacts size – 0,3 – 0,3 Ø
5 SS5P 120-8552-005 25,3 20,2 1,8 – 2,8
6 SS6P 120-8552-006 25,3 20,2 1,8 – 2,8
7 SS7P 120-8552-007 25,3 20,2 1,8 – 2,8
Plug
CE6103
B
35,1±0,5
17,4 ±0,3
AB
39 ±0,5
A
CE6103
20,8±0,5
CE6102/1
B
37 ±0,5
17,4
±0,3
A
B
40,4 ±0,5
A
CE6103/1
20,8 ±0,5
CE6106
A
B
37
±0,5
17,4 ±0,3
CE6107
AB
40,4
±0,5
20,8 ±0,5
2, 3 and 4 Contacts
5, 6 and 7 Contacts
8 to 10 Contacts
Part Numbers
12
SURE-SEAL
www.ittcannon.com
Dimensions shown in mm
Specifications and dimensions subject to change
Connector fully equipped
20
15
10
5
1
I (A)
(ºC)
20 40 60 80 100 120
10 30 50 70 90 110 130 †
1)
SURE-SEAL
No. of Shell Part No. ABInsulation
contacts size – 0,3 – 0,3 Ø
2 SSF2P 120-8552-200 13,9 10,8 1,8 – 2,8
3 SSF3P 120-8552-201 15,2 12,3 1,8 – 2,8
4 SSF4P 120-8552-202 15,2 12,3 1,8 – 2,8
No. of Shell Part No. AB Insulation
contacts size ± 0,3 ± 0,2 Ø
8 SSF8P 120-8552-305 28,55 23,5 1,8 – 2,8
9 SSF9P 120-8552-306 28,55 23,5 1,8 – 2,8
10 SSF10P 120-8552-307 28,55 23,5 1,8 – 2,8
A
(39,9)
CE4562
+0,2
3,2
B
22,2
±0,3 14,5
±0,2
+0,3
3,2 30±0,2
23±0,1
Plug with flange
2, 3 and 4 Contacts
8, 9 and 10 Contacts
AB
22,2
±0,3
4
CE4562/3
+0,2
35± 0,2
27±0.,2
3,2
37 ±0,5
1 contacts 3 contacts 4 contacts
Plug
1
3
2
12
34
PinSocket
2 contacts
1
2
5 contacts
1
2
3
4
5
6 contacts
1
2
3
4
5
6
7 contacts
1
2
3
4
5
6
7
8 contacts
7
6
4
3
2
1
8
5
9 contacts
7
6
4
3
2
1
8
5
9
10 contacts
7
6
4
3
2
1
8
5
9
10
Contact Arrangements
Part Numbers
13
SURE-SEAL
www.ittcannon.com
Dimensions shown in mm
Specifications and dimensions subject to change
Connector fully equipped
20
15
10
5
1
I (A)
(ºC)
20 40 60 80 100 120
10 30 50 70 90 110 130 †
1)
1 contacts 3 contacts 4 contacts
Receptacle
1
3
2
12
34
PinSocket
2 contacts
1
2
5 contacts
1
2
3
4
5
6 contacts
1
2
3
4
5
6
7 contacts
1
2
3
4
5
6
7
8 contacts
7
6
4
3
2
1
8
5
9 contacts
7
6
4
3
2
1
8
5
9
10 contacts
7
6
4
3
2
1
8
5
9
10
No. of Shell Part No. ABInsulation
contacts size – 0,5 – 0,3 Ø
2 SS2R 120-8551-000 18,0 10,9 1,8 – 2,8
3 SS3R 120-8551-001 18,9 12,3 1,8 – 2,8
4 SS4R 120-8551-002 18,9 12,3 1,8 – 2,8
CE6102/1
B
37 ±0,5
17,4
±0,3
A
B
40,4 ±0,5
A
CE6103/1
20,8 ±0,5
No. of Shell Part No. ABInsulation
contacts size – 0,5 – 0,3 Ø
5 SS5R 120-8551-005 29,1 20,2 1,8 – 2,8
6 SS6R 120-8551-006 29,1 20,2 1,8 – 2,8
7 SS7R 120-8551-007 29,1 20,2 1,8 – 2,8
CE6106
A
B
37
±0,5
17,4 ±0,3
CE6107
AB
40,4
±0,5
20,8 ±0,5
No. of Shell Part No. ABInsulation
contacts size – 0,5 ± 0,3 Ø
8 SS8R 120-8551-308 33,5 23,5 1,8 – 2,8
9 SS9R 120-8551-309 33,5 23,5 1,8 – 2,8
10 SS10R 120-8551-310 33,5 23,5 1,8 – 2,8
SURE-SEAL
Receptacle
Contact Arrangements
Part Numbers
14
SURE-SEAL
www.ittcannon.com
Dimensions shown in mm
Specifications and dimensions subject to change
Connector fully equipped
20
15
10
5
1
I (A)
(ºC)
20 40 60 80 100 120
10 30 50 70 90 110 130 †
1)
Contacts, stamped
with insulation support Pins Sockets Wire hole fillers
individual 330-8672-001 031-8703-001
on reels, 5000 pcs. 121348-0020 121347-0020
individual 330-8672-000 031-8703-000
on reels, 5000 pcs. 121348-0010 121347-0010
Contacts, machined
without insulation support Pins Sockets Wire hole fillers
SURE-SEAL 0,5– 1,0 mm2 330-8672-002 031-8703-050
SURE-SEAL 0,75-1,5 mm2330-8672-003 031-8703-051
SURE-SEAL
Connector fully equipped
20
15
10
5
1
I (A)
(ºC)
20 40 60 80 100 120
10 30 50 70 90 110 130 †
1)
Screw head on
this side
Tighten screw
with min. 30
Ncm
Front and rear panel mounting
For SURE-SEAL with flange Steel, zinc finish
Order ref. 066-8516-002
Mounting Dimensions
Mounting plate
30
21
±0,2
23
±0,1
M3
27
±0,2
+0,2
3,2
29 27
±0,2
+0,15
3,2
35
CE4694
1,5
- 0,2
20
+0,2
±0,15
3,2
23
±0,1
30
±0,2
30
21
±0,2
23
±0,1
M3
27
±0,2
+0,2
3,2
29 27
±0,2
+0,15
3,2
35
CE4694
1,5
- 0,2
20
+0,2
±0,15
3,2
23
±0,1
30
±0,2
30
21
±0,2
23
±0,1
M3
27
±0,2
+0,2
3,2
29 27
±0,2
+0,15
3,2
35
CE4694
1,5
- 0,2
20
+0,2
±0,15
3,2
23
±0,1
30
±0,2
30
21
±0,2
23
±0,1
M3
27
±0,2
+0,2
3,2
29 27
±0,2
+0,15
3,2
35
CE4694
1,5
- 0,2
20
+0,2
±0,15
3,2
23
±0,1
30
±0,2
Order ref. 066-8516-000
SURE-SEAL 0,5– 1,0 mm2
Pin Socket Wire hole filler *
* Wire hole fillers are inserted into unused cavities instead of a contact in order to create a watertight sealing.
