TE Connectivity Ltd. is a $13 billion global technology and manufacturing leader creating a safer, sustainable, productive, and connected future. For more than 75 years, our connectivity and sensor solutions, proven in the harshest environments, have enabled advancements in transportation, industrial applications, medical technology, energy, data communications, and the home. With 78,000 employees, including more than 7,000 engineers, working alongside customers in nearly 150 countries, TE ensures that EVERY CONNECTION COUNTS. Learn more at www.te.com and on LinkedIn, Facebook, WeChat and Twitter. * Substations * Nuclear power plants * Transmission lines * OEMs * Underground distribution * Overhead distribution * Windfarms * Petrochemical plants * Solar * Railways * Hydro-electric * Street lighting WHEREVER ELECTRICITY FLOWS, YOU'LL FIND TE ENERGY te.com/energy 2018 READY REFERENCE GUIDE * Mining READY REFERENCE GUIDE Generation * Distribution * Transmission FOR MORE INFORMATION: TE Technical Support Centers France: + 33 380 583 212 Poland + Baltics: Germany: + 49 896 089 903 Czech Republic: + 48 224 576 753 + 42 0 272 011 105 UK: + 44 8 708 707 500 Sweden/Norway: + 46 850 725 057 Spain: + 34 916 630 400 Denmark: + 45 43 480 424 Middle East: + 971 4-2 117 000 USA: + 1 800 327 6996 te.com/energy (c) 2018 TE Connectivity Ltd. family of companies. All Rights Reserved. EPP-3047-2/18 E361 Bowthorpe EMP, Raychem, Simel, VESA, TE Connectivity and the TE connectivity (logo) are trademarks of the TE Connectivity Ltd. family of companies. Other logos, product and Company names mentioned herein may be trademarks of their respective owners. While TE has made every reasonable effort to ensure the accuracy of the information in this brochure, TE does not guarantee that it is error-free, nor does TE make any other representation, warranty or guarantee that the information is accurate, correct, reliable or current. TE reserves the right to make any adjustments to the information contained herein at any time without notice. TE expressly disclaims all implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose. The dimensions in this brochure are for reference purposes only and are subject to change without notice. Specifications are subject to change without notice. Consult TE for the latest dimensions and design specifications. ENERGY /// ENERGY READY REFERENCE GUIDE Who is TE? We are a reliable provider of energy solutions for any environment. With a focus on employee expertise and durable products, we deliver the solutions and support our customers can count on under any circumstance. We support the generation, transmission and distribution of electricity in a wide array of industries, applications and environments around the world. Through our well-known product families Raychem, Simel, AMP and Bowthorpe EMP, we work collaboratively with you, our customers to tackle your toughest challenges by providing engineering support, qualified products and extraordinary customer experiences. 2200 10K 10 CUSTOMERS EMPLOYEES 1K+ MANUFACTURING LOCATIONS 50 Patents Countries granted or pending 40K Products Product Portfolio CABLE ACCESSORIES Our comprehensive range of cable accessories maintains service reliability in environmental extremes and can be used in both overhead and underground installations. TE and TE's Raychem power cable accessories have been trusted for over 60 years in industries and utilities such as underground, substations, offshore, nuclear and renewable. CONNECTORS & FITTINGS Our well-known product families include AMP, Simel, and Utilux supply connectors and fittings for low, medium, and high voltage overhead and underground networks. These products have been trusted for decades in complex markets such as substations, overhead lines, underground networks, grounding, original equipment manufacturers, and industrial applications. INSULATION & PROTECTION We provide vital insulation and protection services for power utility, power OEM, railway, and wind applications from 280 V up to 1200 kV that ensure a safe and reliable power supply. TE's Raychem Cable Accessories, Bowthorpe EMP Surge Arresters, and Axicom High Voltage Insulators - and TE's material expertise have earned worldwide recognition for long-term performance in harsh environments. Low Voltage Medium Voltage High Voltage Underground Insulators/Surge Arresters High Voltage Nuclear Low / Medium Voltage Grounding High Voltage Components Wildlife & Asset Protection Hollow Core Insulators Our Mission Provide an integrated offering to deliver the best end-to-end cost advantage with the highest material science competence and drive flawless execution across all functions to gain strong customer intimacy. A Legacy of Trusted Product Lines ALR | AMP | Axicom | Bowthorpe EMP | Crompton Instruments | Raychem | Simel | Utilux Our Culture of Innovation We know your industry never stands still; and neither does TE. Our world-class materials science expertise helps us focus on what you need right now - and continue to create the next generation of technology to better serve you. Material Innovations Better, longer lasting products start with better materials. Our core materials science focus keeps us ahead of the changing needs of the electrical power industry. Non-trackingand UV stable materials UHV composite materials Moisture blocking Reduced contact resistance Surge suppression systems Resin technology PowerGel insulating material Shear bolt technologies High performance heat-shrinkable multi-layer materials Electrical stress control Table of Contents 1 Connectors and Terminals Shear Bolt Connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 Compression Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Insulation Piercing Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Wedge Pressure Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 AMPACT Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Miniwedge Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Copper Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Symmetrical Connector Selection Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 AMPACT Selection Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 2 Identification Solutions Heat Shrink Markers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 Cable Markers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101 Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103 Portable Marker Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107 3 Low Voltage Splices & Taps Low Voltage In-line Splices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112 Low Voltage Taps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 Network Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131 4 Medium Voltage Cable Accessories In-Line Splice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134 Terminations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168 Motor Connection Kits & Stub Splices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187 Elbows & Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189 5 High Voltage Cable Accessories & Insulators Splices, Terminations & Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .214 Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224 High Voltage Insulators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226 6 Cable Repair & Rejacketing GMRS Rejacketing Sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230 MBSM Wraparound Jacket Repair. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231 HVS-LR Repair Kits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232 CRSM Wraparound Sleeves (1000 V). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233 MRS Wraparound Flame Retardant Sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234 7 Tubing & Molded Parts Heat Shrink Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238 Molded Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243 8 Tapes & Sealants Tapes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248 Sealants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252 9 Photo Controls Thermal Photocontrol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256 Electronic Photocontrol. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260 Time Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262 Lighting Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265 10 Wildlilfe Asset Protection BUS Insulation & Wildlife Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 270 Substations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 276 Overhead . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 288 Contamination / Flashover Prevention. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 295 11 Accessories & Tools Splicing Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304 Termination Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 307 Conduit / Cable Sealing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 309 Torches & Heat Guns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 312 Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 314 12 Applications Applications by Cable Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 322 Low Voltage Tubing & Wraparound Sleeves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 331 Splices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 335 Terminations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 340 Busbar / Wildlife Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 345 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 349 Chapter I Connectors & Terminals Shear Bolt Connectors ..................................................................................................................................... 3 Compression Connectors ............................................................................................................................... 8 Insulation Piercing Connectors ................................................................................................................... 11 Wedge Pressure Connectors ....................................................................................................................... 14 AMPACT Accessories........................................................................................................................................ 25 Miniwedge Connectors.................................................................................................................................... 33 Copper Grounding ............................................................................................................................................ 38 Symmetrical Connector Selection Chart ............................................................................................... 48 AMPACT Selection Guide ...............................................................................................................................51 Connectors & Terminals Shear Bolt Connectors Aluminum Shear Bolt Splice Connectors Aluminum Shear Bolt Splice Connectors APPLICATIONS FEATURES Shear Bolt connectors meet the electrical requirements (Class A) of ANSI C119.4 and exceed the mechanical requirements of a class 3 connector by a large margin of safety. The solid center stop (available on most sizes) inside the connector ensures proper conductor positioning and eliminates oil leakage when connecting oil impregnated conductors. Design made from seamless, high conductivity, high strength, tin-plated aluminum alloy for heavy-duty utility applications Compact and smooth body design Dual rated for aluminum and copper conductors BENEFITS Accommodate a conductor range from #2 compact to 1000 kcmil concentric, stranded Class B. The primary application of aluminum Shear Bolt connectors is for underground splices up to 35 kV. Shear Bolt connectors are ideally suited for aluminum to aluminum, aluminum to copper and copper to copper applications making them the universal connector solution. Please refer to tests listed below. Shear Bolt connectors are designed to be compatible with TE's Raychem brand cable accessories and insulation products. TE Connectivity's aluminum Shear Bolt connectors are range-taking mechanical connectors. Just six connectors will accommodate a wide range of aluminum and copper conductors from #2 AWG compact stranded to 1000 kcmil standard stranded class B. Provides long service life under normal operating conditions with reserve capacity for emergency loading conditions. The connector design incorportes shear head bolts, which ensures that the correct torque is applied to each bolt and the optimal contact force is generated to minimize connection resistance. Ordering Information Catalog Number T25446-000 Battery Catalog Number J68898-000 PRODUCT SPECIFICATIONS Wide application range Six connectors needed to accommodate all cable sizes from #2 AWG compact strand to 1,000 kcmil concentric stranded in both aluminum and copper Reduces inventory and prevents accidental use of the wrong connector Hexagonal shear head bolts Installs with simple ratchet-type socket wrench Installs easily and quickly in confined areas No crimp tooling or dies required Installs easily using readily available tools Ease of installation. Installation tool is no longer a source of failure. Reduces tool and die inventory, maintenance and cost Torque-controlled shear head bolts Sheared head gives positive indication of correct installation Low contact resistance gives superior electrical performance Centering inserts for small diameter conductors Properly positions small conductors for proper connection Minimizes voltage stresses at transition from connector body to cable installation Knurled inner bore Unique profile breaks through conductor oxides and grips conductor strands Generates low contact resistance and increases pullout rating Solid center stop Eliminates oil leakage and insures proper conductor position Accommodates transition applications from polymeric to oil impregnated conductors 3 1 4 4 Aluminum Shear Bolt Splice Connectors Shear Bolt Connectors Connectors & Terminals PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number Part Number O.D. Range Conductor Range Length Connector O.D. Strip Length Number of Bolts Socket Size 2 1/2 (13) Aluminum Shear Bolt Splice Connectors ASBS-2-3/0 CL8618-000 2 AWG compact stranded to 3/0 .268-.470 AWG standard stranded (6.8-11.9) 2.5 (65) .95 (24) 1 1/8 (28.5) ASBS-2-350 694472-000 2 AWG compact stranded to 350 kcmil standard stranded .268-.681 (6.8-17.3) 3.9 (100) 1.22 (31) 1 3/4 (44.4) 4 ASBS-3/0-500 CL8619-000 3/0 AWG compact stranded to 500 kcmil standard stranded .423-.813 (10.7-20.6) 4.9 (125) 1.3 (34) 2 3/8 (60) 4 3/4 (19) ASBS-3/0-500-S CU2713-000 3/0 AWG compact stranded to 500 kcmil standard stranded .423-.813 (10.7-20.6) 4.9 (125) 1.3 (34) 2 3/8 (60) 4 3/4 (19) ASBS-350-750 CL7947-000 350 kcmil compact stranded to 750 kcmil standard stranded .616-.998 (15.6-25.3) 6.7 (170) 1.67 (42.5) 3 1/8 (80) 6 7/8 (22) ASBS-500-750 E89931-000 500 kcmil compact stranded to 750 kcmil standard stranded .736-.998 (18.7-25.3) 6.0 (152) 1.52 (39) 2 7/8 (73) 6 3/4 (19) C68131-000 600 kcmil compact stranded to 1000 kcmil standard stranded .813-1.152 (20.6-29.2) 8.0 (203) 1.75 (44.4) 3 7/8 (98) 6 7/8 (22) ASBS-600-1000 Catalog Number Part Number Conductor Range 11/16 (17) O.D. Range Length Connector O.D. Strip Length Number Socket of Bolts Size Insert Used Aluminum Shear Bolt Splice Connectors UL/CSA Listed ASBS-2-U 1974155-1 2 AWG compact to 2 AWG concentric 0.268-0.292 (6.81-7.42) 2.6 (65) 0.94 (24) 1 1/8 (28.5) 2 1/2 (13) Yes** ASBS-2-4/0-U 1974138-1 2 AWG compact to 4/0 AWG concentric 0.268-0.528 (6.81-13.41) 3.9 (100) 1.22 (31) 1 3/4 (44.4) 4 11/16 (17) No ASBS-2-4/0/250-350-U Side #1: 2 AWG compact to 4/0 AWG concentric 2182352-1 Side #2: 250 compact to 350 kcmil concentric Side #1: 0.268-0.528 (6.81-13.41) Side #2: 0.520-0.681 (13.21-17.30) 3.9 (100) 1.22 (31) 1 3/4 (44.4) 4 11/16 (17) No ASBS-250-350-U 1974139-1 250 compact to 350 kcmil concentric 0.520-0.681 (13.21-17.30) 3.9 (100) 1.22 (31) 1 3/4 (44.4) 4 11/16 (17) No ASBR-250-350/350-500 Side #1: 250 compact to 350 kcmil concentric 2182769-1 Side #2: 350 compact to 500 kcmil concentric Side #1: 0.520-0.681 (13.21-17.30) Side #2: 0.616-0.813 (15.65-20.65) 5.4 (138) 1.3 (33) / 1.67 (42.5) 1.87 (47.5) / 5 3.2 (82.5) 11/16 (17) 7/8 (22) No ASBR-250-350/600-750 Side #1: 250 compact to 350 kcmil concentric 2182770-1 Side #2: 600 kcmil compact to 750 kcmil concentric Side #1: 0.520-0.681 (13.21-17.30) Side #2: 0.813-0.998 (20.65-25.35) 5.4 (138) 1.3 (33) / 1.67 (42.5) 1.87 (47.5) / 5 3 1/8 (80) 11/16 (17) 7/8 (22) No ASBS-350-500-U 1974144-1 0.616-0.813 (15.65-20.65) 6.7 (170) 1.67 (42.5) 3 1/8 (80) 6 7/8 (22) Yes** ASBR-350-500/ 600-750-U Side #1: 350 kcmil compact to 500 kcmil concentric 1974146-1 Side #2: 600kcmil compact to 750 kcmil concentric Side #1: 0.616-0.813 (15.65-20.65) Side #2: 0.813-0.998 (20.65-25.35) 6.7 (170) 1.67 (42.5) 3 1/8 (80) 6 7/8 (22) Yes** ASBR-350-500/1000 Side #1: 350 kcmil compact to 500 kcmil concentric 2182732-1 Side #2: 1000 kcmil compact to 1000 kcmil concentric Side #1: 0.616-0.813 (15.65-20.65) Side #2: 1.060-1.152 (26.92-29.26) 7.4 (189) 1.67 (42.5) / 3.25 (82.5) / 6 1.75 (44.5) 3.9 (99) 7/8 (22) Yes** ASBS-600-750-U 1974145-1 0.813-0.998 (20.65-25.35) 6.7 (170) 1.67 (42.5) 6 7/8 (22) No ASBR-600-750/1000 Side #1: 600 kcmil compact to 750 kcmil concentric 2182734-1 Side #2: 1000 kcmil compact to 1000 kcmil concentric Side #1: 0.813-0.998 (20.65-25.35) Side #2: 1.060-1.152 (26.92-29.26) 7.4 (189) 1.67 (42.5) / 3.25 (82.5) / 6 1.75 (44.5) 3.9 (99) 7/8 (22) No ASBS-1000-U 1974151-1 1000 kcmil compact to 1000 kcmil concentric 1.060-1.152 (26.92-29.26) 8.0 (203) 1.75 (44.5) 7/8 (22) No 350 compact to 500 kcmil concentric 600 kcmil compact to 750 kcmil concentric 3 1/8 (80) 3 7/8 (98) 6 ** DO NOT remove insert. Please contact your TE representative for conductor sizes or types not listed. ADDITIONAL PRODUCT INFORMATION PII: 408-8990, 408 Test Report: 502-47292 (1) ENERGY /// ENERGY READY REFERENCE GUIDE Listed by Underwriters Laboratories Inc., File No. E13288 Certified by Canadian Standards Association, File No. LR7189 Connectors & Terminals 5 Copper Shear Bolt Splice Connector Shear Bolt Connectors Copper Shear Bolt Splice Connectors APPLICATIONS FEATURES The connector is supplied with two copper inserts assembled into the connector body to center small conductor sizes. For larger sizes, inserts are not required and are easily removed with a standard screwdriver. Please see the installation table for details. An oxide-inhibiting joint compound is factory-applied in the barrel of the connector to provide low initial contact resistance, seal out air and moisture, prevent oxidation/corrosion, and maintain a reliable connection for the life of the installation. Copper Shear Bolt connectors have an impermeable oil block for connecting paper-insulated cables. 1 BENEFITS The connectors have been electrically tested to the class A requirements of ANSI C119.4 and mechanically rated at a pull out force of 1670 lbs for the #2 AWG to 250 kcmil version; 2300 lbs for the 2/0 AWG to 500 kcmil version; 3000 lbs for the 300 kcmil to 750 kcmil version; 3800 lbs for the 500 kcmil to 1000 kcmil version; 4500 lbs for the 1000 kcmil to 1250 kcmil version, and 6000 lbs for 2000 kcmil version. Engineering Test Reports are available upon request. TE Connectivity's copper Shear Bolt connectors are range-taking, mechanical connectors that will accommodate a wide range of copper cables from #2 AWG compact stranded to 2000 kcmil compact stranded. The primary application is for underground splices up to 35 kV. INSTALLATION Copper Shear Bolt connectors use four (six for the CSBS 500-1000) bronze alloy shear head bolts, two (or three) on each side of the center stop. A torque wrench is not required. The only tool required is a standard ratchet wrench with a hexagonal socket. * Refer to the following installation table. Catalog Number PII Number* Socket Size Test Reports Application Guide CSBS-2-250 408-10327 1/2 (13) 502-47407 Remove inserts for cable sizes equal to or greater than 4/0 AWG compressed CSBS-2/0C-500C 408-8894 11/16 (17) 502-47265 Remove inserts for cable sizes equal to or greater than 300 kcmil compact. CSBS-2/0-500-CPR 408-10327 11/16 (17) 502-47265 Remove inserts for cable sizes equal to or greater than 350 kcmil compressed. CSBS-300C-750C 408-8863 3/4 (19) 502-47257 502-47260 Remove inserts for cable sizes equal to or greater than 500 kcmil compact. CSBS-300-750 408-10327 3/4 (19) 502-47260 Remove inserts for cable sizes equal to or greater than 600 kcmil compressed. CSBS-500-1000 408-10327 3/4 (19) 502-47386 Remove inserts for cable sizes equal to or greater than 750 kcmil stranded CSBS-1000-1250 408-10317 3/4 (19) 502-47371 (I) No insert CSBS-2000 408-10327 3/4 (19) 502-47474 (I) No insert Ordering Information Catalog Number T25446-000 Battery Catalog Number J68898-000 *Installation Instructions Reference Number Please contact your TE representative for conductor sizes or types not listed in this catalog. PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number Part Number CSBS-2-250 CU6629-000 CSBS-2/0C-500C E20628-000 CSBS-2/0-500-CPR CU1218-000 CSBS-300C-750C 310084-000 CSBS-300-750 ED2175-000 CSBS-500-1000 ED2183-000 CSBS-1000-1250 ED2184-000 CSBS-2000 2182603-1 Conductor Cable Range #2 AWG compact to 250 kcmil conc stranded 2/0 compact to 500 kcmil compact 2/0 compact to 500 kcmil compressed 300 kcmil compact to 750 kcmil compact 300 kcmil compact to 750 kcmil conc strand 500 kcmil compact to 1000 kcmil conc stranded 1000 kcmil compact to 1250 kcmil conc stranded 2000 kcmil compact to 2000 kcmil conc stranded O.D. Range Length Connector O.D. Stop .268-.575 (6.81-14.61) 3.2 (81) 1.05 (26.7) Solid .376-.736 (9.5-18.7) 4 (101) 1.2 (30.5) Solid .376-.79 (9.5-20) 4 (101) 1.3 (33) Solid .570-.945 (14.5-24.0) 5 (127) 1.45 (36.8) Solid .570-.99 (14.5-25.4) 5 (127) 1.5 (38.1) Solid .736 - 1.152 (1.87-2.93) 7 (178) 1.75 (44.5) Solid 1.060 -1.289 (26.92-32.74) 7 (178) 1.9 (48) Solid 1.535 - 1.632 (38.99-41.45) 8 (208) 2.3 (58.7) Solid 6 6 Connectors & Terminals Shear Bolt Connectors Aluminum Shear Bolt Terminal Connector Aluminum Shear Bolt Terminal Connectors FEATURES APPLICATIONS BENEFITS To extend the range of a connector, an aluminum insert maybe assembled into the connector body, which centers the smaller conductor sizes in the barrel of the connector. The primary application of the ASBT is for power cable terminations, both underground and above ground at voltages up to 35 kV. TE's Aluminum Shear Bolt Terminals are range-taking mechanical connectors that will accommodate a conductor range from #2 compact stranded to 1250 kcmil stranded, Class B. The connectors have been electrically tested to the class A requirements of ANSI C119.4 and exceed the mechanical requirements of a class 3 connector by a large margin of safety. The existing Aluminum Shear Bolt Splice (ASBS) connector Engineering Test Reports are applicable since the barrel end of the ASBT exactly replicates the design criteria of the ASBS. The connector design incorporates shear head bolts, which ensures that the correct torque is applied to each bolt and consequently the optimal contact force is generated to minimize connection resistance. The terminal design incorporates shear head bolts, which ensures that the correct torque is applied and consequently the optimal contact force is generated to minimize connection resistance. Provides long service life under normal operating conditions with reserve capacity for emergency loading conditions Narrow pad terminals available for 1000 and 1250 kcmil conductor (ASBT-xxx-N) ASBT is ideally suited for making aluminum or copper cable connections to flat bar or equipment pads equipped with 2-hole NEMA spacing Heavy-duty design made of high strength, tin-plated aluminum alloy Compact and smooth body design Dual rated for aluminum and copper conductors The bore of the connector body has a unique grooved surface to enhance electrical contact and minimize resistance at the interface between the terminal and the conductor. The cable entry area is chamfered inside to provide easy cable insertion. The terminal is manufactured from high conductivity aluminum designed for heavy-duty utility applications. Ordering Information Catalog Number T25446-000 Battery Catalog Number J68898-000 Wide Application Range Five connectors needed to accommodate all cable sizes from #2 AWG compact strand to 1,250 kcmil concentric stranded in both aluminum and copper Reduces inventory and prevents accidental use of the wrong connector Hexagonal shear head bolts Installs with simple ratchet-type socket wrench or TE's cordless impact wrench Installs easily and quickly in confined areas Impact wrench* Installs easily and quickly in confined areas ase of installation. Installation tool is no longer a source E of failure. Reduces tool and die inventory, maintenance and cost No crimp tooling or dies required Installs easily using readily available tools Ease of installation. Installation tool is no longer a source of failure. Reduces tool and die inventory, maintenance and cost 2-hole NEMA pad Connects conductor ranges to a flat surface (or between any conductor from the range to a flat pad) Ideal for aluminum or copper cable connections to flat bar or equipment pads equipped with 2-hole NEMA spacing Torque-controlled shear head bolts Sheared head gives positive indication of correct installation Low contact resistance gives superior electrical performance Knurled inner bore on connector and insert Unique profile breaks through conductor oxides and grips conductor strands Generates low contact resistance and increases pullout rating ENERGY /// ENERGY READY REFERENCE GUIDE Aluminum Shear Bolt Terminal Connector UL/CSA Shear Bolt Connectors Connectors & Terminals 7 PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number Part Number Terminal Length O.D. Number Socket of Bolts Size Strip Length Conductor Range Conductor O.D. Range Aluminum Shear Bolt Terminal Connectors ASBT-2-350 CM9694-000 5.9 (149) 1.22 (31) 2 11/16 (17) 1 3/4 (44) ASBT-350-750 CM9695-000 7.4 (188) 1.67 (42.5) 3 7/8 (22) 3 1/8 (79) ASBT-600-1000 CM9696-000 7.7 (196) 1.75 (44.4) 3 7/8 (22) 3 3/4 (95) ASBT-1000-N 2182430-1 7.7 (196) 1.75 (44.4) 3 7/8 (22) 3 3/4 (95) ASBT-1250-2 CS9412-000 6.96 (176.7) 2.00 (50.8) 3 (13) 2 7/8 (75) ASBT-1250-2-N CS9410-000 6.96 (176.7) 2.00 (50.8) 3 (13) 2 7/8 (75) ASBT-1250-4 CS9414-000 6.96 (176.7) 2.00 (50.8) 3 (13) 2 7/8 (75) Catalog Number Part Number Terminal Length O.D. Noumber of Bolts Socket Size Strip Length 2 AWG Compact to 350 kcmil Stranded .268-.681 (6.8-17.3) 350 kcmil Compact to 750 kcmil Stranded 600 kcmil Compact to 1000 kcmil Stranded .616-.998 (15.7-25.3) .813-1.152 (20.6-29.2) 1000 kcmil compact to 1000 kcmil Conc Stranded 1250 kcmil compressed to 1250 kcmil Conc Stranded 1250 kcmil compressed to 1250 kcmil Conc Stranded 1250 kcmil compressed to 1250 kcmil Conc Stranded 1.060-1.152 (26.9-29.3) 1.190 - 1.250 (30.23 - 31.75) 1.190 - 1.250 (30.23 - 31.75) 1.190 - 1.250 (30.23 - 31.75) Conductor Range Conductor O.D. Range Aluminum Shear Bolt Terminal Connectors UL/CSA Listed ASBT-2-4/0-U 1974141-1 5.9 (149) 1.22 (31) 2 11/16 (17) 1 3/4 (44) 2 AWG compact to 4/0 kcmil concentric 0.268-0.528 (6.80-13.40) ASBT-250-350-U 1974142-1 5.9 (149) 1.22 (31) 2 11/16 (17) 1 3/4 (44) 250 kcmil compact to 350 kcmil concentric 0.520-0.681 (13.21-17.30) ASBT-350-500-U 1974148-1 7.4 (188) 1.67 (42.5) 3 7/8 (22) 3 1/8 (79) 350 kcmil compact to 500 kcmil concentric 0.616-0.813 (15.65-20.65) ASBT-600-750-U 1974149-1 7.4 (188) 1.67 (42.5) 3 7/8 (22) 3 1/8 (79) 600 kcmil compact to 750 kcmil concentric 0.813-0.998 (20.65-25.35) ASBT-1000-U 1974153-1 7.7 (196) 1.75 (44.4) 3 7/8 (22) 3 3/4 (95) 1000 kcmil compact to 1000 kcmil concentric 1.060-1.152 (26.92-29.26) An oxide-inhibiting joint compound is factory applied in the connector barrel to maintain a reliable connection for the life of the installation. The terminals have been successfully tested to UL 486A-486B and CSA C22.2 No. 65-03. Shear Bolt terminals are designed to be compatible with most TE's Raychem cable accessories and insulation products. Please consult your local TE sales representative for applicable products. For other applications, please consult the manufacturer's installation instructions for compatibility. Please contact your TE representative for conductor sizes or types not listed in this datasheet. Installation instructions: ADDITIONAL PRODUCT INFORMATION PII: 408-10264, 408-32169 Test Reports: 502-47292 (1) 502-47300 (1) 502-47340 (1) Listed by Underwriters Laboratories Inc., File No. E13288 Certified by Canadian Standards Association, File No. LR7189 1 8 8 Connectors & Terminals Compression Connectors Copper Compression Terminals Copper Compression Terminals FEATURES APPLICATIONS BENEFITS Industry-standard color coding system simplifies die selection Copper compression terminals are ideally suited for secondary power distribution in buildings, power plants, electrical equipment, and industrial applications. Copper compression terminals are available to accommodate a range of cable sizes from 6 AWG through 1,000 MCM and are designed for terminating concentric, compressed, and compact conductors. These terminals are offered in one-hole terminals from 6 AWG through 1,000 MCM with either a standard or long barrel. A two-hole NEMA terminal with a long barrel is also available for 4 AWG through 1,000 MCM. Compression crimping forms the terminal barrel and conductor into a strong, almost homogeneous unit, producing excellent conductivity, low temperature rise, and outstanding resistance to oxidation and corrosion. Chamfered connector end allows cable to be inserted easily Connectors can be used on applications up to 35 kV, and meet the requirements of UL486A and CSA C22.2 No. 65-95 when applied with approved die sets. One-piece, seamless construction from electrolytic tough pitch (ETP) copper for superior electrical performance and mechanical operation Closed barrel transition design for protection from moisture and contaminants Tin-plated for corrosion resistance and durability, and tempered for easy crimping PHYSICAL AND ELECTRICAL PROPERTIES Material: ETP copper alloy C11000 Plating: Electro tin plate Heat treating: Soft tempered Voltage Rating: For applications up to 35 kV consult shielded cable manufacturers stress relief instructions. PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES Catalog Number Conductor Size N Stud Size L W T D N Color code One Hole, Short Barrel 1099898-1 6 STR. 1/4 1.5 0.45 0.08 0.56 0.27 blue 1099898-2 4 STR. 1/4 1.5 0.5 0.09 0.56 0.27 gray 1099898-3 3 STR. 5/16 1.6 0.57 0.09 0.7 0.34 white 1099898-4 2 STR. 5/16 1.6 0.61 0.11 0.7 0.34 brown 1099898-5 1 STR. 1/4 1.6 0.68 0.1 0.56 0.27 green 1099898-6 1/0 STR. 5/16 1.7 0.74 0.12 0.7 0.34 pink 1099898-7 1/0 STR. 1/2 2.1 0.88 0.09 1.08 0.53 pink 1099898-8 2/0 STR. 3/8 1.9 0.83 0.12 0.83 0.41 black 1099898-9 3/0 STR. 1/2 2.2 0.91 0.13 1.08 0.53 orange 1-1099898-0 4/0 STR. 1/2 2.2 1.02 0.14 1.08 0.53 purple 1-1099898-1 250 MCM 1/2 2.4 1.11 0.16 1.08 0.53 yellow 1-1099898-2 350 MCM 1/2 2.5 1.27 0.18 1.08 0.53 red 1-1099898-3 500 MCM 1/2 3.2 1.54 0.23 1.3 0.65 brown 1-1099898-4 750 MCM 5/8 4 1.88 0.27 1.94 0.88 black 1-1099898-5 1000 MCM 5/8 4.9 2.16 0.32 2.12 0.94 white ENERGY /// ENERGY READY REFERENCE GUIDE W/2 W D T L One Hole, Short Barrel 9 Copper Compression Terminals Compression Connectors Connectors & Terminals PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES Catalog Number Conductor Size Stud Size L W T D N Color code 1099899-1 6 STR. 1/4 1.9 0.45 0.08 0.56 0.34 blue 1099899-2 4 STR. 1/4 1.9 0.5 0.09 0.56 0.38 gray 1099899-3 3 STR. 5/16 2.3 0.57 0.09 0.7 0.38 white 1099899-4 2 STR. 5/16 2.3 0.6 0.11 0.75 0.38 brown 1099899-5 1 STR. 5/16 2.4 0.68 0.1 0.75 0.27 green 1099899-6 1/0 STR. 5/16 2.4 0.74 0.12 0.75 0.27 pink 1099899-7 1/0 STR. 1/2 2.7 0.75 0.11 1.08 0.53 pink 1099899-8 2/0 STR. 3/8 2.7 0.82 0.12 0.88 0.44 black 1099899-9 3/0 STR. 1/2 2.9 0.91 0.13 1.08 0.53 orange 1-1099899-0 4/0 STR. 1/2 3.0 1.0 0.14 1.08 0.53 purple 1-1099899-1 250 MCM 1/2 3.2 1.09 0.16 1.12 0.56 yellow 1-1099899-2 300 MCM 1/2 3.6 1.19 0.16 1.12 0.56 white 1-1099899-3 350 MCM 1/2 3.7 1.28 0.18 1.12 0.56 red 1-1099899-4 400 MCM 5/8 4.2 1.38 0.19 1.5 0.75 blue 1-1099899-5 500 MCM 5/8 4.4 1.52 0.23 1.5 0.75 brown 1-1099899-6 500 MCM 1/2 4.2 1.54 0.23 1.3 0.65 brown 1-1099899-7 600 MCM 5/8 5.2 1.69 0.27 1.75 0.88 green 1-1099899-8 750 MCM 5/8 5.4 1.89 0.27 1.94 0.88 Black 1-1099899-9 1000 MCM 5/8 6.0 2.17 0.32 2.12 0.94 White W/2 W D T L One Hole, Long Barrel N Two Hole NEMA, Long Barrel 1099939-1 4 STR. 1/2 4.4 0.83 0.11 3.0 0.62 gray 1099939-2 3 STR. 1/2 4.4 0.83 0.11 3.0 0.62 white 1099939-3 2 STR. 1/2 4.5 0.82 0.11 3.0 0.62 brown 1099939-4 1 STR. 1/2 4.7 0.8 0.09 3.0 0.62 green 1099939-5 1/0 STR. 1/2 4.7 0.75 0.12 3.0 0.62 pink 1099939-6 2/0 STR. 1/2 4.8 0.82 0.12 3.0 0.62 black 1099939-7 3/0 STR. 1/2 4.8 0.9 0.12 3.0 0.62 orange 1099939-8 4/0 STR. 1/2 5.0 1.0 0.14 3.0 0.62 purple 1099939-9 250 MCM 1/2 5.0 1.09 0.16 3.0 0.62 yellow 1-1099939-0 300 MCM 1/2 5.4 1.18 0.16 3.0 0.62 white 1-1099939-1 350 MCM 1/2 5.4 1.27 0.18 3.0 0.62 red 1-1099939-2 500 MCM 1/2 5.7 1.53 0.23 3.0 0.62 brown 1-1099939-3 600 MCM 1/2 6.2 1.71 0.27 3.0 0.62 green 1-1099939-4 750 MCM 1/2 6.5 1.89 0.27 3.0 0.62 black 1-1099939-5 1000 MCM 1/2 6.8 2.16 0.33 30 0.62 white ADDITIONAL INFORMATION: PII NUMBER 408-8869 1 N One Hole, Long Barrel 1.75 W/2 W D T L Two Hole NEMA, Long Barrel 10 10 Connectors & Terminals Compression Connectors Copper Compression Splices Copper Compression Splices FEATURES APPLICATIONS BENEFITS Uses industry-standard tooling for simple installation Copper compression splices are ideally suited for secondary power distribution in buildings, power plants, electrical equipment, and industrial applications. Copper compression splices are available to accommodate a range of cable sizes from 6 AWG through 1,000 MCM and are designed for splicing concentric, compressed and compact conductors. These splices are offered from 6 AWG through 1,000 MCM with either a standard or long barrel. Compression crimping forms the splice and conductor into a strong, almost homogeneous unit, producing excellent conductivity, low temperature rise, and outstanding resistance to oxidation and corrosion. Industry-standard color coding system simplifies die selection Chamfered connector end allows cable to be inserted easily One-piece, seamless construction from electrolytic tough pitch (ETP) copper for superior electrical performance and mechanical operation Connectors can be used on applications up to 35 kV, and meet the requirements of UL486A and CSA C22.2 No. 65-95 when applied with approved die sets. Tin-plated for corrosion resistance and durability, and tempered for easy crimping PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES Catalog Number Conductor L L/2 D Color Code L OE Index L2 O.D. OE Index Color Color Part No. Conductor Part No. Conductor Standard Barrel Splice Standard Barrel Splice 1443402-1 #6 STR 1.75 0.83 0.292 Blue 1443402-2 #4 STR 2.0 0.96 0.34 Gray 1443402-3 #3 STR 2.09 1.0 0.377 White 1443402-4 #2 STR 2.09 1.0 0.418 Brown 1443402-5 #1 STR 2.09 1.0 0.462 Green 1443402-6 1/0 STR 2.09 1.0 0.515 Pink 1443402-7 2/0 STR 2.18 1.05 0.583 Black 1443402-8 3/0 STR 2.32 1.11 0.618 Orange 1443402-9 4/0 STR 2.32 1.12 0.691 Purple 1-1443402-0 250 MCM 2.5 1.19 0.753 Yellow 1-1443402-1 300 MCM 2.5 1.19 0.815 White 1-1443402-2 350 MCM 2.62 1.25 0.844 Red 1-1443402-3 400 MCM 2.75 1.31 0.953 Blue 1-1443402-4 500 MCM 3.15 1.5 1.064 Brown 1-1443402-5 600 MCM 3.25 1.55 1.185 Green 1-1443402-6 750 MCM 3.75 1.8 1.302 Black 1-1443402-7 1000 MCM 4.26 2.06 1.504 White 1443403-1 #6 STR 2.41 1.16 0.292 Blue 1443403-2 #4 STR 2.41 1.16 0.34 Gray 1443403-3 #3 STR 2.53 1.22 0.377 White 1443403-4 #2 STR 2.65 1.28 0.418 Brown 1443403-5 #1 STR 2.91 1.41 0.462 Green 1443403-6 1/0 STR 2.91 1.41 0.515 Pink 1443403-7 2/0 STR 3.15 1.53 0.583 Black 1443403-8 3/0 STR 3.15 1.53 0.618 Orange 1443403-9 4/0 STR 3.39 1.63 0.691 Purple 1-1443403-0 250 MCM 3.39 1.63 0.753 Yellow 1-1443403-1 300 MCM 4.13 2.0 0.815 White 1-1443403-2 350 MCM 4.13 2.0 0.844 Red 1-1443403-3 400 MCM 4.38 2.13 0.953 Blue 1-1443403-4 500 MCM 4.62 2.23 1.064 Brown 1-1443403-5 600 MCM 5.5 2.67 1.185 Green 1-1443403-6 750 MCM 5.88 2.86 1.302 Black 1000 MCM 6.12 2.96 1.504 White OE Index OE Index Color L Color Part No. Part No. Conductor Conductor Long Barrel Splice O.D. L2 Long Barrel Splice PHYSICAL AND ELECTRICAL PROPERTIES 1-1443403-7 Material: ETP copper alloy C11000 Plating: Electro tin plate Heat treating: Soft tempered Voltage rating: For applications up to 35 kV Consult shielded cable manufacturers' stress relief instructions. ENERGY /// ENERGY READY REFERENCE GUIDE Additional Information: PII Number 408-8969 Connectors & Terminals Insulation Piercing Connectors Insulation Connector System Insulation Connector Systems All our connectors are designed and tested to fit to majority types of cables made in accordance with the European Standard HD 626, regardless if cables are insulated with XLPE, PE or PVC. The products are tested according to national specifications such as NFC, VDE, BS, ESI and where possible in accordance to CENELEC EN 50483-4. These standards include tests to verify reliable operation even in the harshest environments: * Designed for Installation from -20 C up to +50 C, * Operation experience with temperatures ranging from -60 C up to +60 C, * No limitation of mechanical loads for main and branch conductors, * Shear head forces are adapted to the required contact forces for each application (main, service, lightning), * Voltage withstand to 6 kV in a 30 cm waterbath, * No change in contact resistance and temperature after overloads and load cycling, * Voltage withstand to 6 kV after heavy weathering exposure (UV-light, humidity and temperature cycling), * Corrosion resistance of metal parts proven in salt fog chamber and wet SO2 gas chamber. INSTALLATION PROCESS ENGINEERED FOR LONG-TERM RELIABILITY Before installation During installation After shear head breaking Connector easily positioned over cables, no loose parts can fall to ground. The correct position of the branch conductor can be felt inside the end cap. Contact blades pierce the insulation and reliably contact the conductors. The tightening screw is insulated from the contact blades thus providing maximum safety for the installer even during live line installations. The shear head ensures that conductors are not damaged by too strong forces. The long neck prevents the head from hasty shearing off by naturally applied cantilever loads on the tightening tool. The seals firmly conform to the insulation to prevent any moisture ingress. 11 1 12 12 Connectors & Terminals Insulation Piercing Connectors Insulation Connector System Insulation Connector Systems FEATURES APPLICATIONS BENEFITS Quick, reliable, and safe connections on energized conductors (not under load) The waterproof insulation piercing connectors are suitable for majority types of LV ABC conductors as well as connections to service and lighting cable cores. Provides electrical connection for aluminum and copper stranded conductors without stripping and removing insulation from the conductors. Establishes electrical contact, protects, and seals the contact interface, and electrically insulates the connection, eliminating the need for weather-proofing and re-insulating. Potential free tightening bolts allow safe installations on life lines Exceeds requirements according to NFC 33020 and EN 50483-4 Components not losable, end cap attached to body. Wide conductor range, bare and insulated cables Tin-plated copper alloy contacts pierce insulation sheath Single bolt application with ring washers provide residual contact force When tightening the bolts, the teeth of the contact plates penetrate the insulation and establish a perfect contact. The bolts are tightened until the heads shear off. Stipping of insulation is avoided. Suitable for aluminum and copper conductors Torque-control nut for precise pressure on conductor and insulation Operating temperature from -40C to +60C Insulation material made of weather and UV resistant glass fibre reinforced polymer Contact plates made of aluminium or copper, bolt made of steel with Geomet (Chromium free) protection ENERGY /// ENERGY READY REFERENCE GUIDE Insulation Piercing Connectors Connectors & Terminals Insulation Piercing Connectors 13 INSULATION CONNECTOR SYSTEM SIMULTANEOUS PIERCING OF MAIN AND BRANCH CONDUCTOR Catalog Number Part Number Application range AWG (mm2) Main Tap For Main to Service Connections EP35-13 E84478-000 #14 - #2 (2.5 - 35) #16 - #10 (1.5 - 6) EP95-13 D12469-000 #6 - 4/0 (16 - 95) #16 - #8 (1.5 - 10) KZEP-4/0 908276-000 #6 - 4/0 (16 - 95) #16 - #10 (1.5 - 6) P2X95 Mk2 CP2398-000 #6 - 4/0 (16 - 95) #12 - #2 (4 - 35) EP120-13 F45314-000 #6 - 250 (16 - 120) #16 - #10 (1.5 - 6) P2X 150 C41222-000 1/0 - 300 (50 - 150) #10 - #2 (6 - 35) BR 240-35 411168-000 1/0 - 500 (50 - 240) #10 - #2 (6 - 35) P2G-300 708720-000 1/0 - 600 (50 - 300) #10 - #2 (6 - 35) For Main to Main Connectors P3X 95 C44126-000 #4 - 4/0 (25 - 95) #4 - 4/0 (25 - 95) P3X 4/0 F33734-000 #4 - 4/0 (25 - 95) #4 - 4/0 (25 - 95) P4X 120D C63836-000 #4 - 250 (25 - 120) #4 - 250 (25 - 120) P4X 150D F24596-000 1/0 - 300 (50 - 150) 1/0 - 300 (50 - 150) DR 240X1 402310-001 4/0 - 500 (95 - 240) 4/0 - 500 (95 - 240) INDEPENDENT CONNECTION OF MAIN (PIERCING) AND BRANCH CONDUCTOR (STRIPPABLE) Catalog Number Part Number Application range AWG (mm2) Main Tap Main to 2 Service Connections (Bp-piercing tap side, B-Strippable tap side) KZ 2 - 150 2B 296510-000 #4 - 300 (25 - 150) 2 x #10 - #2 (6 - 35) KZ 2 - 150 2Bp 036126-000 #4 - 300 (25 - 150) 2 x #10 - #2 (6 - 35) Main to Main Connections (Strippable Tap Side) P31F CX4230-000 #2 - 300 (25 - 150) #2 - 2/0 (35 - 70) SIMULTANEOUS CONNECTION OF MAIN (BARE) AND BRANCH (INSULATED) CONDUCTOR Catalog Number Part Number Application range AWG (mm2) Main Tap Main to 2 Service Connections (Bp-piercing tap side, B-Strippable tap side) EPB95-13 2832033-1 #6 - 4/0 (16 - 95) #16 - #8 (1.5 - 10) P2X 95 Mk2* CP2398-000 #10 - 4/0 (8 - 95) #12 - #2 (4 - 35) P2B100 U Mk2 2107864-1 #10 - 250 (8 - 120) #4 - #4/0 (25 - 95) * Connector of type P2X can only be used for connections between aluminium conductors. 1 14 14 Connectors & Terminals Wedge Pressure Connectors Wedge Pressure Technology | AMPACT Tap System Wedge Pressure Technology FEATURES APPLICATIONS BENEFITS Developed to overcome the physical and electrical limitations of traditional compression or bolted connectors. Maintains a constant force within the connection for the life of the connector, while compensating for thermal expansion or "creep" Maximizes contact between the connector and conductor surfaces Overcomes the problems associated with oxidation of metallic surfaces Provides a simple, fool proof method for connector installation Designed around an engineering principle that TE calls "Wedge Pressure Technology". AMPACT Aluminum Tap System FEATURES APPLICATIONS BENEFITS Installing taps takes a fraction of the time needed for conventional crimp-type connectors Used to connect solid and stranded aluminum, aluminum alloy and stranded aluminum composite conductors including AAC, AAAC, ACSR, ACAR, AW, ACSR/AW, and ACSS. The proven AMPACT tap "C-spring" and wedge design provides a stored energy system that prevents connector degradation and achieves significantly lower resistance than any competitive product over the "in service" life of the connector. As thermal cycling causes the conductors to expand and contract, the AMPACT tap spring member flexes and maintains constant contact pressure. Individual tap packages are imprinted with applicable conductor combinations. Packages and labels are color coded to easily match taps with proper tool and cartridge combination A locking tab prevents wedge from loosening once it has been driven into position. Every connection may be visually inspected by checking wedge movement and locking tab. They may also be used in non-corrosive environments to connect copper conductors. Taps may be used to connect multiple conductor combinations No damage to the conductors when installing or removing tap Lightweight, power-actuated tools require minimum operator effort "C" and wedge are factory coated with an inhibitor containing abrasive particles to help clean the contact surfaces during installation Listed File No. E13288 RUS: ANSI C119.4 Class AA - Electrical Class 1 - Mechanical Conductor Standard Sizes Size Tap Conductor Applicable 1192.5 kcmil 1192.5 thru 6 1033.5 795 556.5 477 397.5 350 336.4 266.8 4/0 AWG 3/0 2/0 1/0 2 4 6 1033.5 thru 6 795 thru 6 556.5 thru 6 477 thru 6 397.5 thru 6 350 thru 6 336.4 thru 6 266.8 thru 6 4/0 thru 6 3/0 thru 6 2/0 thru 6 1/0 thru 14 2 thru 14 4 thru 14 6 thru 14 ENERGY /// ENERGY READY REFERENCE GUIDE Wedge Pressure Connectors Connectors & Terminals 15 AMPACT Tap System AMPACT SELECTION GUIDE Catalog Number Wire Combinations Type II Street Light Taps (White Cartridge P/N 69338-5 separately) 83653-1 1/0-10-12-14 83653-2 2-10-12-14 83653-5 4-10-12-14 83653-3 6-10-12-14 83653-4 8-10-12-14 Type II Taps (White Cartridge P/N 69338-5 separately) 602283 1/0-2 602283-1 2-2; 1/0-4 602283-2 2-4; 1/0-6 602283-3 4-4; 2-6 602283-4 6-6; 4-6 602283-5 8-8 602283-6 1/0-8 602283-7 2-8 602283-8 6-8; 4-8 Medium Taps (Blue Cartridge P/N 69338-1 separately) 600403 1/0-1/0; 2/0-2; 1/0-2 600411 2/0-2/0; 3/0-1/0; 4/0-2 600446 3/0-6; 2/0-6 600447 2/0-4; 3/0-4 600448 2/0-1/0; 3/0-2 600455 4/0-4 600456 4/0-4 600458 3/0-2/0; 4/0-1/0 600459 3/0-3/0; 4/0-2/0 600465 4/0-3/0 600466 4/0-4/0 266.8 kcmil Taps (Blue Cartridge P/N 69338-1 separately) 602046-1 266.86 602046-2 266.8-4 602046-3 266.8-2 602046-4 266.8-1/0 602046-5 266.8-2/0 602046-6 266.8-3/0 602046-7 266.8-4/0 602046-9 266.8-266.8 350 kcmil Taps (Blue Cartridge P/N 69338-1 separately) 602380 350-6 602380-1 350-4 602380-2 350-2 602380-3 350-1/0 602380-4 350-2/0 602380-5 350-3/0 602380-6 350-4/0 602380-7 350-350 336.4-477-556.5 kcmil Taps (Yellow Cartridge P/N 69338-4 separately) 602014 602013 602000 602001 602002 602003 602004 602006 602007 602031-8 602031-9 1-602031-0 1-602031-2 1-602031-3 1-602031-4 1-602031-5 1-602031-6 1-602031-7 1-602031-8 1-602031-9 2-602031-0 2-602031-1 2-602031-2 336.4-6 336.4-4 336.4-2 336.4-1/0 336.4-2/0 336.4-3/0 336.4-4/0 336.4-266.8 336.4-336.4 477.0-2, 3 477.0-4, 5 477.0-6 556.5-477.0; 556.5 477.0-477.0; 556.5-336.4 477.0-336.4; 556.5-266.8 477.0-266.8; 556.5-3/0; 4/0 477.0-4/0; 556.5-2/0 477.0-3/0; 556.5-1/0 477.0-2/0; 556.5-1 477.0-1/0; 556.5-2 556.5-2; 3 556.5-4; 5 556.5-6 Catalog Number Wire Combinations 795 kcmil Taps (Yellow Cartridge P/N 69338-4 separately) 602121 795-795 602121-1 795-715 602121-2 795-636 602121-3 795-556.5 602121-4 795-477 602121-5 795-397.5 602121-6 795-336.4 602121-7 795-266.8 602121-8 795-4/0 602121-9 795-3/0 1-602121-0 795-2/0 1-602121-1 795-1/0 1-602121-2 795-2 1-602121-3 795-4 1-602121-4 795-6 1033.5 kcmil Taps (Yellow Cartridge P/N 69338-4 separately) 602180 1033.5-1033.5 602180-1 1033.5-954.0 602180-2 1033.5-795.0 602180-3 1033.5-715.5 602180-4 1033.5-636.0 602180-5 1033.5-556.5 602180-6 1033.5-477.0 602180-7 1033.5-397.5 602180-8 1033.5-336.4 602180-9 1033.5-266.8 1-602180-0 1033.5-4/0 1-602180-1 1033.5-3/0 1-602180-2 1033.5-2/0 1-602180-3 1033.5-1/0 1-602180-4 1033.5-2 1-602180-5 1033.5-4 1-602180-6 1033.5-6 1192.5 kcmil Taps (Yellow Cartridge P/N 69338-4 separately) 602300 1192.5-1192.5 602300-1 1192.5-1033.5 602300-2 1192.5-954.0 602300-3 1192.5-795.0 602300-4 1192.5-715.5 602300-5 1192.5-636.0 602300-6 1192.5-556.5 602300-7 1192.5-477.0 602300-8 1192.5-397.5 602300-9 1192.5-336.4 1-602300-0 1192.5-266.8 1-602300-1 1192.5-4/0 1-602300-2 1192.5-3/0 1-602300-3 1192.5-2/0 1-602300-4 1192.5-1/0 1-602300-5 1192.5-2 1-602300-6 1192.5-4 1-602300-7 1192.5-6 Note: For specific wire sizes refer to the AMPACT Tap Selection Guide. 1 16 16 Connectors & Terminals Wedge Pressure Connectors AMPACT Tap System AMPACT DIAMETER LIMITS SELECTION GUIDE: DIMENSIONS IN INCHES (MM) Catalog Number (Large Groove) Through Wire Diameter (Small Groove) Tap Wire Diameter min max min max min Sum of Diameters max Type II Taps (White Coded) 602283 .724 (18.39) .583 (14.81) .398 (10.11) .257 (6.53) .398 (10.11) .257 (6.53) 602283-1 .656 (16.66) .515 (13.08) .398 (10.11) .257 (6.53) .330 (8.38) .204 (5.18) 602283-2 .602 (15.29) .464 (11.79) .398 (10.11) .257 (6.53) .258 (6.55) .162 (4.11) 602283-3 .530 (13.46) .410 (10.41) .330 (8.38) .204 (5.18) .258 (6.55) .162 (4.11) 602283-4 .456 (11.58) .331 (8.41) .258 (6.55) .162 (4.11) .230 (5.84) .162 (4.11) 602283-5 .324 (8.23) .256 (6.50) .162 (4.11) .128 (3.25) .162 (4.11) .128 (3.25) 602283-6 .560 (14.22) .452 (11.48) .398 (10.11) .257 (6.53) .162 (4.11) .128 (3.25) 602283-7 .488 (12.40) .387 (9.83) .398 (10.11) .257 (6.53) .162 (4.11) .128 (3.25) 602283-8 .416 (10.57) .297 (7.54) .258 (6.55) .162 (4.11) .162 (4.11) .128 (3.25) Medium Wire Range Taps (Blue Coded) 600403 .796 (20.22) .621 (15.77) .500 (12.70) .324 (8.23) .464 (11.79) .257 (6.53) 600411 .901 (22.89) .736 (18.69) .572 (14.53) .364 (9.25) .464 (11.79) .257 (6.53) 600446 .707 (17.96) .526 (13.36) .572 (14.53) .364 (9.25) .204 (5.18) .162 (4.11) 600447 .761 (19.33) .570 (14.48) .572 (14.53) .364 (9.25) .258 (6.55) .204 (5.18) 600448 .846 (21.49) .690 (17.53) .572 (14.53) .364 (9.25) .398 (10.11) .257 (6.53) 600455 .769 (19.53) .622 (15.80) .572 (14.53) .364 (9.25) .204 (5.18) .162 (4.11) 600456 .823 (20.90) .664 (16.87) .572 (14.53) .364 (9.25) .258 (6.55) .204 (5.18) 600458 .963 (24.46) .804 (20.42) .572 (14.53) .364 (9.25) .464 (11.79) .257 (6.53) 600459 1.013 (25.73) .858 (21.79) .572 (14.53) .364 (9.25) .572 (14.53) .364 (9.25) 600465 1.068 (27.13) .938 (23.83) .572 (14.53) .364 (9.25) .572 (14.53) .364 (9.25) 600466 1.130 (28.70) .956 (24.28) .572 (14.53) .364 (9.25) .572 (14.53) .364 (9.25) 226.8 kcmil Range Taps (Blue Coded) 602046-1 .846 (21.49) .699 (17.75) .650 (16.51) .525 (13.34) .204 (5.18) .162 (4.11) 602046-2 .900 (22.86) .755 (19.18) .650 (16.51) .525 (13.34) .258 (6.55) .204 (5.18) 602046-3 .972 (24.69) .818 (20.78) .650 (16.51) .525 (13.34) .330 (8.38) .257 (6.53) 602046-4 1.052 (26.72) .897 (22.78) .650 (16.51) .525 (13.34) .500 (12.70) .324 (8.23) 602046-5 1.104 (28.04) .963 (24.46) .650 (16.51) .525 (13.34) .562 (14.27) .364 (9.25) 602046-6 1.159 (29.44) 1.015 (25.78) .650 (16.51) .525 (13.34) .562 (14.27) .409 (10.39) 602046-7 1.217 (30.91) 1.080 (27.43) .650 (16.51) .525 (13.34) .575 (14.61) .460 (11.68) 602046-9 1.284 (32.61) 1.149 (29.18) .650 (16.51) .525 (13.34) .650 (16.51) .525 (13.34) 350 kcmil Range Taps (Blue Coded) 602380 .885 (22.48) .738 (18.75) .684 (17.37) .600 (15.24) .204 (5.18) .162 (4.11) 602380-1 .939 (23.85) .794 (20.17) .684 (17.37) .600 (15.24) .258 (6.55) .204 (5.18) 602380-2 1.011 (25.68) .857 (21.77) .684 (17.37) .600 (15.24) .333 (8.46) .257 (6.53) 602380-3 1.091 (27.71) .936 (23.77) .684 (17.37) .600 (15.24) .500 (12.70) .324 (8.23) 602380-4 1.143 (29.03) 1.002 (25.45) .684 (17.37) .600 (15.24) .562 (14.27) .364 (9.25) 602380-5 1.198 (30.43) 1.054 (26.77) .684 (17.37) .600 (15.24) .562 (14.27) .409 (10.39) 602380-6 1.284 (32.61) 1.119 (28.42) .684 (17.37) .600 (15.24) .600 (15.24) .460 (11.68) 602380-7 1.368 (34.75) 1.188 (30.18) .684 (17.37) .600 (15.24) .684 (17.37) .600 (15.24) 336.4 kcmil Range Taps (Yellow Coded) 602000 1.069 (27.15) .860 (21.84) .750 (19.05) .524 (13.31) .355 (9.02) .257 (6.53) 602001 1.141 (28.98) .927 (23.55) .750 (19.05) .524 (13.31) .557 (14.15) .324 (8.23) 602002 1.190 (30.23) .967 (24.56) .750 (19.05) .524 (13.31) .619 (15.72) .364 (9.25) 602003 1.245 (31.62) 1.012 (25.70) .750 (19.05) .524 (13.31) .619 (15.72) .409 (10.39) 602004 1.306 (33.17) 1.063 (27.00) .750 (19.05) .524 (13.31) .630 (16.00) .460 (11.68) 602006 1.370 (34.08) 1.140 (28.96) .750 (19.05) .524 (13.31) .750 (19.05) .524 (13.31) 602007 1.456 (36.98) 1.206 (30.63) .750 (19.05) .524 (13.31) .750 (19.05) .524 (13.31) 602013 .999 (25.37) .807 (20.50) .750 (19.05) .524 (13.31) .258 (6.55) .204 (5.18) 602014 .932 (23.67) .765 (19.43) .750 (19.05) .524 (13.31) .204 (5.18) .162 (4.11) 477.0 kcmil Range Taps (Yellow Coded) 602031-8 1.185 (30.10) .995 (25.27) .893 (22.68) .666 (16.92) .326 (8.28) .257 (6.53) 602031-9 1.118 (28.40) .942 (23.93) .893 (22.68) .666 (16.92) .258 (6.55) .204 (5.18) 1-602031-0 1.056 (26.82) .900 (22.86) .893 (22.68) .666 (16.92) .199 (5.05) .162 (4.11) NOTE: Wire must fit in small Diameter range and Large diameter range. Sum of both wires must fit with in the Min and Max of sum of diameters. ENERGY /// ENERGY READY REFERENCE GUIDE Wedge Pressure Connectors Connectors & Terminals 17 AMPACT Tap System AMPACT DIAMETER LIMITS SELECTION GUIDE: DIMENSIONS IN INCHES (MM) Catalog Number Sum of Diameters max min (Large Groove) Through Wire Diameter (Small Groove) Tap Wire Diameter max min max min 477.0/556.5 kcmil Range Taps (Yellow Coded) 1-602031-2 1.854 (47.09) 1.692 (42.98) .950 (24.13) .722 (18.34) .950 (24.13) .722 (18.34) 1-602031-3 1.741 (44.22) 1.524 (38.71) .940 (23.88) .666 (16.92) .940 (23.88) .666 (16.92) 1-602031-4 1.587 (40.31) 1.366 (34.70) .940 (23.88) .666 (16.92) .750 (19.05) .573 (14.55) 1-602031-5 1.500 (38.10) 1.297 (32.94) .940 (23.88) .666 (16.92) .750 (19.05) .481 (12.22) 1-602031-6 1.421 (36.09) 1.216 (30.89) .940 (23.88) .666 (16.92) .650 (16.51) .436 (11.07) 1-602031-7 1.360 (34.54) 1.147 (29.13) .940 (23.88) .666 (16.92) .562 (14.27) .382 (9.70) 1-602031-8 1.305 (33.15) 1.102 (27.99) .940 (23.88) .666 (16.92) .562 (14.27) .346 (8.79) 1-602031-9 1.270 (32.26) 1.062 (26.97) .940 (23.88) .666 (16.92) .450 (11.43) .324 (8.23) 2-602031-0 1.247 (31.67) 1.115 (28.32) .940 (23.88) .666 (16.92) .326 (8.28) .257 (6.53) 2-602031-1 1.181 (30.00) 1.062 (26.97) .940 (23.88) .666 (16.92) .258 (6.55) .204 (5.18) 2-602031-2 1.126 (28.60) 1.020 (25.91) .940 (23.88) .666 (16.92) .199 (5.05) .162 (4.11) 795.0 kcmil Range Taps (Yellow Coded) 602121 2.216 (56.29) 2.072 (52.63) 1.156 (29.36) .858 (21.79) 1.158 (29.41) .858 (21.79) 602121-1 2.159 (54.84) 2.002 (50.85) 1.156 (29.36) .858 (21.79) 1.156 (29.36) .858 (21.79) 602121-2 2.098 (53.29) 1.946 (49.43) 1.156 (29.36) .858 (21.79) 1.156 (29.36) .858 (21.79) 602121-3 2.035 (51.69) 1.891 (48.03) 1.156 (29.36) .858 (21.79) 1.156 (29.36) .858 (21.79) 602121-4 1.966 (49.94) 1.822 (46.28) 1.156 (29.36) .858 (21.79) .900 (22.86) .700 (17.78) 602121-5 1.891 (48.03) 1.747 (44.37) 1.156 (29.36) .858 (21.79) .900 (22.86) .700 (17.78) 602121-6 1.829 (46.46) 1.685 (42.80) 1.156 (29.36) .858 (21.79) .750 (19.05) .525 (13.34) 602121-7 1.750 (44.45) 1.606 (40.79) 1.156 (29.36) .858 (21.79) .722 (18.34) .525 (13.34) 602121-8 1.670 (42.42) 1.526 (38.76) 1.156 (29.36) .858 (21.79) .722 (18.34) .364 (9.25) 602121-9 1.610 (40.89) 1.466 (37.24) 1.156 (29.36) .858 (21.79) .608 (15.44) .364 (9.25) 1-602121-0 1.555 (39.50) 1.411 (35.84) 1.156 (29.36) .858 (21.79) .608 (15.44) .364 (9.25) 1-602121-1 1.506 (38.25) 1.362 (34.59) 1.156 (29.36) .858 (21.79) .436 (11.07) .324 (8.23) 1-602121-2 1.434 (36.42) 1.290 (32.77) 1.156 (29.36) .858 (21.79) .398 (10.11) .257 (6.53) 1-602121-3 1.365 (34.67) 1.221 (31.01) 1.156 (29.36) .858 (21.79) .312 (7.92) .204 (5.18) 1-602121-4 1.306 (33.17) 1.162 (29.51) 1.156 (29.36) .858 (21.79) .250 (6.35) .162 (4.11) 1033.5 kcmil Range Taps (Yellow Coded) 602180 2.496 (63.40) 2.332 (59.23) 1.250 (31.75) .856 (21.74) 1.250 (31.75) .856 (21.74) 602180-1 2.411 (61.24) 2.251 (57.18) 1.250 (31.75) .856 (21.74) 1.250 (31.75) .856 (21.74) 602180-2 2.354 (59.79) 2.194 (55.73) 1.250 (31.75) .856 (21.74) 1.250 (31.75) .856 (21.74) 602180-3 2.297 (58.34) 2.137 (54.28) 1.250 (31.75) .856 (21.74) 1.250 (31.75) .856 (21.74) 602180-4 2.236 (56.79) 2.076 (52.73) 1.250 (31.75) .856 (21.74) 1.250 (31.75) .856 (21.74) 602180-5 2.173 (55.19) 2.013 (51.13) 1.250 (31.75) .856 (21.74) 1.250 (31.75) .856 (21.74) 602180-6 2.104 (53.44) 1.944 (49.38) 1.250 (31.75) .856 (21.74) .900 (22.86) .700 (17.78) 602180-7 2.029 (51.54) 1.869 (47.47) 1.250 (31.75) .856 (21.74) .900 (22.86) .700 (17.78) 602180-8 1.967 (49.96) 1.807 (45.90) 1.250 (31.75) .856 (21.74) .750 (19.05) .525 (13.34) 602180-9 1.888 (47.96) 1.728 (43.89) 1.250 (31.75) .856 (21.74) .722 (18.34) .525 (13.34) 1-602180-0 1.808 (45.92) 1.648 (41.86) 1.250 (31.75) .856 (21.74) .608 (15.44) .364 (9.25) 1-602180-1 1.748 (44.40) 1.588 (40.34) 1.250 (31.75) .856 (21.74) .608 (15.44) .364 (9.25) 1-602180-2 1.693 (43.00) 1.533 (38.94) 1.250 (31.75) .856 (21.74) .608 (15.44) .364 (9.25) 1-602180-3 1.644 (41.76) 1.484 (37.69) 1.250 (31.75) .856 (21.74) .398 (10.11) .324 (8.23) NOTE: Wire must fit in small Diameter range and Large diameter range. Sum of both wires must fit with in the Min and Max of sum of diameters. 1 18 18 Wedge Pressure Connectors Connectors & Terminals AMPACT EL | AMPACT HTT AMPACT EL - EXTRA LARGE CABLES APPLICATIONS FEATURES TE's AMPACT EL connectors can be used in high voltage applications up to 230 kV. 500 kV lines will require a corona ring. BENEFITS Designed for use on a larger conductor that is used on transmission lines. TE's AMPACT EL connectors can be used on solid and stranded aluminum, aluminum alloy and stranded aluminum composite conductors including AAC, AAAC, ACSR, ACAR, AW, ACSR/AW and ACSS. PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) *Use yellow cartridge 69338-4, HAL Hard Drawn Aluminum, use AMPACT tool 69611 to apply taps. Contact your TE sales representative for additional sizes. Catalog Number Connector Description Sum of Diameter Large Groove Small Groove 1443208-1 2500 AAC - 2500 AAC 3.648 1.824 1.824 1443209-1 1351.5 ACSR (54/19)-636 ACSR (26/7) 2.414 1.424 0.099 109423-1 1590 AAC (61)-795 AAC (61) 2.482 1.454 1.028 276915-1 1590 ACSR (45/7)-1590 ACSR (45/7) 3.008 1.504 1.504 81673-1 1590 ACSR (45/7)-1272 ACSR (45/7) 2.849 1.504 1.345 81673-2 1590 ACSR (45/7)-795 ACSR (45/7) 2.567 1.504 1.063 81673-3 1590 ACSR (45/7)-336.4 ACSR (26/7) 2.225 1.504 0.721 83086-1 1590 ACSR (45/7)-336 ACSR (26/7) 2.225 1.504 0.721 83086-2 1590 ACSR (45/7)-4/0 AAC (SOL) 1.964 1.504 0.46 109424-1 1351.5 ACSR (54/19)-1351.5 ACSR (54/19) 2.848 1.424 1.424 109703-1 1351.5 ACSR (54/19)-397.5 ACSR (18/1) 2.167 1.424 0.743 276548-1 1843.2 ACSR (72/7)-795.5 ACSR (27/7) 2.712 1.604 1.108 602080-0 2500 AAC (X)-500 AAC (19), 500 CU (19) 2.635 2.634 1.824 0.811 0.810 602080-1 2500 AAC (X)-500 AAC (19), 500 CU (19) 2.635 2.634 1.824 0.811 0.810 109433-1 1272 ACSR (45/7)-954 ACSR (45/7) 2.51 1.345 1.165 276300-1 1272 ACSR (45/7), (36/1)-1272 ACSR (45/7), (36/1) 2.690 2.632 1.345 1.316 1.345 1.316 1272 ACSR (54/19)-1272 ACSR (54/19) 2.764 1.382 1.382 850 mm2 HAL-660 mm2 HAL* 2.799 1.488 1.311 81698-1 2167 ACSR (72/7-556.5 ACSR (24/7) 2.651 1.737 0.914 83861-1 143 AAC (61)-1272 ACSR (45/7) 2.724 1.379 1.345 1443259-1 1351.5 ACSR (54/19-397.5) ACSR (18/1) 2.167 1.424 0.743 1443268-1 Addtionals Sizes Available contact you local Area Sales Manager AMPACT HTT High Temperature APPLICATIONS FEATURES New contact-aid compound (corrosion inhibitor). This inhibitor compound is capable of sealing the electrical contact area of the connectors while exposed to high operating temperatures. Synthetic lubricant will not degrade insulating materials. It is safe to use and will not damage conductor insulation. Metal-to-metal contact areas are established and sealed. Exceeds ANSI C119.4 AA standard current cycling test specifications. Meets mechanical pull test and corrosion requirements. BENEFITS Suitable for use on ACSS overhead lines operating at temperatures up to 250C Accommodates a wide range of cable diameters. Containts newly developed contact-aid compound (corrosion inhibitor) that is capable of sealing the electrical contact area of the connectors while exposed to high operating temperatures. Integrated, large, hard, conductive metal alloy particles scrub the conductor during wedge travel, so the conductor is abraded during the connection installation process. Wedge technology combined with a proprietary high-temperature corrosion inhibitor enhances connector reliability on ACSS conductors. AMPACT PRODUCT SELECTION INFORMATION Catalog Number Description Size 1443316-2 AMPACT High Temperature Inhibitor 1-pound can AMPACT HTT are installed with standard AMPACT tools. * HT Inhibitor may be purchased separately for any HT application. ENERGY /// ENERGY READY REFERENCE GUIDE Wedge Pressure Connectors Connectors & Terminals 19 Stirrups AMPACT Stirrups APPLICATIONS FEATURES Easy to install with AMPACT tooling Heavy duty, tin plated copper bail 1 BENEFITS Connects almost all solid, stranded or compressed conductor combinations No damage to conductors when removed PRODUCT SELECTION INFORMATION Catalog Number Conductor Range Size ACSR, AAC, Conductor Standard Bail Part Number Cartridge Color Amperage 602585 Type II #6 No. 2 69338-5 White 340 602586 Type II #4, #2 No. 2 69338-5 White 340 1443312-1 Medium #4, #2 No. 2 69338-1 Blue 340 600464 Medium 1/0 or 2/0 No. 2 69338-1 Blue 400 275436-1 Medium 1/0 or 2/0 1/0 69338-1 Blue 550 600468 Medium 2/0 or 3/0 No. 2 69338-1 Blue 400 600469 Medium 3/0 or 4/0 No. 2 69338-1 Blue 400 275435-1 Medium 3/0 or 4/0 1/0 69338-1 Blue 550 602173 Medium 3/0 or 4/0 2/0 69338-1 Blue 550 600463 Medium 266.8 No. 2 69338-1 Blue 400 602201 Medium 266.8 1/0 69338-1 Blue 550 602502 Medium 350 AAC 1/0 69338-1 Blue 550 276478-1 Medium 350 AAC No. 2 69338-1 Blue 400 600474 Large 336.4 1/0 69338-4 Yellow 550 602142 Large 336.4 2/0 69338-4 Yellow 700 602136 Large 336.4 4/0 69338-4 Yellow 700 602047 Large 397.5 or 477 1/0 69338-4 Yellow 550 602143 Large 397.5 or 477 2/0 69338-4 Yellow 700 602247 Large 397.5 or 477 4/0 69338-4 Yellow 850 602104 Large 556.5 1/0 69338-4 Yellow 550 602248 Large 556.5 2/0 69338-4 Yellow 700 602115 Large 556.5 4/0 69338-4 Yellow 850 602174 Large 636 2/0 69338-4 Yellow 700 602162 Large 795 2/0 69338-4 Yellow 700 602163 Large 795 4/0 69338-4 Yellow 850 602237 Large 1033.5 4/0 69338-4 Yellow 850 20 20 Connectors & Terminals Wedge Pressure Connectors AMPACT Stud Disconnect System AMPACT Stud Disconnect System FEATURES APPLICATIONS BENEFITS Standard NEMA pad allows use of any size jumper conductor Attached to the circuit conductor using the AMPACT tap, a two-hole NEMA lug can be bolted to the disconnect in either orientation. The disconnect is then plugged onto the stud with hotsticks or rubber gloves and connected/ disconnected in seconds with a few turns of the eyebolt. The stud can be assembled to the line pointing up or down as required. The AMPACT stud disconnect is an addition to the proven wedge pressure system that utilities around the world have counted on since 1958. Can be easily removed in seconds Rated for 750 amps continuous current for demanding applications Lug can be attached in either orientation for maximum application flexibility System tested to ANSI C119.4 Stud locking feature allows safe removal and easy hot-stick application Easy to park on standard parking stud REPLACEMENT INFORMATION Kit MVG 1200 Part Number Replacement Disconnect 83471-1 Replacement Stud 83396-1 Components Part Numbers Part Number 3/4 Disconnect MVG1200 83471-1 3/4 Stud 83396-1 1/2 Disconnect MVG900 2182405-1 1/2 Stud INSTRUCTION SHEET 408-9968 ENGINEERING TEST REPORT 502-47000, 502-47453 (1) 83396-2 PRODUCT SELECTION INFORMATION Conductors Accommodated Complete Kit MVG 1200 Kit w/ Stud w/o Disconnect Appropriate AMPACT Tap Only 1/0 AAC, ACSR to 4/0 ACSR, AAC 83470-1 83452-1 1-602031-7 266.8 AAC, ACSR to 336.4 AAC, ACSR 83470-2 83452-2 1-602031-5 477.0 AAC, ACSR to 556.5 AAC, ACSR 83470-3 83452-3 1-602031-3 795.0 AAC, ACSR 83470-4 83452-4 602121-5 Run Wires AAC/ACSR Stud Size Complete MVG 900 Kit (Tap, Disconnect, Stud) Appropriate AMPACT Tap 1/0 to 2/0 1/2 inch Tinned Copper 2182452-1 600458 3/0 to 4/0 350kcm jumper or smaller 2182452-2 600465 266.8 to 336.4 350kcm jumper or smaller 2182452-3 1-602031-8 477 to 556.5 2182452-4 1-602031-6 795 2182452-5 602121-9 477 to 556.5 3/4 inch Tinned Copper 83470-3 1-602031-3 795 500kcm or 700kcm jumper 83470-4 602121-5 1033.5 500kcm or 700kcm jumper 83470-9 602180-7 Note: PN 83471-1 can only be used with 83396-1 PN 2182405-1 can only be used with 83396-2 ENERGY /// ENERGY READY REFERENCE GUIDE Connectors & Terminals Wedge Pressure Connectors 21 Identifier Plates AMPACT Identifier Plates APPLICATIONS FEATURES Angled for easy viewing from ground Reduces radio frequency interference Lightweight Applied with AMPACT tool or standard wrench Circuit Identification Phase Marking Switch Identification All aluminum construction, black anodized Can be installed on primary or secondary distribution conductors for field identification of circuits and/or switches. The improved identification accuracy can contribute to safer operation of line apparatus especially in congested circuits or multiple switch locations. 1 BENEFITS The AMPACT connectors have been incorporated into the Identifier Plate design creating simple efficient application with the AMPACT tool and cartridge The ID Plate is angled for easier viewing from the ground. Its flat, black anodized surface provides a sharp contrast to the alpha-numeric characters that can be applied to its surface. 7 LR 456 30O 4.00 (101.60) PRODUCT SELECTION INFORMATION Catalog Number w/AMPACT Connector Fits Conductor 83005-4 #2-1/0 83005-1 2/0-4/0 AWG 83005-5 4/0-266.8 83005-2 336.4-556.5 AAC 83005-3 795 AAC, ACSR Plate width - 4.00 (101.60), Plate length - 15.50 (393.70). Note: Alpha-numeric characters not supplied with ID plate. 22 22 Connectors & Terminals Wedge Pressure Connectors AMPACT Deadend Clamp Assembly AMPACT Deadend Clamp Assembly FEATURES APPLICATIONS BENEFITS Installed with standard AMPACT tools The AMPACT deadend clamp connector assembly fits standard stranded, All Aluminum Conductors (AAC) and Aluminum Stranded Conductors (ASC), in sizes 266.8, 336.4, 477.0, and 556.5 kcmil. The "C" and "wedge" components come with factory applied inhibitor to enhance continued contact integrity. TE's proven wedge pressure technology and components manufactured from selected aluminum alloys are combined to create a Deadend Clamp that exceeds the mechanical and electrical industry standards. The AMPACT deadend clamp connector assembly has been designed to simplify installation and to provide superior performance. A quick visual inspection of the lance on the end of the wedge is a positive verification of a proper installation, eliminating the need for torque wrenches or other special tooling. Simple hot-stick application Available as a mechanical or combination mechanical and electrical termination Wedge pressure technology Positive visual inspection Removable without damage to conductor Exceeds CSA C83.71-M87 Standard for Deadend Clamps Exceeds the electrical and mechanical requirements of ANSI C119.4 and CSA C57 standards The pulling eye, an integral part of the Deadend body, is rated at 6,000 lbs, while the Deadend body is rated at 10,000 lbs. The "C" and "wedge" components are not reusable. Replacement "wedge" and "C" components can be obtained by contacting your local TE Connectivity representative PRODUCT SELECTION INFORMATION Style Fits Conductor (AAC/ACSR)1 Catalog Number Deadend Clamp 266.8 83589-1 336.4 83589-2 477 83589-3 556.5 83589-4 795 ACC 83589-6 795 ACSR / 954 AAC 83589-7 266.8 83590-1 336.4 83590-2 477 83590-3 556.5 83590-4 266.8 83591-1 336.4 83591-2 477 83591-3 556.5 83591-4 Deadend Clamp w/Jumper Stud2 (3/4 [19.05] Plated Cu) Deadend Clamp w/Stirrup (2/0 Plated Cu Bail) 1. Designed to fit AAC/ACSR standard stranded conductor. 2. For additional information refer to AMPACT Stud Disconnect System. Note: The "C" and "wedge" components are not reusable. Contact your local TE representative for replacement "C" and "wedge" components or for part numbers to connect wire types/sizes not shown. ENERGY /// ENERGY READY REFERENCE GUIDE Connectors & Terminals 23 AMPACT In-Line Disconnect Switch Wedge Pressure Connectors AMPACT In-Line Disconnect Switch (ILD) APPLICATIONS FEATURES Installation with standard AMPACT tool Pulling-out strength in excess of 7500 lb without slipping or damage to conductor Copper disconnect blade assembly suspended below the insulators simplifying the cutting of conductor Double string of polymeric insulators prevents rolling of the swtich 1 BENEFITS Installed on standard stranded all aluminum conductors (AAC) or aluminum conductor steel reinforced (ACSR) in conductor sizes from 1/0 to 954 Quick, easy manual or hot-stick application Both mechanical and electrical connection made simultaneously with the AMPACT tap No line tensioning devices required for installation PRODUCT SELECTION INFORMATION: ILD 900 AMPS Conductors Accommodated X-Large Large Small X-Small Body Size 15 kV, 110 kV Replacement Taps With Without Taps Taps 29 kV, 150 kV 35 kV, 200 kV 46 kV, 250 kV 69 kV, 350 kV With Taps WIthout Taps With Taps Without Taps With Taps Without Taps With Taps Without Taps ACSR AAC 1/0(6/1) 2/0(6/1) 1/0 1-83843-0 1710723-1* 1710725-1** 1710722-1* 1710724-1** 1710727-1* 1710729-1** 1710726-1* 1710728-1** 1710731-1* 1710733-1** 1710730-1* 1710732-1** 1710735-9** 1710734-4 3/0(6/1) 4/0(6/1) 4/0 83843-7 1710723-2* 1710725-2** 1710722-2* 1710724-2** 1710727-2* 1710729-2** 1710726-2* 1710728-2** 1710731-2* 1710733-2** 1710730-2* 1710732-2** 1710735-1 1710734-1 1710737-1 1710736-1 266.8(18/1) 266.8 83843-1 710723-3* 1710725-3** 1710722-2* 1710724-2** 1710727-3* 1710726-2** 1710729-3** 1710728-2** 1710731-3* 1710733-3** 1710730-2* 1710732-2** 1710735-2 1710734-1 1710737-2 1710736-1 266.8(26/7) 336.4 (18/1) (26/7) (30/7) 397.5 336.4 350 83843-2 1710723-4* 1710725-4** 1710722-2* 1710724-2** 1710727-4* 1710726-2* 1710729-4** 1710728-2** 1710731-4* 1710733-4** 1710730-2* 1710732-2** 1710735-3 1710734-1 1710737-3 1710736-1 397.5 (18/1) (24/7) (26/7) (30/7) 477.0 (18/1) 450 477 500 83843-3 1710723-5* 1710725-5** 1710722-3* 1710724-3** 1710727-5* 1710726-3* 1710729-5** 1710728-3** 710731-5* 1710733-5** 1710730-3* 1710732-3** 1710735-4 1710734-2 1710737-4 1710736-2 477.0 (26/7) 556.5 (18/1) 556.5 83843-4 1710723-6* 1710725-6** 1710722-3* 1710724-3** 1710727-5* 1710726-3* 1710729-5** 1710728-3** 1710731-6* 1710730-3* 1710733-6** 1710735-5 1710732-3** 1710734-2 1710737-5 477.0 (30/7) 556.5 (24/7) (26/7) (30/7) 605(24/7) (26/7) 636(18/1) (36/1) 600 636 650 700 83843-5 1710723-7* 1710725-7** 1710722-4* 1710724-4** 1710727-7* 1710729-7** 1710726-4* 1710726-4** 1710731-7* 1710733-7** 1710730-4* 1710735-6 1710732-4** 1710734-3 1710737-6 1710736-3 605 (30/19) 636 (26/7), (24/7), (30/19) 666.6 (24/7) (26/7) 795 (36/1) (42/7) (45/7) 715.5 750 795 83843-6 1710723-8* 1710725-8** 1710722-4* 1710724-4** 1710727-8* 1710728-4* 1710729-8** 1710728-4** 1710731-8* 1710733-8** 1710730-4* 1710735-7 1710732-4** 1710734-3 1710737-7 1710736-3 795 (24/7) (26/7) (30/7) (30/19) (54/7) 954 1-83843-1 1710723-9* 1710725-9** 1710722-4* 1710724-4** 1710727-9* 1710726-4* 1710729-9** 1710728-4** 1710731-9* 1710733-9** 1710730-4* 1710735-8 1710732-4** 1710734-3 1710737-8 1710736-3 *K-line insulators and S&C blades **Victor insulators and Royal blades Note: For hot-stick work you will need the following: "C" and Wedge Holder 69900, Piggy Back Clamp 69883 24 24 Connectors & Terminals AMPACT In-Line Disconnect Switch Wedge Pressure Connectors ILD Voltage 15 kV (110 kV BIL), 29 kV (150 kV BIL), 35 kV (200 kV BIL), 46 kV (250 BIL), 69 kV (350 kV BIL) Current 1200 Amps Frequency 60Hz Momentary Current 40,000 Amps Short Time Current 25,000 Amps, 3 sec. Approvals RUS Listed ANSI: C119.4, C37.32, C37.34 IEEE: C37.30 CSA: C83.71 Technical Documents Instruction Sheet: PII 56078 Engineering Test Report: 502-47376 PRODUCT SELECTION INFORMATION: ILD 1200 AMPS Conductors Accommodated Replacement Taps 15 kV, 110 kV BIL 29 kV, 150BIL 35 kV, 200BIL With Taps Without Taps With Taps Without Taps With Taps Without Taps Body Size ACSR AAC Small 266.8 (26/7) 336.4 (18/1), (26/7), (30/7) 397.5 336.4 350 83843-2 1710883-1 1710886-1 1710884-1 1710887-1 1710885-1 1710888-1 X-Large 477.0 (30/1) 556.5 (24/7),(26/7),(30/7) 605.0 (24/7),(26/7) 636 (18/1),(36/1) 600 636 650 700 83843-5 1710883-2 1710886-2 1710884-2 1710887-2 1710885-2 1710888-2 X-Large 605 (30/19) 636 (26/7),(24/7), (30/19) 666.6 (24/7),(26/7) 795 (36/1),(42/7),(45/7) 715.5 750 795 83843-6 1710883-3 1710886-2 1710884-3 1710887-2 1710885-3 1710888-2 X-Large 795 (24/7),(26/7),(30/7), (30/19) (54/7) 954 1-83843-1 1710883-4 1710886-2 1710884-4 1710887-2 1710885-4 1710888-2 Part numbers shown above use Royal Blades. ENERGY /// ENERGY READY REFERENCE GUIDE Connectors & Terminals AMPACT Accessories 25 AMPACT FILM AMPACT FUSE IN-LINE MOUNT (FILM) APPLICATIONS FEATURES Installation with standard AMPACT tool Pulling-out strength in excess of 7500 lb without slipping or damage to conductor Copper disconnect blade assembly suspended below the insulators simplifying the cutting of conductor Double string of polymeric insulators prevents rolling of the swtich 1 BENEFITS Installed on standard stranded all aluminum conductors (AAC) or aluminum conductor steel reinforced (ACSR) in conductor sizes from 1/0 to 954 Quick, easy manual or hot-stick application Both mechanical and electrical connection made simultaneously with the AMPACT tap No line tensioning devices required for installation Can be used on radial feeds off of main highways Fuse drops down for easy location outage Installs in less than 10 minutes PRODUCT SELECTION INFORMATION Conductors Accommodated Replacements Taps 29 kV, 150 kV BIL L 35 kV, 200 kV BIL Body Size ACSR AAC w/Taps w/o Taps w/Taps w/o Taps X-Small 1/0 (6/1) 1/0 1-83843-0 2182407-1 2182383-1 2182408-1 2182384-1 X-Small 12/0 (6/1) 1/0 1-83843-0 2182407-1 2182383-1 2182408-1 2182384-1 Small 3/0 (6/1) 4/0 83843-7 2182407-2 2182383-2 2182408-2 2182384-2 Small 4/0 (6/1) 4/0 83843-7 2182407-2 2182383-2 2182408-2 2182384-2 Small 266.8 (18/1) 266.8 83843-1 2182407-3 2182383-2 2182408-3 2182384-2 Small 266.8 (26/7) 336.4, 350 83843-2 2182407-4 2182383-2 2182408-4 2182384-2 Small 336.4 (18/1) (26/7) (30/7) 336.4, 350 83843-2 2182407-4 2182383-2 2182408-4 2182384-2 Large 397.5 (18/1) (24/7) (26/7) (30/7) 450, 477, 83843-3 2182407-5 2182383-3 2182408-5 2182384-3 Large 477.0 (18/1) 500 83843-3 2182407-5 2182383-3 2182408-5 2182384-3 Large 477.0 (26/7) 556.5 83843-4 2182407-6 2182383-3 2182408-6 2182384-3 Large 556.5 (18/1) 556.5 83843-4 2182407-6 2182383-3 2182408-6 2182384-3 TECHNICAL INFORMATION Voltage 29 kV (150 kV BIL), 35 kV (200 kV BIL) Current 6-200 Amps Frequency 60Hz Short-Circuit Interrupting Rating 20kA, 16kA (Asymmetrical) Short-Circuit Interrupting Rating 16kA, 12.8kA (Symmetrical) Tensile Rating of Pulling Eye 6000 lbs Dead-end Yoke assembly Rating 10,000 lbs Tensile Hot-Stick Applications C and Wedge Holder 69900 TECHNICAL DOCUMENTS Instruction Sheet 408-32171 Test Report 502-47452(I) APPROVALS ANSI C119.4 IEEE C37.40, C37.41, C37.46 26 26 Connectors & Terminals Terminal Lugs AMPACT Accessories Terminal Lugs FEATURES APPLICATIONS BENEFITS Easy to install with AMPACT tooling Use on overhead or pad mounted transformers Easily removable and relocated Controlled contact pressure Aluminum alloy models Terminal pads have NEMA drilled bolt patterns Use as disconnectable tap or jumper connection. 