Socket Wire hole filler *
* Wire hole fillers are inserted into unused cavities instead of a contact in order to create a watertight sealing.
Pin
225-0093-000
SURE-SEAL 0,75– 1,5 mm2
225-0093-000
15
SURE-SEAL
www.ittcannon.com
Dimensions shown in mm
Specifications and dimensions subject to change
Connector fully equipped
20
15
10
5
1
I (A)
(ºC)
20 40 60 80 100 120
10 30 50 70 90 110 130 †
1)
SURE-SEAL
For connector Order BD outer K
size ref. Ø max. Ø max. cable Ø max.
2 contacts 317-1398-000 17,00 9,70 5,28 – 5,79 52,07
3/4 contacts 317-1397-000 15,80 9,70 5,59 – 6,10 52,50
3/4 contacts 317-1399-000 19,40 12,90 8,76 – 9,65 52,07
5/7 contacts 317-8657-000 27,60 12,50 7,20 – 8,40 62,00
8/9/10 cont. 317-8657-002 31,50 17,50 10,00 – 12,40 64,00
For connector Order AB C F H L
size ref. Ø max. Ø max. Ø max. max. max.
2 contacts 351-1640-000 10,41 32,39 19,18 5,84 1,40 17,53
3/4 contacts 351-1641-000 11,94 32,39 19,18 5,84 1,40 17,53
5/6/7 contacts 351-1633-000 19,43 55,88 36,70 8,00 1,65 20,57
8/9/10 cont. 351-1634-000 22,61 55,88 36,70 8,00 1,65 20,57
B
K
D
BC
A
LF
H
Grommet
Grommets enable panel mounting of either plugs or receptacle. It snaps into a
hole of a panel so non-flanged plugs or receptacles can be mounted.
Boot
Seals wired cable jackets to connector housing. It also provides abrasion resistance.
Wire Fillers
Wire hole fillers are inserted into unused cavities instead of a contact in order to
create a watertight sealing.
Wire hole filler
Mini SURE-SEAL
Part Number 225-1012-000
Wire hole filler
SURE-SEAL
Part Number 225-0093-000
Accessories
16
SURE-SEAL
www.ittcannon.com
Dimensions shown in mm
Specifications and dimensions subject to change
Connector fully equipped
20
15
10
5
1
I (A)
(ºC)
20 40 60 80 100 120
10 30 50 70 90 110 130 †
1)
SURE-SEAL
Connector Color of Order ABC DEF G
size clip ref. max. Ø max. max.
2 contacts Red 029-0263-000 – 22,61 25,40 10,67 10,7 – –
3/4 contacts Yellow 029-0262-000 – 23,62 26,67 11,43 12,19 – –
5/6/7 contacts Natural 026-0450-000 77,34 35,43 – – – 15,49 23,11
8/9/10 contacts Black 026-0451-000 77,34 38,61 – – – 16,76 24,38
23,5
±0,2
19
-0,4 Ø4,5
±0.2
(51,65)
14
±0,2
26
-0,4
25,1max
19max
35,5max
Ø4,5
±0,2
14
20,5max
15max
31,5max
R 10,1
±0,4
23,62
0,965
7,11
19,05 1,19
14,73
Radius
C
B
D
E
A
F
G
B MAX.
26,92
MAX.
24,75
19
84max
Ø4,5
±0,2
14
15max
32,7
±0,4
-0,4
-0,4
2, 3, 4 Contacts
Order Ref. 029-8514-001
2, 3, 4 Contacts 5-10 Contacts
5, 6, 7 Contacts
Order Ref. 029-8514-000
8, 9, 10 Contacts
Order Ref. 029-8514-004
Accessories Clip/Clamp
Clips/Clamps can be used as an extra lock to secure two connector halves. Due to its design it also offers the possibility for fixed
mounting a mated pair by using a screw or a cable tie.
Mounting Clip
Clamps, plug and receptacle in mated condition
Clamp
Clamps, plug and receptacle in mated condition
17
SURE-SEAL
www.ittcannon.com
Dimensions shown in mm
Specifications and dimensions subject to change
Connector fully equipped
20
15
10
5
1
I (A)
(ºC)
20 40 60 80 100 120
10 30 50 70 90 110 130 †
1)
SURE-SEAL
Hand Crimp Tool CCT
for stamped contacts
Instructions
•Strip wire (neither twist nor touch stripped section)
•Insert single contact in correct crimp
profile and locate onto wire stop (refer
to table for outer insulation diameter).
•Close hand crimp tool until it holds
contact in place.
•Insert pre-stripped wire until light con-
tact is made on wire stop, and lay wire
into contact barrels.
•Fully close hand crimp tool until ratchet
releases.
•Remove contact.
•Inspect crimped area visually.
CCT-MSS/SS-20 121586-0085 SS-20 330-8672-001 031-8703-001 3,6-3,8 1,8-2,4
CCT-MSS/SS-20 121586-0085 MSS-100 330-8672-100 031-8703-100 3,3-3,6 1,4-1,8
CCT-SS-10 121086-3225 SS-10 330-8672-000 031-8703-000 5,0-5,5 1,8-2,8
Crimp tool Order Contact Pin contact Socket contact Stripping Outer wire
no. size length mm insulation Ø
18
SURE-SEAL
www.ittcannon.com
Dimensions shown in mm
Specifications and dimensions subject to change
Connector fully equipped
20
15
10
5
1
I (A)
(ºC)
20 40 60 80 100 120
10 30 50 70 90 110 130 †
1)
SURE-SEAL
ITT Cannon Mini Applicator
for semi-automatic and automatic crimp machines
Cannon Mini Applicator can be exchanged easy, quick and effortless.
The compact construction as well as the clamping device allow using
the Mini Applicator with other crimp machines.
Technical Data
Lift 40 mm
Wire size to be processed max 4mm2
Installation dimension 135.78 +/- 0,02 mm
(lower dead center)
Contacts
Contacts for the different connector series are available on reels. They
can be terminated with the tool on the Basic Crimp Press TT (part
number 121586-5225).
WWZ-EVS-SS-10 121586-5215 Sure Seal 5,000 0,75 - 1,5
WWZ-EVS-SS-20 121586-5216 Sure Seal 5,000 0,5 - 1,0
WWZ-EVS-MSS 121586-5214 Mini Sure Seal 5,000 0,4 - 0,75
Quick Change Tool Part Number Contacts Contacts Termination
per reel range mm2
Adjustments for the tools - please refer to the datasheet supplied with the tool.
19
SURE-SEAL
www.ittcannon.com
Dimensions shown in mm
Specifications and dimensions subject to change
Connector fully equipped
20
15
10
5
1
I (A)
(ºC)
20 40 60 80 100 120
10 30 50 70 90 110 130 †
1)
SURE-SEAL
Hand Crimp Tool M22520-1-01
for machined contacts
330-8672-003 SS10 120090-0114 0,75-1,5 6,5 +0,3
031-8703-051
330-8672-009
330-8672-002 SS20 120090-0114 0,5-1,0 6,5 +0,3
031-8703-050
031-8703-055
330-8672-008 SS 120090-0114 12-14 6,5 +0,3
031-8703-054
330-8672-005 MSS-100 120090-0114 0,4-0,75 5,2 +0,2
031-8703-052
Crimp Contacts Contact Positioner Wire size Stripping
tool Size Pin and Socket Length
mm AWG mm
M22520-1-01
Part Number:
995-0001-585
330-8672-003 SS10 120090-0114 0,75-1,5 6,5 +0,3
031-8703-051
330-8672-009
330-8672-002 SS20 120090-0114 0,5-1,0 6,5 +0,3
031-8703-050
031-8703-055
330-8672-008 SS 120090-0114 12-14 6,5 +0,3
031-8703-054
330-8672-005 MSS-100 120090-0114 0,4-0,75 5,2 +0,2
031-8703-052
Crimp Contacts Contact Positioner Wire size Stripping
tool Size Pin and Socket Length
mm2AWG mm
Pneumatic Crimp Tool WA27F-CE
for machined contacts
This tool is designed for 8-indent crimps. For insertion and removal
of contact insert please refer to tool description.
Specifications
Air pressure 5.7-6.3 bar
Weight 4 kg
Sequence
•Mount correct contact positioner.
•Adjust tool for correct wire size using reference gauge (refer to table).
•Place contact in correct positioner.
•Insert stripped wire into crimp bore hole of contact.
WA27F-CE
Part Number:
121586-5067
Order numbers
Bench Mount: BM-2 121586-5068
Foot Pedal: WA10 121586-5069
20
SURE-SEAL
www.ittcannon.com
Dimensions shown in mm
Specifications and dimensions subject to change
Connector fully equipped
20
15
10
5
1
I (A)
(ºC)
20 40 60 80 100 120
10 30 50 70 90 110 130 †
1)
SURE-SEAL
330-8672-003 SS10 0,75-1,5 6,5 +0,3
031-8703-051
330-8672-009
330-8672-002 SS20 0,5-1,0 6,5 +0,3
031-8703-050
031-8703-055
HACS-5-SS-12/14 * 330-8672-008 SS 12-14 6,5 +0,3
031-8703-054
HACS-5-MSS * 330-8672-005 MSS-100 0,4-0,75 5,2 +0,2
031-8703-052
Crimp Contacts Contact Wire size Stripping
machine Size Pin and Socket Length
mm2AWG mm
Semi-Automatic Crimp Machine HACS-5
for machined contacts
Machined contacts can be terminated quickly and efficiently with
the Cannon semi-automatic crimp machine HACS-5.
Specifications
Power supply 220 V/Hz
Air pressure min. 6 bar
Dimensions 600 x 600 mm
Weight approx. 82 kg
For operating the machine and adjusting the crimp depth please refer
to separate operating instructions
Spare indenter: 7011707 (121586-0038)
* available upon request
HACS-5-SS
21
SURE-SEAL
www.ittcannon.com
Dimensions shown in mm
Specifications and dimensions subject to change
Connector fully equipped
20
15
10
5
1
I (A)
(ºC)
20 40 60 80 100 120
10 30 50 70 90 110 130 †
1)
SURE-SEAL
single strand
12 4 3
strands must be visible
12 4 312
strands must be visable
3
12
single strand
3
strands extend
too far into contact
12
strands not visable
3
CE4676b
Visual Check
for machined contacts
Micro sections
Enlargement of micro section allows for final judgement of
crimp quality. This test is recommended whenever new
tools or new types of wire are used.
Tensile strength according to DIN 41611, section 3
Correct crimp
Incorrect crimp Incorrect crimp
Incorrect crimp
Correct crimp
1 insulation 2 strands 3 contact 4 drill bore
1 insulation 2 strands 3 contact
22
SURE-SEAL
www.ittcannon.com
Dimensions shown in mm
Specifications and dimensions subject to change
Connector fully equipped
20
15
10
5
1
I (A)
(ºC)
20 40 60 80 100 120
10 30 50 70 90 110 130 †
1)
SURE-SEAL
Contact Insertion Tools
for machined contacts
Support block for series production
Support block to install contacts in small and medium series. This
support block consists of a basic body which can be equipped,
according to individual requirements, with exchangeable insert for
plugs and receptacles.
Please note: When required exchangeable inserts to be ordered
separately.
Support block
for 2 to 10 way SURE-SEAL, SURE-SEAL with flange and for
Mini SURE-SEAL 2 to 4 way.