1.75 (44.45) 1.75 (44.45) .5 (12.7) Dia. Max. Stud Size 1.75 (44.45) Bolt Hole Patterns PRODUCT SELECTION INFORMATION Catalog Number Shank Size Conductor Tap Groove Ampacity* Paddle Type 602089 #2 thru #6 1/0 thru 4/0 266.8 kcmil 4/0 Str 610 2-Hole Paddle 602097 569398-1* 602285 336.4, 397.5, 477, 556.5 kcmil 636, 795, 954, 1033.5 kcmil 336.4 Str 397.5 795 Str 895 895 1400 2-Hole Paddle 602091 #2 thru #6 1/0 thru 4/0 266.8 kcmil 4/0 Str 610 4-Hole Paddle 602099 602286 336.4, 397.5, 477, 556.5 kcmil 636, 795, 954, 1033.5 kcmil 336.4 Str 795 Str 895 1400 4-Hole Paddle 602093 602287 336.4, 397.5, 477, 556.5 kcmil 636, 795, 954, 1033.5 kcmil 336.4 Str 795 Str 895 1400 4-Hole Flag *Current-carrying capacity in amperes at 90C IS 408-2116 **569398-1 has longer shank ENERGY /// ENERGY READY REFERENCE GUIDE Connectors & Terminals GelPact Covers AMPACT Accessories 27 GelPact Covers APPLICATIONS FEATURES BENEFITS Made of sturdy, black, UV stable plastic GelPact covers are provided in packs of 18 for white and blue and in packs of 12 for yellow. Just three sizes of GelPact covers accommodate the entire AMPACT tap product line. GelPact W-sized covers fit all white coded taps. GelPact B-sized fits all blue-coded AMPACT taps. GelPact SMY-sized covers fit 336 up to 605 mcm. GelPact XL-795 covers fit 605 to 795 conectors range GelPact X-1033 covers fit 1033.5 connectors range These covers are ready to snap on quickly and start providing corrosion protection for your electrical network. Feature revolutionary PowerGel sealing gel which provides an excellent moisture seal over a wide temperature range (-40C to 105C). PowerGel sealing gel offers excellent insulating properties and acts as a vibration damper, as well. GelPact covers provide corrosion protection for AMPACT aluminum taps in severely corrosive environments such as coastal or heavily polluted areas. GelPact covers will prevent corrosion from forming on newly installed AMPACT taps in aerial applications. For previously installed AMPACT taps, installing a GelPact cover will help to arrest the progress of any corrosion that might be forming in the tap. PRODUCT SELECTION INFORMATION Catalog Number Product Description 1710500-1 GelPact W, fits all white connectors #6 - 1/0 1710523-1 GelPact B, fits all blue connectors #6 - 4/0 1710501-1 GelPact SMY, fits all yellow connectors 336 - 605 2182763-1 GelPact XL-795, fits all yellow connectors 605 to 795 2182763-2 GelPact XL-1033, fits all yellow connectors 1033.5 1 28 28 Connectors & Terminals AMPACT Accessories Tap Covers Tap Covers APPLICATIONS These tap covers are used to electrically insulate AMPACT taps from neighboring taps, exposed ground conductors, or nearby grounded structures in 600-volt maximum, insulated-conductor overhead applications PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number Color Code Strip Style Cover Length Tap Size 83364-1 White Hinged Top 82.6 3.25 Type II 602080 Blue Hinged Top 108 4.25 Medium 266.8 and 350 602107 Yellow Hinged Top 152 6.0 336.4, 477 and 556.5 602284 Yellow 2 Half Sections 165 6.5 795 and 1033.5 ENERGY /// ENERGY READY REFERENCE GUIDE Connectors & Terminals 29 AMPACT Tool AMPACT Accessories AMPACT Tool APPLICATIONS FEATURES Conductor applications imprinted on tap packages Packages and labels color coded to match taps to tools and cartridges 1 BENEFITS Installs and removes taps even in confined spaces Adaptable for standard hot-stick use Lightweight powder-actuated tools require minimum operator effort PRODUCT SELECTION INFORMATION Catalog Number Product Description Connects 69437 Small AMPACT Tool (For Red-, White-, and Blue-coded taps) Aluminum Wire Combinations: #8 -- 350 kcmil 69611 Large AMPACT Tool (For Yellow-coded taps only) Aluminum Wire Combinations: 336.4 -- 1192.5, up to 3000 MCM AMPACT EL tap connectors USING THE AMPACT TOOL WITH THE HOT STICK 1. Position "piggyback" clamp onto wire. "C" member hooked onto the wire 2. Wedge is placed in "C" member. Wedge Holder Piggyback Clamp Holding Bolt 6 - 10" "C" Member "C" Holder Wedge Shotgun Stick Hammer End of Wire 3. AMPACT tool clamped over the tap. Wedge Insert Correct Size Tap and Wires Halfway "C" Member in Proper Notch 69633-2 4. Tap is completed by hammer blow to end of tool. Color cartridge same as Color of tap Make Sure "C" Member Rests in Proper Notch Strike End of Geared Breech Cap Assembly with Rubber Hammer to Fire Tool 314196-1, 5-304668-3 Geared Breech Cap Tight Coupling Tight Against Wedge 308967-1 REPLACEMENT PARTS Catalog Number Description 69633-2 Large Tool Head 47667-8 Small Tool Head 69612 Universal Power Unit 308967-1 Breech Assembly 314196-1 Breech Cap Assembly (3-Pc) 5-304668-3 Retaining Spring 47667-8 69612 30 30 Connectors & Terminals AMPACT EZload AMPACT Accessories AMPACT EZLoad FEATURES APPLICATIONS BENEFITS The AMPACT EZLoad tool is a precision designed, powder actuated tool that is robust yet lightweight. AMPACT cartridges are color-coded (red etc.) and designed specifically for use in the AMPACT EZLoad tools to install AMPACT taps This all in one design hinges on the power unit and is easily opened and closed to replace the cartridges. AMPACT tools are engaged by firing a special powder loaded cartridge within the tool which reduces the time and effort required to tap a power line. The compact tools are manufactured in high-grade steel to precise tolerances and are available in two sizes: large head and small head. The same interchangeable power unit is used in both tools. The tool is designed with a lock and load approach. The cartridges are molded of weatherproof polyethylene and packed with propellant and primer. The color of the cartridge indicates the strength of the powder charge and corresponds to the color-code of tap sizes with which they are used. PRODUCT SELECTION INFORMATION Catalog Number Description 1043413-1 AMPACT EZLoad Small tool 1443414-1 AMPACT ZLoad Large tool 1443413-2 AMPACT ZLoad Power k Adapter 1443514-1 AMPACT ZLoad Hot-Stick Adapter Kit (includes Piercer pin guide and cover) 1443470-1 AMPACT ZLoad Hot-Stick Adapter with Power Unit 1443442-1 AMPACT EZLoad Cleaning tool 1443448-1 AMPACT EZLoad Tool repair kit (included Piercer Pin guide, Piercer pin and grub screw) 69610-2 Hot-stick Kit for EZLoad tool 1443412-1 AMPACT EZLoad Power Unit Cartridges PRODUCT SELECTION INFORMATION Catalog Number Description 69338-5 White 69338-2 Red 69338-1 Blue 69338-4 Yellow Inhibitor Compound and NEMA Interface Hinge Inhibitor Can NEMA Hinge Inhibitor Bottle PRODUCT SELECTION INFORMATION Catalog Number Description 80665-3 8 oz. (236 ml) plastic bottle aluminum inhibitor compound 80665-2 1 qt (.95 litre) can aluminum inhibitor compound 561118-1* 2-Hole NEMA interface hinge to protect against corrosion between dissimilar metals 69338-4 Yellow *IS 408-2556 ENERGY /// ENERGY READY REFERENCE GUIDE Connectors & Terminals Cleaning Tool | Take-Off Clip | Auxillary Platform | Accessory Bag AMPACT Accessories Cleaning Tool 1 PRODUCT SELECTION INFORMATION Catalog Number Description 314199-1 Universal Cleaning Tool 1443442-1 Ezload Cleaning Tool Take-Off Clip PRODUCT SELECTION INFORMATION Catalog Number Description 69685-1* For Blue-Coded Taps (and White-Coded Copper Taps) 69684 For Red-Coded Taps 69947 For Type II White-Coded Taps 69847 For Yellow-Coded Taps *IS 408-2589 Note: Refer to Customer Manual 409-2106 for AMPACT tap removal. Auxillary Platform PRODUCT SELECTION INFORMATION Catalog Number Description 306814 Auxillary Platform Notes: * Part No. 69437 includes Take-off Clips, Part Nos. 69947 and 69685-1 * Part No. 69611 includes Take-off Clip, Part No. 69847 * Auxiliary Platform Part No. 306814-3 is required to install red-coded standard taps with Small AMPACT Tool. * Refer to Customer Manual 409-2106 for instructions on AMPACT connector installation and removal. * IS 408-9494 (P/N 314199-1), IS 408-9907 (P/N 69611 and 69437), IS 408-1201 (P/N 69437) Accessory Bag PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number Size Description 608338-1 12.5 (317.4) tall, 7 (177.8) dia. Open type, brass snap-on swivel hook, white canvas 607501-1 12.5 (317.4) tall, 7 (177.8) dia. Open type, brass snap-on swivel hook 608877-1 31 AMPACT Tool Kit Box 32 32 AMPACT Accessories Connectors & Terminals Hot-Stick Hot-Stick FEATURES APPLICATIONS BENEFITS Adapts AMPACT tools to standard commercial hot stick equipment The kit handles AMPACT taps and stirrups from No. 8 to 556.5-27/7 ACSR. (With additional components, it can be used on conductors to 1192.5-45/7 ACSR.) This revolutionary tap installation method cuts down lineman exposure to energized lines. AMPACT tap system is adaptable for use with standard hot sticks With a simple hot stick adapter kit, the standard glove method is converted to the fastest hot-stick method available. Allows linemen to work in line with conductors instead of across them PRODUCT SELECTION INFORMATION Item Catalog Number "C" and Wedge Holder 69900 Piggyback Clamp 69883 Note: This clamp is not intended for continuous electrical service. 306347-1 Item Catalog Number Description Geared Breech 306347-1 Replaces standard breech cap assembly 90 Adapter 69833-1 ttaches tool holders to universal hot stick, and A wedge holder to "C" holder. Two adapters are included. Small Tool Holder 306349-2 Holds small AMPACT tool No. 69437 with universal hot stick. Large Tool Holder 306349-1 Holds large AMPACT tool No. 69611 with universal hot stick. "C" Holder 306350-2 sed to hold the "C" member with shotgun stick, U and to hook over the through and tap conductors. Wedge Holder 306348-1 Used to hold wedge with universal hot stick. Piggyback Clamp 69816 Hold tap conductor in position with through conductor Adapter 1443514-1 Hot-Stick EZ Load adapter Hammer 69674 Hot-Stick head Accessories must be ordered separately from Hot-Stick Kit. Required for taps and stirrups in 795.0 to 1192.5 kcmil range. 69833-1 306349-2 306349-1 306350-2 306348-1 69816 69674 69900 69883 1443514-1 ENERGY /// ENERGY READY REFERENCE GUIDE Connectors & Terminals Miniwedge Connectors 33 Miniwedge Miniwedge Service Entrance Connector System FEATURES No special tools Removable without conductor loss or damage Unique GEO-TAC surface in "C" provides higher tensile and vibration resistance Conductor range #14 AWG to 336.4 kcmil Separate insulating covers Wedge pressure reliability APPLICATIONS BENEFITS Service entrance and street light applications for a range of sizes to connect from #14, #12, and #10 street light tap wire up to a 336.4 thru conductor. Aluminum to aluminum, aluminum to copper Suitable for guy, messenger and fence grounding (not for direct burial) MINIWEDGE connectors are for service entrance applications from #6 to #2 through 2/0 to 4/0. Color-coded for easy connector selection for terminating standard stranded and compacted ACSR, AAAC, AAC and copper conductors. To enhance the mechanical and electrical performance of the service entrance connector, the AMP GEO-TAC surface is added to the inside of the "C" component during the manufacturing process. The GEO-TAC surface provides superior grip on the conductor to overcome the possibility of failure due to vibration and also increases the contact surface for greater electrical performance under changing load conditions PARALLEL JAW PLIERS 109717-1 The aluminum alloy "C" and wedge components are installed with parallel jaw pliers APPROVALS * UL Listed * Meets ANSI C119.4 * Part Number Series 83623 and 83630 are Certified by Canadian Standards Association, File No. LR 7189 * RUS Note: MINIWEDGE connectors are not recommended for copper-to-copper connections. The MINIWEDGE connector with GHFC MW cover is pictured. 1 34 34 Connectors & Terminals MINIWEDGE Connectors Miniwedge Connectors Miniwedge Connectors MINIWEDGE CONNECTORS: CORE WIRE RATINGS Special Triplex Full ACSR, AAAC or AAC neutral Full AAC hot wires 1/0 #2 1/0 ACSR, AAAC 1/0 AAC, Cu Str 1/0 AAC/Cu cmpt #2 Sol #4 #2 ACSR, AAAC #4 ACSR, AAAC #6 ACSR, AAAC #2 AAC, Cu Str #4 AAC, Cu Str #6 AAC, Cu Str #2 AAC/Cu cmpt #4 AAC/Cu cmpt #6 AAC/Cu cmpt #6 Sol, #4 Sol #6 #6 AAC, Cu Str #6 ACSR, AAAC #6 Sol, #4 Sol 83592-4 83592-7 83592-9 #4 #4 AAC, Cu Str #4 ACSR, AAAC #2 Sol 83592-3 83592-6 83592-8 83592-5 #2 #2 AAC, Cu Str #2 ACSR, AAAC 83592-2 1/0 1/0 ACSR, AAAC 1/0 AAC 83592-1 Standard Triplex Full ACSR, AAAC or AAC neutral Full AAC hot wires #2 1/0 2/0 #4 83631-1 2/0 AAC 2/0 ACSR, AAAC #6 #6 #6 #6 AAC, Cu Str ACC cmpt ACSR cmpt Sol, #4 Sol #4 AAC, Cu Str #4 AAC cmpt #4 ACSR cmpt #2 Sol #2 #2 AAC, Cu Str (S.B.) #2 AAC cmpt #2 ACSR cmpt 1/0 AAC 1/0 1/0 AAC cmpt (S.B.) 1/0 ACSR cmpt 2/0 AAC cmpt 3/0 4/0 ACSR, AAAC 4/0 AAC, Cu Str 4/0 AAC cmpt 1/0 AAC 1/0 ACSR, AAAC 2/0 AAC cmpt Special Triplex (Smooth Body) Full AAC or cmpt ACSR neutral Full AAC or cmpt AAC hot wires #6 4/0 #2 AAC, Cu Str #2 ACSR, AAAC 83631-2 83631-3 1/0 (S.B.) 3/0 ACSR, AAAC 3/0 AAC, Cu Str 3/0 AAC cmpt 83631-4 83631-5 83631-6 #2 (S.B.) 2/0 ACSR, AAAC 2/0 AAC, Cu Str 83631-7 83631-8 83631-9 #4 83592-4 83592-7 83592-9 83592-3 83592-6 83592-8 1-83592-1 ENERGY /// ENERGY READY REFERENCE GUIDE 1-83592-3 1-83592-0 2/0 1/0 ACSR cmpt #2 ACSR cmpt #4 ACSR cmpt 1/0 AAC, Cu Str #2 AAC, Cu Str #4 AAC, Cu Str 1/0 AAC/Cu cmpt #2 AAC/Cu cmpt #4 AAC/Cu cmpt #2 Sol#6 Sol, #4 Sol 1-83592-2 #6 #6 #6 ACSR cmpt #6 AAC/Cu cmpt #6 AAC, Cu Str 1-83592-0 Connectors & Terminals 35 MINIWEDGE Connectors Miniwedge Connectors MINIWEDGE CONNECTORS: CORE WIRE RATINGS CONTINUED Special Triplex (Smooth Body) Full AAC or cmpt ACSR neutral Full AAC or cmpt AAC hot wires 4/0 (S.B.) 4/0 ACSR cmpt 4/0 AAC, Cu Str 4/0 AAC cmpt 3/0 (S.B.) 1-83631-1 1-83631-4 1-83631-7 1/0 1/0 AAC cmpt (S.B.) 1/0 AAC 1/0 ACSR cmpt 1-83631-2 1-83631-5 1-83631-8 1-83631-3 1-83631-6 1-83631-9 Small Street Light Tap 1/0 #2 1/0 ACSR, AAAC #2 ACSR, AAAC 1/0 AAC, Cu Str #2 AAC, Cu Str 1/0 AAC/Cu cmpt #2 AAC/Cu cmpt 2/0 AAC/Cu cmpt #2 Sol #'s 10, 12, 14 #8 #6 ACSR, AAAC AAC, Cu Str AAC/Cu cmpt Sol, #4 Sol #6 ACSR, AAAC #6 AAC, Cu Str #6 AAC/Cu cmpt #8 #8 AAC/Cu Str #8 Al/Cu Sol #6 Al/Cu Sol 83630-1 83630-3 83630-5 83630-7 83630-9 #8 AAC/Cu Str #8 Al/Cu Sol #6 Al/Cu Sol 83630-2 83630-4 83630-6 83630-8 1-83630-0 336.4 266.8 4/0 266.8 ACSR (18/1) 266.8 AAC 336.4 AAC cmpt 4/0 ACSR 4/0 AAC 266.8 AAC cmpt 1-83623-7 1-83623-3 83623-9 83623-5 83623-1 1-83623-8 1-83623-4 1-83623-0 83623-6 83623-2 336.4 AAC 266.8 ACSR (18/1) 266.8 ACSR (26/7) #8 #4 #4 #4 #4 #6 #14 Al/Cu Str & Sol #12 Al/Cu Str & Sol #10 Al/Cu Str & Sol Large Asymmetrical Street Light Tap #'s 10, 12, 14 2/0 ACSR cmpt 2/0 AAC, Cu Str 2/0 AAC cmpt #2 #2 AAC cmpt (S.B.) #2 AAC, Cu Str #2 ACSR cmpt 2/0 AAC cmpt 2/0 2/0 AAC (S.B.) 2/0 ACSR cmpt 1/0 ACSR, AAAC 1 2/0 (S.B.) 3/0 ACSR cmpt 3/0 AAC, Cu Str 3/0 AAC cmpt #14 Al/Cu Str & Sol #12 Al/Cu Str & Sol #10 Al/Cu Str & Sol #8 AAC/Cu Str & Sol #6 Al/Cu Sol 3/0 3/0 ACSR 3/0 AAC 4/0 AAC cmpt 2/0 2/0 ACSR 2/0 AAC 3/0 AAC cmpt #6 #6 AAC/Cu Str & Sol #6 ACSR #4 Al/Cu Sol 1-83623-9 1-83623-5 1-83623-1 83623-7 83623-3 #4 #4 AAC/Cu Str #4 ACSR #2 Al/Cu Sol 2-83623-0 1-83623-6 1-83623-2 83623-8 83623-4 NOTE: Wire must fit in small Diameter range and Large diameter range. Sum of both wires must fit with in the Min and Max of sum of diameters. 36 36 Connectors & Terminals MINIWEDGE Connectors Miniwedge Connectors PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number Wire Marking Sum of Diameters Groove 1 Diameter Groove 2 Diameter Groove 1 max min max min max min .796 (20.22) .723 (18.36) .656 (16.66) .602 (15.29) .650 (16.51) .583 (14.81) .529 (13.44) .516 (13.11) .462 (11.73) .408 (10.36) .752 (19.10) .670 (17.02) .600 (15.24) .696 (17.68) .618 (15.70) .549 (13.94) .498 (12.65) .550 (13.97) .481 (12.22) .429 (10.90) .416 (10.57) .362 (9.19) .308 (7.82) .652 (16.56) .570 (14.48) .500 (12.70) .398 (10.11) .398 (10.11) .398 (10.11) .398 (10.11) .336 (8.53) .336 (8.53) .336 (8.53) .268 (6.81) .268 (6.81) .215 (5.46) .398 (10.11) .398 (10.11) .336 (8.53) .315 (8.00) .315 (8.00) .315 (8.00) .315 (8.00) .260 (6.60) .260 (6.60) .260 (6.60) .205 (5.21) .205 (5.21) .138 (3.51) .315 (8.00) .315 (8.00) .260 (6.60) .398 (10.11) .336 (8.53) .268 (6.81) .215 (5.46) .336 (8.53) .268 (6.81) .215 (5.46) .268 (6.81) .215 (5.46) .215 (5.46) .398 (10.11) .336 (8.53) .336 (8.53) .315 (8.00) .260 (6.60) .205 (5.21) .138 (3.51) .260 (6.60) .205 (5.21) .138 (3.51) .205 (5.21) .138 (3.51) .138 (3.51) .315 (8.00) .260 (6.60) .260 (6.60) .888 (22.56) .961 (24.41) 1.010 (25.65) .827 (21.01) .900 (22.86) .949 (24.10) .772 (19.61) .845 (21.46) .894 (22.71) .820 (20.83) .901 (22.89) .942 (23.93) .756 (19.20) .837 (21.26) .878 (22.30) .706 (17.93) .787 (19.99) .828 (21.03) .788 (20.02) .861 (21.87) .907 (23.04) .731 (18.57) .809 (20.55) .849 (21.56) .682 (17.32) .760 (19.30) .800 (20.32) .720 (18.29) .811 (20.60) .851 (21.62) .660 (16.76) .759 (19.28) .799 (20.29) .620 (15.75) .700 (17.78) .740 (18.80) .570 (14.48) .570 (14.48) .570 (14.48) .515 (13.08) .515 (13.08) .515 (13.08) .470 (11.94) .470 (11.94) .470 (11.94) .570 (14.48) .570 (14.48) .570 (14.48) .515 (13.08) .515 (13.08) .515 (13.08) .470 (11.94) .470 (11.94) .470 (11.94) .473 (12.01) .473 (12.01) .473 (12.01) .420 (10.67) .420 (10.67) .420 (10.67) .375 (9.53) .375 (9.53) .375 (9.53) .473 (12.01) .473 (12.01) .473 (12.01) .420 (10.67) .420 (10.67) .420 (10.67) .375 (9.53) .375 (9.53) .375 (9.53) .336 (8.53) .398 (10.11) .470 (11.94) .336 (8.53) .398 (10.11) .470 (11.94) .336 (8.53) .398 (10.11) .470 (11.94) .336 (8.53) .398 (10.11) .470 (11.94) .336 (8.53) .398 (10.11) .470 (11.94) .336 (8.53) .398 (10.11) .470 (11.94) .260 (6.60) .315 (8.00) .375 (9.53) .260 (6.60) .315 (8.00) .375 (9.53) .260 (6.60) .315 (8.00) .375 (9.53) .260 (6.60) .315 (8.00) .375 (9.53) .260 (6.60) .315 (8.00) .375 (9.53) .260 (6.60) .315 (8.00) .375 (9.53) .924 (23.47) .870 (22.10) .828 (21.03) .782 (19.86) .867 (22.02) .813 (20.65) .771 (19.58) .725 (18.42) .821 (20.85) .767 (19.48) .725 (18.42) .679 (17.25) .760 (19.30) .706 (17.93) .664 (16.87) .618 (15.70) .705 (17.91) .651 (16.54) .609 (15.47) .563 (14.30) .822 (20.88) .771 (19.58) .725 (18.42) .673 (17.09) .788 (20.02) .737 (18.72) .691 (17.55) .639 (16.23) .720 (18.29) .669 (16.99) .623 (15.82) .571 (14.50) .662 (16.81) .611 (15.52) .565 (14.35) .513 (13.03) .613 (15.57) .562 (14.27) .516 (13.11) .464 (11.79) .675 (17.15) .675 (17.15) .675 (17.15) .675 (17.15) .620 (15.75) .620 (15.75) .620 (15.75) .620 (15.75) .570 (14.48) .570 (14.48) .570 (14.48) .570 (14.48) .515 (13.08) .515 (13.08) .515 (13.08) .515 (13.08) .470 (11.94) .470 (11.94) .470 (11.94) .470 (11.94) .590 (14.99) .590 (14.99) .590 (14.99) .590 (14.99) .540 (13.72) .540 (13.72) .540 (13.72) .540 (13.72) .473 (12.01) .473 (12.01) .473 (12.01) .473 (12.01) .420 (10.67) .420 (10.67) .420 (10.67) .420 (10.67) .375 (9.53) .375 (9.53) .375 (9.53) .375 (9.53) .268 (6.81) .215 (5.46) .198 (5.03) .125 (3.18) .268 (6.81) .215 (5.46) .198 (5.03) .125 (3.18) .268 (6.81) .215 (5.46) .198 (5.03) .125 (3.18) .268 (6.81) .215 (5.46) .198 (5.03) .125 (3.18) .268 (6.81) .215 (5.46) .198 (5.03) .125 (3.18) .205 (5.21) .138 (3.51) .115 (2.92) .055 (1.40) .205 (5.21) .138 (3.51) .115 (2.92) .055 (1.40) .205 (5.21) .138 (3.51) .115 (2.92) .055 (1.40) .205 (5.21) .138 (3.51) .115 (2.92) .055 (1.40) .205 (5.21) .138 (3.51) .115 (2.92) .055 (1.40) .514 (13.06) .560 (14.22) .441 (11.20) .487 (12.37) .374 (9.50) .420 (10.67) .320 (8.13) .366 (9.30) .278 (7.06) .324 (8.23) .400 (10.16) .460 (11.68) .332 (8.43) .384 (9.75) .274 (6.96) .320 (8.13) .220 (5.59) .266 (6.76) .178 (4.52) .224 (5.69) .398 (10.11) .398 (10.11) .336 (8.53) .336 (8.53) .268 (6.81) .268 (6.81) .215 (5.46) .215 (5.46) .198 (5.03) .198 (5.03) .315 (8.00) .315 (8.00) .260 (6.60) .260 (6.60) .205 (5.21) .205 (5.21) .138 (3.51) .138 (3.51) .115 (2.92) .115 (2.92) .125 (3.18) .198 (5.03) .125 (3.18) .198 (5.03) .125 (3.18) .198 (5.03) .125 (3.18) .198 (5.03) .125 (3.18) .198 (5.03) .055 (1.40) .115 (2.92) .055 (1.40) .115 (2.92) .055 (1.40) .115 (2.92) .055 (1.40) .115 (2.92) .055 (1.40) .115 (2.92) Groove 2 Core 83592-1 1/0 1/0 83592-2 1/0 #2 83592-3 1/0 #4 83592-4 1/0 #6 83592-5 #2 #2 83592-6 #2 #4 83592-7 #2 #6 83592-8 #4 #4 83592-9 #4 #6 1-83592-0 #6 #6 1-83592-1 1/0 SB 1/0 SB 1-83592-2 1/0 SB #2 SB 1-83592-3 #2 SB #2 SB Service Connectors 83631-1 4/0 #2 83631-2 4/0 1/0 83631-3 4/0 2/0 83631-4 3/0 #2 83631-5 3/0 1/0 83631-6 3/0 2/0 83631-7 2/0 #2 83631-8 2/0 1/0 83631-9 2/0 2/0 1-83631-1 4/0 SB #2 SB 1-83631-2 4/0 SB 1/0 SB 1-83631-3 4/0 SB 2/0 SB 1-83631-4 3/0 SB #2 SB 1-83631-5 3/0 SB 1/0 SB 1-83631-6 3/0 SB 2/0 SB 1-83631-7 2/0 SB #2 SB 1-83631-8 2/0 SB 1/0 SB 1-83631-9 2/0 SB 2/0 SB Large Asymmetrical Street Light 2-83623-0 336.4 #4 1-83623-9 336.4 #6 1-83623-8 336.4 #8 1-83623-7 336.4 #10 - #14 1-83623-6 266.8 #4 1-83623-5 266.8 #6 1-83623-4 266.8 #8 1-83623-3 266.8 #10-#14 1-83623-2 4/0 #4 1-83623-1 4/0 #6 1-83623-0 4/0 #8 83623-9 4/0 #10-#14 83623-8 3/0 #4 83623-7 3/0 #6 83623-6 3/0 #8 83623-5 3/0 #10 - #14 83623-4 2/0 #4 83623-3 2/0 #6 83623-2 2/0 #8 83623-1 2/0 #10 - #14 Small Street Light 83630-1 1/0 #10-#14 83630-2 1/0 #8 83630-3 #2 #10-#14 83630-4 #2 #8 83630-5 #4 #10-#14 83630-6 #4 #8 83630-7 #6 #10-#14 83630-8 #6 #8 83630-9 #8 #10-#14 1-83630-0 #8 #8 ENERGY /// ENERGY READY REFERENCE GUIDE Miniwedge Connectors Connectors & Terminals 37 GHFC MW Closure GHFC MW Closure APPLICATIONS FEATURES Simply install by snapping the closure over the connector. 1 BENEFITS Specifically designed to provide sealing and corrosion protection for MINIWEDGE connectors installed overhead for corrosion protection or in direct buried applications up to 1000 volts Suitable for aluminum-to-aluminum and aluminum-to-copper connections. Fits most MINIWEDGE connector applications. PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number GHFC-MW Part Number 3-1199125-2 Description Gel cover for sealing and insulating Main #8-4/0 (10-95) ADDITIONAL PRODUCT INFORMATION * Package does not contain MINIWEDGE connectors, which must be ordered separately * Standard package: 10 kits/box * Related test reports: EDR-5340, 502-47233 Tap #14-2/0 (1.5-70) Std. Pack 10 38 38 Connectors & Terminals AMPACT Copper Wire Taps Copper Grounding AMPACT Copper Wire Taps FEATURES APPLICATIONS BENEFITS Compact, lightweight application tool permits easy installation almost anywhere, without bulky equipment, heat, or external power Unique design incorporating a tapered "C" member and wedge, provides firm, sure contact for consistent, all weather, wire-to-wire, low resistance grounding connections Taps will not penetrate copper plating, allowing secure connections from copper conductors to ground rods, reinforcing bars or conductors of any type Electrical joints are stable and effective for optimum electrical contact, even under conditions of creep and cold flow. Connectors may be checked visually -- speeding inspection and practically eliminating callbacks Simple installation system greatly reduces exposure to energized lines When properly matched and applied, AMPACT taps exceed the currentcarrying capacity of the conductors they are connecting. Taps stay permanently locked during power surges, yet may be removed if necessary without damage to cables or rods. AMPACT copper taps are made of quality alloys for low resistivity and superior corrosion resistance The taps will provide secure connections on both stranded wire or solid rod. A locking tab prevents the tapered locked wedge from loosening once it has been driven into position The tap's "C" member is composed of an aluminum bronze alloy and the wedge of a copper alloy very close to pure copper. Built-in spring tension causes the tap to maintain constant mechanical pressure for optimum electrical conductivity. Resist corrosion and will not loosen. GROUND ROD APPLICATIONS, COPPER-CLAD: DIMENSIONS IN INCHES (MM) Designated Size Wire Size Actual Diameter 3/8 (9.53) 1/0 AWG .355 (9.02) 1/2 (12.70) 3/0 AWG .475 (12.06) 5/8 (15.88) 250 kcmil .563 (14.30) 3/4 (19.05) 350 kcmil .682 (17.32) 3/8 (9.53) 1/0 AWG .375 (9.53) 1/2 (12.70) 3/0 AWG .500 (12.70) 5/8 (15.88) 300 kcmil .625 (15.88) 3/4 (19.05) 450 kcmil .750 (19.05) Galvanized Steel Listed by Underwriters Laboratories Inc., File No. E69905 Certified by Canadian Standards Association, File No. LR 56476 REA Letter of Technical Acceptance (Grounding Taps) Technical Documents Customer Manual: 409-2106 Department Publications: 410-5810, 410-5811 Product Specifications: 108-13011, 108-13012, 108-13015 Safety Publication: 125-6217 General Publication: 408-3010-1 through -4 PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Groove Size kcmil or AWG Groove Code 500 450 Conductor Diameter Min Max A .785 (19.9) .813 (20.7) B .745 (18.9) .784 (19.9) 400 E .700 (17.8) .744 (18.9) 350 G .650 (16.5) .699 (17.8) 300 H .620 (15.7) .649 (16.5) 250 K (R) .561 (14.2) .625 (15.9) 4/0 L .506 (12.9) .560 (14.2) 3/0 M .451 (11.5) .505 (12.8) 2/0 N .401 (10.2) .450 (11.4) 1/0 O .355 (9.0) .400 (10.2) No. 2 T .280 (7.1) .354 (9.0) No. 4 W .216 (5.5) .279 (7.1) No. 6 X .182 (4.6) .215 (5.5) ENERGY /// ENERGY READY REFERENCE GUIDE Connectors & Terminals 39 AMPACT Copper Wire Taps Copper Grounding AMPACT COPPER TAP SELECTION FOR WIRE TO GROUND ROD OR SOLID PIN 3/8" 1/2" 500 Ground Rod/Pin Dia. Range .355-.375 (9.02-9.53) 1-276337-4 Ground Rod/Pin Dia. Range .475-.500 (12.07-12.7) 1-276337-3 450 2-276337-5 2-276337-4 400 3-276337-7 350 Copper Conductor (kcmil/AWG) 5/8" 3/4" Ground Rod Dia. .563 (14.3) Ground Rod/Pin Dia. Ground Rod Dia. .625 (15.88) .682 (17.32) Ground Rod/Pin Dia. .750 (19.05) 276337-9 1-276337-2 1-276337-1 276337-1 2-276337-3 2-276337-2 2-276337-1 1-276337-9 3-276337-5 3-276337-3 3-276337-2 3-276337-1 2-276337-0 4-276337-9 4-276337-7 4-276337-5 4-276337-4 4-276337-3 2-276337-1 300 6-276337-0 5-276337-8 5-276337-6 5-276337-5 4-276337-4 2-276337-2 250 275187-4 275187-2 2-275187-8 5-276337-6 4-276337-5 2-276337-3 4/0 275187-9 275187-7 275187-1 5-276337-7 4-276337-6 276337-2 3/0 1-275187-3 1-275187-1 275187-2 5-276337-8 4-276337-7 2-276337-4 2/0 1-275187-6 1-275187-2 275187-3 5-276337-9 4-276337-8 276337-3 1/0 1-275187-8 1-275187-3 275187-4 6-276337-0 4-276337-9 2-276337-5 No. 2 2182410-1 1-275187-4 275187-5 6-276337-2 5-276337-1 276337-4 No. 4 2182410-1 3-275187-6 3-275187-0 6-276337-4 5-276337-3 2-276337-8 No. 6 2182410-2 3-275187-7 3-275187-1 6-276337-5 5-276337-4 2-276337-9 Some Ground Rods have a designated or descriptive diameter that is different from the Actual Diameter. The Actual Diameter must be determined and used with the top chart for correct tap selection. AMPACT COPPER TAP SELECTION FOR WIRE-TO-WIRE APPLICATIONS Typical Example: 500 to 350 kcmil = Groove Code AG = Part No. 1-276337-1 Through Conductor Wire Identification Groove Code White Shells (69338-5) Blue Shells (69338-1) Wire Size X 5,6 W 4 T 2 O 1/0 N 2/0 M 3/0 L 4/0 K (R) 250 H 300 X 5,6 2182410-4 2182410-4 2182410-2 2182410-2 4-275187-0 3-275187-7 3-275187-4 3-275187-1 6-276337-5 5-276337-4 4-276337-2 2-276337-9 1-276337-8 1-81723-3* 2182410-3 2182410-2 2182410-1 3-275187-9 3-275187-6 3-275187-3 3-275187-0 6-276337-4 5-276337-3 4-276337-1 1-276337-7 1-81723-3* 2182410-1 2182410-1 1-275187-7 1-275187-4 1-275187-0 275187-5 6-276337-2 5-276337-1 3-276337-9 276337-4 276337-8 1-81723-2* 1-275187-8 1-275187-6 1-275187-3 275187-9 275187-4 6-276337-0 4-276337-9 3-276337-7 1-276337-4 1-81723-2* 1-275187-5 1-275187-2 275187-8 275187-3 5-276337-9 4-276337-8 3-276337-6 276337-3 276337-7 1-81723-1* 1-275187-1 275187-7 275187-2 5-276337-8 4-276337-7 275187-6 275187-1 5-276337-7 2-275187-8 5-276337-6 4-276337-5 3-276337-3 5-276337-5 W 4 T 2 0 1/0 N 2/0 M 3/0 L 4/0 K (R) 250 H3 00 G 350 G 350 E 400 3-276337-5 B 450 2-276337-8 2-276337-5 A 500 Yellow Shells (69338-4) 750 (61) 2-276337-4 1-276337-3 4-276337-6 3-276337-4 276337-2 1-81723-0* 276337-6 81723-9* 2-276337-3 276337-9 81723-8* 4-276337-4 3-276337-2 2-276337-2 1-276337-2 81723-7 4-276337-3 3-276337-1 2-276337-1 1-276337-1 81723-6 E 400 3-276337-0 2-276337-0 1-276337-0 81723-5 B 450 1-276337-9 276337-1 81723-4 276337-5 81723-2 A 500 750 (61) 81723-1 1 40 40 Connectors & Terminals Copper Grounding AMPACT COPPER WIRE TAPS Tap Cartridge Tap Cartridge 275187-1 69338-5 1-276337-9 69338-1 275187-2 69338-5 2-276337-0 69338-1 275187-3 69338-5 2-276337-2 69338-1 275187-4 69338-5 2-276337-3 69338-1 275187-5 69338-5 2-276337-4 69338-1 275187-6 69338-5 2-276337-5 69338-1 275187-7 69338-5 2-276337-8 69338-1 275187-8 69338-5 2-276337-9 69338-1 275187-9 69338-5 3-276337-0 69338-1 1-275187-0 69338-5 3-276337-1 69338-1 1-275187-1 69338-5 3-276337-2 69338-1 1-275187-2 69338-5 3-276337-3 69338-1 1-275187-3 69338-5 3-276337-4 69338-1 1-275187-4 69338-5 3-276337-5 69338-1 1-275187-5 69338-5 3-276337-6 69338-1 1-275187-6 69338-5 3-276337-7 69338-1 1-275187-7 69338-5 3-276337-9 69338-1 1-275187-8 69338-5 4-276337-1 69338-1 2-275187-8 69338-5 4-276337-2 69338-1 3-275187-0 69338-5 4-276337-3 69338-1 3-275187-1 69338-5 4-276337-4 69338-1 3-275187-3 69338-5 4-276337-5 69338-1 3-275187-4 69338-5 4-276337-6 69338-1 3-275187-6 69338-5 4-276337-7 69338-1 3-275187-7 69338-5 4-276337-8 69338-1 3-275187-9 69338-5 4-276337-9 69338-1 4-275187-0 69338-5 5-276337-1 69338-1 276337-1 69338-1 5-276337-3 69338-1 276337-2 69338-1 5-276337-4 69338-1 276337-3 69338-1 5-276337-5 69338-1 276337-4 69338-1 5-276337-6 69338-1 276337-5 69338-1 5-276337-7 69338-1 276337-6 69338-1 5-276337-8 69338-1 276337-7 69338-1 5-276337-9 69338-1 69338-1 6-276337-0 69338-1 276337-9 69338-1 6-276337-2 69338-1 1-276337-0 69338-1 6-276337-4 69338-1 1-276337-1 69338-1 6-276337-5 69338-1 1-276337-2 69338-1 2182410-1 69338-5 1-276337-3 69338-1 2182410-2 69338-5 1-276337-4 69338-1 2182410-3 69338-5 1-276337-7 69338-1 2182410-4 69338-5 1-276337-8 69338-1 276337-8 ENERGY /// ENERGY READY REFERENCE GUIDE AMPACT Copper Wire Taps Copper Grounding Connectors & Terminals 41 Copper Terminal Lug | SHEAR-LOK Copper Terminal Lug APPLICATIONS FEATURES Controlled contact pressure NEMA-type terminal Use as disconnectable tap or jumper connection BENEFITS Easily removable and relocated Easy to install with AMPACT tooling PRODUCT SELECTION INFORMATION Catalog Number Shank Size Conductor Tap Groove Paddle Type 602089-3 #2 to 500 kcmil Copper Cable 4/0 STR Copper 2-Hole Paddle 602099 #2 to 500 kcmil Copper Cable 4/0 STR Copper 4-Hole Paddle SHEAR-LOK Copper Tap/Grounding Connector FEATURES Wedge Pressure Technology Shear-head bolt--controlled torque Removable without conductor damage No special tools APPLICATIONS This family of connectors is ideal for pole grounds, transmission grounding, Telco and CATV applications where connections must be made between conductor and rods, specifically in the range of #10, #6, #4, to both 5/8" and 3/4" copper clad galvanized rods. BENEFITS Application not inhibited by disfigured ground rod end Taps into existing ground conductors Developed for applications in the power utility industry where connectors are required to withstand mid-range (20 kA symmetrical RMS) magnitudes of fault current. File No. E69905 Grounding & Bonding Including Direct Burial. (R) Certified by Canadian Standards Association. PRODUCT SELECTION INFORMATION: DIMENSION IN INCHES (MM) Catalog Number Connects Rod To Conductor 83000-1* 5/8" Cu Clad Dia .562 (14.30) 1/0 Str. 80408-2* 5/8" Cu Clad Dia .562 (14.30) #6 Sol. or Strd. or #4 Sol. or Strd. 80408-2* 5/8" Galv. Dia .562 (15.88) #6 Sol. or Strd. 80408-3 3/4" Cu Clad Dia .682 (17.32) #6 Sol. or Strd. 80408-4* 3/4" Cu Clad Dia .682 (17.32) #4 Sol. or Strd. 80408-4* 3/4" Galv. Dia .750 (19.05) #6 Sol. or Strd. 80408-5 3/4" Galv. Dia .750 (19.05) #4 Sol. or Strd. 80408-6* 3/4" Cu Clad Dia .682 (17.32) 1/0 Str. 80408-7 5/8" Cu Clad Dia .562 (14.30) #6 Sol., #8 Sol., Strd. or #10 Sol., Strd. 80408-8 5/8" Cu Clad Dia .562 (14.30) #2 Sol, Str Cu *UL Listed File No. E69905 Grounding & Bonding Including Direct Burial CSA Certified TECHNICAL DOCUMENT Instruction Sheet 408-9921 1 42 42 Connectors & Terminals Copper Grounding AMP Weld AMP Weld Exothermically Welded Grounding Connections FEATURES APPLICATIONS BENEFITS Products tested to IEEE 837-2014 Substation Premium weld material Transmission Complete fusion of copper conductors Lightning Protection Harsh environment testing protocol Telecommunications Proper grounding and bonding is critical to the effective operation of all electrified systems: power, telecommunications, and data communications. It is also vital for the protection of people and equipment. The common elements that comprise all grounding systems are conductors, electrodes, and connectors. Connectors vary by application, but for high current permanent grounds, exothermic connections are the superior technology. Datacomm Commercial / Industrial TE250-4/0A GC2/0-3/4A HE PR250-250B-HD HE750-B WBE RTE4-1/0A ENERGY /// ENERGY READY REFERENCE GUIDE LBT Connectors & Terminals Copper Grounding 43 WRENCH-LOK Grounding Connector WRENCH-LOK Electrical Grounding Connector APPLICATIONS FEATURES Uses a specially designed shear-head bolt to drive a tapered wedge into the connector body WRENCH-LOK connectors require no special training, no special tools, no auxiliary power, and they can be installed in any weather. The product line offers options to connect conductor- to-conductor or conductor-to-ground rod. 1 BENEFITS Provides a superior, fool-proof connection while reducing application time dramatically All that's needed to apply it is a common ratchet or socket wrench When the connection is tightened to the proper torque, the bolt head shears off, giving a positive visual indication of a perfect connection No need to change connector styles, molds or tooling. (R) Listed by Underwriters Laboratories Inc., File No. E69905 REA Meets requirements of IEEE STD 837 Certified by Canadian Standards Association, File No. LR56476 TEST RESULTS FOR COPPER GROUND GRID CONNECTORS IEEE Standard 837 Overall, connectors meet all requirements necessary to be considered qualified for permanent grounding connections used in substation grounding. Mechanical Pullout Connectors exceeded min. standard pullout requirements by wide margin. Electromagnetic Force Connectors withstood high mechanical and heating stresses of short circuit currents, well within standard. Sequential Tests Current-Temperature Cycling Connectors ran much cooler than control conductor and resistance remained low and stable. Freeze-Thaw Resistance of connectors remained stable, demonstrating connectors are not affected by extreme temperature changes. Corrosion-Nitric Acid Acid did not penetrate contact interface and resistance remained stable. Fault Current Connectors withstood severe mechanical and heating stresses with very slight increase in joint resistance, well within standard. Thermal Shock and Accelerated Corrosion Stable performance indicates connectors will not be adversely affected by extreme environmental conditions. Torque of Bolt vs. Resistance of Connection Connection resistance stable at point much below nominal torque. Torque of Bolt vs. Deflection Connector designed with sufficient strength and spring qualities to maintain body resilient contact force for dependable, long-term connection. Tensile vs. Deflection Connector body designed with sufficient strength to withstand extreme overload mechanical forces. TECHNICAL DOCUMENT Department Publication: 410-5812 Instruction Sheet: 408-9504 44 44 Connectors & Terminals Copper Grounding WRENCH-LOK Grounding Connector PRODUCT SELECTION INFORMATION GROUND ROD-TO-CONDUCTOR 3/8 1/2 5/8 3/4 Copper Clad .355 (9.02) Galv. Steel .375 (9.52) Copper Clad .475 (12.06) Galv. Steet .500 (12.70) Copper Clad .563 (14.30) Galv. Steel .625 (15.88) Copper Clad .682 (17.32) Galv. Steel .750 (19.05) Conductor 83747-2 83747-2 83747-4 83747-4 83749-1 83749-2 83749-3 83749-4 #2 sol, str, cmpt 83747-3 83747-3 83749-1 83749-1 83749-2 83749-3 83749-4 83748-3 1/0 str, cmpt 83747-4 83747-4 83749-2 83749-2 83749-3 83748-1 83748-3 83748-4 2/0 str, cmpt 83749-2 83749-3 83748-1 83748-2 83748-4 83751-1 3/0 str, cmpt 83748-1 83748-1 83748-2 83748-4 83751-1 83751-2 4/0 str, cmpt 83750-1 83748-4 83751-1 83751-2 250 compacted 83750-1 83751-1 83751-2 83751-3 250 str 83751-1 83751-2 83751-3 300 compacted 83751-2 83751-3 83751-4 300 str 83751-2 83751-3 83751-4 350 compacted 83751-3 83750-2 350 str 83751-3 83751-4 400 compacted 83750-3 500 str CONDUCTOR-TO-CONDUCTOR (STANDARD ROUND) #2 sol,str 83747-1 1/0 str 2/0 str 3/0 str 4/0 str 250 str 300 str 350 str 400 str 500 str Conductor 83747-2 83747-1 83747-3 83747-4 83747-1 83749-2 83749-3 83749-4 - #2 sol, str 83747-3 83747-1 83747-4 83749-1 83749-2 83749-3 83748-1 83749-3 83751-1 1/0 str 83747-1 83749-1 83749-2 83749-3 83748-1 83748-2 83748-3 83751-1 2/0 str 83749-2 83749-3 83748-1 83748-2 83748-3 83748-4 83751-2 3/0 str 83748-2 83748-2 83748-4 83751-1 83751-1 83751-3 4/0 str 83750-1 83751-1 83751-2 83751-2 83751-4 250 str 83750-2 83751-2 83751-3 83750-2 300 str 83751-3 83751-4 83750-3 350 str 83750-2 83750-5 400 str 83750-4 450 str 83750-6 500 str 500 str Conductor CONDUCTOR-TO-CONDUCTOR (COMPACTED) #2 83747-1 1/0 2/0 3/0 4/0 250 300 350 400 83747-2 83747-2 83747-3 83747-4 83747-4 83749-1 83749-2 83749-3 83749-4 #2 83747-3 83747-3 83747-4 83749-1 83749-2 83749-2 83749-3 83749-1 83749-3 1/0 83747-4 83747-1 83749-2 83749-2 83749-3 83748-1 83748-2 83748-4 2/0 83749-2 83749-3 83748-1 83748-1 83748-2 83748-3 83751-1 3/0 83748-1 83748-2 83748-2 83748-4 83748-4 83751-1 4/0 83750-1 83750-1 83748-4 83751-1 83751-2 250 83750-1 83751-1 83751-1 83751-3 300 83751-2 REPLACEMENT BOLTS PART NUMBERS Small Body 81249-4 Large Body 81249-2 Conductors listed are for Stranded Copper Standard Round ENERGY /// ENERGY READY REFERENCE GUIDE 83751-2 83751-3 350 83751-3 83749-4 400 83750-2 450 83750-3 500 Copper Grounding Connectors & Terminals 45 WRENCH-LOK Grounding Connector PRODUCT SELECTION INFORMATION Catalog Number Small Body 83747-1 83747-2 83747-3 83747-4 83749-1 83749-2 83749-3 83748-1 83748-2 83749-4 83748-3 83748-4 83750-1 83751-1 83751-2 83751-3 83751-4 83750-2 83750-3 83750-5 83750-4 83750-6 Description Standard Round #2 sol., str.-#2 sol., str. 1/0, 2/0 str.-#2 sol., str. 1/0, 2/0 str.-1/0 str. 3/0 str.-#2 sol, str. 2/0 str.-2/0 str. 3/0 str.-1/0 str. 4/0 str.-#2 sol, str. 3/0 str.-#2 str. 4/0 str.-1/0 str. 250 str.-#2 sol., str. 3/0 str.-3/0,str. 4/0 str.-2/0 str. 250 str.-1/0 str. 300 str.-#2 sol., str. 4/0 str.-3/0 str. 250 str.-2/0 str. 300 str.-1/0 str. 350 str.-#2 sol., str. 4/0 str.-4/0 str. 250 str.-3/0 str. 300 str.-2/0 str. 350 str.-1/0 str. 4/0 str.-4/0 str. 300 str.-3/0 str. 350 str.-2/0 str. 400, 450 str.-#2 sol., str. 350 str.-3/0 str. 400 str.-2/0, 1/0 str. 450 str.-1/0 str. 300 str.-4/0 str. 400 str.-3/0 str. 450 str.-2/0 str. 250 str.-250 str. 300 str.-250 str. 350, 400 str.-4/0 str. 450 str.-3/0 str. 500 str. - 2/0 str. 300, 350 str.-300 str. 350, 400 str.-250 str. 450 str.-4/0 str. 500 str.-3/0 str. 350 str.-350 str. 400 str.-300 str. 450 str.-250 str. 500 str.-4/0 str. 400 str.-350 str. 450 str.-300 str. 500 str.-250 str. 400 str.-400 str. 450 str.-350 str. 500 str.-300 str. 450 str.-400 str. 450 str.-400 str. 500 str.-350 str. 450 str.-450 str. 500 str.-400 str. 500 str.-450 str. 500 str.-500 str. Compacted 2-#2 1/0, 2/0-#2 1/0, 2/0-1/0 3/0-#2 2/0-2/0 3/0-1/0 4/0, 250-#2 3/0-2/0 4/0-1/0 300-#2 3/0-3/0 4/0, 250-2/0 250/300-1/0 350-#2 4/0-3/0 300-2/0 350-1/0 400, 450-#2 4/0-4/0 250, 300-3/0 350-2/0 400-1/0 250, 300-4/0 350-3/0 400-2/0 450-1/0 500-#2 400-3/0 450-2/0 500-1/0 350-4/0, 250 400-4/0 450-3/0 500 - 2/0 250, 300-250, 300 350, 400-300 400-250 450-4/0 500-3/0 350, 400-350 450-300, 250 500-250 400-400 450-350 500-350, 300 Conductor to Ground Rod 3/8 Clad or Galv.-#2 3/8 Clad or Galv.-1/0 3/8 Clad or Galv.-2/0 1/2 Clad or Galv.-#2 1/2 Clad or Galv.-1/0 5/8 Clad - #2 1/2 Clad or Galv.-2/0 5/8 Clad-1/0 5/8 Galv.-#2 1/2 Clad or Galv.-3/0 5/8 Clad-2/0 5/8 Galv.-1/0 3/4 Clad-#2 1/2 Clad or Galv.-4/0 5/8 Clad-3/0 5/8 Galv.-2/0 5/8 Clad-4/0 5/8 Galv.-3/0 3/4 3/4 3/4 3/4 Clad-1/0 Galv.-#2 Clad-2/0 Galv.-1/0 5/8 Galv.-4/0 5/8 Galv.-250 cmpt. 3/4 Clad-3/0 3/4 Galv.-2/0 5/8 Clad-250 str., cmpt. 5/8 Galv.-250 str., 300 cmpt. 3/4 Clad-4/0,250 cmpt. 3/4 Galv.-3/0 5/8 Galv.-350 cmpt, 300 str. 3/4 Clad-250 str., 300 cmpt. 3/4 Galv.-4/0, 250 cmpt. 3/4 Clad-300 str., 350 cmpt, str., 400 cmpt. 3/4 Galv.-250 str., 300 cmpt. 400, 500-400 3/4 Galv.-300 str., 350 cmpt, 400 cmpt. 450, 500-450 3/4 Galv.-350 str., 450 cmpt. 500-500 3/4 Galv.-400 str., 500 cmpt. 1 46 46 Connectors & Terminals Copper Grounding WRENCH-LOK Grounding Connector WRENCH-LOK WIRE DIAMETER SYSTEMS:DIMENSIONS IN INCHES (MM) IMPERIAL Sum of Diameters Large Wire Small Wire Max. Min. Max. Min. Max. Min. 83747-1 0.595 0.500 0.296 0.204 0.296 0.204 83747-2 0.706 0.594 0.420 0.298 0.296 0.204 83747-3 0.782 0.672 0.470 0.302 0.370 0.258 83747-4 0.832 0.733 0.520 0.313 0.420 0.258 83749-1 0.89 0.799 0.630 0.423 0.470 0.258 83749-2 0.942 0.846 0.630 0.423 0.470 0.258 83749-3 1.003 0.898 0.700 0.470 0.470 0.258 83748-1 1.050 0.943 0.700 0.470 0.700 0.292 83748-2 1.099 0.995 0.700 0.470 0.522 0.295 83749-4 1.068 0.964 0.770 0.500 0.470 0.258 83748-3 1.146 1.042 0.770 0.500 0.520 0.292 83748-4 1.192 1.086 0.770 0.500 0.520 0.316 83750-1 1.148 1.04 0.580 0.460 0.580 0.460 83751-1 1.250 1.147 0.815 0.572 0.575 0.336 83751-2 1.311 1.212 0.815 0.582 0.630 0.414 83751-3 1.374 1.288 0.815 0.606 0.682 0.473 83751-4 1.419 1.342 0.815 0.660 0.682 0.527 83750-2 1.464 1.400 0.815 0.670 0.730 0.585 83750-3 1.510 1.446 0.815 0.676 0.770 0.631 83750-5 1.546 1.495 0.815 0.680 0.815 0.680 83750-4 1.580 1.538 0.815 0.723 0.815 0.723 83750-6 1.620 1.578 0.815 0.763 0.815 0.763 METRIC Sum of Diameters Large Wire Small Wire Max. Min. Max. Min. Max. Min. 83747-1 15.113 12.700 7.518 5.182 7.518 5.182 83747-2 17.932 15.088 10.668 7.569 7.518 5.182 83747-3 19.863 17.069 11.938 7.671 9.398 6.553 83747-4 21.133 18.618 13.208 7.950 10.668 6.553 83749-1 22.606 20.295 16.002 10.744 11.938 6.553 83749-2 23.927 21.488 16.002 10.744 11.938 6.553 83749-3 25.476 22.809 17.780 11.938 11.938 6.553 83748-1 26.670 23.952 17.780 11.938 17.780 7.417 83748-2 27.910 25.273 17.780 11.938 13.259 7.493 83749-4 27.127 24.486 19.558 12.700 11.938 6.553 83748-3 29.108 26.467 19.558 12.700 13.208 7.417 83748-4 30.277 27.584 19.558 12.700 13.208 8.026 83750-1 29.159 26.416 14.732 11.684 14.732 11.684 83751-1 31.750 29.134 20.701 14.529 14.605 8.534 83751-2 33.299 30.785 20.701 14.783 16.002 10.516 83751-3 34.900 32.715 20.701 15.390 17.323 12.014 83751-4 36.043 34.087 20.701 16.764 17.323 13.386 83750-2 37.186 35.56 20.701 17.018 18.542 14.859 83750-3 38.354 36.728 20.701 17.170 19.558 16.027 83750-5 39.268 37.973 20.701 17.272 20.701 17.272 83750-4 40.132 39.065 20.701 18.364 20.701 18.364 83750-6 41.148 40.081 20.701 19.380 20.701 19.380 ENERGY /// ENERGY READY REFERENCE GUIDE Connectors & Terminals Copper Grounding 47 Universal Distribution Connectors Universal Distribution Connectors APPLICATIONS FEATURES Composed of a "C" component and a "Wedge" component, both made of a tin-plated copper alloy, in a configuration that creates a spring action. Can be rapidly and safely installed without special tools Conventional "parallel jaw" pliers are used to make the connection. A good connection can be easily verified by visual inspection. 1 BENEFITS Recommended for connecting conductors of aluminum, copper, steel and their alloys regardless of the combination (i.e., AI to AI, AI to Cu, Cu to Cu) in normal corrosive environments. A wide range of connectors cover combinations of conductors ranging from 14 AWG to 4/0 AWG [1.5 mm2 to 120 mm2], and all can be removed without damaging the conductors. Their technical design and construction are such that they have neither the disadvantages of some screw connectors, which must be periodically readjusted and retightened, nor the drawbacks of compression-type connectors, which are difficult to select and install, and which, once applied, cannot be removed without rendering the conductors useless. In addition to these technical features, the Universal Distribution Connector provides a noncorrosive connection that is protected against temperature variation and overloading. The reinforced version was developed to comply to ANSI C119.4 "Pull-Out" test and can be used in high cable tension applications. Both connector versions comply with all other specifications/ tests of ANSI C119.4 Standard. Universal Distribution Connectors "C" component configuration before application Double spring action exerted by the "C" and the "Wedge" components maintain a permanent contact force, providing a safe and efficient electrical connection Large wire groove Wedge component configuration before application Residential/Commercial Grounding Consumer Entrance Service Consumer Entrance Service * Telephone grounding * Street lights * Service entrance drops * Aerial connections Technical Documents Product Specifications 108-37019 Instruction Sheet 411-37014 Aluminum secondary service drop using"AMPACT Stirrup" for low voltage Street light connection Copper secondary service drop Connectors & Terminals Symmetrical Connector Selection DIMENSIONS IN INCHES (MM) Top Groove max. min. Bottom Groove max. min. Sum max. min. Package Color Catalog No. (Reinforced) Cover Catalog No. I .320 (8,12) .125 (3,17) .275 (7,00) .125 (3,17) .551 (14,01) .418 (10,60) Gray 881781-1 881224-1 II .320 (8,12) .125 (3,17) .208 (5,30) .125 (3,17) .417 (10,59) .347 (8,82) Green 881783-1 881225-1 III .258 (6,55) .100 (2,54) .174 (4,41) .050 (1,27) .346 (8,81) .291 (7,40) Red 881785-1 881226-1 IV .241 (6,12) .100 (2,54) .145 (3,70) .050 (1,27) .290 (7,39) .236 (5,99) Blue 881787-1 881226-1 V .186 (4,72) .100 (2,54) .118 (3,00) .050 (1,27) .235 (5,98) .180 (4,58) Yellow 881789-1 881226-1 VI .417 (10,61) .315 (8,01) .368 (9,36) .257 (6,54) .737 (18,72) .661 (16,79) White/ Blue 444031-1 602061-0 VII .398 (10,11) .183 (4,66) .327 (8,30) .183 (4,66) .660 (16,78) .552 (14,02) White/ Red 444033-1 602061-0 VIII .398 (10,11) .315 (8,01) .398 (10,11) .315 (8,01) .796 (20,22) .738 (18,73) Green/ White 444385-1 602061-0 A .368 (9,36) .220 (5,60) .201 (5,10) .068 (1,74) .431 (10,95) .358 (9,10) Violet 688652-1 688385-1 B .368 (9,36) .244 (6,20) .201 (5,10) .068 (1,74) .516 (13,11) .431 (10,95) Orange 688653-1 688385-1 C .501 (12,74) .323 (8,20) .201 (5,10) .068 (1,74) .581 (14,75) .516 (13,11) Brown 688654-1 688386-1 D .501 (12,74) .374 (9,50) .201 (5,10) .068 (1,74) .669 (17,00) .581 (14,75) White 688655-1 688386-1 F .328 (8,33) .220 (5,60) .201 (5,10) .068 (1,74) .358 (9,10) .283 (7,20) Green/ Blue 688656-1 688385-1 G .328 (8,33) .220 (5,60) .068 (1,73) .054 (1,36) .358 (9,10) .283 (7,20) Violet/ Blue 688657-1 688385-1 Symmetrical Connectors Type Asymmetrical Connectors 48 48 *Note: Universal Distribution Connectors are supplied in individual packages identified by Type. Example To make a service entrance of a 4 AWG [21 mm2] stranded Al cable to a 10 AWG [5.12 mm2] solid Cu wire, add: Diameter of Main Wire (4 AWG [21 mm2] stranded Al cable) = 0.232 in. [5,89 mm] Diameter of Service Entrance Wire (10 AWG [5.12 mm2] solid Cu wire) = 0.096 in. [2,44 mm] Total of Diameters = 0.328 in. [8,33 mm] EXTRACTION TOOLS 572882-1 IS 411-37014 (For use with Symmetrical Connectors) ENERGY /// ENERGY READY REFERENCE GUIDE The recommended connector is Type III, with the red color plastic bag. Connectors & Terminals 49 Symmetrical Connector Selection SELECTION INFORMATION: SYMMETRICAL AND ASYMMETRICAL CONNECTORS (AWGX AWG) Wire Size 10 14 S 12 O 10 L 8 I 6 D 4 2 1/0 S 14 T 12 R 10 CU 8 6 A 4 A 2 C 1/0 8 6 C 4 S 2 R 1/0 S 14 T 12 R 10 8 C 6 O 4 M 2 P 1/0 V V V V 8 V V V IV V V IV IV IV IV SOLID 6 4 V IV IV IV V III IV III III II II IV IV IV III IV III III II II III III III II II III II II II STR CU/AL AAC 1/0 10 8 6 4 2 1/0 V V IV III/G G K A V V IV III/F A B A V IV IV III/F A B B IV III II/A B B B III II/A I/B C I I VII VII I VII VII VI III/F A V V IV III/F A B F A V IV IV III/F A B A B V IV III F A B II/A B III III II/A I/B B I/B B III II/A I/B VII/C I VII I I VII VII VII VII VI II/A B III III II/A I/B C I/B C II I/A I/B VII/C I VII I VII VII VI 2 III/G III/F II/F II/A I/A I I F F A II/A I/B I A A B B B IV III II VII VI F A F A F A II/A I/B II/A I/B I I VII B B B C C VII VII VI 2/0 3/0 4/0 K J C C C C F L C D 8 V IV IV IV VI J J C C D C C D D D L V IV IV III L III VI C D D D STR ACSR 6 4 2 1/0 2/0 3/0 4/0 IV III/G H K IV III/F A J C D III F A J C D L III II/A I/B C C D L II II/A I/B C D D L I I VII VII VII VI VI IV III/F A J C C IV III/F A J C D L III A B J C D L III II/A I/B VII/C D D L II I/B I/B VII/D D D L I I VI VII VIII II II II/A I/B I VI J J C C D C D D D L L III III II VI F F A II/A I/A I I/B C I/B VII/D VII VII VII VI VIII A J A J B J I/B C I/B C I VII VII VI VII D D D L L C C D D D D D L L L L L STR COMPRESSED 6 4 2 1/0 IV IV/G G H IV IV A B IV III A B III III II/A B III II I/B C I VII I VII VI V IV IV/F A B V IV III A B IV III III A B IV III II I/A B II I/B C I VII VII 8 V V IV IV III II II F F F IV III II II/A II I/B CA I/B VII/C I VII VI VIII F B A B A B I/A B I/B C I VII VII VII VI SELECTION INFORMATION: SYMMETRICAL AND ASYMMETRICAL CONNECTORS (AWGX MM2) Wire Size 1.5 S 2.5 O 4 L 6 I 10 D 16 25 35 50 1.5 S 2.5 T 4 R 6 CU 10 A 16 A 25 C 35 50 10 V 8 V V V V V V V IV SOLID 6 4 V IV V IV IV IV IV III III III II IV V IV V III IV III III II II 2 1/0 III/G A III/F A III/F A A A/B IV/A B I/A/B B I H VII VII III/G H III/F A F A A B II/A B I I VII VII 10 V V IV IV III V V IV IV III 8 V V V IV IV V V IV IV STR CU/AL AAC 6 4 2 1/0 IV IV/G G H IV III/F A B IV III/F A B IV III/F A B III II/A I/A B II II/A I/B C I I VII VII VII VI V IV/G G H V III/F A B V III/F A B IV F A B III II/A 1/B C I I VII I VII VI VI 2/0 3/0 K J C J C C C C D D D VI VI K J J C C VI C C D D 8 V V IV IV III V IV IV IV STR ACSR 4 2 III/G H III/F A III/F A F A IV/A I/B I/A I/B I I VII VII IV III/G H IV III/F A III F A III A B II II/A I/B I I VII VII 6 IV IV IV III III II 1/0 K J J J C C VII VI VI K J J C C VII VII VI VIII 2/0 3/0 H A C A D A D I D I/B D I L VII VII C C C D C D D D STR 8 V V V IV IV V V IV IV COMPRESSED 6 4 2 1/0 V IV G H IV III/F F A IV III/F A B IV III/F A B III A/II I/A B II A/II I/B C I I VII I VII VI IV IV/G G H IV III/F A B IV III/F A B III F A B III II/A B C I I/B VII I VII I VII VI 1 50 50 Connectors & Terminals Symmetrical Connector Selection SELECTION INFORMATION: SYMMETRICAL AND ASYMMETRICAL CONNECTORS (MM2 X AWG) Wire Size 6 S O L I D S T R A A C 14 12 10 8 6 4 2 1/0 14 12 10 8 6 4 2 1/0 V V V V 10 V V IV IV V V IV SOLID 16 25 IV IV/G IV III/F IV III/F III II/F III II/A I IV IV IV III III/F III/F III/F II/A II/A 35 G F A II/A I/A I I 50 H A A I/B IB I VII 4 V F A F A A A/B II/A I/B I/B I/B I I VII V 6 V V V V V IV 10 V V V IV V IV IV III 16 IV IV III III II STR AAC 25 35 III/G H III/F A F A II/A I/A II/A I/B I I VII IV III III II II III/F III/F A II/A I/B I A A A I/B I/B I VII 50 H B B B C VII VII VI B B B B C VII VII 70 K J J C C VI VI J J C C D 90 C D D D C C D D D 10 V V IV IV V IV IV III STR COMPRESSED 16 25 35 50 70 IV III/G G H K IV III/F F A J IV III/F A A J III II/A II/A I/B J II II/A I/B I C I I I VII I VII VII VI IV III/F F A J IV III/F A A J III F A B J III II/A I/A I/B C II I/A I/B I/B VII/C I I I VII VII VI VIII SELECTION INFORMATION: SYMMETRICAL AND ASYMMETRICAL CONNECTORS (MM2 X MM2) Wire Size 6 S O L I D S T R A C C S T R C P 1.5 2.5 4 6 10 16 25 35 50 1.5 2.5 4 6 10 16 25 35 50 10 16 25 35 50 70 V V V V 10 V V V IV IV V V IV IV SOLID 16 25 V IV IV IV/F IV III/F IV III/F III II/A I II/A I V IV IV III III III IV III/F III/F III/F II/A I II/A II/A 35 G F F A II/A I/B I I G F A A I/A I I II/A I/B I 50 H A A A I/B I/B I VII VII H A A B I/B I VII VII 6 V V V V V V IV I/B I/B I VII ENERGY /// ENERGY READY REFERENCE GUIDE 10 V V IV IV III V IV IV IV III III STR AAC 16 25 IV III/G IV III/F IV III/F III F III II/A II I/A I IV III/G IV III/F III F III A II II/A II I I II II II/A I/B I 35 G A A A I/B I/B I VII G A A A I/B I I VII I/B I/B I VII 50 H A B B B C VII VII VI H B B B B VII VII VII VI B C VII VII VI 70 K J J J C D IV VI K J J C C 95 C C D D D C D D D 10 V V V IV IV STR 16 IV IV IV III III II V V IV IV IV IV IV III III III III II VI C D VI VI D COMPRESSED 25 35 50 IV/G G H III/A F A III/F A A III/F A A II/A II/A I/B II/A I/B I/B I I I I VII VII III/G G H III/F F A III/F A A F A B II/A I/B I/B I I I I VII VII II/A I/A I/A I/B I I I I/B I/B I VII VII 70 95 K J J C J C C D C D VII VII VI K J C J C J C C D VII VII VI VI C D VII/C D VII VII VI VII 95 C C C D C C C D D Connectors & Terminals AMPACT Selection Guide 51 AMPACT TAPS AMPACT Taps WHAT ARE AMPACT TAPS? AMPACT taps consist of a wedge and tapered, spring "C" member. AMP Inhibitor, an oxide-inhibiting compound, is placed in the tap grooves at the factory. During installation, the wedge is driven into the C member at high velocity between the run and tap conductors. This spreads the C member and places a high retentive force on the conductors for a reliable, long-lived connection. A locking tab, formed by a lance on the tool, prevents the wedge from loosening once it has been driven into position, and also provides a positive visual means for inspection. IMPORTANCE OF COLOR CODES Color coding plays a vital role in the AMPACT tap system. When installing taps, always use color-coded shells to match each AMPACT tap. For example: RED-coded taps require RED shell No. 69338-2 WHITE-coded taps require WHITE shell No. 69338-5.BLUE-coded taps require BLUE shell No. 69338-1.YELLOW-coded taps require YELLOW shell No. 69338-4. Canadian Standard Association (CSA). AMPACT taps that are UL Listed or CSA Certified are noted on the following pages. Note, that AMPACT taps also meet or exceed NEMA-ANSI* specifications. AMPACT connectors and tooling also have the approval of the Rural Electrification Administration (REA). * National Electrical Manufacturers' Association - American National Standards Institute. How to use the selection charts Note that the example chart has the larger conductor listed in the upper half of each vertical column and the smaller one in the bottom half of the column. Any wire in the upper portion of a column can be connected to any wire in the lower half of that same column by using the recommended AMPACT tap listed at the bottom of that column. To Use the Chart: Carefully check the size and type of the two wires to be connected. Example No. 1/0 stranded ACSR, standard round to No. 4 solid copper (Cu). WARNING: Carefully read TE's AMP Customer Manual CM2106, packaged with the tool, before attempting to apply any taps. In the upper portion of the chart, locate ACSR standard round. From this point, move across the vertical columns (as indicated by the arrow) until you come to the 1/0 column. APPROVALS Both AMPACT tools (Small Tool No. 69437 and Large Tool No. 69611) have been tested and listed by Underwriters Laboratories, Inc. (UL) and have been certified by the In the lower half of this 1/0 column, you will find "No. 4,5,6 solid: Al or Cu." The proper AMPACT tap number and color will appear at the bottom of this column. "USE AMPACT TAP No. 600528, COLOR RED." AMPACT Aluminum Taps (Red, Blue, and Yellow Coded) All AMPACT taps in this section are made from aluminum alloys that are corrosion resistant and highly conductive. They are used primarily to connect solid or stranded conductors including AAC, AAAC, ACSR, ACAR, AW, and ASCR/AW. They can also be used in non-corrosive environments to connect to copper conductors. In short, all aluminum taps listed in this section are used for connecting the following conductor combinations: * Aluminum to Aluminum * Aluminum to Copper * Copper to Copper (in non-corrosive environments) Individual tap packages are imprinted with applicable conductor combinations. Packages and labels are color-coded for ease in matching taps with proper tool and cartridge combinations. 1 52 Connectors & Terminals R Y S P U ACSR 8 6/1 6 6/1 4 6/1, 7/1, 5 6/1 2 6/1, 7/1, 3 6/1 1/0, 1 6/1 8 6/1 AAAC _ 6 4, 5 2, 3 1/0, 1 AAC Standard Round 8 6 4, 5 2, 3 1/0, 1 8 COPPER Standard Round 8 6 4, 5 2, 3 1/0, 1 8 AAC Compressed or Compacted 8 6 3, 4 1, 2 1/0 8 ACSR Compressed or Compacted _ 6 6/1 4 6/1, 7/1 26/1, 7/1 1/0, 1 6/1 _ 4 6/1 4 5/2, 4/3, 3/4, 3 6/1, 5/2, 4/3, 2 6/1 Standard Round 6201-5005 T R A N D Aluminum U Large Wire Groove Code S AMPACT Selection Guide AWAC, ACAR _ _ E _ 6A, 6C, 7A, 7D, 8D 3 No. 9, 3 No. 10, 7 No. 12 5/32" 3/16" 7/32", 1/4" 9/32", 5/16" 11/32", 3/8" 5/32" 8 5, 6 3, 4 1, 2 1/0 6, 8 TO TO TO TO TO TO ACSR _ _ _ _ AAAC _ _ _ _ _ _ AAC Standard Round 10, 12, 14 10, 12, 14 10, 12, 14 10, 12, 14 10, 12, 14 8 COPPER Standard Round 10, 12, 14 10, 12, 14 10, 12, 14 10, 12, 14 10, 12, 14 8 _ _ _ _ _ 8 _ _ _ _ _ _ _ _ _ _ Galvanized Steel Solid: AL or CU TO Standard Round 6201-5005 R A N 1/0F, 1F, 1G, 1J, 2A, 2G, 2J, 2K, 3A, 4D, 4N, 4P, 3 No. 5, 7 No. 8, 3 No. 6, 7 No. 9 _ 8A, 8C 3 No. 12 ALUMOWELD COPPERWELD T 2 5/2, 4/3, 3/4, 1 6/1, 5/2, 4/3, 1/0 6/1 2F, 4A, 5A, 5D, 6D, 3 No. 7, 7 No. 10, 3 No. 8, 7 No. 11 D S 4 2/5, 3 3/4, 2/5, _ AAC Compressed or Compacted _ 8 6/1 ACSR Compressed or Compacted _ E AWAC, ACAR _ D ALUMOWELD COPPERWELD _ _ _ _ _ _ Galvanized Steel _ _ _ _ _ 5/32" 10, 12, 14 10, 12, 14 10, 12, 1 10, 12, 14 10, 12, 14 6, 8 D Solid: AL or CU Use TAP Number 602302-4 602302-3 602302-2 602302-1 602302 600532* Red coded taps are not sold in North America and should be substituted with white coded taps shown on the following pages. *UL Listed ENERGY /// ENERGY READY REFERENCE GUIDE Connectors & Terminals R X R S Y ACSR 6 6/1 6 6/1 4 6/1, 7/1, 5 6/1 4 6/1, 7/1, 5 6/1 4 6/1, 7/1, 5 6/1 2 6/1, 7/1, 3 6/1 AAAC 6 6 4, 5 4, 5 4, 5 2, 3 AAC Standard Round 6 6 4, 5 4, 5 4, 5 2, 3 COPPER Standard Round 6 6 4, 5 4, 5 4, 5 2, 3 AAC Compressed or Compacted 6 6 3, 4 3, 4 3, 4 1, 2 6 6/1 6 6/1 4 6/1, 7/1 4 6/1, 7/1 4 6/1, 7/1 2 6/1, 7/1 Standard Round 6201-5005 T R A N D ACSR Compressed or Compacted _ 4 6/1 4 6/1 4 6/1 4 5/2, 4/3, 3/4, 3 6/1, 5/2, 4/3, 2 6/1 8A, 8C 3 No. 12 8A, 8C 3 No. 12 6A, 6C, 7A, 7D, 8D, 3 No. 9, 3 No. 10, 7 No. 12 6A, 6C, 7A, 7D, 8D, 3 No. 9, 7 No. 12, 3 No. 10 6A, 6C, 7A, 7D, 8D, 3 No. 9, 7 No. 12, 3 No. 10 2F, 4A, 5A, 5D, 6D, 3 No. 7, 7 No. 10, 3 No. 8, 7 No. 11 3/16" 3/16" 7/32", 1/4" 7/32", 1/4" 7/32", 1/4" 9/32", 5/16" 4, 5 4, 5 2, 3 2, 3 2, 3 _ TO TO TO TO TO TO ACSR 8 6/1 6 6/1 8 6/1 6 6/1 4 6/1, 7/1, 5 6/1 8 6/1 AAAC AWAC, ACAR _ E D 5353 Aluminum X Large Wire Groove Code S AMPACT Selection Guide ALUMOWELD COPPERWELD Galvanized Steel Solid: AL or CU TO Standard Round _ 6 _ 6 4, 5 _ AAC Standard Round 8 6 8 6 4, 5 8 COPPER Standard Round 8 6 8 6 4, 5 8 A AAC Compressed or Compacted 8 6 8 6 3, 4 8 N ACSR Compressed or Compacted _ 6 6/1 _ 6 6/1 4 6/1, 7/1 _ D AWAC, ACAR _ _ _ _ 4 6/1 _ _ S T R 6201-5005 _ 8A, 8C 3 No. 12 _ 8A, 8C, 3 No. 12 6A, 6C, 7A, 7D, 8D, 3 No. 9, 3 No. 10, 7 No. 12 5/32" 3/16" 5/32" 3/16" 7/32", 1/4" 5/32" 8 4, 5, 6 8 5, 6 3, 4 6, 8 600535* 600530* 600535* 600530* 600531* 600534* E D ALUMOWELD COPPERWELD Galvanized Steel Solid: AL or CU Use TAP Number Red coded taps are not sold in North America and should be substituted with white coded taps shown on the following pages. *UL Listed 1 54 Connectors & Terminals AMPACT Selection Guide Aluminum S P Q W ACSR 2 6/1, 7/1, 3 6/1 2 6/1, 7/1, 3 6/1 2 6/1, 7/1, 3 6/1 1/0, 1 6/1 AAAC 2, 3 2, 3 2, 3 1/0, 1 AAC Standard Round 2, 3 2, 3 2, 3 1/0, 1 S COPPER Standard Round 2, 3 2, 3 2, 3 1/0, 1 T AAC Compressed or Compacted 1, 2 1, 2 1, 2 1/0 2 6/1, 7/1 2 6/1, 7/1 2 6/1, 7/1 1/0, 1 6/1 4 5/2, 4/3, 3/4, 3 6/1, 5/2, 4/3, 2 6/1 4 5/2, 4/3, 3/4, 3 6/1, 5/2, 4/3, 2 6/1 4 5/2, 4/3, 3/4, 3 6/1, 5/2, 4/3, 2 6/1 2F, 4A, 5A, 5D, 6D, 3 No. 7, 7 No. 10, 3 No. 8, 7 No. 11 2F, 4A, 5A, 5D, 6D, 3 No. 7, 7 No. 10, 3 No. 8, 7 No. 11 2F, 4A, 5A, 5D, 6D, 3 No. 7, 7 No. 10, 3 No. 8, 7 No. 11 1/0F, 1F, 1G, 1J, 2A, 2G, 2J, 2K, 3A, 4D, 4N, 4P, 3 No. 5, 7 No. 8, 3 No. 6, 7 No. 9 9/32", 5/16" 9/32", 5/16" 9/32", 5/16" 11/32", 3/8" 1 1, 2 1/0, 1 1/0 TO TO TO TO ACSR 6 6/1 4 6/1, 7/1, 5 6/1 2 6/1, 7/1, 3 6/1 8 6/1 AAAC 6 4, 5 2, 3 Large Wire Groove Code Standard Round 6201-5005 R A N ACSR Compressed or Compacted AWAC, ACAR D E D ALUMOWELD COPPERWELD Galvanized Steel Solid: AL or CU TO Standard Round 6201-5005 4 2/5, 3 3/4, 2/5, 2 5/2, 4/3, 3/4, 1 6/1, 5/2, 4/3, 1/0 6/1 _ S AAC Standard Round 6 4, 5 2, 3 8 T COPPER Standard Round 6 4, 5 2, 3 8 R AAC Compressed or Compacted 6 3, 4 1, 2 8 6 6/1 4 6/1, 7/1 2 6/1, 7/1 _ 4 6/1 4 5/2, 4/3, 3/4, 3 6/1, 5/2, 4/3, 2 6/1 _ 8A, 8C 3 No. 12 6A, 6C, 7A, 7D, 8D, 3 No. 9, 3 No. 10, 7 No. 12 2F, 4A, 5A, 5D, 6D, 3 No. 7, 7 No. 10, 3 No. 8, 7 No. 11 _ 3/16" 7/32", 1/4" 9/32", 5/16" 5/32" 4, 5, 6 2, 3 1, 2 6, 8 A N D ACSR Compressed or Compacted AWAC, ACAR E D ALUMOWELD COPPERWELD Galvanized Steel Solid: AL or CU Use TAP Number 600531* 600528* 600529* _ 600533* Red coded taps are not sold in North America and should be substituted with white coded taps shown on the following pages. *UL Listed ENERGY /// ENERGY READY REFERENCE GUIDE Connectors & Terminals AMPACT Selection Guide Aluminum P Q N ACSR 1/0, 1 6/1 1/0, 1 6/1 1/0, 1 6/1 AAAC 1/0, 1 1/0, 1 1/0, 1 AAC Standard Round 1/0, 1 1/0, 1 1/0, 1 S COPPER Standard Round 1/0, 1 1/0, 1 1/0, 1 T AAC Compressed or Compacted 1/0 1/0 1/0 ACSR Compressed or Compacted 1/0, 1 6/1 1/0, 1 6/1 1/0, 1 6/1 4 2/5, 3 3/4, 2/5, 4 2/5, 3 3/4, 2/5, 4 2/5, 3 3/4, 2/5, Large Wire Groove Code Standard Round 6201-5005 R A N 2 5/2, 4/3, 3/4, 1 6/1, 5/2, 4/3, 1/0 6/1 2 5/2, 4/3, 3/4, 1 6/1, 5/2, 4/3, 1/0 6/1 2 5/2, 4/3, 3/4, 1 6/1, 5/2, 4/3, 1/0 6/1 ALUMOWELD COPPERWELD 1/0F, 1F, 1G, 1J, 2A, 2G, 2J, 2K, 3A, 4D, 4N, 4P, 3 No. 5, 7 No. 8, 3 No. 6, 7 No. 9 1/0F, 1F, 1G, 1J, 2A, 2G, 2J, 2K, 3A, 4D, 4N, 4P, 3 No. 5, 7 No. 8, 3 No. 6, 7 No. 9 1/0F, 1F, 1G, 1J, 2A, 2G, 2J, 2K, 3A, 4D, 4N, 4P, 3 No. 5, 7 No. 8, 3 No. 6, 7 No. 9 Galvanized Steel 11/32", 3/8" 11/32", 3/8" 11/32", 3/8" 1/0 1/0 1/0 TO TO TO ACSR 6 6/1 4 6/1, 7/1, 5 6/1 2 6/1, 7/1, 3 6/1 AAAC 6 4, 5 2, 3 AWAC, ACAR D E D Solid: AL or CU TO Standard Round 6201-5005 S AAC Standard Round 6 4, 5 2, 3 T COPPER Standard Round 6 4, 5 2, 3 R AAC Compressed or Compacted 6 3, 4 1, 2 6 6/1 4 6/1, 7/1 2 6/1, 7/1 _ 4 6/1 8A, 8C 3 No. 12 6A, 6C, 7A, 7D, 8D, 3 No. 9, 3 No. 10, 7 No. 12 2F, 4A, 5A, 5D, 6D, 3 No. 7, 7 No. 10, 3 No. 8, 7 No. 11 3/16" 7/32", 1/4" 9/32", 5/16" 4, 5, 6 2, 3 1 A ACSR Compressed or Compacted N D AWAC, ACAR E D ALUMOWELD COPPERWELD Galvanized Steel Solid: AL or CU Use TAP Number 600528* 600529* 4 5/2, 4/3, 3/4, 3 6/1, 5/2, 4/3, 2 6/1 600525 Red coded taps are not sold in North America and should be substituted with white coded taps shown on the following pages. *UL Listed 5555 1 56 Connectors & Terminals AMPACT Selection Guide Aluminum U X R X R S ACSR 8 6/1 6 6/1 6 6/1 4 6/1, 7/1, 5 6/1 4 6/1, 7/1, 5 6/1 4 6/1, 7/1, 5 6/1 AAAC _ 6 6 4, 5 4, 5 4, 5 AAC Standard Round 8 6 6 4, 5 4, 5 4, 5 COPPER Standard Round 8 6 6 4, 5 4, 5 4, 5 A AAC Compressed or Compacted 8 6 6 3, 4 3, 4 3, 4 N ACSR Compressed or Compacted 6 6/1 6 6/1 4 6/1, 7/1 4 6/1, 7/1 4 6/1, 7/1 D AWAC, ACAR _ _ _ 4 6/1 4 6/1 4 6/1 _ 8A, 8C, 3 No. 12 8A, 8C, 3 No. 12 6A, 6C, 7A, 7D, 8D, 3 No. 9, 3 No. 10, 7 No. 12 6A, 6C, 7A, 7D, 8D, 3 No. 9, 3 No. 10, 7 No. 12 6A, 6C, 7A, 7D, 8D, 3 No. 9, 3 No. 10, 7 No. 12 5/32" 3/16" 3/16" 7/32", 1/4" 7/32", 1/4" 7/32", 1/4" 6, 8 4, 5 4, 5 2, 3 2, 3 2, 3 TO TO TO TO TO TO ACSR 8 6/1 8 6/1 6 6/1 8 6/1 6 6/1 4 6/1, 7/1, 5 6/1 AAAC _ 6 - 6 4, 5 Large Wire Groove Code Standard Round S T R 6201-5005 _ E D ALUMOWELD COPPERWELD Galvanized Steel Solid: AL or CU TO Standard Round 6201-5005 S T R A N D _ AAC Standard Round 8 8 6 8 6 4, 5 COPPER Standard Round 8 8 6 8 6 4, 5 AAC Compressed or Compacted 8 8 6 8 6 3, 4 ACSR Compressed or Compacted _ 6 6/1 4 6/1, 7/1 AWAC, ACAR _ _ 6 6/1 _ _ _ _ 8A, 8C 3 No. 12 5/32" 5/32" 6, 8 8 _ _ _ E D ALUMOWELD COPPERWELD Galvanized Steel Solid: AL or CU Use TAP Number 602283-5* 602283-8 _ 8A, 8C 3 No. 12 6A, 6C, 7A, 7D, 8D, 3 No. 9, 7 No. 12, 3 No. 10, 3/16" 5/32" 3/16" 7/32", 1/4" 4, 5, 6 8 5, 6 3, 4 602283-4* 602283-3* 602283-4* 602283-8 White - Coded Type II Aluminum Taps - Aluminum to Aluminum, Aluminum to Copper, Copper to Copper (in non-corrosive environments) *UL Listed ENERGY /// ENERGY READY REFERENCE GUIDE 4 6/1 Connectors & Terminals AMPACT Selection Guide 5757 Aluminum Y S P Q W ACSR 2 6/1, 7/1, 3 6/1 2 6/1, 7/1, 3 6/1 2 6/1, 7/1, 3 6/1 2 6/1, 7/1, 3 6/1 1/0, 1 6/1 AAAC 2, 3 2, 3 2, 3 2, 3 1/0, 1 AAC Standard Round 2, 3 2, 3 2, 3 2, 3 1/0, 1 S COPPER Standard Round 2, 3 2, 3 2, 3 2, 3 1/0, 1 T AAC Compressed or Compacted 1, 2 1, 2 1, 2 1, 2 1/0 2 6/1, 7/1 2 6/1, 7/1 2 6/1, 7/1 2 6/1, 7/1 1/0, 1 6/1 4 5/2, 4/3, 3/4, 3 6/1, 5/2, 4/3, 2 6/1 4 5/2, 4/3, 3/4, 3 6/1, 5/2, 4/3, 2 6/1 4 5/2, 4/3, 3/4, 3 6/1, 5/2, 4/3, 2 6/1 4 5/2, 4/3, 3/4, 3 6/1, 5/2, 4/3, 2 6/1 2F, 4A, 5A, 5D, 6D, 3 No. 7, 7 No. 10, 3 No. 8, 7 No. 11 2F, 4A, 5A, 5D, 6D, 3 No. 7, 7 No. 10, 3 No. 8, 7 No. 11 2F, 4A, 5A, 5D, 6D, 3 No. 7, 3 No. 8, 7 No. 10, 7 No. 11 2F, 4A, 5A, 5D, 6D, 3 No. 7, 3 No. 8, 7 No. 10, 7 No. 11 1/0F, 1F, 1G, 1J, 2A, 2G, 2J, 2K, 3A, 4D, 4N, 4P, 3 No. 5, 3 No. 6, 7 No. 8, 7 No.9 9/32", 5/16" 9/32", 5/16" 9/32", 5/16" 9/32", 5/16" 11/32", 3/8" 1 1 1, 2 1/0, 1 1/0 TO TO TO TO TO ACSR 8 6/1 6 6/1 4 6/1, 7/1, 5 6/1 2 6/1, 7/1, 3 6/1 8 6/1 AAAC _ 6 4, 5 2, 3 S AAC Standard Round 8 6 4, 5 2, 3 8 T COPPER Standard Round 8 6 4, 5 2, 3 8 R AAC Compressed or Compacted 8 6 3, 4 1, 2 8 6 6/1 4 6/1, 7/1 2 6/1, 7/1 _ 4 6/1 4 5/2, 4/3, 3/4, 3 6/1, 5/2, 4/3, 2 6/1 8A, 8C 3 No. 12 6A, 6C, 7A, 7D, 8D, 3 No. 9, 3 No. 10, 7 No. 12 2F, 4A, 5A, 5D, 6D, 3 No. 7, 7 No. 10, 3 No. 8, 7 No. 11 _ 5/32" 3/16" 7/32", 1/4" 9/32", 5/16" 5/32" Solid: AL or CU 6, 8 4, 5, 6 2, 3 1, 2 6, 8 Use TAP Number 602283-7 602283-3* 602283-2* 602283-1* 602283-6 Large Wire Groove Code Standard Round 6201-5005 R A N ACSR Compressed or Compacted AWAC, ACAR D E D ALUMOWELD COPPERWELD Galvanized Steel Solid: AL or CU TO Standard Round 6201-5005 A N D ACSR Compressed or Compacted _ AWAC, ACAR _ E D _ ALUMOWELD COPPERWELD Galvanized Steel 4 2/5, 3 3/4, 2/5, 2 5/2, 4/3, 3/4, 1 6/1, 5/2, 4/3, 1/0 6/1 _ _ _ White - Coded Type II Aluminum Taps - Aluminum to Aluminum, Aluminum to Copper, Copper to Copper (in non-corrosive environments) *UL Listed 1 58 Connectors & Terminals Q 1/0, 1 6/1 1/0, 1 6/1 1/0, 1 1/0, 1 1/0, 1 AAC Standard Round 1/0, 1 1/0, 1 1/0, 1 COPPER Standard Round 1/0, 1 1/0, 1 1/0, 1 AAC Compressed or Compacted 1/0, 1 1/0 1/0 1/0 1/0, 1 6/1 1/0, 1 6/1 4 2/5, 3 3/4, 2/5, 4 2/5, 3 3/4, 2/5, 4 2/5, 3 3/4, 2/5, ACSR Standard Round AAAC 6201-5005 T R A N D Aluminum P Large Wire Groove Code S AMPACT Selection Guide ACSR Compressed or Compacted N 1/0, 1 6/1, 2 6/1, 7/1 2 5/2, 4/3, 3/4, 1 6/1, 5/2, 4/3, 1/0 6/1 2 5/2, 4/3, 3/4, 1 6/1, 5/2, 4/3, 1/0 6/1 2 5/2, 4/3, 3/4, 1 6/1, 5/2, 4/3, 1/0 6/1 ALUMOWELD COPPERWELD 1/0F, 1F, 1G, 1J, 2A, 2G, 2J, 2K, 3A, 4D, 4N, 4P, 3 No. 5, 7 No. 8, 3 No. 6, 7 No. 9 1/0F, 1F, 1G,1J, 2A, 2G, 2J, 2K, 3A, 4D, 4N, 4P, 3 No. 5, 7 No. 8, 3 No. 6, 7 No. 9 1/0F, 1F, 1G,1J, 2A, 2G, 2J, 2K, 3A, 4D, 4N, 4P, 3 No. 5, 7 No. 8, 3 No. 6, 7 No. 9 Galvanized Steel 11/32", 3/8" 11/32", 3/8" 11/32", 3/8" 1/0 1/0 TO TO TO ACSR 6 6/1 4 6/1, 7/1, 5 6/1 2 6/1, 7/1, 3 6/1 AAAC AWAC, ACAR E D Solid: AL or CU TO Standard Round _ 6 4, 5 2, 3 S AAC Standard Round 6 4, 5 2, 3 T COPPER Standard Round 6 4, 5 2, 3 R AAC Compressed or Compacted 6 3, 4 1, 2 6 6/1 4 6/1, 7/1 2 6/1, 7/1 6201-5005 A ACSR Compressed or Compacted N D 4 6/1 8A, 8C 3 No. 12 6A, 6C, 7A, 7D, 8D, 3 No. 9, 3 No. 10, 7 No. 12 2F, 4A, 5A, 5D, 6D, 3 No. 7, 3 No. 8, 7 No. 10, 7 No. 11 3/16" 7/32", 1/4" 9/32", 5/16" Solid: AL or CU 4, 5, 6 2, 3 1 Use TAP Number 602283-2* 602283-1* 602283* E D 4 5/2, 4/3, 3/4, 3 6/1, 5/2, 4/3, 2 6/1 _ AWAC, ACAR ALUMOWELD COPPERWELD Galvanized Steel White - Coded Type II Aluminum Taps - Aluminum to Aluminum, Aluminum to Copper, Copper to Copper (in non-corrosive environments) *UL Listed ENERGY /// ENERGY READY REFERENCE GUIDE Connectors & Terminals AMPACT Selection Guide 5959 Aluminum A C D A E T ACSR 1/0, 1 6/1 2 6/1, 7/1 2/0, 1/0 6/1 2/0, 1/0 6/1 2/0, 1/0 6/1 2/0, 1/0 6/1 2/0, 1/0 6/1 AAAC 1/0, 1, 2 2/0, 1/0 2/0, 1/0 2/0, 1/0 2/0, 1/0 2/0, 1/0 AAC Standard Round 1/0, 1 2/0 2/0 2/0 2/0 2/0 S COPPER Standard Round 1/0, 1 2/0 2/0 2/0 2/0 2/0 T AAC Compressed or Compacted 1/0 2/0 2/0 2/0 2/0 2/0 1/0, 1 6/1 2/0 6/1 2/0 6/1 2/0 6/1 2/0 6/1 2/0 6/1 2 2/5, 1 3/4, 1/0 5/2, 4/3, 2/0 6/1 2 2/5, 1 3/4, 1/0 5/2, 4/3, 2/0 6/1 2 2/5, 1 3/4, 1/0 5/2, 4/3, 2/0 6/1 2 2/5, 1 3/4, 1/0 5/2, 4/3, 2/0 6/1 2 2/5, 1 3/4, 1/0 5/2, 4/3, 2/0 6/1 ALUMOWELD COPPERWELD 1/0F, 1F, 1G, 1J, 2A, 2F, 2G, 2J, 2K, 3A, 4D, 4N,4P, 5D, 3 No. 5, 3 No. 6, 3 No. 7; 7 No. 8, 7 No. 9, 7 No. 10 2/0F, 1/0G, 1/0J, 1K, 2N, 7 No. 7 2/0F, 1/0G, 1/0J, 1K, 2N, 7 No. 7 2/0F, 1/0G, 1/0J, 1K, 2N, 7 No. 7 2/0F, 1/0G, 1/0J, 1K, 2N, 7 No. 7 2/0F, 1/0G, 1/0J, 1K, 2N, 7 No. 7 Galvanized Steel 5/16", 11/32", 3/8" 7/16" 7/16" 7/16" 7/16" 7/16" 2/0, 1/0 3/0 3/0 3/0, 2/0 3/0, 2/0 3/0, 2/0 TO TO TO TO TO TO ACSR 1/0, 1 6/1 2 6/1, 7/1 6 6/1 4 6/1, 7/1, 5 6/1 2 6/1, 7/1, 3 6/1 1/0, 1 6/1 2/0 6/1 AAAC Large Wire Groove Code Standard Round 6201-5005 R A N ACSR Compressed or Compacted 4 2/5, 3/4, AWAC, ACAR D E D Solid: AL or CU TO Standard Round 1, 2 6, 5 4 2, 3 1/0, 1 2/0 AAC Standard Round 1/0, 1 6, 5 4 2, 3 1/0, 1 2/0 COPPER Standard Round 1/0, 1 6, 5 4 2, 3 1/0, 1 2/0 1/0 6 3, 4 1, 2 1/0 2/0 1/0, 1 6/1 6 6/1 4 6/1, 7/1 2 6/1, 7/1 1/0, 1 6/1 2/0 6/1 _ 4 6/1 4 5/2, 4/3, 3/4, 3 6/1, 5/2, 4/3, 2 6/1 4 2/5, 3/4, 3 4/3, 3/4, 2/5, 2 6/1, 5/2, 4/3, 3/4, 1 6/1, 5/2, 4/3, 1/0 6/1 2 2/5, 1 3/4, 1/0 5/2, 4/3, 2/0 6/1 2F, 4A, 5A, 5D, 6D, 3 No. 7, 3 No. 8, 7 No. 10, 7 No. 11 1/0F, 1F, 1G, 1J, 2A, 2G, 2J, 2K, 3A, 4D, 4N, 4P, 3 No. 5, 3 No. 6, 7 No. 8, 7 No. 9 2/0F, 1/0G, 1/0J, 1K, 2N, 7 No. 7 6201-5005 S T R A AAC Compressed or Compacted ACSR Compressed or Compacted AWAC, ACAR 4 2/5, 3/4, 3 4/3, 3/4, 2/5, 2 6/1, 5/2, 4/3, 3/4, 1 6/1, 5/2, 4/3, 1/0 6/1 ALUMOWELD COPPERWELD 1/0F, 1F, 1G, 1J, 2A, 2F, 2G, 2J, 2K, 3A, 4D, 4N,4P, 5D, 3 No. 5, 3 No. 6, 3 No. 7; 7 No. 8, 7 No. 9, 7 No. 10 8A, 8C, 3 No. 12 6A, 6C, 7A, 7D, 8D, 3 No. 9, 3 No. 10, 7 No. 12 Galvanized Steel 5/16", 11/32", 3/8" 3/16" 7/32", 1/4" 9/32", 5/16" 11/32", 3/8" 7/16" 1/0 4, 5, 6 2, 3 1/0, 1, 2 2/0 3/0 N D E D 3 4/3, 3/4, 2/5, 2 6/1, 5/2, 4/3, 3/4, 1 6/1, 5/2, 4/3, 1/0 6/1 Solid: AL or CU Use TAP Number *UL Listed 600403* 600446* 600447* 600403* 600448 600411* 1 60 Connectors & Terminals Aluminum AMPACT Selection Guide C D E T K H ACSR 3/0 6/1 3/0 6/1 3/0 6/1 3/0 6/1 3/0 6/1 3/0 6/1 AAAC 3/0 3/0 3/0 3/0 3/0 3/0 AAC Standard Round 3/0 3/0 3/0 3/0 3/0 3/0 COPPER Standard Round 3/0 3/0 3/0 3/0 3/0 3/0 AAC Compressed or Compacted 3/0 3/0 3/0 3/0 3/0 3/0 3/0 6/1 3/0 6/1 3/0 6/1 3/0 6/1 3/0 6/1 3/0 6/1 AWAC, ACAR 1 2/5, 1/0 3/4, 2/0 5/2, 4/3, 3/0 6/1 1 2/5, 1/0 3/4, 2/0 5/2, 4/3, 3/0 6/1 1 2/5, 1/0 3/4, 2/0 5/2, 4/3, 3/0 6/1 1 2/5, 1/0 3/4, 2/0 5/2, 4/3, 3/0 6/1 1 2/5, 1/0 3/4, 2/0 5/2, 4/3, 3/0 6/1 1 2/5, 1/0 3/4, 2/0 5/2, 4/3, 3/0 6/1 ALUMOWELD COPPERWELD 3/0F, 2/0G, 2/0J, 1/0F, 1N, 2P, 7 No. 6 3/0F, 2/0G, 2/0J, 1/0F, 1N, 2P, 7 No. 6 3/0F, 2/0G, 2/0J, 1/0F, 1N, 2P, 7 No. 6 3/0F, 2/0G, 2/0J, 1/0F, 1N, 2P, 7 No. 6 3/0F, 2/0G, 2/0J, 1/0F, 1N, 2P, 7 No. 6 3/0F, 2/0G, 2/0J, 1/0F, 1N, 2P, 7 No. 6 Galvanized Steel 1/2" 1/2" 1/2" 1/2" 1/2" 1/2" Solid: AL or CU 4/0 4/0 4/0 4/0 4/0 4/0 TO TO TO TO TO TO ACSR 6 6/1 4 6/1, 7/1, 5 6/1 2 6/1, 7/1, 3 6/1 1/0, 1 6/1 2/0 6/1 3/0 6/1 AAAC 6 4, 5 2, 3 1/0, 1 2/0 3/0 AAC Standard Round 6 4, 5 2, 3 1/0, 1 2/0 3/0 S COPPER Standard Round 6 4, 5 2, 3 1/0, 1 2/0 3/0 T AAC Compressed or Compacted 6 3, 4 1, 2 1/0 2/0 3/0 6 6/1 4 6/1, 7/1 2 6/1, 7/1 1/0, 1 6/1 2/0 6/1 3/0 6/1 _ 4 6/1 4 5/2, 4/3, 3/4, 3 6/1, 5/2, 4/3, 2 6/1 2 2/5, 1 3/4, 1/0 5/2, 4/3, 2/0 6/1 1 2/5, 1/0 3/4, 2/0 5/2, 4/3, 3/0 6/1 8A, 8C, 3 No. 12 6A, 6C, 7A, 7D, 8D, 3 No. 9, 3 No. 10, 7 No. 12 2F, 4A, 5A, 5D, 6D, 3 No. 7, 3 No. 8, 7 No. 10, 7 No. 11 1/0F, 1F, 1G, 1J, 2A, 2G, 2J, 2K, 3A, 4D, 4N, 4P, 3 No. 5, 7 No.8, 3 No. 6, 7 No. 9 2/OF, 1/0G, 1/0J, 1K, 2N, 7 No. 7 3/0F, 2/0G, 2/0J, 1/0F, 1N, 2P 7 No. 6 3/16" 7/32", 1/4" 9/32", 5/16" 11/32", 3/8" 7/16" 1/2" 4, 5, 6 2, 3 1/0, 1 2/0 3/0 4/0 Large Wire Groove Code Standard Round S T R A N D 6201-5005 ACSR Compressed or Compacted E D TO Standard Round 6201-5005 R A N ACSR Compressed or Compacted AWAC, ACAR D E D ALUMOWELD COPPERWELD Galvanized Steel Solid: AL or CU Use TAP Number 600446* *UL Listed ENERGY /// ENERGY READY REFERENCE GUIDE 600447* 600448* 4 2/5, 3 3/4, 2/5, 2 5/2, 4/3, 3/4, 1 6/1, 5/2, 4/3, 1/0 6/1 600411* 600458* 600459* Connectors & Terminals AMPACT Selection Guide 61 61 Aluminum G F T K H L ACSR 4/0 6/1 4/0 6/1 4/0 6/1 4/0 6/1 4/0 6/1 4/0 6/1 AAAC 4/0 4/0 4/0 4/0 4/0 4/0 Large Wire Groove Code Standard Round 6201-5005 S AAC Standard Round 4/0 4/0 4/0 4/0 4/0 4/0 T COPPER Standard Round 4/0 4/0 4/0 4/0 4/0 4/0 R AAC Compressed or Compacted 4/0, 250.0, 266.8 4/0, 250.0, 266.8 4/0, 250.0, 266.8 4/0, 250.0, 266.8 4/0, 250.0, 266.8 4/0, 250.0, 266.8 4/0 6/1, 266.8 18/1 4/0 6/1, 266.8 18/1 4/0 6/1, 266.8 18/1 4/0 6/1, 266.8 18/1 4/0 6/1, 266.8 18/1 4/0 6/1, 266.8 18/1 1/0 2/5, 2/0 3/4, 3/0 5/2, 4/3, 4/0 6/1 1/0 2/5, 2/0 3/4, 3/0 5/2, 4/3, 4/0 6/1 1/0 2/5, 2/0 3/4, 3/0 5/2, 4/3, 4/0 6/1 1/0 2/5, 2/0 3/4, 3/0 5/2, 4/3, 4/0 6/1 1/0 2/5, 2/0 3/4, 3/0 5/2, 4/3, 4/0 6/1 1/0 2/5, 2/0 3/4, 3/0 5/2, 4/3, 4/0 6/1 1/0K, 2/0K, 4/0F, 7 No. 5, 19 No. 10 1/0K, 2/0K, 4/0F, 7 No. 5, 19 No. 10 1/0K, 2/0K, 4/0F, 7 No. 5, 19 No. 10 1/0K, 2/0K, 4/0F, 7 No. 5, 19 No. 10 1/0K, 2/0K, 4/0F, 7 No. 5, 19 No. 10 1/0K, 2/0K, 4/0F, 7 No. 5, 19 No. 10 9/16" 9/16" 9/16" 9/16" 9/16" 9/16" 4/0, 250.0, 266.8, 300.0 4/0, 250.0, 266.8, 300.0 250.0, 266.8 300.0 250.0, 266.8, 300.0 250.0, 266.8, 300.0 250.0, 266.8, 300.0 TO TO TO TO TO TO ACSR 6 6/1 4 6/1, 7/1, 5 6/1 2 6/1, 7/1, 3 6/1 1/0, 1 6/1 2/0 6/1 3/0 6/1 AAAC 6 4, 5 2, 3 1/0, 1 2/0 3/0 AAC Standard Round 6 4, 5 2, 3 1/0, 1 2/0 3/0 S COPPER Standard Round 6 4, 5 2, 3 1/0, 1 2/0 3/0 T AAC Compressed or Compacted 6 3, 4 1, 2 1/0 2/0 3/0 6 6/1 4 6/1, 7/1 2 6/1, 7/1 1/0, 1 6/1 2/0 6/1 3/0 6/1 1/0 6/1, 1 6/1, 5/2, 4/3, 2 5/2, 4/3, 3/4, 3 3/4, 2/5, 4 2/5 2 2/5, 1 3/4, 1/0 5/2, 4/3, 2/0 6/1 1 2/5, 1/0 3/4, 2/0 5/2, 4/3, 3/0 6/1 8A, 8C, 3 No. 12 6A, 6C, 7A, 7D, 8D, 3 No. 9, 3 No. 10, 7 No. 12 2F, 4A, 5A, 5D, 6D, 3 No. 7, 3 No. 8, 7 No. 10, 7 No. 11 1/0F, 1F, 1G, 1J, 2A, 2G, 2J, 2K, 3A, 4D, 4N, 4P, 3 No. 5, 7 No. 8, 3 No. 6, 7 No. 9 2N, 1K, 1/0G, 1/0J, 2/0F, 7 No. 7 2P, 1N, 1/0F, 2/0J, 3/0F, 7 No. 6 3/16" 7/32", 1/4" 9/32", 5/16" 11/32", 3/8" 7/16" 1/2" 4, 5, 6 2, 3, 4 1/0, 1 2/0 3/0 4/0 600455* 600456* 600411* A N D ACSR Compressed or Compacted AWAC, ACAR E D ALUMOWELD COPPERWELD Galvanized Steel Solid: AL or CU TO Standard Round 6201-5005 R A N ACSR Compressed or Compacted AWAC, ACAR _ 4 6/1 D E D ALUMOWELD COPPERWELD Galvanized Steel Solid: AL or CU Use TAP Number *UL Listed 2 6/1, 3 6/1, 5/2, 4/3, 4 5/2, 4/3, 3/4 600458* 600459* 600465* 1 62 Connectors & Terminals AMPACT Selection Guide Aluminum M 1 2 3 4 5 ACSR 4/0 6/1 266.8 6/7, 18/1, 24/7, 26/7 266.8 6/7, 18/1, 24/7, 26/7 266.8 6/7, 18/1, 24/7, 26/7 266.8 6/7, 18/1, 24/7, 26/7 266.8 6/7, 18/1, 24/7, 26/7 AAAC 4/0 281.4, 307.1, 312.8 281.4, 307.1, 312.8 281.4, 307.1, 312.8 281.4, 307.1, 312.8 281.4, 307.1, 312.8 AAC Standard Round 4/0 250.0, 266.8, 300.0 250.0, 266.8, 300.0 250.0, 266.8, 300.0 250.0, 266.8, 300.0 250.0, 266.8, 300.0 COPPER Standard Round 4/0 250.0, 300.0 250.0, 300.0 250.0, 300.0 250.0, 300.0 250.0, 300.0 4/0, 250.0, 266.8 300.0, 336.4, 350.0 300.0, 336.4, 350.0 300.0, 336.4, 350.0 300.0, 336.4, 350.0 300.0, 336.4, 350.0 4/0 6/1, 266.8 18/1 266.8, 336.4 18/1 266.8, 336.4 18/1 266.8, 336.4 18/1 266.8, 336.4 18/1 266.8, 336.4 18/1 1/0 2/5, 2/0 3/4, 3/0 5/2, 4/3, 4/0 6/1 4/0 15/4 4/0 15/4 4/0 15/4 4/0 15/4 4/0 15/4 1/0K, 2/0K, 4/0F, 7 No. 5, 19 No. 10 4/0E, 4/0G, 7 No. 4, 19 No. 8, 19 No. 9 4/0E, 4/0G, 7 No. 4, 19 No. 8, 19 No. 9 4/0E, 4/0G, 7 No. 4, 19 No. 8, 19 No. 9 4/0E, 4/0G, 7 No. 4, 19 No. 8, 19 No. 9 4/0E, 4/0G, 7 No. 4, 19 No. 8, 19 No. 9 9/16" 5/8" 5/8" 5/8" 5/8" 5/8" 250.0, 266.8, 300.0 336.4, 350.0, 397.5, 400.0 336.4, 350.0, 397.5, 400.0 336.4, 350.0, 397.5, 400.0 336.4, 350.0, 397.5, 400.0 336.4, 350.0, 397.5, 400.0 TO TO TO TO TO TO ACSR 4/0 6/1 6 6/1 4 6/1, 7/1, 5 6/1 2 6/1, 7/1, 3 6/1 1/0, 1 6/1 2/0 6/1 AAAC 4/0 6 4, 5 2, 3 1/0, 1 2/0 AAC Standard Round 4/0 6 4, 5 1, 2, 3 1/0 2/0 S COPPER Standard Round 4/0 6 4, 5 1, 2, 3 1/0 2/0 T AAC Compressed or Compacted 4/0, 250.0, 266.8 6 3, 4 1, 2 1/0, 2/0 3/0 4/0 6/1, 266.8 18/1 6 6/1 4 6/1, 7/1 1 6/1, 2 6/1, 7/1 1/0, 2/0 6/1 3/0 6/1 2 6/1, 5/2, 4 2/5, 3 3/4, 2/5, 2 4/3, 3/4, Large Wire Groove Code Standard Round 6201-5005 S T R A N D AAC Compressed or Compacted ACSR Compressed or Compacted AWAC, ACAR E D ALUMOWELD COPPERWELD Galvanized Steel Solid: AL or CU TO Standard Round 6201-5005 R A N ACSR Compressed or Compacted AWAC, ACAR D 1/0 2/5, 2/0 3/4, 3/0 5/2, 4/3, 4/0 6/1 _ E D ALUMOWELD COPPERWELD Galvanized Steel Solid: AL or CU Use TAP Number 4 6/1 3 6/1, 5/2, 4/3, 4 4/3, 3/4, 5/2 1 6/1, 5/2, 4/3, 1/0 6/1 2 2/5, 1 3/4, 1/0 5/2, 4/3, 2/0 6/1 2F, 2G, 3A, 4A, 4N, 5D, 6D 3 No. 7, 3 No. 8, 7 No. 10, 7 No. 11 1/0F, 1F, 1G, 1J, 2A, 2J, 2K, 4D, 4P, 3 No. 5, 7 No. 8, 3 No. 6, 7 No. 9 1K, 1/0G, 1/0J, 2N, 2P, 2/0F, 7 No. 7 1/0K, 2/0K, 4/0F, 7 No. 5, 19 No. 10 8A, 8C, 3 No. 12 5A, 6A, 6C, 7A, 7D, 8D, 3 No. 9, 3 No. 10, 7 No. 12 9/16" 3/16" 7/32", 1/4" 9/32", 5/16" 11/32", 3/8" 7/16" 250.0, 266.8, 300.0 4, 5, 6 2, 3 1/0, 1 2/0, 3/0 4/0 600466* 602046-1* 602046-2* 602046-3* 602046-4* 602046-5* *UL Listed ENERGY /// ENERGY READY REFERENCE GUIDE Connectors & Terminals Large Wire Groove Code AMPACT Selection Guide 6 7 6363 Aluminum 9 19 18 17 266.8 6/7, 266.8 6/7, 266.8 6/7, 18/1, 24/7, 26/7 18/1, 24/7, 26/7 18/1, 24/7, 26/7 18/1, 24/7, 26/7, 30/7, 300.0 18/1, 24/7, 26/7, 336.4 18/1 281.4, 307.1, 312.8 281.4, 307.1, 312.8 281.4, 307.1, 312.8 281.4, 307.1, 312.8, 355.1 281.4, 307.1, 312.8, 355.1 281.4, 307.1, 312.8, 355.1 AAC Standard Round 250.0, 266.8, 300.0 250.0, 266.8, 300.0 250.0, 266.8, 300.0 300.0. 336.4, 350.0 300.0. 336.4, 350.0 300.0. 336.4, 350.0 COPPER Standard Round 250.0, 300.0 250.0, 300.0 250.0, 300.0 250.0, 300.0, 350.0 250.0, 300.0, 350.0 250.0, 300.0, 350.0 N AAC Compressed or Compacted 300.0, 336.4, 350.0 300.0, 336.4, 350.0 300.0, 336.4, 350.0 336.4, 350.0, 397.5 336.4, 350.0, 397.5 336.4, 350.0, 397.5 D ACSR Compressed or Compacted 266.8, 336.4 18/1 266.8, 336.4 18/1 266.8, 336.4 18/1 336.4, 397.5 18/1 336.4, 397.5 18/1 336.4, 397.5 18/1 E AWAC, ACAR 4/0 15/4 4/0 15/4 4/0 15/4 336.4 18/1, 343.6 15/4, 355.0 15/4, 12/7 336.4 18/1, 343.6 15/4, 355.0 15/4, 12/7 336.4 18/1, 343.6 15/4, 355.0 15/4, 12/7 4/0E, 4/0G, 7 No. 4, 19 No. 8, 19 No. 9 4/0E, 4/0G, 7 No. 4, 19 No. 8, 19 No. 9 4/0E, 4/0G, 7 No. 4, 19 No. 8, 19 No. 9 4/0E, 7 No. 4, 19 No. 8 4/0E, 7 No. 4, 19 No. 8 4/0E, 7 No. 4, 19 No. 8 5/8" 5/8" 5/8" 5/8" 5/8" 5/8" 336.4, 350.0, 397.5, 400.0 336.4, 350.0, 397.5, 400.0 336.4, 350.0, 397.5, 400.0 397.5, 400.0, 450.0 397.5, 400.0, 450.0 397.5, 400.0, 450.0 TO TO TO TO TO TO ACSR 3/0 6/1 4/0 6/1 266.8 6/7, 18/1, 24/7, 26/7 6 6/1 4 6/1, 7/1, 5 6/1 2 6/1, 7/1, 3 6/1 AAAC 3/0 4/0 281.4, 307.1, 312.8 6 4, 5 2, 3 AAC Standard Round 3/0 4/0 , 250.0 266.8, 300.0 6 4, 5 1, 2, 3 COPPER Standard Round 3/0 4/0, 250.0 300.0 6 4, 5 1, 2, 3 4/0, 250.0 266.8, 300.0 336.4, 350.0 6 3, 4 1, 2 4/0 6/1 266.8 18/1 336.4 18/1 6 6/1 4 6/1, 7/1 1 6/1, 2 6/1, 7/1 AWAC, ACAR 1 2/5, 1/0 3/4, 2/0 5/2, 4/3, 3/0 6/1 1/0 2/5, 2/0 3/4, 3/0 5/2, 4/3, 4/0 6/1, 15/4 _ _ 4 6/1 2 6/1, 5/2, 3 6/1, 5/2, 4/3, 4 4/3, 3/4, 5/2 ALUMOWELD COPPERWELD 1N, 1/0K, 2/0G, 2/0J, 3/0F, 7 No. 6, 19 No. 10 2/0K, 4/0F, 7 No. 5, 19 No. 10 4/0E, 4/0G, 7 No. 4, 19 No. 8 8A, 8C, 3 No. 12 5A, 6A, 6C, 7A, 7D, 8D, 3 No. 9, 3 No. 10, 7 No. 12 2F, 2G, 3A,4A, 4N, 5D, 6D, 3 No. 7, 3 No. 8, 7 No. 10, 7 No. 11 1/2" 9/16" 5/8" 3/16" 7/32", 1/4" 9/32", 5/16" 250.0, 266.8 300.0 336.4, 350.0, 397.5, 400.0 4, 5, 6 2, 3 1/0, 1 602046-6* 602046-7* 602046-9* 602380* 602380-1* 602380-2* ACSR Standard Round S T R A AAAC 6201-5005 D ALUMOWELD COPPERWELD Galvanized Steel Solid: AL or CU TO Standard Round 6201-5005 S T R A N D AAC Compressed or Compacted ACSR Compressed or Compacted E D Galvanized Steel Solid: AL or CU Use TAP Number *UL Listed 266.8 6/7, 266.8 6/7, 266.8 6/7, 18/1, 24/7, 26/7, 30/7, 300.0 18/1, 24/7, 26/7, 336.4 18/1 18/1, 24/7, 26/7, 30/7, 300.0 18/1, 24/7, 26/7, 336.4 18/1 1 64 Connectors & Terminals AMPACT Selection Guide Aluminum 5 6 7 9 16 266.8 6/7, 18/1, 266.8 6/7, 18/1, 266.8 6/7, 18/1, 266.8 6/7, 18/1, 266.8 6/7, 18/1, 24/7, 26/7, 30/7, 300.0 18/1, 24/7, 26/7, 336.4 18/1 24/7, 26/7, 30/7, 300.0 18/1, 24/7, 26/7, 336.4 18/1 24/7, 26/7, 30/7, 300.0 18/1, 24/7, 26/7, 336.4 18/1 24/7, 26/7, 30/7, 300.0 18/1, 24/7, 26/7, 336.4 18/1 24/7, 26/7, 30/7, 300.0 18/1, 24/7, 26/7, 336.4 18/1 281.4, 307.1, 312.8, 355.1 281.4, 307.1, 312.8, 355.1 281.4, 307.1, 312.8, 355.1 281.4, 307.1, 312.8, 355.1 281.4, 307.1, 312.8, 355.1 AAC Standard Round 300.0. 336.4, 350.0 300.0. 336.4, 350.0 300.0. 336.4, 350.0 300.0. 336.4, 350.0 300.0. 336.4, 350.0 COPPER Standard Round 250.0, 300.0, 350.0 250.0, 300.0, 350.0 250.0, 300.0, 350.0 250.0, 300.0, 350.0 250.0, 300.0, 350.0 N AAC Compressed or Compacted 336.4, 350.0, 397.5 336.4, 350.0, 397.5 336.4, 350.0, 397.5 336.4, 350.0, 397.5 336.4, 350.0, 397.5 D ACSR Compressed or Compacted 336.4, 397.5 18/1 336.4, 397.5 18/1 336.4, 397.5 18/1 336.4, 397.5 18/1 336.4, 397.5 18/1 336.4 18/1, 343.6 15/4, 355.0 15/4, 12/7 336.4 18/1, 343.6 15/4, 355.0 15/4, 12/7 336.4 18/1, 343.6 15/4, 355.0 15/4, 12/7 336.4 18/1, 343.6 15/4, 355.0 15/4, 12/7 336.4 18/1, 343.6 15/4, 355.0 15/4, 12/7 4/0 E, 7 No. 4, 19 No. 8 4/0 E, 7 No. 4, 19 No. 8 4/0 E, 7 No. 4, 19 No. 8 4/0 E, 7 No. 4, 19 No. 8 4/0 E, 7 No. 4, 19 No. 8 5/8" 5/8" 5/8" 5/8" 5/8" 397.5, 400.0, 450.0 397.5, 400.0, 450.0 397.5, 400.0, 450.0 397.5, 400.0, 450.0 397.5, 400.0, 450.0 TO TO TO TO TO Large Wire Groove Code ACSR Standard Round S T R A E AAAC 6201-5005 AWAC, ACAR D ALUMOWELD COPPERWELD Galvanized Steel Solid: AL or CU TO 266.8 6/7, 18/1, 1/0, 1 6/1 2/0 6/1 3/0 6/1 4/0 6/1 AAAC 1/0, 1 2/0 3/0 4/0 281.4, 307.1, 312.8, 355.1 AAC Standard Round 1/0 2/0 3/0 4/0, 250.0, 266.8 300.0, 336.4, 350.0 COPPER Standard Round 1/0 2/0 3/0 4/0, 250.0 1/0, 2/0 3/0 4/0, 250.0 266.8, 300.0 336.4, 350.0 1/0, 2/0 6/1 3/0 6/1 4/0 6/1 266.8 18/1 336.4 18/1 2 2/5, 1 3/4, 1/0 5/2, 4/3, 2/0 6/1 1 2/5, 1/0 3/4, 2/0 5/2, 4/3, 3/0 6/1 1/0 2/5, 2/0 3/4, 3/0 5/2, 4/3, 4/0 6/1, 15/4 336.4 18/1, 343.6 15/4 350.0 15/4, 12/7 1/0F, 1F, 1G, 1J, 2A, 2J, 2K, 4D, 4P, 3 No. 5, 3 No. 6, 7 No. 8, 7 No. 9 1K, 1/0G, 1/0J, 2N, 2P, 2/0F, 7 No. 7 1N, 1/0K, 2/0G, 2/0J, 3/0F, 7 No. 6, 19 No. 10 2/0K, 4/0F, 4/0G, 7 No. 5, 19 No. 9 4/0E, 7 No. 4, 19 No. 8 11/32", 3/8" 7/16" 1/2" 9/16" 5/8" 2/0, 3/0 4/0 250.0, 266.8 350.0, 336.4, 300.0 _ 602380-3* 602380-4* 602380-5* 602380-6* 602380-7* Standard Round 6201-5005 S T R A N AAC Compressed or Compacted ACSR Compressed or Compacted D E 24/7, 26/7, 30/7, 300.0 18/1, 24/7, 26/7, 336.4 18/1 ACSR AWAC, ACAR 4 2/5, 3 3/4, 2/5, 2 4/3, 3/4, 1 6/1, 5/2, 4/3, 1/0 6/1 D ALUMOWELD COPPERWELD Galvanized Steel Solid: AL or CU Use TAP Number *UL Listed ENERGY /// ENERGY READY REFERENCE GUIDE _ Connectors & Terminals AMPACT Selection Guide 6565 Aluminum Large Wire Groove Code 336.4 18/1, 336.4 18/1, 336.4 18/1, 336.4 18/1, 336.4 18/1, 336.4 18/1, 24/7, 26/7, 266.8 30/7, 300.0 18/1 24/7, 26/7, 30/7 24/7, 26/7, 266.8 30/7, 300.0 18/1 24/7, 26/7, 30/7 24/7, 26/7, 266.8 30/7, 300.0 18/1 24/7, 26/7, 30/7 24/7, 26/7, 266.8 30/7, 300.0 18/1 24/7, 26/7, 30/7 24/7, 26/7, 266.8 30/7, 300.0 18/1 24/7, 26/7, 30/7 266.8 30/7, 300.0 18/1 24/7, 26/7, 30/7 355.1 355.1 355.1 355.1 355.1 355.1 AAC Standard Round 336.4, 350.0 397.5, 400.0 336.4, 350.0 397.5, 400.0 336.4, 350.0 397.5, 400.0 336.4, 350.0 397.5, 400.0 336.4, 350.0 397.5, 400.0 336.4, 350.0 397.5, 400.0 COPPER Standard Round 350.0, 400.0 350.0, 400.0 350.0, 400.0 350.0, 400.0 350.0, 400.0 350.0, 400.0 A AAC Compressed or Compacted 336.4, 350.0, 397.5 336.4, 350.0, 397.5 336.4, 350.0, 397.5 336.4, 350.0, 397.5 336.4, 350.0, 397.5 336.4, 350.0, 397.5 N ACSR Compressed or Compacted 336.4, 397.5 18/1 336.4, 397.5 18/1 336.4, 397.5 18/1 336.4, 397.5 18/1 336.4, 397.5 18/1 336.4, 397.5 18/1 336.4 18/1, 336.4 18/1, 336.4 18/1, 336.4 18/1, 336.4 18/1, 336.4 18/1, 16/3, 15/4, 343.6 15/4, 355.0 15/4, 12/7 16/3, 15/4, 343.6 15/4, 355.0 15/4, 12/7 16/3, 15/4, 343.6 15/4, 355.0 15/4, 12/7 16/3, 15/4, 343.6 15/4, 355.0 15/4, 12/7 16/3, 15/4, 343.6 15/4, 355.0 15/4, 12/7 343.6 15/4, 355.0 15/4, 12/7 4/0 E, 19 No. 7, 19 No. 8, 7 No. 4, 37 No. 10 4/0 E, 19 No. 7, 19 No. 8, 7 No. 4, 37 No. 10 4/0 E, 19 No. 7, 19 No. 8, 7 No. 4, 37 No. 10 4/0 E, 19 No. 7, 19 No. 8, 7 No. 4, 37 No. 10 4/0 E, 19 No. 7, 19 No. 8, 7 No. 4, 37 No. 10 4/0 E, 19 No. 7, 19 No. 8, 7 No. 4, 37 No. 10 5/8" 5/8" 5/8" 5/8" 5/8" 5/8" 450.0, 477.0, 500.0 450.0, 477.0, 500.0 450.0, 477.0, 500.0 450.0, 477.0, 500.0 450.0, 477.0, 500.0 450.0, 477.0, 500.0 TO TO TO TO TO TO ACSR 6 6/1 4 6/1, 7/1, 5 6/1 2 6/1, 7/1, 3 6/1 1/0, 1 6/1 2/0 6/1 3/0 6/1 AAAC 6 4, 5 2, 3 1/0, 1 2/0 3/0 AAC Standard Round 6 4, 5 2, 3 1/0, 1 2/0 3/0 COPPER Standard Round 6 4, 5 2, 3 1/0, 1 2/0 3/0 R AAC Compressed or Compacted 6 3, 4 1, 2 1/0 2/0 3/0, 4/0 A ACSR Compressed or Compacted 6 6/1 4 6/1, 7/1 2 6/1, 7/1 1/0, 1 6/1 2/0 6/1 3/0 6/1 1/0 1/6, 1 6/1, 5/2, 4/3, 2 5/2, 4/3, 3/4, 3 3/4, 2/5, 4 2/5 2 2/5, 1 3/4, 1/0 5/2, 4/3, 2/0 6/1, 4/3, 1 2/5, 1/0 3/4, 2/0 5/2, 3/0 6/1 ACSR Standard Round AAAC S T R 6201-5005 D E AWAC, ACAR D ALUMOWELD COPPERWELD Galvanized Steel Solid: AL or CU TO Standard Round 6201-5005 S T N D AWAC, ACAR ALUMOWELD COPPERWELD Galvanized Steel Solid: AL or CU Use TAP Number *UL Listed 3 6/1, 5/2, 4/3, 4 5/2, 4/3, 3/4 16/3, 15/4, _ 4 6/1 8A, 8C, 3 No. 12 6A, 6C, 7A, 7D, 8D, 3 No. 9, 3 No. 10, 7 No. 10 2F, 4A, 5A, 5D, 6D, 3 No. 7, 3 No. 8, 7 No. 10, 7 No. 11 1/0F, 1F, 1G, 1J, 2A, 2G, 2J, 2K, 3A, 4D, 4N, 4P, 3 No. 5, 3 No. 6, 7 No. 8, 7 No. 9 2N, 1K, 1/0G, 1/0J, 2/0F, 7 No. 7 2P, 1N, 2/0G 2/0J, 3/0F, 7 No. 6 3/16" 7/32", 1/4" 9/32", 5/16" 11/32", 3/8" 7/16" 1/2" 4, 5, 6 2, 3, 4 1/0, 1, 2 1/0, 2/0 2/0, 3/0 4/0 602014* 602013* 602000* 602001* 602002* E D 2 6/1, 24/7, 26/7, 602003* 1 66 Connectors & Terminals AMPACT Selection Guide Aluminum Large Wire Groove Code ACSR Standard Round AAAC 477.0, 397.5 18/1, 24/7, 26/7, 397.5, 336.4 30/7 477.0, 397.5 18/1, 24/7, 26/7, 397.5, 336.4 30/7 477.0, 397.5 18/1, 24/7, 26/7, 397.5, 336.4 30/7 355.1 419.6, 465.4, 466.3, 503.6, 559.5 419.6, 465.4, 466.3, 503.6, 559.5 419.6, 465.4, 466.3, 503.6, 559.5 336.4 18/1, 336.4 18/1, 336.4 18/1, 24/7, 26/7, 266.8 30/7, 300.0 18/1 24/7, 26/7, 30/7 24/7, 26/7, 266.8 30/7, 300.0 18/1 24/7, 26/7, 30/7 24/7, 26/7, 266.8 30/7, 300.0 18/1 24/7, 26/7, 30/7 355.1 355.1 S 6201-5005 T AAC Standard Round 336.4, 350.0 397.5, 400.0 336.4, 350.0 397.5, 400.0 336.4, 350.0 397.5, 400.0 450.0, 477.0, 500.0, 550.0, 556.5 450.0, 477.0, 500.0, 550.0, 556.5 450.0, 477.0, 500.0, 550.0, 556.5 COPPER Standard Round 350.0, 400.0 350.0, 400.0 350.0, 400.0 450.0, 500.0, 550.0 450.0, 500.0, 550.0 450.0, 500.0, 550.0 AAC Compressed or Compacted 336.4, 350.0, 397.5 336.4, 350.0, 397.5 336.4, 350.0, 397.5 _ _ _ 336.4, 397.5 18/1 336.4, 397.5 18/1 336.4, 397.5 18/1 477.0, 556.5 477.0, 556.5 477.0, 556.5 AWAC, ACAR 336.4 18/1, 16/3, 15/4, 343.6 15/4, 355.0 15/4, 12/7 336.4 18/1, 16/3, 15/4, 343.6 15/4, 355.0 15/4, 12/7 336.4 18/1, 16/3, 15/4, 343.6 15/4, 355.0 15/4, 12/7 503.6 15/4, 12/7 503.6 15/4, 12/7 503.6 15/4, 12/7 ALUMOWELD COPPERWELD 4/0 E, 19 No. 7, 19 No. 8, 7 No. 4, 37 No. 10 4/0 E, 19 No. 7, 19 No. 8, 7 No. 4, 37 No. 10 4/0 E, 19 No. 7, 19 No. 8, 7 No. 4, 37 No. 10 19 No. 6, 37 No. 9 19 No. 6, 37 No. 9 19 No. 6, 37 No. 9 5/8" 5/8" 5/8" 3/4" 3/4" 3/4" 450.0, 477.0, 500.0 450.0, 477.0, 500.0 450.0, 477.0, 500.0 _ _ _ TO TO TO TO TO TO 266.8 6/7, 18/1, 24/7, 26/7, 266.8, 300.0 30/7, 266.8 6/7 6 6/1 4 6/1, 7/1, 5 6/1 2 6/1, 7/1, 3 6/1 R A N D E D ACSR Compressed or Compacted Galvanized Steel Solid: AL or CU TO 300.0, 336.4 ACSR 4/0 1/6 AAAC 4/0 4/0, 281.4, 307.1, 312.8 355.1, 394.5 6 4, 5 2, 3 Standard Round 18/1, 24/7, 26/7, 4/0 6/1 S 6201-5005 T AAC Standard Round 4/0 250.0, 266.8, 300.0 336.4, 350.0, 397.5, 400.0 6 4, 5 2, 3 R COPPER Standard Round 4/0 250.0, 300.0 350.0, 400.0 6 4, 5 2, 3 A AAC Compressed or Compacted 250.0, 266.8 300.0, 336.4, 350.0 397.5 6 3, 4 1, 2 4/0 6/1, 266.8 18/1 266.8 18/1 397.5 18/1 6 6/1 4 6/1, 7/1 2 6/1, 7/1 _ 4 6/1 2 6/1, 3 6/1, 5/2, 4/3, 4 5/2, 4/3, 3/4 N D E ACSR Compressed or Compacted AWAC, ACAR D ALUMOWELD COPPERWELD Galvanized Steel Solid: AL or CU Use TAP Number 336.4 18/1, 1/0 2/5, 2/0 3/4, 3/0 5/2, 4/3, 4 6/1 4/0 15/4 2/0K, 4/0F 7 No. 5, 19 No. 10 4/0G, 7 No. 4, 19 No. 8, 19 No. 9 19 No. 7, 37 No.10 8A, 8C, 3 No. 12 6A, 6C, 7A, 7D, 8D, 3 No. 9, 3 No. 10, 7 No. 12 2F, 4A, 5A, 5D, 6D, 3 No. 7, 3 No. 8, 7 No. 10, 7 No. 11 9/16" 9/16", 5/8" _ 3/16" 7/32", 1/4" 9/32", 5/16" 250.0, 266.8, 300.0 336.4, 350.0, 397.5, 400.0 450.0, 477.0, 500.0 4, 5, 6 2, 3, 4 1/0, 1, 2 602004* *UL Listed ENERGY /// ENERGY READY REFERENCE GUIDE 602006* 16/3, 15/4, 355.0 15/4, 12/7, 343.6 15/4 602007* I-602031-0* 602031-9* 602031-8* Connectors & Terminals AMPACT Selection Guide 6767 Aluminum Large Wire Groove Code 477.0 26/7, 477.0 26/7, 477.0 26/7, 477.0 26/7, 477.0 26/7, 477.0 26/7, 24/7, 18/1, 336.4 30/7, 397.5 30/7 26/7, 24/7, 18/1 24/7, 18/1, 336.4 30/7, 397.5 30/7 26/7, 24/7, 18/1 24/7, 18/1, 336.4 30/7, 397.5 30/7 26/7, 24/7, 18/1 24/7, 18/1, 336.4 30/7, 397.5 30/7 26/7, 24/7, 18/1 24/7, 18/1, 336.4 30/7, 397.5 30/7 26/7, 24/7, 18/1 336.4 30/7, 397.5 30/7 26/7, 24/7, 18/1 419.5, 466.3, 465.4, 503.6 419.5, 466.3, 465.4, 503.6 419.5, 466.3, 465.4, 503.6 419.5, 466.3, 465.4, 503.6 419.5, 466.3, 465.4, 503.6 419.5, 466.3, 465.4, 503.6 AAC Standard Round 450.0, 477.0, 500.0, 550.0, 556.5 450.0, 477.0, 500.0, 550.0, 556.5 450.0, 477.0, 500.0, 550.0, 556.5 450.0, 477.0, 500.0, 550.0, 556.5 450.0, 477.0, 500.0, 550.0, 556.5 450.0, 477.0, 500.0, 550.0, 556.5 COPPER Standard Round 450.0, 500.0, 550.0 450.0, 500.0, 550.0 450.0, 500.0, 550.0 450.0, 500.0, 550.0 450.0, 500.0, 550.0 450.0, 500.0, 550.0 AAC Compressed or Compacted _ _ _ _ _ _ ACSR Compressed or Compacted 477.0, 556.5 477.0, 556.5 477.0, 556.5 477.0, 556.5 477.0, 556.5 477.0, 556.5 503.6 15/4, 12/7 503.6 15/4, 12/7 503.6 15/4, 12/7 503.6 15/4, 12/7 503.6 15/4, 12/7 503.6 15/4, 12/7 19 No. 6, 37 No. 9 19 No. 6, 37 No. 9 19 No. 6, 37 No. 9 19 No. 6, 37 No. 9 19 No. 6, 37 No. 9 19 No. 6, 37 No. 9 3/4" 3/4" 3/4" 3/4" 3/4" 3/4" _ _ _ _ _ _ TO TO TO TO TO TO ACSR 1/0 6/1 2/0 6/1 3/0 6/1 4/0 6/1 266.8 30/7, 24/7, 6/7, 18/1 266.8 30/7, 24/7, 6/7, 18/1 AAAC 1/0 2/0 3/0 4/0 281.4, 307.1, 312.8 355.1, 394.5 AAC Standard Round 1/0 2/0 3/0 4/0 250.0, 266.8, 300.0 336.4, 350.0, 397.5, 400.0 COPPER Standard Round 1/0 2/0 3/0 4/0 250.0, 300.0 350.0, 400.0 R AAC Compressed or Compacted 1/0 2/0 3/0 250.0, 266.8 300.0, 336.4 397.5 A ACSR Compressed or Compacted 1/0 6/1 2/0 6/1 3/0 6/1 266.8 18/1, 4/0 6/1 336.4 18/1 397.5 2/0 6/1, 1/0 5/2, 6/1, 1 3/4, 4/3, 2 2/5, 3/4, 3 2/5 3/0 6/1, 2/0 4/3, 5/2, 1/0 3/4, 4/3, 1 2/5 4/0 6/1, 3/0 5/2, 2/0 3/4, 1/0 2/5 3/0 4/3, 4/0 15/4 355.0 15/4, 12/7, 343.6 15/4, 336.4 15/4, 4P, 2K, 2J, 1G, 1F, 7 No. 9, 3 No. 6 2/0F, 1/0J, 1/0G, 1/0F, 1K, 1J, 2N, 7 No. 7, 7 No. 8, 3 No. 5 3/0F, 2/0J, 2/0G, 1/0K, 1N, 2P, 7 No.6 19 No. 10, 7 No. 5, 4/0 F, 2/0 K 19 No. 8, 19 No. 9, 7 No. 4, 4/0 E, 4/0 G 19 No. 7, 37 No. 10 Galvanized Steel 3/8" 7/16" 1/2" _ 9/16", 5/8" _ Solid: AL or CU 2/0 3/0 4/0 300.0, 250.0 400.0, 350.0 450.0, 500.0 1-602031-6* I-602031-5* I-602031-4* ACSR Standard Round S T R A N D E D AAAC 6201-5003 AWAC, ACAR ALUMOWELD COPPERWELD Galvanized Steel Solid: AL or CU TO Standard Round 6201-5003 S T N D AWAC, ACAR 3 3/4, 2 4/3, 1 5/2, 6/1 E D ALUMOWELD COPPERWELD Use TAP Number *UL Listed I-602031-9* I-602031-8* I-602031-7* 24/7, 18/1, 16/3, 18/1 1 68 Connectors & Terminals AMPACT Selection Guide Aluminum Large Wire Groove Code 477.0 26/7, 556.5 26/7, 556.5 26/7, 556.5 26/7, 556.5 26/7, 556.5 26/7, 336.4 30/7, 397.5 30/7 24/7, 18/1, 477.0 30/7, 26/7 24/7, 18/1, 477.0 30/7, 26/7 24/7, 18/1, 477.0 30/7, 26/7 24/7, 18/1, 477.0 30/7, 26/7 477.0 30/7, 26/7 419.5, 466.3, 465.4, 503.6 559.5, 587.2, 599.6, 652.4, 652.8 559.5, 587.2, 599.6, 652.4, 652.8 559.5, 587.2, 599.6, 652.4, 652.8 559.5, 587.2, 599.6, 652.4, 652.8 559.5, 587.2, 599.6, 652.4, 652.8 AAC Standard Round 450.0, 477.0, 500.0, 550.0, 556.5 556.5, 600.0, 636.0 556.5, 600.0, 636.0 556.5, 600.0, 636.0 556.5, 600.0, 636.0 556.5, 600.0, 636.0 COPPER Standard Round 450.0, 500.0, 550.0 550.0, 600.0 550.0, 600.0 550.0, 600.0 550.0, 600.0 550.0, 600.0 _ _ _ _ _ _ 24/7, 18/1, ACSR Standard Round S T R A N 24/7, 18/1, 26/7, 24/7, 18/1 AAAC 6201-5003 D AAC Compressed or Compacted E ACSR Compressed or Compacted 477.0, 556.5 636.0 18/1 636.0 18/1 636.0 18/1 636.0 18/1 636.0 18/1 503.6 15/4, 12/7 653.1 15/4, 12/7, 568.3 15/4 653.1 15/4, 12/7, 568.3 15/4 653.1 15/4, 12/7, 568.3 15/4 653.1 15/4, 12/7, 568.3 15/4 653.1 15/4, 12/7, 568.3 15/4 19 No. 6, 37 No. 9 19 No. 5, 37 No. 8 19 No. 5, 37 No. 8 19 No. 5, 37 No. 8 19 No. 5, 37 No. 8 19 No. 5, 37 No. 8 3/4" 7/8" 7/8" 7/8" 7/8" 7/8" _ _ _ _ _ _ TO TO TO TO TO TO 6 6/1 4 7/1, 6/1, 5 6/1 2 6/1, 3 6/1 2 6/1, 7/1 80.0 8/1, 1 6/1 465.4, 466.3, 503.6, 559.5, 599.6 6 4, 5 3 2 1 AAC Standard Round 477.0, 500.0, 550.0, 556.5 6 3, 4 2 1 1/0 R COPPER Standard Round 500.0, 550.0 5,6 4 2 1 1/0 A AAC Compressed or Compacted _ 6 3, 4 2 1 1/0 4 7/1, 6/1 2 6/1, 7/1 1 6/1 1/0 6/1 3 3/4, 2 4/3, D AWAC, ACAR ALUMOWELD COPPERWELD Galvanized Steel Solid: AL or CU TO ACSR Standard Round AAAC S T N D E 6201-5003 ACSR Compressed or Compacted 477.0 26/7, 24/7, 18/1, 397.5 30/7, 26/7 556.5, 636.0 18/1 6 6/1 503.6 15/4, 12/7 _ 4 6/1 4 4/3, 5/2, 3 5/2, 6/1 4 2/5, 3/4, 3 4/3, 2 5/2, 6/1 1 5/2, 6/1 19 No. 6, 37 No. 9 8A, 8C, 3 No. 12 8D, 7D, 7A, 6A, 6C, 3 No. 9, 3 No. 10, 7 No. 12 6D, 5D, 5A, 4A, 3 No. 8, 7 No. 11 4N, 3A, 2G, 2F, 3 No. 7, 7 No. 10 4D, 4P, 2K, 2A, 2J, 1G, 1F, 3 No. 6, 7 No. 9 Galvanized Steel _ 3/16" 1/4", 7/32" 9/32" 11/32" 3/8" Solid: AL or CU _ 5, 6 4, 3 2, 1 1/0 2/0 2-602031-2* 2-602031-1* AWAC, ACAR D ALUMOWELD COPPERWELD Use TAP Number I-602031-3* *UL Listed ENERGY /// ENERGY READY REFERENCE GUIDE 2-602031-0* 1-602031-9* I-602031-8* Connectors & Terminals AMPACT Selection Guide 6969 Aluminum Large Wire Groove Code ACSR 556.5 26/7, 24/7, 18/1, 477.0 30/7, 26/7 556.5 26/7, 24/7, 18/1, 477.0 30/7, 26/7 556.5 26/7, 24/7, 18/1, 477.0 30/7, 26/7 556.5 26/7, 24/7, 18/1, 477.0 30/7, 26/7 556.5 26/7, 24/7, 18/1, 477.0 30/7, 26/7 556.5 26/7, 24/7, 18/1, 477.0 30/7, 26/7 AAAC 559.5, 587.2, 599.6, 652.4, 652.8 559.5, 587.2, 599.6, 652.4, 652.8 559.5, 587.2, 599.6, 652.4, 652.8 559.5, 587.2, 599.6, 652.4, 652.8 559.5, 587.2, 599.6, 652.4, 652.8 559.5, 587.2, 599.6, 652.4, 652.8 Standard Round S T 6201-5003 R AAC Standard Round 556.5, 600.0, 636.0 556.5, 600.0, 636.0 556.5, 600.0, 636.0 556.5, 600.0, 636.0 556.5, 600.0, 636.0 556.5, 600.0, 636.0 A COPPER Standard Round 550.0, 600.0 550.0, 600.0 550.0, 600.0 550.0, 600.0 550.0, 600.0 550.0, 600.0 N AAC Compressed or Compacted _ _ _ _ _ _ D ACSR Compressed or Compacted 636.0 18/1 636.0 18/1 636.0 18/1 636.0 18/1 636.0 18/1 636.0 18/1 653.1 15/4, 12/7, 568.3 15/4 653.1 15/4, 12/7, 568.3 15/4 653.1 15/4, 12/7, 568.3 15/4 653.1 15/4, 12/7, 568.3 15/4 653.1 15/4, 12/7, 568.3 15/4 653.1 15/4, 12/7, 568.3 15/4 19 No. 5, 37 No. 8 19 No. 5, 37 No. 8 19 No. 5, 37 No. 8 19 No. 5, 37 No. 8 19 No. 5, 37 No. 8 19 No. 5, 37 No. 8 7/8" 7/8" 7/8" 7/8" 7/8" 7/8" _ _ _ _ _ _ TO TO TO TO TO TO 1/0 6/1 110.8, 101.8 12/7, 2/0 6/1 4/0 6/1, 3/0 6/1 266.8 30/7, 336.4, 397.5 30/7, 1/0 2/0 4/0, 3/0 281.4, 307.1, 312.8 355.1, 394.5, 419.6, 465.4, 466.3 652.8, 652.4, 599.6, 503.6, 587.2, 559.2 AAC Standard Round 2/0 3/0 4/0 250.0, 266.8, 300.0 336.4, 350.0, 397.5, 400.0, 450.0, 477.0 636.0, 600.0, 500.0, 550.0, 556.5 R COPPER Standard Round 2/0 3/0 4/0 250.0, 300.0 350.0, 400.0, 450.0 500.0, 600.0, 550.0 A AAC Compressed or Compacted _ 3/0 4/0, 250.0 266.8, 300.0, 336.4, 350.0 397.5, 477.0, 500.0 _ 2/0 6/1 3/0 6/1 266.8 18/1, 4/0 6/1 366.4 18/1 556.5, 397.5, 477.0 18/1 636.0 18/1 AWAC, ACAR 1/0 5/2, 6/1, 1 3/4, 4/3, 2 2/5, 3/4, 3 2/5 3/0 6/1, 2/0 5/2, 6/1, 1/0 3/4, 4/3, 1 2/5 4/0 6/1, 3/0 5/2, 4/3, 2/0 3/4, 4/3, 1/0 2/5 4/0 15/4 ALUMOWELD COPPERWELD 1/0G, 1/0F, 1K, 1J, 2N, 7 No.7, 7 No.8, 3 No. 5 3/0F, 2/0J, 2/0G, 1/0K, 1/0J, 1N, 2P, 2/0F, 7 No. 6 19 No. 9, 19 No. 10, 7 No. 5, 4/0F, 2/0K 19 No. 8, 7 No. 4, 4/0E, 4/0G 19 No. 7, 37 No. 9, 37 No. 10 19 No. 6, 19 No. 5, 37 No. 8 _ 7/16" 9/16", 1/2" 5/8" 3/4" 7/8" 3/0 4/0 300.0, 250.0 400.0, 350.0 450.0, 500.0 I-602031-7* I-602031-6* 1-602031-5* 1-602031-4* 1-602031-3* E D AWAC, ACAR ALUMOWELD COPPERWELD Galvanized Steel Solid: AL or CU TO ACSR Standard Round AAAC 6201-5003 S T N D E ACSR Compressed or Compacted D Galvanized Steel Solid: AL or CU Use TAP Number *UL Listed 26/7, 24/7, 6/7, 18/1 26/7, 24/7, 18/1 336.4 15/4, 16/3, 18/1, 343.6 15/4, 355.0 15/4, 12/7 477.0, 556.5 26/7, 24/7, 18/1, 477.0 30/7 503.6, 653.1 15/4, 12/7, 568.3 15/4 _ 1-602031-2* 1 70 Connectors & Terminals AMPACT Selection Guide Aluminum Large Wire Groove Code S ACSR 605.0 54/7, 24/7, 653.9 18/3, 556.5 30/7 605.0 54/7, 24/7, 653.9 18/3, 556.5 30/7 605.0 54/7, 24/7, 653.9 18/3, 556.5 30/7 605.0 54/7, 24/7, 653.9 18/3, 556.5 30/7 605.0 54/7, 24/7, 653.9 18/3, 556.5 30/7 605.0 54/7, 24/7, 653.9 18/3, 556.5 30/7 AAAC _ _ _ _ _ _ Standard Round T 6201-5003 R AAC Standard Round _ _ _ _ _ _ A COPPER Standard Round _ _ _ _ _ _ N AAC Compressed or Compacted _ _ _ _ _ _ ACSR Compressed or Compacted _ _ _ _ _ _ E AWAC, ACAR _ _ _ _ _ _ D ALUMOWELD COPPERWELD _ _ _ _ _ _ Galvanized Steel _ _ _ _ _ _ Solid: AL or CU _ _ _ _ _ _ TO TO TO TO TO TO ACSR 4 7/1, 6/1, 5 6/1 2 7/1, 6/1, 3 6/1 1/0 6/1, 1 6/1, 80.0 8/1 2/0 6/1 3/0 6/1, 101.8, 110.8, 134.6 12/7 4/0 6/1, 159.0 12/7 AAAC 4, 5 2, 3 1/0, 1 2/0 3/0 4/0 AAC Standard Round 3, 4, 5 2 1/0 2/0 3/0 250.0, 4/0 COPPER Standard Round 4, 5 2, 3 1/0 2/0 3/0 250.0, 4/0 AAC Compressed or Compacted 3, 4 1, 2 2/0, 1/0 3/0 250.0, 4/0 266.8, 300.0 4 7/1, 6/1 2 7/1, 6/1, 1 6/1 1/0 6/1 2/0 6/1 4/0 6/1, 3/0 6/1 266.8 18/1 1/0 6/1, 1 5/2, 4/3, 6/1, 2 4/3, 3/4, 3 3/4, 2/5, 4 2/5 2/0 6/1, 1/0 5/2, 4/3, 1 3/4 , 2 2/5 2/0 5/2, 4/3, 3/0 5/2, 6/1, 1/0 3/4, 1 2/5 4/0 15/4, 6/1, 3/0 4/3, 2/0 3/4, 1/0 2/5 D TO Standard Round 6201-5003 S T R A ACSR Compressed or Compacted N D AWAC, ACAR 4 6/1 E D ALUMOWELD COPPERWELD Galvanized Steel Solid: AL or CU Use TAP Number 2 6/1, 3 5/2, 4/3, 6/1, 4 4/3, 3/4 5A, 6A, 6C, 7A, 7D, 8D, 7 No. 12, 3 No. 10, 3 No. 9 2F, 3A, 4A, 5D, 6D, 3 No. 8, 3 No. 7, 7 No. 10, 7 No. 11 1J, 1G, 1F, 2K, 2J, 2A, 4D, 4P, 1/0F, 3 No. 6, 3 No. 5, 7 No. 8, 7 No. 9 2/0F, 1/0G, 1/0J, 1K, 2N, 7 No. 7 3/0F, 2/0J, 2/0G, 1/0K, 1N, 2P, 7 No. 6, 19 No.10 4/0G, 4/0F, 2/0K, 19 No. 9, 7 No. 5 1/4", 7/32" 5/16", 9/32" 3/8", 11/32" 7/16" 1/2" 9/16" 2, 3, 4 1/0, 1 2/0 3/0 250.0, 266.8, 4/0 300.0, 336.4 I-60121-4* I-602121-3* I-602121-2* 1-602121-1* 1-602121-0* 602121-9* *UL Listed ENERGY /// ENERGY READY REFERENCE GUIDE Connectors & Terminals AMPACT Selection Guide 71 71 Aluminum Large Wire Groove Code S T ACSR 605.0 54/7, 24/7, 653.9 18/3, 556.5 30/7 605.0 54/7, 24/7, 653.9 18/3, 556.5 30/7 605.0 54/7, 24/7, 653.9 18/3, 556.5 30/7 605.0 54/7, 24/7, 653.9 18/3, 556.5 30/7 605.0 54/7, 24/7, 653.9 18/3, 556.5 30/7 605.0 54/7, 24/7, 653.9 18/3, 556.5 30/7 AAAC _ _ _ _ _ _ Standard Round 6201-5003 R AAC Standard Round _ _ _ _ _ _ A COPPER Standard Round _ _ _ _ _ _ N AAC Compressed or Compacted _ _ _ _ _ _ ACSR Compressed or Compacted _ _ _ _ _ _ AWAC, ACAR _ _ _ _ _ _ ALUMOWELD COPPERWELD _ _ _ _ _ _ Galvanized Steel _ _ _ _ _ _ Solid: AL or CU _ _ _ _ _ _ TO TO TO TO TO TO 266.8 30/7, 26/7, 24/7, 18/1, 6/7, 300.0 30/7, 336.4 26/7, D E D TO 26/7, 24/7, 18/1, 397.5 18/1, 336.4 30/7 281.4, 307.1, 312.8 355.1, 394.5 419.6 503.6, 559.5, 587.2, 599.6 _ 704.6, 740.8, 746.1 AAC Standard Round 266.8, 300.0 336.4, 350.0 _ 500.0, 550.0, 556.5 600.0 700.0, 715.5, 750.0 COPPER Standard Round 300.0 _ 500.0, 550.0 600.0 700.0, 750.0 500.0 636.0 _ 874.5 477.018/1 556.5, 636.0 18/1 _ 874.5 36/1 _ 568.3 15/4, 503.6 15/4, 12/7 _ Standard Round 176.9, 190.8 12/7 T R A AAAC 6201-5003 N AAC Compressed or Compacted D ACSR Compressed or Compacted 336.4, 350.0 336.4, 18/1 E D AWAC, ACAR _ 350.0, 400.0 397.5, 477.0 397.518/1 355.0 15/4, 12/7, 343.6 15/4, 336.4 15/4, 26/7, 24/7, 18/1, 397.5 30/7 556.5 18/1, 500.0 30/7 30/19, 30/7, 26/7, 24/7, 18/1, 24/7, 18/1, 211.3 12/7, 203.2 16/19 ACSR S 636.0 54/7, 477.0 30/7, 16/3, 18/1 ALUMOWELD COPPERWELD Galvanized Steel Solid: AL or CU Use TAP Number *UL Listed 4/0E, 19 No. 8, 7 No. 4 605.0, 653.9 18/3, 556.5 30/7 739.8 30/7, 33/4, 24/13, 18/19 19 No. 7, 37 No. 10 _ 19 No. 6, 37 No. 9 37 No. 8 _ 5/8" _ 3/4" 7/8" _ 1" 350.0, 397.5, 400.0 450.0, 477.0, 500.0 _ _ _ _ 602121-8* 602121-7* 602121-6* 602121-5* 602121-4* 602121-3* 1 72 Connectors & Terminals AMPACT Selection Guide Aluminum Large Wire Groove Code ACSR 605.0 54/7, 24/7, 653.9 18/3, 556.5 30/7 605.0 54/7, 24/7, 653.9 18/3, 556.5 30/7 605.0 54/7, 24/7, 653.9 18/3, 556.5 30/7 636.0 30/19, 30/7, 26/7, 24/7, 666.6 54/7, 26/7, 24/7, 715.5 45/7, 605.0 30/19, 30/7 AAAC _ _ _ 740.8, 746.1 740.8, 746.1 740.8, 746.1 AAC Standard Round _ _ _ 715.5, 750.0 715.5, 750.0 715.5, 750.0 COPPER Standard Round _ _ _ 750.0 750.0 750.0 AAC Compressed or Compacted _ _ _ 874.5 874.5 874.5 ACSR Compressed or Compacted _ _ _ 874.5 36/1 874.5 36/1 874.5 36/1 AWAC, ACAR _ _ _ 739.8 33/4, 30/7, 24/13, 18/19 739.8 33/4, 30/7, 24/13, 18/19 739.8 33/4, 30/7, 24/13, 18/19 ALUMOWELD COPPERWELD _ _ _ 37 No. 7 37 No. 7 37 No. 7 Galvanized Steel _ _ _ 1" 1" 1" Solid: AL or CU _ _ _ _ _ _ TO TO TO TO TO TO 715.5 54/7, 45/7, 26/7, 24/7, 666.6 54/7, 26/7, 24/7, 795.0 36/1 795.0 54/7, ACSR 45/7, 30/19, 30/7, 26/7, 24/7, 874.5 45/7, 54/7, 715.5 30/19, 30/7 954.0 36/1, 900.0 45/7 6 6/1, 5 6/1 4 7/1, 6/1, 3 6/1 2 7/1, 6/1, 1 6/1, 80.0 8/1 AAAC 833.6 927.2, 932.6 _ 5, 6 3, 4 1, 2 Standard Round S T R A N D E D 6201-5003 TO Standard Round 6201-5003 636.0 30/19, 30/7, 26/7, 24/7, 666.6 54/7, 26/7, 24/7, 715.5 45/7, 605.0 30/19, 30/7 636.0 30/19, 30/7, 26/7, 24/7, 666.6 54/7, 26/7, 24/7, 715.5 45/7, 605.0 30/19, 30/7 S AAC Standard Round 795.0, 800.0 874.5, 900.0 954.0, 1000.0 4, 5, 6 2, 3 1/0, 1 T COPPER Standard Round 800.0 850.0, 900.0 1000.0 4, 5, 6 2, 3 1/0, 1 R AAC Compressed or Compacted 954.0 _ _ 3, 4 1, 2 2/0, 1/0 954.0 36/1 _ _ 4 7/1, 6/1 2 7/1, 6/1 1/0, 1 6/1 2 6/1, 1/0 6/1, 1 5/2, 6/1, A N D ACSR Compressed or Compacted AWAC, ACAR E 853.7 30/7, 24/13, 18/19, 862.7 18/19, 840.2 24/13, 819.2 30/7 927.2 30/7, 24/13, 18/19 1012.2 24/13, 983.1 30/7 4 6/1 3 5/2, 6/1, 4 4/3, 5/2, 3/4 2 4/3, 5/2, 3/4, 3 4/3, 2/5, 3/4, 4 2/5 _ 6A, 6C, 7A, 7D, 8A, 8D, 3 No. 10, 7 No. 12 2F, 4A, 5A, 5D, 6A, 3 No. 7, 3 No. 8, 3 No. 9, 7 No. 10, 7 No. 11 1/0F, 1F, 1G, 2A, 2G, 2J, 2K, 3A, 4D, 4N, 4P, 3 No. 6, 7 No. 8, 7 No. 9 D ALUMOWELD COPPERWELD 37 No. 7 37 No. 6 Galvanized Steel _ _ _ 1/4", 7/32", 3/16" 9/32" 3/8", 11/32", 5/16" Solid: AL or CU _ _ _ 3, 4, 1, 2 2/0, 1/0 602121-2* 602121-1* 602121* I-602121-4* I-602121-3* 1-602121-2* Use TAP Number *UL Listed ENERGY /// ENERGY READY REFERENCE GUIDE Connectors & Terminals AMPACT Selection Guide 7373 Aluminum Large Wire Groove Code ACSR 636.0 30/19, 30/7, 26/7, 24/7, 666.6 54/7, 26/7, 24/7, 715.5 45/7, 605.0 30/19, 30/7 636.0 30/19, 30/7, 26/7, 24/7, 666.6 54/7, 26/7, 24/7, 715.5 45/7, 605.0 30/19, 30/7 636.0 30/19, 30/7, 26/7, 24/7, 666.6 54/7, 26/7, 24/7, 715.5 45/7, 605.0 30/19, 30/7 636.0 30/19, 30/7, 26/7, 24/7, 666.6 54/7, 26/7, 24/7, 715.5 45/7, 605.0 30/19, 30/7 636.0 30/19, 30/7, 26/7, 24/7, 666.6 54/7, 26/7, 24/7, 715.5 45/7, 605.0 30/19, 30/7 636.0 30/19, 30/7, 26/7, 24/7, 666.6 54/7, 26/7, 24/7, 715.5 45/7, 605.0 30/19, 30/7 AAAC 740.8, 746.1 740.8, 746.1 740.8, 746.1 740.8, 746.1 740.8, 746.1 740.8, 746.1 AAC Standard Round 715.5, 750.0 715.5, 750.0 715.5, 750.0 715.5, 750.0 715.5, 750.0 715.5, 750.0 COPPER Standard Round 750.0 750.0 750.0 750.0 750.0 750.0 D AAC Compressed or Compacted 874.5 874.5 874.5 874.5 874.5 874.5 E ACSR Compressed or Compacted 874.5 36/1 874.5 36/1 874.5 36/1 874.5 36/1 874.5 36/1 874.5 36/1 D AWAC, ACAR 739.8 33/4, 30/7, 24/13, 18/19 739.8 33/4, 30/7, 24/13, 18/19 739.8 33/4, 30/7, 24/13, 18/19 739.8 33/4, 30/7, 24/13, 18/19 739.8 33/4, 30/7, 24/13, 18/19 739.8 33/4, 30/7, 24/13, 18/19 37 No. 7 37 No. 7 37 No. 7 37 No. 7 37 No. 7 37 No. 7 1" 1" 1" 1" 1" 1" _ _ _ _ _ _ TO TO TO TO TO TO 1/0 6/1 3/0 6/1, 2/0 6/1, 101.8, 110.8 12/7 Standard Round S T R A N 6201-5003 ALUMOWELD COPPERWELD Galvanized Steel Solid: AL or CU TO ACSR Standard Round 4/0 6/1, 134.6 12/7 266.8 26/7, 24/7, 18/1, 6/7, 176.9, 159.0, 190.8 12/7 336.4 26/7, 24/7, 18/1, 266.8 30/7, 211.3 12/7, 300.0 30/7, 97.52 6/7, 24/7, 18/1, 336.4 30/7, 203.2 16/19 26/7, 24/7, 18/1 S AAAC 6201-5003 1/0 2/0, 3/0 4/0 281.4, 307.1, 312.8 355.1, 394.5 419.6, 465.4, 466.3 T AAC Standard Round 2/0 3/0 4/0 250.0, 266.8, 300.0 336.4, 350.0 397.5, 400.0, 450.0 R COPPER Standard Round 2/0 3/0 4/0 250.0, 300.0 350.0 400.0, 450.0 A AAC Compressed or Compacted 3/0 4/0 250.0, 266.8 300.0, 336.4, 350.0 397.5, 477.0 500.0, 556.5 2/0 6/1 3/0 6/1 266.8 18/1, 4/0 6/1 336.4 18/1 397.5 18/1 477.0 18/1 2/0 6/1, 1/0 5/2, 3/0 6/1, 2/0 5/2, 1/0 4/3, 3/4, 12/5 4/0 6/1, 3/0 4/3, 5/2, 2/0 4/3, 3/4, 1/0 2/5 4/0 15/4 355.0 15/4, 12/7, 343.6 15/4, 336.4 16/3, 18/1 336.4 15/4 2/0 F, 1/0 G, 1/0 J, 1J, 1K, 2N, 7 No. 7, 3 No. 5 3/0F, 2/0G, 2/0J, 1/0K, 1N, 2P, 7 No. 6 4/0F, 2/0K, 19 No. 10, 7 No. 5 4/0 E, 4/0 G, 19 N0. 9, 7 No. 4 19 No. 8 37 No. 10, 19 No. 7 Galvanized Steel 7/16" _ 9/16", 1/2" 5/8" _ 3/4" Solid: AL or CU 3/0 4/0 250.0, 266.8 300.0 336.4, 350.0, 397.5, 400.0 450.0, 477.0, 500.0 _ 1-602121-1* 1-602121-0* 602121-9* 602121-8* 602121-7* 602121-6* N D E ACSR Compressed or Compacted AWAC, ACAR D ALUMOWELD COPPERWELD Use TAP Number *UL Listed 1 3/4, 4/3, 2 2/5 1 74 Connectors & Terminals AMPACT Selection Guide Aluminum Large Wire Groove Code ACSR 636.0 30/19, 30/7, 26/7, 24/7, 666.6 54/7, 26/7, 24/7, 715.5 45/7, 605.0 30/19, 30/7 636.0 30/19, 30/7, 26/7, 24/7, 666.6 54/7, 26/7, 24/7, 715.5 45/7, 605.0 30/19, 30/7 636.0 30/19, 30/7, 26/7, 24/7, 666.6 54/7, 26/7, 24/7, 715.5 45/7, 605.0 30/19, 30/7 636.0 30/19, 30/7, 26/7, 24/7, 666.6 54/7, 26/7, 24/7, 715.5 45/7, 605.0 30/19, 30/7 636.0 30/19, 30/7, 26/7, 24/7, 666.6 54/7, 26/7, 24/7, 715.5 45/7, 605.0 30/19, 30/7 636.0 30/19, 30/7, 26/7, 24/7, 666.6 54/7, 26/7, 24/7, 715.5 45/7, 605.0 30/19, 30/7 AAAC 740.8, 746.1 740.8, 746.1 740.8, 746.1 740.8, 746.1 740.8, 746.1 740.8, 746.1 AAC Standard Round 715.5, 750.0 715.5, 750.0 715.5, 750.0 715.5, 750.0 715.5, 750.0 715.5, 750.0 COPPER Standard Round 750.0 750.0 750.0 750.0 750.0 750.0 D AAC Compressed or Compacted 874.5 874.5 874.5 874.5 874.5 874.5 E ACSR Compressed or Compacted 874.5 36/1 874.5 36/1 874.5 36/1 874.5 36/1 874.5 36/1 874.5 36/1 D AWAC, ACAR 739.8 33/4, 30/7, 24/13, 18/19 739.8 33/4, 30/7, 24/13, 18/19 739.8 33/4, 30/7, 24/13, 18/19 739.8 33/4, 30/7, 24/13, 18/19 739.8 33/4, 30/7, 24/13, 18/19 739.8 33/4, 30/7, 24/13, 18/19 37 No. 7 37 No. 7 37 No. 7 37 No. 7 37 No. 7 37 No. 7 1" 1" 1" 1" 1" 1" _ _ _ _ _ _ TO TO TO TO TO TO 636.0 54/7, 666.6 54/7, 26/7, 24/7, 636.0 30/19, 30/7, 715.5 45/7 795.0 54/7, 795.0 30/7, Standard Round S T R A N 6201-5003 ALUMOWELD COPPERWELD Galvanized Steel Solid: AL or CU TO ACSR 477.0 26/7, 24/7, 18/1, 556.5 26/7, 24/7, 18/1, 26/7, 24/7, 36/1, 18/1, 605.0 54/7, 30/7, 26/7, 24/7, 556.5 30/7 30/19, 45/7, 26/7, 24/7, 36/1, 715.5 54/7, 26/7, 24/7, 30/19, 30/7 954.0 36/1, 900.0 45/7, 874.5 54/7, 833.6 927.2, 932.6 397.5 30/7 477.0, 500.0 30/7 503.6 559.5, 587.2, 599.6 652.4, 652.8, 704.6, 740.8 AAC Standard Round 477.0, 500.0 550.0, 556.5, 600.0 636.0, 650.0, 715.5, 700.0 750.0 795.0, 800.0 874.5, 900.0 954.0, 1000.0 COPPER Standard Round 500.0 550.0, 600.0 650.0, 700.0 750.0 800.0 850.0, 900.0 1000.0 N AAC Compressed or Compacted 636.0 _ 795.0, 874.5 _ 954.0 _ D ACSR Compressed or Compacted 556.5 18/1 636.0 18/1 874.5, 795.0 36/1 _ 954.0 36/1 _ 503.6 15/4, 12/7 653.1 15/4, 12/7, 568.3 15/4 _ 853.7 30/7, 24/13, 18/19, 862.7 18/19, 840.2 24/13, 819.2 30/7 Standard Round S T R A AAAC 6201-5003 _ E D AWAC, ACAR 739.8 30/7, 33/4, 24/3, 18/9 45/7 1012.2 24/13, 983.1 30/7, 927.2 30/7 24/13, 18/19 19 No. 6, 37 No. 9 37 No. 8 19 No. 5 _ 37 No. 7 _ 37 No. 6 Galvanized Steel _ 7/8" _ 1" _ _ Solid: AL or CU _ _ _ _ _ _ 602121-5* 602121-4* 602121-3* 602121-2* 602121-1* 602121* ALUMOWELD COPPERWELD Use TAP Number *UL Listed ENERGY /// ENERGY READY REFERENCE GUIDE Connectors & Terminals AMPACT Selection Guide 7575 Aluminum Large Wire Groove Code 795.0 54/7, 795.0 54/7, 795.0 54/7, 795.0 54/7, 795.0 54/7, 795.0 54/7, AAAC 6201-5003 833.6, 927.2, 932.6 833.6, 927.2, 932.6 833.6, 927.2, 932.6 833.6, 927.2, 932.6 833.6, 927.2, 932.6 833.6, 927.2, 932.6 AAC Standard Round 795.0, 800.0 874.5, 900.0 795.0, 800.0 874.5, 900.0 795.0, 800.0 874.5, 900.0 795.0, 800.0 874.5, 900.0 795.0, 800.0 874.5, 900.0 795.0, 800.0 874.5, 900.0 COPPER Standard Round 800.0 850.0, 900.0 800.0 850.0, 900.0 800.0 850.0, 900.0 800.0 850.0, 900.0 800.0 850.0, 900.0 800.0 850.0, 900.0 954.0 954.0 954.0 954.0 954.0 954.0 954.0 36/1 954.0 36/1 954.0 36/1 954.0 36/1 954.0 36/1 954.0 36/1 853.7, 927.2 30/7, 853.7, 927.2 30/7, 853.7, 927.2 30/7, 853.7, 927.2 30/7, 853.7, 927.2 30/7, 853.7, 927.2 30/7, ACSR Standard Round S T R A N AAC Compressed or Compacted D ACSR Compressed or Compacted E D AWAC, ACAR A 24/13, 18/19, 45/7, 26/7, 24/7, 36/1, 715.5 54/7, 30/19, 30/7, 26/7, 24/7 24/13, 18/19, 862.7 18/19, 840.2 24/13, 819.2 30/7 862.7 18/19, 840.2 24/13, 819.2 30/7 ALUMOWELD COPPERWELD _ _ _ _ _ _ Galvanized Steel _ _ _ _ _ _ Solid: AL or CU _ _ _ _ _ _ TO TO TO TO TO TO ACSR 6 6/1 4 7/1, 6/1, 5 6/1 2 7/1, 6/1, 3 6/1 1/0 6/1, 1 6/1, 80.0 8/1 2/0 6/1 3/0 6/1, 101.8, 110.8 12/7 AAAC 6 4, 5 2, 3 1/0, 1 2/0 3/0 AAC Standard Round 6 3, 4, 5 1, 2 1/0 2/0 3/0 COPPER Standard Round 6 3, 4, 5 1, 2 1/0 2/0 3/0 AAC Compressed or Compacted 6 3, 4 2 2/0, 1/0 3/0 4/0 6 6/1 4 7/1, 6/1 1 6/1, 2 7/1, 6/1 1/0 6/1 2/0 6/1 3/0 6/1 1/0 6/1, 1 5/2, 6/1, 2 4/3, 3/4, 3 2/5, 3/4, 4 2/5 2/0 6/1, 1/0 5/2, 4/3, 1 3/4, 4/3, 2 2/5 3/0 6/1, 2/0 5/2, 1/0 3/4, 1 2/5 ACSR Compressed or Compacted AWAC, ACAR ALUMOWELD COPPERWELD Galvanized Steel Solid: AL or CU Use TAP Number *UL Listed 2 5/2, 6/1, _ 4 5/2, 6/1 8A, 8C 3 No. 12 5A, 6A, 6C, 7A, 7D, 8D, 7 No. 12, 3 No. 9, 3 No. 10 2F, 2G, 3A, 4A, 4N, 5D,6D, 3 No. 7, 3 No. 8, 7 No. 10, 7 No. 11 1/0 F, 1F, 1G, 1J, 2A, 2J, 2K, 4D, 4P, 3 No. 5, 3 No. 6, 7 No. 8, 7 No. 9 2/0F, 1/0G, 1/0F, 1K, 2N, 7 No. 7 3/0F, 2/0G, 2/0J, 1/0K, 1N, 2P, 7 No. 6 3/16" 1/4", 7/32" 5/16", 9/32" 3/8", 11/32" 7/16" 1/2" 5, 6 2, 3, 4 1/0, 1 2/0 3/0 250.0, 4/0 1-602121-4* 1-602121-3* 1-602121-2* 1-602121-1* 1-602121-0* 602121-9* E D 24/13, 18/19, 45/7, 26/7, 24/7, 36/1, 715.5 54/7, 30/19, 30/7, 26/7, 24/7 862.7 18/19, 840.2 24/13, 819.2 30/7 N D 24/13, 18/19, 45/7, 26/7, 24/7, 36/1, 715.5 54/7, 30/19, 30/7, 26/7, 24/7 862.7 18/19, 840.2 24/13, 819.2 30/7 6201-5003 R 24/13, 18/19, 45/7, 26/7, 24/7, 36/1, 715.5 54/7, 30/19, 30/7, 26/7, 24/7 862.7 18/19, 840.2 24/13, 819.2 30/7 Standard Round T 24/13, 18/19, 45/7, 26/7, 24/7, 36/1, 715.5 54/7, 30/19, 30/7, 26/7, 24/7 862.7 18/19, 840.2 24/13, 819.2 30/7 TO S 45/7, 26/7, 24/7, 36/1, 715.5 54/7, 30/19, 30/7, 26/7, 24/7 3 4/3, 5/2, 6/1, 4 3/4, 4/3 1 76 Connectors & Terminals AMPACT Selection Guide Aluminum Large Wire Groove Code 795.0 54/7, 795.0 54/7, 795.0 54/7, 795.0 54/7, 795.0 54/7, 795.0 54/7, 6201-5003 AAAC 833.6, 927.2, 932.6 833.6, 927.2, 932.6 833.6, 927.2, 932.6 833.6, 927.2, 932.6 833.6, 927.2, 932.6 833.6, 927.2, 932.6 AAC Standard Round 795.0, 800.0 874.5, 900.0 795.0, 800.0 874.5, 900.0 795.0, 800.0 874.5, 900.0 795.0, 800.0 874.5, 900.0 795.0, 800.0 874.5, 900.0 795.0, 800.0 874.5, 900.0 COPPER Standard Round 800.0 850.0, 900.0 800.0 850.0, 900.0 800.0 850.0, 900.0 800.0 850.0, 900.0 800.0 850.0, 900.0 800.0 850.0, 900.0 954.0 954.0 954.0 954.0 954.0 954.0 954.0 36/1 954.0 36/1 954.0 36/1 954.0 36/1 954.0 36/1 954.0 36/1 853.7, 927.2 30/7, 853.7, 927.2 30/7, 853.7, 927.2 30/7, 853.7, 927.2 30/7, 853.7, 927.2 30/7, 853.7, 927.2 30/7, ACSR Standard Round S T R A N AAC Compressed or Compacted D ACSR Compressed or Compacted E D AWAC, ACAR 45/7, 26/7, 24/7, 36/1, 715.5 54/7, 30/19, 30/7, 26/7, 24/7 24/13, 18/19, 45/7, 26/7, 24/7, 36/1, 715.5 54/7, 30/19, 30/7, 26/7, 24/7 24/13, 18/19, 862.7 18/19, 840.2 24/13, 819.2 30/7 862.7 18/19, 840.2 24/13, 819.2 30/7 ALUMOWELD COPPERWELD _ _ _ _ _ _ Galvanized Steel _ _ _ _ _ _ Solid: AL or CU _ _ _ _ _ _ TO TO TO TO TO TO 397.5 26/7, 477.0 26/7, 4/0 6/1, 134.6 12/7 24/7, 18/1, 6/7, 300.0 18/1, 336.4 26/7, 24/7, 18/1, 300.0 30/7, 4/0 281.4, 307.1, 312.8 355.1, 394.5 419.6, 465.4, 466.3 503.6, 559.5, 599.6 587.2, 652.4,652.8 AAC Standard Round 4/0 250.0, 266.8, 300.0 336.4, 350.0 397.5, 400.0, 450.0, 477.0 500.0, 550.0 556.5, 600.0 COPPER Standard Round 4/0 250.0, 300.0 350.0 400.0, 450.0 500.0, 550.0 600.0 250.0, 266.8 300.0, 336.4, 350.0 397.5 477.0, 500.0 556.5 636.0 _ 266.8 18/1, 4/0 6/1 336/4 18/1 397.5 18/1 477.0, 556.6 18/1 _ 636.018/1 AWAC, ACAR 4/0 6/1, 3/0 4/3, 5/2, 2/0 4/3, 3/4, 1/0 2/5 4/0 15/4 355.0 15/4, 12/7 343.6 15/4, 336.4 16/3, 18/1 336.4 15/4 503.6 15/4, 12/7 653.1 15/4, 12/7, 568.3 15/4 ALUMOWELD COPPERWELD 4/0F, 2/0K, 19 No. 10, 7 No. 5 19 No. 8, 19 No. 9, 7 No. 4, 4/0E, 4/0G 37 No. 10, 19 No. 7 37 No. 9 19 No. 6 37 No. 8 19 No. 5 9/16" 5/8" _ 3/4" _ 7/8" 266.8, 300.0 336.4, 350.0, 397.5, 400.0 450.0, 477.0, 500.0 _ _ _ 602121-8* 602121-7* 602121-6* 602121-5* 602121-4* 602121-3* AAAC N D ACSR Compressed or Compacted E Galvanized Steel Solid: AL or CU Use TAP Number *UL Listed ENERGY /// ENERGY READY REFERENCE GUIDE 24/7, 18/1, 397.5 30/7 18/1, 24/7 159.0, 190.8, 176.9 12/7 6201-5003 24/7, 18/1, 336.4 30/7 556.5 26/7, 26/7, 24/7, 266.8 30/7, 211.3 12/7, 203.2 16/19 AAC Compressed or Compacted D 24/13, 18/19, 862.7 18/19, 840.2 24/13, 819.2 30/7 Standard Round A 24/13, 18/19, 45/7, 26/7, 24/7, 36/1, 715.5 54/7, 30/19, 30/7, 26/7, 24/7 862.7 18/19, 840.2 24/13, 819.2 30/7 ACSR R 24/13, 18/19, 45/7, 26/7, 24/7, 36/1, 715.5 54/7, 30/19, 30/7, 26/7, 24/7 862.7 18/19, 840.2 24/13, 819.2 30/7 266.8 26/7, T 24/13, 18/19, 45/7, 26/7, 24/7, 36/1, 715.5 54/7, 30/19, 30/7, 26/7, 24/7 862.7 18/19, 840.2 24/13, 819.2 30/7 TO S 45/7, 26/7, 24/7, 36/1, 715.5 54/7, 30/19, 30/7, 26/7, 24/7 477.0, 500.0 30/7 Connectors & Terminals AMPACT Selection Guide 7777 Aluminum Large Wire Groove Code 795.0 54/7, ACSR Standard Round S T R A 954.0 45/7, 36/1, 900.0 54/7, 45/7, 874.5 54/7, 795.0 30/7, 954.0 45/7, 36/1, 900.0 54/7, 45/7, 874.5 54/7, 795.0 30/7, 954.0 45/7, 36/1, 900.0 54/7, 45/7, 874.5 54/7, 795.0 30/7, 30/19 30/19 30/19 833.6, 927.2, 932.6 _ _ _ AAC Standard Round 795.0, 800.0 874.5, 900.0 795.0, 800.0 874.5, 900.0 795.0, 800.0, 874.5, 900.0 954.0, 1000.0 954.0, 1000.0 954.0, 1000.0 COPPER Standard Round 800.0 850.0, 900.0 800.0 850.0, 900.0 800.0 850.0, 900.0 1000.0 1000.0 1000.0 954.0 954.0 954.0 _ _ _ 954.0 36/1 954.0 36/1 954.0 36/1 _ _ _ 853.7, 927.2 30/7, 853.7, 927.2 30/7, 853.7, 927.2 30/7, 1024.5 30/7, 1024.5 30/7, 1024.5 30/7, 24/13, 18/19, 862.7 18/19, 840.2 24/13, 819.2 30/7 24/13, 18/19, 862.7 18/19, 840.2 24/13, 819.2 30/7 24/13, 18/19, 862.7 18/19, 840.2 24/13, 819.2 30/7 24/13, 18/19, 1012.2 24/13, 983.1 30/7 24/13, 18/19, 1012.2 24/13, 983.1 30/7 1012.2 24/13, 983.1 30/7 ALUMOWELD COPPERWELD _ _ _ 37 No. 6 37 No. 6 37 No. 6 Galvanized Steel _ _ _ _ _ _ Solid: AL or CU _ _ _ _ _ _ TO TO TO TO TO TO 636.0 54/7, 26/7, 715.5 54/7, 45/7, 26/7, 24/7, 795.0 36/1, 666.6 54/7, 26/7, 24/7, 636.0 30/19, 30/7 795.0 54/7, 45/7, 26/7, 24/7, 715.5 30/19, 30/7 6 6/1 4 7/1, 6/1, 5 6/1 1 6/1, 2 7/1, 6/1 704.6 740.8, 746.1, 833.6 927.2 6 4, 5 1, 2, 3 AAC Standard Round 636.0, 650.0, 700.0, 795.0 715.5, 750.0, 795.0 800.0, 874.5, 900.0 5, 6 3, 4 1, 2 COPPER Standard Round 650.0, 700.0 750.0 _ 5, 6 3, 4 1, 2 795.0 874.5, 954.0 _ 4, 6 2, 3 1/0, 1 795.0 36/1 874.5, 954.0 36/1 _ 6 6/1 4 7/1, 6/1 1 6/1, 2 7/1, 6/1 E AWAC, ACAR TO ACSR Standard Round AAAC 6201-5003 A AAC Compressed or Compacted N ACSR Compressed or Compacted 24/7, 36/1, 18/1, 605.0 54/7, 26/7, 24/7, 30/19, 30/7, 556.5 30/7, 653.9 18/3 D E 45/7, 26/7, 24/7, 36/1, 715.5 54/7, 30/19, 30/7, 26/7, 24/7 833.6, 927.2, 932.6 ACSR Compressed or Compacted R 795.0 54/7, 833.6, 927.2, 932.6 D T 45/7, 26/7, 24/7, 36/1, 715.5 54/7, 30/19, 30/7, 26/7, 24/7 AAAC N S 795.0 54/7, 6201-5003 AAC Compressed or Compacted D 45/7, 26/7, 24/7, 36/1, 715.5 54/7, 30/19, 30/7, 26/7, 24/7 AWAC, ACAR _ D 819.2 30/7, 739.8 33/4, 30/7, 24/13, 18/9 24/13, 18/19, 853.7, 927.2 30/7 24/13, 18/19, 862.7 18/19, 840.2 23/13 _ 5A, 6A, 6C, 7A, 7D, 8D, 3 No. 9, 3 No. 10, 7 No. 11, 7 No. 12 1F, 2F, 2G, 2J, 3A, 4A, 4D,4N, 5D, 6D, 3 No. 6, 3 No. 7, 3 No. 8, 7 No. 9, 7 No. 10 4 5/2, 6/1 1 6/1, 2 4/3, 5/2, 6/1, 3 3/4, 4/3, 5/2, 6/1, 4 2/5, 3/4, 4/3 ALUMOWELD COPPERWELD _ 37 No. 7 _ 8A, 8C, 3 No. 12 Galvanized Steel _ 1" _ 3/16" 7/32", 9/32", 1/4" 3/8", 5/16", 9/32", 11/32" Solid: AL or CU _ _ _ 4, 5, 6 2, 3 1/0, 1 602121-2* 602121-1* 602121* 1-602180-6* 1-602180-5* 1-602180-4* Use TAP Number *UL Listed 1 78 Connectors & Terminals AMPACT Selection Guide Aluminum Large Wire Groove Code 954.0 45/7, 36/1, 900.0 54/7, 45/7, 874.5 54/7, 795.0 30/7, 954.0 45/7, 36/1, 900.0 54/7, 45/7, 874.5 54/7, 795.0 30/7, 954.0 45/7, 36/1, 900.0 54/7, 45/7, 874.5 54/7, 795.0 30/7, 954.0 45/7, 36/1, 900.0 54/7, 45/7, 874.5 54/7, 795.0 30/7, 954.0 45/7, 36/1, 900.0 54/7, 45/7, 874.5 54/7, 795.0 30/7, 954.0 45/7, 36/1, 900.0 54/7, 45/7, 874.5 54/7, 795.0 30/7, _ _ _ _ _ _ AAC Standard Round 954.0, 1000.0 954.0, 1000.0 954.0, 1000.0 954.0, 1000.0 954.0, 1000.0 954.0, 1000.0 COPPER Standard Round 1000.0 1000.0 1000.0 1000.0 1000.0 1000.0 _ _ _ _ _ _ ACSR Standard Round S T R A 30/19 AAAC 6201-5003 N AAC Compressed or Compacted D ACSR Compressed or Compacted E D AWAC, ACAR 30/19 30/19 30/19 30/19 30/19 _ _ _ _ _ _ 1024.5 30/7, 1024.5 30/7, 1024.5 30/7, 1024.5 30/7, 1024.5 30/7, 1024.5 30/7, 24/13, 18/19, 24/13, 18/19, 24/13, 18/19, 24/13, 18/19, 24/13, 18/19, 24/13, 18/19, 1012.2 24/13, 983.1 30/7 1012.2 24/13, 983.1 30/7 1012.2 24/13, 983.1 30/7 1012.2 24/13, 983.1 30/7 1012.2 24/13, 983.1 30/7 1012.2 24/13, 983.1 30/7 37 No. 6 37 No. 6 37 No. 6 37 No. 6 37 No. 6 37 No. 6 Galvanized Steel _ _ _ _ _ _ Solid: AL or CU _ _ _ _ _ _ TO TO TO TO TO TO ALUMOWELD COPPERWELD TO 336.4 26/7, 24/7, 18/1, ACSR 2/0 6/1, 1/0 6/1, 80.0 8/1 3/0 6/1, 101.8 12/7 4/0 6/1, 110.8, 134.6 12/7 AAAC 2/0, 1/0 3/0 4/0 281.4 307.1, 312.8, 355.1 394.5, 419.6 AAC Standard Round 2/0, 1/0 3/0 4/0 250.0, 266.8 300.0, 336.4, 350.0 397.5, 400.0 COPPER Standard Round 2/0, 1/0 3/0 4/0 300.0, 350.0 400.0 2/0 3/0 250.0, 4/0 266.8, 300.0, 336.4 350.0, 397.5 477.0, 500.0 2/0, 1/0 6/1 3/0 6/1 4/0 6/1 266.8 18/1 336.4 18/1, 397.5 18/1 477.0 18/1 1/0 6/1, 1 4/3, 5/2, 2 3/4, 3 2/5 2/0 6/1, 1/0 4/3, 5/2, 1 3/4, 2 2/5 3/0 6/1, 5/2, 2/0 4/3, 5/2, 1/0 3/4, 1 2/5 4/0 15/4, 6/1, 3/0 4/3, 2/0 3/4, 1/0 2/5 336.4 18/1, 343.6 15/4, 355.0 15/4, 12/7 336.4 16/3, 15/4 4P, 1/0F, 1/0G, 1G, 1J, 1K, 2A, 2K, 2N, 3 No. 5, 7 No. 8 2/0F, 2/0G, 1/0J, 1N, 2P, 7 No. 7 3/0F, 2/0J, 2/0K, 1/0K, 7 No. 6, 19 No. 10 4/0F, 4/0G, 7 No. 5, 19 No. 9 4/0E, 7 No. 4, 19 No. 8 19 No. 7 37 No. 10 _ 7/16" 1/2" 9/16" 5/8" _ 3/0, 2/0 4/0 250.0, 266.8, 300.0 336.4, 350.0, 397.5 400.0, 450.0, 477.0 500.0 1-602180-3* 1-602180-2* 1-602180-1* 1-602180-0* 602180-9* 602180-8* Standard Round S T R A 6201-5003 N AAC Compressed or Compacted D ACSR Compressed or Compacted E D 300.0 30/7, AWAC, ACAR ALUMOWELD COPPERWELD Galvanized Steel Solid: AL or CU Use TAP Number *UL Listed ENERGY /// ENERGY READY REFERENCE GUIDE 266.8 18/1, 159.0, 176.9 12/7 250.0 26/7, 24/7, 18/1, 266.8 30/7, 26/7, 24/7, 6/7, 211.3 12/7, 190.8 12/7 397.5 18/1, 336.4 30/7, 203.2 16/19 Connectors & Terminals AMPACT Selection Guide 7979 Aluminum Large Wire Groove Code 954.0 45/7, 36/1, 900.0 54/7, 45/7, 874.5 54/7, 795.0 30/7, 954.0 45/7, 36/1, 900.0 54/7, 45/7, 874.5 54/7, 795.0 30/7, 954.0 45/7, 36/1, 900.0 54/7, 45/7, 874.5 54/7, 795.0 30/7, 954.0 45/7, 36/1, 900.0 54/7, 45/7, 874.5 54/7, 795.0 30/7, 954.0 45/7, 36/1, 900.0 54/7, 45/7, 874.5 54/7, 795.0 30/7, 954.0 45/7, 36/1, 900.0 54/7, 45/7, 874.5 54/7, 795.0 30/7, _ _ _ _ _ _ AAC Standard Round 954.0, 1000.0 954.0, 1000.0 954.0, 1000.0 954.0, 1000.0 954.0, 1000.0 954.0, 1000.0 COPPER Standard Round 1000.0 1000.0 1000.0 1000.0 1000.0 1000.0 _ _ _ _ _ _ ACSR Standard Round S T R A 30/19 AAAC 6201-5003 N AAC Compressed or Compacted D ACSR Compressed or Compacted E D AWAC, ACAR 30/19 30/19 30/19 30/19 30/19 _ _ _ _ _ _ 1024.5 30/7, 1024.5 30/7, 1024.5 30/7, 1024.5 30/7, 1024.5 30/7, 1024.5 30/7, 24/13, 18/19, 24/13, 18/19, 24/13, 18/19, 24/13, 18/19, 24/13, 18/19, 24/13, 18/19, 1012.2 24/13, 983.1 30/7 1012.2 24/13, 983.1 30/7 1012.2 24/13, 983.1 30/7 1012.2 24/13, 983.1 30/7 1012.2 24/13, 983.1 30/7 1012.2 24/13, 983.1 30/7 37 No. 6 37 No. 6 37 No. 6 37 No. 6 37 No. 6 37 No. 6 Galvanized Steel _ _ _ _ _ _ Solid: AL or CU _ _ _ _ _ _ TO TO TO TO TO TO 795.0 45/7, 36/1, 715.5 54/7, 874.5 54/7, 45/7, 795.0 54/7, ALUMOWELD COPPERWELD TO 636.0 54/7, 36/1, ACSR Standard Round 477.0 26/7, 24/7, 18/1, 397.5 30/7, 26/7, 24/7 S T R A 556.5 18/1, 477.0, 500.0 30/7 26/7, 24/7, 18/1, 715.5 45/7, 666.6 54/7, 30/7, 26/7, 24/7, 556.6 30/7, 26/7, 24/7, 653.9 18/3 26/7, 24/7, 636.0 30/19, 30/7 605.0 54/7, 30/19, 30/19, 30/7, 26/7, 24/7 AAAC 6201-5003 465.4, 466.3, 503.6 559.5, 587.2, 599.6 652.4, 652.8, 704.6 740.8, 746.1 AAC Standard Round 450.0, 477.0,500.0 550.0, 556.5, 600.0 636.0, 650.0,700.0 715.5, 750.0 795.0, 800.0, 874.5 900.0, 954.0 COPPER Standard Round 450.0, 500.0, 550.0 600.0 650.0, 700.0 750.0 800.0, 850.0 900.0 556.5 636.0 795.0 874.5 954.0 _ 556.5 18/1 636.0 18/1 795.0 36/1 874.5 36/1 954.0 36/1 _ 739.8 33/4, 819.2 30/7, 840.2 24/13, 853.7 30/7, 1024.5 30/7, N AAC Compressed or Compacted D ACSR Compressed or Compacted E D 30/19, 30/7, 26/7, 24/7 AWAC, ACAR 503.6 15/4, 12/7 568.3 15/4 653.1 15/4, 12/7 30/7, 24/13, 18/19 833.6 24/13, 18/19, 862.7 18/19, 927.2 30/7, 927.2, 932.6 24/13, 18/19, 1012.2 24/13, 983.1 30/7 24/13, 18/19 ALUMOWELD COPPERWELD Galvanized Steel Solid: AL or CU Use TAP Number *UL Listed 19 No. 6, 37 No. 9 37 No. 8 19 No. 5 37 No. 7 _ 37 No. 6 3/4" 7/8" _ 1" _ _ _ _ _ _ _ _ 602180-7* 602180-6* 602180-5* 602180-4* 602180-3* 602180-2* 1 80 Connectors & Terminals AMPACT Selection Guide Aluminum Large Wire Groove Code 954.0 45/7, 36/1, 900.0 54/7, 45/7, 874.5 54/7, 795.0 30/7, 954.0 45/7, 36/1, 900.0 54/7, 45/7, 874.5 54/7, 795.0 30/7, _ AAC Standard Round COPPER Standard Round ACSR Standard Round S T R A N D 1033.5 54/7, 1033.5 54/7, 1033.5 54/7, 45/7, 36/1, 954.0 54/7, 30/7 45/7, 36/1, 954.0 54/7, 30/7 45/7, 36/1, 954.0 54/7, 30/7 954.0 54/7, _ _ _ _ _ 954.0, 1000.0 954.0, 1000.0 1033.5, 1110.0, 1113.0 1033.5, 1110.0, 1113.0 1033.5, 1110.0, 1113.0 1033.5, 1110.0, 1113.0 30/19 AAAC 6201-5003 30/19 45/7, 36/1, 30/7 1000.0 1000.0 _ _ _ _ AAC Compressed or Compacted _ _ _ _ _ _ ACSR Compressed or Compacted _ _ _ _ _ _ 1172.0 30/7, 1172.0 30/7, 1172.0 30/7, 1172.0 30/7, 24/13, 18/19, 33/4, 24/13, 18/19, 33/4, 24/13, 18/19, 33/4, 24/13, 18/19, 33/4, 24/13, 18/19 24/13, 18/19 24/13, 18/19 24/13, 18/19 1024.5 30/7, 1024.5 30/7, 24/13, 18/19, 1012.2 24/13, 983.1 30/7 1012.2 24/13, 983.1 30/7 37 No. 6 37 No. 6 _ _ _ _ Galvanized Steel _ _ _ _ _ _ Solid: AL or CU _ _ _ _ _ _ TO TO TO TO TO TO 54/7, 45/7, 954.0 30/7 6 6/1 4 7/1, 6/1, 5 6/1 2 7/1, 6/1, 3 6/1 1/0 6/1, 1 6/1, 80.0 8/1 _ _ 6 4, 5 2, 3 1/0, 1 AAC Standard Round 1000.0, 1033.5, 1100.0, 1113.0 1113.0, 1100.0 6 4, 5 2, 3 1/0, 1 COPPER Standard Round 1000.0 _ 6 4, 5 2, 3 1/0, 1 E D 1033.5 54/7, AWAC, ACAR ALUMOWELD COPPERWELD TO 24/13, 18/19, 1081.0, 1109.0 30/7, 1081.0, 1109.0 30/7, 1081.0, 1109.0 30/7, 1081.0, 1109.0 30/7, 1033.5 54/7, 45/7, 36/1, ACSR Standard Round S T R A AAAC 6201-5003 954.0 54/7, 45/7, 36/1, 30/7, 900.0 54/7, 45/7 1033.5 N AAC Compressed or Compacted _ _ 6 3, 4 1, 2 1/0 D ACSR Compressed or Compacted _ _ 6 6/1 4 7/1, 6/1 2 7/1, 6/1 1/0 6/1, 1 6/1 2 6/1, 3 4/3, 5/2, 6/1, 4 4/3, 5/2, 3/4, 6/1 1 5/2, 6/1, 3 3/4, 2 4/3, 5/2, 4 2/5 1172.0 33/4, 30/7, 24/13, 18/19, E D 1081.0, 1109.0 30/7, 1172.0 33/4, 30/7, 24/13, 18/19, 1109.0 30/7, 24/13, 18/19 _ ALUMOWELD COPPERWELD _ _ 8A, 8C, 3 No. 12 6A, 6C, 7A, 7D, 8D, 3 No. 9, 3 No. 10, 7 No. 12 2F, 4A, 5A, 5D, 6D, 3 No. 7, 3 No. 8, 7 No. 10, 7 No. 11 1F, 1G, 2A, 2G, 2J, 2K, 3A, 4D, 4N, 4P, 3 No. 6, 7 No. 9 Galvanized Steel _ _ _ 1/4", 7/32", 3/16" 5/16", 9/32" 11/32", 3/8" Solid: AL or CU _ _ 5, 6 2, 3, 4 1/0, 1 2/0 602180-1* 602180* 1-602180-6* 1-602180-5* 1-602180-4* 1-602180-3* AWAC, ACAR 24/13, 18/19 Use TAP Number *UL Listed ENERGY /// ENERGY READY REFERENCE GUIDE _ Connectors & Terminals AMPACT Selection Guide 81 81 Aluminum Large Wire Groove Code 1033.5 54/7, 1033.5 54/7, 1033.5 54/7, 1033.5 54/7, 1033.5 54/7, 1033.5 54/7, 45/7, 36/1, 954.0 54/7, 30/7 45/7, 36/1, 954.0 54/7, 30/7 45/7, 36/1, 954.0 54/7, 30/7 45/7, 36/1, 954.0 54/7, 30/7 45/7, 36/1, 954.0 54/7, 30/7 954.0 54/7, _ _ _ _ _ _ AAC Standard Round 1033.5, 1110.0, 1113.0 1033.5, 1110.0, 1113.0 1033.5, 1110.0, 1113.0 1033.5, 1110.0, 1113.0 1033.5, 1110.0, 1113.0 1033.5, 1110.0, 1113.0 COPPER Standard Round _ _ _ _ _ _ AAC Compressed or Compacted _ _ _ _ _ _ ACSR Compressed or Compacted _ _ _ _ _ _ 1172.0 30/7, 24/13, 18/19, 33/4, 1172.0 30/7, 24/13, 18/19, 33/4, 1172.0 30/7, 24/13, 18/19, 33/4, 1172.0 30/7, 24/13, 18/19, 33/4, 1172.0 30/7, 24/13, 18/19, 33/4, 1172.0 30/7, 24/13, 18/19, 33/4, ACSR Standard Round S T R A N D E AAAC 6201-5003 AWAC, ACAR D A N D 1081.0, 1109.0 30/7, 1081.0, 1109.0 30/7, 24/13, 18/19 24/13, 18/19 24/13, 18/19 24/13, 18/19 24/13, 18/19 _ _ _ _ _ Galvanized Steel _ _ _ _ _ _ Solid: AL or CU _ _ _ _ _ _ TO TO TO TO TO TO 336.4 26/7, 24/7, 18/1, 300.0 30/7, 397.5 26/7, 266.8 26/7, 2/0 6/1 3/0 6/1, 101.8 12/7 4/0 6/1, 110.8, 134.6 12/7 2/0 3/0 4/0 281.4, 307.1, 312.8 355.1, 394.5 419.6, 465.4, 466.3 AAC Standard Round 2/0 3/0 4/0 250.0, 266.8, 300.0 336.4, 350.0 397.5, 400.0, 450.0 COPPER Standard Round 2/0 3/0 4/0 250.0, 300.0 350.0 350.0, 400.0, 450.0 AAC Compressed or Compacted 2/0 3/0 250.0, 266.8, 4/0 300.0, 336.4, 350.0 397.5 477.0, 500.0, 556.5 2/0 6/1 3/0 6/1 4/0 6/1 266.8 18/1, 336.4 18/1 397.5 18/1 477.0 18/1 4/0 6/1, 3/0 4/3, 5/2, 2/0 3/4, 1/0 2/5 4/0 15/4 343.6 15/4, 336.4 18/1, 16/3 336.4 15/4 AAAC 6201-5003 ACSR Compressed or Compacted E D 1081.0, 1109.0 30/7, _ Standard Round R 1081.0, 1109.0 30/7, 24/13, 18/19 ACSR T 1081.0, 1109.0 30/7, 30/7 ALUMOWELD COPPERWELD TO S 1081.0, 1109.0 30/7, 45/7, 36/1, 3/0 6/1, 2/0 6/1, 24/7, 18/1, 6/7, 159.0, 176.9, 190.8 12/7 26/7, 24/7, 18/1, 266.8 30/7, 211.3 12/7, 203.2 16/19 24/7, 18/1, 336.4 30/7 AWAC, ACAR 1/0 5/2, 6/1, 1 4/3, 2 3/4, 3 2/5 ALUMOWELD COPPERWELD 1/0F, 1/0G, 1J, 1K, 2N, 3 No.5, 7 No. 8 2/0J, 2/0G, 2/0F, 1/0K, 1/0J, 1N, 2P, 7 No. 6, 7 No. 7 4/0F, 3/0F, 2/0K, 7 No. 5, 19 No. 10 4/0E, 4/0G, 7 No. 4, 19. No. 9 19 No. 8 19 No. 7, 37 No. 10 _ 1/2", 7/16" 9/16" 5/8" _ 3/4" 3/0 4/0 250.0, 266.8, 300.0 336.4, 350.0, 397.5, 400.0 477.0, 450.0 500.0 1-602180-2* 1-602180-1* 1-602180-0* 602180-9* 602180-8* 602180-7* Galvanized Steel Solid: AL or CU Use TAP Number *UL Listed 5/2, 4/3, 1/0 4/3, 3/4, 1 3/4, 2/5, 2 2/5 1 82 Connectors & Terminals AMPACT Selection Guide Aluminum Large Wire Groove Code 1033.5 54/7, 1033.5 54/7, 1033.5 54/7, 1033.5 54/7, 1033.5 54/7, 1033.5 54/7, 45/7, 36/1, 954.0 54/7, 30/7 45/7, 36/1, 954.0 54/7, 30/7 45/7, 36/1, 954.0 54/7, 30/7 45/7, 36/1, 954.0 54/7, 30/7 45/7, 36/1, 954.0 54/7, 30/7 954.0 54/7, _ _ _ _ _ _ AAC Standard Round 1033.5, 1110.0, 1113.0 1033.5, 1110.0, 1113.0 1033.5, 1110.0, 1113.0 1033.5, 1110.0, 1113.0 1033.5, 1110.0, 1113.0 1033.5, 1110.0, 1113.0 COPPER Standard Round _ _ _ _ _ _ AAC Compressed or Compacted _ _ _ _ _ _ ACSR Compressed or Compacted _ _ _ _ _ _ 1172.0 30/7, 24/13, 18/19, 33/4, 1172.0 30/7, 24/13, 18/19, 33/4, 1172.0 30/7, 24/13, 18/19, 33/4, 1172.0 30/7, 24/13, 18/19, 33/4, 1172.0 30/7, 24/13, 18/19, 33/4, 1172.0 30/7, 24/13, 18/19, 33/4, ACSR Standard Round S T R A N D E AAAC 6201-5003 AWAC, ACAR D 1081.0, 1109.0 30/7, 1081.0, 1109.0 30/7, 1081.0, 1109.0 30/7, 1081.0, 1109.0 30/7, 1081.0, 1109.0 30/7, 45/7, 36/1, 30/7 1081.0, 1109.0 30/7, 24/13, 18/19 24/13, 18/19 24/13, 18/19 24/13, 18/19 24/13, 18/19 24/13, 18/19 ALUMOWELD COPPERWELD _ _ _ _ _ _ Galvanized Steel _ _ _ _ _ _ Solid: AL or CU _ _ _ _ _ _ TO TO TO TO TO TO 636.0 54/7, 36/1, 715.5 54/7, 45/7, 26/7, 24/7, 18/1, 605.0 54/7, 30/19, 30/7, 26/7, 24/7, 556.5 30/7, 653.9 18/3 26/7, 24/7, 666.6 54/7, 26/7, 24/7, 636.0 30/7, 30/19 715.5 954.0 45/7, 36/1, 874.5, 900.0 54/7, 45/7, 795.0 54/7, TO ACSR Standard Round 477.0 26/7, 24/7, 18/1, 397.5 30/7 556.5 26/7, 24/7, 18/1, 477.0, 500.0 30/7 S 795.0 54/7, 45/7, 36/1, 26/7, 24/7, 30/19, 30/7 30/19, 30/7, 26/7, 24/7 T 6201-5003 AAAC 503.6, 559.5, 599.6 587.2, 652.4, 652.8 704.6 740.8, 746.1 833.6 927.2, 932.6 R AAC Standard Round 600.0 636.0, 650.0, 700.0 715.5, 750.0 A 477.0, 500.0 550.0, 556.5 795.0, 800.0, 874.5 900.0, 954.0, 1000.0 COPPER Standard Round 500.0, 550.0 600.0 650.0, 700.0 750.0 800.0, 850.0 900.0, 1000.0 N AAC Compressed or Compacted 556.5, 636.0 _ 795.0 874.5 954.0 _ 556.518/1 636.0 18/1 795 36/1 874.5 36/1 954.0 36/1 _ 862.7 18/19, 853.7 30/7, 24/13, 18/19, 840.2 24/13, 819.2 30/7 927.2, 1024.5 30/7, 24/13, 18/19, 1012.2 24/13, 983.1 30/7 D E D ACSR Compressed or Compacted AWAC, ACAR 503.6 15/4, 12/7 568.3 15/4 653.1 739.8 33/4, 15/4, 12/7 30/7, 24/13, 18/19 19 No. 6, 37 No. 9 37 No. 8 19 No. 5 37 No. 7 _ 37 No. 6 Galvanized Steel _ 7/8" _ 1" _ _ Solid: AL or CU _ _ _ _ _ _ 602180-6* 602180-5* 602180-4* 602180-3* 602180-2* 602180-1* ALUMOWELD COPPERWELD Use TAP Number *UL Listed ENERGY /// ENERGY READY REFERENCE GUIDE Connectors & Terminals AMPACT Selection Guide 8383 Aluminum Large Wire Groove Code ACSR Standard Round S T R A N D E AAAC 6201-5003 1033.5 54/7, 1113.0 45/7, 1113.0 45/7, 1113.0 45/7, 1113.0 45/7, 1113.0 45/7, 45/7, 36/1, 954.0 54/7, 30/7 54/19, 1192.5 36/1, 45/7 54/19, 1192.5 36/1, 45/7 54/19, 1192.5 36/1, 45/7 54/19, 1192.5 36/1, 45/7 1192.5 36/1, _ _ _ _ _ _ 54/19, 45/7 AAC Standard Round 1033.5, 1110.0, 1113.0 1192.5, 1200.0, 1250.0, 1272.0 1192.5, 1200.0, 1250.0, 1272.0 1192.5, 1200.0, 1250.0, 1272.0 1192.5, 1200.0, 1250.0, 1272.0 1192.5, 1200.0, 1250.0, 1272.0 COPPER Standard Round _ _ _ _ _ _ AAC Compressed or Compacted _ _ _ _ _ _ ACSR Compressed or Compacted _ _ _ _ _ _ _ _ _ _ _ 1172.0 30/7, 24/13, 18/19, 33/4, AWAC, ACAR D 1081.0, 1109.0 30/7, 24/13, 18/19 ALUMOWELD COPPERWELD _ _ _ _ _ _ Galvanized Steel _ _ _ _ _ _ Solid: AL or CU _ _ _ _ _ _ TO TO TO TO TO TO 6 6/1 5 6/1, 4 6/1, 7/1 3 6/1, 2 6/1, 7/1 1/0 6/1, 1 6/1, 80.0 8/1 2/0 6/1 _ 6 5, 4 3, 2 1/0, 1 2/0 AAC Standard Round 1033.5, 1110.0, 1113.0 6 5, 4, 3 2, 1 1/0 2/0 COPPER Standard Round _ 6 5, 4, 3 2 1/0, 1 2/0 N AAC Compressed or Compacted _ 6 4, 3 2, 1 1/0, 2/0 3/0 D ACSR Compressed or Compacted _ 6 6/1 4 6/1, 7/1 2 6/1, 7/1, 1 6/1 1/0 6/1 2/0 6/1 4 4/3, 3/4, 4 2/5, 3 3/4, 2/5, 2 4/3, 3/4, TO ACSR Standard Round 1033.5 54/7, 45/7, 36/1, 954.0 54/7, 45/7, 30/7 S T R A AAAC 6201-5003 1172.0 33/4, 30/7, 24/13, 18/19, E D AWAC, ACAR 1081.0, 1109.0 30/7, _ 4 6/1, 5/2 3 6/1, 5/2, 4/3, 2 6/1, 5/2 24/13, 18/19 1 6/1, 5/2, 4/3, 1/0 6/1 2 2/5, 1 3/4, 1/0 5/2, 4/3, 2/0 6/1 ALUMOWELD COPPERWELD _ 8A, 8C, 3 No. 12 5A, 6A, 6C, 7A, 7D, 8D, 3 No. 9, 3 No. 10, 7 No. 12 2F, 2G, 3A, 4A, 4N, 3 No. 7, 3 No. 8, 7 No. 10, 7 No. 11 4D, 4P, 2A, 2J 2K, 1F, 1G, 1/0F, 3 No. 5, 3 No. 6, 7 No. 8, 7 No. 9 Galvanized Steel _ 5/16" 7/32", 1/4" 9/32", 5/16" 11/32", 3/8" Solid: AL or CU _ 5, 6 2, 3, 4 1/0, 1 2/0 2/0, 3/0 602180* 1-602300-7 1-602300-6 1-602300-5 1-602300-4 1-602300-3 Use TAP Number *UL Listed 1J, 1K, 2N, 1/0G, 1/0J, 2/0F, 7 No. 7 7/16" 1 84 Connectors & Terminals AMPACT Selection Guide Aluminum Large Wire Groove Code 1113.0 45/7, 1113.0 45/7, 1113.0 45/7, 1113.0 45/7, 1113.0 45/7, ACSR S Standard Round 54/19, 1192.5 36/1, 45/7 54/19, 1192.5 36/1, 45/7 54/19, 1192.5 36/1, 45/7 54/19, 1192.5 36/1, 45/7 1192.5 36/1, T AAAC _ _ _ _ _ AAC Standard Round 1192.5, 1200.0, 1250.0, 1272.0 1192.5, 1200.0, 1250.0, 1272.0 1192.5, 1200.0, 1250.0, 1272.0 1192.5, 1200.0, 1250.0, 1272.0 1192.5, 1200.0, 1250.0, 1272.0 COPPER Standard Round _ _ _ _ _ AAC Compressed or Compacted _ _ _ _ _ ACSR Compressed or Compacted _ _ _ _ _ E AWAC, ACAR _ _ _ _ _ D ALUMOWELD COPPERWELD _ _ _ _ _ Galvanized Steel _ _ _ _ _ Solid: AL or CU _ _ _ _ _ TO TO TO TO TO 176.9, 190.8 12/7, 266/8 18/1, 203.2 16/19, 211.3 12/7, 266.8 30/7, 300.0 24/7, 336.4 30/7, 397.5 18/1, 26/7, 30/7, 24/7, 26/7 R A N D ACSR Standard Round T R A N D 3/0 6/1, 101.8, 110.8 4/0 6/1, 134.6, 159.0 12/7 24/7, 6/7, 26/7, 30/7, 300.0 18/1 336.4 18/1, 24/7, 26/7 3/0 4/0 281.4, 312.8, 307.1 355.1, 394.5 419.6, 465.4 AAC Standard Round 3/0 4/0, 250.0 266.8, 300.0 336.4, 350.0, 397.5, 450.0, 477.0, 500.0 400.0, 450.0 COPPER Standard Round 3/0 4/0, 250.0 300.0 350.0 400.0, 450.0 AAC Compressed or Compacted 4/0 250.0, 266.8 336.4, 350.0 397.5, 477.0 500.0, 556.5 3/0 6/1 4/0, 266.8 6/1 336.4 18/1 397.5 18/1 477.0 18/1 AAAC 6201-5003 ACSR Compressed or Compacted E D 45/7 6201-5003 TO S 54/19, 1 2/5, AWAC, ACAR ALUMOWELD COPPERWELD Galvanized Steel Solid: AL or CU Use TAP Number 336.4 18/1, 1/0 2/5, 2/0 3/4, 3/0 4/3, 5/2, 4/0 6/1, 15/4 _ 1N, 1/0K, 2/0J, 2/0G, 3/0F, 7 No. 6 2/0K, 4/0EK, 4/0F, 4/0G, 7 No. 5, 19 No. 9, 19 No. 10 4/0E, 4/0G, 19 No. 8, 7 No. 4 19 No. 7, 37 No. 10 _ 1/2" 9/16" 5/8" _ 3/4" 4/0, 250.0 266.8, 300.0 350.0, 397.5, 400.0 _ _ 1-602300-2 1-602300-1 1-602300-0 602300-9 602300-8 1/0 3/4, 2/5, 2/0 5/2, 4/3, 3/0 6/1 *UL Listed ENERGY /// ENERGY READY REFERENCE GUIDE 16/3, 15/4, 355.0 _ 15/4, 12/7, 343.6 15/4 Connectors & Terminals AMPACT Selection Guide 8585 Aluminum Large Wire Groove Code 1113.0 45/7, 1113.0 45/7, 1113.0 45/7, 1113.0 45/7, 1113.0 45/7, ACSR S Standard Round 54/19, 1192.5 36/1, 45/7 54/19, 1192.5 36/1, 45/7 54/19, 1192.5 36/1, 45/7 54/19, 1192.5 36/1, 45/7 1192.5 36/1, T AAAC _ _ _ _ _ AAC Standard Round 1192.5, 1200.0, 1250.0, 1272.0 1192.5, 1200.0, 1250.0, 1272.0 1192.5, 1200.0, 1250.0, 1272.0 1192.5, 1200.0, 1250.0, 1272.0 1192.5, 1200.0, 1250.0, 1272.0 COPPER Standard Round _ _ _ _ _ AAC Compressed or Compacted _ _ _ _ _ ACSR Compressed or Compacted _ _ _ _ _ E AWAC, ACAR _ _ _ _ _ D ALUMOWELD COPPERWELD _ _ _ _ _ Galvanized Steel _ _ _ _ _ Solid: AL or CU _ _ _ _ _ TO TO TO TO TO 556.6 30/7, 605.0 24/7, 636.0 30/7, R A N D 45/7 6201-5003 TO ACSR Standard Round AAAC 6201-5003 30/19, 715.5 30/7, 54/7, 26/7, 715.5 24/7, 54/7, 45/7, 26/7, 795.0 36/1 795.0 45/7, 24/7, 54/7, 26/7, 874.5 45/7 24/7, 26/7 477.0, 500.0 30/7, 556.5 18/1, 503.6, 559.5 587.2, 652.4 704.6, 740.8, 746.1 833.6 927.2, 932.6 397.5 30/7, 477.0 18/1, 24/7, 26/7 S T 54/19, 54/7, 26/7, 30/7, 30/19, 636.0 36/1, 18/1, 24/7, 26/7, 54/7, 653.9 18/3 666.6 24/7, 30/19, R AAC Standard Round 477.0, 500.0, 550.0, 556.6 600.0, 636.0, 650.0 700.0, 715.5 750.0, 795.0, 800.0 874.5, 900.0, 954.0 A COPPER Standard Round 500.0, 550.0 600.0, 650.0 700.0 750.0, 800.0 850.0, 900.0 N AAC Compressed or Compacted 636.0 _ 795.0, 874.5 954.0 _ 556.5, 636.0 18/1 _ 795.0, 874.5 36/1 954.0 36/1 _ D E D ACSR Compressed or Compacted 739.83 840.2 24/13, 862.7 18/19, 853.7, 927.2 30/7, 503.6 15/4, 12/7 568.3 15/4, 653.1 15/4, 12/7 19 No. 6, 37 No. 9 19 No. 5, 37 No. 8 _ 37 No. 7 _ Galvanized Steel _ 7/8" _ 1" _ Solid: AL or CU _ _ _ _ _ 602300-7 602300-6 602300-5 602300-4 602300-3 AWAC, ACAR 3/4, 30/7, 24/13, 18/19 819.2 30/7 24/13, 18/19 ALUMOWELD COPPERWELD Use TAP Number *UL Listed 1 86 Connectors & Terminals AMPACT Selection Guide Aluminum Large Wire Groove Code S 1113.0 45/7, 1113.0 45/7, 1113.0 45/7, ACSR 54/19, 1192.5 36/1, 45/7 54/19, 1192.5 36/1, 45/7 1192.5 36/1, AAAC _ _ _ Standard Round 54/19, 45/7 T 6201-5003 R AAC Standard Round A 1192.5, 1200.0, 1250.0, 1272.0 1192.5, 1200.0, 1250.0, 1272.0 1192.5, 1200.0, 1250.0, 1272.0 COPPER Standard Round _ _ _ N AAC Compressed or Compacted _ _ _ ACSR Compressed or Compacted _ _ _ AWAC, ACAR _ _ _ ALUMOWELD COPPERWELD _ _ _ Galvanized Steel _ _ _ Solid: AL or CU _ _ _ TO TO TO 900.0 30/7, 954.0 54/7, 1113.0 45/7, D E D TO 795.0 30/7, ACSR Standard Round S T R A N AAAC 30/19, 874.5 54/7, 900.0 45/7, 54/7, 954.0 36/1, 45/7, 48/7 30/7 1033.5 36/1, 45/7, 48/7, 54/7 54/19, 1192.5 36/1, 45/7 _ _ _ AAC Standard Round 1000.0, 1033.5 1100.0, 1113.0 1192.5, 1200.0, 1250.0, 1272.0 COPPER Standard Round 1000.0 _ _ 6201-5003 D AAC Compressed or Compacted _ _ _ E ACSR Compressed or Compacted _ _ _ D AWAC, ACAR 983.1 30/7, 1012.2 24/13, 1024.5 24/13, 30/7, 18/19 ALUMOWELD COPPERWELD 1081.0, 1109.0 30/7, 24/13, 30/7, 1172.0 33/4, 30/7, 24/13, 18/19 _ 37 No. 6 _ _ Galvanized Steel _ _ _ Solid: AL or CU _ _ _ 602300-2 602300-1 602300 Use TAP Number *UL Listed ENERGY /// ENERGY READY REFERENCE GUIDE Connectors & Terminals AMPACT Selection Guide 8787 Copper Wire ID Code - - - - - - - Copper Std. Round 8 6 6 4 1/0 1/0 4 Copper Compressed - - - - - - - Copper Compacted - - - - - - - 8, 6 4 4 2 - - 2 COPPERWELD - - - - - - - Ground Rod - - - - - - - Pin Diameter - - - - - - - TO TO TO TO TO TO TO Copper Std. Round 8 8 6 8, 6 8, 6 4, 2 4 Copper Compressed - - - - - - - Copper Compacted - 4 - - - - - 8, 6 8 6, 4 8, 6 8, 6, 4 2 4, 2 COPPERWELD - - - - - - - Ground Rod - - - - - - - Pin Diameter - - - - - - - 2182410-5 2182410-5 2182410-4 2182410-4 2182410-2 21028410-2 2102410-3 Wire ID Code 00 NX NW NT NO NN MX Copper Std. Round 1/0 2/0 2/0 2/0 2/0 2/0 3/0 Copper Compressed 1/0 2/0 2/0 2/0 2/0 2/0 3/0 Copper Compacted 2/0 3/0 3/0 3/0 3/0 3/0 4/0 Copper Solid TO Copper Solid Use TAP Number Copper Solid 2/0 3/0 3/0 3/0 3/0 3/0 4/0 7 No. 8, 1G, 3 No. 5, 2K, 1/0F, 2A, 1J, 4P 7 No. 7, 1/0G, 2/0F, 1K, 1/0J, 2N 7 No. 7, 1/0G, 2/0F, 1K, 1/0J, 2N 7 No. 7, 1/0G, 2/0F, 1K, 1/0J, 2N 7 No. 7, 1/0G, 2/0F, 1K, 1/0J, 2N 7 No. 7, 1/0G, 2/0F, 1K, 1/0J, 2N 7 No. 6, 1N, 2/0J, 2P, 2/0G, 1/0K Ground Rod 3/8" - - - - - 1/2" Pin Diameter 3/8" - - - - - 1/2" TO TO TO TO TO TO COPPERWELD TO TO Copper Std. Round 1/0 5, 6 4, 3 2, 1 1/0 2/0 5, 6 Copper Compressed 1/0 - 4 2, 1 1/0 2/0 - Copper Compacted 2/0 4 2 1, 1/0 2/0 3/0 4 Copper Solid 2/0 4 3, 2 1, 1/0 2/0 3/0 4 7 No. 8, 1G, 3 No. 5, 2K, 1/0F, 2A, 1J, 4P 7 No. 7, 1/0G, 2/0F, 1K, 1/0J, 2N 8A 7 No. 8, 1G, 3 No. 5, 2K, 1/0F, 2A, 1J, 4P 8A 3 No. 10, 6C, 3 No. 9, 6A, 3 No. 8, 8D, 6D 7 No. 10, 1F, 4N, 7 No. 9, 2J, 4D, 3 No. 7, 2G, 4A, 3 No. 6, 2F Ground Rod 3/8" - - - 3/8" - - Pin Diameter 3/8" - - - 3/8" - - 1-275187-8* 4-275187-0* 3-275187-9 1-275187-7* 1-275187-6* 1-275187-5* 3-275187-7* COPPERWELD Use TAP Number * U L List ed 1 88 Connectors & Terminals AMPACT Selection Guide Copper Wire ID Code - - - Copper Std. Round 2 2 2 Copper Compressed - - - Copper Compacted - - - 2, 1/0 1/0 - COPPERWELD - - - Ground Rod - - - Pin Diameter - - - TO TO Copper Std. Round 8, 6 4 Copper Compressed - - Copper Compacted - - - Copper Solid - 4, 2 1/0 COPPERWELD - - - Ground Rod - - - Pin Diameter - - - 277060-8** 277060-9** 277060-10** Wire ID Code MW MT MO MN MM LX LW Copper Std. Round 3/0 3/0 3/0 3/0 3/0 4/0 4/0 Copper Compressed 3/0 3/0 3/0 3/0 3/0 4/0, 250.0 4/0, 250.0 Copper Compacted 4/0 4/0 4/0 4/0 4/0 250.0 250.0 Copper Solid TO Use TAP Number Copper Solid TO 2 4/0 4/0 4/0 4/0 4/0 - - 7 No. 6, 1N, 2/0J, 2P, 2/0G, 1/0KN 7 No. 6, 1N, 2/0J, 2P, 2/0G, 1/0KN 7 No. 6, 1N, 2/0J, 2P, 2/0G, 1/0K 7 No. 6, 1N, 2/0J, 2P, 2/0G, 1/0K 7 No. 6, 1N, 2/0J, 2P, 2/0G, 1/0K 7 No. 5, 4/0F, 2/0K 7 No. 5, 4/0F, 2/0K Ground Rod 1/2" 1/2" 1/2" 1/2" 1/2" - - Pin Diameter 1/2" 1/2" 1/2" 1/2" 1/2" - - TO TO TO TO TO TO TO COPPERWELD TO Copper Std. Round 4, 3 2, 1 1/0 2/0 3/0 5, 6 4, 3 Copper Compressed 4 2, 1 1/0 2/0 3/0 - 4 Copper Compacted 2 1, 1/0 2/0 3/0 4/0 4 2 3, 2 1, 1/0 2/0 3/0 4/0 4 3, 2 3 No. 10, 6C, 3 No. 9, 6A, 3 No. 8, 8D, 6D 7 No. 10, 1F, 4N, 7 No9, 2J, 4D, 3 No. 7, 2G, 4A, 3 No. 6, 2F 7 No. 8, 1G, 3 No. 5, 2K, 1/0F, 2A, 1J, 4P 7 No. 7, 1/0G, 2/0F, 1K, 1/0J, 2N 7 No. 6, 1N, 2/0J, 2P, 2/0G, 1/0K 8A 3 No. 10, 6C, 3 No. 9, 6A, 3 No. 8, 8D, 6D Ground Rod - - 3/8" - 1/2" - - Pin Diameter - - 3/8" - 1/2" - - 3-275187-6* 1-275187-4* 1-275187-3* 1-275187-2* 1-275187-1* 3-275187-4* 3-275187-3* Copper Solid COPPERWELD Use TAP Number * U L List ed ENERGY /// ENERGY READY REFERENCE GUIDE Connectors & Terminals AMPACT Selection Guide 8989 Copper Wire ID Code LT LO LN LM LL RX RW Copper Std. Round 4/0 4/0 4/0 4/0 4/0 250.0 250.0 Copper Compressed 4/0, 250.0 4/0, 250.0 4/0, 250.0 4/0, 250.0 4/0, 250.0 300.0 300.0 Copper Compacted 250.0 250.0 250.0 250.0 250.0 300.0, 350.0 300.0, 350.0 - - - - - - - 19 No. 9, 4/0EK, 7 No. 4, 4/0E, 250EK, 4/0G 19 No. 9, 4/0EK, 7 No. 4, 4/0E, 250EK, 4/0G Copper Solid 7 No. 5, 4/0F, 2/0K 7 No. 5, 4/0F, 2/0K 7 No. 5, 4/0F, 2/0K 7 No. 5, 4/0F, 2/0K 7 No. 5, 4/0F, 2/0K Ground Rod - - - - - 5/8" 5/8" Pin Diameter - - - - - 9/16" 9/16" TO TO TO TO TO TO TO COPPERWELD TO Copper Std. Round 4, 3 2, 1 1/0 2/0 3/0 5, 6 4, 3 Copper Compressed 4 2, 1 1/0 2/0 3/0 - 4 Copper Compacted 2 1, 1/0 2/0 3/0 4/0 4 2 3, 2 1, 1/0 2/0 3/0 4/0 4 3, 2 3 No. 10, 6C, 3 No. 9, 6A, 3 No. 8, 8D, 6D 7 No. 10, 1F, 4N, 7 No9, 2J, 4D, 3 No. 7, 2G, 4A, 3 No. 6, 2F 7 No. 8, 1G, 3 No. 5, 2K, 1/0F, 2A, 1J, 4P 7 No. 7, 1/0G, 2/0F, 1K, 1/0J, 2N 7 No. 6, 1N, 2/0J, 2P, 2/0G, 1/0K 8A 3 No. 10, 6C, 3 No. 9, 6A, 3 No. 8, 8D, 6D Ground Rod - - 3/8" - 1/2" - - Pin Diameter - - 3/8" - 1/2" - - 1-275187-0* 275187-9* 275187-8* 275187-7* 275187-6* 3-275187-1* 3-275187-0* RT RO RN RM RL RR Copper Std. Round 250.0 250.0 250.0 250.0 250.0 250.0 Copper Compressed 300.0 300.0 300.0 300.0 300.0 300.0 Copper Compacted 300.0, 350.0 300.0, 350.0 300.0, 350.0 300.0, 350.0 300.0, 350.0 300.0, 350.0 Copper Solid COPPERWELD Use TAP Number Wire ID Code Copper Solid COPPERWELD - - - - - - 19 No. 9, 4/0EK, 7 No. 4, 4/0E, 250EK, 4/0G 19 No. 9, 4/0EK, 7 No. 4, 4/0E, 250EK, 4/0G 19 No. 9, 4/0EK, 7 No. 4, 4/0E, 250EK, 4/0G 19 No. 9, 4/0EK, 7 No. 4, 4/0E, 250EK, 4/0G 19 No. 9, 4/0EK, 7 No. 4, 4/0E, 250EK, 4/0G 19 No. 9, 4/0EK, 7 No. 4, 4/0E, 250EK, 4/0G Ground Rod 5/8" 5/8" 5/8" 5/8" 5/8" 5/8" Pin Diameter 9/16" 9/16" 9/16" 9/16" 9/16" 9/16" TO TO TO TO TO TO Copper Std. Round 2, 1 1/0 2/0 3/0 4/0 250.0 Copper Compressed 2, 1 1/0 2/0 3/0 4/0, 250.0 300.0 Copper Compacted 1, 1/0 2/0 3/0 4/0 250.0 300.0, 350.0 TO Copper Solid 1, 1/0 2/0 3/0 4/0 - - 7 No. 10, 1F, 4N, 7 No. 9, 2J, 4D, 3 No. 7, 2G, 4A, 3 No. 6, 2F 7 No. 8, 1G, 3 No. 5, 2K, 1/0F, 2A, 1J, 4P 7 No. 7, 1/0G, 2/0F, 1K, 1/0J, 2N 7 No. 6, 1N, 2/0J, 2P, 2/0G, 1/0K 7 No. 5, 4/0F, 2/0K 19 No. 9, 4/0EK, 7 No. 4, 4/0E, 250EK, 4/0G Ground Rod - 3/8" - 1/2" - 5/8" Pin Diameter - 3/8" - 1/2" - 9/16" 275187-5* 275187-4* 275187-3* 275187-2* 275187-1* 2-275187-8* COPPERWELD Use TAP Number 1 90 Connectors & Terminals Wire ID Code Copper AMPACT Selection Guide HX HW HT HO HN HM HL Copper Std. Round 300.0 300.0 300.0 300.0 300.0 300.0 300.0 Copper Compressed - - - - - - - Copper Compacted - - - - - - - Copper Solid - - - - - - - 19 No. 8, 250EK 19 No. 8, 250EK 19 No. 8, 250EK 19 No. 8, 250EK 19 No. 8, 250EK 19 No. 8, 250EK 19 No. 8, 250EK COPPERWELD Ground Rod - - - - - - - Pin Diameter 5/8" 5/8" 5/8" 5/8" 5/8" 5/8" 5/8" TO TO TO TO TO TO TO Copper Std. Round 5, 6 4, 3 2, 1 1/0 2/0 3/0 4/0 Copper Compressed - 4 2, 1 1/0 2/0 3/0 4/0, 250.0 Copper Compacted 4 2 1, 1/0 2/0 3/0 4/0 250.0 Copper Solid 4 3, 2 1, 1/0 2/0 3/0 4/0 - 8A 3 No. 10, 6C, 3 No. 9, 6A, 3 No. 8, 8D, 6D 7 No. 10, 1F, 4N, 7 No.9, 2J, 4D, 3 No. 7, 2G, 4A, 3 No. 6 2F 7 No. 8, 1G, 3 No. 5, 2K, 1/0F, 2A, 1J, 4P 7 No. 7, 1/0G, 2/0F, 1K, 1/0J, 2N 7 No. 6, 1N,2/0J, 2P, 2/0G, 1/0K 7 No. 5, 4/0F, 2/0K Ground Rod - - - 3/8" - 1/2" - Pin Diameter - - - 3/8" - 1/2" - 6-276337-5* 6-276337-4* 6-276337-2* 6-276337-0* 5-276337-9* 5-276337-8* 5-276337-7* HK HH GX GW GT GO GN Copper Std. Round 300.0 300.0 350.0 350.0 350.0 350.0 350.0 Copper Compressed - - 350.0 350.0 350.0 350.0 350.0 Copper Compacted - - 400.0 400.0 400.0 400.0 400.0 Copper Solid - - - - - - - 19 No. 8, 250EK 19 No. 8, 250EK 300EK, 250EK 300EK, 250EK 300EK, 250EK 300EK, 250EK 300EK, 250EK TO COPPERWELD Use TAP Number Wire ID Code COPPERWELD Ground Rod - - 3/4" 3/4" 3/4" 3/4" 3/4" Pin Diameter 5/8" 5/8" - - - - - TO TO TO TO TO TO TO TO Copper Std. Round 250.0 300.0 5, 6 4, 3 2, 1 1/0 2/0 Copper Compressed 300.0 - - 4 2, 1 1/0 2/0 Copper Compacted 300.0, 350.0 - 4 2 1, 1/0 2/0 3/0 - - 4 3, 2 1, 1/0 2/0 3/0 19 No. 8, 250EK 8A 3 No. 10, 6C, 3 No. 9, 6A, 3 No. 8, 8D, 6D 7 No. 10, 1F, 4N, 7 No. 9, 2J, 4D, 3 No. 7, 2G, 4A, 3 No. 6, 2F 7 No. 8, 1G, 3 No. 5, 2K, 1/0F, 2A, 1J, 4P 7 No. 7, 1/0G, 2/0F, 1K, 1/0J, 2N Copper Solid COPPERWELD 19 No. 9, 4/0EK, 7 No. 4, 4/0E, 250EK, 4/0G Ground Rod 5/8" - - - - 3/8" - Pin Diameter 9/16" 5/8" - - - 3/8" - 5-276337-6* 5-276337-5* 5-276337-4* 5-276337-3* 5-276337-1* 4-276337-9* 4-276337-8* Use TAP Number ENERGY /// ENERGY READY REFERENCE GUIDE Connectors & Terminals Wire ID Code AMPACT Selection Guide 91 91 Copper GM GL GK GH GG EX EW Copper Std. Round 350.0 350.0 350.0 350.0 350.0 400.0 400.0 Copper Compressed 350.0 350.0 350.0 350.0 350.0 400.0 400.0 Copper Compacted 400.0 400.0 400.0 400.0 400.0 450.0, 500.0 450.0, 500.0 - - - - - - - 300E, 350EK, 19 No. 7, 37 No. 10 Copper Solid 300EK, 250EK 300EK, 250EK 300EK, 250EK 300EK, 250EK 300EK, 250EK 300E, 350EK, 19 No. 7, 37 No. 10 Ground Rod 3/4" 3/4" 3/4" 3/4" 3/4" - - Pin Diameter - - - - - - - TO TO TO TO TO TO TO Copper Std. Round 3/0 4/0 250.0 300 350.0 5, 6 4, 3 Copper Compressed 3/0 4/0, 250.0 300.0 - 350.0 - 4 Copper Compacted 4/0 250.0 300.0, 350.0 - 400.0 4 2 Copper Solid 4/0 - - - - 4 3, 2 7 No. 5, 4/0F, 2/0K 19 No. 9, 4/0EK, 7 No. 4, 4/0E, 250EK, 4/0G COPPERWELD TO COPPERWELD 7 No. 6, 1N, 2/0J, 2P, 2/0G, 1/0K 19 No. 8, 250EK 300EK, 250EK #8A 3 No. 10, 6C, 3 No. 9, 6A, 3 No. 8, 8D, 6D Ground Rod 1/2" - 5/8" - 3/4" - - Pin Diameter 1/2" - 9/16" 5/8" - - - 4-276337-7* 4-276337-6* 4-276337-5* 4-276337-4* 4-276337-3* 4-276337-2* 4-276337-1* ET EO EN EM EL EK EH Copper Std. Round 400.0 400.0 400.0 400.0 400.0 400.0 400.0 Copper Compressed 400.0 400.0 400.0 400.0 400.0 400.0 400.0 Copper Compacted 450.0, 500.0 450.0, 500.0 450.0, 500.0 450.0, 500.0 450.0, 500.0 450.0, 500.0 450.0, 500.0 Use TAP Number Wire ID Code Copper Solid - - - - - - - 300E, 350EK, 19 No. 7, 37 No. 10 300E, 350EK, 19 No. 7, 37 No. 10 300E, 350EK, 19 No. 7, 37 No. 10 300E, 350EK, 19 No. 7, 37 No. 10 300E, 350EK, 19 No. 7, 37 No. 10 300E, 350EK, 19 No. 7, 37 No. 10 300E, 350EK, 19 No. 7, 37 No. 10 Ground Rod - - - - - - - Pin Diameter - - - - - - - TO TO TO TO TO TO TO Copper Std. Round 2, 1 1/0 2/0 3/0 4/0 250.0 300.0 Copper Compressed 2, 1 1/0 2/0 3/0 4/0, 250.0 300.0 - Copper Compacted 1, 1/0 2/0 3/0 4/0 250.0 300.0, 350.0 - Copper Solid 1, 1/0 2/0 3/0 4/0 - - - 7 No. 10, 1F, 4N, 7 No. 9, 2J, 4D, 3 No. 7, 2G, 4A, 3 No. 6, 2F 7 No. 8, 1G, 3 No. 5, 2K, 1/0F, 2A, 1J, 4P 7 No. 7, 1/0G, 2/0F, 1K, 1/0J, 2N 7 No. 6, 1N, 2/0J, 2P, 2/0G, 1/0K 7 No. 5, 4/0F, 2/0K 19 No. 9, 4/0EK, 7 No. 4, 4/0E, 250EK, 4/0G 19 No. 8, 250EK Ground Rod - 3/8" - 1/2" - 5/8" - Pin Diameter - 3/8" - 1/2" - 9/16" 5/8" 3-276337-9* 3-276337-7* 3-276337-6* 3-276337-5* 3-276337-4* 3-276337-3* 3-276337-2* COPPERWELD TO COPPERWELD Use TAP Number 1 92 AMPACT Selection Guide Connectors & Terminals Wire ID Code Copper EG EE BX BW BT BO BN Copper Std. Round 400.0 400.0 450.0 450.0 450.0 450.0 450.0 Copper Compressed 400.0 400.0 450.0 450.0 450.0 450.0 450.0 Copper Compacted 450.0, 500.0 450.0, 500.0 550.0 550.0 550.0 550.0 550.0 Copper Solid - - - - - - - 300E, 350EK, 19 No. 7, 37 No. 10 300E, 350EK, 19 No. 7, 37 No. 10 - - - - - Ground Rod - - - - - - - Pin Diameter - - 3/4" 3/4" 3/4" 3/4" 3/4" TO TO TO TO TO TO TO COPPERWELD TO Copper Std. Round 350.0 400.0 5, 6 4, 3 2, 1 1/0 2/0 Copper Compressed 350.0 400.0 - 4 2, 1 1/0 2/0 Copper Compacted 400.0 450.0, 500.0 4 2 1, 1/0 2/0 3/0 - - 4 3, 2 1, 1/0 2/0 3/0 7 No. 8, 1G, 3 No. 5, 2K, 1/0F, 2A, 1J, 4P 7 No. 7, 1/0G, 2/0F, 1K, 1/0J, 2N Copper Solid 300EK, 250EK 300E, 350EK, 19 No. 7, 37 No. 10 #8A 3 No. 10, 6C, 3 No. 9, 6A, 3 No. 8, 8D, #6D 7 No. 10, 1F, 4N, 7 No. 9, 2J, 4D, 3 No. 7, 2G, 4A, 3 No. 6, 2F Ground Rod 3/4" - - - - 3/8" - Pin Diameter - - - - - 3/8" - 3-276337-1* 3-276337-0* 2-276337-9* 2-276337-8* 276337-4* 2-276337-5* 276337-3* BM BL BK BH BG BE BB Copper Std. Round 450.0 450.0 450.0 450.0 450.0 450.0 450.0 Copper Compressed 450.0 450.0 450.0 450.0 450.0 450.0 450.0 Copper Compacted 550.0 550.0 550.0 550.0 550.0 550.0 550.0 Copper Solid - - - - - - - COPPERWELD - - - - - - - COPPERWELD Use TAP Number Wire ID Code Ground Rod - - - - - - - Pin Diameter 3/4" 3/4" 3/4" 3/4" 3/4" 3/4" 3/4" TO TO TO TO TO TO TO Copper Std. Round 3/0 4/0 250.0 300 350.0 400.0 450.0 Copper Compressed 3/0 4/0, 250.0 300.0 - 350.0 400.0 450.0 Copper Compacted 4/0 250.0 300.0, 350.0 - 400.0 450.0, 500.0 550.0 Copper Solid 4/0 - - - - - - 7 No. 6, 1N, 2/0J, 2P, 2/0G, 1/0K 7 No. 5, 4/0F, 2/0K 19 No. 9, 4/0EK, 7 No. 4, 4/0E, 250EK, 4/0G 19 No. 8, 250EK 300EK, 250EK 300E, 350EK, 19 No. 7, 37 No. 10 - TO COPPERWELD Ground Rod 1/2" - 5/8" - 3/4" - - Pin Diameter 1/2" - 9/16" 5/8" - - 3/4" 2-276337-4* 276337-2* 2-276337-3* 2-276337-2* 2-276337-1* 2-276337-0* 1-276337-9* Use TAP Number ENERGY /// ENERGY READY REFERENCE GUIDE Connectors & Terminals Wire ID Code AMPACT Selection Guide 9393 Copper AX AW AT AO AN AM AL Copper Std. Round 500.0 500.0 500.0 500.0 500.0 500.0 500.0 Copper Compressed 500.0 500.0 500.0 500.0 500.0 500.0 500.0 Copper Compacted 600.0 600.0 600.0 600.0 600.0 600.0 600.0 Copper Solid - - - - - - - 350E, 19 No.6, 37 No. 9 350E, 19 No.6, 37 No. 9 350E, 19 No.6, 37 No. 9 350E, 19 No.6, 37 No. 9 350E, 19 No.6, 37 No. 9 350E, 19 No.6, 37 No. 9 350E, 19 No.6, 37 No. 9 Ground Rod - - - - - - - Pin Diameter - - - - - - - TO TO TO TO TO TO TO Copper Std. Round 5, 6 4, 3 2, 1 1/0 2/0 3/0 4/0 Copper Compressed - 4 2, 1 1/0 2/0 3/0 4/0, 250.0 Copper Compacted 4 2 1, 1/0 2/0 3/0 4/0 250.0 Copper Solid 4 3, 2 1, 1/0 2/0 3/0 4/0 - 8A 3 No. 10, 6C, 3 No. 9, 6A, 3 No. 8, 8D, 6D 7 No. 10, 1F, 4N, 7 No. 9, 2J, 4D, 3 No. 7, 2G, 4A, 3 No. 6, 2F 7 No. 8, 1G, 3 No. 5, 2K, 1/0F, 2A, 1J, 4P 7 No. 7, 1/0G, 2/0F, 1K, 1/0J, 2N 7 No. 6, 1N, 2/0J, 2P, 2/0G, 1/0K 7 No. 5, 4/0F, 2/0K Ground Rod - - - 3/8" - 1/2" - Pin Diameter - - - 3/8" - 1/2" - 1-276337-8* 1-276337-7* 276337-8* 1-276337-4* 276337-7* 1-276337-3* 276337-6* AK AH AG AE AB AA Copper Std. Round 500.0 500.0 500.0 500.0 500.0 500.0 Copper Compressed 500.0 500.0 500.0 500.0 500.0 500.0 Copper Compacted 600.0 600.0 600.0 600.0 600.0 600.0 COPPERWELD TO COPPERWELD Use TAP Number Wire ID Code Copper Solid - - - - - - 350E, 19 No.6, 37 No. 9 350E, 19 No.6, 37 No. 9 350E, 19 No.6, 37 No. 9 350E, 19 No.6, 37 No. 9 350E, 19 No.6, 37 No. 9 350E, 19 No.6, 37 No. 9 Ground Rod - - - - - - Pin Diameter - - - - - - TO TO TO TO TO TO COPPERWELD TO Copper Std. Round 250.0 300.0 350.0 400.0 450.0 500.0 Copper Compressed 300.0 - 350.0 400.0 450.0 500.0 Copper Compacted 300.0, 350.0 - 400.0 450.0, 500.0 550.0 600.0 - - - - - - 19 No. 8, 250EK 300EK, 250EK 300E, 350EK, 19 No. 7, 37 No. 10 - 350E, 19 No. 6, 37 No. 9 Copper Solid COPPERWELD 19 No. 9, 4/0EK, 7 No. 4, 4/0E, 250EK, 4/0G Ground Rod 5/8" - 3/4" - - - Pin Diameter 9/16" 5/8" - - 3/4" - 276337-9* 1-276337-2* 1-276337-1* 1-276337-0* 276337-1* 276337-5* Use TAP Number 1 94 Connectors & Terminals Stirrup Selection Thru Wire Stranded ACSR Standard Round Copper AMPACT Selection Guide Red Shell No. 69338-2 Small Wire Range 6 6/1 2, 3, 4, 5, 6/1, 7/1 White Shell No. 69338-5 Type II Stirrups 6 6/1 2, 3, 4, 5, 6/1, 7/1 1/0, 1, 2, 3, 6/1, 7/1 AAAC 6201 - 5003 6 2, 3, 4, 5 6 2, 3, 4, 5 1/0, 1, 2, 3 AAC Standard Round 6 2, 3, 4, 5 6 2, 3, 4, 5 1/0, 1, 2, 3 COPPER Standard Round 6 2, 3, 4, 5 6 2, 3, 4, 5 2, 3 AAC Compressed or Compacted 6 1, 2, 3, 4, 6 1, 2, 3, 4, 1/0, 1, 2 ACSR Compressed or Compacted 6 6/1 2, 4, 6 6/1, 7/1 6 6/1 2, 4, 6 6/1, 7/1 1/0, 1, 2 AWAC, ACAR _ 2 6/1, 3 4/3, 5/2, 6/1 4 3/4, 4/3, 5/2, 6/1 _ 2 6/1, 3 4/3, 5/2, 6/1 4 3/4, 4/3, 5/2, 6/1 1/0 6/1, 2 6/1, 5/2, 4/3 3/4, 2/5, 1 6/1, 5/2, 4/3, 3 6/1, 5/2, 4/3, 3/4, 2/5 8A, 8C, 3 No. 12 2F, 2G, 3A, 4A, 4N, 5A, 5D, 6A, 6C, 6D, 7A, 7D, 8D, 3 No. 7, 3 No. 10, 3 No. 8, 7 No. 10, 7 No. 12, 3 No. 9, 7 No. 11 45/2, 4/3, 3/4, 5/2, 1/0F, 1F, 1G, 1J, 2A, 2F, 2G, 2J, 2K, 3A, 4A, 4D, 4N, 4P, 5D, 6D, 3 No. 5, 3 No. 6, 3 No. 7, 3 No. 8, 7 No. 8, 7 No. 9, 7 No. 10, 7 No. 11 1/4", 5/16", 7/32", 9/32" 3/16" 1/4", 5/16", 7/32", 9/32" 9/32, 5/16, 11/32, 3/8 6, 5, 4 3, 2, 1 6, 5, 4 3, 2, 1 1 Red 600580 Red 600581 White 602585 White 602586 White 81667-1 #2 #2 #2 #2 #2 8A, 8C, 3 No. 12 2F, 2G, 3A, 4A, 4N, 5A, 5D, 6A, 6C, 6D, 7A, 7D, 8D, 3 No. 7, 3 No. 10, 3 No. 8, 7 No. 10, 7 No. 12, 3 No. 9, 7 No. 11 Galvanized Steel 3/16" Solid: AL or CU ALUMOWELD COPPERWELD Stirrup Color & Number Bail Size Red coded taps are not sold in North America and should be substituted with white coded taps. *UL Listed ENERGY /// ENERGY READY REFERENCE GUIDE Connectors & Terminals AMPACT Selection Guide Stirrup Selection Thru Wire Stranded 9595 Copper Blue Shell No. 69338-1 Medium Wire Range 1, 1/0, 2/0 6/1, 80.0 8/1 80.0 8/1 2/0, 3/0 6/1, 101.8, 110.8, 134.6 12/1 3/0, 4/06/1, 101.8, 110.8, 134.612/1 3/0, 4/0 6/1, 101.8, 110.8, 134.6 12/7 3/0, 4/0 6/1, 101.8, 110.8, 134.6 12/7 AAAC 6201 - 5003 1, 1/0, 2/0 1, 1/0, 2/0 2/0, 3/0 3/0, 4/0 3/0, 4/0 3/0, 4/0 AAC Standard Round 1, 1/0, 2/0 1, 1/0, 2/0 2/0, 3/0 3/0, 4/0 4/0 4/0 COPPER Standard Round 1, 1/0, 2/0 1, 1/0, 2/0 2/0, 3/0 3/0, 4/0 4/0 4/0 AAC Compressed or Compacted 1/0, 2/0 1/0, 2/0 2/0, 3/0 3/0, 4/0, 250.0, 266.8 4/0, 250.0, 266.8 4/0, 250.0, 266.8 ACSR Compressed or Compacted 1, 1/0, 2/0 6/1 1, 1/0, 2/0 6/1 2/0, 3/0 6/1 3/0, 4/0 6/1 266.8 18/1 4/0 6/1 266.8 18/1 4/0 6/1 266.8 18/1 2/0, 1/0, 1 6/1, 1/0 4/3, 2, 1/0, 5/2, 2, 1 2/5, 3/4, 4/3, 3 2/5, 3/4, 4 2/5 2/0, 1/0, 1 6/1, 1/0 4/3, 2, 1/0, 5/2, 2, 1 2/5, 3/4, 4/3, 3 2/5, 3/4, 4 2/5 3/0 6/1, 2/0 4/3, 5/2, 6/1, 1/0 3/4, 4/3, 5/2, 1 2/5, 3/4 4/0 6/1, 3/0 4/3, 5/2, 6/1, 2/0 4/3, 3/4, 5/2, 1/0 3/4, 2/5, 1 2/5 4/0 6/1, 3/0 4/3, 5/2, 6/1, 2/0 4/3, 3/4, 5/2, 1/0 3/4, 2/5, 1 2/5 4/0 6/1, 3/0 4/3, 5/2, 6/1, 2/0 4/3, 3/4, 5/2, 1/0 3/4, 2/5, 1 2/5 1/0F, 1/0G, 1/0J, 2/0F, 1F, 1G, 1J, 1K, 2A, 2J, 2K, 2N, 4D, 4P, 3 No. 5, 3 No. 6, 7 No. 7, 7 No. 8, 7 No. 9 1/0F, 1/0G, 1/0J, 2/0F, 1F, 1G, 1J, 1K, 2A, 2J, 2K, 2N, 4D, 4P, 3 No. 5, 3 No. 6, 7 No. 7, 7 No. 8, 7 No. 9 1/0G, 1/0J, 1/0K, 2/0F, 2/0G, 2/0J, 1N, 2N, 2P, 7 No. 6, 7 No. 7 1/0K, 2/0G, 2/0J, 2/0K, 3/0F, 4/0F, 1N, 2P, 7 No. 5, 7 No. 6, 19 No. 10 1/0K, 2/0G, 2/0J, 2/0K, 3/0F, 4/0F, 1N, 2P, 7 No. 5, 7 No. 6, 19 No. 10 1/0K, 2/0G, 2/0J, 2/0K, 3/0F, 4/0F, 1N, 2P, 7 No. 5, 7 No. 6, 19 No. 10 11/32", 3/8", 7/16" 11/32", 3/8", 7/16" 7/16", 1/12" 1/2", 9/16" 1/2", 9/16" 1/2", 9/16" 1/0, 2/0, 3/0 1/0, 2/0, 3/0 2/0, 3/0, 4/0 Blue 600464 Blue 275436-1 Blue 600468 250.0, 266.8, 300.0, 3/0, 4/0 Blue 600469 250.0, 266.8, 300.0, 4/0 Blue 275435-1 250.0, 266.8, 300.0, 4/0 Blue 602173 #2 #1/0 #2 #2 #1/0 #2/0 ACSR Standard Round AWAC, ACAR ALUMOWELD COPPERWELD Galvanized Steel Solid: AL or CU Stirrup Color & Number Bail Size Stirrup Selection Thru Wire Stranded ACSR Standard Round AAAC 6201 - 5003 Blue Shell No. 69338-1 Medium Wire Range 266.8 6/7, 18/1, 266.8 6/7, 18/1, 266.8 24/7, 26/7, 266.8 24/7, 26/7, 24/1, 26/7, 30/7, 24/1, 26/7, 30/7, 18/1, 6/7, 159.0, 18/1, 6/7, 159.0, 300.0 18/1, 24/7, 300.0 18/1, 24/7, 176.9, 190.8 176.9, 190.8 26/7, 336.4 18/1 26/7, 336.4 18/1 281.4, 281.4, 307.1, 281.4, 307.1, 281.4, 307.1, 312.8 307.1, 312.8 312.8, 355.1 312.8, 355.1 AAC Standard Round 250.0, 266.8, 300.0 250.0, 266.8, 300.0 300.0, 336.4, 350.0 300.0, 336.4, 350.0 COPPER Standard Round 250.0, 300.0 250.0, 300.0 250.0, 300.0, 350.0 250.0, 300.0, 350.0 AAC Compressed or Compacted 266.8, 300.0, 336.4, 350.0 266.8, 300.0, 336.4, 350.0 336.4, 350.0, 397.5 336.4, 350.0, 397.5 ACSR Compressed or Compacted 266.8, 336.418/1 266.8, 336.418/1 336.4, 397.518/1 AWAC, ACAR 4/0 15/4 4/0 15/4 4/0E, 4/0G, 7 No. 4, 19 No. 8, 19 No. 9 4/0E, 4/0G, 7 No. 4, 19 No. 8, 19 No. 9 ALUMOWELD COPPERWELD Galvanized Steel Solid: AL or CU Stirrup Color & Number Bail Size 336.4, 397.518/1 336.4 18/1, 343.6 336.4 18/1, 343.6 15/4, 355.0 15/4, 15/4, 355.0 15/4, 12/7 12/7 4/0E, 7 No. 4, 19 No. 8 4/0E, 7 No. 4, 19 No. 8 5/8" 5/8" 5/8" 5/8" 336.4, 350.0, 397.6, 400.0 Blue 600463 #2 336.4, 350.0, 397.6, 400.0 Blue 602201 #1/0 397.5, 400.0, 450.0 Blue 602502 #1/0 397.5, 400.0, 450.0 Blue 276478-1 #2 1 96 Connectors & Terminals AMPACT Selection Guide Stirrup Selection Thru Wire Stranded ACSR Standard Round AAAC 6201 - 5003 AAC Standard Round Copper Yellow Shell No. 69338-4 Large Wire Range 336.4 26/7, 336.4 26/7, 336.4 26/7, 24/7, 18/1, 24/7, 18/1, 24/7, 18/1, 477.0 26/7, 266.8 30/7, 266.8 30/7, 266.8 30/7, 24/7, 18/1, 300.0 18/1, 24/7, 300.0 18/1, 24/7, 300.0 18/1, 24/7, 336.4 30/7, 26/7, 30/7, 26/7, 30/7, 26/7, 30/7, 397.5 30/7, 211.3 12/7, 211.3 12/7, 211.3 12/7, 26/7, 24/7, 18/1 203.2 16/19 203.2 16/19 203.2 16/19 355.1, 394.5, 355.1, 394.5, 355.1, 394.5, 419.6, 466.3, 394.6 394.6 394.6 465.4, 503.6 450.0, 477.0, 336.4, 350.0, 336.4, 350.0, 336.4, 350.0, 500.0, 550.0, 397.5, 400.0 397.5, 400.0 397.5, 400.0 556.5 477.0 26/7, 24/7, 18/1, 336.4 30/7, 397.5 30/7, 26/7, 24/7, 18/1 477.0 26/7, 24/7, 18/1, 336.4 30/7, 397.5 30/7, 26/7, 24/7, 18/1 419.6, 466.3, 465.4, 503.6 450.0, 477.0, 500.0, 550.0, 556.5 419.6, 466.3, 465.4, 503.6 450.0, 477.0, 500.0, 550.0, 556.5 COPPER Standard Round 350.0, 400.0 350.0, 400.0 350.0, 400.0 450.0, 500.0, 550.0 450.0, 500.0, 550.0 450.0, 500.0, 550.0 AAC Compressed or Compacted 336.4, 350.0, 397.5 336.4, 350.0, 397.5 336.4, 350.0, 397.5 477.0, 500.0, 556.6, 636.0 477.0, 500.0, 556.6, 636.0 477.0, 500.0, 556.6, 636.0 ACSR Compressed or Compacted 336.4, 397.518/1 336.4, 397.518/1 336.4, 397.518/1 477.0, 556.6, 636.018/1 477.0, 556.6, 636.018/1 477.0, 556.6, 636.018/1 343.6 15/4, 355.01 5/4, 12/7, 336.4 18/1, 16/3, 15/4 343.6 15/4, 355.01 5/4, 12/7, 336.4 18/1, 16/3, 15/4 AWAC, ACAR ALUMOWELD COPPERWELD Galvanized Steel Solid: AL or CU Stirrup Color & Number Bail Size 343.6 15/4, 355.01 5/4, 12/7, 503.6 15/4, 12/7, 503.6 15/4, 12/7, 503.6 15/4, 12/7, 336.4 18/1, 336.4 15/4 336.4 15/4 336.4 15/4 16/3, 15/4 4/0E, 7 No. 4, 4/0E, 7 No. 4, 4/0E, 7 No. 4, 19 No. 7, 19 No. 8, 19 No. 7, 19 No. 8, 19 No. 7, 19 No. 8, 37 No. 10 37 No. 10 37 No. 10 5/8" 3/4" 3/4" 3/4" 450.0, 477.0, 500.0 Yellow 600474 450.0, 477.0, 500.0 Yellow 602142 450.0, 477.0, 500.0 Yellow 602136 _ _ _ Yellow 602047 Yellow 602143 Yellow 602247 1/0 2/0 4/0 1/0 2/0 4/0 Yellow Shell No. 69338-4 Large Wire Range 556.5 26/7, 24/7, 18/1, 477.0 30/7, 26/7, 24/7 556.5 26/7, 24/7, 18/1, 477.0 30/7, 26/7, 24/7 559.5, 587.2, 599.6, 652.4, 652.8 550.0, 556.5, 600.0, 636.5 559.5, 587.2, 599.6, 652.4, 652.8 550.0, 556.5, 600.0, 636.5 559.5, 587.2, 599.6, 652.4, 652.8 550.0, 556.5, 600.0, 636.0 550.0, 600.0 550.0, 600.0 AAC Compressed or Compacted _ ACSR Compressed or Compacted AAC Standard Round COPPER Standard Round AWAC, ACAR ALUMOWELD COPPERWELD Galvanized Steel Solid: AL or CU Stirrup Color & Number Bail Size 19 No. 6, 37 No. 9 5/8" 556.5 26/7, 24/7, 18/1, 477.0 30/7, 26/7, 24/7 AAAC 6201 - 5003 19 No. 6, 37 No. 9 5/8" Stirrup Selection Thru Wire Stranded ACSR Standard Round 19 No. 6, 37 No. 8 556.5 30/7, 556.5 30/7, 605.0, 605.0, 636.0 54/7, 24/7, 636.0 54/7, 24/7, 26/7, 30/19, 30/7, 26/7, 30/19, 30/7, 636.0 18/1, 36/1, 636.0 18/1, 36/1, 653.9 18/3 653.9 18/3 666.6 24/7, 666.6 24/7, 54/7, 26/7 54/7, 26/7 704.6, 740.8, 746.1 704.6, 740.8, 746.1 650.0, 700.0, 715.5, 750.0 650.0, 700.0, 715.5, 750.0 550.0, 600.0 650.0, 700.0, 750.0 650.0, 700.0, 750.0 _ _ 795.0, 874.5 795.0, 874.5 636.0 18/1 636.0 18/1 636.0 18/1 795.0, 874.5 36/1 795.0, 874.5 36/1 653.1 15/4, 12/7 568.3 15/4 653.1 15/4, 12/7 568.3 15/4 653.1 15/4, 12/7 568.3 15/4 739.8 33/4, 30/7, 24/13, 18/19 739.8 33/4, 30/7, 24/13, 18/19 19 No. 5, 37 No. 8 19 No. 5, 37 No. 8 19 No. 5, 37 No. 8 37 No. 7 37 No. 7 7/8" 7/8" 7/8" 1" 1" _ _ _ _ _ Yellow 602104 1/0 Yellow 602248 2/0 Yellow 602115 4/0 Yellow 602174 2/0 Yellow 275074 4/0 ENERGY /// ENERGY READY REFERENCE GUIDE Connectors & Terminals Stirrup Selection Thru Wire Stranded ACSR Standard Round AAAC 6201 - 5003 AAC Standard Round COPPER Standard Round AAC Compressed or Compacted ACSR Compressed or Compacted AMPACT Selection Guide Copper Yellow Shell No. 69338-4 Large Wire Range 715.5, 715.5, 874.5 54/7, 795.5 54/7, 24/7, 795.5 54/7, 24/7, 900.0 26/7, 30/19, 26/7, 30/19, 45/7, 54/7, 30/7, 45/7, 30/7, 45/7, 954.0 30/7, 795.5 36/1, 795.5 36/1, 954.0, 1033.5 874.5 45/7 874.5 45/7 36/1, 45/7, 54/7 833.6, 927.2, 833.6, 927.2, _ 932.6 932.6 795.0, 800.0, 795.0, 800.0, 1000.0, 1033.5, 874.5, 900.0, 874.5, 900.0, 1100.0, 1113.0 954.0 954.0 800.0, 850.0, 800.0, 850.0, 1000.0 900.0 900.0 954.0 954.0 _ 954.0 36/1 954.0 36/1 _ 819.2, 853.7, 927.2, 983.1 30/7, 840.2, 853.7, 927.2 24/13, 853.7, 862.7, 927.2 18/19 819.2, 853.7, 927.2, 983.1 30/7, 840.2, 853.7, 927.2 24/13, 853.7, 862.7, 927.2 18/19 1012.2 24/13, 1172.0 33/4, 1024.5, 1081.0, 1109.0, 1172.0 30/7, 24/13, 18/19 37 No. 6 37 No. 6 _ Galvanized Steel _ _ _ Solid: AL or CU _ _ _ Yellow 602162 2/0 Yellow 602163 4/0 Yellow 602237 4/0 AWAC, ACAR ALUMOWELD COPPERWELD Stirrup Color & Number Bail Size 9797 1 Chapter 2 Identification Solutions Heat Shrink Markers........................................................................................................................................... 