2 195-8508-000 195-8508-000 195-8508-001 195-8508-013 195-8508-014
3 195-8508-002 195-8508-002 195-8508-003 195-8508-015 195-8508-016
4 195-8508-004 195-8508-004 195-8508-005 195-8508-017 195-8508-018
5/6/7 195-8508-006 195-8508-006 195-8508-007
8/9/10 195-8508-008 195-8508-008 195-8508-009
No. of Exchangeable inserts to use for
contact SURE-SEAL Standard Mini SURE-SEAL
Plug Plug with flange Receptacle Plug Receptacle
2 CIFG-SS-2 121086-3022 CIF-SSF-2 121086-3057 CIF-MSS-2 121086-3021
3 CIFG-SS-3 121086-3019 CIF-SSF-3 121086-3058 CIF-MSS-3 121086-3077
4 CIFG-SS-4 121086-3020 CIF-SSF-4 121086-3059 CIF-MSS-4 121086-3078
5/6/7 CIFG-SS-5-6-7 121586-0080 CIF-SSF-5-6-7 *
8/9/10 CIFG-SS-8-9-10 121086-3056 CIF-SSF-8-9-10 *
No. of Basic tool to use for Order No. Plug with Order No. Mini SURE SEAL Order No.
contacts SURE-SEAL Standard Flange
Plug/Receptacle
*available upon request
23
SURE-SEAL
www.ittcannon.com
Dimensions shown in mm
Specifications and dimensions subject to change
Connector fully equipped
20
15
10
5
1
I (A)
(ºC)
20 40 60 80 100 120
10 30 50 70 90 110 130 †
1)
SURE-SEAL
Insertion Tool CIT
Hand insertion tool
Type of Description Order Outer
insulator No. insulation Ø
SS 2P + R to
SS 10P + R CITG-SS-1 121086-3025 1,8-2,8
SSF 8, 9, 10P
SSF 2, 3, 4P CIT-SSF-1 121086-3203 1,8-2,8
MSS 2, 3, 4P+R CIT-MSS-1 121086-3023 1,4-1,8
Insertion tip
Type of Description Order Outer
insulator No. insulation Ø
SS 2P + R to
SS 10P + R CITG-SS-1-TIP 121586-0076 1,8-2,8
SSF 8, 9, 10P
SSF 2, 3, 4P CIT-SSF-1-TIP 121086-3202 1,8-2,8
MSS 2, 3, 4P+R CIT-MSS-1-TIP 121586-0074 1,4-1,8
Contact holder tip
Type of Order Outer
insulator No. insulation Ø
SS 2P + R to
SS 10P + R 317-8666-005 1,8-2,8
SSF 8, 9, 10P
SSF 2, 3, 4P 317-8666-007 1,8-2,8
MSS 2, 3, 4P+R 317-8666-002 1,4-1,8
Handle
Order number: 204-8501-002
Guiding pins have to be used for socket contacts. They are not necessary for
Mini SURE-SEAL.
Order number: 317-8588-000
Approved lubricating fluid
Isopropyl alcohol
Cleaning solvent (e.g. HAKU 424, Chem. Fabrik Kluthe,
Heidelberg, Germany)
24
SURE-SEAL
www.ittcannon.com
Dimensions shown in mm
Specifications and dimensions subject to change
Connector fully equipped
20
15
10
5
1
I (A)
(ºC)
20 40 60 80 100 120
10 30 50 70 90 110 130 †
1)
SURE-SEAL
Insertion Press CHPZ-240
A hand actuated insertion press can be used instead of a hand
insertion tool. A manual assembly station consists of a press, a
support block and a suitable insertion tip (refer to page 20-22). The
CHPZ press, the required CIF... support block and the insertion tip
must be ordered separately.
Basic press: CHPZ-240
Support block: Refer to page 20
Insertion tip: Refer to table
Wire holder (accessory): 121086-3210
Version A: Single insertion tip, also used for the hand insertion tool
B: Double insertion tip
C: Single insertion tip; can be turned twice by 120º
D: Single insertion tip; can be turned once by 180º
Parts subject to wear
2 • CIT-SSF-1-TIP • CIT-SSF-2-TIP
■CIT-MSS-1-TIP ■CIT-MSS-2-TIP
3 • CIT-SSF-1-TIP • CIT-SSF-3-TIP
■CIT-MSS-1-TIP ■CIT-MSS-3-TIP
4 • CIT-SSF-1-TIP • CIT-SSF-4-TIP
■CIT-MSS-1-TIP ■CIT-MSS-4-
TIP
5 • CIT-SSF-1-TIP
6 • CIT-SSF-1-TIP
7 • CIT-SSF-1-TIP
8 • CIT-SSF-1-TIP
9 • CIT-SSF-1-TIP
10 • CIT-SSF-1-TIP
• = Standard SURE-SEAL with flange ■= Mini SURE-SEAL (MSS)
No. of Version A Version B Version C Version D
contacts
Insertion tip
Type of Order no. Outer
contact insulation Ø
SS-10 317-8666-007 1,8-2,8
SS-20 317-8666-007 1,8-2,8
MSS-100 317-8666-002 1,4-1,8
25
SURE-SEAL
www.ittcannon.com
Dimensions shown in mm
Specifications and dimensions subject to change
Connector fully equipped
20
15
10
5
1
I (A)
(ºC)
20 40 60 80 100 120
10 30 50 70 90 110 130 †
1)
SURE-SEAL
Extraction Tools CET
Auxiliary Tools CIEF and CIET
Auxiliary tools for repairs
Hand extraction tool
Type of Pin Contact Socket Contact
insulator Desc. Order No. Desc. Order No.
SS 2 - 10P + R
SSF 2, 3, 4P CET-SS-P 121586-0121 CET-SS-S 121586-0122
SSF 8, 9, 10P
MSS 2, 3, 4P+R CET-MSS-P 121586-0123 CET-MSS-S 121586-0124
Spare tip
Type of Pin Contact Socket Contact
insulator Desc. Order No. Desc. Order No.