100 Cable Markers........................................................................................................................................................101 Labels....................................................................................................................................................................... 103 Portable Marker Kit............................................................................................................................................ 106 Printers & Accessories.......................................................................................................................................107 100 Heat Shrink Markers Identification Solutions ShrinkMark Heat Shrinkable Sleeves ShrinkMark Heat Shrinkable Sleeves APPLICATIONS FEATURES Shrink ratio of 3:1 Expanded sleeve diameters from .125" (3.125 mm) to 1.50" (38 mm) Sleeves come in 2.00" (50 mm) lengths Flame retardant. Sleeves meet UL 224 Print performance to military requirements ShrinkMark sleeves can be supplied pre-scored for a more economical use of material Several packaging options to choose from: 250, 1,000 or 2,500 pieces per box Standard colors are white and yellow Elliptical shape leaves un-shrunk sleeves in place Temperature range is -30C to 105C BENEFITS TE's Raychem ShrinkMark sleeves are suitable for a wide variety of applications. Heat shrinkable sleeves provide legible identification for all types of cables used by electrical contractors and instrumentation control manufacturers. ShrinkMark sleeves are ideal for tough industrial environments, including switch gear, motor control centers, and terminal boxes. They shrink faster than conventional thermoplastic tags ShrinkMark sleeves are extruded from TE's Raychem tubing resulting in a low installed profile with no edges to snag. The cross-linked polyolefin construction makes ShrinkMark sleeves resistant to abrasion, aggressive cleaning solvents, and industrial fluids. Printers Ribbons IDP-T200-PRINTER IDP-TMS-RJS-RIBN-4RPSCE IDP-TE3112-PRINTER IDP-TMS-RJS-RIBN-4RPSCE PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number* Wire Size Nominal Diameter Recovered Diameter ShrinkMark-18-2-9 #22-#18 0.125 (3) 0.042 (1) ShrinkMark-18-2-S1-9 #22-#18 0.125 (3) 0.042 (1) ShrinkMark-12-2-9 #18-#12 0.187 (5) 0.062 (2) ShrinkMark-12-2-S1-9 #18-#12 0.187 (5) 0.062 (2) ShrinkMark-10-2-9 #16-#10 0.250 (6) 0.083 (2) ShrinkMark-10-2-S1-9 #16-#10 0.250 (6) 0.083 (2) ShrinkMark-2-2-9 #10-#2 0.500 (13) 0.167 (4) ShrinkMark-2-2-S1-9 #10-#2 0.500 (13) 0.167 (4) ShrinkMark-250-2-9 #1-250 1.00 (25) 0.333 (9) ShrinkMark-250-2-S1-9 #1-250 1.00 (25) 0.333 (9) ShrinkMark-1000-2-9 350-1000 1.40 (36) 0.740 (19) ShrinkMark-1000-2-S1-9 350-1000 1.40 (36) 0.740 (19) *Replace -9 with -4 if Yellow is needed Sh rin k Ma rk (R) 1 0 - 2 - S2 Product name Largest nominal conductor size in range UL recognized to Standard 224 (R) Sleeve length in inches Number of scores Blank = No scores yields 1 each - 2" marker S1 = One score yields 2 each - 1" markers per sleeve S2 = Two scores yield 3 each - 5/8" markers per sleeve S3 = Three scores yield 4 each - 1/2" markers per sleeve Certified C22.2 No. 198.1 ENERGY /// ENERGY READY REFERENCE GUIDE - 9 (1 K ) Standard package Blank = 250 sleeves per box (1K) = 1,000 sleeves per box (2.5K) = 2,500 sleeves per box Color 4 = Yellow 9 = White Identification Solutions Cable Markers CM-SCE Cable Markers | HLX-NEL 101 CM-SCE Cable Markers APPLICATIONS FEATURES Markers are a standard 2" (55 mm) length that come in a .25" (6.25 mm) or .50" (12.7 mm) width Flame retardant Cable Markers meet UL 224 Print performance to military requirements Standard color is white Temperature range is -55C to 135C BENEFITS TE's Raychem CM-SCE cable markers provide a reliable method of identifying cable, wire bundles, pipes, and conduits. Simple installation with markers installed using standard nylon tie wraps. 2 PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number Description Standard Pack Print Method IDP-CM-SCE-25-4H-9 .25 Cable Marker, 4 hole 250 Dot Matrix IDP-CM-SCE-50-4H-9 .5 Cable Marker, 4 hole 250 Dot Matrix IDP-CM-SCE-50-6H-9 .5 Cable Marker, 6 hole 250 Dot Matrix IDP-CM-SCE-TP-25-4H-9 .25 Cable Marker, 4 hole 250 Thermal Transfer IDP-CM-SCE-TP-50-4H-9 .5 Cable Marker, 4 hole 250 Thermal Transfer IDP-CM-SCE-TP-50-6H-9 .5 Cable Marker, 6 hole 250 Thermal Transfer Thermal Transfer Printers Ribbons IDP-T200-PRINTER IDP-1966-RIBBON IDP-TE3112-PRINTER IDP-1966-RIBBON HLX-NEL Cable Markers APPLICATIONS FEATURES Attach using standard cable ties Temperature range is -40C to 105C Perforated edges for easy removal Available in White or Yellow BENEFITS TE's Raychem HLX markers are assembled in Narrow Edge Leading (NEL) format designed for identification of larger cables and wire bundles Markers are manufactured from low fire hazard polyolefin material making them ideal in applications where low smoke, low toxicity and zero halogen are critical. PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number Marker Dimensions Printable Area Markers Across IDP-HLX125WE4NEL60S 3.15 x 0.49 (80 x 12.5) 2.35 x 0.4 (60 x 10.50) 4 200 IDP-HLX125WE2NEL60S 3.15 x 0.49 (80 x 12.5) 2.35 x 0.4 (60 x 10.50) 2 200 IDP-HLX125YW4NEL60S 3.15 x 0.49 (80 x 12.5) 2.35 x 0.4 (60 x 10.50) 4 200 IDP-HLX125YW2NEL60S 3.15 x 0.49 (80 x 12.5) 2.35 x 0.4 (60 x 10.50) 2 200 Thermal Transfer Printers Ribbons IDP-T200-PRINTER IDP-1966-RIBBON IDP-TE3112-PRINTER IDP-1966-RIBBON Standard Pack 102 Cable Markers Identification Solutions Permark Pre-Printed 316 Stainless Steel Markers Permark Pre-Printed 316 Stainless Steel Markers APPLICATIONS FEATURES Pre-marked to customer requirements Transfer of data files electronically Excellent chemical, abrasion, corrosion, and weather resistance One-piece, 316 stainless steel construction Stainless steel cable ties are also available Temperature range is -80C to 500C Permark stainless steel markers and identification plates are designed to withstand the most hostile environments. BENEFITS Using state-of-the-art technology and no inks, the marking process produces a permanent, deep surface mark. Permark markers are produced for individual customer requirements on a fast turnaround basis. PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number Description Standard Pack IDP-PM09512 Stainless Steel 4 mm, 3.74 x 0.47 (95 x 12) marker - Pre-Printed (max 25 characters) 1 IDP-PM09512-BLANK Stainless Steel 4 mm, 3.74 x 0.47 (95 x 12) marker - Blank 1 IDP-PM07507 Stainless Steel 4 mm, 2.95 x 0.28 (75 x 7) marker - Pre-Printed (max 20 characters) 1 IDP-PM07507-BLANK Stainless Steel 4 mm, (75 x 70) marker - Blank 1 IDP-SST141-316 SS cable tie 0.18 x 14.3 (4.6 x 360), Ties/Pack 100 100 IDP-SST71-316 SS cable tie 0.18 x 7.9 (4.6 x 200), Ties/Pack 100 100 ENERGY /// ENERGY READY REFERENCE GUIDE Identification Solutions Labels Self-Laminating Labels 103 Self-Laminating Labels APPLICATIONS FEATURES Vinyl material with acrylic adhesive UL recognized for indoor use Temperature Range: -40C to 80C BENEFITS TE's Raychem Self-Laminating labels offer a fast and inexpensive way to identify wire and cable. Self-Laminating labels offer a white area for printed or handwritten information and a clear wrap that winds around and protects the information Protects printed information from chemicals and frequent handling Designed to withstand exposure to oil, solvents, and water Printers Ribbons IDP-T200-PRINTER IDP-TMS-RJS-RIBN-4RPSCE IDP-TE3112-PRINTER IDP-TMS-RJS-RIBN-4RPSCE PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number Maximum Cable OD Print Area Height Label Width Label Height Labels/Roll IDP-SB050100WE10 .20 (5.1) .33 (8.5) .50 (12.7) 1.00 (25.4) 10,000 IDP-SB050143WE10 .30 (7.6) .50 (12.7) .50 (12.7) 1.437 (36.5) 10,000 IDP-SB100143WE5 .30 (7.6) .50 (12.7) 1.00 (25.4) 1.437 (36.5) 5,000 IDP-SB200143WE2.5 .30 (7.6) .50 (12.7) 2.00 (50.8) 1.437 (36.5) 2,500 IDP-SB080150WE10 .30 (7.6) .50 (12.7) .80 (20.3) 1.50 (38.1) 10,000 IDP-SB100225WE5 .48 (12.2) .75 (19) 1.00 (24.4) 2.25 (57.2) 5,000 IDP-SB200225WE2.5 .48 (12.2) .75 (19) 2.00 (50.8) 2.25 (57.2) 2,500 IDP-SB100375WE2.5 .88 (22.4) 1.00 (25.4) 1.00 (25.4) 3.75 (95.3) 2,500 IDP-SB200375WE2.5 .88 (22.4) 1.00 (25.4) 2.00 (50.8) 3.75 (95.3) 2,500 IDP-SB100594WE1 1.40 (35.5) 1.50 (38.1) 1.00 (25.4) 5.94 (151) 1,000 IDP-SB190594WE1 1.40 (35.5) 1.50 (38.1) 1.90 (48.3) 5.94 (151) 1,000 IDP-SB200743WE1 1.90 (48.3) 1.50 (38.1) 2.00 (50.8) 7.437 (189) 1,000 Recommended for use with the TE3112 and T200 Printers. Maximum Cable OD Print Area Height IDP-SB050100WE5-T200 .20 (5.1) IDP-SB050143WE5-T200 .30 (7.6) IDP-SB100143WE2.5-T200 Catalog Number Label Width Label Height Labels/Roll .33 (8.5) .50 (12.7) 1.00 (25.4) 5,000 .50 (12.7) .50 (12.7) 1.437 (36.5) 5,000 .30 (7.6) .50 (12.7) 1.00 (25.4) 1.437 (36.5) 2,500 IDP-SB080150WE5-T200 .30 (7.6) .50 (12.7) .80 (20.3) 1.50 (57.2) 5,000 IDP-SB100225WE2.5-T200 .48 (12.2) .75 (19) 1.00 (25.4) 2.25 (57.2) 2,500 IDP-SB200225WE1-T200 .48 (12.2) .75 (19) 2.00 (50.8) 2.25 (57.2) 1,000 IDP-SB100375WE1-T200 .88 (22.4) 1.00 (25.4) 1.00 (25.4) 3.75 (95.3) 1,000 IDP-SB200375WE1-T200 .88 (22.4) 1.00 (25.4) 2.00 (50.8) 3.75 (95.3) 1,000 IDP-SB100594WE0.5-T200 1.40 (35.5) 1.50 (38.1) 1.00 (25.4) 5.94 (151) 500 IDP-SB200743WE0.5-T200 1.90 (48.3) 1.50 (38.1) 2.00 (50.8) 7.734 (189) 500 T200 Size Rolls These labels have a smaller core that allows them to fit inside of the T208 Printer. 2 104 Labels Identification Solutions Pressure Senitive Polyester Labels Pressure Sensitive Polyester Labels APPLICATIONS FEATURES No heat curing process required Excellent for bar coding, PCB and component labeling applications Multiple die-cut sizes available MP = Metalized Polyester WP = White Polyester Temperature range is -40C to 150C BENEFITS WP labels are ideal for bar coding, PCB and component labeling, and other general purpose applications that require a durable white label. MP Labels are ideal for applications that require a metallic appearance, such as nameplates, equipment labels, and serial number plates. TE's Pressure Sensitive Polyester labels contain a permanent acrylic adhesive providing an excellent, durable bond to many surfaces inlcuding tubing, wiring, cables, or panels. Printers Ribbons IDP-T200-PRINTER IDP-1330-0607-10 IDP-TE3112-PRINTER IDP-1330-0607-10 PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number Label Width Label Height Material Labels per Rolls IDP-MP-191064-10-8A IDP-MP-203127-10-8A IDP-MP-254127-10-8A IDP-MP-254254-10-8A IDP-MP-381064-10-8A IDP-MP-381191-5-8A IDP-MP-508254-5-8A IDP-MP-508318-2.5-8A IDP-MP-699254-5-8A IDP-MP-762381-2.5-8A IDP-MP-762508-2.5-8A IDP-MP-101635-2.5-8A IDP-WP-040040-25-9 IDP-WP-064064-25-9 IDP-WP-080080-10-9 IDP-WP-950950-10-9 IDP-WP-114040-25-9 IDP-WP-127111-10-9 IDP-WP-165102-10-9 IDP-WP-165051-25-9 IDP-WP-178095-10-9 IDP-WP-191064-10-9 IDP-WP-203127-10-9 IDP-WP-229064-10-9 IDP-WP-254097-10-9 IDP-WP-254127-10-9 IDP-WP-254254-10-9 IDP-WP-318064-10-9 IDP-WP-381020-10-9 IDP-WP-381064-10-9 IDP-WP-381191-5-9 IDP-WP-508127-5-9 IDP-WP-508254-5-9 IDP-WP-508318-2.5-9 IDP-WP-508064-10-9 IDP-WP-523841-1.5-9 IDP-WP-700254-5-9 IDP-WP-762381-2.5-9 IDP-WP-762508-2.5-9 IDP-WP-101635-2.5-9 IDP-WP-101165-0.85-9 0.75 (19) 0.80 (20.3) 1.00 (25.4) 1.00 (25.4) 1.50 (38.1) 1.50 (38.1) 2.00 (50.8) 2.00 (50.8) 2.75 (70) 3.00 (76.2) 3.00 (76.2) 4.00 (101.6) 0.157 (4) 0.25 (6.4) 0.315 (8) 0.375 (9.5) 0.45 (11.4) 0.50 (12.7) 0.65 (16.5) 0.65 (16.5) 0.70 (17.8) 0.75 (19) 0.80 (20.3) 0.90 (22.9) 1.00 (25.4) 1.00 (25.4) 1.00 (25.4) 1.25 (31.8) 1.50 (38.1) 1.50 (38.1) 1.50 (38.1) 2.00 (50.8) 2.00 (50.8) 2.00 (50.8) 2.00 50.8) 2.06 (52.3) 2.75 (70) 3.00 (76.2) 3.00 (76.2) 4.00 (101.6) 4.00 (101.6) 0.25 (6.4) 0.50 (12.7) 0.50 (12.7) 1.00 (25.4) 0.25 (6.4) 0.75 (19) 1.00 (25.4) 1.25 (31.8) 1.00 (25.4) 1.50 (38.1) 2.00 (50.8) 2.50 (63.5) 0.157 (4) 0.25 (6.4) 0.315 (8) 0.375 (9.5) 0.157 (4) 0.437 (11.1) 0.40 (10.2) 0.20 (5.1) 0.375 (9.5) 0.25 (6.4) 0.50 (12.7) 0.25 (6.4) 0.38 (9.7) 0.50 (12.7) 1.00 (25.4) 0.25 (6.4) 0.08 (2) 0.25 (6.4) 0.75 (19) 0.5 (12.7) 1.00 (25.4) 1.25 (31.8) 0.25 (6.4) 3.31 (84.1) 1.00 (25.4) 1.50 (38.1) 2.0 (50.8) 2.50 (63.5) 6.50 (165) Metalized Polyester Metalized Polyester Metalized Polyester Metalized Polyester Metalized Polyester Metalized Polyester Metalized Polyester Metalized Polyester Metalized Polyester Metalized Polyester Metalized Polyester Metalized Polyester White Polyester White Polyester White Polyester White Polyester White Polyester White Polyester White Polyester White Polyester White Polyester White Polyester White Polyester White Polyester White Polyester White Polyester White Polyester White Polyester White Polyester White Polyester White Polyester White Polyester White Polyester White Polyester White Polyester White Polyester White Polyester White Polyester White Polyester White Polyester White Polyester 10,000 10,000 10,000 10,000 10,000 5,000 5,000 2,500 5,000 2,500 2,500 2,500 25,000 25,000 10,000 10,000 25,000 10,000 10,000 25,000 10,000 10,000 10,000 10,000 10,000 10,000 10,000 10,000 10,000 10,000 5,000 10,000 5,000 2,500 10,000 1,500 5,000 2,500 2,500 2,500 900 ENERGY /// ENERGY READY REFERENCE GUIDE Identification Solutions ProjectMark Continuous Labels Labels 105 ProjectMark Continuous Labels APPLICATIONS FEATURES High tack acrylic adhesive Resistant to moisture/humidity 4 printable continuous widths in several colors Material comes on a 100' reel and ranges from 1.0" (25 mm) to 4.0" (100 mm) wide Standard white ProjectMark labels have a 5 - 7 year outdoor life Temperature range is -40C to 150C Standard Colors are White (WE) and Metalized Polyester (MP). Additional colors include the following: OE = Orange, GN = Green, BE = Blue, RD = Red, BK = Black, YW = Yellow, CL = Clear. BENEFITS TE's Raychem ProjectMark (TTPA) is a durable, high strength polyester material that can be used as warning and service labels, rating plates, and a way to identify cable trays--all of which can be produced on demand. Efficient alternate solution to expensive silk-screen printing. 2 PRODUCT SELECTION INFORMATION Catalog Number Description Color Standard Pack IDP-TTPA100WE-10* Continuous Polyester 100 Ft Roll - 1" Wide White (WE) 1 IDP-TTPA100YW-10* Continuous Polyester 100 Ft Roll - 1" Wide Yellow (YW) 1 IDP-TTPA200MP-10 Continuous Polyester 100 Ft Roll - 2" Wide Metalized Poly (MP) 1 IDP-TTPA200WE-10 Continuous Polyester 100 Ft Roll - 2" Wide White (WE) 1 IDP-TTPA300MP-10 Continuous Polyester 100 Ft Roll - 3" Wide Metalized Poly (MP) 1 IDP-TTPA300WE-10 Continuous Polyester 100 Ft Roll - 3" Wide White (WE) 1 IDP-TTPA400MP-10 Continuous Polyester 100 Ft Roll - 4" Wide Metalized Poly (MP) 1 IDP-TTPA400WE-10 Continuous Polyester 100 Ft Roll - 4" Wide White (WE) 1 *1 inch wide rolls are only available in White and Yellow. 106 Identification Solutions Portable Marker Kit LM2020 PLUS Portable Marking Kit LM2020 PLUS Portable Hand-Held Marking Kit FEATURES Minimum media width of 0.125" (3.2 mm). Maximum media width of 1.0" (25 mm) 67 point size ranging from 6 point to 72 point 10 resident bar codes Alphanumeric sequencing Battery-operated or AC power supplyoperated Product and ribbon comes housed in easy-to-install cartridges APPLICATIONS The TE's Raychem LM2020 Plus system is an advanced portable thermal label printer designed for labeling and bar coding applications in the field, office, or shop. The LM2020 Plus marker material and ribbon are pre-loaded into a snap-in cartridge. This allows for repeatable, error free loading into the printer. BENEFITS No smearing--Ink dries immediately Marker material and ribbon are preloaded into a snap-in cartridge allowing for easy, error-free loading into the printer 300 dpi thermal print quality--Superior print quality compared to 9-pin dot matrix printers Savings--Very affordable portable thermal printing system PRODUCT SELECTION INFORMATION Catalog Number Label Width Standard Pack LM2020PLUS-PRINTER-KIT Handheld printer, protective jacket, 6 ni-cad batteries 1 LM2020PLUS-2500MAH-NICAD LM 2020 Rechargeable Batteries 1 LM-CASE LM 2020 Hard Sided Carrying Case 1 LM-1/8-TUBE-WE Shrinktube .125" x 100" Cartridge, White #16-#22 1 LM-1/8-TUBE-YW Shrinktube .125" x 100" Cartridge, Yellow #16-#22 1 LM-3/16-TUBE-WE Shrinktube .1875" x 100" Cartridge, White #12-#18 1 LM-3/16-TUBE-YW Shrinktube .1875" x 100" Cartridge, Yellow #12-#18 1 LM-1/4-TUBE-WE Shrinktube .25" x 100" Cartridge, White #10-#16 1 LM-1/4-TUBE-YW Shrinktube .25" x 100" Cartridge, Yellow #10-#16 1 LM-1/2-TUBE-WE Shrinktube .5" x 100" Cartridge, White #1-#12 1 LM-1/2-TUBE-YW Shrinktube .5" x 100" Cartridge, Yellow #1-#12 1 LM-1/2-VINYL-WE .5" x 40' Vinyl Industrial Tape-Black on White 1 LM-1/2-VINYL-YW .5" x 40' Vinyl Industrial Tape-Black on Yellow 1 LM-1-VINYL-WE 1" x 40' Vinyl Industrial Tape-Black on White 1 LM-1-VINYL-YW 1" x 40' Vinyl Industrial Tape-Black on Yellow 1 LM-1/2-SL Self-Lam 1" x .50", Print Area 1" x .25", 230 each. Fits #16-#22 1 LM-3/4-SL Self-Lam 1" x .75", Print Area 1" x .375", 250 each. Fits #10-#16 1 LM-1-SL Self-Lam 1" x 1", Print Area 1" x .375", 200 each. Fits #10-#12 1 LM-1-1/4-SL Self-Lam 1" x 1.25", Print Area 1" x .50", 170 each. Fits #8-#12 1 LM-2-1/2-SL Self-Lam 1" x 2.50", Print Area 1" x .75", 108 each. Fits #6-#10 1 LM-4-SL Self-Lam 1" x 4", Print Area 1" x 1", 81 each. Fits #4-#6 1 ENERGY /// ENERGY READY REFERENCE GUIDE Identification Solutions T200 | TE3112 Printers & Accessories 107 T200 Thermal Transfer Printers APPLICATIONS FEATURES 300 dpi print-head suitable for alphanumeric texts, linear barcodes, and simple graphics Uses TE standard ribbons Adjustable label sensor Multiple language selection Intuitive touch screen Print speed up to 125 mm/s Cutter and Perforator are available BENEFITS The T200 Ident printer is a medium volume, cost-effective thermal transfer printer with a small footprint that is ideal for office or light industrial labeling needs. Suitable for printing on printable tubing, tags, and adhesive labels. Light-weight Simple ribbon and media loading procedure Automatic calibration Superior print position accuracy PRODUCT SELECTION INFORMATION Catalog Number Description Standard Pack IDP-T200-PRINTER Low to mid volume ident printer, 300 dpi, 105.7Mm max print width 1 IDP-T200-PERFORATOR Perforate print media to a set depth and length 1 IDP-T200-CUTTER Accurately and cleanly cuts set-lengths of continuous tube and labels 1 TE3112 Thermal Transfer Printer APPLICATIONS FEATURES Approved to print the entire range of TE thermal transfer identification products For printing high quality texts, graphic images and barcodes For use with TE-approved WinTotal software packages Cutter or perforating accessories available BENEFITS The TE3112-PRINTER is a high performance mid-range Identification printer for marking heat-shrinkable marker sleeves, cable marker tags, and labels. Robust print engine and design makes it well suited for use in higher volume commercial and industrial environments. PRODUCT SELECTION INFORMATION Catalog Number Description Standard Pack IDP-TE3112-PRINTER High Performance Ident Printer, 300 dpi 1 IDP-TTC-PRINT-PERFORATOR Perforate print media to a set depth and length 1 IDP-TTC-PRINTER-CUTTER Accurately and cleanly cuts set-lengths of continuous tube and labels 1 2 108 WinTotal Software | Ribbons Printers & Accessories Identification Solutions WinTotal Software APPLICATIONS FEATURES WinTotal software makes printing easy with live database view in fields and true print preview. Multi-lingual user interface Pre-loaded WYSIWYG templates Clipart gallery with over 1000 commonly used symbols Incremental alpha and numeric fields Accepts and prints data in any language Multiple printers - print simultaneous Advanced label design elements and tools BENEFITS WinTotal software is pre-loaded with all the TE wire identification products and a 14 day trial can be downloaded from the TE website. Following the trial, a license or access dongle must be purchased. WinTotal software is a powerful Windows software based package that makes identification marking quick and easy. PRODUCT SELECTION INFORMATION Catalog Number Description Standard Pack IDP-WINTOTAL-6-SWARE-DGL WinTotal Software with USB Dongle 1 Ribbons PRODUCT SELECTION INFORMATION Printer Ribbons Print Media T200-IDENT-PRINTER IDP-TMS-RJS-RIBN-4RPSCE ShrinkMark sleeves & SB labels IDP-1330-0607-10 TTPA, MP, WP labels IDP-1996-RIBBON CM-SCE, HLX-NEL cable markers IDP-TMS-RJS-RIBN-4RPSCE ShrinkMark sleeves & SB labels IDP-1330-0607-10 TTPA, MP, WP labels IDP-1996-RIBBON CM-SCE, HLX-NEL cable markers TE3112-PRINTER Catalog Number Description Standard Pack IDP-TMS-RJS-RIBN-4RPSCE High durability,commercial grade black thermal transfer ribbon for use with ShrinkMark sleeves & SB labels 1 IDP-1330-0607-10 High durability black resin thermal transfer printable ribbon for use on pressure sensitive labels. 1 IDP-1996-RIBBON Ultra-high performance black thermal transfer ribbon for use with CM-SCE and HLX-NEL cable markers 1 ENERGY /// ENERGY READY REFERENCE GUIDE Identification Solutions Printers & Accessories Reel Holder 109 Reel Holder FEATURES Accessories: Reel Holder Adaptors APPLICATIONS The Universal reel holder is a free standing bench top or wall-mounted reel holder designed to dispense all TE identification marker sleeves, cable markers, and labels. BENEFITS This robust metal, low cost reel holder replaces all other TE Printer reel holders and is compatible with the complete TE printer range. PRODUCT SELECTION INFORMATION Standard Pack Catalog Number Description PRINTER-UNIVERSAL-REEL-HOLDER Dispenses all TE identification marker sleeves, cable markers, and labels 1 PRINTER-UNIVERSAL-REEL-HOLDER-ADAPTORS Holds the reel in place on the Universal reel holder 1 2 Chapter 3 TE's Raychem Low Voltage Splices & Taps Low Voltage In-line Splices Heat Shrink.................................................................................................................................................. 112 Cold Applied.............................................................................................................................................. 120 Low Voltage Taps............................................................................................................................................... 124 Network Protection............................................................................................................................................ 131 112 TE's Raychem LV Splices & Taps Low Voltage In-Line Splices Heat Shrink MWTM Tubing MWTM Medium-Wall Sealant-Coated or Uncoated Tubing APPLICATIONS FEATURES TE's Raychem MWTM Tubing is RUS accepted as jacket restoration of JCN cable 3:1 shrink ratio and an unlimited shelf life when stored under normal conditions BENEFITS Sealant-coated MWTM tubing (-S designation) is for use as insulation/ jacket repair up to 600 V or for general sealing and rejacketing of polymeric- or elastomeric-insulated cables up to 35 kV Designed to Match Cable Performance Range Taking Conforms to Substrate Smallest Installed Profile Uncoated MWTM tubing (-U or -A/U) is for cable rejacketing only Quick Installation Unlimited Shelf Life Cut to Length at Job Site PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number Use Range (min - max) Cut-Piece Length Min. Cont. Length Standard Package Box Spool Bulk Spool Sealant-Coated, Cut-Length Tubing MWTM-10/3-1200-S 0.13-0.35 (3-9) 48 (1200) 25 MWTM-16/5-1200-S 0.25-0.55 (6-14) 48 (1200) 25 MWTM-25/8-1200-S 0.35-0.85 (9-22) 48 (1200) 25 MWTM-35/12-1200-S 0.50-1.25 (13-32) 48 (1200) 25 MWTM-50/16-1200-S 0.65-1.70 (17-43) 48 (1200) 15 MWTM-85/25-1200-S 1.00-2.90 (25-74) 48 (1200) 5 MWTM-115/34-1200-S 1.40-3.90 (36-99) 48 (1200) 5 MWTM-140/42-1200-S 1.80-4.70 (46-119) 48 (1200) 5 Uncoated, Spooled Tubing MWTM-10/3-A/U 0.13-0.35 (3-9) 25 (7.6) 100 (30) MWTM-16/5-A/U 0.25-0.55 (6-14) 25 (7.6) 100 (30) 1155 (350) MWTM-25/8-A/U 0.35-0.85 (9-22) 25 (7.6) 100 (30) 660 (200) MWTM-35/12-A/U 0.50-1.25 (13-32) 25 (7.6) 100 (30) 495 (150) MWTM-50/16-A/U 0.65-1.70 (17-43) 15 (4.6) 75 (23) 330 (100) Uncoated, Cut Length Tubing MWTM-85/25-1500/U 1.00-2.90 (25-74) 60 (1500) 5 MWTM-115/34-1500/U 1.40-3.90 (36-99) 60 (1500) 5 MWTM-140/42-1500/U 1.80-4.70 (46-119) 60 (1500) 5 ADDITIONAL PRODUCT INFORMATION * Select the appropriate catalog number. Confirm selection with application dimensions to assure proper sizing. * MWTM is a general purpose tubing; for sealing applications use MWTM with sealant (-S) or use uncoated MWTM (-U or -A/U) in combination with S-1052 sealant. Order sealants separately. * For testing information refer to the Technical Data section of this catalog. * UV resistant test report: EDR-5361. For connector information refer to the Connectors and Terminals section of this catalog. ENERGY /// ENERGY READY REFERENCE GUIDE 112 TE's Raychem LV Splices & Taps Low Voltage In-Line Splices WCSM Tubing Heat Shrink 113 WCSM Heavy-Wall Sealant Coated Tubing (1000 V) APPLICATIONS FEATURES 4:1 shrink ratio TE's Raychem WCSM tubing is UL and cUL listed per 486D (file E91151) for sizes 12/3 through 70/20. Qualified to ANSI C119.1 and rated to Western Underground guide 2.5. RUS accepted for use as a secondary tap or splice cover, and for use as jacket restoration materials on JCN cable. BENEFITS Seal an in-line splice or terminal lug seal for non-flame retardant applications, cable rejacketing and mechanical protection. Jacket repair on cables up to 35 kV. For use on standard poly or elastomeric insulated / jacketed cable or lead-jacketed cables, which may include aluminum or steel armoring. Designed to Match Cable Performance Range Taking Conforms to Substrate Smallest Installed Profile Quick Installation Unlimited Shelf Life Cut to Length at Job Site Wire Connector System for use with Underground Connectors 96J4 A Max Connector Opening 3 A PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number 1000V Cable Nominal Use Range AWG/kcmil Min - Max Maximum Connector O.D. UL Conductor Use Range Min - Max WCSM-12/3-150-S WCSM-12/3-300-S WCSM-12/3-1200-S WCSM-16/4-150-S WCSM-16/4-300-S WCSM-16/4-1200-S WCSM-24/6-150-S WCSM-24/6-225-S WCSM-24/6-300-S WCSM-24/6-1200-S WCSM-34/8-150-S WCSM-34/8-200-S WCSM-34/8-225-S WCSM-34/8-300-S WCSM-34/8-1200-S WCSM-48/12-150-S WCSM-48/12-225-S WCSM-48/12-300-S WCSM-48/12-1200-S WCSM-56/16-225-S WCSM-56/16-300-S WCSM-56/16-1200-S WCSM-70/20-300-S WCSM-70/20-450-S WCSM-70/20-600-S WCSM-70/20-1200-S WCSM-110/30-300-S WCSM-110/30-1200-S WCSM-130/35-300-S WCSM-130/35-450-S WCSM-130/35-1200-S #14-#6 #14-#6 #14-#6 #8-#2 #8-#2 #8-#2 #6-#4/0 #6-#4/0 #6-#4/0 #6-#4/0 #2-500 #2-500 #2-500 #2-500 #2-500 #2/0-750 #2/0-750 #2/0-750 #2/0-750 250-1000 250-1000 250-1000 500-500 500-1500 500-1500 500-1500 800-2000 800-2000 1500-2500 1500-2500 1500-2500 0.29 0.29 0.29 0.41 0.41 0.41 0.69 0.69 0.69 0.69 1.06 1.06 1.06 1.06 1.06 1.3 1.3 1.3 1.3 1.5 1.5 1.5 1.84 1.84 1.84 1.84 - .13-.30 (3.5-7.7) .13-.30 (3.5-7.7) .13-.30 (3.5-7.7) .17-.41 (4.5-10.5) .17-.41 (4.5-10.5) .17-.41 (4.5-10.5) .25 -.64 (6.5-16.5) .25 -.64 (6.5-16.5) .25 -.64 (6.5-16.5) .25 -.64 (6.5-16.5) .35 -.94 (9-24) .35 -.94 (9-24) .35 -.94 (9-24) .35 -.94 (9-24) .35 -.94 (9-24) .51-1.12 (13-28.5) .51-1.12 (13-28.5) .51-1.12 (13-28.5) .51-1.12 (13-28.5) .68-1.27 (17.5-32.5) .68-1.27 (17.5-32.5) .68-1.27 (17.5-32.5) .92-1.40 (22-35.8) .92-1.40 (22-35.8) .92-1.40 (22-35.8) .92-1.40 (22-35.8) - General Conductor Use Range Min - Max .13-.39 (3.5-10) .13-.39 (3.5-10) .13-.39 (3.5-10) .17-.55 (4.5-14) .17-.55 (4.5-14) .17-.55 (4.5-14) .25-.86 (6.5-22) .25-.86 (6.5-22) .25-.86 (6.5-22) .25-.86 (6.5-22) .35-1.22 (9-31) .35-1.22 (9-31) .35-1.22 (9-31) .35-1.22 (9-31) .35-1.22 (9-31) .51-1.73 (13-44) .51-1.73 (13-44) .51-1.73 (13-44) .51-1.73 (13-44) .70-1.96 (17.5-50) .70-1.96 (17.5-50) .70-1.96 (17.5-50) .86-2.48 (22-63) .86-2.48 (22-63) .86-2.48 (22-63) .86-2.48 (22-63) 1.29-3.93 (33-100) 1.29-3.93 (33-100) 1.49-4.64 (39-118) 1.49-4.64 (39-118) 1.49-4.64 (39-118) Max Connector Opening 2.4 7.8 39.3 1.4 6.8 38.3 1.4 3.96 6.8 38.3 1.4 3.02 3.96 6.8 38.48 1.4 3.96 6.8 38.3 3.96 6.62 38.3 5.8 10.93 16.26 37.3 Min Seal Length per Side A 1.5 1.5 1.5 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 ADDITIONAL PRODUCT INFORMATION * Select the appropriate catalog number based on typical dimensions for low-voltage insulated cable. Confirm selection with dimensions to assure proper sizing. For general conductor use or UL conductor use. * Package does not contain connectors or lugs. Installed connector or lug diameter must be within use range. * TE's Raychem WCSM tubing may be field-cut for shorter requirements * Bulk packaging is available for cut lengths. Consult your TE representative for more information. * UL listing applies to WCSM-12/3 through -70/20 only. WCSM-110/30 and -130/35 are not UL listed. * Related test reports: EDR 5541, PII 56428 114 TE's Raychem LV Splices & Taps Low Voltage In-Line Splices FCSM Tubing Heat Shrink 114 FCSM Heavy-Wall Flame Retardant Tubing (2000 V) APPLICATIONS FEATURES BENEFITS Use sealant-coated tubing (-S) as a sealed in-line splice or terminal lug seal. TE's Raychem FCSM tubing is flame retardant 3:1 shrink ratio Qualified to ANSI C119.1 also rated to IEEE 383 (Vertical Tray Flame Test) and ICEA S-19-81. MSHA approved (No. 07-KA090013MSHA). For use on standard poly- or elastomericinsulated/jacketed cables or lead jacketed cables (aluminum or steel armoring) Used for electrical insulation of cables up to 2000V Use uncoated tubing (-/U) for cable rejacketing only Sealant-coated or uncoated tubing may be used for jacket repair on cable to 35 kV Designed to Match Cable Performance Range Taking Conforms to Substrate Quick Installation Unlimited Shelf Life Cut to Length at Job Site Unlimited shelf life when stored in normal conditions Connector Length Connectors up to 6 inches: Recommended cut length = connector length + 4 inches Connectors > 6 inches: Recommended cut length = connector length + 5 inches PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number 2000 V Insulated Conductor Size (AWG/kcmil) General Use Range (min - max) Tube Length* Standard Package Ft. (m)/Roll Pcs/Box Ft. (m)/Roll In-Line Splice Or Terminal Lug Seal (With Sealant) FCSM-9/3-1200-S #14-#8 0.15-0.30 (4-8) 48 (1200) 25 FCSM-19/6-150-S #6-#2 0.25-0.65 (6-17) 6 (150) 50 FCSM-19/6-1200-S #6-#2 0.25-0.65 (6-17) 48 (1200) 25 FCSM-28/9-225-S #2-4/0 0.40-0.95 (10-24) 9 (225) 50 25 FCSM-28/9-1200-S #2-4/0 0.40-0.95 (10-24) 48 (1200) FCSM-38/12-300-S 1/0-350 0.50-1.30 (13-33) 12 (300) 40 FCSM-38/12-1200-S 1/0-350 0.50-1.30 (13-33) 48 (1200) 10 FCSM-51/16-300-S 250-500 0.70-1.75 (18-44) 12 (300) 30 FCSM-51/16-1200-S 250-500 0.70-1.75 (18-44) 48 (1200) 10 FCSM-68/22-1200-S 600-1000 0.95-2.30 (25-58) 48 (1200) 10 FCSM-90/30-1200-S 800-1200 1.30-3.10 (33-79) 48 (1200) 5 FCSM-120/40-1200-S 1500-2500 1.75-4.10 (44-104) 48 (1200) 5 FCSM-177/63 600-S 2.75-6.05 (70-154) 24 (600) 6 FCSM-177/63-1200-S 2.75-6.05 (70-154) 48 (1200) 5 Cable Rejacketing (Without Sealant) FCSM-9/3-A/U #14-#8 0.15-0.30 (4-8) FCSM-19/6-A/U #6-#2 0.25-0.65 (6-17) 100 (30) 825 (250) FCSM-28/9-A/U #2-4/0 0.40-0.95 (10-24) 65 (20) 495 (150) 100 (30) FCSM-38/12-A/U 1/0-350 0.50-1.30 (13-33) 50 (15) 395 (120) FCSM-51/16-A/U 250-500 0.70-1.75 (18-44) 40 (12) 330 (100) FCSM-68/22-A/U 600-1000 0.95-2.30 (25-58) FCSM-90/30-1500/U 800-1200 1.30-3.10 (33-79) 60 (1500) 5 FCSM-120/40-1500/U 1500-2500 1.75-4.10 (44-104) 60 (1500) 5 2.75-6.05 (70-154) 60 (1500) 5 FCSM-177/63-1500/U 80 (24) *Length tolerance to +/- 2%. ADDITIONAL PRODUCT INFORMATION * Select the appropriate catalog number based on typical dimensions for low-voltage insulated cable. Confirm selection with cable dimensions to assure proper sizing. * Connectors or lugs not included. * If sealing is needed with uncoated FCSM tubing (-/U), order S1052 separately. * Bulk packaging is available for cut-lengths. Contact your TE Connectivity representative for additional information. * Designed to Match Cable Performance . Related test reports: EDR-5133, EDR-5134, EDR-5141, EDR-5499. ENERGY /// ENERGY READY REFERENCE GUIDE TE's Raychem LV Splices & Taps Low Voltage In-Line Splices LVSA-3 Splice Heat Shrink 115 LVSA-3 Heat Shrink Splice for 3/C Armored Cable (1000 V) APPLICATIONS FEATURES TE's Raychem LVSA-3 is a Low-profile wraparound armor case that is simple to install and requires no compound or resin filling. Qualified to ANSI C119.1 BENEFITS Splicing 3/C polymeric, armored (corrugated or interlocked-type) power and control cables (600-1000 volts). Heat shrinkable, adhesive-coated outer sleeve that significantly reduces the installation space required and protects the splice from corrosion and moisture. 3 PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number Conductor Size Range (AWG/kcmil) Cable O.D. (min - max) Maximum Connector Length Standard Pack LVSA-3-1 #6-#2 0.60-1.50 (15-38) 3.50 (89) 1 LVSA-3-2 #1-4/0 0.90-2.20 (23-56) 4.00 (102) 1 LVSA-3-3 250-500 1.20-3.00 (30-76) 5.00 (127) 1 LVSA-3-4 600-1000 1.50-3.80 (38-97) 7.00 (178) 1 Kits do not contain connectors; please order them separately. 116 TE's Raychem LV Splices & Taps Low Voltage In-Line Splices CRSM Sleeves Heat Shrink CRSM Heat Shrink Wraparound Sleeve (1000 V) APPLICATIONS FEATURES All of TE's Raychem CRSM sleeves are sealant-coated. Qualified to ANSI C119.1 Rated to ICEA electrical withstand test for 1000 volts RUS accepted for use as jacket restoration materials on JCN cable BENEFITS For use on standard poly- or elastomeric insulated/jacketed cables or leadjacketed cables, which may include aluminum or steel armoring. CRSM sleeves close easily with a permanent locking system that consists of a raised rail profile and a stainless steel channel. Use as insulation for 1/C low-voltage power cable up to 1000 volts, jacket repair up to 35 kV, or general sealing applications. Excellent water seal - tested in one foot head of water Conforms to Substrate Unlimited shelf life when stored in normal conditions Damage Cut sleeve length = Damage length + total seal length (see chart) Damage Total Total Seal Length <3 (<76) 3 (76) 3-12 (76-305) 4 (102) 12-24 (305-610) 6 (152) >24 (>610) 8 (203) PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Primary Electrical Repair Catalog Number Sleeve Length Primary Electrical Repair (1000 V) Cable and Jacket Repair Conductor Size Use Range (AWG/kcmil) (min - max) General Sealing Use Range (0 - 35 kV) (min - max) Standard Pack CRSM 34/10-200 08 (200) #8-2/0 0.25-0.60 (6-15) 0.25-1.20 (6-30) 3 CRSM 34/10-1200 48 (1200) #8-2/0 0.25-0.60 (6-15) 0.25-1.20 (6-30) 5 CRSM 53/13-200 08 (200) 3/0-400 0.60-0.95 (15-24) 0.60-1.80 (15-46) 10 CRSM 53/13-1200 48 (1200) 3/0-400 0.60-0.95 (15-24) 0.60-1.80 (15-46) 5 CRSM 84/20-750 30 (750) 500-1000 0.95-1.40 (24-36) 0.95-2.70 (24-69) 10 CRSM 84/20-1200 48 (1200) 500-1000 0.95-1.40 (24-36) 0.95-2.70 (24-69) 5 CRSM 107/29-1000 40 (1000) 1000-2000 1.30-2.00 (33-51) 1.30-3.60 (33-91) 10 CRSM 107/29-1200 48 (1200) 1000-2000 1.30-2.00 (33-51) 1.30-3.60 (33-91) 5 CRSM 143/36-1200 48 (1200) 1.65-4.95 (42-126) 5 CRSM 198/55-1200 48 (1200) 2.50-6.50 (64-165) 5 ADDITIONAL PRODUCT INFORMATION * Select the appropriate catalog number for either primary electrical repair (1000 volts max.) or general sealing applications. Electrical repair selections are based on typical dimensions for low-voltage insulated cable. Confirm selection with cable dimensions to assure proper sizing. * Use the "Primary electrical repair" columns for electrical repair applications (when CRSM is in direct contact with the conductor). * Use the "General sealing use range" column for general rejacketing or sealing applications (when CRSM is not in direct contact with the conductor). * Package does not contain connectors. * Kits include a wraparound sleeve and stainless steel channel closure. Both can be field-cut for shorter requirements * Related test report: EDR-5124, EDR-5192, and EDR-5388. UV resistant test report: EDR-5361. * CRSM-34/10 and CRSM-84/20 are available in shorter standard lengths by ordering the corresponding CRSM-CT kits. (The use ranges in the selection information table still apply). For connector information refer to the Connectors and Terminals section of this catalog. ENERGY /// ENERGY READY REFERENCE GUIDE TE's Raychem LV Splices & Taps Low Voltage In-Line Splices CRSM CT Cable Tap Splice Heat Shrink 117 CRSM CT Heat Shrink Wraparound Cable Tap Splices (1000 V) APPLICATIONS FEATURES TE's Raychem CRSM CT Splices are qualified to ANSI C119.1 rated to ICEA electrical withstand test for 1000 volts RUS accepted for use with compression and split-bolt connectors BENEFITS Wraparound, sealed cable tap splice on standard poly- or elastomeric insulated conductors (1000V) Kit contains sealant strip and cloth tape for sealing tap connection. Sealant-coated CRSM sleeves close easily with a permanent locking system that consists of a raised rail profile and a stainless steel channel. Designed to match cable performance Conforms to substrate Unlimited shelf life when stored in normal conditions 3 PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number Sleeve Length Conductor Size (1000 V max.) Main (AWG/kcmil) Tap (AWG/kcmil) Connector Dimension (max D) Std. Pack Compression connector CRSM-CT-34/10-150 6 (150) #8-#2 #10-#2 2 (51) 10 CRSM-CT-53/13-200 8 (200) #2-4/0 #10-4/0 4 (102) 10 CRSM-CT-84/20-250 10 (250) 4/0-500 #2-500 6 (152) 10 #8-#2 #14-#2 1.5 (38) 10 Standard split-bolt connector CRSM-CT-53/13-200 8 (200) ADDITIONAL PRODUCT INFORMATION * Select the appropriate catalog number based on the main and tap conductor sizes and connector type for electrical repair (1000 volts max.). Selections are based on typical dimensions for low-voltage insulated cable. Confirm selection with cable dimensions to assure proper sizing. * Kits are capable of insulating and sealing wye (3-wire) or H (4-wire) configurations up to 1000 volts. * Kits do not contain connectors. * Standard package: 10 kits/box. * Related test report: EDR-5192. * UV resistant test report: EDR-5361. Compression Connector Split-Bolt Connector D Main Main Main Tap D Tap For connector information refer to the Connectors and Terminals section of this catalog. 118 TE's Raychem LV Splices & Taps Low Voltage In-Line Splices MRS Repair Sleeves Heat Shrink MRS Heat-Shrink Wraparound Flame-Retardant Repair Sleeves (2 kV) APPLICATIONS FEATURES Flame retardant MSHA approved (P-07-KA090012MSHA) TE's Raychem MRS Repair Sleeve is precoated with adhesive. Green thermosensitive paint provides visual guide for proper installation. BENEFITS Installs with a low profile quickly and easily, which means the cable can be returned to service in minutes. Repair insulation on flexible cables to 2 kV and repairing jacket damage on high-voltage cable where a splice is not required. Length may be field-cut for versatility Ideal for use on trailing cable as well as flexible-construction cables and conduits Excellent water barrier - tested under one foot of water Unlimited shelf life when stored in normal conditions Damage Total Total Seal Length <3 (<76) 3 (76) 3-12 (76-305) 4 (102) 12-24 (305-610) 6 (152) >24 (>610) 8 (203) Cut sleeve length = Damage length + total seal length (see chart) PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number Cable Length (min - max) Sleeve Length Standard Pack (Kits/Box) MRS-12-10 1.00-1.60 (25-41) 10 (254) 20 MRS-12-24 1.00-1.60 (25-41) 24 (610) 10 MRS-34-24 1.60-2.30 (41-58) 24 (610) 10 MRS-34-30 1.60-2.30 (41-58) 30 (762) 10 MRS-56-30 2.30-3.50 (58-89) 30 (762) 10 ADDITIONAL PRODUCT INFORMATION * * * * Select the appropriate catalog number based on cable diameter. Kits do not contain connectors. Kits contain a wraparound sleeve and stainless steel channel closure (removed after installation). Related test report: EDR-5028 and EDR-5499. ENERGY /// ENERGY READY REFERENCE GUIDE TE's Raychem LV Splices & Taps Low Voltage In-Line Splices LV-MSK Splice Heat Shrink 119 LV-MSK Heat Shrink Flexible Mining Cable Splice (600 V-2 kV) APPLICATIONS FEATURES MSHA approved to P-137-4--MSHA BENEFITS Flame-retardant, in-line and multiconductor splice kits for use on mining cables and standard flexible cables up to 2 kV For types G, W, G-GC, and SHD-GC round and flat cables Designed to Match Cable Performance Conforms to Substrate Unlimited shelf life when stored in normal conditions 3 PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number Cable Diameter (min - max) Power Conductor Size (AWG/kcmil) G or G - GC 3/C W or G 2/C W 4/C Standard Pack (Kits/Box) LV-MSK (600 V-2 kV) - Flat cables LV-MSK-046(B15) 0.85-1.40 (22-36) LV-MSK-047 1.30-2.40 (33-61) #6-#1 LV-MSK-058 1.60-3.15 (41-80) #2-4/0 LV-MSK-045(B20) 0.85-1.40 (22-36) #8-#6 #8-#6 20 LV-MSK-046(B15) 0.85-1.40 (22-36) #6-#2 #6-#4 15 LV-MSK-047 1.30-2.40 (33-61) #2-3/0 #3-3/0 #6-1/0 10 LV-MSK-058 1.60-3.15 (41-80) 2/0-500 2/0-350 1/0-350 5 #6-#2 #1-4/0 15 #6-#1 10 #2-4/0 5 Round cables ADDITIONAL PRODUCT INFORMATION * Kits do not contain connectors; please order separately. * LV-MSK-045 has a lower profile than LV-MSK-046. * If 5-8 kV is required see HV-MSK. For connector information refer to the Connectors and Terminals section of this catalog. 120 TE's Raychem LV Splices & Taps Low Voltage In-Line Splices GelWrap Splice Closures Cold Applied GelWrap Water Resistant Wraparound Splice Closures (1000 V) APPLICATIONS FEATURES BENEFITS PowerGel silicone sealant in TE's Raychem GelWrap closure encapsulates the connection. Insulate and seal buried electrical connections rated up to 1000 volts. Jacket repair Corrugated design enables greater range taking ability. Engineered to handle the harsh environments of direct burial and manhole applications. Qualified to ANSI C119.1 PowerGel conforms to substrate providing reliable seal against moisture ingress. Quick installation, snap closure No special tools required Excellent insulating properties Easy, clean re-entry into electrical connection Unlimited shelf life Testing Test Conditions ANSI C119.1 600 V insulated underground Chemical Resistance Fluid immersion, 168 hours @ 23C, 75% elongation retention minimum * 10W-40 motor oil * 10% hydrochloric acid * 15% sodium chloride * 20% sodium hydroxide * ETX 60280 antifreeze (1000 hours) Accelerated Aging 1000 hours @ 135C * 93% retention tensile strength * 82% retention elongation at break PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number Sleeve Length Conductor Size Max Connector Opening Max General Use Diameter Range Std. Pack GelWrap-18/4-100 4.0 (100) #12-4/0 (4-95) 1.0 (25) 0.15-0.70 (4-18) 6 GelWrap-18/4-150 6.0 (150) #12-4/0 (4-95) 3.0 (75) 0.15-0.70 (4-18) 6 GelWrap-18/4-200 8.0 (200) #12-4/0 (4-95) 5.0 (125) 0.15-0.70 (4-18) 6 GelWrap-18/4-250 10.0 (250) #12-4/0 (4-95) 7.0 (175) 0.15-0.70 (4-18) 6 GelWrap-18/4-300 12.0 (300) #12-4/0 (4-95) 9.0 (225) 0.15-0.70 (4-18) 6 GelWrap-33/10-150 6.0 (150) #2-500 (35-240) 2.0 (50) 0.40-1.30 (10-33) 6 GelWrap-33/10-200 8.0 (200) #2-500 (35-240) 4.0 (100) 0.40-1.30 (10-33) 6 GelWrap-33/10-250 10.0 (250) #2-500 (35-240) 6.0 (150) 0.40-1.30 (10-33) 6 GelWrap-33/10-300 12.0 (300) #2-500 (35-240) 8.0 (200) 0.40-1.30 (10-33) 12 GelWrap-33/10-350 14.0 (350) #2-500 (35-240) 10.0 (250) 0.40-1.30 (10-33) 10 GelWrap-50/20-200 8.0 (200) 250-750 2.0 (50) 0.80-1.50 (20-38) 12 GelWrap-50/20-250 10.0 (250) 250-750 4.0 (100) 0.80-1.50 (20-38) 12 GelWrap-50/20-300 12.0 (300) 250-750 6.0 (150) 0.80-1.50 (20-38) 12 GelWrap-50/20-350 14.0 (350) 250-750 8.0 (200) 0.80-1.50 (20-38) 12 GelWrap-50/20-400 16.0 (400) 250-750 10.0 (250) 0.80-1.50 (20-38) 12 GelWrap-UF-200 8.0 (200) 14/2-8/3 w/ground N/A N/A 10 ENERGY /// ENERGY READY REFERENCE GUIDE TE's Raychem LV Splices & Taps Low Voltage In-Line Splices GelWrap Splice Closures Cold Applied A 121 B PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Sleeve Length 1000V Cable Range Max Connector Opening Max Compression Connector Dia. Max Mechanical Connector Dimesnsions Height* (A) Width (B) GelWrap-18/4-150UL 6.0 (150) #14-4/0 AWG 2.0 (50) 0.85 (22) 1.2 (30) 1.1 (28) GelWrap-18/4-200UL 8.0 (200) #14-4/0 AWG 4.0 (100) 0.85 (22) 1.2 (30) 1.1 (28) GelWrap-18/4-250UL 10.0 (250) #14-4/0 AWG 6.0 (150) 0.85 (22) 1.2 (30) 1.1 (28) GelWrap-18/4-300UL 12.0 (300) #14-4/0 AWG 8.0 (200) 0.85 (22) 1.2 (30) 1.1 (28) GelWrap-18/4-350UL 14.0 (350) #14-4/0 AWG 10.0 (250) 0.85 (22) 1.2 (30) 1.1 (28) GelWrap-18/4-400UL 16.0 (400) #14-4/0 AWG 612.0 (300) 0.85 (22) 1.2 (30) 1.1 (28) GelWrap-18/4-450UL 18.0 (450) #14-4/0 AWG 14.0 (350) 0.85 (22) 1.2 (30) 1.1 (28) GelWrap-18/4-500UL 20.0 (500) #14-4/0 AWG 16.0 (400) 0.85 (22) 1.2 (30) 1.1 (28) GelWrap-18/4-550UL 22.0 (550) #14-4/0 AWG 18.0 (450) 0.85 (22) 1.2 (30) 1.1 (28) GelWrap-18/4-600UL 24.0 (600) #14-4/0 AWG 20.0 (500) 0.85 (22) 1.2 (30) 1.1 (28) GelWrap-UF-250UL 10.0 (250) 14/2-8/3 w/ground N/A N/A N/A Catalog Number *Height includes screws with cable installed. Notes: UL denotes UL & cUL for submersible applications. For other sizes or applications, a minimum seal length is required on each side of connector opening or jacket damage: GelWrap closure 18/4 series 1.5 (38), GelWrap closure 33/10 series 2.0 (51), GelWrap closure 50/20 series 3.0 (75). ADDITIONAL PRODUCT INFORMATION * Selection is based on typical dimensions for low-voltage insulated cables. * Related test reports: EDR-5343-18/4, EDR-5356-33/10, EDR-5367 for 50/20, EDR-5356 for GelWrap-33/10-250-I350M4 (A four screw connector is included). EDR-5356-GelWrap-UF) For connector information refer to the Connectors and Terminals section of this catalog. 3 122 TE's Raychem LV Splices & Taps Low Voltage In-Line Splices RVS Splices Cold Applied Rayvolve RVS "Roll-on" Splices for 1/C Power Cable (1000 V) APPLICATIONS FEATURES BENEFITS Qualified to ANSI C119.1. CSA certified to C22.2 No. 198.2. UL listed per 96J4 (file E91151). RUS accepted for use as a secondary tap or splice cover. For use on standard poly- or elastomericinsulated cables. Use to insulate and seal in-line compression connectors or to seal terminal lugs. TE's Raychem RVS splice cover sleeves feature a dual-wall design with an entrapped lubricant, making installation fast and simple. The elastomeric sleeve rolls onto the cable with minimal effort, even at temperatures below -15F (-25C). Specially formulated EPDM elastomer combines with the high-performance sealant to form a water-resistant, insulating sleeve that is UL listed and CSA certified for direct burial application over in-line compression connectors. Easy "roll-on" installation to effectively insulate and seal cable connections up to 1000 V. Ideal for use where gas or electric heating devices are not approved. (R) PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number Conductor Size (AWG/kcmil) Cable OD (min - max) Sleeve Length Max Connector Length RVS-11 #8-2/0 .22-.68 (6-17) 8.0 (205) 5.00 (127) RVS-12 1/0-250 .50-.90 (13-23) 9.5 (241) 4.50 (114) RVS-13 250-600 .70-1.20 (18-30) 12.0 (305) 7.00 (178) RVS-14 600-1000 .95-1.50 (24-38) 14.0 (356) 9.00 (229) ADDITIONAL PRODUCT INFORMATION * Select the appropriate catalog number. Selections are based on typical dimensions of low-voltage insulated cable. Confirm selection with dimensions to assure proper sizing. * Kits do not contain connectors. The RVS splice cover selection information mentioned above covers copper and aluminum in-line compression connections. * Each kit contains one Rayvolve RVS splice cover sleeve and sealant strips * Standard package: 5 kits/box or 50 kits/box. * Related test report: EDR-5167. ENERGY /// ENERGY READY REFERENCE GUIDE TE's Raychem LV Splices & Taps Low Voltage In-Line Splices Gel In-Line Splice (GILS) Cold Applied 123 GILS Gel In-Line Water Resistant Splice Kit for Power Cable (1000 V) FEATURES Connector accommodates copper and/ or aluminum cables Qualified to ANSI C119 for underground splicing UV resistant Qualified for temperatures from -40C to 90C Connector included RUS accepted connector blocks and splices for secondary. Water-tight for use in all locations APPLICATIONS BENEFITS TE's Raychem GILS gel in-line splice kits, offer a state-of-the-art sealed splice for underground, buried, and overhead applications. GILS closures offer a fast and simple method for splicing, insulating, and environmentally sealing low-voltage cable splices. TE's Raychem PowerGel conforms to substrate providing reliable seal against moisture ingress. Quick installation, snap closure No special tools required Excellent insulating properties Easy, clean re-entry into electrical connection Unlimited shelf life PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number Conductor Size (AWG/kcmil) Std. Pack GILS-4/0 #2-4/0 18 or 72 each GILS-350 1/0-350 18 ADDITIONAL PRODUCT INFORMATION * Based on typical dimensions for low-voltage insulated cables. * Related test reports: EDR-5298, EDR-5394 3 124 TE's Raychem LV Splices & Taps GHFC H-Frame Closures Low Voltage Taps GHFC Water Resistant H-Frame Closure for Power Cable (1000 V) APPLICATIONS FEATURES Molded cover of UV stable, impactresistant polypropylene provides rugged protection for underground or overhead applications. Gel conforms to substrate to effectively seal out moisture and contaminants Qualified to ANSI C119.1 Qualified for temperatures from -40C to 90C. BENEFITS Fast, simple method for insulating and environmentally sealing low-voltage cable-taps and splices made with H-frame compression connectors. Common applications are street light connections and overhead transformer leads. TE's Raychem PowerGel conforms to substrate providing reliable seal against moisture ingress. Quick installation, snap closure No special tools required Excellent insulating properties Easy, clean re-entry into electrical connection Unlimited shelf life when stored in normal conditions ADDITIONAL PRODUCT INFORMATION * Select the appropriate catalog number. Selections are based on typical dimensions for low-voltage, insulated cables and connectors. * Approved connectors (supplied by others) include, but are not limited to: Product Approved Connectors GHFC-1-90 Homac UB214; T&B 63105; Blackburn WR9; Burndy YPC2A8U GHFC-2-90 Homac OB22, OB44, OB102, OB103; Burndy YHO-1, YHO-2, YHO100, YHO125, YHO150; Blackburn WR139, WR159, WR179, WR199; ILSCO AH1; T&B 63110; UTILCO HT1, HT2 * Standard packs of 100 ea. are also available. Substitute a (B100) in place of the (B10) in the catalog number. * Related test report: GHFC-1-90 and GHFC-2-90,EDR-5264, GHFC-3-90, EDR-5326. PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number Conductor Size Main Std. Tap GHFC-1-90 #6-#2 #14-#8 GHFC-2-90 #2-2/0 GHFC-2.5-90 1/0-4/0 GHFC-3-90 350 Die Box Dimensions Std Pack Length Width Height BG 2.75 (70) 1.625 (41) 1.0625 (27) 10 or 100 #14-#6 O 4.25 (108) 2.0 (51) 1.1875 (30) 10 or 100 #6-3/0 D 7.032 (179) 2.75 (70) 1.560 (40) 30 each D 6.25 (159) 3.250 (83) 1.90 (49) 6 or 18 4/0 Molded cover of UV stable, impact resistant polypropylene provides rugged protection for underground or overheat applications. Frangible fingers provide wide cable range. Snap-lock ensures that cover remains closed. Silicone gel is high dielectric insulation and provides constant pressure on cable and connector to provide waterseal. PowerGel sealant is specifically formulated for high temperature environments. ENERGY /// ENERGY READY REFERENCE GUIDE TE's Raychem LV Splices & Taps Low Voltage Taps 125 GTAP Splices GTAP Water Resistant Splice (1000 V) APPLICATIONS FEATURES Molded cover of UV stable, impactresistant polypropylene provides rugged protection for underground or overhead applications. BENEFITS Connect, insulate, and seal low-voltage splices (1000V) Commonly used in street lighting applications. TE's Raychem gel conforms to substrate to effectively seal out moisture and contaminants Four port (2-in, 2-out design), rangetaking mechanical connectors splice a wide range of copper and aluminum cables PowerGel conforms to substrate providing reliable seal against moisture ingress. Quick installation, snap closure No special tools required Excellent insulating properties Easy, clean re-entry into electrical connection Unlimited shelf life when stored in normal conditions 3 SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number Conductor Size (All Outlets) AWG (mm2) Length Width Height Standard Pack GTAP-1 #14-#2 (2-35) 2.75 (70) 1.625 (41) 1.0625 (27) 18 or 72 GTAP-2 #14-2/0 (2-70) 4.25 (108) 2 (51) 1.1875 (30) 18 or 72 ADDITIONAL PRODUCT INFORMATION * Selection based on typical dimensions of low-voltage insulated cables. Molded cover of UV stable, impact resistant polypropylene provides rugged protection for underground or overheat applications. Range-taking mechanical connector made of aluminum. Accepts both copper and aluminum conductors. Frangible fingers provide wide cable range. Snap-lock ensures that cover remains closed. Silicone gel is high dielectric insulation and provides constant pressure on cable and connector to provide waterseal. PowerGel sealant is specifically formulated for high temperature environments. TE's Raychem LV Splices & Taps GelPort Connectors Low Voltage Taps 126 Gelport Submersible Connectors for URD Distribution (1000 V) APPLICATIONS FEATURES BENEFITS Multi-port secondary connectors for low voltage submersible (hand hole / man hole) applications TE's Raychem PowerGel conforms to substrate providing reliable seal against moisture ingress. TE's Raychem GelPort is qualified to ANSI C119.1 Gel-filled cable entry ports provide a reliable cable seal Quick and easy installation PowerGel sealing gel seals out harsh environments Clean re-entry into electrical connection Rugged, impact-resistant housing stands up to rough installations Unlimited shelf life when stored in normal conditions No loose parts due to one piece housing Clear view back allows for easy positive visual indication of wire position in connector Testing Approved Connectors Complete unit ANSI C119.1, Report: EDR-5379, EDR-5409, EDR-5427, EDR 5463 Connector ANSI C119.4, Report: 502-47264, 502-47302, 502-47308 Chemical Resistance ASTM D543 to the following liquids: Sulfuric Acid, Sodium Sulfate, Sodium Chloride, Sodium Hydroxide, Ethylene Glycol UV Resistance ASTM G-53-95, ASTM-D-638-95 PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number* Number of Wire Ports Conductor Use Range (mm2) Length Width Height Std. Pack GelPort 350/500 GPRT-350-3P(B6) GPRT-350-4P(B6) 3 4 14-350 (2-150) 14-350 (2-150) 4.60 (117) 5.85 (149) 3.825 (97) 3.825 (97) 3.50 (89) 3.50 (89) 6 6 GPRT-350-5P(B6) 5 14-350 (2-150) 7.10 (180) 3.825 (97) 3.50 (89) 6 GPRT-350-6P(B6) 6 14-350 (2-150) 8.35 (212) 3.825 (97) 3.50 (89) 6 GPRT-350-8P(B6) 8 14-350 (2-150) 10.85 (276) 3.825 (97) 3.50 (89) 6 7.10 (180) 3.825 (97) 3.50 (89) 6 10.85 (276) 3.825 (97) 3.50 (89) 6 5 Hybrid GPRT-350/4P-500/1P (B6) 4 14-350 (2-150) 1 6-500 (16-250) 8 Hybrid GPRT-350/6P-500/2P (B6) Catalog Number* GelPort 500 GPRT-500-3P(B6) GPRT-500-4P(B6) 6 14-350 (2-150) 2 6-500 (16-250) Clear View Number of Wire Ports Max Cable OD Max Number 500 kcmil Cables Legnth Width Height C C 3 4 0.96 0.96 1 (#6-500 kcmil) 2 (#6-500 kcmil) 4.6 (117) 5.85 (149) 3.825 (97) 3.825 (97) 3.50 (89) 3.50 (89) GPRT-500-5P(B6) C 5 0.96 3 (#6-500 kcmil) 7.1 (180) 3.825 (97) 3.50 (89) GPRT-500-6P(B6) C 6 0.96 4 (#6-500 kcmil) 8.35 (212) 3.825 (97) 3.50 (89) GPRT-500-8P(B6) C 8 0.96 6 (#6-500 kcmil) 10.85 (276) 3.825 (97) 3.50 (89) *For Clear view back housing, add "-C" to end of catalog number. Standard housing is black. Gel-sealed Caps Proven tough hinge design ADDITIONAL PRODUCT INFORMATION * Selection based on typical dimensions of low voltage cables. * Standard package is 6/box. Gel sealed screw port cap 3 2 Tough, puncture resistant, high impact strength polypropylene body and cap. Proven robust latch design ENERGY /// ENERGY READY REFERENCE GUIDE 1 STRIPBACK LENGTH 126 Gel sealed cable entry port. TE's Raychem LV Splices & Taps 127 GelCap SL Splice Covers Low Voltage Taps GelCap SL Water Resistant Splice Covers for Street Lights (1000V) FEATURES Three wire connector is perfect for street light connections - two ports accept #14-2/0 AWG for the feeder cables and a single port for a #14-6 AWG wire to power the light. APPLICATIONS BENEFITS TE's Raychem GelCap SL Insulates, seals, and protects street lighting connections. Other applications include irrigation systems, HVAC, and motor connections. Temperature range - 40C to 105C TE's Raychem PowerGel conforms to substrate providing reliable seal against moisture ingress. Quick installation, snap closure No special tools required Excellent insulating properties Easy, clean re-entry into electrical connection Unlimited shelf life when stored in normal conditions Testing Test Conditions Chemical Resistance ASTM D543, Sulfuric acid, Sodium Hydroxide and motor oil Ozone Resistance ASTM D1149, 168 hours @ 40C, 50 pphm Accelerated Aging ASTM D2671 Abrasion Resistance 2040 gm wt., 4000 cycles, 2% max thickness loss Hole B Hole A SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Hole A Catalog Number Wire Range Hole B Recommended Torque Values Wire Range Standard Pack GelCap-SL-2/0-3HOLE(B10) #14-2/0 AWG 120-180 in-lbs #14-6 AWG 120-150 in-lbs 10 GelCap-SL-2/0-3HOLE-B100 #14-2/0 AWG 120-180 in-lbs #14-6 AWG 120-150 in-lbs 100 ADDITIONAL PRODUCT INFORMATION * * * * * Recommended Torque Values Selections are based on typical dimensions of low-voltage insulated cables. Kits include UL Listed connectors for use with copper and/or aluminum conductors. Each kit contains a gel filled cap, cap clamp, and connector. Related test reports: EDR-5334, EDR-5352, EDR-5488, EDR-5520. Qualified to ANSI C 119.1 per EDR-5520. 600V/105OC 3 128 TE's Raychem LV Splices & Taps GelCap Splice Covers Low Voltage Taps 128 GelCap Water Resistant Stub Splice Covers (1000 V) APPLICATIONS FEATURES TE's Raychem GelCap gel conforms to substrate to effectively seal out moisture and contaminants Corrugated cover design increases range-taking ability BENEFITS Insulate, seal, and protect stub splice connections up to 1000 volts. Common applications include motor connections, street lights, HVAC, landscape lighting, and irrigation systems. UL Listed for US and Canada (CUL) 105C TE's Raychem PowerGel conforms to substrate providing reliable seal against moisture ingress. Quick installation, snap closure No special tools required Excellent insulating properties Easy, clean re-entry into electrical connection Testing Test Conditions Chemical Resistance ASTM D543, Sulfuric acid, Sodium hydroxide and motor oil Ozone Resistance ASTM D1149, 168 hours @40C, 50pphm Accelerated Aging ASTM D2671 Abrasion Resistance 2040 gm wt., 4000 cycles, 2% max thickness loss A 600V/105OC B 1/4" max D C SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Max Bolt Dimensions Catalog Number Feeder Conductor Size (mm) Width (A) Length (B) Max Lug Dimensions Total Length (C) Barrel Length (D) Cap Length (Nominal) Standard Pack GelCap 1(B5)* #16-#10 AWG (1.5-5) .375 (10) .500 (13) 1.00 (25) 0.5 (13) 2.8 (71) 5 GelCap 2(B5) #8-#2 AWG (8-35) .625 (16) 1.00 (25) 2.00 (51) 1.0 (25) 3.5 (89) 5 GelCap 3(B5) #2-#4/0 AWG (35-105) .850 (22) 1.30 (33) 3.00 (76) 1.5 (38) 6.0 (152) 5 GelCap 4(B5) 250-500 kcmil (125-250) 1.100 (28) 1.85 (47) 5.00 (127) 2.0 (51) 8.0 (203) 5 * For wire sizes #16 - #10, the unique design of the GelCap 1 splice kit saves space by allowing all three phase connections to be installed in one cover. Note: GelCap 1 kit contains one GelCap cover only. For GelCap splice kits sizes 2-4, one cap per phase is provided. ADDITIONAL PRODUCT INFORMATION * Selection based on typical dimensions of low-voltage insulated cables. * Kits do not contain connectors. * Related test report: EDR-5435. Silicone gel is high dielectric insulation and provides constant pressure on cable and connector to provide waterseal. PowerGel sealant is specifically formulated for high temperature environments. Molded clamp of UV stable, impact resistant polypropylene secures cover in place. Snap-lock feature provides quick installation removal. Molded cover is abrasion and impact resistant. Elastomer provides rugged protection for electrical connection. ENERGY /// ENERGY READY REFERENCE GUIDE TE's Raychem LV Splices & Taps MCK Motor Connection Kits Low Voltage Taps 129 MCK Heat Shrink Motor Connection Kits for 1/C (2000 V)* APPLICATIONS FEATURES TE's Raychem MCK motor connection is qualified to ANSI C119.1 and ICEA Available in two types: Type V kit for stub / butt splice, #14-500kcmil Type L kit for In-line splice, #8-1000kcmil BENEFITS Application: in-line or stub splice between 1/C feeder cable and motor leads Type V Stub configuration Excellent insulation sealing and resistance to abrasion in motor connections Type L In-line configuration H 3 H SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number Motor Feeder Size (AWG/kcmil) Bolt Length (max) Connection Length (max) H Stub Type V Length (Nominal) Standard Pack Cap MCK-1V #14-#10 0.625 2.0 (51) 2.5 (64) 5 MCK-2V #12-#4 0.75 2.5 (64) 3.4 (86) 5 MCK-3V #2-4/0 1 3.5 (89) 4.5 (114) 5 MCK-4V 250-500 1.5 4.5 (114) 6.5 (165) 5 In-Line Type L Sleeve MCK-1L #8-4/0 1.25 5.0 (127) 9.0 (229) MCK-2L 250-1000 1.25 8.0 (203) 12.0 (305) 5 for 1l and 2l Note: Product Rating: 600 V rating - phase to ground per ANSI C119.1 1000 V rating - phase to phase per ANSI C119.1 2000 V rating - EDR 5110; ICEA S-66-524 (2kV class) AC and DC voltage withstand ADDITIONAL PRODUCT INFORMATION * Select appropriate catalog number based on the motor feeder cable. MCK selections are based on the typical dimensions of 100% insulated cables manufactured in accordance with AEIC CS5 and AEIC CS6, as well as the dimensions connectors. Nominal insulation thickness (100%): 90 mils. For cables manufactured to other specifications, confirm selection with cable and connector dimensions. * MCK kits are designed for single-hole connectors and include caps and sealant strips for three connections. Kits do not contain connectors. * Related test report: MCK: EDR-5110. For connector information refer to the Connectors and Terminals section of this catalog. 130 TE's Raychem LV Splices & Taps RVC Splice Cover Kits Low Voltage Taps Rayvolve RVC "Roll-on" Stub Connection Splice Cover Kits (1000 V) APPLICATIONS FEATURES Elastomeric RVC cap splice cover provides the required insulation thickness, withstands abrasion, and forms a water-resistant seal BENEFITS Insulate and seal 1kV stub connections (motor leads and street lights) Fast and easy roll-on installation - Install all 3 phases at the same time Tool-free and compact size makes TE's Raychem RVC cap ideal for installation in cramped motor boxes Qualified to ANSI C-119.1 PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number Conductor Size (AWG/kcmil) Insulation Cut-Back (max) Three-wire stub splices RVC-1V #14-#8 1.75 (44) RVC-2V #6-#2 2.75 (70) Catalog Number Feeder Size (AWG/kcmil) Bolt Dimensions Size (max) Length (max) Lug Length (max) Cap Length (Nominal) Standard Pack Motor Connections or two-wire stub splices RVC-1V(B5) #14-#4 .375 (8) .625 (15) 1.75 (45) 3.00 (75) 5 RVC-2V(B5) #8-2/0 .375 (8) .750 (20) 2.75 (70) 4.00 (100) 5 RVC-3V(B5) #2-4/0 .500 (12) 1.00 (25) 3.00 (75) 5.25 (130) 5 RVC-4V(B5) 250-500 .625 (16) 1.50 (35) 5.00 (125) 7.50 (190) 5 ADDITIONAL PRODUCT INFORMATION * Select the appropriate catalog number. Selections are based on typical dimensions of low-voltage insulated cable. Confirm selection with dimensions to assure proper sizing. * Each kit contains one Rayvolve RVC splice cover sleeve and sealant strips. * Standard package: 5 kits/box. * Related test report: EDR-5614. * For connector information refer to the Connectors and Terminals section of this catalog. ENERGY /// ENERGY READY REFERENCE GUIDE TE's Raychem LV Splices & Taps Network Protection Smart Limiter 131 Smart Limiter and Crab Joints Cable Protection FEATURES APPLICATIONS BENEFITS Increases reliability by protecting cable system from damage Clear housing provides quick visual identification of blown limiters reducing the time to find faulted limiters Installed in-line on individual cables or ganged together in a "crab joint". Fast and easily repeatable installation regardless of installer experience 100% submersible copper buses (crab joints) are also available, making installation of TE's Smart Limiter system compact, convenient and reliable. Available in 3-Way, 5-Way and 7-Way configurations High-temperature clear inner and outer shells help in dissipating heat 100% submersible Sealing and mechanical protection are built in, eliminating the need for additional components Protects underground secondary cable from damage by short-circuit fault currents Gel-filled cable entries will quench an arc when "live" connections are made Designed for specific cable size (4/0, 250kcmil, 350kcmil, 500kcmil, 750kcmil) Hinged bolt caps allow re-entry, enabling voltage measurements to be taken Modular design allows circuits to be added or subtracted without cutting cables No parts to move, slide or park when installing or removing the limiter Tested fault duty of 25 kA per limiter Designed specifically for 208Y/120V systems 3 PRODUCT SELECTION INFORMATION Description Per Box SL-4/0-120V-NF-FT (B1) Non-Fused splice for 4/0 cable 1 SL-4/0-120V-F-01 (B1) Fused limiter for 4/0 cable 1 SL-250-120V-NF-FT (B1) Non-Fused splice for 250 kcmil cable 1 SL-250-120V-F-01 (B1) Fused limiter for 250 kcmil cable 1 SL-350-120V-NF-FT (B1) Non-Fused splice for 350 kcmil cable 1 SL-350-120V-F-01 (B1) Fused limiter for 350 kcmil cable 1 SL-500-120V-NF-FT (B1) Non-Fused splice for 500 kcmil cable 1 SL-500-120V-F-01 (B1) Fused limiter for 500 kcmil cable 1 SL-750-120V-NF-FT (B1) Non-Fused splice for 750 kcmil cable 1 SL-750-120V-F-01 (B1) Fused limiter for 750 kcmil cable 1 CJ-4/0-3W3W-CU-FT-B1 3 way/3 way joint with 4/0 conductors 1 CJ-4/0-5W5W-CU-FT-B1 5 way/5 way joint with 4/0 conductors 1 CJ-4/0-7W7W-CU-FT-B1 7 way/7 way joint with 4/0 conductors 1 CJ-250-3W3W-CU-FT-B1 3 way/3 way joint with 250 kcmil conductors 1 CJ-250-5W5W-CU-FT-B1 5 way/5 way joint with 250 kcmil conductors 1 CJ-250-7W7W-CU-FT-B1 7 way/7 way joint with 250 kcmil conductors 1 CJ-350-3W3W-CU-FT-B1 3 way/3 way joint with 350 kcmil conductors 1 CJ-350-5W5W-CU-FT-B1 5 way/5 way joint with 350 kcmil conductors 1 CJ-350-7W7W-CU-FT-B1 7 way/7 way joint with 350 kcmil conductors 1 CJ-500-3W3W-CU-FT-B1 3 way/3 way joint with 500 Kcmil conductors 1 CJ-500-5W5W-CU-FT-B1 5 way/5 way joint with 500 kcmil conductors 1 CJ-500-7W7W-CU-FT-B1 7 way/7 way joint with 500 kcmil conductors 1 CJ-750-3W3W-CU-FT-B1 3 way/3 way joint with 750 kcmil conductors 1 CJ-750-5W5W-CU-FT-B1 5 way/5 way joint with 750 kcmil conductors 1 CJ-750-7W7W-CU-FT-B1 7 way/7 way joint with 750 kcmil conductors 1 Catalog Number Smart Limiter Copper Crab Joints RELATED TEST REPORTS: EDR-5445, EDR-5446, EDR-5450, EDR-5452, 502-47332, 502-47339, 502-47348. Chapter 4 TE's Raychem Medium Voltage Cable Accessories In-Line Splice Heat Shrink ............................................................................................................................................... Cold Applied ........................................................................................................................................... Terminations Heat Shrink................................................................................................................................................. Cold Applied............................................................................................................................................. Motor Connection Kits & Stub Splices..................................................................................................... Elbows & Accessories...................................................................................................................................... 134 158 168 178 187 189 134 134 Medium Voltage Cable Accessories In-Line Splice HVS-500/HVSA-500 Heat Shrink HVS-500/HVSA-500 Splices for 1/C & 3/C Inline Cable, Including Armored APPLICATIONS FEATURES TE's Raychem HVS/HVSA-500 splices are rated to meet the applicable portions of IEEE 404 BENEFITS Non-shielded cable splices provide high abrasion-resistance and a positive environmental seal M D A Kits accommodate both jacketed and unjacketed cable M D A B B L C L C PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number Conductor Size (AWG/kcmil) Min - Max Insulator Dia. (A) Jacket O.D. (max) (B) Max Connector O.D. (C) Max Connector Length (D) Kit Installed Length (L) Required Install Space (M) 0.40-0.70 (10-18) 0.80 (20) 0.65 (17) 3.0 (76) 10 (254) 22 (559) 1/C Non-Shielded Power Cable HVS-501 #6-#1 HVS-502 1/0-300 0.65-1.05 (17-27) 1.20 (30) 1.00 (25) 4.0 (102) 11 (279) 24 (610) HVS-503 350-1000 0.95-1.65 (24-42) 1.84 (47) 1.85 (47) 6.0 (152) 15 (381) 30 (762) HVS-3-500 3/C Non-Shielded Power Cable - No Armor HVS-3-501 #6-#1 0.40-0.70 (10-18) 3.00 (76) 0.65 (17) 3.0 (76) 32 (812) 40 (1016) HVS-3-502 1/0-300 0.65-1.05 (17-27) 3.00 (76) 1.00 (25) 4.0 (102) 40 (1016) 48 (1219) HVS-3-503 350-1000 0.95-1.65 (24-42) 3.95 (100) 1.85 (47) 6.0 (152) 48 (1219) 56 (1422) 3.00 (76) 0.65 (17) 3.0 (76) 40 (1016) 48 (1219) HVSA-3-500 3/C Non-Shielded Power Cable - Armor HVSA-3-501 #6-#1 0.40-0.70 (10-18) HVSA-3-502 1/0-300 0.65-1.05 (17-27) 3.00 (76) 1.00 (25) 4.0 (102) 40 (1016) 48 (1219) HVSA-3-503 350-1000 0.95-1.65 (24-42) 3.95 (100) 1.85 (47) 6.0 (152) 52 (1321) 60 (1524) ADDITIONAL PRODUCT INFORMATION * Select the appropriate catalog number. Selections are based on 100%-insulated cables, manufactured in accordance with ICEA S-66-524 standard and commonly used connectors. Nominal insulation thickness (100%): 110 mils. * For cables manufactured to other specifications, confirm selection with cable and connector dimensions. * HVS-SHIM kits are available if the diameter of one of your cables is not within the standard range. * Kits do not contain connectors; order compression or solder connectors separately. * Standard package: HVS-500: Three 1/C kits/box, HVS-3-500: One 3/C kit/box, HVSA-3-500: One 3/C kit/box * For an off-the-shelf 3/C splice alternative, select three appropriate 5 kV single-conductor kits from above and one HVS-3/C accessory kit (unarmored) or one HVSA accessory kit (armored cables) * For Diesel Locomotive cables (DLO), please ask a TE customer service representative about the HVS-50x-TRACT series. * Related test report: EDR-5096 * Verify insulation diameter since 5 kV non-shielded and TECK cable diameters are NOT STANDARD ENERGY /// ENERGY READY REFERENCE GUIDE Medium Voltage Cable Accessories In-Line Splice HVS-J Heat Shrink 135 HVS-J In-Line Splice for 1/C Jacketed Concentric Neutral Cables APPLICATIONS FEATURES In addition to the unique internal moisture seal, the SJ/EJ kits feature TE's Raychem MBSM wraparound outer jacket which provides mechanical resistance to abrasion and impact, as well as an external moisture seal. BENEFITS For 1/C jacketed concentric neutral cables up to 15 kV. TE's Raychem HVS joints have been qualified to IEEE-404 Provide stress control, rebuild the shielding systems, and restore primary cable insulation to 133% of the cable's original insulation level. High recovery forces Same range as prior HVS-1510S-J Range taking Aluminum or Copper shear bolts available Rayfit tube Spring clamp M D A B Black /Red Triple Layer Tube L C PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number Conductor Size (AWG/kcmil) Min - Max Insulation Dia. (A) Jacket O.D. (max) (B) Max Connector O.D. (C) Max Connector Length (D) Kit Installed Length (L) Required Install Space (M) HVS-C-1510S-J Without Connector HVS-C-1511S-J #2-2/0 0.65-0.95 (17-24) 1.20 (30) 0.80 (20) 4.0 (100) 28 (700) 28 (700) HVS-C-1512S-J 3/0-400 0.85-1.30 (23-33) 1.65 (42) 1.20 (30) 5.0 (125) 28 (700) 28 (700) HVS-C-1513S-J 500-750 1.10-1.55 (28-47) 1.90 (48) 1.45 (44) 6.0 (150) 35 (870) 35 (870) HVS-C-1514S-J 750-1000 1.30-1.90 (33-48) 2.30 (58) 1.85 (47) 8.0 (200) 35 (870) 35 (870) HVS-C-1510S-J with Copper Mechanical Shear Bolt Connector HVS-C-1512S-J-M1 3/0-400 0.85-1.30 (23-33) 1.65 (42) 1.20 (30) 4.0 (100) 28 (700) 28 (700) HVS-C-1513S-J-M2 500-750 1.10-1.55 (28-47) 1.90 (48) 1.45 (37) 5.0 (125) 35 (870) 35 (870) M1 = csbs-20C-500C-SOS. M2 = CSBS - 300C-750C-SOS HVS-S-1510S-J-with Aluminum Mechanical Shear Bolt Connector HVS-S-1512S-J-M4 #2-2/0 0.65-0.95 (17-24) 1.20 (30) .095 (24) 2.5 (65) 28 (700) 28 (700) HVS-S-1512S-J-M5 2/0-350 0.79-1.19 (20-30) 1.65 (42) 1.25 (30) 4.0 (100) 28 (700) 28 (700) HVS-S-1513S-J-M6 350-500 1.04-1.33 (26-34) 1.80 (45) 1.30 (34) 5.0 (125) 35 (870) 35 (870) HVS-S-1514S-J-M8 500-750 1.16-1.55 (29-39) 1.90 (48) 1.55 (40) 6.0 (150) 35 (870) 35 (870) HVS-S-1514S-J-M9 750-1000 1.35-1.70 (34-43) 2.30 (58) 1.75 (43) 8.0 (200) 35 (870) 35 (870) M4 = ASBS-2-3/0, M5 = ASBS-2-350, M6 = ASBS-3/0-500, M8 = ASBS-500-750, M9 = ASBS-600-1000 ADDITIONAL PRODUCT INFORMATION * Select the appropriate catalog number. All selections are based on the typical dimensions for both 100% and 133% insulated cables. * Use the insulation OD, and jacket OD range as the final ordering criteria. * Kits can be installed with either aluminum or copper compression connectors (connectors not included with kit). * If external grounding is required, order an HVS-EG kit. * Standard package: 1 kit/box * Related Test Report: EDR-5440 and EDR-5444. * For AL Mechanical Shear Bolt connector information request data sheet 9-1773440-4 and for CU request 165972. 