SS 2 - 10P + R
SSF 2, 3, 4P CET-SS-P-TIP 121086-3207 CET-SS-S-TIP 121086-3189
SSF 8, 9, 10P
MSS 2, 3, 4P+R CET-MSS-P-TIP 121086-3191 CET-MSS-S-TIP 121086-3192
Handle
Order number: 204-8501-002
Device for holding connectors during insertion and extraction
of crimped contacts.
Guiding pins can be extracted by using a socket contact which is slightly tilted.
Kit No. of Type of Description Order no.
contacts insulator
1 2, 3, 4 SS...P + R CIET-SS-2-3-4-KIT-10 121086-3226
2, 3, 4 SSF...P
2 5, 6, 7 SS...P + R CIET-SS-5-6-7-KIT-10 *
3* 8, 9, 10 SS...P + R CIET-SS-8-9-10-KIT-10 121086-3228
8, 9, 10 SSF...P
4 2, 3, 4 SS...P + R CIET-SS-2-3-4-KIT-20 121086-3229
2, 3, 4 SSF...P
5 5, 6, 7 SS...P + R CIET-SS-5-6-7-KIT-20 *
6* 8, 9, 10 SS...P + R CIET-SS-8-9-10-KIT-20 *
8, 9, 10 SSF...P
7 2, 3, 4 SS...P + R CIET-MSS-2-3-4-KIT 121086-3232
No. of Type of Description Order no.
contacts insulator
2, 3, 4 SS...P + R CIEF-SS-2-3-4 121086-3097
SSF...P
5, 6, 7 SS...P + R CIEF-SS-5-6-7 121086-3098
8, 9, 10 SS...P + R CIEF-SS-8-9-10 121086-3179
SSF...P
2, 3, 4 MSS...P + R CIEF-MSS-2-3-4 121086-3099
Kit for field repair work and prototype
Contents
1 Operating instruction
1 CIEF Insertion and extraction holder
1 CIT Insertion tool
1 CET Extraction tool (socket contacts)
1 CET Extraction tool (pin contacts)
1 CCT Crimp tool
Lubricating fluid: Isopropyl alcohol
10 Guiding pins (not included for MSS)
* upon request
26
SURE-SEAL
www.ittcannon.com
Dimensions shown in mm
Specifications and dimensions subject to change
Connector fully equipped
20
15
10
5
1
I (A)
(ºC)
20 40 60 80 100 120
10 30 50 70 90 110 130 †
1)
SURE-SEAL
Semi-Automatic Assembly Machine CBITA
for 2 to 10 way SURE-SEAL connectors.
Technical Data
Air pressure min. 6 bar
Weight approx. 60 kg
Power supply 220 V/50Hz
Parts subject to wear:
Guiding pin-Sensor release 121586-5229
Guiding pin-Foot pedal release 970-8606-022
Widening tip 252-7015-003
No. of Assembly machine
contacts
2 CBITA-SS-2
3 CBITA-SS-3
4 CBITA-SS-4
5 CBITA-SS-5
6 CBITA-SS-6
7 CBITA-SS-7
8 CBITA-SS-8
9 CBITA-SS-9
10 CBITA-SS-10
27
SURE-SEAL
www.ittcannon.com
Dimensions shown in mm
Specifications and dimensions subject to change
Connector fully equipped
20
15
10
5
1
I (A)
(ºC)
20 40 60 80 100 120
10 30 50 70 90 110 130 †
1)
SURE-SEAL
Plug 2 to 4 contacts Receptacle 2 to 4 contacts
Wiring Instructions
Stripping lengths
For jacketed cables the following stripping lengths have to be
adhered to.
Insertion contacts
SURE-SEAL connectors have a one-piece connector body made
of rubber. Contacts are inserted from the rear side. They may
only be inserted with the approved tools (refer to page 19-23).
Plug or receptacle must be sprayed with lubricating fluid before
contact insertion.
Approved lubricating fluid
Manual insertion
Isopropyl alcohol
Cleaning solvent HAKU 1025-975 or HAKU 1025-800, Chem.
Werke Kluthe Gottlieb-Daimler Straße 12, 69115 Heidelberg
Semi-automatic insertion
CBITG...and CBITS-...Hellerine (HellermanTyton, Grosser
Moorweg 45, 25436 Tomesch) for sprayer.
With hand insertion tools
Fasten supports (table, vice etc.)
An inclined position is recommended for easier assembly.
•Dip insulator in lubricating fluid and shake off excess fluid.
•Open fixing clip and place connector body into support block
(refer to page 20).
•Insert cable resp. single wires into accessories (e. g. boot).
•Pay attention to correct sequence and position
•Install guiding pin 317-8588-000 (does not apply to Mini
SURE-SEAL) in socket contact.
Note: Insert accessories (e. g. Boot) prior to assembly.
No. of min. stripping
contacts lengths mm
2, 3, 4 40
5, 6, 7 45
8, 9, 10 50
No. of contacts X max.
2, 3, 4 22
5, 6, 7 26
•Place contact in hand insertion tool. The contact shoulder has
to touch the front side of the contact tip.
•Insert contact into the connector until it snaps in by applying
constant pressure. Note: Make sure that the contact and tool
are inserted parallel to the insulator axis. Do not tilt!
Note: Socket or pin contacts have to be inserted into the correct
contact cavity.
•Remove guiding pins from the socket contacts!
•Mount accessories.
•Remove the terminated connector from support after
insertion of all contacts and check correct fit and position
of the contacts in the insulator.
Usage of jacketed cable with boot
Boot Xmax Connector
28
SURE-SEAL
www.ittcannon.com
Dimensions shown in mm
Specifications and dimensions subject to change
Connector fully equipped
20
15
10
5
1
I (A)
(ºC)
20 40 60 80 100 120
10 30 50 70 90 110 130 †
1)
SURE-SEAL
Wiring Instructions
With CHPZ-240 hand lever insertion press
Mount correct support block and insertion tip to CHPZ-240
insertion press (refer to page 22).
• Dip connector body into lubricating fluid and shake off excess
fluid. Open fixing clip and place connector body in support
block (refer to page 20).
•Insert wire into accessories. Pay attention to correct sequence
and position (refer to illustration page 25).
•Insert guiding pins 317-8588-000 (only for Standard SURE-
SEAL) into socket contacts (refer to illustration page 25).
•Place contact into insertion tip. Contact shoulder has to be
flush with lower edge of the contact tip.
•Adjust height of hand lever press: For first insertion loosen stop
at the upper end of the press. Move down lever slowly and
steadily and adjust stop until contact is in the correct position
(refer to page 21). Tighten stop. This adjustment may be used
for both socket and pin contacts. After this adjustment the lever
is simply pressed until stop is reached. Remove terminated
connector from support after all contacts are inserted.
•Check fit and position of contacts in insulator.
•Remove guiding pins from socket contacts.
•Assemble accessories.
For Assembly Machines CBITG and CBITS
refer to seperate operating instructions
6,2 ±0,3
6,2 ±0,3
4,1 ±0,3
4,1 ±0,3
CE4674a
Mini SURE-SEAL
MSS plug 2 to 4 contacts MSS receptacle 2 to 4 contacts
7,8 ±0,4
CE 4673a
4,4 (3,4) ±0,4
5,3 (4,3) ±0,4
4,2 ±0,4
CE 4675a
7,6 ±0,4
5,7 (4,7) ±0,4
4,2 (3,2) ±0,4
3,9 ±0,4
Standard SURE-SEAL
Plug 5 to 10 contacts Receptacle 5 to 10 contacts
Different dimensions for machined contacts are given in paranthesis.
Plug 2 to 4 contacts Receptacle 2 to 4 contacts
29
SURE-SEAL
www.ittcannon.com
Dimensions shown in mm
Specifications and dimensions subject to change
Connector fully equipped
20
15
10
5
1
I (A)
(ºC)
20 40 60 80 100 120
10 30 50 70 90 110 130 †
1)
SURE-SEAL
Part Number Page Part Number Page
026-0450-000 ......................16
026-0451-000 ......................16
029-0262-000 ......................16
029-0263-000 ......................16
029-8514-000 ......................16
029-8514-001 ......................16
029-8514-004 ......................16
031-8703-000 ................14, 17
031-8703-001 ................14, 17
031-8703-050 ..........14, 19, 20
031-8703-051 ..........14, 19, 20
031-8703-052 ............9, 19, 20
031-8703-054 ................19, 20
031-8703-055 ................19, 20
031-8703-100 ..................9, 17
066-8516-000 ......................14
066-8516-002 ......................14
120090-0114 ........................19
120-8551-000 ......................13
120-8551-001 ......................13
120-8551-002 ......................13
120-8551-005 ......................13
120-8551-006 ......................13
120-8551-007 ......................13
120-8551-100 ........................8
120-8551-101 ........................8
120-8551-102 ........................8
120-8551-308 ......................13
120-8551-309 ......................13
120-8551-310 ......................13
120-8552-000 ......................11
120-8552-001 ......................11
120-8552-002 ......................11
120-8552-005 ......................11
120-8552-006 ......................11
120-8552-007 ......................11
120-8552-100 ........................8
120-8552-101 ........................8
120-8552-102 ........................8
120-8552-200 ......................12
120-8552-201 ......................12
120-8552-202 ......................12
120-8552-305 ......................12
120-8552-306 ......................12
120-8552-307 ......................12
120-8552-308 ......................11
120-8552-309 ......................11
120-8552-310 ......................11
121086-3019 ........................22
121086-3020 ........................22
121086-3021 ........................22
121086-3022 ........................22
121086-3023 ........................23
121086-3025 ........................23
121086-3056 ........................22
121086-3057 ........................22
121086-3058 ........................22
121086-3059 ........................22
121086-3077 ........................22
121086-3078 ........................22
121086-3097 ........................25
121086-3098 ........................25
121086-3099 ........................25
121086-3179 ........................25
121086-3189 ........................25
121086-3191 ........................25
121086-3192 ........................25
121086-3202 ........................23
121086-3203 ........................23
121086-3207 ........................25
121086-3210 ........................24
121086-3225 ........................17
121086-3226 ........................25
121086-3228 ........................25
121086-3229 ........................25
121086-3232 ........................25
121347-0010 ........................14
121347-0020 ........................14
121348-0010 ........................14
121348-0020 ........................14
121347-0100 ..........................9
121348-0100 ..........................9
121586-0038 ........................20
121586-0074 ........................23
121586-0076 ........................23
121586-0080 ........................22
121586-0085 ........................17
121586-0121 ........................25
121586-0122 ........................25
121586-0123 ........................25
121586-0124 ........................25
121586-5067 ........................19
121586-5068 ........................19
121568-5069 ........................19
121586-5214 ........................18
121586-5215 ........................18
121586-5216 ........................18
121586-5225 ........................18
121586-5229 ........................26
195-8508-000 ......................22
195-8508-001 ......................22
195-8508-002 ......................22
195-8508-003 ......................22
195-8508-004 ......................22
195-8508-005 ......................22
195-8508-006 ......................22
195-8508-007 ......................22
195-8508-008 ......................22
195-8508-009 ......................22
195-8508-013 ......................22
195-8508-014 ......................22
195-8508-015 ......................22
195-8508-016 ......................22
195-8508-017 ......................22
195-8508-018 ......................22
204-8501-002 ................23, 25
225-0093-000 ................14, 15
225-1012-000.................. 9, 15
252-7015-003 ......................26
317-1397-000 ......................15
317-1398-000 ......................15
317-1399-000 ......................15
317-8588-000 ..........23, 27, 28
317-8657-000 ......................15
317-8657-002 ......................15
317-8666-002 ................23, 24
317-8666-005...................... 23
317-8666-007 ................23, 24
330-8672-000 ................14, 17
330-8672-001 ................14, 17
330-8672-002 ..........14, 19, 20
330-8672-003 ..........14, 19, 20
330-8672-005 ............9, 19, 20
330-8672-008 ................19, 20
330-8672-009 ................19, 20
330-8672-100 ..................9, 17
351-1633-000 ......................15
351-1634-000 ......................15
351-1640-000 ......................15
351-1641-000 ......................15
970-8606-022 ......................26
995-0001-585 ......................19
WWZ-EVS-MSS ......................18
WWZ-EVS-SS-10 ....................18
WWZ-EVS-SS-20 ....................18
Part Number Index
30
SURE-SEAL
www.ittcannon.com
Dimensions shown in mm
Specifications and dimensions subject to change
Connector fully equipped
20
15
10
5
1
I (A)
(ºC)
20 40 60 80 100 120
10 30 50 70 90 110 130 †
1)
SURE-SEAL
Product Safety Information
THIS NOTE MUST BE READ IN
CONJUNCTION WITH THE PRODUCT
DATA SHEET/CATALOG. FAILURE TO
OBSERVE THE ADVICE IN THIS INFOR-
MATION SHEET AND THE OPERATING
CONDITIONS SPECIFIED IN THE PROD-
UCT DATA SHEET/ CATALOG COULD
RESULT IN HAZARDOUS SITUATIONS.