4 136 136 Medium Voltage Cable Accessories In-Line Splice HVS-J 1/C Heat Shrink HVS-J In-Line Splice for 1/C Jacketed Concentric Neutral Cables APPLICATIONS FEATURES In addition to the unique internal moisture seal, the SJ/EJ kits feature the MBSM wraparound outer jacket which provides mechanical resistance to abrasion and impact, as well as an external moisture seal. BENEFITS For 1/C jacketed concentric neutral cables rated 25 and 35 kV. Provide stress control, rebuild the shielding systems, and restore primary cable insulation to 133% of the cable's original insulation level. Same range as prior HVS-1510S-J Range taking Aluminum or Copper shear bolts available separately Meets IEEE-404 standard requirements. Rayfit tube Spring clamp M D A Black /Red Triple Layer Tube L B C PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number Conductor Size (AWG/kcmil) Min - Max Insulator Dia. (A) Jacket O.D. (max) (B) Max Connector O.D. (C) Max Connector Length (D) Kit Installed Length (L) Required Install Space (M) HVS-2510E-J (25/28 kV) HVS-2511E-J #1-250 0.90-1.20 (23-30) 1.55 (39) 1.10 (28) 4.0 (102) 40 (1016) 56 (1422) HVS-2512E-J 350-500 1.20-1.50 (30-38) 1.95 (50) 1.35 (34) 6.0 (152) 48 (1219) 68 (1727) HVS-2513E-J 750-1000 1.50-1.80 (38-46) 2.40 (61) 1.85 (47) 8.0 (203) 48 (1219) 70 (1778) 0.95-1.35 (24-34) 1.55 (39) 1.00 (25) 5.0 (127) 44 (1118) 53 (1346) HVS-3510S-J (35 kV) HVS-3511S-J 1/0-3/0 HVS-3512S-J 4/0-500 1.20-1.70 (30-43) 2.10 (53) 1.60 (41) 8.0 (203) 48 (1219) 63 (1600) HVS-3513S-J 600-1000 1.55-2.15 (39-55) 2.80 (71) 1.85 (47) 10.0 (254) 48 (1219) 64 (1626) ADDITIONAL PRODUCT INFORMATION * Select the appropriate catalog number. All selections are based on the typical dimensions for both 100% and 133%-insulated cables, manufactured in accordance with AEIC standard and commonly used connectors. Nominal insulation thickness (100%): 25 kV: 260 mils., 28 kV: 280 mils., 35 kV: 345 mils. Nominal insulation thickness (133%): 15 kV: 220 mils. * For cables manufactured to other specifications, confirm election with cable and connector dimensions. * Kits do not contain connectors; order compression or solder connectors separately. * If external grounding and/or shield interrupting is required, order an HVS-EG kit. * Standard package: 1 kit/box. * Related test reports: 15 kV: 25 kV: EDR-5150, 28 kV: EDR-5318, 35 kV: EDR-5157. ENERGY /// ENERGY READY REFERENCE GUIDE Medium Voltage Cable Accessories In-Line Splice Heat Shrink 137 HVS-C-RJ HVS-C-RJ In-Line Heat Shrinkable Repair Splices APPLICATIONS FEATURES One kit replaces two conventional splices for most repairs Splice includes extra long tin plated aluminum shear bolt connector Each kit contains all of the components required for the complete joint assembly TE Raychem HVS joints have been qualified IEEE-404 BENEFITS For use with either Copper Tape Shield or Jacketed Concentric Neutral cables. This series of splices utilizes the new triple-extrusion Rayfit splice sleeve which provides high recovery forces resulting in superior interfacial pressure, reduced shrink and installation time, and a slimmer space-saving profile. PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number Conductor Size (AWG/kcmil) Jacket O.D. (Max) Min - Mas Insulation Dia. Connector Length Connector Diameter Kit Installed Length Required Install Length For Jacketed Concentric Neutral and Unjacketed Concentric Neutral Cables (-10 Series) HVS-C-1510S-RJ-MX (15 kV) HVS-C-1512S-RJ-M4 #2-2/0 1.20 (30) .65-.95 (17-24) 17.3 (440) 0.95 (24) 48.0 (1200) 72.0 (1828) HVS-C-1512S-RJ-M5 2/0-350 1.65 (42) .79-1.19 (20-30) 17.3 (440) 1.29 (33) 48.0 (1200) 73.0 (1854) HVS-C-1513S-RJ-M7 350-500 1.80 (45) 1.04-1.33 (26-34) 17.3 (440) 1.45 (37) 48.0 (1200) 74.0 (1879) HVS-C-1514S-RJ-M8 500-750 1.90 (48) 1.16-1.55 (29-39) 17.3 (440) 1.66 (42) 48.0 (1200) 76.0 (1930) HVS-C-1514S-RJ-M9 750-1000 2.30 (58) 1.35-1.70 (34-43) 17.3 (440) 1.81 (46) 48.0 (1200) 76.0 (1930) M4 = BSM-25/95-U-L440, M5 = BSM-95/240-U-L440, M7 = BSMU-120/300-L440, M8 = BSM-185/400-U-L440, M9 = BSMU-500-L440 HVS-C-2510S-RJ-MX (25 kV) HVS-C-2511S-RJ-M4 #2-3/0 1.65 (42) .90-1.20 (23-30) 17.3 (440) 0.95 (24) 48.0 (1200) 72.0 (1828) HVS-C-2512S-RJ-M5 4/0-350 2.15 (55) 1.03-1.50 (26-38) 17.3 (440) 1.29 (33) 48.0 (1200) 73.0 (1854) HVS-C-2513S-RJ-M8 500-750 2.36 (60) 1.30-1.70 (34-43) 17.3 (440) 1.66 (42) 48.0 (1200) 76.0 (1930) HVS-C-2514S-RJ-M9 1000 2.60 (65) 1.70-1.90 (43-49) 17.3 (440) 1.81 (46) 48.0 (1200) 76.0 (1930) M4 = BSM-25/95-U-L440, M5 = BSM-95/240-U-L440, M8 = BSM-185/400-U-L440, M9 = BSMU-500-L440 For Copper Tape Shield, Wire Shield, UniShield and Lead Sheath Cables (-20 Series) HVS-C-1520S-RJ-MX (15 kV) HVS-C-1522S-RJ-M4 #2-2/0 1.20 (30) .65-.95 (17-24) 17.3 (440) 0.95 (24) 40.0 (1000) 69.0 (1752) HVS-C-1522S-RJ-M5 2/0-350 1.65 (42) .79-1.19 (20-30) 17.3 (440) 1.29 (33) 40.0 (1000) 69.0 (1752) HVS-C-1523S-RJ-M7 350-500 1.80 (45) 1.04-1.33 (26-34) 17.3 (440) 1.45 (37) 44.0 (1100) 71.0 (1803) HVS-C-1524S-RJ-M8 500-750 1.90 (48) 1.16-1.55 (29-39) 17.3 (440) 1.66 (42) 44.0 (1100) 71.0 (1803) HVS-C-1524S-RJ-M9 750-1000 2.30 (58) 1.35-1.70 (34-43) 17.3 (440) 1.81 (46) 44.0 (1100) 71.0 (1803) M4 = BSM-25/95-U-L440, M5 = BSM-95/240-U-L440, M7 M8 = BSM-185/400-U-L440, M9 = BSMU-500-L440 HVS-C-2520S-RJ-MX (25 kV) HVS-C-2521S-RJ-M4 #2-3/0 1.65 (42) .90-1.20 (23-30) 17.3 (440) 0.95 (24) 48.0 (1200) 72.0 (1828) HVS-C-2522S-RJ-M5 4/0-350 2.15 (55) 1.03-1.50 (26-38) 17.3 (440) 1.29 (33) 48.0 (1200) 73.0 (1854) HVS-C-2523S-RJ-M8 500-750 2.36 (60) 1.30-1.70 (34-43) 17.3 (440) 1.66 (42) 48.0 (1200) 76.0 (1930) HVS-C-2524S-RJ-M9 1000 2.60 (65) 1.70-1.90 (43-49) 17.3 (440) 1.81 (46) 48.0 (1200) 76.0 (1930) M4 = BSM-25/95-U-L440, M5 = BSM-95/240-U-L440, M8 = BSM-185/400-U-L440, M9 = BSMU-500-L440 ADDITIONAL PRODUCT INFORMATION * Select the appropriate catalog number. All selections are based on the typical dimensions for both 100 and 133% insulated cables, nominal insulation thickness 0.175-0.220. * Use the insulation OD, and jacket OD range as the final ordering criteria. * Standard package: 1 kit/box * Related Test Report: EDR-5440, EDR-5444, EDR-5473, and IEEE 404 for 105C of Splice and Terminations. * For AL Mechanical shear bolt connector information request data sheet. 4 138 138 Medium Voltage Cable Accessories In-Line Splice HVS-C-1520S Heat Shrink HVS-C-1520S In-Line Splice for 1/C Shielded Cable (15 kV) APPLICATIONS FEATURES Reduced shrink time Improved heat transfer Significantly increased recovery forces Reduced overall diameters and length Optional copper shear bolt connector available Meets IEEE-404 standard requirements. BENEFITS FOR 1/C shielded cables up to 15 kV Feature a triple extrusion tube which provides increased recovery forces, reduced shrinking time and improved profile conformity. HVS-C-1520S Rayfit tube Wraparound sleeve M D A B L C PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number Conductor Size (AWG/kcmil) Min - Max Insulator Dia. (A) Jacket O.D. (max) (B) Max Connector O.D. (C) Max Connector Length (D) Kit Installed Length (L) Required Install Space (M) HVS-C-1520S Splice for Compression Connector (not included) HVS-C-1521S #2-2/0 0.65-0.95 (17-24) 1.20 (30) 0.80 (20) 4.0 (100) 28 (700) 28 (700) HVS-C-1522S 3/0-400 0.85-1.30 (23-33) 1.65 (42) 1.20 (30) 5.0 (125) 28 (700) 28 (700) HVS-C-1523S 500-750 1.10-1.55 (28-47) 1.90 (48) 1.45 (44) 6.0 (150) 35 (870) 35 (870) HVS-C-1524S 750-1000 1.30-1.90 (33-48) 2.30 (58) 1.85 (47) 8.0 (200) 35 (870) 35 (870) HVS-C-1520S with Copper Shear Bolt (connector included) HVS-C-1522S-M1 3/0-400 0.85-1.30 (23-33) 1.65 (30) 1.20 (30) 4.0 (100) 28 (700) 28 (700) HVS-C-1523S-M2 500-750 1.10-1.55 (28-47) 1.90 (47) 1.45 (37) 5.0 (125) 35 (870) 35 (870) M1 = CSBS-20C-500C-SOS, M2 = CSBS-300C-750C-SOS NOTE: only the above two kits are available with connectors. ADDITIONAL PRODUCT INFORMATION * Select the appropriate catalog number. All selections are based on the typical dimensions for both 100% and 133% insulated cables, nominal insulation thickness 0.175-0.220". * Use the insulation OD, and jacket OD range as the final ordering criteria. * Kits can be installed with either aluminum or copper compression connectors (connectors not included with kit). * If external grounding, order an HVS-EG kit. * Standard package: 1 kit/box * Related test reports: EDR-5440 for HVS-C, IEEE 404 and IEEE-48 for 105C of Splice and Terminations. * For CU Mechanical shear bolt connector information request data sheet 165972. ENERGY /// ENERGY READY REFERENCE GUIDE Medium Voltage Cable Accessories In-Line Splice 139 HVS-S-1520S Heat Shrink HVS-S-1520S In-Line Splice for 1/C Shielded Cables (15 kV) APPLICATIONS FEATURES Reduced shrink time Improved heat transfer Significantly increased recovery forces Reduced overall diameters and length Tin plated aluminum shear bolt Connector (CU/AL) Meets IEEE-404 standard requirements. BENEFITS For 1/C Metallic Tape, Wire Shield, UniShield, or Lead Sheath Cables up to 15 kV Feature a triple extrusion tube which provides increased recovery forces, reduced shrinking time and improved profile conformity. Rayfit tube Wraparound sleeve M D A B L C PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number Conductor Size (AWG/kcmil) Min - Max Insulator Dia. (A) Jacket O.D. (max) (B) Max Connector O.D. (C) Kit Installed Length (L) Max Connector Length (D) Required Install Space (M) HVS-S-1520S splice with Al Shear Bolt Connector HVS-S-1522S-M4 #2-2/0 0.65-0.95 (17-24) 1.20 (30) .095 (24) 2.5 (65) 28 (700) 28 (700) HVS-S-1522S-M5 2/0-350 0.79-1.19 (20-30) 1.65 (42) 1.25 (30) 4.0 (100) 28 (700) 28 (700) HVS-S-1523S-M6 350-500 1.04-1.33 (26-34) 1.80 (45) 1.30 (34) 5.0 (125) 35 (870) 35 (870) HVS-S-1524S-M8 500-750 1.16-1.55 (29-39) 1.90 (48) 1.55 (40) 6.0 (150) 35 (870) 35 (870) HVS-S-1524S-M9 750-1000 1.35-1.70 (34-43) 2.30 (58) 1.75 (43) 8.0 (200) 35 (870) 35 (870) M4 = ASBS-2-3/0, M5 - ASBS-2-350, M6 = ASBS-3/0-500, M8 = ASBS-500-750, M9 = ASBS-600-1000 Catalog Number Min - Max Insulation Diameter Moisture-Blocked Braid Length Braid Size (AWG) HVS-EG-3-1 0.30-1.25 (8-32) 36 (914) #8 HVS-EG-3-2 1.00-2.15 (25-55) 36 (914) #6 HVS-EG-3-3 1.55-3.40 (39-86) 36 (914) #4 ADDITIONAL PRODUCT INFORMATION * Select the appropriate catalog number. All selections are based on the typical dimensions for both 100% and 133% insulated cables, nominal insulation thickness 0.175-0.220". * Use the insulation O.D. and jacket O.D. range as the final ordering criteria. * Kits contain Tin-plated Aluminum shear bolt connector for use with either CU or AL conductors. * If external grounding, order an HVS-EG kit. * Standard package: 1 kit/box * Related Test Report: EDR-5440 for HVS-C * For AL Mechanical shear bolt connector information request data sheet 9-1773440-4. 4 140 140 Medium Voltage Cable Accessories In-Line Splice HVS Heat Shrink HVS In-Line Splices for 1/C Shielded Cable (5-35 kV) APPLICATIONS FEATURES Kits contain a solderless grounding kit, consisting of a ground clamp, a ground braid, and a shielding mesh. Heat shrink feature allows the kits to accommodate out-of-round, out-of-spec cable. Some kits contain tube for outer layer. Meets IEEE-404 standard requirements. BENEFITS For 1/C Shielded cables from 5-35 kV For use on copper tape, wire shield, lead sheath, and UniShield cables. Pre-engineered to offer a compact, low-profile installation with a minimum diameter buildup. M D A B L C PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Min - Max Insulator Dia. (A) Max Connector Length (D) Kit Installed Length (L) Required Install Space (M) Conductor Size (AWG/kcmil) HVS-820S (5 kV) HVS-821S #6-2/0 #6-#2 0.35-0.65 (9-17) 0.80 (20) 0.50 (13) 3.0 (76) 24 (610) 44 (1118) HVS-822S 3/0-300 #1-4/0 0.55-0.90 (14-23) 1.15 (29) 0.75 (19) 4.25 (108) 24 (610) 45 (1143) HVS-823S 350-750 250-350 0.80-1.25 (20-32) 1.80 (46) 1.10 (28) 6.0 (152) 27 (686) 50 (1270) HVS-824S 1000-1500 500-750 1.00-1.60 (25-41) 2.30 (58) 1.45 (37) 8.0 (203) 30 (762) 56 (1422) 2.45 (62) 1.85 (47) 8.0 (203) 30 (762) 56 (1422) 1.25 (32) 1.50 (38) 1.85 (47) 2.10 (53) 2.80 (71) 0.90 (23) 1.20 (30) 1.60 (41) 1.85 (47) 2.40 (61) 4.25 (108) 5.5 (140) 8.0 (203) 8.0 (203) 8.0 (203) 27 (686) 28 (711) 30 (762) 34 (864) 40 (1016) 54 (1372) 56 (1422) 59 (1499) 67 (1702) 74 (1880) 1.25 (32) 1.50 (38) 1.85 (47) 2.10 (53) 2.80 (71) 0.90 (23) 1.20 (30) 1.60 (41) 1.85 (47) 2.40 (61) 4.25 (108) 5.50 (140) 8.00 (203) 8.00 (203) 11.00 (279) 28 (711) 28 (711) 30 (762) 34 (864) 40 (1016) 39 (990) 40 (1016) 45 (1143) 49 (1244) 54 (1371) 1.50 (38) 1.95 (50) 2.40 (61) 1.10 (28) 1.35 (34) 1.85 (47) 4.0 (102) 6.0 (152) 8.0 (203) 40 (1016) 40 (1016) 40 (1016) 40 (1016) 40 (1016) 40 (1016) 1.55 (39) 2.10 (53) 2.80 (71) 1.20 (30) 1.50 (38) 1.85 (47) 4.0 (102) 6.0 (152) 10.0 (254) 40 (1016) 44 (1118) 44 (1118) 53 (1346) 62 (1575) 67 (1702) 3.0 (76) 2.6 (66) 10 (254) 44 (1118) 45 (1145) (5/8 kV) HVS-825S 750-1000 1.30-2.25 (33-57) HVS-1520S (15 kV) HVS-1521S #2-4/0 0.65-1.05 (17-27) HVS-1522S 250-350 0.90-1.30 (23-33) HVS-1523S 500-750 1.10-1.60 (28-41) HVS-1524S 750-1000 1.25-1.80 (32-46) HVS-1525S 1250-2000 1.60-2.50 (41-64) HVS-1520S-W (15 kV with Wraparound Rejacketing Sleeve) HVS-1521S-W #2-4/0 0.65-1.05 (17-27) HVS-1522S-W 250-350 0.90-1.30 (23-33) HVS-1523S-W 500-750 1.10-1.60 (28-41) HVS-1524S-W 750-1000 1.25-1.80 (32-46) HVS-1525S-W 1250-2000 1.60-2.50 (41-64) HVS-2520S (25 kV) HVS-2521S #1-250 0.90-1.20 (23-31) HVS-2522S 350-500 1.20-1.50 (31-38) HVS-2523S 750-1000 1.50-1.80 (38-46) HVS-3520S (35 kV) HVS-3521S 1/0-3/0 0.95-1.35 (24-34) HVS-3522S 4/0-600 1.20-1.70 (31-43) HVS-3523S 600-1000 1.55-2.15 (39-55) HVS-3524S Jacket O.D. (max) (B) Max Connector O.D. (C) Catalog Number 1250-2000 2.1-2.63 (53-66) ADDITIONAL PRODUCT INFORMATION * Select the appropriate catalog number. All selections are based on the typical dimensions of 100% insulated cables, manufactured in accordance with AEIC standard. Nominal insulation thickness (100%): 5 kV: 90 mils., 5/8 kV: 115 mils., 15 kV: 175 mils., 25 kV: 260 mils., 35 kV: 345 mils. Nominal insulation thickness (133%): 15 kV: 220 mils. Check the jacket O.D. on the 15 kV, 133%-insulated 4/0 and 750-kcmil cables to ensure they fall within the use range specified. If you have any questions, contact your TE sales engineer or representative. * For cables manufactured to other specifications, confirm selection with cable and connector dimensions. * HVS-SHIM kits are available if the diameter of one of your cables is not within the standard range. * Kits do not contain connectors; order compression or solder-connectors separately. Standard package: 1 kit/box * If external grounding is required, order an HVS-EG kit. * Related test reports: HVS 5-8 kV: EDR-5181. HVS 15 kV: EDR-5114, HVS 25 kV: EDR-5150, HVS 25-35 kV: EDR-5197, HVS-1520S-W: EDR-5225 ENERGY /// ENERGY READY REFERENCE GUIDE Medium Voltage Cable Accessories In-Line Splice 141 HVS-C-1530S Heat Shrink HVS-C-1530S 1/C LC Shielded and Flat Strap Cables (15 kV) APPLICATIONS FEATURES Designed to withstand fault current duty of 10-kA rms for 100 cycles Rated to IEEE 404 Ground connections are made using heavy duty stainless steel spring clamps and tinned copper braid. The ground connections have been tested to multiple reclosed faults in excess of 13-kA rms without damage. Meets IEEE-404 standard requirements. BENEFITS For Longitudinally Corrugated (LC) Shield or Flat Strap Nuetral (FS) Feature a metal laminated wraparound rejacketing sleeve that reduces moisturevapor transmission. This tough sleeve also protects the splice from coincidental abrasion, back fill and handling damage. Rayfit tube (2) Solder Blocked Ground Braids Spring clamps 4 M D A B L C PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number Conductor Size (AWG/kcmil) Min - Max Insulator Dia. (A) Jacket O.D. (max) (B) Max Connector O.D. (C) Max Connector Length (D) Kit Installed Length (L) Required Install Space (M) HVS-C-1530S without Connector HVS-C-1531S #2-2/0 0.65-0.95 (17-24) 1.20 (30) 0.80 (20) 4.0 (100) 28 (700) 28 (700) HVS-C-1532S 3/0-400 0.85-1.30 (23-33) 1.65 (42) 1.20 (30) 5.0 (140) 28 (700) 28 (700) HVS-C-1533S 500-750 1.10-1.55 (28-39) 1.90 (48) 1.45 (37) 6.0 (150) 35 (870) 35 (870) HVS-C-1534S 750-1000 1.30-1.90 (33-48) 2.30 (58) 1.85 (47) 8.0 (200) 35 (870) 35 (870) HVS-C-1530S with Copper Mechanical Shear Bolt Connector HVS-C-1532S-M1 3/0-400 1.10-1.55 (28-39) 1.20 (30) 1.20 (30) 4.0 (100) 28 (700) 28 (700) HVS-C-1533S-M2 500-750 1.10-1.55 (28-47) 1.45 (37) 1.45 (37) 5.5 (140) 35 (870) 35 (870) M1 = CSBS-20C-500C-SOS, M2 = CSBS-300C-750C-SOS HVS-S-1530S with Aluminum Mechanical Shear Bolt Connector HVS-S-1531S-M4 #2-2/0 0.65-0.95 (17-24) 1.20 (30) 0.95 (24) 2.5 (65) 28 (700) 28 (700) HVS-S-1532S-M5 2/0-350 0.79-1.19 (20-30) 1.65 (42) 1.25 (30) 4.0 (100) 28 (700) 28 (700) HVS-S-1533S-M6 350-500 1.04-1.33 (26-34) 1.80 (45) 1.30 (34) 5.5 (140) 35 (870) 35 (870) HVS-S-1534S-M8 500-750 1.16-1.55 (29-39) 1.90 (48) 1.55 (40) 6.0 (150) 35 (870) 35 (870) HVS-S-1534S-M9 750-1000 1.35-1.70 (34-43) 2.30 (58) 1.75 (43) 8.0 (200) 35 (870) 35 (870) M4 = ASBS-2-3/0, M5 = ASBS-2-350, M6 = ASBS-3/0-500, M8 = ASBS-500-750, M9 = ASBS-600-1000 ADDITIONAL PRODUCT INFORMATION * Select the appropriate catalog number. All selections are based on the typical dimensions for both 100% and 133% insulated cables, nominal insulation thickness 0.175-0.220 inch. * Use the insulation O.D. and jacket O.D. range as the final ordering criteria. * Kits can be installed with either aluminum or copper compression connectors (connectors not included with kit). * Kits are supplied with solder blocked ground braids, and a standard package: 1 kit/box * Related Test Report: EDR-5440 and EDR-5444, IEEE 404-2006 and IEEE 48 draft 2006 for 105C of Splice and Terminations. * For AL Mechanical shear bolt connector information request data sheet 9-1773440-4 and for CU request 165972. 142 142 Medium Voltage Cable Accessories In-Line Splice HVS-LC Heat Shrink HVS-LC Splice Kits for 1/C LC and Flat Strap Shield Cable (25-35 kV) APPLICATIONS FEATURES Designed to withstand fault current duty of 10-kA rms for 10 cycles Ground connections are made using heavy duty stainless steel spring clamps and tinned copper braid. The ground connections have been tested to multiple reclosed faults in excess of 13-kA rms without damage. Meets IEEE-404 standard requirements. BENEFITS For Longitudinally Corrugated (LC) Shield or Flat Strap Nuetral (FS) Feature a metal laminated wraparound rejacketing sleeve that reduces moisturevapor transmission. This tough sleeve also protects the splice from coincidental abrasion, back fill and handling damage. Black/Red dual layer tube Spring clamp Insulation Ground braid Semicon Cable outer jacket LC shield Red sealant Connector Stress relief mastic Shielding mesh Black sealant Cable outer jacket MBSM wraparound sleeve M D A B L C PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number Conductor Size (AWG/kcmil) Min - Max Insulator Dia. (A) Jacket O.D. (max) (B) Max Connector O.D. (C) Max Connector Length (D) Kit Installed Length (L) Required Install Space (M) HVS-2530-LC (25 kV) HVS-2531-LC #1-250 0.90-1.20 (22-30) 1.55 (39) 1.10 (28) 4.0 (102) 36 (914) 48 (1219) HVS-2532-LC 350-500 1.20-1.50 (30-38) 1.95 (50) 1.35 (34) 6.0 (152) 37 (940) 50 (1270) HVS-2533-LC 750-1000 1.50-1.80 (38-46) 2.40 (61) 1.85 (47) 8.0 (203) 39 (991) 54 (1372) HVS-3530-LC (35 kV) HVS-3531-LC 1/0-3/0 0.95-1.35 (24-34) 1.55 (39) 1.00 (25) 4.0 (102) 40 (1016) 52 (1321) HVS-3532-LC 4/0-500 1.30-1.70 (33-43) 2.10 (53) 1.60 (41) 5.5 (140) 40 (1016) 58 (1473) HVS-3533-LC 750-1000 1.65-2.15 (42-55) 2.80 (71) 1.85 (47) 8.0 (203) 48 (1219) 64 (1626) ADDITIONAL PRODUCT INFORMATION * Select the appropriate catalog number. All selections are based on the typical dimensions of 100% and 133% insulated cables, manufactured in accordance with AEIC standard and commonly used connectors. Nominal insulation thickness (100%): 15 kV: 175 mils. 25 kV: 260 mils. 35 kV: 345 mils. Nominal insulation thickness (133%): 15 kV: 220 mils. * For cables manufactured to other specifications, confirm selection with cable and connector dimensions. * Kits do not contain connectors; order compression or solder connectors separately. * HVS kits are supplied with two pieces of braid to provide fault current carrying capacity over the splice. User should verify compatibility of supplied braids to application on LC shield cable. * Standard package: 1 kit/box * Related test reports: 25 kV: EDR-5150, 35 kV: EDR-5157 ENERGY /// ENERGY READY REFERENCE GUIDE Medium Voltage Cable Accessories In-Line Splice 143 TECK Heat Shrink TECK Splices for TECK Cable (1000 V-15 kV) APPLICATIONS FEATURES Positive environmental sealing Complete grounding and bonding Fast, easy installation Slim profile CSA certified to C22.2, No. 198.2. Meets IEEE-404 standard requirements. BENEFITS Designed specifically for TECK power cable, TE's Raychem TECK splice kits are easy to install and are ideal for underground and cable tray applications. For use on 1/C and 4/C 1000-V TECK cable and 3/C 5 kV TECK cable. Wraparound sleeve Solderless ground clamp Inner sealing sleeve Phase insulating & sealing sleeve (over connector) The splice is protected from moisture and mechanical damage by two layers of adhesive-lined WCSM heavy-wall tubing and one layer of CRSM wraparound sleeve. Ground wire connector Ground braid Solderless ground clamp Copper mesh 4 PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Nominal Cable Range Min - Max Insulation Dia. Inner Jacket Dia. Range Outer Jacket Dia. Range Maximum Connector Length Splice Installed Length TECK-10 #6-#1 AWG 0.30-0.50 (10-15) 0.40-0.80 (10-20) 0.70-1.10 (20-30) 2.0 (50) 22 (560) TECK-11 1/0-3/0 AWG 0.45-0.70 (10-20) 0.65-0.90 (15-25) 1.00-1.15 (25-30) 3.5 (90) 22 (560) TECK-12 4/0-350 MCM 0.60-0.90 (15-25) 0.80-1.10 (20-30) 1.10-1.45 (30-35) 5.0 (125) 25 (635) TECK-13 400-750 MCM 0.80-1.20 (20-30) 1.10-1.50 (30-40) 1.40-1.80 (35-45) 7.5 (190) 29 (735) TECK-14 1000-2000 MCM 1.20-2.10 (30-55) 1.50-20.40 (40-60) 1.90-2.80 (50-70) 8.0 (205) 40 (1015) Catalog Number Low-Voltage 1/C Low-Voltage 4/C TECK-41 #14-#4 0.50-1.20 (15-30) 0.70-1.45 (20-35) 2.0 (50) 25 (650) TECK-42 #2-3/0 1.00-1.70 (25-45) 1.30-2.10 (35-55) 3.0 (75) 25 (650) TECK-43 4/0-400 1.50-2.50 (40-65) 2.00-3.00 (50-70) 4.0 (100) 40 (1015) TECK-44 500-1000 2.00-3.50 (50-90) 2.50-4.00 (65-100) 6.5 (165) 40 (1015) 5 kV Unshielded 3/C TECK-531 #2-4/0 0.40-0.75 (10-20) 1.20-2.00 (30-50) 1.50-2.40 (40-60) 3.5 (90) 40 (1015) TECK-532 250-750 0.65-1.20 (15-30) 1.80-3.00 (45-75) 2.20-3.25 (55-85) 6.0 (150) 48 (1220) HVSA-3-1521S-TECK #2-4/0 AWG 0.65-1.05 (17-27) 1.75-4.5 (45-115) 2.50-6.5 (65-165) 4.25 (105) 72 (1830) HVSA-3-1522S-TECK 250-350 kcmil 0.90-1.30 (23-33) 2.50-6.0 (65-150) 2.50-6.5 (65-165) 5.5 (140) 80 (2030) HVSA-3-1523S-TECK 500-750 kcmil 1.10-1.60 (28-41) 2.50-6.0 (65-150) 2.50-6.5 (65-165) 8.0 (200) 80 (2030) HVSA-3-1524S-TECK 750-1000 kcmil 1.25-1.80 (32-46) 2.50-6.0 (65-150) 2.50-6.5 (65-165) 8.0 (200) 80 (2030) 15 kV Shielded 3/C ADDITIONAL PRODCUT INFORMATION * Select the appropriate catalog number based on cable size. Confirm selection with dimensions to assure proper sizing. * Kits do not contain connectors or lugs and should be ordered separately. Installed connector or lug diameter must be within use range. * CSA certification applies only to applications up to 1000 volts. * Standard package: 1 kit/box * Related test report: 1000 volts: EDR-5194 144 144 Medium Voltage Cable Accessories In-Line Splice Heat Shrink HVS-SHIM HVS-SHIM Heat Shrinkable Shim Kits (5-35kV) APPLICATIONS Use TE's Raychem HVS-SHIM kit to increase the insulation diameter of a polymeric cable, allowing it to fit in the use range of a standard splice kit. For use on copper tape, LC shield, wire shield, lead sheath, UniShield, and jacketed/unjacketed concentric neutral cables. SELECTING THE APPROPRIATE SHIM KIT: 1. Verify that the insulation diameters of the two cables to be spliced do not fall within the insulation range of any standard splice kit. 2. Select the splice kit that fits the larger of the two cables within the kit's insulationdiameter use range. If the larger cable fits in more than one kit, choose the smaller kit. 3. Determine the minimum cable insulation diameter for the kit and find that value in the first column below. Example: An HVS-1523S kit has a cable insulation range of 1.10-1.60 inches. Therefore, the minimum cable insulation diameter for this kit is 1.10 inches. 4. In the second column, find the insulation diameter range in which the smaller cable falls. Note: If the smaller cable does not fit within any of the specified ranges in the second column, a standard shim cannot be used for your application. Contact your local TE representative for more information. 5. In the third column, find the correct HVS-SHIM kit to order. PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number Minimum Cable Insulation Diameter Smaller Cable Insulation Diameter Range HVS-SHIM-1 0.80 (20) 0.60-0.80 (15-20) HVS-SHIM-1 0.85 (22) 0.65-0.85 (17-22) HVS-SHIM-1 0.90 (23) 0.70-0.90 (18-23) HVS-SHIM-1 0.95 (24) 0.80-0.95 (20-24) HVS-SHIM-1 1.00 (25) 0.85-1.00 (22-25) HVS-SHIM-1 HVS-SHIM-2 HVS-SHIM-3 HVS-SHIM-4 HVS-SHIM-3 HVS-SHIM-4 HVS-SHIM-3 HVS-SHIM-4 HVS-SHIM-3 HVS-SHIM-4 HVS-SHIM-3 HVS-SHIM-4 HVS-SHIM-3 HVS-SHIM-5 HVS-SHIM-3 HVS-SHIM-5 HVS-SHIM-3 HVS-SHIM-5 HVS-SHIM-3 HVS-SHIM-5 HVS-SHIM-6 1.05 (27) 1.10 (28) 1.15 (29) 1.20 (30) 1.25 (32) 1.30 (33) 1.35 (34) 1.40 (36) 1.45 (37) 1.50 (38) 1.55 (39) 0.90-1.05 (23-27) 0.70-0.90 (18-23) 0.90-1.10 (23-28) 0.70-0.90 (18-23) 0.95-1.15 (24-29) 0.80-0.95 (20-24) 1.00-1.20 (25-30) 0.85-1.00 (22-25) 1.10-1.25 (28-32) 0.95-1.10 (24-28) 1.15-1.30 (29-33) 1.00-1.15 (25-29) 1.20-1.35 (30-34) 1.00-1.20 (25-30) 1.25-1.40 (32-36) 1.05-1.25 (27-32) 1.30-1.45 (33-37) 1.15-1.30 (29-33) 1.35-1.50 (34-38) 1.20-1.35 (30-34) 1.35-1.55 (34-39) HVS-SHIM-6 1.60 (41) 1.40-1.60 (36-41) HVS-SHIM-6 1.65 (42) 1.45-1.65 (37-42) HVS-SHIM-6 1.70 (43) 1.50-1.70 (38-43) HVS-SHIM-6 1.75 (44) 1.55-1.75 (39-44) HVS-SHIM-6 1.80 (46) 1.60-1.80 (41-46) ADDITIONAL PRODUCT INFORMATION * Select the appropriate shim kit catalog number based on actual cable dimensions and TE's splice kit use range. * TE's splice kit and shim kits are sold separately. * Shim kits do not contain connectors. Order a size-reducing connector separately. * Contact your local TE sales engineer or representative for cable sizes not listed in the selection table. * Standard package: 1 kit/box ENERGY /// ENERGY READY REFERENCE GUIDE Medium Voltage Cable Accessories In-Line Splice 145 HVS-3 Heat Shrink HVS-3 In-Line Splices for 3/C Shielded Cable (5-25 kV) APPLICATIONS FEATURES CRSM wraparound jacket included with each splice. Meets IEEE-404 standard requirements. BENEFITS For use on copper tape, wire shield, lead sheath, and UniShield cables. Moisture Sealant Ground Braid The three conductor cable splice kits are designed to rebuild all layers of the cable. These kits meet the same performance criteria as our single conductor splice kits. Insulating/ Semiconducting Sleeve Copper Shielding Mesh M CRSM Wraparound Sleeve D A B L C PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number Conductor Size (AWG/kcmil) HVS-3-820S (5 kV) Min - Max Insulation Dia. (A) Jacket O.D. (max) (B) Max Connector O.D. (C) Max Connector Length (D) Kit Installed Length (L) Required Installation Space (M) (8 kV) HVS-3-821S #6-2/0* #6-#2 0.35-0.65 (9-17) 0.90 (23) 0.50 (13) 3.0 (76) 40 (1016) 50 (1270) HVS-3-822S 3/0-300* #1-4/0 0.55-0.90 (14-23) 1.30 (33) 0.75 (19) 4.25 (108) 48 (1219) 58 (1473) HVS-3-823S 350-750* 250-350 0.80-1.25 (20-32) 1.30 (33) 1.10 (28) 6.0 (152) 48 (1219) 58 (1473) HVS-3-824S 1000-1500* 500-750 1.00-1.60 (25-41) 1.55 (39) 1.45 (37) 8.0 (203) 59 (1499) 69 (1753) HVS-3-825S 750-1000 1.30-2.25 (33-57) 1.55 (39) 1.85 (47) 8.0 (203) 59 (1499) 69 (1753) HVS-3-1520S (15 kV) HVS-3-1521S #2-4/0 0.65-1.05 (17-27) 1.30 (33) 0.90 (23) 4.25 (108) 59 (1499) 69 (1753) HVS-3-1522S 250-350 0.90-1.30 (23-33) 1.55 (39) 1.15 (29) 5.5 (140) 59 (1499) 69 (1753) HVS-3-1523S 500-750 1.10-1.60 (28-41) 1.55 (39) 1.60 (41) 8.0 (203) 67 (1702) 77 (1956) HVS-3-1524S 750-1000 1.25-1.80 (32-46) 2.40 (61) 1.85 (47) 8.0 (203) 67 (1702) 77 (1956) HVS-3-2520S (25 kV) HVS-3-2521S #1-250 0.90-1.20 (23-31) 1.65 (42) 1.10 (28) 4.0 (102) 59 (1499) 69 (1753) HVS-3-2522S 350-500 1.20-1.50 (31-38) 1.65 (42) 1.35 (34) 6.0 (152) 67 (1702) 77 (1956) HVS-3-2523S 750-1000 1.50-1.80 (38-46) 2.50 (64) 1.85 (47) 8.0 (203) 72 (1829) 82 (2032) ADDITIONAL PRODUCT INFORMATION * * Select the appropriate catalog number. All selections are based on the typical dimensions of 100% insulated cables and commonly used connectors, manufactured in accordance with AEIC standard. Nominal insulation thickness (100%): 5 kV: 90 mils.8 kV: 115 mils., 15 kV: 175 mils., 25 kV: 260 mils. Nominal insulation thickness (133%): 15 kV: 220 mils. * For cables manufactured to other specifications, confirm selection with cable and connector dimensions. * If using 5/8kV (115-mil) cable, use 8 kV selection. * For 35kV applications or an off-the-shelf 3/C splice alternative, select three appropriate single-conductor kits and one HVS-3/C accessory kit. * Kits do not contain connectors; order compression or solder connectors separately. * If external grounding and/or shield interrupting is required, order an HVS-EG-3 kit. * Standard package: 1 kit/box * Related test reports: 5/8 kV: EDR-5181, 15 kV: EDR-5114, 25 kV: EDR-5048, 25-35 kV: EDR-5197 4 146 146 Medium Voltage Cable Accessories In-Line Splice HVSA-3 Heat Shrink HVSA-3 In-Line Splices for 3/C Armor Cable (5-15 kV) APPLICATIONS FEATURES CRSM wraparound jacket included with each splice. Meets IEEE-404 standard requirements. BENEFITS For use on copper tape, wire shield, lead sheath, and UniShield cables. Moisture Sealant Ground Braid The three conductor cable splice kits are designed to rebuild all layers of the cable. These kits meet the same performance criteria as our single conductor splice kits. Insulating/ Semiconducting Sleeve CRSM Wraparound Sleeve Copper Shielding Mesh M D A B L C PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number Conductor Size (AWG/kcmil) HVS-3-820S (5 kV) Min - Max Insulation Dia. (A) Jacket O.D. (max) (B) Max Connector O.D. (C) Max Connector Length (D) Kit Installed Length (L) Required Installation Space (M) (8 kV) HVS-3-821S #6-2/0 #6-#2 0.35-0.65 (9-17) 0.90 (23) 0.50 (13) 3.0 (76) 40 (1016) 50 (1270) HVS-3-822S 3/0-300 #1-4/0 0.55-0.90 (14-23) 1.30 (33) 0.75 (19) 4.25 (108) 48 (1219) 58 (1473) HVS-3-823S 350-750 250-350 0.80-1.25 (20-32) 1.30 (33) 1.10 (28) 6.0 (152) 48 (1219) 58 (1473) HVS-3-824S 1000-1500 500-750 1.00-1.60 (25-41) 1.55 (39) 1.45 (37) 8.0 (203) 59 (1499) 69 (1753) HVS-3-825S 750-1000 1.30-2.25 (33-57) 1.55 (39) 1.85 (47) 8.0 (203) 59 (1499) 69 (1753) HVS-3-1520S (15 kV) HVS-3-1521S #2-4/0 0.65-1.05 (17-27) 1.30 (33) 0.90 (23) 4.25 (108) 59 (1499) 69 (1753) HVS-3-1522S 250-350 0.90-1.30 (23-33) 1.55 (39) 1.15 (29) 5.5 (140) 59 (1499) 69 (1753) HVS-3-1523S 500-750 1.10-1.60 (28-41) 1.55 (39) 1.60 (41) 8.0 (203) 67 (1702) 77 (1956) HVS-3-1524S 750-1000 1.25-1.80 (32-46) 2.40 (61) 1.85 (47) 8.0 (203) 67 (1702) 77 (1956) Note: For voltages higher than 15kV, please see HVSA MOD Kits or please consult a TE representative. ADDITIONAL PRODUCT INFORMATION * Select the appropriate catalog number. All selections are based on the typical dimensions of 100% insulated cables and commonly used connectors, manufactured in accordance with AEIC standard. Nominal insulation thickness (100%): 5 kV: 90 mils.8 kV: 115 mils., 15 kV: 175 mils., 25 kV: 260 mils. Nominal insulation thickness (133%): 15 kV: 220 mils. * For cables manufactured to other specifications, confirm selection with cable and connector dimensions. * For 25 kV, 35 kV, or an off-the-shelf 3/C splice alternative, select three appropriate single-conductor kits and one HVSA MOD kit. * Kits do not contain connectors; order compression or solder connectors separately. * If external grounding and/or shield interrupting is required, order an HVS-EG-3 kit. * Standard package: 1 kit/box. * Related test reports: 5/8 kV: EDR-5181, 15 kV: EDR-5114, 25-35 kV: EDR-5197 ENERGY /// ENERGY READY REFERENCE GUIDE Medium Voltage Cable Accessories In-Line Splice 147 HVS-J Heat Shrink HVS-3/C Mod Rejacketing Kits For 3/C Shielded or Non-Shielded Cable APPLICATIONS FEATURES The sealing mastic provides a secondary seal to protect against damage from water entering the splice region. Because just four sizes are able to rejacket a broad range of cable sizes from 5-35 kV, the HVS-3/C series kits allow complete inventory flexibility. BENEFITS For use with three 1/C splice kits, each HVS-3/C kit contains all materials needed to convert three 1/C splices into one 3/C splice. The MBSM wraparound sleeve provides environmental sealing, mechanical strength, and durability. HVS-3/C kits are off-the-shelf alternatives for rejacketing 3/C extruded dielectric (XLPE- or EPR-insulated) power cables. PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number 3/C Splicing Using 3 of 1/C kits Order This HVS-3/C kit Splice Reference Dimensions Conductor Size Range (AWG/kcmil) Insulation Diameter Kit Installed Length Required Install Space HVS-501 HVS-3/C-1 #6-#1 0.40-0.70 (10-18) 40 (1016) 48 (1219) HVS-502 HVS-3/C-2 1/0-300 0.65-1.05 (17-27) 48 (1219) 56 (1422) HVS-503 HVS-3/C-2 350-1000 0.95-1.65 (24-42) 48 (1219) 56 (1422) (5 kV) HVS-3/C-1 #6-2/0 0.35-0.65 (9-17) 40 (1016) 48 (1219) (5/8 kV) HVS-3/C-1 #6-2 0.35-0.65 (9-17) 40 (1016) 48 (1219) (5 kV) HVS-3/C-2 3/0-300 0.55-0.90 (14-23) 48 (1219) 56 (1422) (5/8 kV) HVS-3/C-2 #1-4/0 0.55-0.90 (14-23) 48 (1219) 56 (1422) (5 kV) HVS-3/C-2 350-750 0.80-1.25 (20-32) 48 (1219) 56 (1422) (5/8 kV) HVS-3/C-2 250-350 0.80-1.25 (20-32) 48 (1219) 56 (1422) (5 kV) HVS-3/C-3 1000-1500 1.00-1.60 (25-41) 60 (1524) 68 (1727) (5/8 kV) HVS-3/C-3 500-750 1.00-1.60 (25-41) 60 (1524) 68 (1727) (5/8 kV) HVS-3/C-3 750-1000 1.30-2.25 (33-47) 60 (1524) 68 (1727) HVS-1521S HVS-3/C-3 #2-4/0 0.65-1.05 (17-27) 60 (1524) 68 (1727) HVS-1522S HVS-3/C-3 250-350 0.90-1.30 (23-33) 60 (1524) 68 (1727) HVS-1523S HVS-3/C-4 500-750 1.10-1.60 (28-41) 72 (1829) 80 (2032) HVS-1524S HVS-3/C-4 750-1000 1.25-1.80 (32-46) 72 (1829) 80 (2032) HVS-2521S HVS-3/C-4 #1-250 0.90-1.20 (23-31) 60 (1524) 68 (1727) HVS-2522S HVS-3/C-4 350-500 1.20-1.50 (31-38) 72 (1829) 80 (2032) HVS-2523S HVS-3/C-4 750-1000 1.50-1.80 (38-46) 72 (1829) 80 (2032) HVS-3521S HVS-3/C-4 1/0-3/0 0.95-1.35 (24-34) 72 (1829) 80 (2032) HVS-3522S HVS-3/C-4 4/0-600 1.20-1.70 (30-43) 72 (1829) 80 (2032) HVS-3523S HVS-3/C-4 600-1000 1.55-2.15 (39-55) 72 (1829) 80 (2032) HVS-3524S HVS-3/C-4 1250-2000 2.1-2.63 (53-66) 72 (1829) 80 (2032) HVS-821S HVS-822S HVS-823S HVS-824S HVS-825S ADDITIONAL PRODUCT INFORMATION * Select the appropriate HVS-3/C kit based on the three 1/C kits used for the application (see table above). One HVS-3/C kit will rejacket one 3/C splice. HVS-500 (5 kV) Non-shielded, HVS-820S (5/8 kV), HVS-1520S (15 kV), HVS-2520S (25 kV), HVS-3520S (35 kV) * Selections are based on the typical dimensions of 100% insulated cables and commonly used connectors, manufactured in accordance with AEIC standard. Nominal conductor size range for the 1/C splice kits is based on the typical dimensions of 100% and 133% insulated cables. * Minimum 3/C cable jacket O.D. HVS-3/C-1 [0.65" (17 mm)], HVS-3/C-2 [1.30" (33 mm)], HVS-3/C-3 [1.80" (46 mm)], HVS-3/C-4 [2.15" (55 mm)] * Standard package: 1 kit/box 4 148 148 Medium Voltage Cable Accessories In-Line Splice HVSA Mod Kits Heat Shrink HVSA Mod Rearmoring and Rejacketing Kits 3/C Armored Cable (5-35 kV) APPLICATIONS FEATURES An alternative 3/C armored splicing system that incorporates three 1/C splices, a wraparound interlocking steel armoring case, and a wraparound sealing sleeve. Select appropriate 1/C splice kits plus the applicable HVSA kit from the table below. BENEFITS For Rearmoring and Rejacketing 3/C Armored Cable (5-35 kV) HVSA mod kits are off-the-shelf alternatives for rejacketing 3/C armored cable splices. PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number 3/C Splicing Using 3 of 1/C kits Order This HVSA-MOD Kit Splice Reference Dimensions Conductor Size Range (AWG/kcmil) Insulation Diameter Kit Installed Length Required Install Space 56 (1422) HVS-501 HVSA-1 #6-#1 0.40-0.70 (10-18) 48 (1219) HVS-502 HVSA-1 1/0-300 0.65-1.05 (17-27) 48 (1219) 56 (1422) HVS-503 HVSA-2 350-1000 0.95-1.65 (24-42) 55 (1397) 63 (1600) (5 kV) HVSA-1 #6-2/0 0.35-0.65 (9-17) 48 (1219) 56 (1422) (5/8 kV) HVSA-1 #6-#2 0.35-0.65 (9-17) 48 (1219) 56 (1422) (5 kV) HVSA-2 3/0-300 0.55-0.90 (14-23) 55 (1397) 63 (1600) (5/8 kV) HVSA-2 #1-4/0 0.55-0.90 (14-23) 55 (1397) 63 (1600) (5 kV) HVSA-2 350-750 0.80-1.25 (20-32) 55 (1397) 63 (1600) (5/8 kV) HVSA-2 250-350 0.80-1.25 (20-32) 55 (1397) 63 (1600) (5 kV) HVSA-3 1000-1500 1.00-1.60 (25-41) 72 (1829) 80 (2032) (5/8 kV) HVSA-3 500-750 1.00-1.60 (25-41) 72 (1829) 80 (2032) (5/8 kV) HVSA-3 750-1000 1.30-2.25 (33-57) 72 (1829) 80 (2032) HVS-1521S HVSA-3 #2-4/0 0.65-1.05 (17-27) 72 (1829) 80 (2032) HVS-1522S HVSA-3 250-350 0.90-1.30 (23-33) 72 (1829) 80 (2032) HVS-1523S HVSA-3 500-750 1.10-1.60 (28-41) 72 (1829) 80 (2032) HVS-1524S HVSA-3 750-1000 1.25-1.80 (32-46) 72 (1829) 80 (2032) HVS-2521S HVSA-3 #1-250 0.90-1.20 (23-30) 72 (1829) 80 (2032) HVS-2522S HVSA-3 350-500 1.20-1.50 (30-38) 72 (1829) 80 (2032) HVS-2523S HVSA-4 750-1000 1.50-1.80 (38-46) 81 (2057) 89 (2261) HVS-3521S HVSA-3 1/0-3/0 0.95-1.35 (24-34) 72 (1829) 80 (2032) HVS-3522S HVSA-4 4/0-600 1.20-1.70 (30-43) 81 (2057) 89 (2261) HVS-3523S HVSA-4 600-1000 1.55-2.15 (39-55) 81 (2057) 89 (2261) HVS-3524S HVSA-4 1250-2000 2.1-2.63 (53-66) ? ? HVS-821S HVS-822S HVS-823S HVS-824S HVS-825S ADDITIONAL PRODUCT INFORMATION * Select the appropriate HVS-3/C kit based on the three 1/C kits used for the application (see table above). One HVS-3/C kit will rejacket one 3/C splice. HVS-500 (5 kV) Non-shielded, HVS-820S (5/8 kV), HVS-1520S (15 kV), HVS-2520S (25 kV), HVS-3520S (35 kV) * Selections are based on the typical dimensions of 100% insulated cables and commonly used connectors, manufactured in accordance with AEIC standard. Nominal conductor size range for the 1/C splice kits is based on the typical dimensions of 100% and 133% insulated cables. * Minimum 3/C cable jacket O.D. HVS-3/C-1 0.65" (17 mm), HVS-3/C-2 1.30" (33 mm), HVS-3/C-3 1.80" (46 mm), HVS-3/C-4 2.15" (55 mm) * Standard package: 1 kit/box ENERGY /// ENERGY READY REFERENCE GUIDE Medium Voltage Cable Accessories In-Line Splice 149 HVS/HVSR Heat Shrink HVS/HVSR 1/C In-Line Transition and "Reducer" Kits (15-35 kV) APPLICATIONS FEATURES BENEFITS TE's Raychem HVSR "reducer" kits are used as a transition splice when the PILC/VCLC conductor size is much smaller than that of the poly cable. Use as an in-line splice for paperinsulated, lead-covered (PILC) cable or varnished cambric-insulated, leadcovered (VCLC) cable Meets IEEE-404 standard requirements. Can also be used as a transition splice-- PILC/VCLC to poly (copper tape, lead sheath, wire shield, UniShield, or jacketed/unjacketed concentric neutral) cable. Oil Barrier Tube Ground Braid Red Sealing Mastic PILC splices utilize a highly effective oil-stop system. The system helps to reduce installation and outage time by eliminating insulation stepping, hand taping, lead wiping, and compound filling. Insulating Semiconducting Tube Stress Control Tube Copper Shielding Mesh Oil Block Mastic MBSM Wraparound Sleeve M D A L PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number Conductor Size (AWG/kcmil) Min - Max Insulation Diameter Connector Dimensions (max) PILC (A) Both Cables O.D. (C) POLY (E) PILC/PILC Length (D) E 4 C PILC/poly Length (D) Kit Installed Length (L) Required Install Space (M) HVS-1580D (15 kV) HVS-1581D #4-4/0 0.60-0.90 (15-23) 0.65-1.05 (17-27) 0.90 (23) 3.5 (89) 4.5 (114) 31 (787) 48 (1219) HVS-1582D 250-350 0.85-1.10 (22-28) 1.15 (29) 3.5 (89) 5.5 (140) 35 (889) 50 (1270) 0.90-1.30 (23-33) HVS-1583D 500-750 1.05-1.30 (27-33) 1.10-1.60 (28-41) 1.60 (41) 5.0 (127) 7.0 (178) 37 (940) 50 (1270) HVS-1584D 750-1000 1.15-1.50 (29-38) 1.25-1.80 (32-46) 1.85 (47) 6.0 (152) 8.0 (203) 40 (1016) 54 (1392) HVS-2580E (25 kV) HVS-2582E #1-250 0.85-1.20 (22-30) 0.90-1.25 (23-32) 1.10 (28) 3.5 (89) 4.5 (114) 40 (1016) 57 (1448) HVS-2583E 350-500 1.15-1.45 (29-37) 1.15-1.50 (29-38) 1.35 (34) 5.0 (127) 8.0 (203) 40 (1016) 58 (1473) HVS-2584E 750-1000 1.50-1.70 (38-43) 1.60-1.90 (41-48) 1.85 (47) 6.0 (152) 9.0 (229) 40 (1016) 61 (1549) HVS-3580D (35 kV) HVS-3582D 1/0-250 1.05-1.40 (27-36) 1.05-1.40 (27-36) 1.20 (30) 3.5 (89) 5.5 (140) 40 (1016) 62 (1575) HVS-3583D 300-750 1.20-1.70 (30-43) 1.30-1.75 (33-44) 1.60 (41) 6.0 (152) 9.0 (229) 48 (1219) 67 (1702) HVS-3584D 750-1000 1.60-2.00 (41-51) 1.65-2.00 (41-51) 1.85 (47) 7.0 (178) 10.0 (254) 48 (1219) 67 (1702) HVSR-1580 Transition Reducer (15 kV) HVSR-1582 #4-4/0/4/0-350 0.60-0.90 (15-23) 0.90-1.30 (23-33) 1.15 (29) 5.5 (140) 33 (838) 78 (1981) HVSR-1583 4/0-350/500-750 0.80-1.10 (20-28) 1.60 (41) 7.0 (178) 37 (940) 87 (2210) HVSR-1584 4/0-500/750-1000 0.80-1.20 (20-30) 1.25-1.80 (32-46) 1.85 (47) 8.0 (203) 40 (1016) 92 (2337) 1.10-1.60 (28-41) HVSR-2580E Transition Reducer (25 kV) HVSR-2583E #1-350/350-500 HVSR-2584E 500-750/750-1000 1.25-1.50 (32-38) 0.80-1.20 (20-30) 1.15-1.50 (29-38) 1.55-1.90 (39-48) 1.35 (34) 7.0 (178) 40 (1016) 58 (1473) 1.85 (47) 8.0 (203) 40 (1016) 61 (1549) ADDITIONAL PRODUCT INFORMATION * Select the appropriate catalog number. Selections are based on the typical dimensions of 100% and 133% insulated cables and commonly used connectors manufactured in accordance with AEIC standard. Nominal insulation thickness (100%): 15 kV: 165 mil (PILC/VCLC). 175 mils (poly). 25 kV: 255 mils (PILC/VCLC), 260 mils (poly). 28 kV: 255 mils (PILC/VCLC), 280 mils (poly). 35 kV: 330 mils (PILC VCLC), 345 mils (poly) Nominal insulation thickness (133%): 15 kV: 220 mils (poly). * For cables manufactured to other specifications, confirm selection with cable and connector dimensions. * Kits do not contain shear bolt connectors; order oil block (sweated or compression) connectors separately. * Cable paper cutters are available. EXRM-1004 * For lead sheath repair, order an HVS-LR kit. * Standard package: 1 kit/box * Related test reports: 15 kV: EDR-5080, 25 kV: EDR-5083, 35 kV: EDR-5184 150 150 Medium Voltage Cable Accessories In-Line Splice HVSA-3-1590S/2590S Heat Shrink HVS-3-1590S/HVS-3-2590S 3/C In-line splices for PILC cable (15-25 kV) APPLICATIONS FEATURES 3/C in-line PILC splices provide a highly effective and easily installed oil stop system, using standard heat-shrinkable components. Meets IEEE-404 standard requirements. BENEFITS For use on 3/C paper-insulated, leadcovered (PILC) cable, or varnished cambric-insulated, lead covered (VCLC) cable. The adhesive-lined conductive breakout provides an oil- and pressure-resistant seal and grounds the conductive tubing to the lead sheath. Oil barrier tubing locks the oil in the PILC cables, converting each conductor into the polymeric equivalent. Stress Relief Mastic Oil Block Red Mastic Conductive Sealing Tube Mastic MBSM Wraparound Sleeve Conductive Boot Ground Braid Conductive Tube Insulating/ Copper Semiconducting Shielding Tube Mesh M Conductive Boot D A L C PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number PILC Conductor Size (AWG/kcmil) Min - Max PILC Insulation Dia. (A) Connector Max O.D. (C) Connector Max Length (D) Kit Installed Length (L) Required Install Space (M) HVS-3-1590 (15 kV) HVS-3-1591 #4-4/0 0.60-1.00 (15-25) 0.90 (23) 3.5 (89) 63(1600) 67 (1702) HVS-3-1592 250-350 0.85-1.10 (22-28) 1.15 (29) 3.5 (89) 63 (1600) 67 (1702) HVS-3-1593 500-750 1.05-1.50 (27-38) 1.60 (41) 5.0 (127) 67 (1702) 71 (1803) HVS-3-1594 750-1000 1.15-1.75 (29-44) 1.85 (47) 6.0 (152) 67 (1702) 71 (1803) HVS-3-1590S "shorty" (15 kV)* HVS-3-1591S #2-350 0.65-1.00 (17-25) 0.85 (22) 3.0 (76) 55 (1397) 55 (1397) HVS-3-1592S 4/0-600 0.85-1.25 (22-32) 1.20 (30) 4.0 (102) 59 (1499) 59 (1499) HVS-3-1593S 500-1000 1.00-1.50 (25-38) 1.50 (38) 5.0 (127) 59 (1499) 59 (1499) HVS-3-2590E (25 kV) HVS-3-2591E #1-350 0.85-1.15 (22-29) 1.15 (29) 4.0 (102) 67 (1702) 71 (1803) HVS-3-2592E 350-750 1.10-1.50 (28-32) 1.40 (36) 5.0 (25) 67 (1702) 71 (1803) HVS-3-1590S "shorty" splice kit does not allow cross phasing. ADDITIONAL PRODUCT INFORMATION * Select the appropriate catalog number. Selections are based on the typical dimensions of 100%-insulated cables (manufactured in accordance with the data contained in AEIC 1-1968 and commonly used connectors). Nominal insulation thickness (100%): 15 kV: 165 mils., 25 kV: 255 mils. * For cables manufactured to other specifications, confirm selection with cable and connector dimensions. * Kits do not contain connectors; order oil block (sweated or compression) connectors separately. * Standard package: One 3/C kit/box. * Related test reports: HVS-3-1590/2590: EDR-5143, HVS-3-1590S: EDR-5250, HVS-3-2590E: EDR-5223 ENERGY /// ENERGY READY REFERENCE GUIDE Medium Voltage Cable Accessories In-Line Splice 151 HVS-T/HVSR-T Heat Shrink HVS-T/HVSR-T 3/C PILC/VCLC to 1/C Poly Trifurcating Transition and Transition "Reducer" Kits (15-35 kV) APPLICATIONS FEATURES Trifurcating transition splices greatly reduce the complexity of splicing one 3/C PILC cable to three 1/C polymeric cables. Provide solderless ground braid connection for PILC cable Meets IEEE-404 standard requirements. BENEFITS Used for splicing 3/C PILC/VCLC to three individual poly cables Transition Reducer kits available for when the PILC/VCLC cable has a much smaller conductor size than the poly cable By converting the PILC cable to a polymeric equivalent, the splices eliminate compound filling and difficult lead wiping which lets you get on and off the job site quickly. Heat shrink components help to eliminate lead sleeve failures by replacing lead sleeves and wipes that can crack due to corrosion or cable flexing. M D A L E B C PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number PILC/Poly Conductor Size (AWG/kcmil) Poly (E) 1/C Poly Jacket O.D. (B) 1.35 (34) Min - Max Insulation Diameter PILC (A) Connector Dimensions (max) O.D. (C) Length (D) Kit Installed Length (L) Required Install Space (M) HVS-T-1580S (15 kV) HVS-T-1581S #4-4/0* 0.60-1.00 (15-25) 0.65-1.05 (17-27) HVS-T-1582S 250-350* 0.85-1.10 (22-28) 0.90-1.30 (23-33) 1.50 (38) 0.90 (23) 4.5 (114) 40 (1016) 60 (1525) 1.15 (29) 40 (1016) 62 (1575) 5.5 (140) HVS-T-1583S 500-750* 1.05-1.50 (27-38) 1.10-1.60 (28-41) 1.90 (48) 1.60 (41) 7.0 (178) 48 (1219) 68 (1727) HVS-T-1584S 750-1000 1.30-1.75 (33-44) 1.25-1.80 (32-46) 2.15 (55) 1.85 (47) 8.0 (203) 48 (1219) 69 (1753) 1.40 (36) HVS-T-1580E-S (15 kV) Short Splice HVS-T-1581E-S 1/0-4/0* 0.65-1.00 (17-25) 0.70-1.05 (18-27) 0.90 (23) 2.5 (63) 40 (1016) 61 (1550) HVS-T-1582E-S 250-500* 0.85-1.20 (22-30) 0.90-1.20 (23-30) 1.50 (38) 1.35 (34) 4.5 (114) 40 (1016) 65 (1650) HVS-T-1583E-S 500-1000 1.10-1.50 (28-38) 1.15-1.75 (29-44) 1.85 (47) 5.0 (127) 40 (1016) 69 (1753) 2.20 (56) HVS-T-2580E (25 kV) HVS-T-2582E #1-250 0.85-1.20 (22-30) 0.90-1.25 (23-32) 1.55 (39) 1.10 (28) 5.5 (140) 48 (1219) 65 (1650) HVS-T-2583E 350-500 1.15-1.40 (29-36) 1.15-1.50 (29-38) 2.00 (51) 1.35 (34) 7.0 (178) 48 (1219) 75 (1900) HVS-T-2584E 750-1000 1.50-1.70 (38-43) 1.50-1.90 (38-48) 2.15 (55) 1.85 (47) 8.0 (203) 48 (1219) 77 (1955) HVS-T-3580S (35 kV) HVS-T-3582S 1/0-350 1.05-1.40 (27-36) 1.05-1.50 (27-38) 1.90 (48) 1.20 (30) 6.5 (165) 55 (1397) 81 (2057) HVS-T-3583S 250-750 1.20-1.70 (30-43) 1.30-1.75 (30-44) 2.10 (53) 1.80 (46) 8.0 (203) 55 (1397) 85 (2159) 0.90-1.30 (23-33) 1.50 (38) HVSR-T-1580 Transition Reducer (15 kV) HVSR-T-1582 #4-4/0/4/0-350 0.60-1.00 (15-25) 1.15 (29) 5.5 (140) 40 (1016) 62 (1575) HVSR-T-1583 4/0-350/500-750 0.80-1.20 (20-30) 1.10-1.60 (28-41) 1.90 (48) 1.60 (41) 7.0 (178) 48 (1219) 68 (1727) HVSR-T-1584 250-500/750-1000 0.85-1.30 (22-33) 2.15 (55) 1.85 (47) 8.0 (203) 48 (1219) 69 (1753) 1.25-1.80 (32-46) HVSR-T-2580E Transition Reducer (25 kV) HVSR-T-2582E #1-400/350-500 0.80-1.20 (20-30) 1.15-1.50(29-38) 2.00 (51) 1.35 (34) 7.0 (178) 48 (1219) 75 (1900) HVSR-T-2583E 500-600/750-1000 1.25-1.40 (32-36) 2.15 (55) 1.85 (47) 8.0 (203) 48 (1219) 77 (1955) 1.55-1.90 (39-48) * Check the jacket O.D. on the 133% insulated, single-conductor 15-kV 4/0, 350-kcmil, and 750-kcmil cables to ensure they fall within the use range specified. If you have any questions, contact your TE Connectivity field sales engineer or representative. ADDITIONAL PRODUCT INFORMATION * Select the appropriate catalog number. All selections are based on the typical dimensions of 100% and 133% insulated poly cables and commonly used connectors manufactured in accordance with AEIC standard. Nominal insulation thickness (100%): 15 kV: 165 mils (PILC/ VCLC). 175 mils (poly)., 25 kV: 255 mils (PILC/VCLC). 260 mils (poly). 35 kV: 330 mils (PILC/VCLC). 345 mils (poly). Nominal insulation thickness (133%): 15 kV: 220 mils (poly). * For cables manufactured to other specifications, confirm selection with cable and connector dimensions. * Kits do not contain connectors; order oil block (sweated or compression) connectors separately. * Standard package: 1 kit/box * Related test reports: 15 kV: EDR-5137, 25 kV: EDR-5142, 35 kV: EDR-5184, 15 kV HVS-T-1580E-S: EDR-5227 * Cable paper cutters are available EXRM-1004. * For a cold applied alternative, see CAT-J series 4 152 152 Medium Voltage Cable Accessories Heat Shrink In-Line Splice HVS-T-1590S HVS-T-1590S 3/C PILC/VCLC to PILC/VCLC Trifurcating Kits (15 kV) APPLICATIONS FEATURES Trifurcating transition splices greatly reduce the complexity of splicing one 3/C PILC cable to three 1/C PILC cables. This kit converts one 3/C (PILC/VCLC) cable to three 1/C (PILC/VCLC) cables Meets IEEE-404 standard requirements.. BENEFITS For use on paper-insulated, lead-covered (PILC) cable or varnished cambricinsulated, lead-covered (VCLC) cable. Stress Control Tube Red Sealing Mastic Sealing Boot Red Sealing Mastic By converting the PILC cable to a polymeric equivalent, the splices eliminate compound filling and difficult lead wiping which lets you get on and off the job site quickly. Heat-shrink components help to eliminate lead sleeve failures by replacing lead sleeves and wipes that can crack due to corrosion or cable flexing. Insulating/Semiconducting Tube Conductive Boot Red Sealing Mastic Copper Oil Block Stress Shielding Mastic Control Oil Block Mesh Mastic Ground Braid Tube M MBSM Wraparound Sleeve D A L C PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number PILC Conductor Size (AWG/kcmil) Min - Max PILC Insulation Dia. (A) 1/C PILC Jacket (Max O.D.) (B) Connector Max O.D. (C) Connector Max Length (D) Kit Installed Length (L) Required Install Space (M) HVS-T-1590S (15 kV) HVS-T-1591S #4-4/0 0.60-1.05 (15-27) 1.30 (33) 0.90 (23) 3.5 (89) 40 (1016) 60 (1524) HVS-T-1592S 4/0-400 0.85-1.30 (22-33) 1.50 (38) 1.15 (29) 4.5 (114) 40 (1016) 60 (1524) HVS-T-1593S 500-750 1.05-1.60 (27-40) 1.90 (48) 1.60 (41) 6.0 (152) 48 (1219) 64 (1626) ADDITIONAL PRODUCT INFORMATION * Select the appropriate catalog number. All selections are based on the typical dimensions of 100% insulated cables and dimensions of commonly used connectors manufactured in accordance with AEIC standard. Nominal insulation thickness (100%): 165 mils. * Kits do not contain connectors; order oil block (sweated or compression) connectors separately. * Standard package: 1 kit/box * Related test reports: EDR-5143 * Cable paper cutters are available EXRM-1004. ENERGY /// ENERGY READY REFERENCE GUIDE Medium Voltage Cable Accessories In-Line Splice HVS/HVSA-3-1580S Heat Shrink 153 HVS/HVSA-3-1580S (Unarmored & Armored) Kits (15 kV) APPLICATIONS FEATURES Incorporates a thermoplastic internal moisture sealant as a secondary barrier. Load cycle tested to perform at a conductor temperature of 110C with an internal oil pressure of 15 psi. BENEFITS Provide a reliable means for splicing 3/C 15 kV PILC/VCLC cables to 3/C 15 kV armored or unarmored polymeric cables. Meets IEEE-404 standard requirements. Oil Block Mastic Red Sealing Mastic Wraparound Jacket Eliminates the need for compound filling, lead wiping and hot oil. Installation is quick, easy, and repeatable. TE utilizes high temperature oil barrier tubing, oil-block mastic, and a highdensity conductive boot to seal the oil within the PILC cable. This oil sealing technology has been successful in over 18 years of installations. Heat-shrink accessories fit out-of-round and sectored cables, and handle conductor size transitions. TE utilizes its rugged MBSM rejacketing sleeve to seal against moisture ingress. Insulating/ Semiconducing tube Oil Barrier Tube Conductive Boot Reinforcing Copper Tube Shielding Mesh M D A L B C PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number PILC/Poly Conductor Size (AWG/kcmil) Min - Max PILC Insulation Dia (A) Min - Max Poly Insulation Dia (B) Connector Max O.D. (C) Connector Max Length (D) Kit Installed Length (L) Required Install Space (M) HVS-3-1580S Unarmored Cable (15 kV) HVS-3-1581S #4-4/0 0.60-1.00 (15-25) 0.60-1.05 (17-27) 1.15 (29) 5.5 (140) 60 (1524) 68 (1727) HVS-3-1582S 250-350 0.85-1.10 (22-28) 0.90-1.30 (23-33) 1.15 (29) 5.5 (140) 60 (1524) 68 (1727) HVS-3-1583S 500-750 1.05-1.50 (27-38) 1.10-1.60 (28-41) 1.60 (41) 7.0 (178) 72 (1829) 80 (2032) HVS-3-1584S 750-1000 1.15-1.75 (29-44) 1.25-1.80 (32-46) 1.85 (47) 8.0 (203) 72 (1829) 80 (2032) HVSA-3-1580S Armored Cable (15 kV) HVSA-3-1581S #4-4/0 0.65-1.00 (17-25) 0.60-1.05 (17-27) 0.90 (23) 4.50 (114) 63 (1600) 70 (1778) HVSA-3-1582S 250-350 0.85-1.10 (22-28) 0.90-1.30 (23-33) 1.15 (29) 5.5 (140) 72 (1829) 80 (2032) HVSA-3-1583S 500-750 1.05-1.50 (27-38) 1.10-1.60 (28-41) 1.60 (41) 7.0 (178) 72 (1829) 80 (2032) HVSA-3-1584S 750-1000 1.15-1.75 (29-44) 1.25-1.85 (32-46) 1.85 (47) 8.0 (203) 72 (1829) 80 (2032) ADDITIONAL PRODUCT INFORMATION * Select the appropriate catalog number. All selections are based on the typical dimensions of 100% insulated cables and the dimensions of commonly used connectors manufactured in accordance with AEIC standard. Nominal insulation thickness (100%): 165 mils. * Armored kits include an interlocking steel armoring wraparound with bendable fingers to provide a smooth transition to the armor. * Kits do not contain connectors; order oil block (sweated or compression) connectors separately. * These kits do not allow cross-phasing. * Standard package: 1 kit/box * Related test reports: EDR-5137 * Cable paper cutters are available EXRM-1004. 4 154 154 Medium Voltage Cable Accessories In-Line Splice HVSA-3 Heat Shrink HVSY Wye (Tap) Splices for 1/C Poly-Poly, PILC-PILC, & PILC-Poly Cable (15 kV) APPLICATIONS FEATURES BENEFITS Includes a positive heat-activated sealant system that eliminates taping between main and tap cables. HVSY-1520S is for use on copper tape, wire shield, lead sheath, and UniShield cables. Designed to seal against moisture ingress by including a branch clip and the heavy-duty MBSM wraparound sleeve Meets IEEE-404 standard requirements. HVSY-1580D is for use as a Wye splice where the main and/or tap cables may be paper-insulated, lead-covered (PILC) cable; varnished cambric-insulated, or lead-covered (VCLC) cable. Excellent water barrier. Internal moisture seal for redundancy Splices accept a wide range of main and tap cable sizes Compact shape simplifies cable training Used for submersible or direct burial. MBSM SuperSleeve Wraparound Insulating/ Internal Seal Shielding Tubes Branch Clip Insulating Shim Tube Tap Main Main Shielding Mesh Stress Relief Material E Stress Control Tube Insulating/Sealing Profile Tap A Main Main D L A PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number Poly Conductor Size (AWG/kcmil) Min - Max Insulation Diameter Main Main (A) Tap M Tap (E) Max Connector Length (max) (D) Kit Installed Length (L) Required Installation Space (M) Burndy Connector HVSY-1520S (15 kV Polymeric Wye) For use with soldered connectors. HVSY-1522S #2-4/0 #2-4/0 0.65-1.05 (17-27) 0.65-1.05 (17-27) 3.0 (75) 30 (750) 45 (1125) HVSY-1523S 250-750 #2-750 0.95-1.45 (24-37) 0.65-1.45 (17-37) 3.5 (90) 30 (750) 45 (1125) HVSY-1520S (15 kV Polymeric Wye) For use with Burndy YSH crimp connectors for Copper conductors only HVSY-1522S #2-4/0 0.65-1.05 (17-27) 0.65-1.05 (17-27) 3.0 (75) 30 (750) 45 (1125) YSH-2929 HVSY-1523S 250-500 4/0-500 0.85-1.25 (22-32) 0.85-1.25 (22-32) 3.5 (90) 30 (750) 45 (1125) YSH-3434 HVSY-1524S 500-750 350-750 1.10-1.45 (28-37) 1.00-1.45 (25-37) 3.5 (90) 30 (750) 45 (1125) YSH-3939 Catalog Number #2-4/0 PILC/Poly Conductor Size (AWG/kcmil) Min - Max PILC/Poly Insulation Dia. Main Main (A) Tap Tap (E) Lead Sheath (OD max) Max Connector Length (D) Kit Installed Length (L) Required Install Space (M) HVSY-1580D (15 kV PILC and PILC-Poly Wye) HVSY-1582D #2-4/0 #2-4/0 0.65-1.05 (17-27) 0.65-1.05 (17-27) 1.20 (30) 3.0 (75) 30 (750) 45 (1125) HVSY-1583D 250-750 #2-750 0.95-1.45 (24-37) 0.65-1.45 (17-37) 1.50 (38) 3.5 (90) 30 (750) 45 (1125) ADDITIONAL PRODUCT INFORMATION *Select the appropriate catalog number. All selections are based on the typical dimensions of 100% and 133% insulated cables and dimensions of commonly used connectors manufactured in accordance with AEIC standard. Nominal insulation thickness (100%): 165 mils (PILC/VCLC) 175 mils (poly) Nominal insulation thickness (133%): 220 mils (poly). * For cables manufactured to other specifications, confirm selection with cable and connector dimensions. * Kits do not contain connectors. For connector information contact your local TE sales representative for information. For HVSY-1520S kits with copper conductors only, H-tap compressed connectors, available from Burndy (800-346-4175), may be used in place of the half-duplex connector. * Check poly cable insulation diameter to help ensure a proper fit. * For 15 kV H-configuration connections on 1/C shielded power cable, order the HVSH-1520 mod kit for use in conjunction with appropriate HVSY-1520S kit. * Standard package: 1 kit/box * Related test reports: HVSY-1520S: EDR-5236, EDR-5238, HVSY-5256 HVSY-1580D: EDR-2535, EDR-5317 ENERGY /// ENERGY READY REFERENCE GUIDE Medium Voltage Cable Accessories In-Line Splice Heat Shrink 155 HVSH-MOD HVSH-MOD H Configuration Kits for 1/C Shielded Power Cable (15 kV) APPLICATIONS FEATURES These splices can be used for submersible or direct burial applications. Meets IEEE-404 standard requirements. BENEFITS Used in conjunction with HVSY-1520S and HVSY-1580D-MOD series Wye splice kits. This combination provides a heat shrinkable 15 kV system that accommodates "H-configuration" connections for single-conductor power cables. This kit will accommodate both crimped connectors (copper conductor only) and soldered connectors. PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number Conductor Size (AWG/kcmil) Min - Max Insulation Diameter Main Tap Main #2-4/0 #2-4/0 250-750 Tap Connector Length (max) Kit Installed Length Kit Installed Space 0.65-1.05 (17-27) 0.65-1.05 (17-27) 3.0 (75) 30 (750) 45 (1125) #2-750 0.95-1.45 (24-37) 0.65-1.45 (17-37) 3.5 (90) 30 (750) 45 (1125) #2-4/0 #2-4/0 0.65-1.05 (17-27) 0.65-1.05 (17-27) 3.0 (75) 30 (750) 45 (1125) 250-750 #2-750** 0.85-1.45 (22-37) 0.65-1.45 (17-37) 3.5 (90) 30 (750) 45 (1125) HVSH-1520-MOD HVSY-1522S HVSH-1522-MOD HVSY-1523S HVSH-1523-MOD HVSH-1580-MOD HVSY-1582D HVSH-1582D-MOD HVSY-1583D HVSH-1583D-MOD *To make an "H-configuration", order both the standard HVSY kit and the HVSH-MOD kit. **Check cable insulation diameter to ensure proper fit. ADDITIONAL PRODUCT INFORMATION * Poly cable selections are based on the typical dimensions of 100% insulated cables made in accordance with AEIC standard. Final kit selection should be verified by actual cable dimensions. PILC/VCLC cable selections are based on the typical dimensions of 100% insulated cables manufactured in accordance with AEIC standard. * Kits do not contain connectors. For connector information contact your local TE sales representative for information. * Standard package: 1 kit/box * Related test reports HVSH-1520-MOD: EDR-5236, HVSH-1580D-MOD: EDR-5235 4 156 156 Medium Voltage Cable Accessories In-Line Splice HVES Heat Shrink HVES Live End Seal for 1/C PILC and Poly or 3/C PILC Cable (15-25 kV) APPLICATIONS FEATURES The outer adhesive-lined rejacketing sleeve is designed to provide a positive environmental seal. These kits consist of heat shrinkable tubings and a high-dielectric strength, polymeric plug which overlap the conductor to provide excellent insulation. BENEFITS Insulate and seal the ends of polymeric and PILC cables Once TE's Raychem HVES kit is installed, the cable can be re-energized. Typical applications include the live ending of spare cables for future use, isolating a failed cable length, and sectionalizing a cable circuit during system maintenance and repair, expansion, or testing. PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number Min - Max Insulation Dia. PILC (A) PILC/Poly Conductor Size (AWG/kcmil) Min - Max Insulation Dia. Poly (A) Kit Installed Length (L) HVES-1520D (1/C PILC/VCLC and 1/C Poly) 15 kV A L HVES-1521D #4-4/0 0.60-0.90 (15-23) 0.65-1.05 (17-27) 12 (305) HVES-1522D 250-350 0.85-1.10 (22-28) 0.90-1.30 (23-33) 12 (305) HVES-1523D 500-750 1.05-1.30 (27-33) 1.10-1.60 (28-41) 12 (305) HVES-1524D 750-1000 1.20-1.50 (30-38) 1.25-1.80 (32-46) 12 (305) HVES-2520D (1/C PILC/VCLC and 1/C Poly) 25 kV HVES-2521D #1-250 0.85-1.25 (22-32) 0.85-1.25 (22-32) 21 (533) HVES-2522D 350-500 1.15-1.50 (29-38) 1.15-1.50 (29-38) 23 (584) HVES-2523D 750-1000 1.50-1.90 (38-48) 1.50-1.90 (38-48) 25 (635) Catalog Number A PILC/Poly Conductor Size (AWG/kcmil) Min - Max Insulation Dia. PILC (A) Kit Installed Length (L) HVES-3-1590 (3/C PILC/VCLC) 15 kV L HVES-3-1591 #4-4/0 0.60-1.00 (15-25) 27 (686) HVES-3-1592 250-350 0.85-1.10 (22-28) 27 (686) HVES-3-1593 500-750 1.05-1.50 (27-38) 27 (686) HVES-3-1594 750-1000 1.15-1.75 (29-44) 27 (686) HVES-3-2590E (3/C PILC/VCLC) 25kV HVES-3-2591E #1-250 0.85-1.20 (22-30) 28 (711) HVES-3-2592E 350-500 1.15-1.40 (28-36) 31 (787) HVES-3-2593E 750-1000 1.50-1.70 (38-43) 32 (813) ADDITIONAL PRODUCT INFORMATION * Select the appropriate catalog number. All selections are based on the typical dimensions of 100% insulated and 133% insulated poly cables manufactured in accordance with AEIC standard. Nominal insulation thickness (100%): 15 kV: 165 mils (PILC/VCLC). 175 mils (poly). 25 kV: 225 mils (PILC/VCLC). 260 mils (poly). Nominal insulation thickness (133%): 15 kV: 220 mils (poly). * For cables manufactured to other specifications, confirm selection with cable dimensions. * Standard package: HVES-1520D,-2520D = One kit/box, HVES-3-1590,-2590E = One 3/C kit/box * Related test reports: 15 kV: EDR-5146, 25 kV: EDR-5273 ENERGY /// ENERGY READY REFERENCE GUIDE Medium Voltage Cable Accessories In-Line Splice 157 HV-MSK Heat Shrink HV-MSK Splices for In-Line and Multiconductor/Medium-Voltage Multi-Conductor Mining Cable (5-8 kV) APPLICATIONS FEATURES TE's Raychem HV-MSK is flameretardant, multiconductor splice kits MSHA approved for 07-LA090013MSHA BENEFITS For use on standard flexible cables and mining cables (MP-GC and SHD-GC) up to 8 kV Stepped connector design allows for longer life in higher use bending areas PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Power Conductor Size (AWG/kcmil) Catalog Number 5 kV 3/C MP-GC 5 kV 3/C SHD-GC 8 kV 3/C MP-GC 8 kV 3/C SHD-GC Sleeve Length HV-MSK for 3/C Flexible Cable (5-8 kV) HV-MSK-3/C-581 #6-#1 #6-#4 #6-#4 HV-MSK-3/C-582 1/0-350 #2-3/0 #2-4/0 #4-2/0 22 HV-MSK-3/C-584 400-750 4/0-350 250-750 3/0-350 29 22 ADDITIONAL PRODUCT INFORMATION * Select appropriate catalog number based on conductor size for your cable type. Confirm selection with cable diameter range. * Kits do not contain connectors; please order separately. * For cable types not listed in this catalog, contact your local TE representative. * Standard package: One 3/C kit per box. 4 158 158 Medium Voltage Cable Accessories In-Line Splice 3/C CSJA Cold Applied 3/C CSJA Cold Shrinkable Joint for 15 kV 3/C TECK Cables APPLICATIONS FEATURES The joint consists of three pre-expanded silicone bodies on a unique holdout and a separate rejacketing system. Single piece silicone rubber body for wide application range. Integrated electrical stress control via factory molded stress cones and a Faraday cage. TE Raychem CSJA joints have been quailified to IEEE-404. Easy release spiral holdout. BENEFITS For 15 kV 3/C TECK cables This design is easy to install with minimal steps and a short installation time. The cold applied wraparound GMRS rejacketing system is designed to seal the entire splice and provide mechanical and environmental protection for direct buried and submersible installations. Both mechanical and compression connectors can be used. Robust rejacketing solution eliminates parking distance PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number Voltage Class Nominal Cable Range Connector Dimensions Min - Max Insulation O.D. (A) Max O.D. (C) Max Length (D) Kit Installed Length (L) Required Install Space (M) CSJA 3/C No Connector, For TECK Cable CSJA-3-1521-TECK 15 kV #2-350 0.69-1.20 (17.5-30.5) 1.30 (33.0) 5.50 (140.0) 65 (1650) 65 (1650) CSJA-3-1522-TECK 15 kV 4/0-750 0.87-1.40 (22.1-35.6) 1.50 (38.0) 5.50 (140.0) 65 (1650) 65 (1650) CSJA-3-1523-TECK 15 kV 350-1000 1.03-1.58 (26.2-40.0) 1.65 (42.0) 6.69 (170.0) 71 (1800) 71 (1800) Catalog Number Voltage Class Nominal Cable Range Min - Max Insulation O.D. (A) Dia. Over Cable Conductor* min/max Kit Installed Length Required Install Space (M) CSJA 3/C Copper Shear Bolt Connector, For TECK Cable CSJA-3-1521M1-TECK 15 kV 2/0-350 0.69-1.20 (17.5-30.5) 0.376-0.736 (9.5-18.7) 65 (1650) 65 (1650) CSJA-3-1522M1-TECK 15 kV 4/0-500 0.87-1.40 (22.1-35.6) 0.376-0.736 (9.5-18.7) 65 (1650) 65 (1650) CSJA-3-1522M2-TECK 15 kV 350-750 0.87-1.40 (22.1-35.6) 0.570-0.945 (14.5-24.0) 71 (1800) 71 (1800) CSJA-3-1523M3-TECK 15 kV 500-1000 1.03-1.58 (26.2-40.0) 0.736-1.152 (18.7-29.3) 71 (1800) 71 (1800) CSJA 3/C Aluminum Shear Bolt Connector, For TECK Cable CSJA-3-1521M4-TECK 15 kV #2-3/0 0.69-1.20 (17.5-30.5) 0.268-0.470 (6.8-11.9) 65 (1650) 65 (1650) CSJA-3-1521M5-TECK 15 kV #2-350 0.69-1.20 (17.5-30.5) 0.268-0.681 (6.8-17.3) 65 (1650) 65 (1650) CSJA-3-1522M6-TECK 15 kV 4/0-500 0.87-1.40 (22.1-35.6) 0.423-0.813 (10.7-20.6) 71 (1800) 71 (1800) CSJA-3-1522M7-TECK 15 kV 500-750 0.87-1.40 (22.1-35.6) 0.736-0.998 (18.7-25.3) 71 (1800) 71 (1800) CSJA-3-1523M8-TECK 15 kV 350-750 1.03-1.58 (26.2-40.0) 0.616-0.998 (15.7-25.3) 71 (1800) 71 (1800) * Diameter Over Cable Conductor Min-Max accepted by the Al or Cu Shear Bolt Connector ADDITIONAL PRODUCT INFORMATION * Selections are based on the typical dimensions of 100% insulated cables, manufactured in accordance with AEIC standard. Nominal insulation thickness (100%): 15 kV: 175mils, 25 kV: 260mils, 35 kV: 345mils. * Select the appropriate catalog number. Use the insulation OD and jacket OD range as the final ordering criteria. * For mechanical shear bolt connector included in the kit confirm the correct connector selection according to the min/max diameter over the cable conductor from the tables. * Standard package: 1 kit/box. * Related test reports: EDR-5530. ENERGY /// ENERGY READY REFERENCE GUIDE Medium Voltage Cable Accessories In-Line Splice 159 CSJA Cold Applied CSJA In-line Cold Shrinkable Joints for all 1/C Shielded Power Cables FEATURES Total length of the splice body on the holdout is 14 to 19 inches providing a compact design. Integrated electrical stress control enhanced by factory molded stress cones and a Faraday cage. Void filling stress relief mastics are not necessary. Proven shield continuity concept which can also bridge concentric neutrals. The joint accepts both mechanical and compression connectors. When a shear bolt connector is used, this is a totally crimpless system. Meets IEEE-404 standard requirements. APPLICATIONS BENEFITS "All-in-One" cold shrinkable joint for 5 kV through 35 kV. It is designed to splice tape shield, wire shield, LC shield, UniShield, JCN and flat strap shielded cables. This cable joint has a pre-expanded EPDM rejacketing sleeve and an integrated neutral sock. The "All-in-One" design is easy to install with minimal steps and short installation time. A pre-expanded, single-piece silicone rubber joint body with high mechanical expansion capability allows a wide application range. The silicone rubber body provides high dielectric strength, high tear strength, low tension set, and excellent low temperature recovery. An ergonomically designed spiral holdout provides a smooth installation with low release forces. Ground Braid Moisture Block Spring Clamp 4 PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number Length of Moisture Blocked Braid (mm) Braid (AWG) Cold Applied External Grounding Kit CSJ-EG-1 24 (610) #8 CSJ-EG-2 24 (610) #6 CSJ-EG-3 24 (610) #4 CSJ-EG-4 24 (610) #2 ADDITIONAL PRODUCT INFORMATION * Selections are based on the typical dimensions of 100% insulated cables, manufactured in accordance with AEIC standard. Nominal insulation thickness (100%): 15 kV: 175 mils, 25 kV: 260 mils, 35 kV: 345 mils. * Select the appropriate catalog number. Use the insulation OD and jacket OD range as the final ordering criteria. * For mechanical shear bolt connector included in the kit confirm the correct connector selection according to the Min/Max diameter over the cable conductor from the tables. * If external grounding is required, order the CSJ-EG kit. * Standard package: 1 kit per box. * Related test reports: EDR-5430, EDR-5455, EDR-5513, EDR-5570, EDR-5572, EDR-5588 * For AL Mechanical shear bolt connector information request data sheet 9-1773440-4 and for CU request 165972. 160 160 Medium Voltage Cable Accessories In-Line Splice CSJA Cold Applied M D A B L C PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number Voltage Class Nominal Cable Range Length (D) Kit Installed Length (L) Required Install Space (M) Min - Max Insulation O.D. (A) Jacket O.D. (max) (B) Neutral Sock (AWG) Min - Max Diameter Over Cable Conductor* O.D. (C) CSJA Joint Without Connector CSJA-821 5-8 kV 4/0-750 0.69-1.20 (17.5-30.5) 1.50 (38.1) 1/0 1.30 (33.0) 5.50 (140.0) 29 (737) 39 (990) CSJA-1521 15 kV #2-350 0.69-1.20 (17.5-30.5) 1.50 (38.1) 1/0 1.30 (33.0) 5.50 (140.0) 29 (737) 39 (990) CSJA-1522 15 kV 4/0-750 0.87-1.40 (22.1-35.6) 1.80 (46.0) 1/0 1.50 (38.0) 5.50 (140.0) 29 (737) 39 (990) CSJA-1523 15 kV 350-1000 1.03-1.58 (26.2-40.0) 2.05 (52.1) 2/0 1.65 (42.0) 6.69 (170.0) 33 (838) 43 (1090) CSJA-1524 15 kV 750-1250 1.28-2.05 (32.50-52.0) 2.60 (66.0) 2/0 1.85 (47.0) 7.90 (200.0) 37 (939) 49 (1244) CSJA-2822 28 kV #1-500 0.87-1.40 (22.1-35.6) 1.80 (46.0) 1/0 1.50 (38.0) 5.50 (140.0) 29 (737) 39 (990) CSJA-2823 28 kV 4/0-750 1.03-1.58 (26.20-40.0) 2.05 (52.1) 2/0 1.65 (42.0) 6.69 (170.0) 33 (838) 43 (1090) CSJA-2824 28 kV 500-1250 1.28-2.05 (32.50-52.0) 2.60 (66.0) 2/0 1.85 (47.0) 7.90 (200.0) 37 (939) 49 (1244) CSJA-3523 35 kV 1/0-350 1.03-1.49 (26.20-37.8) 2.05 (52.1) 2/0 1.40 (35.6) 5.50 (140.0) 33 (838) 43 (1090) CSJA-3524 35 kV 350-1000 1.28-2.05 (34.54-52.0) 2.60 (66.0) 2/0 1.96 (50.0) 7.90 (200.0) 37 (939) 49 (1244) CSJA-3525 35 kV 750-1250 1.63-2.36 (41.40-60.0) 2.60 (66.0) 2/0 2.36 (60.0) 7.90 (200.0) 37 (939) 49 (1244) CSJA Joint With Copper Mechanical Shear Bolt Connector CSJA-1521M1 15 kV 2/0-350 0.69-1.20 (17.5-30.5) 1.50 (38.1) 1/0 0.376-0.736 (9.50-18.7) 29 (737) 39 (990) CSJA-1522M1 15 kV 4/0-500 0.87-1.40 (22.1-35.6) 1.80 (46.0) 1/0 0.376-0.736 (9.50-18.7) 29 (737) 39 (990) CSJA-1522M2 15 kV 350-750 0.87-1.40 (22.1-35.6) 1.80 (46.0) 1/0 0.570-0.945 (14.5-24.0) 29 (737) 39 (990) CSJA-1523M2 15 kV 350-750 1.03-1.58 (26.2-40.0) 2.05 (52.1) 2/0 0.570-0.945 (14.5-24.0) 33 (838) 43 (1090) CSJA-2822M1 28 kV 2/0-500 0.87-1.40 (22.1-35.6) 1.80 (46.0) 1/0 0.376-0.736 (9.50-18.7) 29 (737) 39 (990) CSJA-2823M2 28 kV 350-750 1.03-1.58 (26.2-40.0) 2.05 (52.1) 2/0 0.570-0.945 (14.5-24.0) 33 (838) 43 (1090) CSJA-2824M2 28 kV 500-750 1.28-2.05 (32.50-52.0) 2.60 (66.0) 2/0 0.570-0.945 (14.5-24.0) 37 (939) 49 (1244) CSJA-3523M1 35 kV 2/0-350 1.03-1.49 (26.20-37.8) 2.05 (52.1) 2/0 0.376-0.736 (9.50-18.7) 33 (838) 43 (1090) CSJA-3524M2 35 kV 350-750 1.28-2.05 (34.54-52.0) 2.60 (66.0) 2/0 0.570-0.945 (14.5-24.0) 37 (939) 49 (1244) * Min./max. diameter over cable conductor accepted by the copper mechanical connector. CSJA Joint with Aluminum Mechanical Shear Bolt Connector CSJA-1521M4 15 kV #2-3/0 CSJA-1521M5 15 kV CSJA-1522M6 15 kV CSJA-1522M7 0.69-1.20 (17.5-30.5) 1.50 (38.1) 1/0 0.268-0.470 (6.80-11.9) 29 (737) 39 (990) #2-350 0.69-1.20 (17.5-30.5) 1.50 (38.1) 1/0 0.268-0.681 (6.80-17.3) 29 (737) 39 (990) 350-750 0.87-1.40 (22.1-35.6) 1.80 (46.0) 1/0 0.423-0.813 (10.7-20.6) 29 (737) 39 (990) 15 kV 350-750 0.87-1.40 (22.1-35.6) 1.80 (46.0) 1/0 0.736-0.998 (18.7-25.3) 29 (737) 39 (990) CSJA-1523M8 15 kV 350-750 1.03-1.58 (26.20-40.0) 2.05 (52.1) 2/0 0.616-0.998 (15.7-25.3) 33 (838) 43 (1090) CSJA-1524M9 15 kV 750-1000 1.28-2.05 (32.50-52.0) 2.60 (66.0) 2/0 0.813-1.152 (20.6-29.2) 37 (939) 49 (1244) CSJA-2822M5 28 kV #1-350 0.87-1.40 (22.1-35.6) 1.80 (46.0) 1/0 0.268-0.681 (6.80-17.3) 29 (737) 39 (990) CSJA-2822M6 28 kV 4/0-500 0.87-1.40 (22.1-35.6) 1.80 (46.0) 1/0 0.423-0.813 (10.7-20.6) 29 (737) 39 (990) CSJA-2823M8 28 kV 350-750 1.03-1.58 (26.20-40.0) 2.05 (52.1) 2/0 0.616-0.998 (15.7-25.3) 33 (838) 43 (1090) CSJA-2824M8 28 kV 500-750 1.28-2.05 (32.50-52.0) 2.60 (66.0) 2/0 0.616-0.998 (15.7-25.3) 37 (939) 49 (1244) CSJA-2824M9 28 kV 750-1000 1.28-2.05 (32.50-52.0) 2.60 (66.0) 2/0 0.813-1.152 (20.60-29.2) 37 (939) 49 (1244) CSJA-3523M5 35 kV 1/0-350 1.03-1.49 (26.20-37.8) 2.05 (52.1) 2/0 0.268-0.681 (6.8-17.3) 33 (838) 43 (1090) CSJA-3524M8 35 kV 350-750 1.28-2.05 (34.54-52.0) 2.60 (66.0) 2/0 0.616-0.998 (15.7-25.3) 37 (939) 49 (1244) CSJA-3524M9 35 kV 750-1000 1.28-2.05 (34.54-52.0) 2.60 (66.0) 2/0 0.813-1.152 (20.60-29.2) 37 (939) 49 (1244) CSJA-3525M10 35 kV 1000-1250 1.63-2.36 (41.40-60.0) 2.60 (66.0) 2/0 1.060-1.251 (23.0-31.7) 37 (939) 49 (1244) * Min/max diameter over cable conductor accepted by the aluminum mechanical connector. ENERGY /// ENERGY READY REFERENCE GUIDE Medium Voltage Cable Accessories In-Line Splice CSJA-JCN/EG Cold Applied 161 CSJA JCN/EG In-line Cold Shrinkable Joints FEATURES Total length of the splice body on the holdout is 14 to 19 inches providing a compact design. Integrated electrical stress control enhanced by factory molded stress cones and Faraday cage. Void filling stress relief mastics are not necessary. Proven shield continuity concept. The neutral wires are connected externally. The integrated pre-expanded neutral sock is connected to the neutral wires by a constant force spring. This provides the metallic shielding system to the cable joint. The joint accepts both mechanical and compression connectors. Meets IEEE-404 standard requirements. APPLICATIONS BENEFITS Cold shrinkable joint for 15 kV through 35 kV. It is designed to splice jacketed concentric neutral (JCN) cables. Gray Mastic Copper Mesh This cable joint has a pre-expanded EPDM rejacketing sleeve and an integrated neutral sock. The "All-in-One" design is easy to install with minimal steps and short installation time. A pre-expanded, single-piece silicone rubber joint body with high mechanical expansion capability allows a wide application range. The silicone rubber body provides high dielectric strength, high tear strength, low tension set, and excellent low temperature recovery. An ergonomically designed spiral holdout provides a smooth installation with low release forces. Copper Mesh Gray Mastic Customer Supplied Connectors Each silicone splice body is factory tested to include AC withstand and partial discharge in accordance with IEEE-404 production tests. ADDITIONAL PRODUCT INFORMATION * Selections are based on the typical dimensions of 100% insulated cables, manufactured in accordance with AEIC standard. Nominal insulation thickness (100%): 15 kV: 175mils, 25 kV: 260mils, 35 kV: 345mils. * Select the appropriate catalog number. Use the insulation OD, jacket OD and the neutral sock equivalent range as the final ordering criteria. To ensure proper parking diameter, calculate jacket OD with concentric neutrals folded back over jacket. * For mechanical shear bolt connector included in the kit confirm the correct connector selection according to the Min/Max diameter over the cable conductor from the tables. * For other applications or if you have any questions, contact your TE representative. * Standard package: 1 kit/box * Related test report: EDR-5430, EDR-5455 * For Al Mechanical shear bolt connector information request data sheet 9-1773440-4 and for CU request 165972. 4 162 162 Medium Voltage Cable Accessories In-Line Splice CSJA-JCN/EG Cold Applied M D A B PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number Voltage Class Nominal Cable Range L Min - Max Insulation O.D. (A) Jacket O.D. (max) (B) C Max Connector Dimensions O.D. (C) Length (D) Kit Installed Length (L) Required Install Space (M) CSJA JCN/EG Joint Without Connector CSJA-JCN/EG-1511 15 kV #2-350 0.69-1.20 (17.5-30.5) 1.50 (38.1) 1.30 (33.0) 5.50 (140.0) 29 (737) 37 (940) CSJA-JCN/EG-1512 15 kV 4/0-750 0.87-1.40 (22.1-35.6) 1.80 (46.0) 1.50 (38.0) 5.50 (140.0) 29 (737) 37 (940) CSJA-JCN/EG-1513 15 kV 350-1000 1.03-1.58 (26.2-40.0) 2.05 (52.1) 1.65 (42.0) 6.69 (170.0) 33 (838) 41 (1041) CSJA-JCN/EG-1514 15 kV 750-1250 1.28-2.05 (32.50-52.0) 2.60 (66.0) 1.85 (47.0) 7.90 (200.0) 37 (939) 48 (1219) CSJA-JCN/EG-2812 28 kV #1-500 0.87-1.40 (22.1-35.6) 1.80 (46.0) 1.50 (38.0) 5.50 (140.0) 29 (737) 37 (940) CSJA-JCN/EG-2813 28 kV 4/0-750 1.03-1.58 (26.20-40.0) 2.05 (52.1) 1.65 (42.0) 6.69 (170.0) 33 (838) 41 (1041) CSJA-JCN/EG-2814 28 kV 500-1250 1.28-2.05 (32.50-52.0) 2.60 (66.0) 1.85 (47.0) 7.90 (200.0) 37 (939) 48 (1219) CSJA-JCN/EG-3513 35 kV 1/0-350 1.03-1.49 (26.20-37.8) 2.05 (52.1) 1.40 (35.6) 5.50 (140.0) 33 (838) 41 (1041) CSJA-JCN/EG-3514 35 kV 350-1000 1.28-2.05 (34.54-52.0) 2.60 (66.0) 1.96 (50.0) 7.90 (200.0) 37 (939) 48 (1219) CSJA-JCN/EG-3515 35 kV 750-1250 0.63-2.36 (41.40-60.0) 2.60 (66.0) 2.36 (60.0) 7.90 (200.0) 37 (939) 48 (1219) Catalog Number Voltage Class Nominal Cable Range Min -Max Insulation O.D. (A) Jacket O.D. (max) (B) Min - Max Dia. Over Cable Conductor* Kit Installed Length (L) Required Install Space (M) 0.376-0.736 (9.50-18.7) 29 (737) 37 (940) CSJA JCN/EG Joint With Copper mechanical Shear Bolt Connector* CSJA-JCN/EG-1511M1 15 kV CSJA-JCN/EG-1512M1 CSJA-JCN/EG-1512M2 2/0-350 0.69-1.20 (17.5-30.5) 1.50 (38.1) 15 kV 4/0-500 0.87-1.40 (22.1-35.6) 1.80 (46.0) 0.376-0.736 (9.50-18.7) 29 (737) 37 (940) 15 kV 350-750 0.87-1.40 (22.1-35.6) 1.80 (46.0) 0.570-0.945 (14.5-24.0) 29 (737) 37 (940) CSJA-JCN/EG-1513M2 15 kV 350-750 1.03-1.58 (26.2-40.0) 2.05 (52.1) 0.570-0.945 (14.5-24.0) 33 (838) 41 (1041) CSJA-JCN/EG-2812M1 28 kV 2/0-500 0.87-1.40 (22.1-35.6) 1.80 (46.0) 0.376-0.736 (9.50-18.7) 29 (737) 37 (940) CSJA-JCN/EG-2813M2 28 kV 350-750 1.03-1.58 (26.2-40.0) 2.05 (52.1) 0.570-0.945 (14.5-24.0) 33 (838) 41 (1041) CSJA-JCN/EG-2814M2 28 kV 500-750 1.28-2.05 (32.50-52.0) 2.60 (66.0) 0.570-0.945 (14.5-24.0) 37 (939) 48 (1219) CSJA-JCN/EG-3513M1 35 kV 2/0-350 1.03-1.49 (26.20-37.8) 2.05 (52.1) 0.376-0.736 (9.50-18.7) 33 (838) 41 (1041) CSJA-JCN/EG-3514M2 35 kV 350-750 1.28-2.05 (34.54-52.0) 2.60 (66.0) 0.570-0.945 (14.5-24.0) 37 (939) 48 (1219) * Min/max diameter over cable conductor accepted by the copper mechanical connector. CSJA JCN/EG Joint With Aluminum Mechanical Shear Bolt Connector** CSJA-JCN/EG-1511M4 15 kV #2-3/0 0.69-1.20 (17.5-30.5) 1.50 (38.1) 0.268-0.470 (6.80-11.9) 29 (737) 37 (940) CSJA-JCN/EG-1511M5 15 kV #2-350 0.69-1.20 (17.5-30.5) 1.50 (38.1) 0.268-0.681 (6.80-17.3) 29 (737) 37 (940) CSJA-JCN/EG-1512M6 15 kV 4/0-500 0.87-1.40 (22.1-35.6) 1.80 (46.0) 0.423-0.813 (10.7-20.6) 29 (737) 37 (940) CSJA-JCN/EG-1512M7 15 kV 500-750 0.87-1.40 (22.1-35.6) 1.80 (46.0) 0.736-0.998 (18.7-25.3) 29 (737) 37 (940) CSJA-JCN/EG-1513M8 15 kV 350-750 1.03-1.58 (26.20-40.0) 2.05 (52.1) 0.616-0.998 (15.7-25.3) 33 (838) 41 (1041) CSJA-JCN/EG-1514M9 15 kV 750-1000 1.28-2.05 (32.50-52.0) 2.60 (66.0) 0.813-1.152 (20.6-29.2) 37 (939) 48 (1219) CSJA-JCN/EG-2812M5 28 kV #1-350 0.87-1.40 (22.1-35.6) 1.80 (46.0) 0.268-0.681 (6.80-17.3) 29 (737) 39 (990) CSJA-JCN/EG-2812M6 28 kV 4/0-500 0.87-1.40 (22.1-35.6) 1.80 (46.0) 0.423-0.813 (10.7-20.6) 29 (737) 39 (990) CSJA-JCN/EG-2813M8 28 kV 350-750 1.03-1. 