1. MATERIAL CONTENT AND PHYSICAL
FORM
Electrical connectors do not usually con-
tain hazardous materials. They contain
conducting and non-conducting materi-
als and can be divided into two groups.
a) Printed circuit types and low cost audio
types which employ all plastic insulators
and casings.
b) Rugged, Fire Barrier and High
Reliability types with metal casings and
either natural rubber, synthetic rubber,
plastic or glass insulating materials.
Contact materials vary with type of con-
nector and also application and are usual-
ly manufactured from either: Copper, cop-
per alloys, nickel, alumel, chromel or
steel. In special applications, other alloys
may be specified.
2. FIRE CHARACTERISTICS AND ELEC-
TRIC SHOCK HAZARD
There is no fire hazard when the connec-
tor is correctly wired and used within the
specified parameters. Incorrect wiring or
assembly of the connector or careless
use of metal tools or conductive fluids, or
transit damage to any of the component
parts may cause electric shock or burns.
Live circuits must not be broken by sepa-
rating mated connectors as this may
cause arcing, ionization and burning.
Heat dissipation is greater at maximum
resistance in a circuit. Hot spots may
occur when resistance is raised locally by
damage, e.g. cracked or deformed con-
tacts, broken strands of wire. Local over-
heating may also result from the use of
the incorrect application tools or from
poor quality soldering or slack screw ter-
minals. Overheating may occur if the rat-
ings in the product Data Sheet/Catalog
are exceeded and can cause breakdown
of insulation and hence electric shock. If
heating is allowed to continue it intensi-
fies by further increasing the local resist-
ance through loss of temper of spring
contacts, formation of oxide film on con-
tacts and wires and leakage currents
through carbonization of insulation and
tracking paths. Fire can then result in the
presence of combustible materials and
this may release noxious fumes.
Overheating may not be visually appar-
ent. Burns may result from touching over-
heated components.
3. HANDLING
Care must be taken to avoid damage
to any component parts of electrical con-
nectors during installation and use.
Although there are normally no sharp
edges, care must be taken when handling
certain components to avoid injury to fin-
gers. Electrical connectors may be dam-
aged in transit to the customers, and
damage may result in creation of hazards.
Products should therefore be examined
prior to installation/use and rejected if
found to be damaged.
4. DISPOSAL
Incineration of certain materials may
release noxious or even toxic fumes.
5. APPLICATION
Connectors with exposed contacts
should not be selected for use on the cur-
rent supply side of an electrical circuit,
because an electric shock could result
from touching exposed contacts on an
unmated connector. Voltages in excess of
30 V ac or 42.5 V dc are potentially haz-
ardous and care should be taken to
ensure that such voltages cannot be
transmitted in any way to exposed metal
parts of the connector body. The connec-
tor and wiring should be checked, before
making live, to have no damage to metal
parts or insulators, no solder blobs, loose
strands, conducting lubricants, swarf, or
any other undesired conducting particles.
Circuit resistance and continuity check
should be made to make certain that there
are no high resistance joints or spurious
conducting paths. Always use the correct
application tools as specified in the Data
Sheet/Catalog. Do not permit untrained
personnel to wire, assemble or tamper
with connectors. For operation voltage
please see appropriate national regula-
tions.
IMPORTANT GENERAL INFORMATION
(i) Air and creepage paths/Operating volt-
age. The admissible operating voltages
depend on the individual applications and
the valid national and other applicable
safety regulations.
For this reason the air and creepage path
data are only reference values. Observe
reduction of air and creepage paths due
to PC board and/or harnessing.
(ii) Temperature
All information given are temperature lim-
its. The operation temperature depends
on the individual application.
(iii) Other important information
Cannon continuously endeavors to
improve their products. Therefore,
Cannon products may deviate from the
description, technical data and shape as
shown in this catalog and data sheets.
“Engineered for life” is a registered trade-
mark of ITT Industries, ©2006. All other
trademarks or registered trademarks are
property of their respective owners. All
data subject to change without notice.
Product Warranty
ITT Cannon, a Division of ITT Industries,
Inc. manufactures the highest quality
products available in the marketplace;
however these products are intended to
be used in accordance with the specifica-
tions in this publication. Any use or appli-
cation that deviates from the stated oper-
ating specifications is not recommended
and may be unsafe. No information and
data contained in this publication shall be
construed to create any liability on the
part of Cannon. Any new issue of this
publication shall automatically invalidate
and supersede any and all previous
issues. A limited warranty applies to
Cannon products. Except for obligations
assumed by Cannon under this warranty,
Cannon shall not be liable for any loss,
damage, cost of repairs, incidental or
consequential damages of any kind,
whether or not based on express or
implied warranty, contract, negligence or
strict liability arising in connection with
the design, manufacture, sale, use or
repair of the products. Product availabili-
ty, prices and delivery dates are exclu-
sively subject to our respective order
confirmation form; the same applies to
orders based on development samples
delivered. This publication is not to be
construed as an offer. It is intended mere-
ly as an invitation to make an offer. By
this publication, Cannon does not
assume responsibility or any liability for
any patent infringements or other rights
of third parties which may result from its
use. Reprinting this publication is gener-
ally permitted, indicating the source.
However, Cannon's prior consent must
be obtained in all cases.
31 www.ittcannon.com
www.ittcannon.com/micro
D-Subminiature Connectors
Rack and Panel Connectors
Microminiature Connectors
Circular/Filter/Hermetic/Fiber Optic Connectors
Initially pioneered by Cannon during the 1930s, Interconnect
Solutions is the world leader in rack and panel connectors, offering
unmatched variety of shell configurations and insert
arrangements,
materials, plating, and contact options.  Many of our standard and
custom designs meet the stringent requirements of ARINC 600,
ARINC 404 (MIL-C-81659), and MIL-DTL-83733 standards.   
As a world leader in circular, filter, and hermetic connectors,
ITT can
leverage its design and manufacturing expertise to fit virtually any
application. Our expertise includes fast positive mating for a wide
range of military applications, as well as numerous sizes and 
contact configurations for various harsh environments. Our 
wide
variety of fiber optic products include hybrid contacts, 
multi-channel,
rack and panel, and hi-rel assemblies, including MIL and ARINC
standard solutions.ITT can meet numerous specs, including
NATO and MIL standards. 
Cannon invented D-sub connectors in 1952. Our family 
of D-Subs now includes combinations of signal, power and 
RF, as
well as severe service sealed connectors. Cannon D-Subs are
available with an extensive line of backshells and accessories and
are one of the most economical shielded connector solutions
available. ITT D-Sub connectors are qualified to the MIL-DTL-
24308 specification.
Developed first by Cannon in the 1960’ s, Interconnect Solutions
microminiature connectors offer high performance 
and reliability
with exceptional versatility. Available in 
rectangular, circular,
and strip configurations for countless applications, many of our
connectors meet or exceed 
applicable requirements of the MIL-
DTL-83513 specification. 
www.ittcannon.com/rackandpanel
RF Connectors
ITT Interconnect Solutions has been providing interconnect 
products to the Microwave and RF industry since 1963 (formerly
The Sealectro Corporation). The RF 50 & 75 Ohm product lines
cover UHF band through Ku band requirements. These connectors
and cable assemblies are available with a thread type, snap type,
bayonet type or slide on coupling method. The frequencies range
from DC to 18+ GHz.
www.ittcannon.com/RF50 • www.ittcannon.com/RF75
www.ittcannon.com/circulars • www.ittcannon.com/filter • www.ittcannon.com/hermetics • www.ittcannon.com/fiberoptics
www.ittcannon.com/dsubs
Transportation
The ITT ICS interconnect range includes sealed circular and rectangular
connectors in metal or plastic shells.  These configurations include board to
cable or cable to cable/ bulkhead applications. Both signal and power con-
tacts can be combined in various layouts. All product lines within the
Transportation segment offer very low contact resistance providing maxi-
mum signal integrity.
www.ittcannon.com/transportation
ITT Interconnect Solutions is an international manufacturer and supplier of connectors
including circular, rectangular, fiber optic, RF, power and high voltage, audio, PMCIA,
Compact Flash Card, enclosures, cable assemblies, and application specific custom
solutions. The Interconnect Solutions portfolio includes the brands Cannon, VEAM, and
BIW. As a worldwide leader in connector technology for nearly a century, ITT offers one
of the broadest product offerings, six sigma manufacturing capability, Value Based
Product Development with exceptional engineering capability, and an extensive sales,
distribution, and customer support network.
© 2012 ITT Corporation. The “ITT Engineered Blocks“ symbol, “Engineered for life”, “ITT”, “Cannon“,
“Veam“ and “BIW“ are registered trademarks of ITT Corporation. Specification and other data are
based on information available at the time of printing, and are subject to change without notice.
Photo Credits vehicles: Shutterstock.com
Global Design &
Manufacturing
Customer Support
North America Europe & Middle East Asia
MEXICO - Cannon, VEAM
Av. Libre Comercio s/n-
entre Calzada Industrial
Nuevo Nogales y Calzada del Raquet Club,
Parque Industrial Nuevo Nogales
84093 Nogales, Sonora
phone: +52.631.3110050
fax: +52.631.3110060
USA - Cannon
666 East Dyer Road
Santa Ana, CA 92705
toll free: +1.800.854.3028
phone: +1.714.557.4700
fax: +1.714.628.2142
USA - BIW
500 Tesconi Circle
Santa Rosa, CA 95401
phone: +1.707.523.2300
fax: +1.707.523.3567
USA - VEAM
100 New Wood Road
Watertown, CT 06795
phone: +1.860.274.9681
fax: +1.860.274.4963
FRANCE - Cannon, VEAM
15, Boulevard Robert Thiboust
77700 Serris, France
phone: +33.1.60.04.93.93
fax: +33.1.60.04.93.90
GERMANY - Cannon, VEAM
ITT Cannon GmbH
Cannonstrasse 1
71384 Weinstadt
phone: +49.7151.699.0
fax: +49.7151.699.217
ITALY - Cannon, VEAM
Corso Europa 41/43
20020 Lainate (MI), Italy
phone: +39.02938721
fax: +39.0293872300
LEBANON - BIW
P.O. Box 199
Jounieh
Lebanon
phone: +961.9.911.560
fax: +961.9.912.126
UK - Cannon, VEAM
Jays Close, Viables Estate
Basingstoke
RG22 4BA
phone: +44.1256.311200
fax: +44.1256.323356
CHINA - Cannon, VEAM
Tuopandun Industrial Area,
Jinda Cheng, Xiner Village, Shajing Town,
Boan District, Shenzhen City,
Guangdong Province, 518125
phone: +86.755.2726.7238
fax: +86.755.2726.7515
HONG KONG - Cannon, VEAM
Units 2405-6, 24/F, ING Tower
308 Des Voeux Road Central
Hong Kong
phone: +852.2732.2720
fax: +852.2732.2919
INDIA - Cannon, VEAM
ITT Corporation India Pvt Ltd
Money Chamber, Unit No. 202
#6, KH Road
Bangalore 560027
phone: +91 22 67843000
fax: +91 22 26783033
JAPAN - Cannon, VEAM
5-11-3, Hibarigaoka, Zama-shi
Kanagawa 252-0003
phone: +81.462.57.2010
fax: +81.462.57.1680
SINGAPORE - Cannon, VEAM
10 Jalan Kilang #06-01
159410 Singapore
phone: +65.62763693 ext 232
fax: +65.62763685
ITT Interconnect Solutions
Cannon, VEAM, BIW
Visit our website at
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