58 (26.20-40.0) 2.05 (52.1) 0.616-0.998 (15.7-25.3) 33 (838) 41 (1041) CSJA-JCN/EG-2814M8 28 kV 500-750 1.28-2.05 (32.50-52.0) 2.60 (66.0) 0.616-0.998 (15.7-25.3) 37 (939) 48 (1219) CSJA-JCN/EG-2814M9 28 kV 750-1000 1.28-2.05 (32.50-52.0) 2.60 (66.0) 0.813-1.152 (20.60-29.2) 37 (939) 48 (1219) CSJA-JCN/EG-3513M5 35 kV 1/0-350 1.03-1.49 (26.20-37.8) 2.05 (52.1) 0.268-0.681 (6.8-17.3) 33 (838) 41 (1041) CSJA-JCN/EG-3514M8 35 kV 350-750 1.28-2.05 (34.54-52.0) 2.60 (66.0) 0.616-0.998 (15.7-25.3) 37 (939) 48 (1219) CSJA-JCN/EG-3514M9 35 kV 750-1000 1.28-2.05 (34.54-52.0) 2.60 (66.0) 0.813-1.152 (20.60-29.2) 37 (939) 48 (1219) CSJA-JCN/EG-3515M9 35 kV 750-1000 1.63-2.36 (41.40-60.0) 2.60 (66.0) 0.813-1.152 (20.60-29.2) 37 (939) 48 (1219) CSJA-JCN/EG-3515M10 35 kV 1000-1250 1.63-2.36 (41.40-60.0) 2.60 (66.0) 1.060-1.251 (23.0-31.7) 37 (939) 48 (1219) ** Min/max diameter over cable conductor accepted by the aluminum mechanical connector. ENERGY /// ENERGY READY REFERENCE GUIDE Medium Voltage Cable Accessories In-Line Splice CSJG Cold Applied 163 CSJG In-line Cold Shrinkable Joints APPLICATIONS FEATURES The splice consists of a pre-expanded silicone body on a unique holdout design and separate rejacketing system. A pre-expanded, single piece silicone rubber body with high mechanical expansion capability which allows a wide application range. An ergonomically designed spiral holdout provides a smooth installation with low release forces. Integrated electrical stress control enhanced by factory molded stress cones and a Faraday cage. Meets IEEE-404 standard requirements. Cold shrinkable joint for 15 kV through 35 kV. It is designed to splice jacketed concentric neutral (JCN) cables. BENEFITS This design is easy to install with minimal steps and short installation time. The rejacketing system is a cold applied wraparound sleeve designed to seal the entire splice and provide mechanical and environmental protection for direct buried installation. Both mechanical and compression connectors can be used. 4 Grey Mastic Snap Lock Mastic Cable Gray Mastic ADDITIONAL PRODUCT INFORMATION * Selections are based on the typical dimensions of 100% insulated cables, manufactured in accordance with AEIC standard. Nominal insulation thickness (100%): 15 kV: 175 mils, 25 kV: 260 mils, 35 kV: 345 mils. * Select the appropriate catalog number. Use the insulation OD and jacket OD range as the final ordering criteria. * For mechanical shear bolt connector included in the kit confirm the correct connector selection according to the Min/Max diameter over the cable conductor from the tables. * Standard package: 1 kit/box. * Related test reports: EDR-5430, EDR-5507, EDR-5455. 164 164 Medium Voltage Cable Accessories In-Line Splice CSJG Cold Applied A M D B L PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number Voltage Class Nominal Cable Range C Min - Max Insulation O.D. (A) Max Connector Dimensions O.D. (C) Length (D) Kit Installed Length (L) Required Install Space (M) CSJA JCN/EG Joint Without Connector CSJG-1511 15 kV #2-350 0.69-1.20 (17.5-30.50) 1.30 (33.0) 5.50 (140.0) 33 (850) 42 (1060) CSJG-1512 15 kV 4/0-750 0.87-1.40 (22.1-35.60) 1.50 (38.0) 5.50 (140.0) 33 (850) 42 (1060) CSJG-1513 15 kV 350-1000 1.03-1.58 (26.2-40.0) 1.65 (42.0) 6.69 (170.0) 41 (1050) 50 (1270) CSJG-1514 15 kV 750-1250 1.28-2.05 (32.50-52.0) 1.85 (47.0) 7.90 (200.0) 41 (1050) 55 (1390) CSJG-2812 28 kV #1-500 0.87-1.40 (22.1-35.60) 1.50 (38.0) 5.50 (140.0) 33 (850) 42 (1060) CSJG-2813 28 kV 4/0-750 1.03-1.58 (26.20-40.0) 1.65 (42.0) 6.69 (170.0) 41 (1050) 50 (1270) CSJG-2814 28 kV 500-1250 1.28-2.05 (32.50-52.0) 1.85 (47.0) 7.90 (200.0) 41 (1050) 55 (1390) CSJG-3513 35 kV 1/0-350 1.03-1.49 (26.20-37.80) 1.40 (35.6) 5.50 (140.0) 41 (1050) 50 (1270) CSJG-3514 35 kV 350-1000 1.28-2.05 (34.54-52.0) 1.96 (50.0) 7.90 (200.0) 41 (1050) 55 (1390) CSJG-3515 35 kV 750-1250 1.63-2.36 (41.40-60.0) 2.36 (60.0) 7.90 (200.0) 41 (1050) 55 (1390) Catalog Number Voltage Class Nominal Cable Range Min - Max Insulation O.D. (A) Min - Max Dia. Over Cable Conductor Kit Install Length (L) Required Install Space (M) CSJG Joint with Copper Shear Bolt Connector* CSJG-1511M1 15 kV 2/0-350 0.69-1.20 (17.5-30.50) 0.376-0.736 (9.50-18.70) 33 (850) 42 (1060) CSJG-1512M1 15 kV 4/0-500 0.87-1.40 (22.1-35.60) 0.376-0.736 (9.50-18.70) 33 (850) 42 (1060) CSJG-1512M2 15 kV 350-750 0.87-1.40 (22.1-35.60) 0.570-0.945 (14.5-24.0) 33 (850) 42 (1060) CSJG-1513M2 15 kV 350-750 1.03-1.58 (26.2-40.0) 0.570-0.945 (14.5-24.0) 41 (1050) 50 (1270) CSJG-2812M1 28 kV 2/0-500 0.87-1.40 (22.1-35.60) 0.376-0.736 (9.50-18.70) 33 (850) 42 (1060) CSJG-2813M2 28 kV 350-750 1.03-1.58 (26.2-40.0) 0.570-0.945 (14.5-24.0) 41 (1050) 50 (1270) CSJG-2814M2 28 kV 500-750 1.28-2.05 (32.50-52.0) 0.570-0.945 (14.5-24.0) 41 (1050) 55 (1390) CSJG-3513M1 35 kV 2/0-350 1.03-1.49 (26.20-37.80) 0.376-0.736 (9.50-18.70) 41 (1050) 50 (1270) CSJG-3514M2 35 kV 350-750 1.28-2.05 (34.54-52.0) 0.570-0.945 (14.5-24.0) 41 (1050) 55 (1390) * Min/max diameter over cable conductor accepted by the copper mechanical connector. CSJG Joint with Aluminum Shear Bolt Connector** CSJG-1511M4 15 kV #2-3/0 0.69-1.20 (17.5-30.50) 0.268-0.470 (6.80-11.9) 33 (850) 42 (1060) CSJG-1511M5 15 kV #2-350 0.69-1.20 (17.5-30.50) 0.268-0.681 (6.80-17.3) 33 (850) 42 (1060) CSJG-1512M6 15 kV 4/0-500 0.87-1.40 (22.1-35.60) 0.423-0.813 (10.7-20.6) 33 (850) 42 (1060) CSJG-1512M7 15 kV 500-750 0.87-1.40 (22.1-35.60) 0.736-0.998 (18.7-25.3) 33 (850) 42 (1060) CSJG-1513M8 15 kV 350-750 1.03-1.58 (26.20-40.0) 0.616-0.998 (15.7-25.3) 41 (1050) 50 (1270) CSJG-1514M9 15 kV 750-1000 1.28-2.05 (32.50-52.0) 0.813-1.152 (20.6-29.2) 41 (1050) 55 (1390) CSJG-2812M5 28 kV #1-350 0.87-1.40 (22.1-35.60) 0.268-0.681 (6.80-17.3) 33 (850) 42 (1060) CSJG-2812M6 28 kV 4/0-500 0.87-1.40 (22.1-35.60) 0.423-0.813 (10.7-20.6) 33 (850) 42 (1060) CSJG-2813M8 28 kV 350-750 1.03-1.58 (26.20-40.0) 0.616-0.998 (15.7-25.3) 41 (1050) 50 (1270) CSJG-2814M8 28 kV 500-750 1.28-2.05 (32.50-52.0) 0.616-0.998 (15.7-25.3) 41 (1050) 55 (1390) CSJG-2814M9 28 kV 750-1000 1.28-2.05 (32.50-52.0) 0.813-1.152 (20.60-29.2) 41 (1050) 55 (1390) CSJG-3513M5 35 kV 1/0-350 1.03-1.49 (26.20-37.80) 0.268-0.681 (6.8-17.3) 41 (1050) 50 (1270) CSJG-3514M8 35 kV 350-750 1.28-2.05 (34.54-52.0) 0.616-0.998 (15.7-25.3) 41 (1050) 55 (1390) CSJG-3514M9 35 kV 750-1000 1.28-2.05 (34.54-52.0) 0.813-1.152 (20.60-29.2) 41 (1050) 55 (1390) CSJG-3515M10 35 kV 1000-1250 1.63-2.36 (41.40-60.0) 1.060-1.251 (23.0-31.7) 41 (1050) 55 (1390) ** Min/max diameter over cable conductor accepted by the aluminum mechanical connector. ENERGY /// ENERGY READY REFERENCE GUIDE Medium Voltage Cable Accessories In-Line Splice 3/C CSJA Cold Applied 165 3/C CSJA Cold Shrinkable Joint FEATURES The splice consists of three preexpanded silicone bodies on a unique holdout and a separate rejacketing system. An ergonomically designed spiral holdout provides a smooth installation with low release forces. Integrated electrical stress control enhanced by factory molded stress cones and a Faraday cage. APPLICATIONS BENEFITS For 15 kV through 35 kV. Designed to splice 3/C Armored Cables. The GMRS rejacketing system is a cold-applied wrap around sleeve that eliminates parking distance Meets IEEE-404 standard requirements. This design is easy to install with minimal steps and a short installation time. The rejacketing system is a cold applied wraparound sleeve designed to seal the entire splice and provide mechanical and environmental protection for direct buried installations. Both mechanical and compression connectors can be used. Pre-expanded, single piece silicone rubber body with high mechanical expansion capability which allows a wide application range. Splice Bodies 4 ADDITIONAL PRODUCT INFORMATION * Selections are based on the typical dimensions of 100% insulated cables, manufactured in accordance with AEIC standard. Nominal insulation thickness (100%): 15 kV: 175 mils, 25 kV: 260 mils, 35 kV: 345 mils. * Select the appropriate catalog number. Use the insulation OD and jacket OD range as the final ordering criteria. * For mechanical shear bolt connector included in the kit confirm the correct connector selection according to the Min./Max. diameter over the cable conductor from the tables. * Standard package: 1 kit/box. * Related test reports: EDR-5530. 166 166 In-Line Splice Medium Voltage Cable Accessories 3/C CSJA Cold Applied M D A B L C PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number Voltage Class Nominal Cable Range Min - Max Insulation O.D. (A) Max Connector Dimensions O.D. (C) Length (D) Kit Installed Length (L) Required Install Space (M) CSJA 3/C Joint without Connector CSJA-3-1521-ARMR 15 kV #2-350 0.69-1.20 (17.5-30.5) 1.30 33.0) 5.50 (140.0) 65 (1650) 65 (1650) CSJA-3-1522-ARMR 15 kV 4/0-750 0.87-1.40 (22.1-35.6) 1.50 38.0) 5.50 (140.0) 65 (1650) 65 (1650) CSJA-3-1523-ARMR 15 kV 350-1000 1.03-1.58 (26.2-40.0) 1.65 (42.0) 6.69 (170.0) 71 (1800) 71 (1800) CSJA-3-2822-ARMR 28 kV #1-500 0.87-1.40 (22.1-35.6) 1.50 (38.0) 5.50 (140.0) 65 (1650) 65 (1650) CSJA-3-2823-ARMR 28 kV 4/0-750 1.03-1.58 (26.2-40.0) 1.65 (42.0) 6.69 (170.0) 71 (1800) 71 (1800) CSJA-3-3523-ARMR 35 kV 1/0-350 1.03-1.49 (26.2-37.8) 1.40 (35.6) 5.50 (140.0) 71 (1800) 71 (1800) CSJA-3-3524-ARMR 35 kV 350-1000 1.36-1.63 (34.54-41.4) 1.62 (42.0) 6.69 (170) 71 (1800) 71 (1800) Catalog Number Voltage Class Nominal Cable Range Min - Max Insulation O.D. (A) Min - Max Dia. Over Cable Conductor Kit Installed Length (L) Required Install Space (M) CSJA-3/C Joint with Copper Shear Bolt Connector* CSJA-3-1521M1-ARMR 15 kV #2-350 0.69-1.20 (17.5-30.5) 0.376-0.736 (9.5-18.7) 65 (1650) 65 (1650) CSJA-3-1522M1-ARMR 15 kV 4/0-500 0.87-1.40 (22.1-35.6) 0.376-0.736 (9.5-18.7) 65 (1650) 65 (1650) CSJA-3-1522M2-ARMR 15 kV 350-750 0.87-1.40 (22.1-35.6) 0.570-0.945 (14.5-24.0) 71 (1800) 71 (1800) CSJA-3-1523M3-ARMR 15 kV 500-1000 1.03-1.58 (26.2-40.0) 0.736-1.152 (18.7-29.3) 71 (1800) 71 (1800) CSJA-3-2822M1-ARMR 28 kV 2/0-500 0.87-1.40 (22.1-35.6) 0.376-0.736 (9.5-18.7) 65 (1650) 65 (1650) CSJA-3-2823M2-ARMR 28 kV 350-750 1.03-1.58 (26.2-40.0) 0.570-0.945 (14.5-24.0) 71 (1800) 71 (1800) CSJA-3-3523M1-ARMR 35 kV 2/0-350 1.03-1.49 (26.2-37.8) 0.376-0.736 (9.5-18.7) 71 (1800) 71 (1800) CSJA-3-3524M2-ARMR 35 kV 350-750 1.36-2.05 (34.54-54.0) 0.570-0.945 (14.5-24.0) 71 (1800) 71 (1800) * Min/max diameter over cable conductor accepted by the copper mechanical connector. CSJA-3/C Joint with Aluminum Shear Bolt Connector** CSJA-3-1521M4-ARMR 15 kV #2-3/0 0.69-1.20 (17.5-30.5) 0.268-0.470 (6.8-11.9) 65 (1650) 65 (1650) CSJA-3-1521M5-ARMR 15 kV #2-350 0.69-1.20 (17.5-30.5) 0.268-0.681 (6.8-17.3) 65 (1650) 65 (1650) CSJA-3-1522M6-ARMR 15 kV 4/0-500 0.87-1.40 (22.1-35.6) 0.423-0.813 (10.7-20.6) 71 (1800) 71 (1800) CSJA-3-1522M7-ARMR 15 kV 500-750 0.87-1.40 (22.1-35.6) 0.736-0.998 (18.7-25.3) 71 (1800) 71 (1800) CSJA-3-1523M8-ARMR 15 kV 350-750 1.03-1.58 (26.2-40.0) 0.616-0.998 (15.7-25.3) 71 (1800) 71 (1800) CSJA-3-2822M5-ARMR 28 kV #1-350 0.87-1.40 (22.1-35.6) 0.268-0.681 (6.8-17.3) 65 (1650) 65 (1650) CSJA-3-2822M6-ARMR 28 kV 4/0-500 0.87-1.40 (22.1-35.6) 0.423-0.813 (10.7-20.6) 65 (1650) 65 (1650) CSJA-3-2823M8-ARMR 28 kV 350-750 1.03-1.58 (26.2-40.0) 0.616-0.998 (15.7-25.3) 71 (1800) 71 (1800) CSJA-3-3523M5-ARMR 35 kV 1/0-350 1.03-1.49 (26.2-37.8) 0.268-0.681 (6.8-17.3) 71 (1800) 71 (1800) CSJA-3-3524M8-ARMR 35 kV 350-750 1.36-2.05 (34.54-54.0) 1.060-1.251 (23.0-31.7) 71 (1800) 71 (1800) ** Min/max diameter over cable conductor accepted by the aluminum mechanical connector. ENERGY /// ENERGY READY REFERENCE GUIDE Medium Voltage Cable Accessories In-Line Spice 167 CSJU Cold Applied CSJU Cold Shrink Joint for Underground Residential Distribution Cables APPLICATIONS FEATURES Pre-expanded, single piece silicone rubber joint body with high mechanical expansion capability allows a wide application range. Pre-expanded EPDM rejacketing sleeve provides superior moisture and environmental sealing. Option to include range- taking aluminum Shear Bolt or aluminum compression splice. TE's Raychem material proven by cold shrink products in service for decades. Total length of the splice body on the holdout is 12 inches proving a compact design. BENEFITS Cold shrinkable joint for 15 kV through 25 kV. It is designed to splice jacketed concentric neutral (JCN) cables. The CSJU-S, a product extention to the CSJU, is intended for use on other neutral types. All-in-One design is compact and requires less working space (trench) to install. An ergonomically designed spiral holdout provides a smooth installation with low release forces. Meets IEEE-404 requirements for 15 kV through 25 kV. Each silicone splice body is factory tested to include AC withstand and partial discharge in accordance with IEEE-404 production tests. Cold weather and impact testing executed to ensure top performance in challenging conditions. PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number Voltage Class Nominal Cable Range Min - Max Insulation O.D. Max Jacket Dimensions O.D. Min - Max Diameter Over Cable Conductor CSJU Joint without Connector CSJU-1511 15 kV #2-4/0 0.64-0.99 (16.3 - 25.1) 1.26 (32.0) 1.00 (25.4) 3.25 (82.5) CSJU-2511 25 kV #1-2/0 0.84-1.03 (21.3 - 26.2) 1.26 (32.0) 1.00 (25.4) 3.25 (82.5) Catalog Number Voltage Class Nominal Cable Range Min - Max Insulation O.D. Max Jacket Dimensions O.D. CSJU Joint with Aluminum Mechanical Shear Bolt Connector CSJU-1511-SB1 15 kV #2-1/0 0.64-0.99 (16.3 - 25.1) 1.26 (32.0) CSJU-1511-SB2 15 kV #2-4/0 0.64-0.99 (16.3 - 25.1) 1.26 (32.0) CSJU-2511-SB1 25 kV #1-1/0 0.84-1.03 (21.3 - 26.2) 1.26 (32.0) CSJU-2511-SB2 25 kV #1-2/0 0.84-1.03 (21.3 - 26.2) 1.26 (32.0) CSJU Joint with Aluminum Compression Connector CSJU-1511-ALC0 15 kV #2 STR-SOL, #1 SOL 0.64 - 0.99 (16.3 - 25.1) 1.26 (32.0) CSJU-1511-ALC1 15 kV #1 STR-CPT, 1/0 CPT-SOL 0.64 - 0.99 (16.3 - 25.1) 1.26 (32.0) CSJU-1511-ALC2 15 kV 1/0 STR-CMPR, 2/0 CPT 0.64 - 0.99 (16.3 - 25.1) 1.26 (32.0) CSJU-1511-ALC3 15 kV 2/0-STR-CMPR, 3/0 CPT 0.64 - 0.99 (16.3 - 25.1) 1.26 (32.0) CSJU-1511-ALC4 15 kV 3/0 STR-CMPR, 4/0 CPT 0.64 - 0.99 (16.3 - 25.1) 1.26 (32.0) CSJU-1511-ALC5 15 kV 4/0 STR-CMPR 0.64 - 0.99 (16.3 - 25.1) 1.26 (32.0) CSJU-2511-ALC0 25 kV #2 STR-SOL, #1 SOL 0.84 - 1.03 (21.3 - 26.2) 1.26 (32.0) CSJU-2511-ALC1 25 kV #1 STR-CPT, 1/0 CPT-SOL 0.84 - 1.03 (21.3 - 26.2) 1.26 (32.0) CSJU-2511-ALC2 25 kV 1/0 STR-CMPR, 2/0 CPT 0.84 - 1.03 (21.3 - 26.2) 1.26 (32.0) CSJU-2511-ALC3 25 kV 2/0-STR-CMPR, 3/0 CPT 0.84 - 1.03 (21.3 - 26.2) 1.26 (32.0) ADDITIONAL PRODUCT INFORMATION * Selections are based on the typical dimensions of 100% insulated cables, manufactured in accordance with AEIC standard. Nominal insulation thickness (100%): 15 kV: 175mils, 25 kV: 260mils. * Select the appropriate catalog number using the insulation O.D. and jacket O.D. range as the final ordering criteria. * For other applications or if you have questions, contact your TE representative. * Standard package: 1 kit per box. * Related test reports: EDR 5643, EDR 5644 4 168 168 Medium Voltage Cable Accessories Terminations HVT-50 1/C | 3/C Heat Shrink HVT-50 1/C | 3/C Non-Shielded Power Cable (5 kV) APPLICATIONS FEATURES Designed to withstand rigorous service conditions. BENEFITS Non-shielded polymeric terminations for 5 kV cable The nontracking, heat-shrinkable insulation is simple to install and provides excellent UV stability. PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number Conductor Size (AWG/kcmil) Insulation Diameter (min) Jacket O.D. (max) HVT-51 #4-2/0 0.45 (11) 0.85 (22) HVT-52 3/0-500 0.70 (18) 1.30 (33) HVT-53 750-1500 1.10 (28) 2.15 (55) Installed length: 12 (300) FOR THREE-CONDUCTOR 5 KV TERMINATIONS Order three appropriate single-conductor terminations from the selection information above. In addition, order the appropriate three-conductor modification kit (MOD-3-HVT) as follows: MOD-3A-HVT for HVT-51 and HVT-52 MOD-3B-HVT for HVT-53 These MOD-3-HVT kits contain: * 4 feet of tubing to rejacket each phase and ground conductor * Sealant * Plugs * Cable breakout to seal the crotch area ADDITIONAL PRODUTCT INFORMATION * Select the appropriate catalog number. All selections are based on the typical dimensions of 100% insulated cables manufactured in accordance with the data contained in ICEA S-66-524, as well as the dimensions of commonly used connectors. Nominal insulation thickness (100%): 90 mils. * For cables manufactured to other specifications, confirm selection with cable dimensions. * Kits do not contain connectors; order compression, shear bolt, or solder connectors. * Standard package: * HVT-50: 3 single-conductor kits/box. * MOD-3-HVT: 1 kit/box. * Cable mounting brackets are available to accommodate cable diameters from 0.80-2.40 inches (20-61 mm). ENERGY /// ENERGY READY REFERENCE GUIDE Medium Voltage Cable Accessories Terminations HVT-Z-J/SJ Heat Shrink 169 HVT-Z-J/SJ Terminations with Built-in Stress Control APPLICATIONS FEATURES When the tubing is shrunk down, the coating softens and sticks to irregular surfaces, providing moisture seals as well as electrical stress control. TE's Raychem HVT-Z high-voltage terminations meet IEEE-48 standard Class I termination requirement. BENEFITS As an option, the HVT-Z can also be ordered with TE's new line of Aluminum Shear Bolt Terminals. These are range taking mechanical connectors that will accommodate a conductor range from #2 compact to 1000 kcmil stranded, Class B. Can be installed inverted or upright The main termination component consists of TE's Raychem non-tracking tube together with a co-extruded stress control grading layer. This stress control layer is based on ceramic semi-conductor technology (ZnO) and provides superior discharge and impulse performance. Unlimited shelf life when stored in normal conditions 4 PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Indoor Kit Outdoor Kit 15 kV* Min - Max Conductor Size 15 kV (100%) Insulation Dia (min - max) Jacket O.D. (max) 15 kV (133%) HVT-Z-151-J HVT-Z-151-SJ #2-#1 AWG 0.60-0.95 1.05 HVT-Z-152-J HVT-Z-152-SJ #2/0-250 kcmil #2-4/0 AWG 0.80-1.05 1.45 HVT-Z-153-J HVT-Z-153-SJ 350-500 kcmil 250-500 kcmil 1.05-1.40 1.9 HVT-Z-154-J HVT-Z-154-SJ 750-1000 kcmil 750-1000 kcmil 1.25-2.00 2.5 25 kV 35 kV 25 kV/35 kV** HVT-Z-252/352-J HVT-Z-252/352-SJ #1-3.0 AWG 0.80-1.05 1.45 HVT-Z-253/353-J HVT-Z-253/353-SJ #4/0-500 kcmil #1/0-4/0 AWG 1.05-1.40 1.9 HVT-Z-254/354-J HVT-Z-254/354-SJ 750-1000 kcmil 250-1000 kcmil 1.25-2.00 2.5 *Installed Length 11.5' (300) **Installed Length 20' (500) ADDITIONAL PRODUCT INFORMATION * Select the appropriate catalog number. All selections are based on the typical dimensions of 100% and 133% insulated cables manufactured in accordance with the data contained in AEIC CS5 and AEIC CS6, as well as the dimensions of commonly used connectors. Nominal Insulation thickness (100%): 15 kV: 175 mils, 25 kV: 260 mils, 35 kV: 345 mils. Nominal thickness (133%): 15 kV: 220 mils. * For cables manufactured to other specifications, confirm selection with cable dimensions. * Kits do not contain connectors. Order compression, shear bolt, or solder connectors separately. * Indoor (-J) kits are suitable for unjacketed and jacketed URD cable. * Outdoor (-SJ) kits include skirts for outdoor use and are suitable for unjacketed and jacketed URD cable. To order additional skirts refer to Accessory and Tool section. * Cable mounting brackets are available to accommodate cable diameters from 0.80-2.40 inches (20-46 mm) refer to Accessory and Tools section for ordering information. * Standard package: 1 kit/box. * Refer to the Application and Technical Specification section for testing information. * Related test reports: Outdoor: 15 kV: EDR-5323, 25-35 kV: EDR-5338. Indoor: 15 kV: EDR-5322, 25-35 kV: EDR-5338. 170 170 Medium Voltage Cable Accessories Terminations HVT-Z-G/SG Heat Shrink HVT-Z-G/SG High Voltage Termination for shielded cables (5 kV-35 kV) APPLICATIONS FEATURES When the tubing is shrunk down, the coating softens and sticks to irregular surfaces, providing moisture seals as well as electrical stress control. BENEFITS The market's most popular heat shrink terminations! Designed for Copper Tape Shield, Wire Shield, Unishield, and Lead Sheath cables from 5 kV to 35 kV TE's Raychem HVT-Z high-voltage terminations meet IEEE-48 standard Class I termination requirement. The main termination component consists of TE's Raychem non-tracking tube together with a co-extruded stress control grading layer. This stress control layer is based on ceramic semi-conductor technology (ZnO) and provides superior discharge and impulse performance. Unlimited shelf life when stored in normal conditions PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Indoor Kit Outdoor Kit Min - Max Conductor Size Min - Max Insulation Dia Jacket O.D. (max) 5/8 kV 5 kV 0.90 8 kV 0.115 HVT-Z-80-G/SG #4-#1 AWG #6-#2 AWG 0.35-0.60 (9-15) 0.95 (24) HVT-Z-81-G/SG 1/0-250 kcmil #1-4/0 AWG 0.60-0.95 (15-24) 1.20 (30) HVT-Z-82-G/SG 300-500 kcml 250-500 kcmil 0.80-1.25 (20-32) 1.50 (38) HVT-Z-83-G/SG 600-1750 kcmil 600-1750 kcmil 1.10-1.75 (28-44) 2.10 (53) HVT-Z-84-G/SG 1500-3500 kcmil 1500-2500 kcmil 1.60-2.45 (41-62) 2.75 (70) Installed Length 11.5" (295) Can be cut shorter for use with MCK kits 15 kV No Skirts for Outdoor Operation* 15 kV .175-.220 HVT-Z-151-G HVT-Z-151-SG #4-1/0 AWG 0.60-0.95 (15-24) 1.20 (30) HVT-Z-152-G HVT-Z-152-SG 2/0-350 kcmil 0.80-1.25 (20-32) 1.50 (38) HVT-Z-153-G HVT-Z-153-SG 400-1000 kcml 1.10-1.75 (28-44) 2.10 (53) HVT-Z-154-G HVT-Z-154-SG 1250-2500 kcmil 1.60-2.45 (41-62) 2.75 (70) Installed Length 11.5" (295) 25 kV/35 kV 1 Skirt for Outdoor Operation* 25 kV 0.260 35 kV 0.345 HVT-Z-252/352-G HVT-Z-252/352-SG #2-250 kcmil #1-1/0 AWG 0.80-1.25 (20-32) 1.50 (38) HVT-Z-253/353-G HVT-Z-253/353-SG 300-750 kcmil 2/0-500 kcmil 1.10-1.75 (28-44) 2.10 (53) HVT-Z-254/354-G HVT-Z-254/354-SG 1000-2000 kcmil 750-1750 kcmil 1.60-2.45 (41-62) 2.75 (70) Installed Length 19.0" (485) *Additional skirts sold separately. Refer to Accessory and Tool section. ENERGY /// ENERGY READY REFERENCE GUIDE 4 Skirts for Outdoor Operation* Medium Voltage Cable Accessories Terminations HVT-Z-G/SG Heat Shrink 171 PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Indoor Kit Outdoor Kit Min - Max Conductor Size HVT-Z Termination with Aluminum Shear Bolt Terminal 5/8 kV 5 kV HVT-Z-81-G/SG-T5 1/0-250 kcmil HVT-Z-82-G/SG-T5 300-350 kcmil HVT-Z-82-G/SG-T8 350-500 kcmil HVT-Z-83-G/SG-T9 600-1000 kcmil 15 kV HVT-Z-151-G-T5 HVT-Z-152-G-T5 HVT-Z-153-G-T8 HVT-Z-153-G-T9 HVT-Z-151-SG-T5 HVT-Z-152-SG-T5 HVT-Z-153-SG-T8 HVT-Z-153-SG-T9 15 kV #2-1/0 AWG 2/0-350 kcmil 400-500 kcmil 600-1000 kcmil 25 kV/35 kV HVT-Z-252/352-G-T5 HVT-Z-253/353-G-T5 HVT-Z-253/353-G-T8 HVT-Z-254/354-G-T9 HVT-Z-252/352-SG-T5 HVT-Z-253/353-SG-T5 HVT-Z-253/353-SG-T8 HVT-Z-254/354-SG-T9 25 kV (0.260") #2-250 kcmil 300-350 kcmil 350-750 kcmil 600-1000 kcmil 8 kV #1-4/0 AWG 250-350 kcmil 350-500 kcmil 600-1000 kcmil Min - Max Insulation Dia. 0.60-0.95 (15-24) 0.80-1.07 (20-27) 0.85-1.25 (22-32) 1.10-1.40 (28-36) No Skirts for Outdoor Jacket O.D. (max) 1.20 (30) 1.50 (38) 1.50 (38) 2.10 (53) Operation* 0.65-0.95 (17-24) 1.20 (30) 0.80-1.25 (20-32) 1.50 (38) 1.10-1.355 (28-34) 2.10 (53) 1.215-1.65 (32-42) 2.10 (53) 1 Skirt for Outdoor Operation* 35 kV (0.345") #1-1/0 AWG 2/0-350 kcmil 350-500 kcmil 600-1000 kcmil 0.80-1.25 (20-32) 1.50 (38) 1.10-1.50 (28-38) 2.0 (51) 1.185-1.70 (30-43) 2.10 (53) 1.60-1.79 (41-45) 2.75 (70) 4 Skirts for Outdoor Operation* *Additional skirts sold separately. Refer to Accessory and Tool section. ADDITIONAL PRODUCT INFORMATION * Select the appropriate catalog number. All selections are based on the typical dimensions of 100% and 133% insulated cables manufactured in accordance with the data contained in AEIC CS5 and AEIC CS6, as well as the dimensions of commonly used connectors. Nominal Insulation thickness (100%): 15 kV: 175 mils, 25 kV: 260 mils, 35 kV: 345 mils. Nominal thickness (133%): 15 kV: 220 mils. * For cables manufactured to other specifications, confirm selection with cable dimensions. * Some kits do not contain connectors. Order compression, shear bolt, or solder connectors separately. * Cable mounting brackets are available to accommodate cable diameters from 0.80-2.40 inches (20-46 mm) refer to Accessory and Tools section for ordering information. * Standard package: 1 kit/box. * Refer to the Application and Technical Specification section for testing information. * Related test reports: 15 kV: EDR-5322, EDR-5323, 25 kV: EDR-5473 35 kV: EDR-5481 4 172 172 Medium Voltage Cable Accessories Terminations MOD-3-HVT Heat Shrink MOD-3-HVT 3/C Modification Kits APPLICATIONS FEATURES Cut-to-length rejacketing material for phases and grounds included in all kits. 3A and 3B kits include a six-legged, environmental crotch sealing boot (adhesive lined) and plugs for unused grounding legs BENEFITS Use TE's Raychem MOD-3-HVT kits in conjunction with three 1/C terminations to seal and rejacket the cable terminations (5 - 35 kV). MOD-3-HVT kits are available for both unsealed and sealed applications. Comprised of high quality materials for a long, trouble free service life. Unlimited shelf life when stored in normal conditions PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Indoor (Without Breakout Boot) Outdoor/Indoor (Includes Breakout Boot) 1/C Termination Indoor MOD-3-HVT Kit 1/C Termination MOD-3-HVT Kit 5-8 kV Indoor 5-8 kV In/Outdoor Sealed HVT-Z-80-G/SG MOD-3X-HVT* HVT-Z-80-G/SG MOD-3A-HVT* HVT-Z-81-G/SG MOD-3X-HVT HVT-Z-81-G/SG MOD-3A-HVT HVT-Z-82-G/SG MOD-3X-HVT HVT-Z-82-G/SG MOD-3A-HVT HVT-Z-83-G/SG MOD-3Y-HVT HVT-Z-83-G/SG MOD-3B-HVT HVT-Z-84-G/SG MOD-3Y-HVT HVT-Z-84-G/SG MOD-3B-HVT* 15 kV 15 kV HVT-Z-151-G MOD-3X-HVT HVT-Z-151-SG MOD-3A-HVT HVT-Z-152-G MOD-3X-HVT HVT-Z-152-SG MOD-3A-HVT HVT-Z-153-G MOD-3Y-HVT HVT-Z-153-SG MOD-3B-HVT HVT-Z-154-G MOD-3Y-HVT HVT-Z-154-SG MOD-3B-HVT* 25 kV and 35 kV 25 kV and 35 kV HVT-Z-252/352-G MOD-3X-HVT HVT-Z-252/352-SG MOD-3A-HVT HVT-Z-253/353-G MOD-3Y-HVT HVT-Z-253/353-SG MOD-3B-HVT HVT-Z-254/354-G MOD-3Y-HVT HVT-Z-254/354-SG MOD-3B-HVT* *Confirm insulation diameter and jacket OD information with table below Catalog Number Insulation Diameter (min - max) MOD-3X-HVT (unsealed) 0.50-1.35 (13-34) Jacket O.D. (min - max) MOD-3Y-HVT (unsealed) 1.00-2.70 (25-69) MOD-3A-HVT (sealed) 0.50-1.25 (13-32) 1.25-3.85 (32-98) MOD-3B-HVT (sealed) 1.00-2.10 (25-53) 2.65-5.30 (67-135) ADDITIONAL PRODUCT INFORMATION * To select the appropriate modification kit for the HVT terminations, use the MOD-3-HVT selection table above. * Use the MOD-3-HVT dimensions table to confirm the insulation and jacket diameters. If the diameters of your cable fall outside the MOD-3-HVT kit's use range, you can purchase MOD-3-HVT components separately. To order separately, use the ordering information on the next page. ENERGY /// ENERGY READY REFERENCE GUIDE Medium Voltage Cable Accessories Terminations Heat Shrink MOD-3-HVT 173 3/C CABLE TERMINATING MOD-3X-HVT and MOD-3Y-HVT are for jacketing of phases and ground conductors. MOD-3A-HVT and MOD-3B-HVT provide jacketing, plus an environmental crotch sealing boot. Tubing provided does not have sealant coating on the inner wall. This makes it easy to remove, like any cable jacket. Each kit includes three 4-feet long sleeves for the phases and three 4-feet long smaller sleeves for any ground conductors. (Tubing can be field-cut to appropriate length.) A unique six-legged cable breakout boot, provided in -3A and -3B kits, has an internal coating of a special adhesive to provide total environmental sealing of the cable crotch (breakout) area. It has three large legs for the phases and three smaller legs for ground conductors. Plugs are included for insertion into any unused ground legs to maintain the environmental seal integrity. HVBC kit 1/C "HVT" series termination Heat shrink jacketing tubes for protection of the phases and any ground conductors Heat shrink cable breakout boot for crotch seal 4 MOD-3-HVT KIT COMPONENTS AND BULK ORDERING INFORMATION Catalog Number Kit Catalog Component Catalog Number Bulk Ordering Catalog Number MOD-3X-HVT Uncoated tubing to rejacket each phase Uncoated tubing to rejacket each ground Sealant strip 3 each MWTM-35/12-1200/U 3 each MWTM-16/5-1500/U 1 each S1085-3-380 MWTM-35/12-A/U MWTM-16/5-A/U S1085-3-380 MOD-3Y-HVT Uncoated tubing to rejacket each phase Uncoated tubing to rejacket each ground Sealant strip 3 each MWTM-85/25-1500/U 3 each MWTM-16/5-1200/U 1 each S1085-3-380 MWTM-85/25-A/U MWTM-16/5-A/U S1085-3-380 MOD-3A-HVT Uncoated tubing to rejacket each phase Uncoated tubing to rejacket each ground Sealant strip Cable breakout boot Cable breakout plugs Sealant-coated shim tubing 3 each MWTM-35/12-1200/U 3 each MWTM-16/5-1200/U 1 each S1085-3-380 1 each CBR-6-1-A 3 each CBR-PLUG 1 each WCSM-70/20-150-S MWTM-35/12-A/U MWTM-16/5-A/U S1085-3-380 CBR-6-1-A CBR-PLUG WCSM-70/20-1200-S MOD-3B-HVT Uncoated tubing to rejacket each phase Uncoated tubing to rejacket each ground Sealant strip Cable breakout boot Cable breakout plugs Ground wire shim tubing 3 each MWTM-85/25-1500/U 3 each MWTM-16/5-1200/U 1 each S1085-3-380 1 each CBR-6-2-A 3 each CBR-PLUG 3 each WCSM-24/6-150-S MWTM-85/25-A/U MWTM-16/5-A/U S1085-3-380 CBR-6-2-A CBR-PLUG WCSM-24/6-150-S (B50) Note: MOD-3-HVT kits should be installed prior to installing TE Connectivity HVT kits. ADDITIONAL PRODUCT INFORMATION * Standard package: 1 kit/box. * Kit contents: Unsealed (-3X and -3Y) kits contain rejacketing tubes for phase and ground conductors, and sealant for indoor terminations that don't require environmental sealing. Sealed (-3A and -3B) kits contain rejacketing tubes, sealant, a cable breakout, and plugs for both outdoor and indoor terminations. * Kit components can be purchased in bulk quantities. 174 174 Medium Voltage Cable Accessories Terminations HVT-Z-LC/SLC Heat Shrink HVT-Z-LC/SLC 1/C LC Shield Cable (15kV) APPLICATIONS FEATURES Reliable, field proven performance. Slim profile and lightweight, can be installed upright or inverted. Non-tracking material is maintenance free even in highly polluted environments. Meets IEEE-48 standard Class 1 termination requirement. BENEFITS For 1/C LC Shield Cables between 15 and 35 kV TE's Raychem HVT-Z-LC/SLC heat shinkable termination are designed using a stress grading material Zinc Oxide (ZnO). The use of ZnO as the stress control system has made it possible for us to offer a one piece termination and an overall shorter length than the HVT. Unlimited shelf life when stored in normal conditions PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number Conductor Size (AWG/kcmil) Min - Max Insulation Diameter Jacket O.D. (max) HVT-Z-151-LC HVT-Z-151-SLC #4-1/0 0.65-0.95 (5-24) 1.20 (30) HVT-Z-152-LC HVT-Z-152-SLC 2/0-350 0.85-1.25 (22-32) 1.50 (38) HVT-Z-153-LC HVT-Z-153-SLC 400-1000 1.10-1.75 (28-44) 2.10 (53) HVT-Z-154-LC HVT-Z-154-SLC 1250-2500 1.60-2.45 (41-62) 2.75 (70) ADDITIONAL PRODUCT INFORMATION * Select the appropriate catalog number. All selections are based on the typical dimensions of 100% insulated and 133% insulated cables manufactured in accordance with the data contained in AEIC CS5 and AEIC CS6 as well as the dimensions of commonly used connectors. Nominal insulation thickness: (100%) 15 kV: 175 mils, 25 kV: 260 mils, 35 kV: 345 mils. Nominal insulation thickness: (133%) 15 kV: 220 mils. * For cables manufactured to other specifications, confirm selection with cable dimensions. * HVT-LC/SLC kits are supplied with two pieces of #4 AWG braid to provide fault-current carrying capacity. Users should verify the compatibility of the braids with their LC shield cable. * Kits do not contain connectors; order compression, ShearBolt, or solder connectors separately. * For skirt ordering information refer to the Accessory & Tool section. * Cable Mounting brackets are available to accommodate cable diameters from 0.80-2.40 inches (20-46 mm). Refer to Acccessory & Tool section for ordering information. * Standard package: 1 kit/box * For testing information refer to the Application and Technical Specification Section. * Related test reports: Indoor: 15 kV: EDR-5322, Outdoor: 15 kV: EDR-5323 ENERGY /// ENERGY READY REFERENCE GUIDE Medium Voltage Cable Accessories Terminations HVT-ZL Heat Shrink 175 HVT-ZL High Voltage Termination (5 kV - 35 kV) FEATURES Based on the co-extruded, one-piece HVT-Z termination When the tubing is shrunk down, the coating softens and sticks to irregular surfaces, providing moisture seals as well as electrical stress control. APPLICATIONS BENEFITS TE's Raychem HVT-ZL is intended for applications that require longer installation than HVT-Z kits provide. This may include coastal environments or legacy HVT Termination replacements. Meet IEEE-48 standard Class 1 termination. High performance, trouble free service under harsh environments. The main termination component consists of TE's Raychem non-tracking tube together with a co-extruded stress control grading layer. This stress control layer is based on ceramic semi-conductor technology (ZnO) and provides superior discharge and impulse performance. Unlimited shelf life when stored in normal conditions HVT-ZL TEST REPORTS Voltage Class Indoor Outdoor 5 | 8 | 15 kV EDR-5322 EDR-5323 25 | 28 | 35 kV EDR-5473 EDR-5481 PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number Indoor Outdoor Kit 5/8 kV HVT-ZL-80-G HVT-ZL-80-SG HVT-ZL-81-G HVT-ZL-81-SG HVT-ZL-82-G HVT-ZL-82-SG HVT-ZL-83-G HVT-ZL-83-SG HVT-ZL-84-G HVT-ZL-84-SG Installed Length 10.5" (267 mm) 15 kV HVT-ZL-151-G HVT-ZL-151-SG HVT-ZL-152-G HVT-ZL-152-SG HVT-ZL-153-G HVT-ZL-153-SG HVT-ZL-154-G HVT-ZL-154-SG Installed Length 15.0" (381 mm) 25 kV HVT-ZL-252-G HVT-ZL-252-SG HVT-ZL-253-G HVT-ZL-253-SG HVT-ZL-254-G HVT-ZL-254-SG Installed Length 28.0" (711 mm) 35 kV HVT-ZL-352-G HVT-ZL-352-SG HVT-ZL-353-G HVT-ZL-353-SG HVT-ZL-354-G HVT-ZL-354-SG Installed Length 33.0" (838 mm) Min - Max Insulation Diameter Jacket O.D. (max) 0.35-0.60 (9-15) 0.60-0.95 (15-24) 0.80-1.25 (20-32) 1.10-1.75 (28-44) 1.60-2.45 (41-62) 0.95 (24) 1.20 (30) 1.50 (38) 2.10 (53) 2.75 (70) 15 kV .175-.220 #4-1/0 AWG 2/0-350 kcmil 400-1000 kcml 1250-2500 kcmil 0.60-0.95 (15-24) 0.80-1.25 (20-32) 1.10-1.65 (28-44) 1.60-2.45 (41-62) 1.20 (30) 1.50 (38) 2.10 (53) 2.75 (70) 25 kV 0.260 #2-250 kcmil 300-750 kcmil 1000-2000 kcmil 0.80-1.25 (20-32) 1.10-1.70 (28-43) 1.60-2.45 (41-62) 1.50 (38) 2.10 (53) 2.75 (70) 35 kV 0.345 #1-1/0 AWG 2/0-500 kcmil 750-1750 kcmil 0.80-1.25 (20-32) 1.10-1.75 (28-44) 1.60-2.45 (41-62) 1.50 (38) 2.10 (53) 2.75 (70) Min - Max Conductor Size 5 kV 0.90 #4-#1 AWG 1/0-250 kcmil 300-500 kcml 600-1750 kcmil 1500-2500 kcmil 8 kV 0.115 #6-#2 AWG #1-4/0 AWG 250-500 kcmil 600-1750 kcmil 2000-2500 kcmil TEST CHART Product and Voltage Class Test Description HVT-Z-80 Series (5-8 kV) HVT-Z-150 Series (15 kV) HVT-Z-250 | 350 Series (25-35 kV) AC Withstand, 1 minute (kV) 35 60 90 DC Withstand, 15 minutes (kV) 65 75 140 Partial Discharge (min. kV) for 3 pc or less 9 15.6 36 Impulse withstand 1.2 X 50 us, crest kV 95 110 200 Continuous current rating Equal to cable ampacity Wet withstand, 10 seconds, kV rms 30 45 80 Dry withstand, 6 hours, kV rms 25 35 75 4 176 176 Medium Voltage Cable Accessories Terminations HVT/HVT-3 Heat Shrink HVT/HVT-3 15 kV Terminations APPLICATIONS FEATURES Fully qualified to applicable sections of IEEE-48 to provide a long, troublefree product life. In addition, these terminations have been pressure tested to perform at 110C and 15 psi under load-cycling conditions. BENEFITS Accommodates belted or shielded paper-insulated, lead-covered (PILC) or varnished cambric-insulated (VCLC) cable. Proven oil-sealing capabilities with stresscontrol and non-tracking technologies Installs quickly and easily, with no need for special adapters, compound filling, leadwiping, or hot oils PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number Indoor Outdoor Insulation Conductor Size Diameter (AWG/kcmil) (min) Max Lead Sheath O.D. Min Lug O.D. Installed Length Min Lug Barrel Length Indoor Outdoor HVT-1590-G/SG 1/C PILC/VCLC Cable HVT-1591-G HVT-1591-SG #4-2/0 0.60 (15) 0.95 (24) 0.51 (13) 1.50 (38) 22.4 (570) HVT-1592-G HVT-1592-SG 3/0-400 0.85 (22) 1.25 (32) 0.65 (16) 1.50 (38) 22.4 (570) 22.4 (570) HVT-1593-G HVT-1593-SG 400-1000 1.00 (25) 1.65 (42) 0.95 (24) 1.50 (38) 23.6 (600) 23.6 (600) HVT-1594-G HVT-1594-SG 1250-2000 1.75 (44) 2.20 (56) 1.25 (32) 1.50 (38) 23.6 (600) 23.6 (600) Catalog Number Indoor Outdoor Conductor Size (AWG/kcmil) Insulation Diameter (min) Installed Length Indoor Outdoor min min max 22.4 (570) max HVT-3-1590-G/SG 3/C PILC/VCLC Cable HVT-3-1591-G HVT-3-1591-SG #4-4/0 0.60 (15) 31.5 (800) 35 (888) 28 (711) 40 (1015) HVT-3-1592-G HVT-3-1592-SG 4/0-400 0.85 (22) 31.5 (800) 35 (888) 28 (711) 40 (1015) HVT-3-1593-G HVT-3-1593-SG 500-800 1.00 (25) 31.5 (800) 35 (888) 28 (711) 40 (1015) ADDITIONAL PRODUCT INFORMATION * Select the appropriate catalog number. Selections are based on the typical dimensions of 100% insulated cables manufactured in accordance with AEIC standard. Nominal insulation thickness (100%): 165 mils * Lugs are not supplied in the kits and should be ordered separately. Use oil block lugs only. * Standard package quantity: 1 kit (Each 3/C kit contains all components required to terminate one 3/C PILC cable) per box. * Related test report: EDR-5472 * Cable mounting brackets are available to accommodate cable diameters from 0.80-4.50 inches (20-115 mm). ENERGY /// ENERGY READY REFERENCE GUIDE Medium Voltage Cable Accessories Terminations HVT-M Heat Shrink 177 HVT-M Flexible Cable Termination (5-25 kV) APPLICATIONS FEATURES The tubing and molded parts shrink quickly, providing a tight fit and minimizing downtime. Meets IEEE-48, standard class 1 termination requirement for indoor or outdoor use: High-voltage, nontracking terminations for standard flexible and mining cables (MP-GC and SHD-GC). BENEFITS TE's Raychem HVT-M heat shrinkable terminations for mining cables provide for nontracking termination of 5-25 kV MP-GC and SHD-GC flexible cables. Proven, nontracking insulation surface can withstand the rigors of long-term electrical stress and surface pollution while maintaining its overall performance. For outdoor applications in polluted and dusty environments, the creepage path is quickly extended by simply installing heat shrinkable skirts. 4 PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number Indoor Power Conductor Size (AWG/kcmil) Outdoor 5 kV 8 kV 3/C MP-GC 3/C SHD-GC 3/C MP-GC 3/C SHD-GC 5-8 kV HVT-M-581 HVT-M-581-S #2-3/0 #6-2/0 #4-2/0 #4-#1 HVT-M-582 HVT-M-582-S 4/0-350 3/0-300 3/0-350 1/0-300 HVT-M-583 HVT-M-583-S 500-750 350-500 500-750 350-500 HVT-M-151 HVT-M-151-S #2-4/0 #2-3/0 HVT-M-152 HVT-M-152-S 250-500 4/0-500 HVT-M-251 HVT-M-251-S #1-250 #1-4/0 HVT-M-252 HVT-M-252-S 350-500 250-500 15 kV 25 kV ADDITIONAL PRODUCT INFORMATION * Select the appropriate catalog number based on conductor size for your cable type. Confirm selection with cable diameter range. * Kits do not contain connectors; please order separately. * "S" (outdoor) kits include skirts (rain sheds). * For longer tail lengths or for cable types not listed in this catalog, contact your local TE representative. * Standard package: One 3/C kit/box. * Related test reports: 5/8 kV: EDR-5217, 15 kV: EDR-5218, 25 kV: EDR-5219 * Cable mounting brackets are available to accommodate cable diameters from 0.80-4.50 inches (20-115 mm). 178 178 Cold Applied Medium Voltage Cable Accessories CST CST Cold Shrink Terminations FEATURES APPLICATIONS BENEFITS Spiral holdout with pull direction toward the lug provides easy installation TE's raychem CST cold applied termination for polymeric shielded cables up to 35 kV with JCN, copper tape, wire, LC and Flat strap metallic shields. Indoor and outdoor applications included. Reliable, easy to install system to ensure trouble free service All components are pre-expanded on an easy-to-remove spiral holdout, allowing installation in compact environments on prepared cable. Shear Bolt and compression style terminals and pin connectors are available to provide reliable connection to a variety of conductors. Extra-long, integrated geometric stress control and void-filling mastic to reduce termination positioning errors Outstanding weathering, UV and ozone resistance Chemical-resistant and fungus-resistant Hydrophobic silicone material to repel water Meet IEEE-48 standard class 1 requirements. PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number* Cable Range (AWG/kcmil) Shielded, Indoor (5/8 kV) Range is for 5/8kV 100% insulation Min - Man Insulation Diameter Number of Skirts Std. Pack (Kits/Box) CSTI-152 2/0-350 kcmil CSTI-153 500-750 kcmil 0.65 - 1.06 in (16.5 - 27.0 mm) 3 1 0.97 - 1.35 in (24.5 - 34.5 mm) 3 CSTI-154 1 1000 kcmil 1.28 - 2.04 in (32.5 - 52.0 mm) 3 1 CSTIL-154 1000 kcmil 1.28 - 2.04 in (32.5 - 52.0 mm) 3 1 Shielded, Outdoor (5/8 kV) Range is for 5/8kV 100% insulation CSTO-152 2/0-350 kcmil 0.65 - 1.06 in (16.5 - 27.0 mm) 4 1 CSTO-153 500-750 kcmil 0.97 - 1.35 in (24.5 - 34.5 mm) 4 1 CSTO-154 1000 kcmil 1.28 - 2.04 in (32.5 - 52.0 mm) 4 1 CSTOL-154 1000 kcmil 1.28 - 2.04 in (32.5 - 52.0 mm) 4 1 Shielded, Indoor (15kV) Range is for 15kV 100% insulation CSTI-152 #2 - 250 kcmil 0.65 - 1.06 in (16.5 - 27.0 mm) 3 1 CSTI-153 350 - 500 kcmil 0.97 - 1.35 in (24.5 - 34.5 mm) 3 1 CSTI-154 600 - 1250 kcmil 1.28 - 2.04 in (32.5 - 52.0 mm) 3 1 CSTIL-154 600 - 1250 kcmil 1.28 - 2.04 in (32.5 - 52.0 mm) 3 1 Shielded, Outdoor (15kV) Range is for 15kV 100% insulation CSTO-152 #2 - 250 kcmil 0.65 - 1.06 in (16.5 - 27.0 mm) 4 1 CSTO-153 350 - 500 kcmil 0.97 - 1.35 in (24.5 - 34.5 mm) 4 1 CSTO-154 600 - 1250 kcmil 1.28 - 2.04 in (32.5 - 52.0 mm) 4 1 CSTOL-154 600 - 1250 kcmil 1.28 - 2.04 in (32.5 - 52.0 mm) 4 1 Shielded, Indoor (25/28kV) Range is for 25kV 100% insulation CSTI-282 #1 - 2/0 0.65 - 1.06 in (16.5 - 27.0 mm) 3 1 CSTI-283 2/0 - 350 kcmil 0.97 - 1.35 in (24.5 - 34.5 mm) 3 1 CSTI-284 500 - 1250 kcmil 1.28 - 2.04 in (32.5 - 52.0 mm) 3 1 CSTIL-284 500 - 1250 kcmil 1.28 - 2.04 in (32.5 - 52.0 mm) 3 1 Shielded, Outdoor (25/28kV) Range is for 25kV 100% insulation CSTO-282 #1 - 2/0 0.65 - 1.06 in (16.5 - 27.0 mm) 4 1 CSTO-283 2/0 - 350 kcmil 0.97 - 1.35 in (24.5 - 34.5 mm) 4 1 CSTO-284 500 - 1250 kcmil 1.28 - 2.04 in (32.5 - 52.0 mm) 4 1 CSTOL-284 500 - 1250 kcmil 1.28 - 2.04 in (32.5 - 52.0 mm) 4 1 Shielded, Indoor (35kV) Range is for 35kV 100% Insulation CSTI-352 1/0 - 350 kcmil 0.95 - 1.41 in (24.3 - 36.0 mm) 7 1 CSTI-353 250 - 750 kcmil 1.27 - 1.89 in (32.4 - 48.0 mm) 7 1 CSTI-354 750 - 2000 kcmil 1.70 - 2.52 in (43.2 - 64.0 mm) 7 1 Shielded, Outdoor (35kV) Range is for 35kV 100% Insulation CSTO-352 1/0 - 350 kcmil 0.95 - 1.41 in (24.3 - 36.0 mm) 8 1 CSTO-353 250 - 750 kcmil 1.27 - 1.89 in (32.4 - 48.0 mm) 8 1 CSTO-354 750 - 2000 kcmil 1.70 - 2.52 in (43.2 - 64.0 mm) 8 1 * For JCN, add a J at the end of the part description. Example: CSTI-152 becomes CSTI-152J For other shielded cables, add a G at the end of the part description. Example: CSTO-153 becomes CSTO-153G ENERGY /// ENERGY READY REFERENCE GUIDE Medium Voltage Cable Accessories 179 CST Cold Applied CST - Outdoor PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) CSTO L** -153J -SL2 -B2 CST Accessory Options Connector Type and Size Code blank -CP0 -CP1 -CP2 -CP3 -CP4 -CP5 -CLO -CL1 -CL2 -CL3 -CL4 -CL5 -CL6 -CL7 -CL8 -CL9 -SLO -SL1 -SL2 -SL3 Type no connector included Compression pin (12 inches) Compression pin (12 inches) Compression pin (12 inches) Compression pin (12 inches) Compression pin (12 inches) Compression pin (12 inches) Copper Compression lug Copper Compression lug Copper Compression lug Copper Compression lug Copper Compression lug Copper Compression lug Copper Compression lug Copper Compression lug Copper Compression lug Copper Compression lug Aluminum Shearbolt lug Aluminum Shearbolt lug Aluminum Shearbolt lug Aluminum Shearbolt lug Use Range Size .268-.528 .268-.681 .616-.998 .813-1.152 #2 #1 1/0 2/0 3/0 4/0 #2 #1 1/0 2/0 3/0 4/0 350 500 750 1000 #2-4/0 #2-350 350-750** 600-1000** Bracket Code T blank -B1 -B2 -B3 -B4 -B5 -B6 -B7 -B8 Use Range (in) not included 0.80-1.25 1.10-1.50 1.45-1.95 1.80-2.40 0.80-1.25 1.10-1.50 1.45-1.95 1.80-2.40 Size N/A straight straight straight straight 90 degree 90 degree 90 degree 90 degree Contact TE customer support (or equilivent) for other connectors, as TE offers other sizes, lengths, and types. **These size connectors must be used with long neck type CST except for 35 kV part numbers. Aluminum connectors are tin plated and can be used on copper or aluminum conductors. Compression and shear bolt connectors are 2-hole NEMA type. ADDITIONAL PRODUCT INFORMATION * Selections are based in the typical dimensions of Concentric-Stranded insulated cables and the dimensions of commonly used connectors manufactured in accordance with AEIC standard. Nominal insulation thicknesses: 15 kV 100% (175 mils), 15 kV 133% (220 mils), 25 kV 100% (260 mils), 35 kV (345 mils). * For cables manufactured to other specifications, confirm selection with cable dimensions. * Test Report available EDR-5591, EDR-5629. 4 180 180 Medium Voltage Cable Accessories MOD-3-CST Cold Applied MOD-3-CST Medium Voltage Cold Shrink Terminations (CST) APPLICATIONS FEATURES Cold applied design High tracking, erosion, and UV resistant Retains performance over wide temperature range -45 to +150C 3/C modification kit BENEFITS TE's Raychem MOD-3-CST cold shrink termination converts a 3 conductor cable to 3 single conductor cables when terminating medium voltage power cable Easy release spiral holdout for fast installation Superior moisture and environmental sealing 3/C MODIFICATION KITS (MOD-3-CST) FOR MEDIUM VOLTAGE COLD SHRINK TERMINATIONS PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) KEY FEATURES * Cold applied design * Easy release spiral holdout * High tracking, erosion and UV resistant CST Kit Insulation Diameter Use Range TE Connectivity's (TE's) MOD-3-CST kits provide a superior cold applied solution to convert a 3 conductor cable to 3 single conductor cables in preparation for terminating the medium voltage power cable. Catalog Number The indoor MOD-3-CSTI kit includes tubes for rejacketing of phase conductors only. The outdoor MOD-3-CSTO kits include rejacketing tubes, plus an environmental crotch sealing breakout boot. CST Application Diameter Use Range for MOD Kit Description Single Conductor Insulation Diameter Use Range Overall Cable Jacket Diameter Use Range Indoor CST Kit * Superior moisture and environmental sealing The rejacketing tubes, and pre-expanded breakout boots provide easy to install soluctions to seal and protect individual conductors, including the crotch areas of a three conductor cable. Environmental sealing is insured by pressure sensitive mastic applied at the breakout boot/cable jacket interface as well as at the rejacketing tubing interfaces. CST-152, CST-282 0.65 - 1.06(16.5-27.0) 0.65 - 0.90(16.5-22.9) MOD-3B-CSTI 0.62 - .90 (15.7 - 22.9) -- CST-152, CST-282 0.65 - 1.06(16.5-27.0) 0.91 - 1.06(23.1-27.0) MOD-3C-CSTI 0.90 - 1.08 (22.9 - 27.4) -- CST-153, CST-283 0.97 - 1.35(24.5-34.5) * Retains performance over wide temperature range -45 to +150o C 0.97 - 1.08(24.4-34.5) MOD-3C-CSTI 0.90 - 1.08 (22.9- 27.4) -- CST-153, CST-283 0.97 - 1.35(24.5-34.5) 1.09 - 1.35(27.7-34.5) MOD-3D-CSTI 1.08 - 1.36 (27.4 - 34.5) -- CST-154, CST-284 1.28 -2.04(32.5-52.0) 1.37 - 2.04(34.8-52.0) MOD-3E-CSTI 1.18 - 2.54 (30.0 - 64.5) -- CST-352 0.95-1.41(24.3-36.0) 0.95-1.08(24.3-27.4) MOD-3C-CSTI 0.90 - 1.08 (22.9 - 27.4) -- CST-352 0.95-1.41(24.3-36.0) 1.09-1.36(27.7-34.5) MOD-3D-CSTI 1.08 - 1.36 (27.4 - 34.5) -- CST-352 0.95-1.41(24.3-36.0) 1.37-1.41(34.8-36-0) MOD-3E-CSTI 1.18 - 2.54 (30.0 - 64.5) -- CST-353 1.27-1.89(32.4-48.0) 1.27-1.89(32.4-48.0) MOD-3E-CSTI 1.18 - 2.54 (30.0 - 64.5) -- CST-354 1.70-2.52(43.2-64.0) 1.70-2.52(43.2-64.0) MOD-3E-CSTI 1.18 - 2.54 (30.0 - 64.5) -- CST-152, CST-282 0.65 - 1.06(16.5-27.0) 0.65 - 0.90(16.5-22.9) MOD-3B-CSTO 0.62 - .90 (15.7 - 22.9) 2.21 - 3.23 (51.6 - 82) CST-152, CST-282 0.65 - 1.06(16.5-27.0) 0.91 - 1.06(23.1-27.0) MOD-3C-CSTO 0.90 - 1.08 (22.9 - 27.4) 2.50 - 3.74 (63.6 - 95) CST-153, CST-283 0.97 - 1.35(24.5-34.5) 0.97 - 1.08(24.4-34.5) MOD-3C-CSTO 0.90 - 1.08 (22.9- 27.4) 2.50 - 3.74 (63.6 - 95) CST-153, CST-283 0.97 - 1.35(24.5-34.5) 1.09 - 1.35(27.7-34.5) MOD-3D-CSTO 1.08 - 1.36 (27.4 - 34.5) 2.93 - 4.33 (74.4 - 110) CST-154, CST-284 1.28 -2.04(32.5-52.0) 1.37 - 2.04(34.8-52.0) MOD-3E-CSTO 1.18 - 2.54 (30.0 - 64.5) 3.21 - 5.90 (81.6 - 150) CST-352 0.95-1.41(24.3-36.0) 0.95-1.08(24.3-27.4) MOD-3C-CSTO 0.90 - 1.08 (22.9 - 27.4) 2.50 - 3.74 (63.6 - 95) CST-352 0.95-1.41(24.3-36.0) 1.09-1.36(27.7-34.5) MOD-3D-CSTO 1.08 - 1.36 (27.4 - 34.5) 2.93 - 4.33 (74.4 - 110) CST-352 0.95-1.41(24.3-36.0) 1.37-1.41(34.8-36-0) MOD-3E-CSTO 1.18 - 2.54 (30.0 - 64.5) 3.21 - 5.90 (81.6 - 150) CST-353 1.27-1.89(32.4-48.0) 1.27-1.89(32.4-48.0) MOD-3E-CSTO 1.18 - 2.54 (30.0 - 64.5) 3.21 - 5.90 (81.6 - 150) CST-354 1.70-2.52(43.2-64.0) 1.70-2.52(43.2-64.0) MOD-3E-CSTO 1.18 - 2.54 (30.0 - 64.5) 3.21 - 5.90 (81.6 - 150) Customers can count on consistent, high quality products, driven by TE's proven innovation and backed by our extraordinary customer support. ENERGY /// MOD-3-CST Outdoor CST Kit Indoor kits include 6 - 15 inch rejacketing sleeves, two per phase, sealing mastic Outdoor kits include 6 - 15 inch long rejacketing sleeves, two per phase, crotch sealing boot, sealing mastic and solder blocked ground braid Each kits contains easy to follow product installation instructions with visual displays of the installation steps. Installation is fast and simple. ADDITIONAL PRODUCT INFORMATION * To select the appropriate CST-MOD kit for the CST terminations, find the CST termination kit being used in the selection table above for indoor or outdoor application. * Verify that the cable insulation diameter falls within the single conductor insulation diameter use range for the indoor MOD-CST kit. For outdor MOD-CST kits selection, also verify the 3/C cable overall diameter falls within the overall cable jacket diameter use range. ENERGY /// ENERGY READY REFERENCE GUIDE Terminations Medium Voltage Cable Accessories TFT-E Cold Applied 181 TFT-E 1/C Termination for Shielded Power Cable APPLICATIONS FEATURES Holdout tube prevents collapsing due to rough handling Quick and easy installation in confined spaces Seals out moisture and contamination Aluminum shear bolts are available in 35 kV class terminations Fully qualified class 1 termination per IEEE-48 for a long, trouble free service lie. BENEFITS This termination features an advanced stress control system using metal oxide matrix technology providing superior electrical performance. Material does not degrade in outdoor applications TE's Raychem TFT-E system has an elastomeric housing with integral sheds that is formulated for long term performance in typical extreme termination environments. The housing comes on a pre-lubricated, crush resistant holdout for simple installation. The superior elastomeric housing, together with the positively positioned stress control system and moisture sealing mastic, provide reliable and consistent installations. Provides excellent electrical performance and prevents misplacement of stress control system Silicone Housing Insulation Class 6 h AC DEV BIL DC 15 kV 35 kV 25 kV 55 kV 13 kV 110 kV 75 kV 21.5 kV 150 kV 35 kV 75 kV 105 kV 30 kV 200 kV 140 kV Holdout PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number Nominal Conductor Size Min/Max Insulation O.D.s* TFT-151E-SG-SLC #2-250 kcmil 0.64-1.09 (16-28) TFT-152E-SG-SLC 4/0-500 kcmil 0.85-1.45 (22-37) TFT-153E-SG-SLC 500-750 kcmil 1.06-1.70 (27-43) TFT-154E-SG-SLC 1000-1250 kcmil 1.49-2.20 (38-56) TFT-251E-SG-SLC #1-2/0 AWG 0.64-1.09 (16-28) TFT-252E-SG-SLC #2-350 kcmil 0.85-1.45 (22-37) TFT-253E-SG-SLC 250-750 kcmil 1.06-1.70 (27-46) TFT-254E-SG-SLC 750-1250 kcmil 1.49-2.20 (38-63) TFT-352E-SG-SLC 1/0-250 kcmil 0.85-1.45 (22-37) TFT-353E-SG-SLC 4/0-350 kcmil 1.06-1.70 (27-43) TFT-354E-SG-SLC 500-1250 kcmil 1.49-2.20 (38-56) 11.5" 15" 25" *Insulation ODs and nominal conductor sizes are based on 100 and 133% concentric stranded cable dimensions. Kit Nominal Conductor Size Min./Max. Insulation O.D. Connector TFT-353E-T5 1/0-350 1.05-1.48 (26-38) ASBT-2-350 TFT-354E-T8 350-750 1.36-1.82 (35-46) ASBT-350-750 TFT-354E-T9 600-1000 1.57-2.20 (40-56) ASBT-600-1000 ADDITIONAL PRODUCT INFORMATION * The -SG and -SLC kits contain a solder-blocked ground braid and a solderless ground clamp. * Select the appropriate catalog number. Selections are based on the typical dimensions of 100% insulated cables and the dimensions of commonly used connectors manufactured in accordance with AEIC standard.Nominal insulation thickness (100%): 15 kV: 175 mils, 25 kV: 260 mils, 35 kV: 345 mils. * For cables manufactured to other specifications, confirm selection with cable dimensions. * Kits do not contain connectors; order compression or solder connectors separately. * Cable mounting brackets are available to accommodate cable diameters from 0.80-2.40 inches (20-61 mm). 4 182 182 Medium Voltage Cable Accessories Terminations TFT-E Cold Applied PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number Cable Range (AWG/kcmil) Min - Max Insulation Diameter Number of Skirts Standard Pack (kits/box) Hold Out ID CN and JCN Cable - Indoor/Outdoor (15 kV) TFT-151E #2-250 0.64-1.09 (16-28) 3 1 ea. 1.50 (38) TFT-152E 4/0-500 0.85-1.45 (22-37) 3 1 ea. 1.77 (45) TFT-153E 500-750 1.06-1.70 (27-43) 3 1 ea. 2.09 (53) TFT-154E 1000-1250 1.49-2.20 (38-56) 3 1 ea. 2.56 (65) CN and JCN Cable - Indoor/Outdoor (25 kV) TFT-251E #1-3/0 0.64-1.09 (16-28) 5 1 ea. 1.50 (38) TFT-252E #1-500 1.85-1.45 (22-37) 5 1 ea. 1.77 (45) TFT-253E 250-750 1.60-1.70 (27-43) 5 1 ea. 2.09 (53) TFT-254E 750-1250 1.49-2.20 (38-56) 5 1 ea. 2.56 (65) RELATED INFORMATION Test Report: EDR-5302, 15 kV, EDR-5303, 25 kV EDR-5357, 35 kV EDR-5299 1 Packaging: Standard packaging is three terminations per box 2 Available accessories: The BRKT series of stainless steel cable mounting brackets are available. Four sizes of brackets accommodate cable diameters from 0.80-2.40 inches (20-61 mm) 3 conductor modification kits. 3 Lugs and pin terminals also available. CN and JCN Cable - Indoor/Outdoor (35 kV) TFT-352E 1/0-40 .85-1.31 (22-33) 8 1 ea. 1.77 (45) TFT-353E 4/0-500 1.06-1.70 (27-43) 8 1 ea. 2.09 (53) TFT-354E 500-1250 1.49-2.20 (38-56) 8 1 ea. 2.56 (65) Tape Shielded Cable - Indoor/Outdoor (5 kV No Sheds) TFT-151E-G 2/0-250 0.64-1.09 (16-28) 0 3 ea. 1.50 (38) TFT-152E-G 350-500 0.85-1.45 (22-37) 0 3 ea. 1.77 (45) TFT-153E-G 500-750 1.06-1.70 (27-43) 0 3 ea. 2.09 (53) Installed Length 5/8/15 kV (without sheds) L = 10.5" Tape Shielded Cable - Indoor/Outdoor (8 kV No Sheds) TFT-151E-G 1/0-250 0.64-1.09 (16-28) 0 3 ea. 1.50 (38) TFT-152E-G 250-500 0.85-1.45 (22-37) 0 3 ea. 1.77 (45) TFT-153E-G 500-750 1.06-1.70 (27-43) 0 3 ea. 2.09 (53) 15 kV (with sheds) Tape Shielded Cable - Indoor Only (15 kV No Sheds) TFT-151E-G #2-250 0.64-1.09 (16-28) 0 3 ea. 1.50 (38) TFT-152E-G 4/0-500 0.85-1.45 (22-37) 0 3 ea. 1.77 (45) TFT-153E-G 500-750 1.06-1.70 (27-43) 0 3 ea. 2.09 (53) L = 11.5" Tape Shielded Cable - Indoor/Outdoor (15 kV) TFT-151E-SG #2-250 0.64-1.09 (16-28) 3 3 ea. 1.50 (38) TFT-152E-SG 4/0-500 0.85-1.45 (22-37) 3 3 ea. 1.77 (45) TFT-153E-SG 500-750 1.06-1.70 (27-43) 3 3 ea. 2.09 (53) TFT-154E-SG 1000-1250 1.49-2.20 (38-56) 3 3 ea. 2.56 (65) Tape Shielded Cable - Indoor/Outdoor (25 kV) TFT-251E-SG #1-3/0 0.64-1.09 (16-28) 5 3 ea. 1.50 (38) TFT-252E-SG # 0.85-1.45 (22-37) 5 3 ea. 1.77 (45) TFT-253E-SG 250-750 1.06-1.70 (27-43) 5 3 ea. 2.09 (53) TFT-254E-SG 750-1250 1.49-2.20 (38-56) 5 3 ea. 2.56 (65) 25 kV (with sheds) L = 15" Tape Shielded Cable - Indoor/Outdoor (35 kV) TFT-352E-SG 1/0-250 0.85-1.45 (22-37) 8 3 ea. 1.77 (45) TFT-353E-SG 4/0-500 1.06-1.70 (27-43) 8 3 ea. 2.09 (53) TFT-354E-SG 500-1250 1.49-2.20 (38-56) 8 3 ea. 2.56 (65) LC Shielded Cable - Indoor/Outdoor (15 kV) TFT-151E-SLC #2-250 0.64-1.09 (16-28) 3 3 ea. 1.50 (38) TFT-152E-SLC 4/0-500 0.85-1.45 (22-37) 3 3 ea. 1.77 (45) TFT-153E-SLC 500-750 1.06-1.70 (27-43) 3 3 ea. 2.09 (53) TFT-154E-SLC 1000-1250 1.49-2.20 (38-56) 3 3 ea. 2.56 (65) LC Shielded Cable - Indoor/Outdoor (25 kV) TFT-251E-SLC #1-3/0 0.64-1.09 (16-28) 5 3 ea. 1.50 (38) TFT-252E-SLC # 0.85-1.45 (22-37) 5 3 ea. 1.77 (45) TFT-253E-SLC 250-750 1.06-1.70 (27-43) 5 3 ea. 2.09 (53) TFT-254E-SLC 750-1250 1.49-2.20 (38-56) 5 3 ea. 2.56 (65) LC Shielded Cable - Indoor/Outdoor (35 kV) TFT-352E-SLC 1/0-250 0.85-1.45 (22-37) 8 3 ea. 1.77 (45) TFT-353E-SLC 4/0-500 1.06-1.70 (27-43) 8 3 ea. 2.09 (53) TFT-354E-SLC 500-1250 1.49-2.20 (38-56) 8 3 ea. 2.56 (65) ENERGY /// ENERGY READY REFERENCE GUIDE 35 kV (with sheds) L = 25" Medium Voltage Cable Accessories Terminations 183 TFT-R Cold Applied TFT-R 1/C Terminations for Shielded / Non-Shielded Power Cable APPLICATIONS FEATURES Advanced Metal Oxide Matrix stress control Provided on a crush-resistant core Fully qualified class 1 termination per IEEE-48 for a long, trouble free service life. BENEFITS Have been developed to provide a quick and easy, cold-applied method of terminating 5-35 kV, single conductor polymeric cables. TE's Raychem TFT-R and TFT-R-SG are designed for indoor and outdoor conditions. TE's Raychem TFT-R kits are for nonshielded cable applications. TFT-R-G kits do not have rain sheds and should be used for 5/8 kV indoor or outdoor applications and 15 kV indoor only applications. Easy installation -- allows for repositioning Positive placement of stress control patch allowing inversion installs if necessary PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Insulation Number Diameter of Skirts (min - max) TFT-P-R Tape Shielded, Indoor - Push on Installation (5 kV/8 kV) TFT-P-80R #6 - #2 AWG 0.39 - 0.61 (10-16) 0 TFT-R Non-Shielded, Indoor/Outdoor - Without Sheds (5 kV) TFT-50R #2-3/0 AWG 0.53-0.80 (13-20) 0 TFT-51R 1/0-250 kcmil 0.64-1.09 (16-28) 0 TFT-52R 250-500 kcmil 0.85-1.45 (22-37) 0 TFT-53R 350-750 kcmil 1.06-1.70 (27-43) 0 TFT-R-G Tape Shielded, Indoor/Outdoor - Without Sheds (5 kV) TFT-150R-G #2-3/0 AWG 0.53-0.80 (13-20) 0 TFT-151R-G 2/0-250 kcmil 0.64-1.09 (16-28) 0 TFT-152R-G 350-500 kcmil 0.85-1.45 (22-37) 0 TFT-153R-G 500-750 kcmil 1.06-1.70 (27-43) 0 TFT-R-G Tape Shielded, Indoor/Outdoor - Without Sheds (8 kV) TFT-150R-G #2-3/0 AWG 0.53-0.80 (13-20) 0 TFT-151R-G 1/0-250 kcmil 0.64-1.09 (16-28) 0 TFT-152R-G 250-500 kcmil 0.85-1.45 (22-37) 0 TFT-153R-G 500-750 kcmil 1.06-1.70 (27-43) 0 TFT-R-G Tape Shielded, Indoor Only - Without Sheds (15 kV) TFT-150R-G #2-3/0 AWG 0.53-0.80 (13-20) 0 TFT-151R-G #2-250 kcmil 0.64-1.09 (16-28) 0 TFT-152R-G 4/0-500 kcmil 0.85-1.45 (22-37) 0 TFT-153R-G 500-750 kcmil 1.06-1.70 (27-43) 0 TFT-R-SG Tape Shielded, Indoor/Outdoor (15 kV) TFT-151R-SG #2-250 kcmil 0.64-1.09 (16-28) 3 TFT-152R-SG 4/0-500 kcmil 0.85-1.45 (22-37) 3 TFT-153R-SG 500-750 kcmil 1.06-1.70 (27-43) 3 TFT-154R-SG 1000-1250 kcmil 1.49-2.20 (38-56) 3 TFT-R-SG Tape Shielded, Indoor/Outdoor (25 kV) TFT-251R-SG #1-3/0 AWG 0.64-1.09 (16-28) 5 TFT-252R-SG #2/0-500 kcmil 0.85-1.45 (22-37) 5 TFT-253R-SG 250-750 kcmil 1.06-1.70 (27-43) 5 TFT-254R-SG 750-1250 kcmil 1.49-2.20 (38-56) 5 TFT-R-SG Tape Shielded, Indoor/Outdoor (35 kV) TFT-352R-SG 1/0-250 kcmil 0.85-1.45 (22-37) 8 TFT-353R-SG 4/0-500 kcmil 1.06-1.70 (27-43) 8 TFT-354R-SG 500-1250 kcmil 1.49-2.20 (38-56) 8 Catalog Number Cable Range (AWG/kcmil) Standard Pack (kits/box) 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 4 Installed Length 5/8/15 kV (without sheds) L = 10.5" 15 kV (with sheds) L = 11.5" 25 kV (with sheds) L = 15" 35 kV (with sheds) L = 25" ADDITIONAL PRODUCT INFORMATION * All shielded cable kits contain a solder-blocked ground braid and a solderless ground clamp. * Selections are based on the typical dimensions of 100% insulated cables and the dimensions of commonly used connectors manufactured in accordance with AEIC standard. Nominal insulation thickness (100%): 15 kV: 175 mils, 25 kV: 260 mils, 35 kV: 345 mils * For cables manufactured to other specifications, confirm cable dimensions. * Kits do not contain connectors; order compression or solder connectors separately. * Related test reports: 15 kV: EDR-5302 (outdoor), 15 kV: EDR-5306 (indoor), 25 kV: EDR-5303, EDR-5357, 35 kV: EDR-5299 * Cable mounting brackets are available to accommodate cable diameters from 0.80-2.40 inches (20-61 mm). * For three conductor cables, order MOD-3-TFT kits. 184 184 Terminations Medium Voltage Cable Accessories CSJD Cold Applied CSJD Cold Shrink Disconnectable Joint APPLICATIONS FEATURES Pre-expanded EPDM rejacketing sleeve and integrated neutral sock provide easy installation Joint body, jacket seal and copper neutral sock integrated into a single unit Ergonomically designed spiral holdout provides smooth installation with low release forces Meets IEEE 404 (2012) requirements for 15/28 kV CSJD kits include copper or aluminum shear bolt connectors and shear head bus bolts. BENEFITS TE's Raychem CSJD, cold shrinkable disconnectable joint for 15 kV through 28 kV is designed to connect tape shield, LC shield, JCN and flat strap shielded cables to standard `I', `Y' and `H' insulated cable buses. No cable adapter or retaining rings needed because of the cold shrinkable range-taking design. The flexible silicone rubber joint body combined with an integrated EPDM jacket provides a tight moisture seal that remains secure, even when the joint is bent or moved. Submersible secondary joint. Sleeve Restraint-D CSJD-Removal Tool TE's unique sleeve restraint secures a molded disconnectable joint to the bus when a CSJD is installed in an opposing position. This tool makes removal of a CSJD disconnectable joint safe and easy, without risk of damaging the cable. PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Voltage Class Catalog Number Nominal Cable Range Min/Max Insulation O.D. Max Jacket O.D. Neutral Sock (AWG) Min/Max Diameter Over Cable Conductor* Disconnectable Joint with Aluminum Mechanical Shear Bolt Connector 15 kV CSJD-1521-A1 #2 - 350 0.69 -1.20 (17.5 - 30.5) 1.50 (38.1) 1/0 0.268 - 0.681 (6.8 - 17.3) 15 kV CSJD-1523-A2 350 - 750 1.03 - 1.58 (26.2 - 40.0) 2.05 (52.1) 1/0 0.616 - 0.998 (15.7 - 25.4) 15 kV CSJD-1524-A3 750 - 1000 1.28 - 2.05 (32.5 - 52.0) 2.60 (66.0) 2/0 0.813 - 1.252 (20.7 - 29.3) 28 kV CSJD-2821-A1 #2 - 4/0 0.69 - 1.20 (17.5 - 30.5) 1.50 (38.1) 2/0 0.268 - 0.681 (6.8 - 17.3) 28 kV CSJD-2823-A1 4/0 - 350 1.03 - 1.58 (26.2 - 40.0) 2.05 (52.1) 2/0 0.268 - 0.681 (6.8 - 17.3) 28 kV CSJD-2823-A2 350 - 750 1.03 - 1.58 (26.2 - 40.0) 2.05 (52.1) 2/0 0.616 - 0.998 (15.7 - 25.4) 28 kV CSJD-2824-A2 500 - 750 1.28 - 2.05 (32.5 - 52.0) 2.60 (66.0) 2/0 0.616 - 0.998 (15.7 - 25.4) 28 kV CSJD-2824-A3 750 - 1000 1.28 - 2.05 (32.5 - 52.0) 2.60 (66.0) 2/0 0.813 - 1.252 (20.7 - 29.3) * Min/max diameter over cable conductor accepted by the aluminum mechanical connector. Disconnectable Joint with Copper Mechanical Shear Bolt Connector 15 kV CSJD-1521-C1 #2 - 4/0 0.69 - 1.20 (17.5 - 30.5) 1.50 (38.1) 2/0 0.268 - 0.528 (6.8 - 13.4) 15 kV CSJD-1521-C2 4/0 - 350 0.69 - 1.20 (17.5 - 30.5) 1.50 (38.1) 2/0 0.376 - 0.813 (9.6 - 20.7) 15 kV CSJD-1523-C3 300 - 750 1.03 - 1.58 (26.2 - 40.0) 2.05 (52.1) 2/0 0.570 - 0.998 (14.5 - 25.3) 15 kV CSJD-1524-C4 500 - 1000 1.28 - 2.05 (32.5 - 52.0) 2.60 (66.0) 2/0 0.736 - 1.152 (18.7 - 29.30) 28 kV CSJD-2821-C1 #2 - 4/0 0.69 - 1.20 (17.5 - 30.5) 1.50 (38.1) 2/0 0.268 - 0.528 (6.8 - 13.4) 28 kV CSJD-2823-C2 4/0 - 500 1.03 - 1.58 (26.2 - 40.0) 2.05 (52.1) 2/0 0.376 - 0.813 (9.6 - 20.7) 28 kV CSJD-2823-C3 300 - 750 1.03 - 1.58 (26.2 - 40.0) 2.05 (52.1) 2/0 0.570 - 0.998 (14.5 - 25.3) 28 kV CSJD-2824-C4 500 - 1000 1.28 - 2.05 (32.5 - 52.0) 2.60 (66.0) 2/0 0.736 - 1.152 (18.7 - 29.30) * Min/max diameter over cable conductor accepted by the copper mechanical connector. Required Kit Installed Installation Space Length 24 (610) 24 (610) 24 (610) 24 (610) 24 (610) 24 (610) 24 (610) 24 (610) 33 (838) 33 (838) 33 (838) 33 (838) 33 (838) 33 (838) 33 (838) 33 (838) 24 (610) 24 (610) 24 (610) 24 (610) 24 (610) 24 (610) 24 (610) 24 (610) 33 (838) 33 (838) 33 (838) 33 (838) 33 (838) 33 (838) 33 (838) 33 (838) ADDITIONAL PRODUCT INFORMATION * * * * * * Selections are based on the typical dimensions of 100% insulated cables, manufactured in accordance with AEIC standard. Nominal insulation thickness (100%): 15 kV:175mils, 25 kV:260mils. Select the appropriate catalog number. Use the insulation O.D., and jacket O.D. range as the final ordering criteria. For other applications or if you have any questions, contact your TE representative. Standard package: 1 kit per box. Related test reports: EDR-5582 ENERGY /// ENERGY READY REFERENCE GUIDE Medium Voltage Cable Accessories Terminations CATJ Cold Applied 185 CATJ Cold Applied Transition Joint APPLICATIONS FEATURES Easy to install lead seal and connector seal All-in-One design pre-expanded silicone joint body with integrated neutral socket and rejacketing Cold applied oil barrier tube requires no special restricting tapes Range-taking oil stop shear bolt connectors supplied within the kit BENEFITS TE's Raychem CATJ cold applied joint for 1/C PILC cables to 1/C solid dielectric cables The CATJ joints offer a reliable, robust and easy-to-install cold applied transition jointing system. CATJ cold applied transition joints are designed to cover a wide range of applications and to accommodate the variety of cable and conductor types. PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Description PILC Insulation Range Nominal PILC Size Poly Insulation Range Nominal Poly Size CATJ-1581M0 0.69 - 1.06 (17.5 - 27.0) #2 - 250 kcmil 0.69 - 1.20 (17.5 - 30.5) #2 - 250 kcmil CATJ-1582M1 0.84 - 1.30 (21.3 - 33.0) 4/0 - 350 kcmil 0.87 - 1.40(22.1 - 36.0) 4/0 - 500 kcmil CATJ-1583M2 0.93 - 1.38 (23.6 - 35.0) 350 - 500 kcmil 1.03 - 1.58 (26.2 - 40.0) 350 - 750 kcmil CATJ-1584M3 1.18 - 1.75 (30.0 - 44.4) 500 - 750/800 kcmil 1.28 - 2.05 (34.5 - 52.0) 750 - 1100 kcmil CATJ-2881M0 0.69 - 1.06 (17.5 - 27.0) #1 - 250 kcmil 0.69 - 1.20 (17.5 - 30.5) #1 - 250 kcmil CATJ-2882M1 0.84 - 1.30 (21.3 - 33.0) 4/0 - 550 kcmil 0.87 - 1.40 (22.1 - 36.0) 4/0 - 500 kcmil CATJ-2883M2 1.07 - 1.48 (27.1 - 37.2) 350 - 500 kcmil 1.03 - 1.58 (26.2 - 40.0) 350 - 750 kcmil CATJ-2884M3 1.18 - 1.75 (30.0 - 44.4) 500 - 750/800 kcmil 1.28 - 2.05 (34.5 - 52.0) 750 - 1000 kcmil 15 kV 28 kV ADDITIONAL PRODUCT INFORMATION * Selections are based on the typical dimensions of 100% insulated cables, manufactured in accordance with AEIC standard. Nominal insulation thickness (100%): 15 kV: 175mils, 25 kV: 260mils, 35 kV: 345mils. * Select the appropriate catalog number. Use the insulation O.D. and jacket O.D. range as the final ordering criteria. * Standard package: 1 kit/box. * Related test reports: EDR-5484. 4 186 186 Medium Voltage Cable Accessories Terminations CATJ-T Cold Applied CATJ-T Cold Applied Trifurcating Transition Joint APPLICATIONS FEATURES Easy to install lead seal and connector seal Pre-expanded silicone joint bodies Cold-applied oil barrier tube requires no special restricting tapes Range-taking oil stop shear bolt connectors supplied within the kit Unique PILC filling and phase sealing materials Robust wrap around rejacketing solution BENEFITS TE's Raychem CAT-J cold applied trifurcating transition joint for 3/C PILC cables to 3 1/C solid dielectric cables The CATJ-T joints offer a reliable, robust and easy-to-install cold applied transition jointing system. CATJ-T cold applied transition joints are designed to cover a wide range of applications and to accommodate the variety of cable and conductor types. PILC Poly PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Description PILC Insulation Range Nominal PILC Size Poly Insulation Range Nominal Poly Size Kit Install Length CATJ-T-1581M0 0.69 - 1.06 (17.5 - 27.0) #2 - 250 kcmil 0.69 - 1.20 (17.5 - 30.5) #2 - 250 kcmil 38 CATJ-T-1582M1 0.84 - 1.30 (21.3 - 33.0) 4/0 - 350 kcmil 0.87 - 1.40 (22.1 - 36.0) 4/0 - 500 kcmil 38 CATJ-T-1583M2 0.93 - 1.42 (23.6 - 36.0) 250 - 500 kcmil 1.03 - 1.58 (26.2 - 40.0) 250 - 750 kcmil 42 CATJ-T-1584M3 1.18 - 1.75 (30.0 - 44.4) 600 - 800 kcmil 1.28 - 2.05 (34.5 - 52.0) 750 - 1100 kcmil 42 CATJ-T-2883M2 1.07 - 1.48 (27.1 - 37.2) 350 - 500 kcmil 1.03 - 1.58 (26.2 - 40.0) 350 - 500 kcmil 42 CATJ-T-2884M3 1.18 - 1.75 (30.0 - 44.4) 500 - 800 kcmil 1.28 - 2.05 (34.5 - 52.0) 500 - 1000 kcmil 42 15 kV 28 kV ADDITIONAL PRODUCT INFORMATION * Selections are based on the typical dimensions of 100% insulated cables, manufactured in accordance with AEIC standard. Nominal insulation thick-ness (100%): 15 kV: 175mils, 25 kV: 260mils, 35 kV: 345mils. * Select the appropriate catalog number. Use the insulation O.D. and jacket O.D. range as the final ordering criteria. * Standard package: 1 kit/box. * Related test reports: 15kV:EDR-5462, 28kV:EDR-5548, EDR-5485 ENERGY /// ENERGY READY REFERENCE GUIDE Medium Voltage Cable Accessories Motor Connection Kits & Stub Slpices 187 GelCap 8 Gelcap 8 Motor Connection Kits APPLICATIONS FEATURES The specially formulated material provides excellent abrasion resistance, insulation value, and UV resistance. The cap is designed to fit 5-8 kV shielded and non-shielded cable. BENEFITS TE's Raychem GelCap 8 stub connection kits insulate, seal, and protect stub splice connections up to 8 kV. The design was engineered to provide quick, secure installation and protection of the electrical connection from both physical and chemical attacks common in the harsh environment of motor connections. Simply place the gel filled insert between the cables and push the cover down over the connection. Secure with cable tie. No extra materials or grease are required. No trimming. Provide quick installation, dependable performance, and easy reentry. Kits feature revolutionary PowerGel sealing gel which provides an excellent moisture seal over a wide temperature range (-40C to 105C). PowerGel sealing gel has excellent insulating properties and the added benefit of acting as a vibration damper. GelCap 8 stub connection kits provide the fastest installation. The PowerGel sealing gel is already in the cap. T B 4 PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number Cap Length Feeder Cable O.D. Nominal Size Lead Cable O.D. Max Length Tang Barrel Bolt GelCap-8-NS Non-Shielded Cable GELCAP-8-NS-1V 8.5 (216) 0.47-0.84 (12-21) 4-250 kcmil 0.43-0.67 (11-17) 1.33 (34) 1.00 (25) 0.75 (19) GELCAP-8-NS-1VEX 11.5 (292) 0.47-0.84 (12-21) 4-250 kcmil 0.43-0.67 (11-17) 3.53 (90) 1.00 (25) 0.75 (19) GELCAP-8-NS-2V 12.5 (318) 0.84-1.10 (21-28) 250-500 kcmil 0.67-0.84 (17-21) 3.92 (100) 2.25 (57) 1.0 (25) GelCap-8-S Shielded Cable GELCAP-8-S-1V 8.5 (216) 0.67-1.00 (17-25) 4-2/0 AWG 0.40-0.62 (10-16) 1.33 (34) 1.00 (25) 0.75 (19) GELCAP-8-S-1VEX 11.5 (292) 0.67-1.00 (17-25) 4-2/0 AWG 0.40-0.62 (10-16) 3.64 (92) 1.00 (25) 0.75 (19) GELCAP-8-S-2V 12.5 (318) 1.00-1.35 (25-34) 4/0-500 kcmil 0.62-0.96 (16-24) 3.79 (96) 2.00 (51) 1.00 (25) Ground Kit (Select Based on Shielded Cable Shield Diameter and Jacket Diameter Per Below) Shield O.D. (min) Jacket O.D. (max) GELCAP-8-GRD-1 .47 (12) .70 (18) GELCAP-8-GRD-2 .67 (17) 1.35 (34) Kit contents - Each GELCAP-8-GRD kit contains the following: three each solder blocked ground braid, GelCap sealing cover, roll spring, gel sealant strip, and six each copper tape strips and one installation instruction. If grounding is required at the motor box for shielded cable, a separate grounding kit may be purchased. PRODUCT PERFORMANCE AC Voltage withstand: 18 kV, 1 minute DC Voltage withstand: 35 kV, 15 minutes Impulse Withstand (BIL): minimum performance 75 kV, 10+, 10ADDITIONAL PRODUCT INFORMATION * Select appropriate catalog number based on the motor feeder cable and motor lead guidelines above. Selections are based on typical cable dimensions. Confirm selection with cable and connector dimensions. * Packaging: Standard packaging is one kit per box. Each GelCap 8 kit contains components for a 3 phase motor connection which consists of three each of the following: elastomeric, gel filled cap; a gel filled cable insert; and cable tie. The type S kits for shielded cable also contain three each stress control pads. * Kits do not contain connectors. * Related tests reports: EDR-5408 188 188 Medium Voltage Cable Accessories Motor Connection Kits & Stub Slpices GelCap 8 MCK-5 Flame Retardant Splice to 8.7 kV APPLICATIONS FEATURES TE's Raychem MCK-5 is rated to the general electrical requirements of the IEEE-48 withstand tests Motor connection kit provides excellent insulation sealing--and resistance to abrasion--in motor connections BENEFITS For use as an in-line or stub splice between 1/C poly feeder cable and motor leads MCK is qualified to ANSI-C119.1 and rated to ICEA electrical withstand test for 1000 V. The Type V kit is designed to splice the stub or butt configuration that is commonly used where there is insufficient room to make in-line connections. The Type L kit is used, where space permits, to splice in-line connections. PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number Motor Feeder Size AWG/kcmil Bolt Length Max Connector Length Max Type V (Stub) MCK-5-1V Length Nominal Cap #8-#2 1.0 5.0 (127) 7.5 (191) MCK-5-2V #1-250 1.5 6.0 (152) 8.5 (216) MCK-5-3V 300-750 1.5 7.0 (178) 9.5 (241) Type L (In-Line) Sleeve MCK-5-1L #8-250 1.0 6.0 (152) 12.0 (305) MCK-5-2L 300-1000 1.5 7.0 (178) 14.0 (356) MCK (5/8.7 kV) ADDITIONAL PRODUCT INFORMATION * Select appropriate catalog number based on the motor feeder cable. TE's Raychem MCK-5 selections are based on the typical dimensions of 100% insulated cables and the dimensions of commonly used connectors manufactured in accordance AEIC standard. Nominal insulation thickness (100%): 90 mils. For cables manufactured to other specifications, confirm selection with cable and connector dimensions. * Shielded cable must be terminated before installing MCK-5 (use TE Connectivity HVT-8x-G or HVT-Z-8x-G/SG. G only for HVT). * TE's Raychem MCK-5 kits are designed for single-hole connectors and include caps and sealant strips for three connections. Kits do not contain connectors. * Standard package: MCK-5: 1 kit/box * Related test reports: MCK-5: EDR-5010 ENERGY /// ENERGY READY REFERENCE GUIDE ELB-15/28-600 Series Elbows and Accessories Medium Voltage Cable Accessories 189 ELB-15/28-600 Series: 600/900A T-Body 15/28 kV Connector APPLICATIONS FEATURES Peroxide cured EPDM rubber ensures low tension set and high dielectric strength 100% factory production tested for partial discharge and AC Hipot per IEEE 386 600/900 Amp 15/28 kV class. Molded semiconducting shield provides ground shield continuity per the requirements of IEEE 592 Meets IEEE 386-2006 specification requirements BENEFITS TE's Raychem ELB-15/28-600 series is designed to terminate underground cables to high-voltage apparatus such as transformers and switchgear. Designed for use on extruded (XLPE or EPR) solid dielectric cable. The conductor range is from #1 AWG to 1250 kcmil for aluminum or copper conductors with insulation diameters from .640 to 1.965 inches. Fully Shielded and fully submersible. Interchangeable with other manufacturers products that conform with this industry standard. Optional capacitive test point provided on elbow Fits 15/28 kV cables up to 1250 kcmil The ELB-15/28-610 elbow has a capacitive test point molded into the elbow body which provides a means of sensing voltage and provides an attachment point for test point fault indicators. *900A ratings can be achieved by ordering the kit with a copper shearbolt terminal. 8.10 (206) As an option, the elbow can also be ordered with TE's Aluminum or Copper Shear Bolt Terminals. These are range taking mechanical connectors that will accommodate a conductor range from #2 compact to 1250 kcmil stranded, Class B. The shear bolt terminal design incorporates shear head bolts, which ensures that the correct torque is applied to each bolt and consequently the optimal contact force is generated to minimize connection resistance. Eliminating the need for crimp tooling and dies, they are therefore ideal when installation space is confined. 3.20 (81) 1.50 (38) 3.23 (82) 12.70 (323) PRODUCT SELECTION INFORMATION The part number for 15/28kV Elbow, 600 A with test point, an insulation OD of 1.755", and 750 kcmil stranded cable is ELB-35-610R750. (Or with AL Shear Bolt ELB-15/28-610K-A3) *When Copper shear bolt is specified, kit will automatically include copper insulating plug and stud, therefore offering 900A capability. ELB-15/28- 1 Current Rating/Test Point 600 = 600 AMP WITHOUT test point on T-Body 610 = 600 AMP WITH test point on T-Body Cable Adapter Section Cable Insulation O.D. Range Code inches (mm) A .640-.760 (16.3-19.3) B .720-.845 (18.3-21.5) C .785-.970 (19.9-24.6) D .910-1.065 (23.1-27.1) E .980-1.140 (24.9-29.0) F 1.080-1.280 (27.4-32.5) G 1.220-1.420 (31.0-36.1) H 1.360-1.560 (34.5-39.6) J 1.480-1.700 (37.6-43.2) K 1.640-1.840 (41.7-46.7) L 1.780-1.965 (45.2-49.9) Adapters also sold separately: ELB-15/28-600-CA-X (X = Code) ADDITIONAL PRODUCT INFORMATION * To include a sealing kit, add "-ESA" suffix for heat-shrinkable and "-CES" suffix for cold applied GelWrap ES closure. * If using copper tape cable, accessory ELB-35-600-GRDx (x = 1, 2, or 3) is required and ordered separately. * Related test reports: EDR-5476, EDR-5482, EDR-5502, EDR-5503, EDR-5543 2 3 Compression Lug Section Conductor Size (Aluminum or Copper) Code Str/Comp Compact Solid 1 1 1/0 1/0 2 2 2 2 10 1/0 2/0 2/0 20 2/0 3/0 3/0 30 3/0 4/0 4/0 40 4/0 250 -- 250 250 300 -- 300 300 350 -- 350 350 400 -- 400 400 450/500 -- 450 450 500/550 -- 500 500 600 -- 550 550 650 -- 600 600 700 -- 650 650 750/800 -- 750 700/750 900 -- 800 800 900 -- 900 900 1000 -- 1000 1000 -- -- 1100 1100 -- -- 1250 1250 -- -- Aluminum Shear Bolt | Conductor Size Code Compression, Compact, Strand -A1 2-350 -A2 350-750 -A3 600-1000 -A4 1000-1250 Copper Shear Bolt | Conductor Size Code Compression, Compact, Strand -C1 2-4/0 -C2 2/0-500 -C3 300-750 -C4 500-1000 -C5 1000-1250 4 190 190 Medium Voltage Cable Accessories ELB-35-600 Series Elbows and Accessories ELB-35-600 Series: 600/900 Amp 35 kV Class T-Body Connector APPLICATIONS FEATURES BENEFITS Peroxide cured EPDM rubber ensures low tension set and high dielectric strength Designed to terminate underground cables to high-voltage apparatus such as transformers and switchgear. 100% factory production tested for partial discharge and AC Hipot per IEEE 386 Molded semiconducting shield provides ground shield continuity per the requirements of IEEE 592 Designed for use on extruded (XLPE or EPR) solid dielectric cable. The conductor range is from #1 AWG to 1250 kcmil for aluminum or copper conductors with insulation diameters from .930" - 2.145". Meets IEEE 386-2006 specification requirements ELB KIT CONTENTS Elbow, Insulating Plug*, Cable Adapter, Stud*, Connector*, Silicone Lubricant, Installation Instruction, Jacket Seal (optional) *When Copper shear bolt is specified, kit will automatically include copper insulating plug and stud, therefore offering 900A capability. Fully Shielded and fully submersible Interchangeable with other manufacturers products that conform with this industry standard. Optional capacitive test point provided on elbow. Fits 35 kV cables up to 1250 kcmil. 200 kV BIL design available. Exceeds insulation level requirements in IEEE 386. 11.20 (284) 3.20 (81) 1.60 (41) 3.70 (94) The ELB-35-610 Elbow has a capacitive test point molded into the elbow body which provides a means of sensing voltage and provides an attachment point for test point fault indicators. 900A ratings can be achieved by ordering the kit with a copper shearbolt terminal. As an option, the elbow can also be ordered with TE's Aluminum or Copper shear bolt Terminals. These are range taking mechanical connectors that will accommodate a conductor range from #2 compact to 1250 kcmil stranded, Class B. The shear bolt terminal design incorporates shear head bolts, which ensures that the correct torque is applied to each bolt and consequently the optimal contact force is generated to minimize connection resistance. Eliminating the need for crimp tooling and dies, they are therefore ideal when installation space is confined. ELB-35- 1 Current Rating/Test Point 600 = 600 AMP WITHOUT test point on T-Body 610 = 600 AMP WITH test point on T-Body Note: 600 AMP kit is provided with aluminum components. Cable Adapter Selection Cable Insulation O.D. Range Code inches (mm) E .930-1.040 (23.6-26.4) F .980-1.115 (24.9-28.3) G 1.040-1.175 (26.4-29.8) H 1.095-1.240 (27.8-31.5) J 1.160-1.305 (29.5-33.1) K 1.220-1.375 (31.0-34.9) L 1.285-1.395 (32.6-35.4) M 1.355-1.520 (34.4-39.0) N 1.485-1.595 (37.7-40.5) P 1.530-1.640 (38.9-41.7) Q 1.575-1.685 (40.0-42.8) R 1.665-1.785 (42.3-45.3) S 1.775-1.875 (45.1-47.6) T 1.845-1.965 (46.9-50.0) U 1.935-2.055 (49.1-52.2) V 2.025-2.145 (51.4-54.5) Adapters also sold separately: ELB-35-600-CA-X (X = Code) ADDITIONAL PRODUCT INFORMATION * To include a sealing kit, add "-ESA" suffix for heat-shrinkable or "-CES" suffix for cold applied sleeve. * If using copper tape cable, accessory ELB-35-600-GRDx (x = 1, 2, or 3) is required and ordered separately. * Related test reports: EDR-5476, EDR-5502, EDR-5503, EDR-5543, EDR-5477, EDR-5642 * For a 35 kV Elbow, 600 A with test point, an insulation O.D. of 1.755 inches, and 750 kcmil stranded cable is ELB-35-610R750. ENERGY /// ENERGY READY REFERENCE GUIDE 2 3 14.60 (371) 4 Compression Lug Selection Conductor Size (Aluminum or Copper) Code Str/Comp Compact Solid 1 -- 1/0 1/0 10 1/0 2/0 2/0 20 2/0 3/0 3/0 30 3/0 4/0 4/0 40 4/0 250 -- 250 250 300 -- 300 300 350 -- 350 350 400 -- 400 400 450/500 -- 450 450 500/550 -- 500 500 600 -- 550 550 650 -- 600 600 700 -- 650 650 750/800 -- 750 700/750 900 -- 800 800 900 -- 900 900 1000 -- 1000 1000 -- -- 1100 1100 -- -- 1250 1250 -- -- Compression lugs sold separately: ELB-600-CONN-AL-X (X=Code) Aluminum Shear Bolt | Conductor Size Code Compression, Compact, Strand -A1 2-350 -A2 350-750 -A3 750-1000 -A4 1000-1250 Copper Shear Bolt | Conductor Size Code Compression, Compact, Strand -C1 2-4/0 -C2 4/0-500 -C3 500-750 -C4 750-1000 -C5 1000-1250 Shearbolts also sold separately: ELB-600-CONN-X (X = Code) Blank = 150 kV BIL 200 = 200 kV BIL Medium Voltage Cable Accessories 191 Deadbreak Standoff Plug Elbows and Accessories Deadbreak Standoff Plug APPLICATIONS FEATURES 15/28 kV or 35 kV, 600A ratings Designed to be installed in the parking stand of apparatus Fully-shielded, fully submersible connection Stainless steel eyebolt with a stainless steel pressure foot Body bolted to stainless steel base bracket Compatible with 900A, all copper circuits Conforms to ANSI/IEEE standard 386 BENEFITS TE's Raychem Deadbreak standoff plug is meant for use in a parking stand of an apparatus or junction, where it provides insulated protection for energized 15/2835 kV deadbreak interfaces. They are frequently used temporarily or permanently within padmount cabinets, underground vaults, switchgear, transformers, and a variety of other apparatus. Typical applications include isolating and sectionalizing energized cable, system maintenance, circuit reconfiguration, and future expansion. Interchangeable with other manufacturers' products that also comply with IEEE-386 standard. RATINGS Voltage Class 15/28 kV 35 kV Max. Rating Phase-to-Ground 16.2 kV 21.1 kV Max. Rating Phase-to-Phase 28 kV 36.6 kV AC 1 minute withstand 45 kV 50 kV DC 15 minute withstand 88 kV 103 kV BIL and full wave crest 140 kV 150 kV Minimum Corona Level 21.5 kV (3pC) 26 kV (3pC) Continuous 600A rms 600A rms 24 Hour Overload 1,000A rms 1,000A rms 4 Momentary: 25,000 A symmetrical 10 cycles 10,000 A symmetrical 3.00 sec 15/28 kV Deadbreak Standoff Plug 35 kV Deadbreak Standoff Plug 5.4" 5.4" 1.6" 1.6" 3.25" 4.1" .25" .25" 4.30" 5.10" PRODUCT SELECTION INFORMATION Catalog Number Voltage Class Current Rating Description ELB-15/28-600-SP 15/28 kV 600 Aluminum Deadbreak Standoff Plug ELB-35-600-SP 35 kV 600 Aluminum Deadbreak Standoff Plug Related test reports: EDR-5510 192 192 Medium Voltage Cable Accessories Deadbreak Insulating Cap Elbows and Accessories Deadbreak Insulating Cap FEATURES 15/28 kV, 600A ratings available Includes a semiconducting EPDM insert for stress relief High quality peroxide cured EPDM insulation Provides insulated, fully shielded, submersible connection Maintains ground potential on the cap's surface when the drain wire is connected to a common ground Compatible with 900A, all-copper circuits Conforms to ANSI/IEEE Standard 386 APPLICATIONS BENEFITS TE's Raychem 600A deadbreak insulating cap is available in 15/28 kV class. The insulating cap is meant to provide insulated protection for energized 15-28 kV deadbreak interfaces. Typical applications include system maintenance, circuit reconfiguration, and future expansion. Interchangeable with other manufacturers' products that also comply with IEEE-386 standard. 1.9" 3.1" 6.6" 3.1" RATINGS Voltage Class 15/28 kV Max. Rating Phase-to-Ground 16.2 kV Max. Rating Phase-to-Phase 28 kV AC 1 minute withstand 45 kV DC 15 minute withstand 88 kV BIL and full wave crest 140 kV Minimum Corona Level 21.5 kV (3pC) PRODUCT SELECTION INFORMATION ENERGY /// ENERGY READY REFERENCE GUIDE Catalog Number Voltage Class Current Rating Description ELB-15/28-600-IC 15/28 kV 600 Aluminum Deadbreak Insulating Cap 193 Deadbreak Connecting Plug Elbows and Accessories Medium Voltage Cable Accessories Deadbreak Connecting Plug APPLICATIONS FEATURES 15/28 kV or 35 kV, 600 or 900A ratings available Fully submersible Industry standard 5/8 inch - 11 threaded stud used for electrical connection Available in either Aluminum or Copper Conforms to ANSI/IEEE Standard 386 E BENEFITS TE's Raychem Deadbreak Connecting Plug is available in both 15/28 kV and 35 kV class versions. The connecting plug is meant to connect two or more 600/900A deadbreak elbows. Typical applications are as a separable cable splice, circuit reconfiguration, or as an expandable, submersible junction. 900A ratings are achieved by ordering the copper version, but require copper cable and other copper constructed components. Interchangeable with other manufacturers' products that also comply with this standard. RATINGS Voltage Class 15/28 kV 35 kV Max. Rating Phase-to-Ground 16.2 kV 21.1 kV Max. Rating Phase-to-Phase 28 kV 36.6 kV AC 1 minute withstand 45 kV 50 kV DC 15 minute withstand 88 kV 103 kV BIL and full wave crest 140 kV 150 kV Minimum Corona Level 21.5 kV (3pC) 26 kV (3pC) Continuous 600/900A rms 600/900 A rms 24 Hour Overload 1,000A rms 1,000A rms 4 Momentary: 600A 25,000 A symmetrical 10 cycles 600A 10,000 A symmetrical 3.00 sec 900A 40,000 A symmetrical 10 cycles 900A 10,000 A symmetrical 3.00 sec 100% PRODUCTION TEST Minimum Corona level 21.5 kV (3pC) 26 kV (3pC) AC 1 minute withstand 45 kV 50 kV 15/28 kV Deadbreak Connecting Plug 35 kV Deadbreak Connecting Plug 10.0" 8.2" 1.6" 1.6" 1.7" 1.7" PRODUCT SELECTION INFORMATION Catalog Number Voltage Class Current Rating Description ELB-15/28-600-CP-AL 15/28 kV 600 Aluminum Deadbreak Connecting Plug ELB-35-600-CP-AL 35 kV 600 Aluminum Deadbreak Connecting Plug ELB-15/28-900-CP-CU 15/28 kV 600/900 Copper Deadbreak Connecting Plug ELB-35-900-CP-CU 35 kV 600/900 Copper Deadbreak Connecting Plug Related test reports: EDR-5511 194 194 Medium Voltage Cable Accessories Elbows and Accessories Deadbreak Junctions Deadbreak Junctions FEATURES Available in 2, 3, 4 point configurations Deadfront, 15/28 kV or 35 kV, 600 or 900A Ratings EPDM molded rubber construction Optional corrosion resistant stainless steel (adjustable or stationary) mounting brackets for direct wall mounting Maintenance free, fully shielded, submersible Conforms to ANSI/IEEE Standard 386 Heavy duty U-straps provide secure mounting for junctions APPLICATIONS BENEFITS TE's Raychem 600A/900A deadbreak junction is available in both 15/28 kV and 35 kV Class versions. Deadbreak junctions are used with 600/900A elbows and accessories for connecting, establishing loops, tapping, and facilitating apparatus change out. They are commonly used in pad-mounted apparatus, sectionalizing cabinets, and underground vaults, where there is a critical use of space, flexibility, and operability. Applications include padmount, indoor/ outdoor vault, subsurface The junction provides two, three, or four deadbreak interfaces bused together and encapsulated in a molded, peroxide-cured EPDM insulated rubber body, with an EPDM peroxide-cured semi-conductive outer shield. Optional stationary or adjustable mounting brackets are available, assembled with the junctions themselves. 900A ratings are achieved by ordering the copper version, but require copper cable and other copper constructed components. Interchangeable with other manufacturers' products that also comply with this standard. RATINGS Voltage Class 15/28 kV 35 kV Max. Rating Phase-to-Ground 16.2 kV 21.1 kV Max. Rating Phase-to-Phase 28 kV 36.6 kV AC 1 minute withstand 45 kV 50 kV DC 15 minute withstand 88 kV 103 kV BIL and full wave crest 140 kV 150 kV Minimum Corona Level 21.5 kV (3pC) 26 kV (3pC) Continuous 600/900A rms 600/900 A rms 24 Hour Overload 1,000A rms 1,000A rms Momentary: ENERGY /// ENERGY READY REFERENCE GUIDE 600A 25,000 A symmetrical 10 cycles 600A 10,000 A symmetrical 3.00 sec 900A 40,000 A symmetrical 10 cycles 900A 10,000 A symmetrical 3.00 sec Elbows and Accessories Medium Voltage Cable Accessories ELB-15/28-600 Modular Splice System 195 PRODUCT SELECTION INFORMATION Catalog Number Current Rating Size Material ELB-15/28-600-J2-AL 600A J2 Aluminum ELB-15/28-600-J3-AL 600A J3 Aluminum ELB-15/28-600-J4-AL 600A J4 Aluminum ELB-15/28-900-J2-CU 600/900A J2 Copper ELB-15/28-900-J3-CU 600/900A J3 Copper ELB-15/28-900-J4-CU 600/900A J4 Copper ELB-35-600-J2-AL 600A J2 Aluminum ELB-35-600-J3-AL 600A J3 Aluminum ELB-35-600-J4-AL 600A J4 Aluminum ELB-35-900-J2-CU 600/900A J2 Copper ELB-35-900-J3-CU 600/900A J3 Copper ELB-35-900-J4-CU 600/900A J4 Copper Junction with U-Strap 15/28 kV Junction with U-Strap 35 kV Junction with Stationary Bracket Included 15/28 kV ELB-15/28-600-J2-AL-STD 600A J2 Aluminum ELB-15/28-600-J3-AL-STD 600A J3 Aluminum ELB-15/28-600-J4-AL-STD 600A J4 Aluminum ELB-15/28-900-J2-CU-STD 600/900A J2 Copper ELB-15/28-900-J3-CU-STD 600/900A J3 Copper ELB-15/28-900-J4-CU-STD 600/900A J4 Copper Junction with Stationary Bracket Included 35 kV ELB-35-600-J2-AL-STD 600A J2 Aluminum ELB-35-600-J3-AL-STD 600A J3 Aluminum ELB-35-600-J4-AL-STD 600A J4 Aluminum ELB-35-900-J2-CU-STD 600/900A J2 Copper ELB-35-900-J3-CU-STD 600/900A J3 Copper ELB-35-900-J4-CU-STD 600/900A J4 Copper Junction with Adjustable Bracket Included 15/28 kV ELB-15/28-600-J2-AL-ADJ 600A J2 Aluminum ELB-15/28-600-J3-AL-ADJ 600A J3 Aluminum ELB-15/28-600-J4-AL-ADJ 600A J4 Aluminum ELB-15/28-900-J2-CU-ADJ 600/900A J2 Copper ELB-15/28-900-J3-CU-ADJ 600/900A J3 Copper ELB-15/28-900-J4-CU-ADJ 600/900A J4 Copper Junction with Adjustable Bracket Included 35 kV ELB-35-600-J2-AL-ADJ 600A J2 Aluminum ELB-35-600-J3-AL-ADJ 600A J3 Aluminum ELB-35-600-J4-AL-ADJ 600A J4 Aluminum ELB-35-900-J2-CU-ADJ 600/900A J2 Copper ELB-35-900-J3-CU-ADJ 600/900A J3 Copper ELB-35-900-J4-CU-ADJ 600/900A J4 Copper Related test reports: EDR-5508 4 196 196 Medium Voltage Cable Accessories Elbows and Accessories ELB-15/28-600 Modular Splice System ELB-15/28-600 Elbow Modular Splice Systems FEATURES Peroxide cured EPDM rubber ensures low tension set and high dielectric strength 100% factory production tested for partial discharge and AC Hipot per IEEE 386 Fits 15-35 kV cables up to 1250 kcmil Both compression lugs and range taking shear bolt connectors are available, along with the required cable adapter (sold separately) Designed for use on extruded (XLPE or EPR) solid dielectric cable APPLICATIONS BENEFITS TE's Raychem ELB-15/28-600 offers separable solutions to fit a variety of needs which include: splicing, connecting to apparatus, dead-ending, and the ability to easily reconfigure circuits. At 15-35 kV 600 Amp, the following options are available: 2-way, 3-way, 4-way, or dead-end connections. Kit Description These kits use TE standard T-bodies, connecting plugs, insulating plugs, and conductive caps. They are fully shielded and fully submersible and meet the requirements of IEEE Standard 386. Interchangeable with other manufacturers' products that conform with this industry standard. Assembly ELB-15/28-600-T1WAY ELB-15/28-610-T1WAY ELB-35-600-T1WAY ELB-35-610-T1WAY ELB-15/28-600-T2WAY ELB-15/28-610-T2WAY ELB-35-600-T2WAY ELB-35-610-T2WAY ELB-15/28-600-T3WAY ELB-15/28-610-T3WAY ELB-35-600-T3WAY ELB-35-610-T3WAY ELB-15/28-600-T4WAY ELB-15/28-610-T4WAY ELB-35-600-T4WAY ELB-35-610-T4WAY PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Assembly Approximate Width of Splicing System 15/28 kV 35 kV Deadend (One Way) 10.1 (256) 12.1 (307) Two Way 19.0 (483) 23.0 (584) Three Way 27.9 (709) 33.9 (861) Four Way 36.8 (935) 44.8 (1138) ADDITIONAL PRODUCT INFORMATION * Due to the variety of configurations possible, cable adapters and connectors are not included as part of this kit. Each one sold separately. Contact your local TE sales representative for assistance. * A spanner wrench (ELB-600-SPANNER, sold separately) may be required for proper installation. * If using copper tape cable, accessory ELB-35-600-GRDx (x = 1, 2 or 3) is required and ordered separately. * Sealing kits are available separately: the ESA for heatshrink, GES for cold-applied Gelwrap ES closure, and CES for cold-applied rip-cord style. * Related test reports: EDR-5482, EDR-5476, EDR-5502, EDR-5503, EDR-5511, EDR-5477, EDR-5543. ENERGY /// ENERGY READY REFERENCE GUIDE 197 ELB-35-600 Arrester Elbows and Accessories Medium Voltage Cable Accessories ELB-35-600 Arrester APPLICATIONS FEATURES The 600A interface bolts directly to a bushing, saving space and eliminating the need for adaptors. Tested in accordance with the dead front arrester failure mode test, which has proven TE's Raychen elbow arrester to have safe and predictable failure characteristics. Large diameter MOV elements provide high energy handling capability. Fully submersible and meet the performance requirements of IEEE C62.11 and IEEE standard 386 BENEFITS TE's Raychem ELB-35-600 Arrester is designed to protect underground cables and high-voltage apparatus from voltage surges due to lightning and switching transients. Eliminates the need for bushing extenders, reducing tap plugs, and 200A load break interface arresters and installs in the same manner as a standard 35 kV 600 A elbow. All MOV elements and end fittings are in a single epoxy fiber module. There are. There are no glued interfaces. The design is void and gap free ensuring peak performance under the harshest conditions. PERFORMANCE CHARACTERISTICS High Current Short Duration 65kA, 4 x 10sec Low Current Long Duration 75A, 2000sec Duty Cycle 5kA, 8 x 20sec Following each of the preceding tests the arrester demonstrates thermal recovery at MCOV. 100% Production Test Partial Discharge 26 kV (10pc) AC 1 minute withstand 50 kV (housing only) Reference Voltage Test 10.5" ELB-35-600-ARSTR Kit Contents: * Elbow Arrester * Insulating Plug (Al) * Stud (Al) * 36" tinned Cu Ground Lead * Silicone Lubricant * Installation Instructions 35 kV 600A deadbreak bushing interface Molded in chemically bonded contact lug Epoxy fiberglass wrapped MOV module Peroxide cured EPDM rubber 15.0" ZnO varistors Stainless steel end cap 36" #2 AWG copper flexible rope lay ground lead PRODUCT SELECTION INFORMATION Catalog Number Duty Cycle Rating (kV/rms) MCOV (kV/rms) Max Discharge Voltage (kV crest) 8 x 20 microsecond current wave 1.5 kA 5 kA 10 kA 20 kA ELB-35-600 ARSTR-27 27 22 65.6 72.3 78.2 85.7 ELB-35-600 ARSTR-30 30 24.4 72.6 79.9 86.5 94.8 ELB-35-600 ARSTR-33 33 26.8 80.1 88.2 95.4 104.5 ELB-35-600-ARSTR-36 36 29.0 87.1 95.9 103.8 113.8 Related Test Report: EDR-5506 4 198 198 Medium Voltage Cable Accessories Elbows and Accessories Cold Applied Elbow Seal (CES) CES Cold Applied Elbow Seal APPLICATIONS FEATURES Highly elastic EPDM formulation enables wide cable application ranges. Just three products are able to cover the most common range of cable, 15 kV #2-35 kV 1250 kcmil An ergonomically designed spiral holdout provides a smooth installation with low release forces No open flame or heat source is required for installation Meets IEEE 404 jacket sealing requirements Thick walled tube resists puncture and damage Resistant to fungus, acids, and alkalies BENEFITS TE's Raychem CES is used for sealing power cables where elbows or other cable accessories are installed. The CES is applied in 15-35 kV, 600A applications. It protects underground cable from moisture and airborne contaminants, and is suitable for both direct burial and submersible applications. The kit consists of a factory-expanded tubular EPDM rubber sleeve on a spiral holdout, along with strips of mastic which are used to help create the seal. Designed for easy field installation. After applying the mastic and cable accessory, the spiral holdout is simply pulled clear. The jacket will compress and form an environmental seal in combination with the mastic PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number Typical Tube Length Expanded Tube Diameter Inner Diameter of Holdout 6.00 (150) 2.24 (57) 1.97 (50) 6.75 (171) 8.00 (200) 2.95 (75) 2.68 (68) 7.50 (190) 9.00 (225) 4.13 (105) 3.85 (98) Expanded Relaxed ELB-600-CES-1 5.00 (127) ELB-600-CES-2 ELB-600-CES-3 Catalog Number Cable Size Min Seal Diameter Max Installed Diameter 15 kV Class 25 kV Class 35 kV Class ELB-600-CES-1 2-4/0 AWG (35-100 mm2) 2-2/0 AWG (35-50 mm2) 1/0 AWG (60 mm2) 0.95 (24) 1.50 (38) ELB-600-CES-2 2/0-1000 kcmil (70-500 mm2) 1/0 AWG-750 kcmil (60-380 mm2) 1/0 AWG-500 kcmil (60-250 mm2) 1.28 (33) 2.67 (68) ELB-600-CES-3 750-1500 kcmil (380-725 mm2) 600-1250 kcmil (325-625 mm2) 350-1250 kcmil (180-625 mm2) 1.60 (41) 3.50 (89) ADDITIONAL PRODUCT INFORMATION * Selections are based on the typical dimensions of 100% insulated cables, manufactured in accordance with AEIC standard. Nominal insulation thickness (100%): 15 kV: 175 mils, 25 kV: 260 mils, 35 kV: 345 mils. * Select the appropriate catalog number. Use the actual insulation OD, and jacket OD range as the final ordering criteria. * Kits used on metallic tape-shielded cables may require external grounding component. HVS-GC + HV-Braid. * For other applications or if you have any questions, contact your TE representative. * If ordered separate from Elbow kits, standard package: 3 kits per box. * Related test reports: EDR-5528 ENERGY /// ENERGY READY REFERENCE GUIDE Medium Voltage Cable Accessories Elbow Sealing Adapters (ESA) Elbows and Accessories 199 ESA Heat Shrinkable Elbow Sealing Adapters APPLICATIONS FEATURES 1/C jacketed URD and shielded power cable. Qualified to ANSI C119.1 RUS accepted for termination/elbow sealing BENEFITS TE's Raychem ESA adapters are for use on jacketed concentric neutral, drainwire-shielded, or copper-tape-shielded power cable ESA elbow sealing adapters shrink down tightly to form an environmental rejacketing seal. Use this heat shrinkable kit to seal the jacket of a power cable used with a premolded elbow. PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number Conductor Size (AWG/kcmil) 5 kV 15 kV 25 kV ESA-1 #2-500 #2-250 #1-3/0 ESA-2 600-1000 350-1000 4/0-1000 35 kV Diameter (min-max) .65-1.50 (17-38) 1/0-1000 .30-2.50 (33-63) ADDITIONAL PRODUCT INFORMATION * Select the appropriate catalog number based on the cable conductor size and voltage class. Selections are based on the typical dimensions of 100% or 133% insulated cables manufactured in accordance with AEIC standard. For cables manufactured to other specifications, selection should be confirmed with cable dimensions. * Kits used on metallic-tape-shielded cables may require an external grounding kit. * Standard package: 3 kits/box. * Related test report: EDR-5145. 4 200 200 Medium Voltage Cable Accessories Elbows and Accessories GelWrap ES Gelwrap ES Wrap-Around Cold-Applied Elbow Sealing Adapter APPLICATIONS FEATURES The sleeve is factory coated with PowerGel sealant to provide a positive moisture seal. PowerGel sealant strips are included in the kit to ensure proper sealing of any neutrals or grounds exiting the sleeve. For 1/C jacketed cables. This kit is used to seal the jacket of a power cable used with a premolded elbow. BENEFITS Easily installed due to the wrap-around design. Simply install the elbow as you normally would then use the components of TE's Raychem GelWrap ES elbow sealing closure kit to provide an environmental seal. Pre-positioning of the sleeve is not required so retrofit installations are easily accomplished. One kit provides a very wide use range to minimize inventory requirements PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Outside Diameter Catalog Number GelWrap-ES-65/25-150(B6) Insulated Conductor Size Insulation Shield (min) Cable Jacket or Covered Arm of Elbow (max) Voltage Class 1.00 (25) 2.40 (61) 5 100% 133% 500-1000 500-1000 ADDITIONAL PRODUCT INFORMATION * Select the appropriate catalog number based on the cable conductor size and voltage class. Selections are based on the typical dimensions of 100% or 133% insulated cables manufactured in accordance with AEIC standard. For cables manufactured to other specifications, selection should be confirmed with cable dimensions. * Kits used on metallic-tape-shielded cables may require an external grounding kit. * Standard package: 3 kits/box. * Related test report: EDR-5145. ENERGY /// ENERGY READY REFERENCE GUIDE Medium Voltage Cable Accessories 201 RVS-SK Elbows and Accessories RVS-SK Rayvolve "Roll-On" Elbow Sealing Adapters APPLICATIONS FEATURES BENEFITS The easy, "roll-on" way to seal JCN cable jackets when they are terminated to premolded elbows. TE's Raychem RVS-SK are used on standard poly- or elastomeric-insulated cables Qualified to ANSI C119.1 For concentric Neutral jackets for 1/C jacketed URD cables. Use to seal JCN cable jackets when terminated to pre-molded elbows Provide an environmental seal that is maintained throughout exposure to conditions typical of elbow installations: temperature extremes (-36F to 162F/- 20C to 90C), temperature cycling (41F to 162F/23C to 90C), and twisting and flexing motions as seen during switching. PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number Outside Diameter Insulation Shield (min) Jacket O.D. (max) RVS-13-SK 0.55 (14) 1.25 (32) RVS-14-SK 0.70 (18) RVS-15-SK* 1.15 (29) Voltage Class (kV) Insulated Conductor Size (AWG/kcmil) 100% 133% 5 15 25 #2-250 #2-3/0 #1 #2-250 #2-1/0 1.60 (41) 5 15 25 35 3/0-600 #2-400 #1-250 1/0-2/0 3/0-600 #2-350 #1-3/0 2.00 (51) 5 15 25 35 600-1000 350-750 4/0-600 1/0-400 600-1000 250-750 1/0-500 1/0-250 ADDITIONAL PRODUCT INFORMATION * Select the appropriate catalog number. Selections are based on typical dimensions of low voltage insulated cable. Confirm selection with dimensions to assure proper sizing. * Kits do not contain connectors. The RVS-SK selection information covers all conductor types from solid to stranded. * Kits contain all materials necessary to seal from the cable jacket to either the cable semi-con or 200-A elbow. * * For warm weather installations (above 32F), use range may be extended to a 2.25-inch-maximum jacket diameter. This covers 133%-insulated 1000-kcmil 15 kV and 25 kV cable, and 133%-insulated 750-kcmil 35 kV cable. * Kits used on metallic-tape-shielded cables may require an external grounding kits. * Each kit contains one Rayvolve RVS-SK sleeve and sealant strips. * Standard package: 6 kits/box * Related test report: EDR-5196 4 202 202 Medium Voltage Cable Accessories Elbows and Accessories JGK-MS JGK-MS Jacketed Cable Grounding Kits APPLICATIONS FEATURES Heat shrinkable JGK-MS kits provide complete environmental sealing with a wraparound, adhesive-lined rejacketing sleeve. Each kit contains a constant-force ground clamp, a solder-blocked ground braid for external grounding, and a sealant to encapsulate and seal the ground connector. Wraparound rejacketing sleeve has been water-seal tested to the applicable sections of ANSI C 119.1. TE's Raychem JGK-MS-HC kits have high fault current capability. BENEFITS Addresses the RUS recommendation to externally ground the jacketed cable neutrals at least four times per mile to limit shield standing voltage, to avoid accidental shock, and to provide multiple parallel return paths for line-to-ground faults. Kits are RUS accepted and have been tested to meet the 10 kA/10 cycles or 15 kA/15 cycle fault current test requirements. PRODUCT SELECTION INFORMATION Catalog Number Nominal Use Range (AWG/kcmil) 15 kV 25 kV JGK-MS-1 #4-4/0 #1-1/0 JGK-MS-2 250-1000 1/0-750 35 kV Rated Fault Current 10 kA, 10 cycles 1/0-500 15 kA, 15 cycles JGK-MS-3 1000-2000 750-1750 500-1500 15 kA, 15 cycles JGK-MS-HC-2 250-1000 1/0-750 1/0-500 30 kA, 10 cycles JGK-MS-HC-3 1000-2000 750-1750 500-1500 30 kA, 10 cycles ADDITIONAL PRODUCT INFORMATION * Standard package: 3 kits/box * Related test report: EDR-5242 ENERGY /// ENERGY READY REFERENCE GUIDE Medium Voltage Cable Accessories 203 GelWrap MS-GRD Elbows and Accessories GelWrap MS-GRD APPLICATIONS FEATURES Cold Applied GelWrap MS-GRD kits provide complete environmental sealing with a Gel-Filled, wraparound rejacketing sleeve. Each kit contains a constant-force ground clamp, a solder-blocked ground braid for external grounding, a gel sealant strip and tie wraps. BENEFITS TE's Raychem Gelwrap MS-GRD kit addresses the WindFarm construction recommendation to externally ground jacketed concentric neutral power cable at least four times per mile to limit/ minimize shield standing voltage, to avoid accidental shock, and to provide a return path for line-to-ground faults. Kits are tested to meet the 10 kA/10 cycles or 15 kA/15 cycle fault current test requirements. Wraparound rejacketing sleeve has been water-seal tested to the applicable sections of ANSI C 119.1. 4 PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number Outside Diameter Insulation Shield (min) Jacket O.D. (max) Insulated Conductor Size Voltage Class 100% 133% GelWrap-MS-GRD-1 1.00 (25) 2.60 (61) 5 500-1000 500-1000 GelWrap-MS-GRD-2 1.00 (25) 2.60 (61) 5 500-1000 500-1000 GelWrap-MS-GRD-3 1.00 (25) 2.60 (61) 5 500-1000 500-1000 Catalog Number Shield O.D. (min) Jacket O.D. (max) GelWrap-MS-GRD-CT-2 1.00 (25) 1.80 (46) Catalog Number Nominal Use Range (AWG/kcmil) 15 kV 25 kV 35 kV 250-750 2/0-500 1/0-250 Nominal Use Range (AWG/kcmil) 15 kV 25 kV 35 kV Rated Fault Current GelWrap-MS-GRD-1 #4-2/0 #1 n/a 10 kA, 10 cycles GelWrap-MS-GRD-2 2/0-750 #1-500 1/0-350 15 kA, 15 cycles GelWrap-MS-GRD-3 1000-2000 750-1750 300-1500 15 kA, 15 cycles ADDITIONAL PRODUCT INFORMATION * Select the appropriate catalog number based on the cable conductor size and voltage class. Selections are based on the typical dimensions of 100%- or 133%-insulated cables manufactured in accordance with the data contained in AEIC CS5. For cables manufactured to other specifications, selection should be confirmed with cable dimensions. * Kits used on metallic-tape-shielded cables may require external grounding components. See items HVS-GC and HV-Braid. * Standard package: 3 kits/box * Test report: EDR-5375 204 204 Medium Voltage Cable Accessories Elbows and Accessories HVE-1590 HVE-1590 for Installation of Elbow (15 kV) APPLICATIONS FEATURES Pressure rated to 15 psi at 90C. Rated to the applicable requirements of ANSI-386. BENEFITS TE's Raychem HVE-1590 converts PILC cable to allow installation of dead-break elbows. For use on 1/C PILC/VCLC cable. Provide a highly effective and easily installed oil stop system, using standard heat shrinkable components. The system provides an oil- and pressure-resistant seal. Oil barrier tubing locks the oil in the PILC cables, converting each conductor into the polymeric equivalent. HVE-1590 Elbow Adapter Oil Barrier Tube Red Insulating Tube El b o w Red Sealing Mastic Semi Conducting Tube Stress Relief Mastic Oil Block Red Insulating Mastic Tube B Reinforcing Tube A PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number 1/C 15 kV* PILC Conductor Size (Nominal) Insulation O.D. (Min.) A (Max.) B Lead Sheath O.D. (Max.) B Adapter Type Elastimold HVE-1591 #2 AWG-2/0 0.65 (16) 0.75 (19) 0.95 (24) ELB-15/28-600-CA-F HVE-1592 3/0-250 kcmil 0.75 (19) 0.95 (24) 1.10 (28) ELB-15/28-600-CA-G HVE-1593 300-500 kcmil 0.95 (24) 1.22 (31) 1.35 (34) ELB-15/28-600-CA-H HVE-1594 600-750** kcmil 1.22 (31) 1.35 (34) 1.50 (38) ELB-15/28-600-CA-L ADDITIONAL PRODUCT INFORMATION * Select the appropriate catalog number. All selections are based on the typical dimensions of 100% insulated cables manufactured in accordance with AEIC standard. Nominal insulation thickness (100%): 15 kV: 165 mils (PILC/VCLC). * For cables manufactured to other specifications, confirm selection with cable dimensions. * Standard package: One kit/box * Related test reports: 15 kV: EDR-5269. ENERGY /// ENERGY READY REFERENCE GUIDE Medium Voltage Cable Accessories 205 200A Elbows Elbows and Accessories 200A Loadbreak Elbows (15kV, 25kV) APPLICATIONS FEATURES Peroxide cured EPDM rubber ensures low tension set and high dielectric strength 100% factory production tested for partial discharge and AC Hipot per IEEE 386 Optional capacitive test point Molded semiconducting shield provides ground shield continuity in accordance with IEEE 592 Conforms to IEEE Standard 386 BENEFITS TE's Raychem loadbreak elbow connectors are designed to terminate underground cables to high-voltage apparatus such as transformers and switchgear that are equipped with bushings. Designed for use on extruded (XLPE or EPR) solid dielectric cable with conductor range from #1 AWG to 250 kcmil aluminum or copper conductors (insulation diameters from .575 to 1.304 inches). Ratings ELB-15-210 ELB-15 Loadbreak elbows are designed for use with standard hotstick tools, which allows a loadmake/break operation with a physical disconnect. The 200A loadbreak elbow kit includes a copper top compression connector, which connects the cable with the loadbreak probe. Connector is easy to crimp, and suitable for aluminum and copper conductors, and forms a reliable connection. The elbow can be ordered with an integral jacket seal (part number suffix -ES), which is an environmental seal molded to the elbow that prevents moisture ingress. 15 kV 25 kV Minimum Partial Discharge 11 19 Max Rating Phase-to-Ground 8.3 15.2 Max Rating Phase-to-Phase 14.4 26.3 AC 60 Hz 1 Minute Withstand (rms) 34 40 DC 15 Minute Withstand 53 78 BIL and Full Wave (Crest) 95 125 ELB-25-210 1 2 3 4 1 Current Rating | Test Point Code 200 = 200 AMP WITHOUT test point 210 = 210 AMP WITH test point 2 Cable Insulator Code Inches A .575 - .740 B .640 - .905 C .830 - 1.060 D .930 - 1.220 O.D. Range mm 14.6 - 18.8 16.2 - 23.0 21.1 - 26.9 23.6 - 31.0 3 Compression Lugs | Conductor Size (Aluminum or Copper) Code Str/ Comp Compact Solid 3 3 2 2 2 2 1 1 1 1 1/0 1/0 10 1/0 2/0 2/0 20 2/0 3/0 3/0 30 3/0 4/0 4/0 40 4/0 250 250 4 Jacket Sealing Code Type Blank No Jacket Seal ES Integral Jacket Seal ELB-25 1 2 3 4 1 Current Rating | Test Point Code 200 = 200 AMP WITHOUT test point 210 = 210 AMP WITH test point 2 Cable Insulator O.D. Range Code B BB C D Inches .72 - .88 .85 - 1.01 .92 - 1.08 1.04 - 1.20 mm 18.3 - 22.4 21.6 - 25.7 23.4 - 27.4 25.4 - 30.5 3 Compression Lugs | Conductor Size (Aluminum or Copper) Code Str/Comp Compact Solid 2 2 1 1 10 1/0 2/0 2/0 20 2/0 3/0 3/0 30 3/0 4/0 4/0 40 4/0 250 250 4 Jacket Sealing Code Type Blank No Jacket Seal ES Integral Jacket Seal RELATED TEST REPORT: EDR-5574 (15 kV) EDR-5581 (25 kV) Elbow Kit Contents: Elbow body Copper top terminal Loadbreak probe Silicone lubricant Installation instructions sheet Probe installation tool Sealing mastic (integral seal only) 4 206 206 Medium Voltage Cable Accessories ELB-Ground Elbows and Accessories Elbow Sealing and Grounding APPLICATIONS FEATURES Grounding kits include a constant-force ground clamp and solder-blocked ground braid for external grounding Kits available with either heat shrink or cold applied seals BENEFITS Sealing and grounding kits for Copper Tape (CT) Shield cables when installing 200A and 600A Elbows or other Shielded Cable Accessories. Multiple part numbers to satisfy most grounding and sealing needs Used to seal and secure ground braids for most shielded cables PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number Outside Diameter Minimum Insulation Shield Maximum Cable Jacket Voltage Class (kV) Conductor Size 5 #2-500 15 #2-500 25 #1-3/0 5 600-1000 15 350-1000 25 4/0-1000 35 1/0-1000 ELB-35-600 Series comes with a heat shrink seal ELB-35-600-GRD1 0.65 (17) 1.50 (38) ELB-35-600- GRD2 1.30 (33) 2.50 (63) ELB-35-600- GRD3 1.30 (33) 2.50 (63) Catalog Number Cable Size 15 kV Class Cable Size 25 kV Class Cable Size 35 kV Class Minimum Seal Diameter Minimum Installed Diameter 2 - 2/0 AWG 1/0 AWG 0.95 1.94 Grounding Kit with Cold Applied Seal ELB-600-CES-GRD-1 ELB-600-CES-GRD-2 ELB-600-CES-GRD-3 Catalog Number 2 - 4/0 AWG (35 - 100 mm ) (35 - 50 mm ) (60 mm ) (24) (49) 2/0 - 1000 kcmil 1/0 AWG - 750 kcmil 1/0 AWG - 500 kcmil 1.28 2.67 (68 mm) 2 2 2 (70 - 500 mm ) (60 - 380 mm ) (60 - 250 mm ) (33 mm) 750 - 1500 kcmil 600 - 1250 kcmil 350 - 1250 kcmil 1.60 3.50 (380 - 725 mm2) (325 - 625 mm2) (180 - 625 mm2) (41 mm) (89 mm) 2 Cable Size 15 kV Class 2 2 Insulation Diameter (min-max) Cable Size 25 kV Class Grounding Kit (no seal) ELB-200-GRD-1 2 - 4/0 AWG 2 - 2/0 AWG (35 - 100 mm ) 0.5 - 1.0 (35 - 100 mm ) (13-25 mm) 2 - 4/0 AWG 2 - 2/0 AWG 0.5 - 1.0 (35 - 100 mm2) (35 - 100 mm2) (13-25 mm) 2 2 ELB-200-GRD-2 Grounding Kit with Cold Applied Seal ELB-200-CES-GRD-1 ADDITIONAL PRODUCT INFORMATION * Reference the conductor size to verify proper sealing kit for selection. * ELB-600 and ELB-200 series are suitable for use with 600A or 200A elbows. ENERGY /// ENERGY READY REFERENCE GUIDE Medium Voltage Cable Accessories Elbows and Accessories 207 Bushing Inserts Bushing Inserts Loadbreak FEATURES High quality peroxide-cured EPDM insulation Includes grounding tabs to attach a drain wire to maintain dead-front safety Provides insulated, fully shielded, submersible connection Conforms to ANSI/IEEE Standard 386 APPLICATIONS BENEFITS TE's Raychem 200A Loadbreak Bushing Insert is available in 15 kV and 25 kV classes. The bushing insert connects to a universal bushing well and is used in field installation and replacement of loadbreak elbows. Bushing insert and elbow connectors provide fully shielded, submersible connection with conformance to IEEE Standard 386. Interchangeable with other manufacturers' products that also comply with this standard. Version with yellow indicator ring provides the installer a visual indication the elbow is properly seated on teh bushing insert. Current Ratings A rms Continuous Current 200 Switching Current 200 Fault-closure Current for 0.17s after 10 Switching Operations 10,000 symmetrical Short-time Current for 0.17s 10,000 symmetrical Short-time Current for 3.00s 3,500 symmetrical Voltage Ratings 15 kV 25 kV Minimum Partial Discharge 11 19 Max Rating Phase-to-Ground 8.3 15.2 Max Rating Phase-to-Phase 14.4 26.3 AC 60 Hz 1 Minute Withstand (rms) 34 40 DC 15 Minute Withstand 53 78 BIL and Full Wave (Crest) 95 125 PRODUCT SELECTION INFORMATION: Catalog Number Product Description Voltage Class Current Rating (A) ELB-15-200-BI 15 kV Bushing Insert 15 kV 200 ELB-25-200-BI 25 kV Bushing Insert 25 kV 200 ELB-15-200-BI-IND 15 kV Bushing Insert with Indicator Ring 15 kV 200 ELB-25-200-BI-IND 25 kV Busing Insert with Indicatior Ring 200 RELATED TEST REPORTS EDR-5576 (15 kV), EDR-5580 (25 kV) 25 kV 4 208 208 Medium Voltage Cable Accessories Insulating Cap Elbows and Accessories 200A Insulating Cap FEATURES APPLICATIONS BENEFITS Provides insulated, fully shielded, submersible connection TE's Raychem 200A Insulating Cap is available in 15/25/35 kV class. Conforms to the ANSI/IEEE Standard 386 The insulating cap is meant to provide insulated, submersible protection for energized 15/25/35 kV loadbreak interfaces. They can be used temporarily or permanently within padmount cabinets, underground vaults, switchgear, transformers, and a variety of other apparatus. Typical applications include system maintenance, a circuit reconfiguration, and future expansion. Maintains ground potential on the cap's surface when the drain wire is connected to a common ground These insulating caps are therefore interchangeable with other manufacturers' products that also comply with IEEE standard 386. Voltage Ratings 15 kV 25 kV 35 kV Minimum Partial Discharge 11 19 26 Max Rating Phase-to-Ground 8.3 15.2 21.1 Max Rating Phase-to-Phase 14.4 26.3 N/A AC 60 Hz 1 Minute Withstand (rms) 34 40 50 DC 15 Minute Withstand 53 78 103 BIL and Full Wave (Crest) 95 125 150 PRODUCT SELECTION INFORMATION Catalog Number Attributes Voltage Class (kV) Current Rating ELB-15-200-IC 15 kV Insulating Cap 15 kV 200 ELB-25-200-IC 25 kV Insulating Cap 25 kV 200 ELB-35-200-IC21 35 kV Insulating Cap (1ph Rated) 35 kV 200 RELATED TEST REPORTS EDR-5575 (15 kV), EDR-5579 (25 kV) ENERGY /// ENERGY READY REFERENCE GUIDE Medium Voltage Cable Accessories Elbows and Accessories 209 ETP ETP Elbow Tap Plug APPLICATIONS FEATURES Internal threads which accept the stud from the 200A elbow Available in 15/28/35 kV on the 600A side and 15/25 kV on the 200A side High quality peroxide cured EPDM rubber insulation BENEFITS TE's Raychem Elbow Tap Plug (ETP) provides a transition from a 600A deadbreak elbow to a 200A loadbreak interface. This interface allows for live testing or the addition of a 200A loadbreak tap, elbow arrester or grounding elbow. A fully shielded, submersible connection is offered with conformance to IEEE Standard 386. TE ETPs are interchangeable with other manufacturers' products that comply with this standard. Ratings Voltage Class 600A Side (kV) AC 1 minute Withstand (kV rms) Minimum Corona Level (kV rms) 15 34 11 28 40 19 35 50 26 Current Ratings Description A rms Continuous Current 200 Switching Current 200 Fault-closure Current for 0.17s after 10 Switching Operations 10,000 symmetrical Short-time Current for 0.17s 10,000 symmetrical Short-time Current for 3.00s 3,500 symmetrical 4 RELATED TEST REPORTS EDR 5575 (15 kV), EDR 5579 (25 kV) Voltage Ratings Description 15 kV 28 kV 35 kV Minimum Partial Discharge 11 19 26 21.1 Max Rating Phase-to-Ground 8.3 15.2 Max Rating Phase-to-Phase 14.4 26.3 N/A AC 60 Hz 1 Minute Withstand (rms) 34 40 50 DC 15 Minute Withstand 53 78 103 BIL and Full Wave (Crest) 95 125 150 PRODUCT SELECTION INFORMATION Catalog Number Attributes Voltage Class (kV) Current Rating (A) ELB-15/28-200-ETP15 15/28 kV (600) - 15 kV (200) 3ph rated ETP 15/28 kV 200 ELB-15/28-200-ETP25 15/28 kV (600) - 28 kV (200) 3ph rated ETP 15/28 kV 200 ELB-35-200-ETP21 35 kV (600) - 21 kV (200) 1ph rated ETP 35 kV 200 210 210 Medium Voltage Cable Accessories LRTP Elbows and Accessories LRTP Loadbreak Reducing Tap Plug APPLICATIONS FEATURES Rotating nut which threads onto apparatus bushing or 200A elbow Allows for hotstick control of the elbow and its connections Available in 15/28/35 kV on 600A side and 15/25 kV on 200A side High quality peroxide cured EPDM rubber insulation A fully shielded, submersible connection is offered with conformance toIEEE Standard 386. TE's Raychem Loadbreak Reducing Tap Plug (LRTP) provides a transition from a 600A deadbreak elbow to a 200A loadbreak interface. This interface allows for live testing or the addition of a 200A loadbreak tap, elbow arrester or grounding elbow. BENEFITS Using a 5/16 inch Hex wrench, the LRTP is installed into a 600A deadbreak elbow that utilizes a threaded copper-top lug. When proper installation torque is reached, pins shear releasing the inner threaded stud that is used to complete the installation to the apparatus bushing, resulting in a one-piece interface. TE's Raychem LRTP tap plugs are interchangeable with other manufacturers' products that comply with IEEE 386. Current Ratings A rms Continuous Current 200 Switching Current 200 Fault-closure Current for 0.17s after 10 Switching Operations 10,000 symmetrical Short-time Current for 0.17s 10,000 symmetrical Short-time Current for 3.00s 3,500 symmetrical Voltage Ratings 15 kV 28 kV 35 kV Minimum Partial Discharge 11 19 36.6 Max Rating Phase-to-Ground 8.3 15.2 21.1 Max Rating Phase-to-Phase 14.4 26.3 N/A AC 60 Hz 1 Minute Withstand (rms) 34 40 50 DC 15 Minute Withstand 53 78 103 BIL and Full Wave (Crest) 95 125 150 PRODUCT SELECTION INFORMATION Catalog Number Attribute ELB-15/28-200-LRTP15 15/28 kV (600) - 15 kV (200) 3ph rated LRTP ELB-15/28-200-LRTP25 15/28 kV (600) - 28 kV (200) 3ph rated LRTP ELB-35-200-LRTP21 35 kV (600) - 21 kV (200) 1ph rated LRTP RELATED TEST REPORT: Voltage Class (kV) Current Rating (A) 15/28 kV 200 15/28 kV 200 35 kV 200 EDR 5575 (15 kV), EDR 5579 (25 kV) ENERGY /// ENERGY READY REFERENCE GUIDE Chapter 5 High Voltage Cable Accessories & Insulators Splices, Terminations & Accessories ......................................................................................................... 214 Tools........................................................................................................................................................................ 224 High Voltage Insulators ................................................................................................................................. 226 214 Hight Voltage Cable Accessories and Insulators Splices, Terminations and Accessories HV Torque Controlled Connectors & Lugs High Voltage Torque Controlled Connectors and Lugs FEATURES APPLICATIONS Fast and safe installation Suitable for up to 1600 mm2 Excellent electrical performance Excellent mechanical performance Straight and size transition type connectors Easy installation with socket wrench Pre-engineered design for perfect fit Cu and Al conductors Body made of aluminum alloy Variety of different palms available Lug body made of tinned aluminum alloy BENEFITS The connector design allows cables to be spliced/terminated without special tools, heat treatment or filing after installation. Shearhead bolts ensure a pre-engineered electrical connection. The shearhead bolts break off at a predetermined level below the outer surface of the connector, at a defined torque. This ensures the correct contact pressure is reached every time. Oxidebreaking and corrosion prevention is performed by the contact grease inside the body. L PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Cable Lug with 1-hole Palm NEMA Pad (EPPA-071-x/y) 6.54 (166.2) L 3 (76.2) A 1.5 (38.1) B .56 (14.2) D .98 (25) E 2.68 (68) F X = Conductor Diameter, Y = Insulation Diameter B D A F Y X E L Cable Lug with 2-Hole Palm NEMA Pad (EPPA-072-x/y) 6.54 (166.2) L 3 (76.2) A .63 (15.9) B 1.75 (44.5) C .56 (14.2) D .98 (25) E 2.68 (68) F X = Conductor Diameter, Y = Insulation Diameter Cable Lug with Rod ROD o 30 mm (EPPA-050-X/Y) L 7.48 (190) A 3.94 (100) F 2.52 (64) o 1.18 (30) ROD o 40 mm (EPPA-053-X/Y) L 10.39 (264) A 4.92 (125) F 4.02 (102) o 1.57 (40) ROD o 50 mm (EPPA-061-X/Y) L 10.39 (264) A 4.92 (125) F 4.19 (106.5) o 1.97 (50) X = Conductor Diameter, Y = Insulation Diameter ENERGY /// ENERGY READY REFERENCE GUIDE C B D A F E Y X F Y A o X L Hight Voltage Cable Accessories and Insulators Splices, Terminations and Accessories HV Torque Controlled Connectors & Lugs 215215 PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) TB1 Cable Lug with 4-Hole Palm NEMA Pad (EPPA-054-X/Y) Contact plate: EPPA-054-X/Y 4 in. x 4 in. (101.6 mm x 101.6 mm) L A B E C D F X, Y according to the cable dimensions 9.2 in. (234 mm) 4 in. (101.6 mm) 1.13 in. (28.6 mm) .98 in. (25 mm) 1.75 in. (44.5 mm) .56 in. (14.3 mm) 4.53 in. (115 mm) E L D A YX F C A B TB2 Cable Lug with 6-Hole Palm NEMA Pad (EPPA-076-X/Y) Contact plate: 4 in. x 6 in. (101.6 mm x 152.4 mm) L 11.2 in. (285 mm) W 4 in. (101.6 mm) B 1.25 in (31.8 mm) E .98 in. (25 mm) C 1.75 in. (44.5 mm) D .56 in. (14.3 mm) F 4.53 in. (115 mm) A 6 in. (152.4 mm) X, Y according to the cable dimensions E L D X W Y F C A C B TB3 L Mechanical Connector for Straight Connection (EPPA-047-X/Y-L) L 5.12 in. (130 mm) L 7.09 in. (180 mm) L L = 9.06 in. (230 mm) Y X X, Y according to the cable dimensions 5 TB4 Mechanical Connector for Size Transition (EPPA-047-X1/Y1-X2/Y2-L) L 5.12 in. (130 mm) L 7.09 in. (180 mm) X1, X2 = Conductor Diameter Y1, Y2 = Insulation Diameter L HVCA Y1 X1 X2 Y2 L TB5 Mechanical Connector for Cables with Small Insulation Thickness (EPPA-063-X1/Y1-X2/Y2-L) L 7.09 in (180 mm) L 9.06 in (230 mm) Y X X1, X2 = Conductor Diameter Y1, Y2 = Insulation Diameter L Y1 X1 Y2 X2 216 Hight Voltage Cable Accessories and Insulators Splices, Terminations and Accessories EHVS-69 EHVS-69 Splices for 1/C Shielded Cable (46 and 69 kV) APPLICATIONS FEATURES 69 kV splice incorporates a connector that allows large cross sections to be joined without special tools, heat treatment, or filing off after installation, thus reducing outage time. Minimum installation space required is 84.0 inches. Allows In-Line and/or Shield Break Grounding Connection of the metallic shields. BENEFITS For use on wire shield, wire metallic tape shield, and metallic sheathed power cables. A complete line of TE's Raychem splice kits for conductor sizes ranging from 4/03000 kcmil. TE sizes the EHVS splice to your application. You simply fill out an EHVS information sheet (available from your TE representative). Based on the information you provide (conductor, insulation, and jacket diameters), we will machine a connector to fit your cable and supply you with a kit containing both the connector and the EHVS splice for your cable. PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number* Nominal Cable Range Jacket O.D. (Max) Insulation Diameter Range 69 kV 46 kV EHVS-6920-W-CXXX 1/0-3/0 AWG 250-500 kcmil 2.00 (51) 1.35-1.75 (34-44) EHVS-6921-W-CXXX 2/0-500 kcmil 600-1000 kcmil 2.85 (72) 1.70-2.35 (43-60) EHVS-6922-W-CXXX 600-1000 kcmil 1250-2000 kcmil 3.00 (76) 2.05-2.55 (52-55) EHVS-6923-W-CXXX 1250-3000 kcmil 3000 kcmil 4.17 (106) 2.50-3.39 (63-86) *-CXXX denotes the connector information that will be known once cable specs are provided. See Note 1 below. ADDITIONAL PRODUCT INFORMATION * Contact your local TE representative for the appropriate part number to order. To help us supply the correct product; the following information is required: conductor, insulation, and jacket diameters. * Each splice comes supplied with a shear bolt connector manufactured to your cable dimensions. * EHVS-692x-W-CXXX is a standard Inline splice kit. For shield break option, please add -SB- after "W" in the part number. * Related test report: 46/69 kV: PPR 1010, EDR-5228, EDR-5228, EDR-5421 * Rated and qualified at IEEE Std 404 and IEC 60840 ENERGY /// ENERGY READY REFERENCE GUIDE Hight Voltage Cable Accessories and Insulators Splices, Terminations and Accessories 217217 EHVT-46 and 69 EHVT-46 | 69 Termination for 1/C Shielded Power Cable APPLICATIONS FEATURES High-contamination withstand and non-tracking. The unique high-voltage insulating sleeve is a field-proven, nontracking, and erosion-resistant material that does not require periodic cleaning. The material properties have been formulated to be thermally stable and highly resistant to UV degradation, weathering, and environmental pollution. Positive environmental sseal The cable, along with external ground, is sealed from moisture ingress using TE's proven high-voltage, heat-activated scaling system. No field engineering or additional accessory kits are required. Qualified to IEC 60840 and IEEE-48, Class 1 for outdoor (weather-exposed) use. BENEFITS For use on wire shield, wire/metallictape shield, lead sheath, and jacketed concentric neutral cables (46 and 69 kV). Both kits contain a limited number of lightweight components with unlimited shelf life under normal storage conditions. Because the 46 and 69 kV HVT kits use standard heat shrink components, guide tubes are not needed for alignment, elastomer compression, computed venting, or field compound filling. Only standard cable support systems are needed, reducing steel structure or pole top support requirements. TE's Raychem EHVT series high-voltage terminations utilize a stress control system that has been field-proven since the 1980's. PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number Conductor Size (AWG/kcmil) Insulation Diameter (min - max) Jacket O.D. (max) EHVT-462-SG #2-4/0 1.18-1.77 (30-45) 2.36 (60) EHVT-463-G EHVT-463-SG 250-750 1.47-2.05 (38-52) 2.75 (70) EHVT-464-G EHVT-464-SG 1000-1500 1.97-2.56 (50-65) 3.35 (85) EHVT-465-G EHVT-465-SG 1750-3000 2.48-3.39 (63-86) 4.17 (106) 69 kV 42(1067) 52(1321) EHVT-691-G EHVT-691-SG 1/0-350 1.50-2.05 (38-52) 2.65 (67) EHVT-690-G EHVT-690-SG 1/0-4/0 1.18-1.77 (30-45) 2.36 (60) EHVT-692-G EHVT-692-SG 350-1000 1.95-2.55 (50-65) 3.25 (83) EHVT-693-G EHVT-693-SG 1000-2000 2.50-3.39 (64-86) 4.17 (106) EHVT-694-G EHVT-694-SG 2000-3000 2.76-3.38 (70-86) 4.33 (110) Indoor Outdoor 46 kV 32(813) 40(1016) EHVT-462-G ADDITIONAL PRODUCT INFORMATION * Select the appropriate catalog number. Selections are based on the typical dimensions of 100% insulated cables and the dimensions of commonly used connectors manufactured in accordance with AEIC standard. Nominal insulation thickness (100%): 46 kV: 420 mils, 69 kV: 650 mils. * For cables manufactured to other specifications, confirm selection with cable dimensions. * Kits do not contain connectors; order connectors separately. * Related test report: 46 kV: PPR-1085, 69 kV: EDR-5241 * TE's Raychem Cable Clamps CC available to accommodate cable diameters from 2.5-4.17 inches (65-106 mm). * EHVT-BP base plates for mounting the Cable Clamps CC are also available. 5 HVCA 218 Hight Voltage Cable Accessories and Insulators Splices, Terminations and Accessories EHVS-T Three-Piece Splice EHVS-T Three-Piece Splice FEATURES Torque-controlled connector Splice fits on all polymeric cable constructions Proven shield continuity concept Short cut-back dimensions No special tools required to install the splice Cable size transition possible No tension set of splice body Moulded outer conductive screen Geometrical electrical stress control by moulded conductive deflectors Type tested according to IEC 60840 and IEEE 404 Standards Manufactured according to ISO 9001 and ISO 14001 APPLICATIONS TE's Raychem splice is a pre-fabricated three piece design for voltage classes up to 138 kV. BENEFITS Polymeric insulated cables of various designs can be adapted with respect to shielding and metal sheath. The silicone rubber joint parts with integrated geometrical stress control provides proven electrical function. The splice components combine electrical performance, stress control and moisture sealing to provide the important functions required for all high voltage products. Special silicone rubber provides perfect compression force for optimizied electrical performance ADDITIONAL PRODUCT INFORMATION TECHNICAL DATA 138 kV Rated voltage U0/U (Um) kV 76/132 (145) Basic impulse level kV 650 Max. continuous operating temperature C 90 Max. conductor emergency temperature C 150 Conductor short circuit temperature C 250 Short circuit current (sheath) kA / 1sec 50 DC voltage between metallic sheaths/screens kV 20 DC voltage between metallic sheath/screen and earthed exterior kV 20 Lightning impulse voltage between metallic sheath/screen kV 75 Lightning impulse voltage between metallic sheath/screen and earthed exterior kV 37.5 Conductor up to kcmil 3000 Diameter over Insulation inch (mm) 1.69-3.66 (43-93) For Shield Break Joints Application Range For special applications and bigger cable sizes please contact your TE representative. ENERGY /// ENERGY READY REFERENCE GUIDE Hight Voltage Cable Accessories and Insulators Splices, Terminations and Accessories 219 219 EHVS-S One-Piece Splice EHVS-S One-Piece Splice FEATURES Premoulded one-piece joint body Torque-controlled connector Choice of outer sealing and protection systems Splice fits on all polymeric cable constructions Proven shield continuity concept Simple assembly No tension set of joint body Moulded thick outer conductive screen Geometrical electrical stress control by moulded conductive deflectors Type tested according to IEC 60840, IEC 62067, GB 11017 Standards Manufactured according to ISO 9001 and ISO 14001 APPLICATIONS BENEFITS TE's Raychem EHVW-S splice is a prefabricated one-piece design for voltage classes up to 230 kV. Polymeric insulated cables of various designs can be adapted with respect to shielding and metal sheath. The silicone rubber joint body with integrated geometrical stress control provides proven electrical function. The splice components combine electrical performance, stress control and moisture sealing to provide the important functions required for all High Voltage products. Special silicone rubber provides perfect compression force for optimizied electrical performance ADDITIONAL PRODUCT INFORMATION TECHNICAL DATA 138 kV 230 kV Rated voltage U0/U (Um) kV 76/132 (145) 127/220 (245) Basic impulse level kV 650 1050 Max. continuous operating temperature C 90 90 Max. conductor emergency temperature C 150 150 Conductor short circuit temperature C 250 250 Short circuit current (sheath) kA / 1sec 50 50 Conductor kcmil 2250 5000 Diameter over Insulation inch (mm) 2.20-3.07 (56-78) 2.80-4.69 (71-119) Application Range For special applications and bigger cable sizes please contact your TE Connectivity representative. 5 HVCA 220 Hight Voltage Cable Accessories and Insulators Splices, Terminations and Accessories OHVT Oil-Filled Outdoor Termination OHVT Oil-Filled Outdoor Termination FEATURES Composite or porcelain housings with different creepage lengths are available covering the most common and extreme pollution levels The termination is designed according to following standards: IEC-60840, IEC-62067, IEC-60815, IEEE-48, IEEE-1313. APPLICATIONS BENEFITS TE's Raychem OHVT high voltage outdoor termination system is designed for voltage up to 230 kV and to operate under severe environmental conditions Polymeric insulated cables of various designs can be adopted with respect to shielding and metal sheath. The installation of the termination can be done by trained installer equipped with conventional tools. ADDITIONAL PRODUCT INFORMATION TECHNICAL DATA 69 kV 138 kV 170 kV 230 kV Rated voltage U0/U (Um) kV 36/69 (72.5) 76/132 (145) 87/161 (170) 127/220 (245) Basic impulse level kV 325 650 750 1050 Max. continuous operating temperature C 90 90 90 90 Max. conductor emergency temperature C 150 150 150 150 Conductor short circuit temperature C 250 250 250 250 Short circuit current (sheath) kA / 1sec 50 50 50 50 Creepage (Pollution class IEC 60815) a-e a-e a-e a-e kV 10/20 10/20 10/20 10/20 Conductor kcmil 5000 5000 5000 5000 Diameter over Insulation: Composite inch (mm) 1.34-3.82 (34-97) 1.34-3.82 (34-97) 1.34-4.25 (34-108) 2.80-4.69 (71-119) Diameter over Insulation: Porcelain inch (mm) 1.34-2.91 (34-74) 1.34-2.91 (34-74) -- 2.80-4.69 (71-119) Diameter over sheath inch (mm) 4.33 (110) 4.33 (110) 4.69 (119) 6.30 (160) Withstand voltage support insulators (AC/DC) Application Range All listed dimensions are standard size to serve the common application of these terminations. For special applications and bigger cable sizes please contact your TE representative. ENERGY /// ENERGY READY REFERENCE GUIDE Hight Voltage Cable Accessories and Insulators Splices, Terminations and Accessories 221221 OHVT-D | PHVS/PHVT OHVT-D Dry Self-Supporting Outdoor Termination APPLICATIONS FEATURES TE's Raychem OHVT-D dry selfsupporting termination is designed for voltage class 138 kV and operation under severe environmental conditions. BENEFITS Free from any insulating liquid or gel Polymeric insulated cables of various designs can be adopted with respect to shielding and metal sheath. Its mechanical performance is similar to conventional oil-filled terminations with composite housing. The termination is easily separable and consists of a plug-in part and an epoxy resin insulator protected with a directly moulded silicone shed housing. Dry interface, no oil-filling Self-supporting Pre-fabricated and factory tested silicone-rubber stress cone Torque-controlled multi-contact conductor bolt Long creepage length Type tested according to IEC 60840 Due to the short cable cut-back dimensions of the plug-in, the time required to install the termination is very short and can be further reduced in case of short cable links by pre-installing the plug-in on the shop floor. The plug-in is similar to the plug-in used with our dry switchgear/transformer termination. Fast and simple installation combining GIS plug-in technology with polymeric insulators No special tools required to install the termination Isolated cable gland for sectionalization The polymeric housing with long creepage length covers extreme pollution levels according to IEC 60071-1 1996, IEC 60071-2 1996 and IEEE-1313.1-1996. PHVS/PHVT Dry Compact Switchgear and Transformer Termination FEATURES APPLICATIONS Complies with IEC 62271-209 standard, which essentially specifies the interfaces between the termination and the switchgear. Therefore the termination will fit into all GIS complying with IEC 62271-209. Dry interfaces, no oil-filling Dimensions comply with pressure-tight resin housing Operates in SF6 and insulating liquids Pre-fabricated and factory tested Si-rubber stress cone Torque-controlled multi-contact conductor bolt No special tools required to install the termination Isolated cable gland for sectionalization Type tested according to IEC 60840, IEC 62067 and IEC 62271-209 standards TE's Raychem PHVS/PHVT dry compact switchgear termination for voltage classes up to 230 kV is designed to be installed in cable entry housings of gasinsulated switchgear (GIS). BENEFITS The termination is easily separable and consists of a plug-in part and an epoxy resin insulator. The insulator can be installed by the GIS or transformer manufacturer already at the factory saving installation time on-site and reducing the risk of contamination of the cable entry housing. In case of short cable links and due to the short length and light weight of the plugin part it can be also pre-installed by the cable manaufacturer further reducing the time required to install a substation. Adapters are available to match the dimensions of wet (oil-filled) type terminations, and older designs specified in IEC 60859. The termination operates in SF6 but also in insulating liquids like transformer oil. A corona shield at the top of the termination then provides the necessary shielding of the terminal. 5 HVCA 222 Hight Voltage Cable Accessories and Insulators Splices, Terminations and Accessories Link Boxes Link Boxes Cross for High-Voltage Cable Systems APPLICATIONS FEATURES IP-56 rated. Can be installed on poles and other above ground structures (not for submersible applications) Use with single core lead Cross section up to 250 kcmil with IP-56 Direct grounding Single point bonding Cross bonding and transposition Sheath voltage limiters (SVL) 1 kV up to 8 kV, tested as IEC 60099 Short circuit rate up to 50 kA @ 1 sec. BENEFITS Lightning, fault currents and switching operations can cause overvoltages on the cable sheath. Link boxes are used with cable joints and terminations to provide easy access to shield breaks for test purposes and to limit voltage build-up on the sheath. The link box optimizes loss management in the cable shield on cables grounding both sides. Tested to ANSI/IEEE Std. 575. Overvoltage management on cable system. Protects cable from damage caused by induced voltage and current. CIGRE/ELECTRA recommendations for cross bonding (Larger cable cross sections on request) PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number Reference Application Sheath Voltage Limiter Number of Phases Dimensions L W H EPPA-055-0/1 Direct grounding --- 1 11.81 (300) 7.48 (190) 6.50 (165) EPPA-055-3/1 Cross bonding 3 kV 1 11.81 (300) 7.48 (190) 6.50 (165) EPPA-055-6/1 Cross bonding 6 kV 1 11.81 (300) 7.48 (190) 6.50 (165) EPPA-055-0/3 Direct grounding --- 3 12.20 (310) 12.20 (310) 10.04 (255) EPPA-055-3/3 Cross bonding 3 kV 3 12.20 (310) 12.20 (310) 10.04 (255) EPPA-055-6/3 Cross bonding 6 kV 3 12.20 (310) 12.20 (310) 10.04 (255) ADDITIONAL PRODUCT INFORMATION Test Reports: PPR 1168 Type Test of Link Box LBOX3-ZnO-3 PPR 1449 Type Test of Link Box EPPA-055-6/3 ENERGY /// ENERGY READY REFERENCE GUIDE Hight Voltage Cable Accessories and Insulators Splices, Terminations and Accessories 223 223 HVLB Link Boxes HVLB Link Boxes for High-Voltage Cable Systems APPLICATIONS FEATURES IP-68 rated. Can be installed above ground and in submersible conditions (tested under 5 m water head). Use with concentric and single core bonding lead. Cross section up to 600 kcmil with IP 68 link boxes. BENEFITS Lightning, fault currents and switching operations can cause overvoltages on the cable sheath. Link boxes are used with cable joints and terminations to provide easy access to shield breaks for test purposes and to limit voltage build-up on the sheath. The link box optimizes loss management in the cable shield on cables grounding both sides. Tested to ANSI/IEEE Std. 575. Guide for the application of sheath-bonding methods for single conductor cables and the calculation of induced voltages and currents in cable sheaths. CIGRE/ELECTRA recommendations for cross bonding (Larger cable cross sections on request) PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Reference Application Catalog Number Sheath Voltage Limiter Number of Phases Dimensions L W H HVLB-E-S-X-1-Y-U-IP68-B-Z Grounding with SVL 1 1 kV up to 8 kV 496 (19.35) 451 (17.76) 322 (12.68) HVLB-E-S-X-3-Y-U-IP68-B-Z Grounding with SVL 3 1 kV up to 8 kV 496 (19.35) 795 (28.54) 322 (12.68) HVLB-E-S-0-1-Y-U-IP68-B-Z Direct Grounding 1 - 496 (19.35) 451(17.76) 322 (12.68) HVLB-E-S-0-3-Y-U-IP68-B-Z Direct Grounding 3 - 496 (19.35) 795 (28.54) 322 (12.68) HVLB-C-S-X-6-Y-U-IP68-B-Z Cross Bonding 3 1 kV up to 8 kV 680 (26.77) 740 (29.13) 392 (15.43) 5 HVCA PPR-2334, PPR2914, PPR-382, type Test Report of Link Box HVLB: PPR-2332, PPR-2334, PPR-2194, PPR-3082 H V LB - E- S - Description E-S - Earthing Single Core C-S - Cross Bond Single Core E-C - Earthing Coaxial C-C - Cross Bond Coaxial X - SVL Rating 1 to 18 kV Number of Phases 1 - Single Phase 3 - 3 Phase X - 1 - Y - U- IP6 8 - B - Z Z - Lug Size for Grounding Cable Sqmm AWG/Kcmil 1 - 95 4/0 2 - 120 250 3 - 150 300 4 - 185 400 5 - 240 500 6 - 300 600 Y - Type of Grounding 1 - Internal 2 - External 224 Hight Voltage Cable Accessories and Insulators Termination Lifting Device | EHVT-BP Tools Termination Lifting Device Outdoor Termination FEATURES Simplifies placement and mounting onto the rack on the pylon Applicable for all TE terminations up to 138 kV Adjustable to all common cable sizes up to a diameter over cable sheath of 110 mm Easy assembly and handling APPLICATIONS The Lifting Device ensures a safe and easy installation of TE's outdoor terminations on high positioned mounting places BENEFITS The installer can do the complete installation of the termination on the ground including the oil filling and then lifting up the termination to the high positioned mounting place. Mounting the termination onto the rack is the only work step the installer has to do on the pylon. EHVT-BP Cable Mounting Base Plate FEATURES The plate comes suitably drilled for attaching to supporting steelwork or cross arms that have been drilled to accept steelwork for various porcelain insulator type terminations APPLICATIONS The base plate is a galvanized steel plate intended for use with TE heat shrink EHVT/GHVT terminations together with TE's Raychem cable clamps support brackets. BENEFITS It is especially useful when retrofitting old porcelain terminations with heat shrink terminations. It has suitable spaced slots to accommodate two TE Raychem cable clamp support brackets. PRODUCT SELECTION INFORMATION Catalog Number Reference Application EHVT-BP 1 base plate per box HVIA-Stripper 35/90-US: Stripping tool for cable semicon and primary insulation for cable diameters from 1.37-3.54 inches (35-90 mm) HVIA-Stripper 75/150-US: Stripping tool for cable semicon and primary insulation for cable diameters from 2.95-5.90 inches (75-150 mm) Replacement blades for HVIA-Stripper EXRM-0982-I-22.5 for removing insulation layer EXRM-0982-R-20-4 for removing semi-conductor layer ENERGY /// ENERGY READY REFERENCE GUIDE Hight Voltage Cable Accessories and Insulators Splices, Terminations and Accessories Heating Blanket | Slide Rails | Station Post Insulator 225 225 High Voltage Heating Blanket | Slide Rails with Clamps HVIA-CABLE-HEATING-BLANKET: Cable heating blankets Screw Clamps Accessory to Heating Blanket HVIA-SLIDE-RAIL-1580: Slide rail 5 Station Post Insulators FEATURES TE's Axicom Composite Insulators have been in service worldwide since the 1980s as important components of high voltage apparatus. Full range of ANSI C29.9 qualified TR station post insulators to cover 95kV to 1800kV BIL requirements. Manufactured to offer both standard and custom options to fulfil any environmental, electrical and mechanical substation requirements. APPLICATIONS BENEFITS Axicom insulators are used for circuit breakers, instrument transformers, cable terminations and other components in high voltage substations utilizing this advanced technology for voltages up to 800 kV. Porcelain station-post insulators are used to support the electrical bus system within a substation and provide mechanical support to electrical equipment like disconnect switches and capacitor banks. Axicom insulators provide superior performance under heavy contamination and in areas under seismic threat. These insulators can change a normal air insulated substation into a "minimum maintenance substation". Demonstrated reliable performance in various types of applications all over the world to go along with over 95 years of service experience in electric power supply. HVCA Hight Voltage Cable Accessories and Insulators Composite Station Post High Voltage Insulators SPI1.7P-550 kV 286 115 kV kV lb in in in lb in 550 230 54 45 123 37 1.700 0.23 lb 20.000 lb 60.000 Torsional Strength Compression Strength Tensile Strength Deflection at 40% c. Strength Cantilever Strength Arching Distance (SW) Leakage Distance (L) Height (H) Weight Low-frequency Wet Withstand Impulse Withstand (BIL) Highest System Voltage Technical Reference Number Composite Station Post Insulators Code 226 in-lb 40.000 2.6P-550 287 115 550 230 61 45 123 37 2.600 0.28 25.000 75.000 90.000 5.2P-550 287 115 550 230 96 45 122 35 5.200 0.19 25.000 75.000 90.000 1.4P-650 288 138 650 275 64 54 158 46 1.400 0.33 20.000 60.000 40.000 2.2P-650 289 138 650 275 73 54 158 46 2.200 0.41 25.000 75.000 90.000 4.4P-650 289 138 650 275 110 54 151 44 4.400 0.27 25.000 75.000 90.000 1.2P-750 291 161 750 315 73 62 186 54 1.200 0.42 20.000 60.000 40.000 1.85P-750 295 161 750 315 83 62 186 54 1.850 0.52 25.000 75.000 90.000 3.7P-750 295 161 750 315 125 62 184 52 3.700 0.35 25.000 75.000 90.000 0.95P-900 304 230 900 385 94 80 255 72 950 0.72 20.000 60.000 40.000 1.45P-900 308 230 900 385 106 80 255 72 1.450 0.88 25.000 75.000 90.000 2.2P-900 308 230 900 385 136 80 254 71 2.200 0.70 25.000 75.000 90.000 3P-900 308 230 900 385 156 80 248 70 3.000 0.60 25.000 75.000 90.000 0.8P-1050 312 315 1050 455 107 92 297 84 800 0.92 20.000 60.000 40.000 1.25P-1050 316 315 1050 455 121 92 297 84 1.250 1.15 25.000 75.000 90.000 2.3P-1050 362 315 1050 455 177 92 290 82 2.300 0.70 40.000 100.000 120.000 1P-1300 324 345 1300 525 139 106 352 98 1.000 1.41 25.000 75.000 90.000 1.45P-1300 367 345 1300 525 153 106 346 97 1.450 1.36 20.000 60.000 40.000 2P-1300 368 345 1300 525 202 106 345 96 2.000 0.94 40.000 100.000 120.000 0.9P-1470 330 500 1470 590 159 122 408 114 900 1.94 25.000 75.000 90.000 1.17P-1470 371 500 1470 590 176 122 408 113 1.170 1.67 20.000 60.000 40.000 1.75P-1470 372 500 1470 590 230 122 402 112 1.750 1.25 40.000 100.000 120.000 0.9P-1550 n/a 500 1550 620 167 128 430 120 900 2.24 20.000 60.000 40.000 1.7P-1550 379 500 1550 620 240 128 423 118 1.700 1.40 20.000 60.000 40.000 2.4P-1550 379 500 1550 620 278 128 423 118 2.400 1.54 20.000 60.000 40.000 1.4P-1800 391 500 1800 710 283 152 513 142 1.400 1.93 20.000 60.000 40.000 2P-1800 391 500 1800 710 328 152 513 142 2.000 2.14 20.000 60.000 40.000 2.8P-1800 391 500 1800 710 391 152 506 140 2.800 1.65 20.000 60.000 40.000 1.2P-2050 n/a 800 2050 830 336 182 624 172 1.200 2.84 20.000 60.000 40.000 1.6P-2050 n/a 800 2050 830 390 182 624 172 1.600 2.95 20.000 60.000 40.000 2.2P-2050 n/a 800 2050 830 464 182 617 170 2.200 2.23 20.000 60.000 40.000 1.2P-2250 n/a 800 2250 n/a 360 196 674 186 1.200 3.55 20.000 60.000 40.000 1.6P-2250 n/a 800 2250 n/a 418 196 674 186 1.600 3.68 20.000 60.000 40.000 2.2P-2250 n/a 800 2250 n/a 497 196 667 184 2.200 2.79 20.000 60.000 40.000 1P-2400 n/a 800 2400 n/a 382 208 721 198 1.000 3.54 20.000 60.000 40.000 1.4P-2400 n/a 800 2400 n/a 444 208 721 198 1.400 3.85 20.000 60.000 40.000 2P-2400 n/a 800 2400 n/a 527 208 714 196 2.000 3.03 20.000 60.000 40.000 1P-2550 n/a 800 2550 n/a 476 224 778 214 1.000 3.43 20.000 60.000 40.000 1.4P-2550 n/a 800 2550 n/a 476 224 778 214 1.400 4.80 20.000 60.000 40.000 2P-2550 n/a 800 2550 n/a 565 224 771 212 2.000 3.78 20.000 60.000 40.000 ENERGY /// ENERGY READY REFERENCE GUIDE Hight Voltage Cable Accessories and Insulators 227 227 Porcelain Station Post Insulators High Voltage Insulators Porcelain Station Post Insulators PRODUCT SELECTION INFORMATION Description Strength BIL (kV) System Voltage (kV) Overall Height (in) Bolt Circle Diameter Top/ Bottom (in) Leakage Distance (in) Cantilever Strength (lbs) SP-TR202PG STD 95 7.5 7.5 3 10.5 2000 SP-TR222PG High 95 7.5 10 5 10.5 4000 SP-TR222PG01 Ex-High 95 7.5 10 5 10.5 8000 SP-TR205PG STD 110 15 10 3 15.5 2000 SP-TR225PG High 110 15 12 5 15.5 4000 SP-TR225PG01 Ex-High 110 15 12 5 15.5 8000 SP-TR208PG STD 150 25 14 3 24 2000 SP-TR227PG High 150 25 15 5 24 4000 SP-TR227PG01 Ex-High 150 25 15 5 24 8000 SP-TR210PG STD 200 35 18 3 37 2000 SP-TR231PG High 200 25 20 5 37 4000 SP-TR231PG01 Ex-High 200 25 20 5 37 8000 SP-TR214PG STD 250 46 22 3 43 2000 SP-TR267PG High 250 46 24 5 43 4000 SP-TR267PG01 Ex-High 250 46 25 7 43 8000 SP-TR216PG STD 350 69 30 3 72 1500 SP-TR278PG High 350 69 30 5 72 3000 SP-TR278PG01 Ex-High 350 69 32 7 72 6000 SP-TR286PG STD 550 115 45 5 99 1700 SP-TR287PG High 550 115 45 5 99 2600 SP-TR287PG01 Ex-High 550 115 45 7 99 5000 SP-TR288PB STD 650 138 54 5 116 1400 SP-TR289PG High 650 138 54 5 116 2200 SP-TR289PG01 Ex-High 650 138 54 5/7 116 4100 SP-TR291PG STD 750 161 62 5 132 1200 SP-TR295PG High 750 161 62 5 132 1850 SP-TR295PG01 Ex-High 750 161 62 7 132 3500 SP-TR304PG STD 900 230 80 5 165 950 SP-TR308PG High 900 230 80 5 165 1450 SP-TR312PG STD 1050* 345 92 5 198 800 SP-TR316PG High 1050* 345 92 5 198 1250 SP-TR362PG Ex-High 1050* 345 92 7 198 2300 SP-TR324PG STD 1300* 345 106 5 231 1000 SP-TR367PG High 1300* 345 106 5/7 231 1450 SP-TR368PG Ex-High 1300* 345 106 7 231 2000 SP-TR369PG Ex-High 1300* 345 106 5/7 231 2050 SP-TR369PG02 Ex-High 1300* 345 106 5/7 231 3500 SP-TR330PG STD 1470* 500 122 5 264 900 SP-TR371PG High 1470* 500 122 5/7 264 1170 SP-TR373PG Ex-High 1470* 500 122 5/7 264 1750 SP-TR372PG Ex-High 1470* 500 122 7 264 1750 SP-TR379PG Ex-High 1550* 500 128 7 280 1700 SP-TR391PG STD 1800* 500 152 5/7 330 1400 SP-TR391PG02 High 1800* 500 152 5/7 360 1750 SP-TR391PG03 Ex-High 1800* 500 152 5/7 360 4000 *Note: Items available with optional corona ring 5 HVCA Chapter 6 TE's Raychem Cable Repair & Rejacketing GMRS Rejacketing Sleeve.............................................................................................................................. 230 MBSM Wraparound Jacket Repair.............................................................................................................. 231 HVS-LR Repair Kits............................................................................................................................................ 232 CRSM Wraparound Sleeves (1000 V)....................................................................................................... 233 MRS Wraparound Flame Retardand Sleeve.......................................................................................... 234 230 TE's Raychem Cable Repair Repair & Rejacketing GMRS GMRS Rejacketing Sleeve APPLICATIONS FEATURES BENEFITS Precoated with a thermoplastic sealant that provides an excellent seal against moisture and corrosive elements TE's Raychem CRPS repair strip is a highquality replacement jacket for low and high voltage flexible mining cables. MSHA approved (No. P-137-13-MSHA) Seals and protects cable splices and cable jackets up to 35 kV For direct buried, underground, and overhead applications Compact design and fast installation Tool-free, flexible, flame-retardant elastomeric strip for jacket repair on mining and other flexible cable Unlimited shelf life when stored under normal conditions Pre-latch Clip Snap Tool Installation PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number Sleeve Length Cable Jacket O.D. (min) Splice O.D. (max) Max Jacket Opening GMRS-75/25-650 25.5 (650) 1 (25) 2.5 (63) 17.5 (445) GMRS-75/25-750 29.5 (750) 1 (25) 2.5 (63) 21.5 (545) GMRS-75/25-850 33.5 (850) 1 (25) 2.5 (63) 25.5 (648) GMRS-75/25-1050 41.25 (1050) 1 (25) 2.5 (63) 33.25 (820) GMRS-75/25-1200 47.25 (1200) 1 (25) 2.5 (63) 39.25 (996) GMRS-100/40-750 29.5 (750) 1.5 (38) 3.5 (89) 21.5 (545) GMRS-100/40-850 33.5 (850) 1.5 (38) 3.5 (89) 25.5 (648) GMRS-100/40-1050 41.25 (1050) 1.5 (38) 3.5 (89) 33.25 (820) GMRS-100/40-1200 47.25 (1200) 1.5 (38) 3.5 (89) 39.25 (996) ADDITIONAL PRODUCT INFORMATION * Select the appropriate catalog number based on the cable diameter and the jacket opening. Cable and splice body must be within specified use range. * Standard package: 3 kits per box. Each kit contains one strip of mastic and one solvent wipe. Each box of 3 kits contains one installation snap tool and 2 pre-latch clips. * GMRS-75/25 and GMRS-100/40 meet the test requirements of IEEE 404-2006. Request EDR # 5507. ENERGY /// ENERGY READY REFERENCE GUIDE TE's Raychem Cable Repair Repair & Rejacketing 231231 MBRS MBSM Wraparound Jacket Repair Sleeve APPLICATIONS FEATURES Available in five diameters with 5:1 shrink ratios For use on standard poly- or elastomeric-insulated/jacketed cables, which may include aluminum or steel armoring and PILC BENEFITS TE's Raychem MBSM protects cables in mechanically abusive environments; rejacket premolded splices; repair and rejacket LC-shielded and moisture impervious cables; and provide strain relief Seals and protects cables Offers a fast, versatile and permanent repair for damaged cable jackets Unlimited shelf life when stored under normal temperatures Excellent moisture barrier Sleeve may be field-cut for shorter requirements. Damage Damage Cut Sleeve Length = Damage Length + Total Seal Length Damage Total Seal Length <3 (<76) 3 (76) 3-12 (76-305) 4 (102) 12-24 (305-610) 6 (152) >24 (>610) 8 (203) PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number Cable Use Range (min - max) Sleeve Length* Standard Pack (kits/box) MBSM-43/8-1200 0.35-1.50 (9-38) 48 (1219) 6 MBSM-75/15-1200 0.65-2.65 (17-67) 48 (1219) 6 MBSM-125/30-1200 1.30-4.30 (33-109) 48 (1219) 6 MBSM-160/42-1200 1.80-5.70 (46-145) 48 (1219) 6 MBSM-200/50-1200 2.15-7.10 (55-180) 48 (1219) 6 NOTICE: MBSM sleeves do not provide electrical insulation due to aluminum within the sleeve structure. * Length tolerance is 2%. ADDITIONAL PRODUCT INFORMATION * Select appropriate catalog number based on the cable use range. * Kits contain a wraparound sleeve, stainless steel channel closure, and redundant sealant strips. * Related test report: EDR-5225, EDR-5270, and EDR-5388 6 232 TE's Raychem Cable Repair Repair & Rejacketing HVS-LR HVS-LR Lead Sheath Repair Kits for PILC Cable FEATURES See "Product Performance Test" chart below for featured parameters" APPLICATIONS BENEFITS Repair lead sheath damage on paperinsulated, lead covered (PILC) cable Combines the strength and durability of TE's Raychem MBSM wraparound sleeve with an effective oil-resistant sealing mastic Product Performance Test Current cycling at 110C conductor temperature for 90 cycles (5 hours on - 3 hours off) PASS Applied Pressure 15 psi Maximum continuous conductor temperature 110C PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number Nominal Sleeve Length Application Use Range (min - max) HVS-LR-75/15-600 24 (600) 0.65-2.65 (17-67) HVS-LR-75/15-1200 48 (1200) 0.65-2.65 (17-67) HVS-LR-160/42-600 24 (600) 1.80-5.70 (46-144) HVS-LR-160/42-1200 48 (1200) 1.80-5.70 (46-144) HVS-LR-200/50-600 24 (600) 2.15-7.10 (55-180) HVS-LR-200/50-1200 48 (1200) 2.15-7.10 (55-180) ADDITIONAL PRODUCT INFORMATION * Select the appropriate catalog number based on cable jacket diameter and the lead sheath diameter. * Standard package: 3 kits/box. * Related test report: EDR-5243. ENERGY /// ENERGY READY REFERENCE GUIDE TE's Raychem Cable Repair Repair & Rejacketing 233 233 CRSM Sleeves CRSM Heat Shrink Wraparound Sleeves APPLICATIONS FEATURES All TE's Raychem CRSM sleeves are sealant-coated. Qualified to ANSI C119.1 Rated to ICEA electrical withstand test for 1000 volts RUS accepted for use as jacket restoration materials on JCN cable BENEFITS For use on standard poly- or elastomeric insulated/jacketed cables or leadjacketed cables, which may include aluminum or steel armoring. Use as insulation for 1/C low-voltage power cable up to 1000 volts, jacket repair up to 35 kV, or general sealing applications. TE's Raychem CRSM sleeves close easily with a permanent locking system that consists of a raised rail profile and a stainless steel channel. Unlimited shelf life when stored under normal conditions Excellent water seal - tested in one foot head of water Length may be field-cut for versatility PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Primary Electrical Repair (1000 V) Catalog Number Sleeve Length Cable and Jacket Repair Conductor Size Use Range AWG/kcmil min - max General Sealing Use Range (0 - 35 kV) (min - max) Standard Pack CRSM-34/10-200 8 (200) #8-2/0 0.25-0.60 (6-15) 0.25-1.20 (6-30) 3 CRSM-34/10-1200 48 (1219) #8-2/0 0.25-0.60 (6-15) 0.25-1.20 (6-30) 5 CRSM-53/13-200 8 (200) 3/0-400 0.60-0.95 (15-24) 0.60-1.80 (15-46) 10 CRSM-53/13-1200 48 (1219) 3/0-400 0.60-0.95 (15-24) 0.60-1.80 (15-46) 5 CRSM-84/20-750 30 (750) 500-1000 0.95-1.40 (24-36) 0.95-2.70 (24-69) 10 CRSM-84/20-1000 40 (1000) 500-1000 0.95-1.40 (24-36) 0.95-2.70 (24-69) 10 CRSM-84/20-1200 48 (1219) 500-1000 0.95-1.40 (24-36) 0.95-2.70 (24-69) 5 CRSM-107/29-1000 40 (1000) 1000-2000 1.30-2.00 (33-51) 1.30-3.60 (33-91) 10 CRSM-107/29-1200 48 (1219) 1000-2000 1.30-2.00 (33-51) 1.30-3.60 (33-91) 5 CRSM-143/36-1200 48 (1219) 1.65-4.95 (42-126) 5 CRSM-198/55-1200 48 (1219) 2.50-6.50 (64-165) 5 ADDITIONAL PRODUCT INFORMATION * Select the appropriate catalog number for either primary electrical repair (1000 volts max.) or general sealing applications. Electrical repair selections are based on typical dimensions for low voltage insulated cable. Confirm selection with cable dimensions to assure proper sizing. * Use the "primary electrical repair" columns for electrical repair applications (when CRSM is in direct contact with the conductor). * Use the "General sealing use range" column for general rejacketing or sealing applications (when CRSM is not in direct contact with the conductor). * Package does not contain connectors. * Related Test Reports: EDR-5124, EDR-5192, and EDR-5388. UV resistant test report: EDR-5361. * CRSM-34/10 and CRSM-84/20 are available in shorter standard lengths by ordering the corresponding CRSM-CT kits. (The use ranges in the selection information table still apply). Damage Damage Cut Sleeve Length = Damage Length + Total Seal Length Damage Total Seal Length <3 (<76) 3 (76) 3-12 (76-305) 4 (102) 12-24 (305-610) 6 (152) >24 (>610) 8 (203) 6 234 TE's Raychem Cable Repair Repair & Rejacketing MRS Repair Sleeves MRS Heat Shrink Wraparound Flame-Retardant Repair Sleeve APPLICATIONS FEATURES MSHA approved (P-07-KA090012MSHA) Flame-Retardant Green thermosensitive paint provides visual guide for proper installation. Sleeve is precoated with adhesive. BENEFITS TE's Raychem MRS Sleeve repairs insulation on flexible cables to 2 kV and repairing jacket damage on high-voltage cable where a splice is not required. Ideal for use on trailing cable as well as flexible-construction cables and conduits Installs with a low profile quickly and easily, which means the cable can be returned to service in minutes. Length may be field-cut for versatility Excellent water barrier - tested under one foot of water Unlimited shelf life when stored under normal conditions PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number Cable Use Repair Sleeve (min - max) Sleeve Length Standard Pack (kits/box) MRS-12-10 1.00-1.60 (25-41) 10 (254) 20 MRS-12-24 1.00-1.60 (25-41) 24 (610) 10 MRS-34-24 1.60-2.30 (41-58) 24 (610) 10 MRS-34-30 1.60-2.30 (41-58) 30 (762) 10 MRS-56-30 2.30-3.50 (58-89) 30 (762) 10 ADDITIONAL PRODUCT INFORMATION * * * * Select the appropriate catalog number based on cable diameter. Kits do not contain connectors. Kits contain a wraparound sleeve and stainless steel channel closure (removed after installation). Related test report: EDR-5028 and EDR-5499. Damage Damage Cut Sleeve Length = Damage Length + Total Seal Length Damage Total Seal Length <3 (<76) 3 (76) 3-12 (76-305) 4 (102) 12-24 (305-610) 6 (152) >24 (>610) 8 (203) ENERGY /// ENERGY READY REFERENCE GUIDE Chapter 7 TE's Raychem Tubing & Molded Parts Heat Shrink Tubing .......................................................................................................................................... 238 Molded Parts ...................................................................................................................................................... 243 238 TE's Raychem Tubing & Molded Parts Heat Shrink Tubing RNF-100 Tubing RNF-100 Thin-Wall, Uncoated Tubing APPLICATIONS FEATURES UL recognized to standard 224 (file E35586) Flame retardant (colors only) Black, white, and colors meet AMS-DTL-23053/5, Class 1. Clear meets AMS-DTL-23053/5, Class 2 2:1 shrink ratio Unlimited shelf life when stored under normal conditions BENEFITS TE's Raychem RFN-100 is a flexible, flameretardant, thin-wall, general purpose heatshrinkable polyolefin tubing ideal for wire jacketing marking and color coding Superior abrasion and solvent resistance when compared to other flexible general purpose polyolefin tubings Excellent physical, chemicals, and electrical properties that meet or exceed industrial and military standards. UL recognized to Standard 224 600V/125C PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number Inner Diameter as Supplied Recovered Recovered Wall Thickness (mils) Color* Feet/Spool RNF-100-1/16-25-(color) .063 (1.6) .031 (0.8) 17 BLK, WHT, CL 25 RNF-100-3/32-25-(color) .093 (2.4) .046 (1.2) 20 BLK, WHT, CL 25 RNF-100-1/8-25-(color) .125 (3.2) .062 (1.6) 20 BLK, WHT, CL 25 RNF-100-1/8-500-(color) .125 (3.2) .062 (1.6) 20 BLK, WHT, RED 500 RNF-100-3/16-25-(color) .187 (4.8) .093 (2.4) 20 BLK, WHT, CL 25 RNF-100-1/4-25-(color) .250 (6.4) .125 (3.2) 25 BLK, WHT, CL 25 RNF-100-1/4-250-(color) .250 (6.4) .125 (3.2) 25 BLK, WHT, RED 250 RNF-100-3/8-25-(color) .375 (9.6) .187 (4.8) 25 BLK, WHT, CL 25 RNF-100-3/8-200-(color) .375 (9.6) .187 (4.8) 25 BLK, WHT, RED, GRN, BLUE 200 RNF-100-1/2-25-(color) .500 (13) .250 (6.4) 25 BLK, WHT, CL 25 RNF-100-1/2-150-(color) .500 (13) .250 (6.4) 25 BLK, WHT, RED, GRN, BLUE 150 RNF-100-3/4-25-(color) .750 (19) .375 (9.6) 30 BLK, WHT, CL 25 RNF-100-1-25-(color) 1.000 (25) .500 (13) 35 BLK, WHT, CL 25 RNF-100-1-1/2-25-(color) 1.500 (38) .750 (19) 40 BLK, WHT, CL 25 RNF-100-2-25-(color) 2.000 (51) 1.00 (25) 45 BLK, WHT, CL 25 Order spools as RNF-100-Size-Spool Length-color Other sizes, colors, and packaging are available * BLK=Black, WHT=White, CL=Clear, GRN=Green ENERGY /// ENERGY READY REFERENCE GUIDE TE's Raychem Tubing & Molded Parts RNF-100 Tubing Heat Shrink Tubing 239 MWTM Medium-Wall Sealant-Coated or Uncoated Tubing APPLICATIONS FEATURES RUS accepted as jacket restoration of JCN cable 3:1 shrink ratio BENEFITS TE's Raychem Sealant-coated MWTM tubing (-S designation) is for use as insulation/jacket repair up to 600 V or for general sealing and rejacketing of polymeric- or elastomeric-insulated cables up to 35 kV Uncoated MWTM tubing (-U or -A/U) is for cable rejacketing only Designed to Match Cable Performance Range Taking Conforms to Substrate Quick Installation Unlimited shelf life when stored in normal conditions Cut to Length at Job Site PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Use Range (min - max) Catalog Number Cut-Piece Length Min. Cont. Length Ft (m) Standard Package Quantity Box Spool Ft (m) Bulk Spool Ft (m) Sealant-Coated, Cut-Length Tubing MWTM-10/3-1200-S 0.13-0.35 (3-9) 48 (1200) 25 MWTM-16/5-1200-S 0.25-0.55 (6-14) 48 (1200) 25 MWTM-25/8-1200-S 0.35-0.85 (9-22) 48 (1200) 25 MWTM-35/12-1200-S 0.50-1.25 (13-32) 48 (1200) 25 MWTM-50/16-1200-S 0.65-1.70 (17-43) 48 (1200) 15 MWTM-85/25-1200-S 1.00-2.90 (25-74) 48 (1200) 5 MWTM-115/34-1200-S 1.40-3.90 (36-99) 48 (1200) 5 MWTM-140/42-1200-S 1.80-4.70 (46-119) 48 (1200) 5 Uncoated, Spooled Tubing MWTM-10/3-A/U 0.13-0.35 (3-9) 25 (7.6) MWTM-16/5-A/U 0.25-0.55 (6-14) 25 (7.6) 100 (30) 1155 (350) MWTM-25/8-A/U 0.35-0.85 (9-22) 25 (7.6) 100 (30) 660 (200) 100 (30) MWTM-35/12-A/U 0.50-1.25 (13-32) 25 (7.6) 100 (30) 495 (150) MWTM-50/16-A/U 0.65-1.70 (17-43) 15 (4.6) 75 (23) 330 (100) Uncoated, Cut Length Tubing MWTM-85/25-1500/U 1.00-2.90 (25-74) 60 (1500) 5 MWTM-115/34-1500/U 1.40-3.90 (36-99) 60 (1500) 5 MWTM-140/42-1500/U 1.80-4.70 (46-119) 60 (1500) 5 For connector information refer to the Connectors and Terminals section of this catalog. ADDITIONAL PRODUCT INFORMATION * Select the appropriate catalog number. Confirm selection with application dimensions to assure proper sizing. * MWTM is a general purpose tubing; for sealing applications use MWTM with sealant (-S) or use uncoated MWTM (-U or -A/U) in combination with S1052 sealant. Order sealants separately. * For testing information refer to the Technical Data section of this catalog. * UV resistant test report: EDR-5361. 7 240 TE's Raychem Tubing & Molded Parts WCSM Tubing Heat Shrink Tubing WCSM Heavy-Wall Sealant Coated Tubing APPLICATIONS FEATURES 4:1 shrink ratio UL and cUL listed per 486D (file E91151) for sizes 12/3 through 70/20. Qualified to ANSI C119.1 and rated to Western Underground guide 2.5. RUS accepted for use as a secondary tap or splice cover, and for use as jacket restoration materials on JCN cable. BENEFITS TE's Raychem WCSM tubing seals an in-line splice or terminal lug seal for non-flame retardant applications, cable re-jacketing and mechanical protection. Jacket repair on cables up to 35 kV. For use on standard poly or elastomeric insulated / jacketed cable or leadjacketed cables, which may include aluminum or steel armoring. Can be used for electrical insulation of cables up to 1000V Designed to Match Cable Performance Range Taking Conforms to Substrate Smallest Installed Profile Quick Installation Unlimited Shelf Life Cut to Length at Job Site Wire Connector System for use with Underground Connectors 96J4 A Max Connector Opening A PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number WCSM-12/3-150-S WCSM-12/3-300-S WCSM-12/3-1200-S WCSM-16/4-150-S WCSM-16/4-300-S WCSM-16/4-1200-S WCSM-24/6-150-S WCSM-24/6-225-S WCSM-24/6-300-S WCSM-24/6-1200-S WCSM-34/8-150-S WCSM-34/8-200-S WCSM-34/8-225-S WCSM-34/8-300-S WCSM-34/8-1200-S WCSM-48/12-150-S WCSM-48/12-225-S WCSM-48/12-300-S WCSM-48/12-1200-S WCSM-56/16-225-S WCSM-56/16-300-S WCSM-56/16-1200-S WCSM-70/20-300-S WCSM-70/20-450-S WCSM-70/20-600-S WCSM-70/20-1200-S WCSM-110/30-300-S WCSM-110/30-1200-S WCSM-130/35-300-S WCSM-130/35-450-S WCSM-130/35-1200-S 1000V Cable Nominal Use Range AWG/kcmil (min-max) #14-#6 #14-#6 #14-#6 #8-#2 #8-#2 #8-#2 #6-#4/0 #6-#4/0 #6-#4/0 #6-#4/0 #2-500 #2-500 #2-500 #2-500 #2-500 #2/0-750 #2/0-750 #2/0-750 #2/0-750 250-1000 250-1000 250-1000 500-1500 500-1500 500-1500 500-1500 800-2000 800-2000 1500-2500 1500-2500 1500-2500 Maximum Connector O.D. UL Conductor Use Range (min-max) General Conductor Use Range (min-max) 0.29 0.29 0.29 0.41 0.41 0.41 0.69 0.69 0.69 0.69 1.06 1.06 1.06 1.06 1.06 1.3 1.3 1.3 1.3 1.5 1.5 1.5 1.84 1.84 1.84 1.84 - .13-.30 (3.5-7.7) .13-.30 (3.5-7.7) .13-.30 (3.5-7.7) .17-.41 (4.5-10.5) .17-.41 (4.5-10.5) .17-.41 (4.5-10.5) .25 -.64 (6.5-16.5) .25 -.64 (6.5-16.5) .25 -.64 (6.5-16.5) .25 -.64 (6.5-16.5) .35 -.94 (9-24) .35 -.94 (9-24) .35 -.94 (9-24) .35 -.94 (9-24) .35 -.94 (9-24) .51-1.12 (13-28.5) .51-1.12 (13-28.5) .51-1.12 (13-28.5) .51-1.12 (13-28.5) .68-1.27 (17.5-32.5) .68-1.27 (17.5-32.5) .68-1.27 (17.5-32.5) .92-1.40 (22-35.8) .92-1.40 (22-35.8) .92-1.40 (22-35.8) .92-1.40 (22-35.8) - .13-.39 (3.5-10) .13-.39 (3.5-10) .13-.39 (3.5-10) .17-.55 (4.5-14) .17-.55 (4.5-14) .17-.55 (4.5-14) .25-.86 (6.5-22) .25-.86 (6.5-22) .25-.86 (6.5-22) .25-.86 (6.5-22) .35-1.22 (9-31) .35-1.22 (9-31) .35-1.22 (9-31) .35-1.22 (9-31) .35-1.22 (9-31) .51-1.73 (13-44) .51-1.73 (13-44) .51-1.73 (13-44) .51-1.73 (13-44) .70-1.96 (17.5-50) .70-1.96 (17.5-50) .70-1.96 (17.5-50) .86-2.48 (22-63) .86-2.48 (22-63) .86-2.48 (22-63) .86-2.48 (22-63) 1.29-3.93 (33-100) 1.29-3.93 (33-100) 1.49-4.64 (39-118) 1.49-4.64 (39-118) 1.49-4.64 (39-118) Max Connector Opening Min Seal Length per Side (A) 2.9 8.8 44.2 1.9 7.8 43.2 1.4 3.96 6.8 38.3 1.4 3.02 3.96 6.8 38.48 1.4 3.96 6.8 38.3 3.96 6.62 38.3 5.8 10.93 16.26 37.3 1.5 1.5 1.5 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 ADDITIONAL PRODUCT INFORMATION * Select the appropriate catalog number based on typical dimensions for low-voltage insulated cable. Confirm selection with dimensions to assure proper sizing. For general conductor use or UL conductor use. * Package does not contain connectors or lugs. Installed connector or lug diameter must be within use range. * TE's Raychem WCSM tubing may be field-cut for shorter requirements * Bulk packaging is available for cut lengths. Consult your TE representative for more information. * UL listing applies to WCSM-12/3 through -70/20 only. WCSM-110/30 and -130/35 are not UL listed. * Related test reports: EDR 5541, UL 486D test report: EDR 5139, UV resistant test report: EDR-5361 For connector information refer to the Connectors and Terminals section of this catalog. ENERGY /// ENERGY READY REFERENCE GUIDE TE's Raychem Tubing & Molded Parts FCSM Tubing Heat Shrink Tubing 241 Heat Shrink Wraparound FCSM Tubing APPLICATIONS FEATURES Flame retardant 3:1 shrink ratio Qualified to ANSI C119.1 also rated to IEEE 383 (Vertical Tray Flame Test) and ICEA S-19-81. MSHA approved (No. 07-KA090013MSHA). BENEFITS Use sealant-coated tubing (-S) as a sealed in-line splice or terminal lug seal. Use uncoated tubing (-/U) for cable rejacketing only TE's Raychem FCSM sealant-coated or uncoated tubing may be used for jacket repair on cable to 35 kV Used for electrical insulation of cables up to 2000V Designed to match cable performance Range taking Conforms to substrate Quick installation Unlimited shelf life when stored in normal conditions Cut to length at job site Connectors up to 6 inches: Connectors over 6 inches: Recommended cut length = connector length + 4 inches. Recommended cut length = connector length + 5 inches. Connector Length PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number 2000 V Insulated Conductor General Use Range Size (AWG/kcmil) (min - max) In-Line Splice Or Terminal Lug Seal (With Sealant) FCSM-9/3-1200-S #14-#8 FCSM-19/6-150-S #6-#2 FCSM-19/6-1200-S #6-#2 FCSM-28/9-225-S #2-4/0 FCSM-28/9-1200-S #2-4/0 FCSM-38/12-300-S 1/0-350 FCSM-38/12-1200-S 1/0-350 FCSM-51/16-300-S 250-500 FCSM-51/16-1200-S 250-500 FCSM-68/22-1200-S 600-1000 FCSM-90/30-1200-S 800-1200 FCSM-120/40-1200-S 1500-2500 FCSM-177/63 600-S FCSM-177/63-1200-S Cable Rejacketing (Without Sealant) FCSM-9/3-A/U #14-#8 FCSM-19/6-A/U #6-#2 FCSM-28/9-A/U #2-4/0 FCSM-38/12-A/U 1/0-350 FCSM-51/16-A/U 250-500 FCSM-68/22-A/U 600-1000 FCSM-90/30-1500/U 800-1200 FCSM-120/40-1500/U 1500-2500 FCSM-177/63-1500/U *Length tolerance to +/- 2%. 0.15-0.30 (4-8) 0.25-0.65 (6-17) 0.25-0.65 (6-17) 0.40-0.95 (10-24) 0.40-0.95 (10-24) 0.50-1.30 (13-33) 0.50-1.30 (13-33) 0.70-1.75 (18-44) 0.70-1.75 (18-44) 0.95-2.30 (25-58) 1.30-3.10 (33-79) 1.75-4.10 (44-104) 2.75-6.05 (70-154) 2.75-6.05 (70-154) 0.15-0.30 (4-8) 0.25-0.65 (6-17) 0.40-0.95 (10-24) 0.50-1.30 (13-33) 0.70-1.75 (18-44) 0.95-2.30 (25-58) 1.30-3.10 (33-79) 1.75-4.10 (44-104) 2.75-6.05 (70-154) Tube Length* Standard Package Ft. (m)/Roll 48 (1200) 6 (150) 48 (1200) 9 (225) 48 (1200) 12 (300) 48 (1200) 12 (300) 48 (1200) 48 (1200) 48 (1200) 48 (1200) 24 (600) 48 (1200) Pcs/Box 25 50 25 50 25 40 10 30 10 10 5 5 6 5 100 (30) 100 (30) 65 (20) 50 (15) 40 (12) 80 (24) 60 (1500) 60 (1500) 60 (1500) Ft. (m)/Roll 825 (250) 495 (150) 395 (120) 330 (100) 5 5 5 ADDITIONAL PRODUCT INFORMATION * Select the appropriate catalog number based on typical dimensions for low-voltage insulated cable. Confirm selection with cable dimensions to assure proper sizing. * Connectors or lugs not included. For connector information refer to the Connectors and Terminals section of this catalog. * If sealant is needed with uncoated FCSM tubing (-/U), order S1052 separately. * Tubing may be field-cut for shorter requirements. * Bulk packaging is available for cut-lengths. Contact your TE representative for additional information. * Related test reports: EDR-5133, EDR-5134, EDR-5141, EDR-5499. 7 242 TE's Raychem Tubing & Molded Parts Heat Shrink Tubing LVIT Tubing | ESC End Sealing Caps LVIT Busbar Insulating Tubing (1000 V) APPLICATIONS FEATURES Rated to ANSI/IEEE C37.20.1. UL recognized to Standard 224 (file E137416), 600 V-125C-VW.1. BENEFITS When used according to the selection guidelines, TE's Raychem LVIT may be used in applications up to 1 kV in accordance with ANSI/IEEE C37.20 specification. LVIT tubing may be used in applications up to 3.6 kV in accordance with IEC specifications. TE's Raychem LVIT is a heat-shrinkable medium-wall, flame-retardant, low voltage tubing for insulating straight and bent busbars during original equipment assembly or in retrofit applications where access to one end of the busbar is available. PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number Rectangular Bar* (Bus Width) Square Bar (Each Side) Round Bar (Dia min - max) LVIT Tubing Dia as Supplied & Fully Recovered (min - max) Standard Pack LVIT-30/10-A/U 0.50-1.0 (12-25) 0.40-1.0 (11-25) 1.18-0.39 (30-10) LVIT-75/25-A/U 2.0-3.0 (50-75) 1 (25) 1.0-2.0 (25-50) 2.95-0.98 (75-25) 100 ft. LVIT-150/50-A/U 4.0-6.0 (100-150) 2-3 (50-75) 2.0-4.0 (50-100) 5.91-1.97 (150-50) 100 ft. 200 ft. *Rectangular bus thickness range is 1/4 to 5/8 inch. Test Reports: EDR-5483, EDR-5499 Raychem ESC End Sealing Caps APPLICATIONS FEATURES Qualified to ANSI C119.1 and rated to ICEA electrical withstand test for 1000 volts TE's Raychem ESC end sealing caps are coated with a heat-activated sealant BENEFITS Use as a live end seal to 1000 volts or as an end seal to prevent moisture ingress and contamination during storage and pulling of de-energized cable. Fits easily over the cable end and shrinks in seconds forming a robust environmental seal Reduces cable failure and scrap Unlimited shelf life when stored in normal conditions L PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number Primary Insulation Conductor Size (AWG/kcmil) 1000 V Use Range (min - max) General Use Range (min - max) Length (L) Standard Pack* (Pcs./Box) ESC-1/A #12-#8 0.17-0.35 (4-9) 0.15-0.30 (4-8) 1 50 ESC-2/A #6-3/0 0.31-0.71 (8-18) 0.30-0.70 (8-18) 2 50 ESC-3/A 4/0-750 0.65-1.25 (17-32) 0.65-1.25 (17-32) 3.5 40 ESC-4/A 750-1500 1.08-1.94 (27-49) 1.05-1.95 (27-50) 5.3 20 ESC-5/A 1500-2000 1.38-2.58 (35-66) 1.30-2.65 (33-67) 6.7 10 ESC-6/A 1.94-3.54 (49-90) 1.85-3.70 (47-94) 5.6 10 ESC-7/A 3.02-4.25 (77-108) 2.95-4.50 (75-114) 5.4 10 *Bulk options also available. Consult your TE Connectivity representative for information. ADDITIONAL PRODUCT INFORMATION * Select the appropriate catalog number based on the conductor size or use range. Confirm selection with dimensions to assure proper sizing. * Each energized conductor requires a separate ESC sealing cap. * Related test report: EDR-5161. ENERGY /// ENERGY READY REFERENCE GUIDE TE's Raychem Tubing & Molded Parts 243 CFTS Seals Molded Parts CFTS Heat Shrink Cabinet Feed-Through Seals APPLICATIONS FEATURES Precoated with a thermoplastic adhesive that seals around the entering cable. Included O-ring creates the water/air seal at the cabinet entry. BENEFITS TE's Raychem CFTS seals are heat shrinkable molded parts for moisturesealing applications where cable enters enclosures, such as cabinets or connection boxes. Utilizes a rigid plastic that, when inserted through the cabinet wall, protects the entering cable from abrasion or cutthrough. Cabinet Wall O-Ring Plastic Nut Heat Shrinkable Molded Part B A PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number Cable Diameter (min - max) Length of Molded Part (A) Clearance (Knockout) Hole Size (B) Standard Pack* CFTS-1 0.20-0.40 (5-10) 2.75 (70) 1 (25) 5 CFTS-2 0.25-0.65 (6-17) 2.75 (70) 1 (25) 5 CFTS-3 0.55-1.00 (14-25) 3.75 (95) 1.375 (35) 5 CFTS-4 0.80-1.45 (20-37) 4.50 (114) 2 (51) 5 CFTS-5 1.45-2.40 (37-61) 7.00 (178) 3.5(89) 5 *Bulk options also available 7 244 TE's Raychem Tubing & Molded Parts CRB Breakout Boot Molded Parts CBR Heat Shrink Cable Breakout Boot FEATURES 2, 3, 4, and 6 phase/ground leg configurations Seals are made of tough, crosslinked polyolefin to provide mechanical protection and strain relief. CBR seals are internally coated with heat-activated sealant. APPLICATIONS BENEFITS TE's Raychem CBR products seal breakouts in multiconductor cables and conduit. For use on standard poly- or elastomeric insulated/jacketed multiconductor cables or cables in metal or plastic conduits. Fast, easy, repeatable installation Unlimited shelf life when stored in normal conditions Sealant provides a durable, watertight seal Conforms tightly to conduits and cable jackets after shrinking PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Body Use Range Catalog Number Cross Section (min - max) Legs Use Range (min - max) Standard Pack CBR-2-1-A 0.35-1.00 (9-25) 0.15-0.55 (4-14) 3 CBR-2-2-A* 1.25-1.70 (32-43) 0.30-0.75 (8-19) 3 CBR-2-3-A 1.65-3.00 (42-76) 0.65-1.40 (17-36) 3 CBR-3-1-A 0.50-1.35 (13-34) 0.20-0.55 (5-14) 3 CBR-3-2-A* 0.85-2.20 (22-56) 0.35-0.90 (9-23) 3 CBR-3-3-A* 1.10-2.90 (28-74) 0.50-1.25 (13-32) 3 CBR-3-4-A 2.35-5.65 (60-144) 1.20-2.10 (30-53) 3 CBR-4-1-A 0.70-1.25 (18-32) 0.15-0.45 (4-11) 3 CBR-4-2-A* 1.00-2.10 (25-53) 0.35-0.90(9-23) 3 CBR-4-3-A* 1.20-3.50 (30-89) 0.55-1.40 (14-36) 3 CBR-4-4-A 0.90-1.90 (23-49) phase 2.35-6.05 (60-154) CBR-6-1-A* 1.45-3.85 (37-98) CBR-6-2-A* 2.65-5.30 (67-135) 0.75-1.50 (19-39) ground 0.60-1.50 (15-38) phase 0.30-0.75* (8-19) ground 3 0.90-2.20 (23-56) phase 3 0.40-0.95* (10-24) ground 6 *CBR-Plugs (.64" diameter) are for blocking and sealing unused legs of breakouts. The plug will fit those items asterisked (*) above. ENERGY /// ENERGY READY REFERENCE GUIDE 3 Chapter 8 TE's Raychem Tapes & Sealants Tapes ...................................................................................................................................................................... 248 Sealants ................................................................................................................................................................. 252 248 TE's Raychem Tapes & Sealants Tapes CRSP CRPS Flexible Cable Repair Tape APPLICATIONS FEATURES Precoated with a thermoplastic sealant that provides an excellent seal against moisture and corrosive elements MSHA approved (No. P-137-13-MSHA) BENEFITS TE's Raychem CRPS repair strip is a highquality replacement jacket for low and high voltage flexible mining cables. Tool-free, flexible, flame-retardant elastomeric strip for jacket repair on mining and other flexible cable. DAMAGE Recommended coverage area includes 3 inches on either side of damaged area. PRODUCT INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number Strip Length Strip Width Standard Pack (Strips/Box) CRPS-248 48 (1219) 2 (51) 20 CRPS-260 60 (1524) 2 (51) 20 CRPS-290 90 (2286) 2 (51) 15 CRPS-2120 120 (3048) 2 (51) 10 APPROXIMATE COVERAGE LENGTH Cable Diameter CRPS-248 CRPS-260 CRPS-290 CRPS-2120 0.50 (13) 28 (711) 36 (914) 55 (1397) 73 (1854) 0.75 (19) 18 (457) 23 (584) 37 (940) 49 (1245) 1.00 (25) 14 (356) 17 (432) 26 (660) 35 (889) 1.25 (32) 11 (279) 14 (355) 21 (533) 28 (711) 1.50 (38) 9 (229) 11 (279) 18 (457) 24 (610) 1.75 (44) 7 (178) 9 (228) 15 (381) 20 (508) 8 (203) 14 (356) 19 (483) 2.50 (64) 10 (254) 13 (330) 3.00 (76) 9 (229) 12 (305) 2.00 (51) ADDITIONAL PRODUCT INFORMATION * Select the appropriate catalog number based on cable diameter and length of cable damage to be covered (see "Approximate coverage length" chart above). For larger damaged areas, multiple strips may be used to provide continuous coverage. * To install, half-lap CRPS repair strip on cable, beginning 3 inches before damage and continuing 3 inches after damage. * Related test report: EDR-5068. ENERGY /// ENERGY READY REFERENCE GUIDE TE's Raychem Tapes & Sealants Tapes 249 249 FSTW | MVFT FSTW Fast Splicing Tape Wrap FEATURES Splices made with FSTW qualify to ANSI C119.1 FSTW rubber tape is 50 mils thick, which offers strong puncture resistance from underground material and debris. FSTW is rated for use on 90C rated cables, in underground use, in acid or caustic soils, and saltwater environments. It is UV resistant and rated for aerial exposure. APPLICATIONS 8 BENEFITS TE's Raychem FSTW is ideal for repairing cable jackets, sealing low-voltage splices, and rejacketing MV cable splices. FSTW tape provides a complete rejacketing solution in one pass as opposed to the multi-layer construction required when using traditional tape products. It's quick to install. There is no need for separate sealing mastic and tape as it combines sealant and rubber tape in one convenient product. PRODUCT INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number Roll Width Roll Length Ft. (m) Standard Pack FSTW-2-1-6 2 (50) 6 (1.8) 12 APPROXIMATE COVERAGE LENGTH Cable Diameter FSTW-2-1-6 0.50 (13) 42 (1000) 0.75 (19) 27 (680) 1.00 (25) 21 (530) 1.25 (32) 17 (430) 1.50 (38) 14 (355) 1.75 (44) 10 (280) 2.00 (51) 9 (230) 2.50 (63) 7 (180) 3.00 (76) 6 (150) ADDITIONAL PRODUCT INFORMATION * See the approximate coverage length per roll based on cable diameter. * For repairing cable jackets, install the FSTW tape beginning 2 inches before the damage and continuing 1 inch after. * Related test reports: EDR-5431. MVFT Medium Voltage Fusion Tape FEATURES Exhibits non-tracking properties and possesses a continuous operating temperature up to 90C. A single layer of TE's Raychem MVFT tape, two-thirds overlapped, will provide AC voltage withstand (flashover protection) to at least 15 kV increasing to 35 kV if a second layer is applied. APPLICATIONS BENEFITS Fits easily over a wide variety of shapes and complex connections Simple and effective solution to the retrofitting of busbars where existing equipment cannot be dismantled Indoor and outdoor versatility. Tool free installation Sticks to itself and insulation material not metal or porcelain allowing for easy removal Quick and easy to install PRODUCT INFORMATION Catalog Number Color Width In (mm) Length Ft. (m) Standard Pack MVFT-G-2-12(B4) Gray 2 (50) 36 (11) 4 Rolls Notes: See HVBT for Heat applied alternative Related Test Report: EDR-5465 250 TE's Raychem Tapes & Sealants Tapes LVBT Busbar Tape LVBT Low Voltage Busbar Insulating Heat Shrink Tape APPLICATIONS FEATURES Rated to ANSI/IEEE C37.20 BENEFITS TE's Raychem LVBT is an adhesivecoated, low-voltage heat-shrinkable tape. One wrap insulates straight and bent bars in retrofit applications where tubing cannot be used. In addition, LVBT easily insulates unusual connections and geometries in the factory or field. Adhesive layer fuses the tape layers but does not stick to bus or hardware, providing tough insulation up to 1 kV in accordance with ANSI C37.20 and up to 3.6 kV in accordance with IEC specifications LVBT TAPE DIMENSIONS Catalog Number Roll width in (mm) Roll Length Ft. (m) LVBT-1-R 1 (25) 25 (7.5) LVBT-2-R 2 (50) 25 (7.5) LVBT-4-R 4 (100) 25 (7.5) PRODUCT SELECTION INFORMATION: DIMENSIONS IN FEET(M) Bus Width Catalog Number Bus Length Insulated per Roll Rolls/Standard Pack 1 (25) LVBT-1-R 3.8 (1.2) 8 2 (50) LVBT-2-R 4.8 (1.5) 4 3 (75) LVBT-2-R 3.5 (1.1) 4 4 (100) LVBT-2-R 2.7 (0.8) 4 6 (150) LVBT-2-R 1.9 (0.6) 4 8 (200) LVBT-4-R 2.9 (0.9) 4 1 (25) LVBT-2-R 6.25 (2.0) 4 2 (50) LVBT-2-R 3.1 (1.0) 4 3 (75) LVBT-2-R 2.0 (0.6) 4 4 (100) LVBT-4-R 3.1 (1.0) 2 6 (150) LVBT-4-R 2.0 (0.6) 2 Rectangular Busbar* *Maximum thickness: 5/8 (15) Square Busbar Round Busbar 0.5 (12) LVBT-1-R 8.0 (2.6) 8 1.0 (25) LVBT-2-R 8.0 (2.6) 4 2.0 (50) LVBT-2-R 4.0 (1.3) 4 3.0 (75) LVBT-2-R 2.6 (0.9) 4 4.0 (100) LVBT-4-R 4.0 (1.3) 2 ADDITIONAL PRODUCT INFORMATION * LVBT-1-R is best for shorter lengths. LVBT-2-R is the most versatile width for general purpose use. LVBT-4-R is useful for long lengths and larger bus sizes. * If sealing is needed, order the S1052-6-150 sealant strips. * Related Test Reports: EDR-5490 and EDR-5499 ENERGY /// ENERGY READY REFERENCE GUIDE TE's Raychem Tapes & Sealants Tapes 251251 HVBT Tape HVBT High Voltage Busbar Insulating Tape 8 APPLICATIONS FEATURES Used in applications up to 15 kV in accordance with ANSI/IEEE specifications Up to 36 kV in accordance with IEC specifications Rated to ANSI/IEEE C37.20-1987. BENEFITS TE's Raychem HVBT tape is an adhesive coated, high-voltage, heat-shrinkable, general-purpose tape for insulating straight and bent bars in retrofit applications where tubing cannot be used. In addition, HVBT easily insulates unusual connections and geometries in the factory or field. HVBT tape is also ideal for protection against incidental/accidental bridging caused by birds and animals. Unlimited shelf life when stored in normal conditions HVBT TAPE DIMENSIONS Catalog Number Roll width in (mm) Roll Length Ft (m) HVBT-1-R-01 (B8) 1 (25) 25 (7.5) HVBT-2-R-01 (B4) 2 (50) 25 (7.5) HVBT-4-R-01 (B2) 4" 4 (100) 25 (7.5) PRODUCT SELECTION INFORMATION: DIMENSIONS IN FEET(M) Bus Width Catalog Number Bus Length Insulated per Roll Rolls/Standard Pack 1 (25) HVBT-1-R-01 (B8) 2.5 (0.7) 8 2 (50) HVBT-2-R-01 (B4) 3.3 (1.0) 4 3 (75) HVBT-2-R-01 (B4) 2.2 (0.6) 4 4 (100) HVBT-2-R-01 (B4) 1.6 (0.5) 4 6 (150) HVBT-2-R-01 (B4) 1.0 (0.3) 4 8 (200) HVBT-4-R-01 (B2) 1.6 (0.5) 4 1 x 1 (25) HVBT-2-R-01 (B4) 4.0 (1.2) 4 2 x 2 (50) HVBT-2-R-01 (B4) 2.0 (0.6) 4 3 x 3 (75) HVBT-2-R-01 (B4) 1.3 (0.4) 4 4 x 4 (100) HVBT-4-R-01 (B2) 2.0 (0.6) 2 6 x 6 (150) HVBT-4-R-01 (B2) 1.3 (0.4) 2 Rectangular Busbar* *Maximum thickness: 5/8 (15) Square Busbar Round Busbar 0.5 (12) HVBT-1-R-01 (B8) 5.0 (1.5) 8 1.0 (25) HVBT-2-R-01 (B4) 5.0 (1.5) 4 2.0 (50) HVBT-2-R-01 (B4) 2.5 (0.7) 4 3.0 (75) HVBT-2-R-01 (B4) 1.5 (0.4) 4 4.0 (100) HVBT-4-R-01 (B2) 2.5 (0.7) 2 ADDITIONAL PRODUCT INFORMATION * Select the appropriate catalog number for the application. Confirm selection with the following recommendations and HVBT tape dimensions: HVBT-1-R is best for short lengths and small bus sizes, HVBT-2-R is the most versatile width for general purpose use, HVBT-4-R is useful for long lengths and larger bus sizes. * To environmentally seal the bus, order order S1251-50-300-1 or S1251-25-300-4 sealant strips separately. * Recommended application is to wrap the tape around the busbar using a two-thirds overlap. * Bolted connections require two layers of tape. * Standard package: HVBT-1-R: 8 rolls/box, HVBT-2-R: 4 rolls/box, HVBT-4-R: 2 rolls/box * Continuous operating temperature: 90C * Related test reports: UVR-8023, EDR-5154 and EDR-5466. 252 TE's Raychem Tapes & Sealants Sealants Hot-Melt & Cold-Appiied Sealants Hot-Melt and Cold-Applied Sealants (Mastic) APPLICATIONS FEATURES The hot-melt sealants flow when heated and set when cooled to provide a superior watertight seal. The coldapplied sealants bond to surfaces when placed under pressure to create a watertight seal. BENEFITS Used for sealing the ends of uncoated tubing or for low-voltage applications requiring void-filling. Use sealants with uncoated tubing and molded parts for sealing applications or as an adhesion enhancement for specific applications. Sealants PRODUCT SELECTION INFORMATION Sealant Type Description Use with These Products Application S1052 General purpose low-voltage sealant WCSM-A/U (uncoated), MWTM-A/U (uncoated), FCSM-A/U (uncoated), LVBT, LVIT heat shrink S1085 General purpose high-voltage sealant HVS (high-voltage splices), HVT (high-voltage terminations)MCK-5 heat shrink cold applied S1189 High-temperature, low-voltage sealant MCK, HVS, HVT heat shrink S1251 High-voltage Raysulate electrical insulator sealant BBIT, BPTM, HVBC, HVBT, HVIS, HVS, JGK heat shrink S1171 Low-voltage mining sealant LV-MSK, HV-MSK heat shrink S1174 Low-voltage mining sealant MCK heat shrink S1278 Low-voltage sealant RDSS, CATS, CSJ, TFT, ELB cold applied GelWrap Pad Low-voltage PowerGel sealing gel GelWrap, GelWrap-RS closure cold applied Catalog Number Color (Width x Length x Thickness) Standard Pack S1052-3-3000-(B5) Black Roll: 1.5 x 120 x .12 5 rolls/box S1085-3-380 (B15) Black S1171-4-300 (B100) Black Strip: 2 x 12 x .10 100 strips/box S1174-2-300(B25) Black Strip: .5 x 12 x 09 25 strips/box S1174-4-460 Black Strip: 1 x 18 x .19 15 strips/box S1251-25-300-4(B25) Red Strip: 1 x 12 x .150 25 strips/box S1251-50-300-1(B25) Red Strip: 2 x 12 x .045 25 strips/box S1278-3x61x7620(S1) Gray Roll: 2.4 x 300 x .12 1 roll/box Gelwrap-Pad-2X8(B6) Gray Strip: 2 x 8 x .18 6 strips/box S1189-3-600 (B25) Yellow ADDITIONAL PRODUCT INFORMATION * Select the appropriate catalog number based on the application information in columns two and three of the above table. * Use the information in the table above for ordering. * Sealants are supplied in bulk form with protective release paper. ENERGY /// ENERGY READY REFERENCE GUIDE Chapter 9 Photocontrols & Accessories Thermal Photocontrol .................................................................................................................................... 256 Electronic Photocontrol ................................................................................................................................ 260 Lighting Accessories ...................................................................................................................................... 265 256 256 Photocrontrols & Accessories Thermal Photocontrols AT Series | PT | SPT Series AT Series APPLICATIONS FEATURES Tough die-cast aluminum housing Heavy-duty thermal bimetal switch UL and CSA listed 30-45 second time delay 2000 & 3000 Watt load ratings Fail mode is ON BENEFITS Wire-in dusk to dawn control effectively switches luminaires with incandescent, HID, LED, or compact fluorescent lamps. The rugged die-cast aluminum housing of the AT Series makes it the ideal choice for outdoor lighting applications where a risk of vandalism or physical damage exists. The time delay eliminates unwanted lamp cycling caused by lightning, car headlights, or other sudden changes in the ambient light level. PRODUCT SELECTION INFORMATION 156D E45412 Certified LR27428 Load Rating Turn ON (Fc) OFF/ON Ratio 1900 1.5 6:1 1900 1.5 6:1 2000 1900 1.5 6:1 105-305 2000 1900 1.5 6:1 105-130 3000 2900 1.5 6:1 208/240/277 185-305 3000 2900 1.5 6:1 480 420-530 3000 2900 1.5 6:1 Catalog Number Rated Volts Range (volts) AT-15 120 AT-168 208/240/277 AT-19* Tungsten (watts) Ballast (VA) 105-130 2000 185-305 2000 480 420-530 AT-20 120/208/240/277 AT-30* 120 AT-368* AT-39* Note: 6 inch Lead wires *Not UL or CSA Listed PT | SPT Series APPLICATIONS FEATURES Fixed or adjustable non-metallic housing swivel base Heavy duty thermal bimetal switch UL and CSA listed 30-45 second time delay 2000 Watt load rating Fail mode is ON Adjustable slide bar allows field adjustment of light exposure to photo eye to meet specific needs BENEFITS Wire-in dusk to dawn control effectively switches luminaires with incandescent, HID, LED, or compact fluorescent lamps. PT and SPT series controls combine the superior performance of the AT series with an economical, yet highly durable, polycarbonate housing The time delay eliminates unwanted lamp cycling caused by lightning, car headlights, or other sudden changes in the ambient light level. PRODUCT SELECTION INFORMATION PT/SPT Series Load Rating Tungsten (watts) Ballast (VA) Turn ON (Fc) OFF/ ON Ratio 105-130 2000 1900 1.5 5:1 185-305 2000 1900 1.5 5:1 120/208/240/277 105-305 2000 1900 1.5 5:1 Fixed 347 310-380 2000 1900 1.5 5:1 SPT-15 Swivel 120 105-130 2000 1900 1.5 5:1 SPT-168 Swivel 208/240/277 185-305 2000 1900 1.5 5:1 SPT-19* Swivel 480 420-530 2000 1900 1.5 5:1 SPT-347** Swivel 347 310-380 2000 1900 1.5 5:1 Catalog Number Base Rated Volts Range (volts) PT-15 Fixed 120 PT-168 Fixed 208/240/277 PT-20 Fixed PT-347** PT Series SPT Series 156D E45412 Certified LR27428 Note: 6 inch Lead wires *Not UL or CSA Listed **CSA listed only ENERGY /// ENERGY READY REFERENCE GUIDE Photocrontrols & Accessories Thermal Photocontrols 257 TL Series | AA Series TL Series APPLICATIONS FEATURES Slim Profile Adjustable swivel base 30-45 second time delay UL and CSA listed Durable polycarbonate housing Fail mode is ON BENEFITS Wire-in dusk to dawn control effectively switches luminaires with incandescent, HID, LED, or compact fluorescent lamps. The TL Series offers a thin cylindrical shape to fit neatly between twin floodlights or in other tight applications. The time delay eliminates unwanted lamp cycling caused by lightning, car headlights, or other sudden changes in the ambient light level. PRODUCT SELECTION INFORMATION Load Rating Tungsten (watts) Ballast (VA) Turn ON (Fc) OFF/ ON Ratio 105-130 1800 1100 1.5 5:1 185-305 1200 1100 1.5 5:1 Catalog Number Rated Volts Range (volts) TL-115 120 TL-1168 208/240/277 Note: 6 inch Lead wires 156D E45412 Certified LR27428 AA Series APPLICATIONS FEATURES 3/4 inch button style long threaded nipple 30-45 second time delay UL and CSA listed Durable polycarbonate housing 1800 and 1200 Watt load rating Fail mode is ON BENEFITS Button style control designed for flush mount or internal mounting effectively switches luminaires with incandescent, HID, LED, or compact fluorescent lamps. The AA series control is designed for internal mounting and is constructed of a high impact, UV stabilized polycarbonate housing. The wire leads exit from the rear allowing the control to be placed in tight locations while positioning the wiring for easy access. The AA-105W and AA-1068W controls include a brushed aluminum wall plate for installation in standard outlet boxes. 156D E45412 Certified LR27428 PRODUCT SELECTION INFORMATION Product Information Rated Volts Load Rating Range (volts) Tungsten (watts) 120 105-130 1800 120 105-130 1800 208/240/277 185-305 Surge Protection (Joules) Turn ON (Fc) OFF/ON Ratio 1100 1.5 5:1 1100 1.5 5:1 1200 1100 1.5 5:1 208/240/277 185-305 1200 1100 1.5 5:1 120 105-130 300 840 1.5 5:1 15" Leads 120 105-130 1800 1100 180 1.5 5:1 AA-1068M 15" Leads 208/240/277 185-305 1200 1100 180 1.5 5:1 AA-105HA High Ambient 120 1800 1100 1.5 5:1 Catalog Number AA-105 AA-105W w/Wall Plate AA-1068 AA-1068W w/Wall Plate AA-305 AA-105M Note: 6 inch Lead wires unless otherwise noted 105-130 Ballast (VA) 9 258 258 Photocrontrols & Accessories Thermal Photocontrols LC Series | BF Series LC Series APPLICATIONS FEATURES Locking Style/Residential Grade Heavy-duty thermal bimetal switch 30-45 second time delay UL and CSA listed ANSI C136.10 compliant Fail mode is ON BENEFITS LC controls are a perfect and reliable solution for lighting driveways, patios, decks, entryways or other areas around the home where security lighting is desired. The LC series locking-type photocontrols offer an economical and cost-effective means of controlling residential lighting systems from dusk to dawn. ANSI Standard Cap Colors 128F PHOTOCONTROL E66375 120V Clear 208/240/277V Maroon Certified LR27428 PRODUCT SELECTION INFORMATION Catalog Number Rated Volts Load Rating Range (volts) Tungsten (watts) Ballast (VA) Turn ON (Fc) OFF/ON Ratio LC-120 120 105-130 1000 1800 1.5 4:1 LC-208-277 208/240/277 185-305 1000 1800 1.5 4:1 BF Series APPLICATIONS FEATURES Locking style/industrial/commercial grade with surge protection 180 Joule MOV surge protection Heavy-duty thermal bimetal switch 30-45 second time delay UL and CSA listed ANSI C136.10 compliant Fail mode is ON BENEFITS The BF series locking-type photocontrols are engineered to meet the needs of virtually every commercial and industrial outdoor lighting control application utilizing HID luminaries equipped with locking-style receptacles. Typical applications include parking lots, security lighting, street, and other types of area lighting. Heavy-duty thermal bi-metal switch produces a minimum 30-45 second time delay, eliminating unwanted off/ on operations that could be caused by lightning, car headlights, or other sudden changes in the ambient light level. BF controls are also equipped with a 180 joule MOV to protect both the photocontrol and the luminaries from sudden surges in the line voltage. BF Series ANSI Standard Cap Colors 128F PHOTOCONTROL E66375 Certified LR27428 120V Gray 208/240/277V Maroon 120/208/240/277V Blue PRODUCT SELECTION INFORMATION Catalog Number Rated Volts Range (volts) BF-120 120 BF-208-277 208/240/277 BF-PV 120 or 208/240/277 Load Rating Tungsten (watts) Ballast (VA) Surge Protection (Joules) Turn ON (Fc) OFF/ON Ratio 105-130 1000 1800 180 1.5 5:1 185-305 1000 1800 180 1.5 5:1 105-305 1000 1800 180 1.5 5:1 ENERGY /// ENERGY READY REFERENCE GUIDE Thermal Photocontrols Photocrontrols & Accessories 259 M Series M Series APPLICATIONS FEATURES Locking style/industrial grade with surge protection 180 or 360 Joule MOV surge protection Heavy-duty thermal bimetal switch 30-45 second time delay UL and CSA listed ANSI C136.10 compliant Fail mode is ON BENEFITS M series photocontrols are engineered to meet the demanding needs of utility street lighting control. All M series controls are equipped with a 180 or 360 Joule Metal Oxide Varistor (MOV) to protect both the control and the luminaries against sudden surges in the line voltage, as well as a 1 inch CdS cell to maximize the photocontrol's useful life. 9 ANSI Standard Cap Colors 128F PHOTOCONTROL E66375 120V Gray 208/240/277V Maroon 120/208/240/277V Blue 480V Yellow Certified LR27428 PRODUCT SELECTION INFORMATION Load Rating Ballast (VA) Surge Protection (Joules) Turn ON (Fc) OFF/ON Ratio 1000 1800 180 1.5 5:1 185-305 1000 1800 180 1.5 5:1 480 420-530 1000 1800 180 1.5 5:1 M-PV 120 or 208/240/277 105-305 1000 1800 180 1.5 5:1 M-347** 347 310-380 1000 1800 180 1.5 5:1 Catalog Number Rated Volts Range (volts) M-120 120 M-208-277 Tungsten (watts) 105-130 208/240/277 M-480* * Not UL or CSA Listed ** CSA Listed Only 260 260 Photocrontrols & Accessories Electric Photocontrols 3000 Series 3000 Series Electronic/Heavy Duty/N.O. Contact APPLICATIONS FEATURES Heavy duty utility grade electronics 180 or 360 Joule MOV surge protection 2-5 second ON and OFF time delay Non-drifting phototransistor, optional IR filtered Rain-tight / dust-tight housing ANSI C136.10 compliant Fail mode is OFF 3100 series has inverse OFF/ON ratio BENEFITS Roadway Lighting, Parking Lot Lighting, Street Lighting TE's 3000 Series provides a unique mix of long-life, multi-volt and fail OFF operation demanding roadway lighting applications. Like all of our electronic controls, the 3000 Series utilizes our interlocking base/cap design for superior environmental protection. PRODUCT SELECTION INFORMATION Load Rating Ballast (VA) Surge Protection (Joules) Turn ON (Fc) OFF/ON Ratio 1000 1800 180 1.5 +/- 0.5 1.5:1 1000 1800 360 1.5 +/- 0.5 1.5:1 Catalog Number Rated Volts Range (volts) Tungsten (watts) 3090-NPS 120/208/240/277 105-305 3090-VFS 120/208/240/277 105-305 Note: Custom models can be configured based on chart below. 3 0 9 0 - V P Series (Fail Mode) 3 = 3000 (OFF) OFF/ON Ratio 0 = 1.5:1 1 = 0.6:1 Voltage 60 = 120 72 = 208/240/277 90 = 120/208/240/277 MOV Surge Protection N = 180J, 320V, 3000A, 14mm V = 360J, 320V, 10000A, 20mm S - B K Cap Color (Leave blank if ANSI Standard) BL = Blue BK = Black BR = Brown (Bronze) GN = Green GR = Gray MR = Maroon YL = Yellow Turn-On Level 1 = 1.0 Fc S = 1.5 Fc (ANSI Std) 2 = 2.0 Fc 2.6 = 2.6 Fc Light Sensor P = Phototransistor F = IR Filtered Phototransistor ENERGY /// ENERGY READY REFERENCE GUIDE Photocrontrols & Accessories Electric Photocontrols 261 6000 Series 6000 Series APPLICATIONS FEATURES Electronic heavy duty premium grade Long life, high reliability 30 Amp relay MOV surge protection Non-drifting phototransistor Instant ON / 2-5 second OFF time delay Rain-tight / dust-tight housing ANSI C136.10 compliant Fail mode is ON BENEFITS Roadway Lighting, Parking Lot Lighting, Street Lighting TE's 6000 Series provides a unique mix of low-cost, long-life and multivolt operation for demanding Roadway Lighting applications. Like all of our Electronic controls, the 6000 Series utilizes our interlocking base/cap design for superior environmental protection and its expected life is far greater than 10 years. ANSI Standard Cap Colors 128F PHOTOCONTROL E66375 120V Gray 208/240/277V Maroon 120/208/240/277V Blue PRODUCT SELECTION INFORMATION Catalog Number Rated Volts Range (volts) Load Rating Tungsten (watts) Ballast (VA) Surge Protection (Joules) Turn ON (Fc) OFF/ON Ratio 6060-VPS 120 105-130 2000 1800 360 1.5 6090-VPS 120/208/240/277 105-305 2000 1800 360 1.5 1.5:1 6090-VPS-UL 120/208/240/277 105-305 1000 1800 545 1.5 1.5:1 Note: UL indicates a UL listed product Note: Custom models can be configured based on chart below. 6 0 9 0 - Series (Fail Mode) 6 = 6000 (ON) OFF/ON Ratio 0 = 1.5:1 1 = 0.6:1 Voltage 60 = 120 72 = 208/240/277 90 = 120/208/240/277 MOV Surge Protection V = 360J, 320V, 10000A, 20mm UL V Type = 545J, 510V, 13000A, 20mm V P S - B K Cap Color (Leave blank if ANSI Std) BL = Blue BK = Black BR = Brown (Bronze) GN = Green GR = Gray MR = Maroon YL = Yellow Turn-On Level 1 = 1.0 Fc S = 1.5 Fc (ANSI Std) 2 = 2.0 Fc 3 = 2.6 Fc Light Sensor P = Phototransistor 1.5:1 9 262 262 Photocrontrols & Accessories Time Controls 7000 Series Utility-Grade 7000 Series Utility-Grade APPLICATIONS FEATURES Long life, high reliability 30 Amp relay 480 Joule surge protection Non-drifting phototransistor, optional IR filtered Instant ON / 2-5 second OFF time delay Rain-tight / dust-tight housing ANSI C136.10 compliant Fail mode Is ON Standard pack 100 units that are in individual bags BENEFITS Roadway Lighting, Parking Lot Lighting, Street Lighting TE's 7000 Series provides a unique mix of low-cost, long-life and multivolt operation for demanding Roadway Lighting applications. Like all of our Electronic controls, the 7000 Series utilizes our interlocking base/cap design for superior environmental protection and its expected life is far greater than 10 years. Available as an option, the IR Filtered Phototransistor gives a human eye response along with long-term, driftfree light sensing. ANSI Standard Cap Colors 120V Gray 208/240/277V Maroon 120/208/240/277V Blue PRODUCT SELECTION INFORMATION Load Rating Ballast (VA) Surge Protection (Joules) Turn ON (Fc) OFF/ON Ratio 1000 1800 480 1.5+/-0.5 1.5:1 105-305 1000 1800 480 1.5+/-0.5 1.5:1 105-305 1000 1800 480 1.5+/-0.5 1.5:1 Catalog Number Rated Volts Range (volts) 7060-VPS 120 7090-VPS 7090-VPS-BK Tungsten (watts) 105-130 120/208/240/277 120/208/240/277 Note: Custom models can be configured based on chart below. 7 0 9 0 - V P Series (Fail Mode) 7 = 7000 (ON) OFF/ON Ratio 0 = 1.5:1 Voltage 60 = 120 72 = 208/240/277 90 = 120/208/240/277 MOV Surge Protection V = 480J, 320V, 15000A, 20mm S - B K Cap Color (Leave blank if ANSI Std) BL = Blue BK = Black BR = Brown (Bronze) GN = Green GR = Gray MR = Maroon YL = Yellow Turn-On Level 1 = 1.0 Fc S = 1.5 Fc (ANSI Std) 2 = 2.0 Fc 3 = 2.6 Fc Light Sensor P = Phototransistor F = IR Filtered Phototransistor ENERGY /// ENERGY READY REFERENCE GUIDE Photocrontrols & Accessories Time Controls 263 8000 Series Long-Life 8000 Series Long-Life APPLICATIONS FEATURES Electronic heavy duty premium grade 20 year rated life Multi-Volt Operation High-Temp Housing and Components Meets or exceeds ANSI C136.10 BENEFITS Designed specifically with the long-life requirements of LED street lighting applications in mind. TE's advanced technology 8000 Series provides a unique, durable, multi-volt control especially designed for twenty year operation. The 8000 Series utilizes interlocking base/cap design for superior environmental housing. High temperature base material, rated at a minimum 138C, along with a UV stabilized, opaque housing ensure our control will last over 20 years without degradation. TE uses a process of IR filtering a phototransistor which in turn gives a human eye response along with longterm, drift free light sensing for the life of the control. Specifications Physical: Dimensions - approx. 3.26" (83mm) dia. x 1.77" (45mm) high (Not including contacts) Enclosure - designed to meet ANSI C136.10 Power consumption - less than 0.5 Watt at 120 VAC Temperature: Minus 40C to plus 65C at 96% RH Control: Exceeds 20,000 ON/OFF operations Solid State Switch Type Relay Rating: 30 Amp Load Rating: 1000 Watt Tunsten 1800 VA Light Sensor: Non-drifting phototransistor PRODUCT SELECTION INFORMATION Catalog Number Rated Volts Range (volts) 8090-VFS 120/208/240/277 105-305 Load Rating Tungsten (watts) Ballast (VA) 1000 1800 Note: Custom models can be configured based on chart below. 8 0 Series (Fail Mode) 8 = 8000 (ON) OFF/ON Ratio 0 = 1.5:1 Voltage 90 = 120/208/240/277 MOV Surge Protection V = 545J, 510V, 20000A, 20mm 9 0 - V F S - B K Cap Color (Leave blank for Blue) BK = Black BR = Brown (Bronze) GN = Green GR = Gray MR = Maroon YL = Yellow Turn-On Level 1 = 1.0 Fc S = 1.5 Fc (ANSI Std) 2 = 2.0 Fc 3 = 2.6 Fc Light Sensor F = IR Filtered Phototransistor MOV Turn ON (Fc) OFF/ON Ratio 25mm, 20kA, 300 Joule 1.5 1.5:1 9 264 264 Photocrontrols & Accessories Time Controls SST Series SST Series APPLICATIONS FEATURES Electronic heavy duty with time delay Energy saving inverse OFF/ON ratio 30 Amp relay / microprocessor controlled MOV surge protection Non-drifting phototransistor 20-40 second ON and OFF time delay Rain-tight / dust-tight housing ANSI C136.10 compliant Fail mode is ON BENEFITS SST Series offers a low-cost and energy saving control for demanding lighting applications. The SST features a heavy-duty DC magnetic switch that provides high shock and vibration resistance, as well as a 20 - 40 second ON and OFF time delay which eliminates any chance of unwanted luminaire cycling caused by lightning, car headlights, or other sudden changes in ambient light. The SST's light sensor is a non-drifting phototransistor that ensures consistent and uniform switching over the life of the control. ANSI Standard Cap Colors 128F PHOTOCONTROL E66375 120V Gray 208/240/277V Maroon 120/208/240/277V Blue 480V Yellow PRODUCT SELECTION INFORMATION Load Rating Ballast (VA) Surge Protection (Joules) Turn ON (Fc) OFF/ON Ratio 1000 1800 180 1.5 +/- 0.5 0.6:1 1000 1800 180 3.0 +/- 0.5 0.6:1 1000 1800 545 3.0 +/- 0.5 0.6:1 Catalog Number Rated Volts Range (volts) Tungsten (watts) SST-PV 120/208/240/277 105-305 SST-PV-IES 120/208/240/277 105-305 SST-PV-IES-UL 120/208/240/277 105-305 Note: UL indicates a UL listed product SST - PV - IES - B K Series (Fail Mode) SST = SST (ON) Voltage 120 = 120 240 = 240 PV = 120/208/240/277 Cap Color (Leave blank if ANSI Std) BL = Blue BK = Black BR = Brown (Bronze) GN = Green GR = Gray MR = Maroon YL = Yellow Turn-On Level (Leave blank if ANSI Std) IES = 3.0 ENERGY /// ENERGY READY REFERENCE GUIDE Photocrontrols & Accessories Lighting Accessories 265 AMR Series | Shorting and Open Caps AMR Series APPLICATIONS FEATURES Perfect for group control applications 30 Amp relay 3000 Watt rating per pole SPDT or DPST switching BENEFITS The AMR series offers a durable weatherproof relay to switch multiple lights (Roadway Lighting, Parking Lot Lighting, Street Lighting) with one photocontrol. Units are comprised of a 3-pole locking style receptacle and a heavyduty 30 Amp relay that increases the load switching capacity of a single photoelectric control to 3,000 Watts per pole. 2.55" (64.8mm) 2.55"(64.8mm) Three Pole Locking Type Thress Pole Receptacle ANSI C136.10 Locking Type Receptacle ANSI C136.10 6.00"(152mm) 6.00" (152mm) .50" .50"(12.7mm) (12.7mm) .20" (5.08mm) .20"(5.08mm) 3/4-14 3/4-14 NPSM Thd. NPSM Thd. 5.0"(127mm) 5.0" (127mm) 4.82"(122mm) 4.82" (122mm) PRODUCT SELECTION INFORMATION Catalog Number Rated Volts Range (volts) Ballast (VA)/ Pole Load Rating (Amps) Switch Contacts Switch AMR3030.2-120V 120 105-130 3600 30 SPDT 1 NO/ 1 NC AMR3030.3-120V 120 105-130 3600 30 DPST 2 NO Note: 12 inch Lead wires Shorting and Open Caps APPLICATIONS FEATURES Designating ANSI in the part number will provide you a unit with a stepped housing dictated in the latest ANSI C136.10 specification. This unique housing makes it easier for users to distinguish visually between a standard photocontrol and a shorting or open cap. Shorting and non-shorting models Optional surge protection BENEFITS SC, MC and NS caps provide a convenient and economical method to close or open the primary circuit with a NEMA locking type receptacle. Durable materials and gasket provide both long life and weatherproof protection. PRODUCT SELECTION INFORMATION PRODUCT SELECTIONCircuit INFORMATION: DIMENSIONS IN INCHES Load Rating (MM) Catalog Number Cap Color Type Tungsten (watts) 128F PHOTOCONTROL E66375 Ballast (VA) Surge Protection (Joules) SC-10A* Shorting Clear 1000 1800 - SC-10ANSI** Shorting Black 1000 1800 - MC-10 Shorting Black 1000 1800 360 MC-10ANSI** Shorting Black 1000 1800 360 NS-10 Open Maroon 1000 1800 - NS-10ANSI** Open Red 1000 1800 - * UL Listed **ANSI C136.10-2006 Compliant 9 266 266 Photocrontrols & Accessories Lighting Accessories AM Series | US-30 Starter AM Series APPLICATIONS FEATURES Phosphor bronze contacts Thermal-set phenolic base UL Recognized component Voltage range: 120 - 480 VAC Meets ANSI C136.10 BENEFITS The AM Series is designed specifically for street, roadway and outdoor lighting applications. This 3-pole, 3-wire locking type receptacle conforms to the ANSI, NEMA, and UL standards for nondimming lighting receptacles. Long life and weatherproof locking style receptacle E168962 PRODUCT SELECTION INFORMATION Catalog Number AM-1-A Load Rating Ballast (VA) 1800 Ballast (Amps) 15.0 Flange Diameter Barrel Receptacle Diameter Height Overall Lead Length Width Depth Height 2/9/16 1/3/08 9 2.0 3 1/2 5 1/2 1/1/02 Bracket AM-1-A-NB 1800 15.0 2/9/16 1/3/08 1/1/02 9 - - - AM-2-A 1800 15.0 2/9/16 - 3/1/03 6 2.0 3 1/2 5 1/2 AM-2-A-NB 1800 15.0 2/9/16 - 3/1/04 6 - - - US-30 Starter APPLICATIONS FEATURES Universal 3-wire design Hermetically sealed components Durable ABS housing Operates with 35 to 400 Watt HPS ballasts BENEFITS The US-30 starter is a universal starting aid designed to operate with most 3-wire HPS ballasts from 35 to 400 watts and with 55 or 100-volt arc tube lamps. This one starter does the job of dozens of different 3-wire starters. The US-30 starter is a state-of-the-art device that generates the spike required for lamp ignition, then discontinues the spike after lamp ignition to prevent damage to luminaries' components. The US-30's components are hermetically sealed to prevent damage from contaminants or adverse environmental conditions, and its wire leads are color coded for ease of installation and maintenance. PRODUCT SELECTION INFORMATION Catalog Number Lead Connector Lamp Voltage Lamp Wattage US-30 None 50 or 100 35-400 ENERGY /// ENERGY READY REFERENCE GUIDE Photocrontrols & Accessories Lighting Accessories 267 OLC/PL/ACL Series OLC/PL/ACL Series APPLICATIONS FEATURES Fast and simple to install - screw-in design, no hard wiring. Designed for outdoor and indoor use Fail Mode is ON BENEFITS The PL-120S control is designed for indoor or outdoor use and has a small profile that fits easily into most outdoor post lanterns. The OLC-5C controls outdoor Par-38 flood or spotlights to providing dusk-to-dawn security lighting for driveways, entranceways, and patios. PL and OLC controls offer two effective and economical ways to control incandescent lighting. 9 PRODUCT SELECTION INFORMATION Catalog Number Rated Volts Range (volts) Tungsten (watts) Load Rating CDS Cell CPGI-ALR-PL-120S 120 105-130 150 1/8 CPGI-ALR-PL-120S-B 120 105-130 150 1/8 CPGI-ALR-OLC-5C 120 105-130 150 1/4 CPGI-ALR-ACL-11* 120 105-130 400 1/8 * ACL controls are designed for incandescent loads only Chapter 10 TE's Raychem Wildlife and Asset Protection BUS Insulation & Wildlife Protection ....................................................................................................... 270 Substations .......................................................................................................................................................... 276 Overhead ............................................................................................................................................................. 288 Contamination/Flashover Prevention ..................................................................................................... 295 270 TE's Raychem Wildlife & Asset Protection BUS Insulation & Wildlife Protection HVBT HVBT High Voltage Busbar Insulating Tape APPLICATIONS FEATURES Superior UV resistance Insulates up to 35 kV when two layers are applied at 2/3 overlap. Compatible with all other products in the TE's Raychem medium voltage insulation enhancement system Easy to apply using readily available equipment Suitable for both indoor and outdoor use Excellent anti-tracking properties Continuous operating temperature up to 90C Extremely versatile and flexible at temperatures as low as -40C, the 30% shrink ratio enables coverage of almost any shape Good thermal emissivity and contact with busbars means no derating is required Can be stored indefinitely at temperatures up to 50C without loss of performance BENEFITS TE's Raychem HVBT tape offers a simple and effective solution to the problems of retrofit insulation of busbars, particularly where existing equipment cannot be dismantled. Can be used for indoor and outdoor applications and is easily installed over a wide variety of shapes, including complex connections. May be used in applications 15 kV in accordance with ANSI/IEEE specifications and up to 36 kV in accordance with IEC Specifications. Protects against incidental/ accidental bridging caused by birds and animals. The HVBT adhesive layer fuses the tape layers, but does not stick to the bus or hardware, providing environmental sealing while allowing fast, easy removal Manufactured from non-halogen based materials, reducing the toxic and corrosive effects in the event of fire RECTANGULAR BUSBAR Bus Width* in (mm) Recommended Product Bus Length Insulated per Roll feet (meters) 1 (25) HVBT-1-R-01 (B8) 2.5 (0.7) 2 (50) HVBT-2-R-01 (B4) 3.3 (1.0) 3 (75) HVBT-2-R-01 (B4) 2.2 (0.6) 4 (100) HVBT-2-R-01 (B4) 1.6 (0.5) 6 (150) HVBT-2-R-01 (B4) 1.0 (0.3) 8 (200) HVBT-4-R-01 (B2) 1.6 (0.5) *Calculated with maximum thickness: 5/8 inch (15mm) ENERGY /// ENERGY READY REFERENCE GUIDE TE's Raychem Wildlife & Asset Protection BUS Insulation & Wildlife Protection HVBT 271 SQUARE BUSBAR Dimensions of bar inch (mm) Recommended Product Bus Length Insulated per Roll feet (m) 1 x 1 (25) HVBT-2-R-01 (B4) 4.0 (1.2) 2 x 2 (50) HVBT-2-R-01 (B4) 2.0 (0.6) 3 x 3 (75) HVBT-2-R-01 (B4) 1.3 (0.4) 4 x 4 (100) HVBT-4-R-01 (B2) 2.0 (0.6) 6 x 6 (150) HVBT-4-R-01 (B2) 1.3 (0.4) Busbar Diameter inch (mm) Recommended Product Bus Length Insulated per Roll feet (m) 0.5 (12) HVBT-1-R-01 (B8) 5.0 (1.5) 1.0 (25) HVBT-2-R-01 (B4) 5.0 (1.5) 2.0 (50) HVBT-2-R-01 (B4) 2.5 (0.7) 3.0 (75) HVBT-2-R-01 (B4) 1.5 (0.4) 4.0 (100) HVBT-4-R-01 (B2) 2.5 (0.7) ROUND BUSBAR PRODUCT SELECTION INFORMATION: Catalog Number Roll Width | Roll Length Standard Package HVBT-1-R-01 (B8) 1 inch 25 feet 8 rolls/box HVBT-2-R-01 (B4) 2 inches 25 feet 4 rolls/box HVBT-4-R-01 (B2) 4 inches 25 feet 2 rolls/box ADDITIONAL PRODUCT INFORMATION * Select the appropriate catalog number for the application. Confirm selection with the following recommendations and TE's HVBT tape dimensions: * HVBT-1-R is best for short lengths and small bus sizes. * HVBT-2-R is the most versatile width for general purpose use. * HVBT-4-R is useful for long lengths and larger bus sizes. * To environmentally seal the bus, order S1251-50-300-1 or S1251-25-300-4 sealant strips separately. * Recommended application is to wrap the tape around the busbar using a two-thirds overlap. * Bolted connections require two layers of tape. * Continuous operating temperature: 90 degrees Celsius. * Related Test reports: UVR-8023, EDR-5154, and EDR-5466 10 272 TE's Raychem Wildlife & Asset Protection BUS Insulation & Wildlife Protection BBIT / BPTM BBIT / BPTM Busbar Insulating Tubing APPLICATIONS FEATURES BENEFITS TE's Raychem BBIT/BPTM tubes are extremely flexible which allows for easy positioning Ideal for protection against accidental bridging caused by birds and other animals Have a high expansion ratio, so each size of tubing fits a range of busbar sizes Quick installation with the use of a gas torch or oven Can be used on straight or bent bars where clearance reduction or insulation are required Ideal for original equipment assembly, and for retrofit applications where access to one end is available Easy installation Flexible Fits a range of busbar sizes Versatile tubing covering a range from 5-35 kV for electrical insulation PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Round Bar (diameter min-max) Diameter as Supplied and Fully Recovered 0.5 (12) 0.50-0.70 (12-18) 0.98-0.39 (25-10) BBIT-40/16-A/U 1.0 (25) 0.70-1.10 (18-28) 1.57-0.63 (40-16) BBIT-65/25-A/U 2.0 (50) 1.0 (25) 1.10-1.55 (28-40) 2.56-0.98 (65-25) BBIT-100/40-A/U 3.0 (75) 2.0 (50) 1.75-2.45 (44-62) 3.94-1.57 (100-40) BBIT-150/60-A/U 4.0 (100) 3.0 (75) 2.60-3.60 (66-91) 5.91-2.36 (150-60) BBIT-175/80-A/U 5.0-6.0 (125-150) 4.0 (100) 3.45-4.75 (88-121) 6.89-3.15 (175-80) Catalog Number Rectangular Bar (bus width) BBIT-25/10-A/U Rectangular Bar Square Bar Square Bar (each side) Round Bar 5 - 15 kV 25 kV 5 - 15 kV 25 kV 5 - 15 kV 25 kV Diameter as Supplied and Fully Recovered BPTM-15/6-A/U N/A N/A N/A N/A 0.26-0.52 (7-13) 0.26-0.52 (7-8) 0.59-0.24 (15-6) BPTM-30/12-A/U(B50) 0.25-0.5 (12) 0.5 (12) 0.5 (12) 0.53-0.90 (14-23) 0.53-0.65 (14-16) 1.18-0.47 (30-12) BPTM-50/20-A/U(B50) 1.0 (25) 1.0 (25) 1.0 (25) N/A 0.90-1.35 (23-33) 0.90-1.10 (23-28) 1.97-0.79 (50-20) BPTM-75/30-A/U(B50) 2.0 (50) 2.0 (50) 1.5 (38) 1.0 (25) 1.30-2.00 (33-51) 1.30-1.65 (33-42) 2.95-1.18 (75-30) BPTM-100/40-A/U(B50) 3.0 (75) 3.0 (75) 2.0 (50) 1.5 (38) 1.75-2.75 (44-70) 1.75-2.30 (44-58) 3.94-1.57 (100-40) BPTM-120/50-A/U(B50) 4.0-5.0 (100-127) 4.0 (100) 3.0 (75) 2.0 (50) 2.15-4.00 (55-102) 2.15-3.20 (55-81) 4.72-1.97 (120-50) BPTM-175/70-A/U(B50) 6.0-7.0 (150-178) 5.0-6.0 (127-150) 4.0 (100) 3.0 (75) 3.20-5.50 (81-140) 3.20-4.40 (81-112) 6.88-2.75 (175-70) BPTM-205/110-A/U(B50) 8.0 (200) 8.0 (200) 5.0 (127) 4.0 (100) 4.75-7.00 (120-178) 4.75-6.80 (120-174) 8.07-4.33 (205-110) BPTM-235/130-A/U-C(40) 12 (300) 10 (250) 6.0 (150) 6.0 (150) 5.70-8.45 (145-215) 5.70-8.07 (145-205) 9.25-5.12 (235-130) Catalog Number* * (Bxx) denotes roll of uncoated tubing per box in feet. BPTM-235/130 comes in a box of 132 feet ADDITIONAL PRODUCT INFORMATION * Select the appropriate catalog number. Confirm selection with bus dimensions. * Rectangular bus thickness range is 1/4 to 5/8 inch. * Bolted connections require two layers of tubing or a fiber bolt pad. (BP-46). * To environmentally seal the bus at each end of the BBIT tubing, order S1251-50-300-1 or S1251-25-300-4 sealant strip separately. * Standard package: BBIT-25/10-A/U: 65 feet/box BBIT-150/60-A/U: 50 feet/box BBIT-40/16-A/U: 60 feet/box BBIT-175/80-A/U: 50 feet/box BBIT-65/25-A/U: 50 feet/box BBIT-100/40-A/U: 50 feet/box BPTM-235/130-A/U: 132 feet/box All other BPTM sizes: 50 feet/box BBIT and BPTM are also available in bulk spooled quantities. * Related test reports: BBIT-UVR-8136, UVR-8137, BPTM-UVR-8019 * Minimum continuous length is 15 feet (4.5 meters). ENERGY /// ENERGY READY REFERENCE GUIDE TE's Raychem Wildlife & Asset Protection BUS Insulation & Wildlife Protection 273 HVIS HVIS High Voltage Busbar Insulating Sheet FEATURES TE's Raychem HVIS adhesive coated material provides insulation to Busbar/ connections and does not adhere to metal. Compatible with other Wildlife and Asset Protection products or alone to prevent accidental bridging from birds and animals 5-15 kV APPLICATIONS BENEFITS Busbar tees Busbar elbows Other complex Busbar shapes Easy to install high performance insulation Product is UV resistant Made of anti-tracking material 10 PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number Width Length Packaging HVIS-05-(B3) NS 26 (660) 20 (508) Sheet HVIS-10-(B1) NS 26 (660) 33ft (10m) Roll SHEET (HVIS) ACCESSORIES Catalog Number Description Standard Pack HVIS-Flat (B12) 36'' flat bracket for clamping HVIS on straight runs 12 each HVIS-Angle (B12) Angle brackets for clamping HVIS at 90 degree angles 12 each HVIS-Clamp (B25) Spring clamps to hold brackets on HVIS 25 each Cut Size Needed Number of Installations Per HVIS-05 Sheet Number of Installations per HVIS-10 Roll 1 (25) 11 x 9 (275 x 225) 4 88 2 (50) 13 x 10 (325 x 250) 4 78 3 (75) 16 x 11 (400 x 275) 2 48 4 (100) 18 x 13 (450 x 325) 2 44 6 (150) 22 x 17 (550 x 425) 1 23 Bus Width T Connection Elbow Connection 1 (25) 11 x 7 (275 x 175) 4 112 2 (50) 13 x 9 (325 x 225) 4 88 3 (75) 15 x 10 (375 x 250) 2 52 4 (100) 18 x 11 (450 x 275) 2 44 6 (150) 22 x 13 (550 x 325) 1 36 ADDITIONAL PRODUCT INFORMATION * Select the appropriate catalog number. Confirm selection with dimensions. * Busbars are assumed to be insulated to within one inch of the joint. Cut size should extend a minimum of four inches onto each leg of the joint before shrinking. * The above table should be used as a guide only; experiment to confirm final cut size. Table is based on 5/8-inch bus thickness period. * To environmentally seal each leg of the bus, order S1251-50-300-1 or S1251-25-300-4 sealant strips separately. * HVIS may be rated for applications up to 35kV when two layers are applied. * Standard package: HVIS-05: 3 sheets/box HVIS-10: 1 roll/box * Related test report: EDR-5175, EDR-5385 274 TE's Raychem Wildlife & Asset Protection BUS Insulation & Wildlife Protection RRBB RRBB Interphase Insulating Barrier Board FEATURES Non-structural, interphase barrier Made from homogeneous polymer Easily fabricated into a shape Innovative cross-linking resistant material can be wiped clean after powerarc events resulting in no visible effects or surface damage Machining properties allow it to be cut and drilled for mounting without requiring special safety equipment Extremely durable. APPLICATIONS BENEFITS TE's Raychem RRBB protects switchgear cabinets against interphase flashovers UV Resistance makes it suitable for outdoor applications Excellent track resistance, especially following a power arc Produces less nuisance dust than other boards Produces less tooling wear than other boards Extended life due to the excellent tracking resistant properties High durability makes boards resistant to damage from solvents, mechanical impact and general wear and tear PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number Width Length Thickness RRBB-6-1.25Mx1.25M-(B3) 48 (1220) 48 (1220) 0.250 (6) RRBB-2440/1220-6.2-BP 48 (1220) 96 (2440) 0.250 (6) ADDITIONAL PRODUCT INFORMATION Related Test Report: EDR-5311 ENERGY /// ENERGY READY REFERENCE GUIDE TE's Raychem Wildlife & Asset Protection BUS Insulation & Wildlife Protection 275 HVBC HVBC High voltage Cable-to-Bus Insulation FEATURES APPLICATIONS BENEFITS Kit contains heat shrinkable insulating tubing and sealant strips for insulating and environmentally sealing high voltage in-line cable-to-busbar connections TE's Raychem HVBC kits are used with TE's high voltage terminations, the diameter build-up over the cable is minimal Kit contains heat shrinkable sealing boot for multiple cable connections HVBC may be used in applications up to 15 kV in accordance with ANSI/ IEEE specifications, and up to 36 kV in accordance with IEC applications Kit greatly simplifies field installation and eliminates the labor and skill needed for tape-and-putty methods Increases working space in cramped areas and allows up to four cable connectors 10 PRODUCT SELECTION INFORMATION: Catalog Number Number of Cables Cable Size Range (Min - Max) HVBC-61 1 #4-1000 kcmil HVBC-42 HVBC-62 2 #4-1000 kcmil HVBC-43 HVBC-63 3 #4-1000 kcmil HVBC-44 HVBC-64 4 #4-1000 kcmil Bus width: 2 - 4 inches Bus width: 5 - 6 inches HVBC-41 Accessory BP-46 Fiberglass Bolt Pad (sleeve) ADDITIONAL PRODUCT INFORMATION * Select the appropriate catalog number. Confirm selection with dimensions. One HVBC kit insulates one phase of an in-line cable-to-bus connection. - Maximum bolt length: 2 inches - Maximum busbar thickness: 5/8 inch - Maximum bare bus length: 9 inches * BBIT tubing, BPTM tubing, or HVBT tape, can be used to insulate the exposed busbar before installing the HVBC products. * Shielded cable must be terminated before installing the HVBC products; use TE's HVT terminations. * Standard package: 3 kits/box * Related test report: EDR-5103 276 TE's Raychem Wildlife & Asset Protection Substation BISG / BISG-24 BISG / BISG-24 Bus Isolation Squirrel Guard FEATURES High voltage outdoor materials are used in the design Polymer is rugged, track resistant, UV-Stable, and ensures longterm performance regardless of environmental conditions Comes in red or gray colors Sizes range from two to five inches from the factory with "grill" design allowing for easy field modifications BISG-60/115-02 BISG-24 APPLICATIONS BENEFITS TE's Raychem BISG is on installed substation equipment to protect animal caused outages. The Isolation guard has reliably prevented animal-caused outages in electrical substation equipment for years Allow excellent visibility of switch blades and other components while providing resistance to power arcs and high winds Designed to allow one person to quickly and easily install with hot-sticks on vertical or horizontal mounted insulators PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number Insulator Core Diameter Range Overall Product Diameter Color Installation BISG-60/115-02(S10) 2.4-4.5 (60-115) 24 Red De-energized BISG-60/115-03-HOT (B10) 2.4-4.5 (60-115) 24 Red Two stick (energized) BISG-G-60/115-02(S10) 2.4-4.5 (60-115) 24 Gray De-energized BISG-G-60/115-03-HOT-B10 2.4-4.5 (60-115) 24 Gray Two stick (energized) BISG-24-01 (B10) 2.5-5.0 (62-125) 24 Red One stick (energized) BISG-G-24-01 (B10) 2.5-5.0 (62-125) 24 Gray One stick (energized) BISG-100/400 (B3) 1.50-4.50 (38-115) 16 Red De-energized BISG-G-100/400 (B3) 1.50-4.50 (38-115) 16 Gray De-energized ADDITIONAL PRODUCT INFORMATION * Standard package: 10 BISG-60/115-02 | 10 BISG-24-01 assemblies per box. (one BISG will install on one insulator) * Related test report: EDR-5310, EDR-5517-Bus Insulator Squirrel Guard (BISG-24-01) BISG-100/400 ENERGY /// ENERGY READY REFERENCE GUIDE TE's Raychem Wildlife & Asset Protection Substation BCAC 277 BCAC Bushing Connection Animal Covers FEATURES Specifically designed to prevent animal caused outages on bushing ranging from 15 to 35 kV Fast and easy installation Fit wide range of bushings and skirt diameters APPLICATIONS BENEFITS TE's Raychem BCAC protects substation equipment from animal caused outages. Preventing animal-caused outages for years Superior polymer provides long-term performance in all environments (material is rugged, non-tracking, and UVResistant) 10 PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number Max Shed Diameter Cover Height Color BCAC-5D/8-01(B12) 4.8 (122) 8.0 (203) Red BCAC-7D/10-01(B6) 6.8 (172) 10.5 (266) Red BCAC-8D/14-01(B6) 8.0 (203) 14.0 (355) Red BCAC-G-5D/8-01(B12) 4.8 (122) 8.0 (203) Gray BCAC-G-7D/10-01(B6) 6.8 (172) 10.5 (266) Gray BCAC-G-8D/14-01(B6) 8.0 (203) 14.0 (355) Gray BCAC-BYPASS-01(B1)* 6.8 (172) 10.6 (266) Red BCAC-BYPASS-02(B1)* 8.0 (203) 14.0 (355) Red * The BCAC covers are also kitted for voltage regulator applications. The kit includes two bushing covers and a center arrester cover. ADDITIONAL PRODUCT INFORMATION * Standard package: 12 or 6 units per box, depending on size of cover. (One BCAC will install on one insulator) * Related Test Reports: EDR-5339, EDR-5407, UVR-8209 278 TE's Raychem Wildlife & Asset Protection Substation BCAC-IC BCAC-IC Bushing Connection Inspection Substation Covers APPLICATIONS FEATURES Visual inspection of connection and oil levels Conductors and leads exit easily through cover Robust latching and hinging mechanisms Reliable protection with enhanced features Good for coverage on equipment up to 35 kV BENEFITS TE's Raychem BCAC-IC protects substation equipment from animal caused outages. BCAC-IC Insulating covers prevent outages from all types of animals for years Fast and easy installation Top and side exits for conductor - no need to trim, therefore saving time PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number Standard Pack Color Insulator Core Range Insulator Shed Range Cover Size Diameter Height BCAC-IC BCAC-IC-5D/6 (B6) 6 Red 1.5-3.5 (38-89) 2.5-5.0 (63-127) 5.00 (127) 6 (152) BCAC-IC-7D/12 (B6) 6 Red 3.0-4.87 (76-124) 3.75-7.00 (95-178) 7.00 (178) 12 (305) BCAC-IC-8D/18 (B6) 6 Red 3.5-6.25 (90-160) 4.00-8.00 (100-200) 8.00 (200) 18 (455) BCAC-IC-10.5D/20 (B6) 6 Red 3.5-8.5 (90-215) 6-10.5 (150-267) 10.75 (273) 20 (508) BCAC-G-IC-5D/6 (B6) 6 Gray 1.5-3.5 (38-89) 2.5-5.0 (63-127) 5.00 (127) 6 (152) BCAC-G-IC-7D/12 (B6) 6 Gray 3.0-4.87 (76 24) 3.75-7.00 (95-178) 7.00 (178) 12 (305) BCAC-G-IC-8D/18 (B6) 6 Gray 3.5-6.25 (90-160) 4.00-8.00 (100-200) 8.00 (200) 18 (455) BCAC-G-IC-10.5D/20 (B6) 6 Gray 3.5-8.5 (90-215) 6-10.5 (150-267) 10.75 (273) 20 (508) Catalog Number Max Shed Diameter Cover Height Color BCAC-IC-BYPASS-01 (B1) 7.0 (178) 12.00 (305) Red BCAC-G-IC-BYPASS-01 (B1) 7.0 (178) 12.00 (305) Gray BCAC-IC-BYPASS The BCAC covers are also kitted for voltage regulator applications. The kit includes two bushing covers and a center arrester cover. ADDITIONAL PRODUCT INFORMATION * Related test reports: EDR-5514, UVR-8209 ENERGY /// ENERGY READY REFERENCE GUIDE TE's Raychem Wildlife & Asset Protection Substation 279 BCIC BCIC Bushing Connection Insulating Covers APPLICATIONS FEATURES Specifically designed to protect energized equipment conductors or busbars from flashovers from contact with birds, squirrels and other wildlife Variety of shapes and sizes protect a wide range of applications Excellent UV protection and track resistance Substations Circuit breaker bushings Standoff insulators Capacitors Transformer bushings Voltage regulators Potential transformers BENEFITS Long life span Installation can be done quickly in field by trimming entry and exit holes to required dimensions Can be re-entered for other maintenance needs and then reused, lowering overall lifetime costs PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) A B C Catalog Number Height (A) Base Diameter (B) Other Measurements (C) Additional Notes BCIC-4411 (B3) 10.6 (268) 6.0 (152) 4.0 (102) inner diam. 4 (100) Bottom port opening D A B C Catalog Number Height (A) Base Diameter (B) Other Measurements (C) Additional Notes BCIC-SG-101-H2 (B3) 12 (305) 4.5 (114) 3 (72) inner diam. (D) 1.125 (29) top diam. Bottom and top opening C A B Catalog Number Height (A) Base Diameter (B) Other Measurements (C) BCIC-9D/19-3 (B3) 18.5 (470) 4 (102) 9 (229) side diam. Additional Notes 10 280 TE's Raychem Wildlife & Asset Protection Substation BCIC PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) C D A E B Catalog Number Height (A) Base Diameter (B) Other Measurements (C) Additional Notes BCIC-8D/6-3 (B3) 4.7 (119.4) 8.0 (203.2) 5.00 (127) wide (D) 5.40 (137.2) long, opening (E) 2.75 (69.9) from bottom C A B Catalog Number Height (A) Base Diameter (B) Other Measurements (C) Additional Notes BCIC-3D/6-3 (B3) 3.5 (90.2) 2 (51) 1.5 (38) L. side diam. 2.0 (51) R. side opening 6.0 (152) width C A B Catalog Number Height (A) Base Diameter (B) Other Measurements (C) BCIC-5.5D/16-HO (B3) 17.1 (434) 3.2 (81) 5.5 (140) top diam. Additional Notes C A B Catalog Number Height (A) Base Diameter (B) Other Measurements (C) Additional Notes BCIC-8D/15-HO (B3) 16.2 (411) 8.0 (203.2) 5.5 (140) top diam. 4.5 (114) middle section diam., 12.5 height of section C. BCIC-8D/18-HO (B3) 19.2 (488) 8.0 (203.2) 5.5 (140) top diam. 4.5 (114) middle section diam., 12.5 height of section C. ENERGY /// ENERGY READY REFERENCE GUIDE TE's Raychem Wildlife & Asset Protection Substation 281 BCIC PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) C A B Catalog Number Height (A) Base Diameter (B) Other Measurements (C) Additional Notes BCIC-5.5D/11-H0(B3) 11.5 (292) 3.50 (89) 5.50 (140) mid diam. N/A D E A C B Catalog Number BCIC-10D/18-3 (B3) Height (A) 14 (140) Base Diameter (B) 9 (90) Other Measurements (C) Additional Notes 7.75 (77.5) (D)- 17.00 (E)- 8 C A B Catalog Number Height (A) Base Diameter (B) Other Measurements (C) BCIC-8.25D/8 8 (80) 3 (30) 8.5 (85) Additional Notes C A B Catalog Number Height (A) Base Diameter (B) Other Measurements (C) Additional Notes BCIC-10D/18 (B3) 18 (457.2) 10 (254) 7.7 (195.58) Bottom Port opening B A C Catalog Number (A) Base Diameter (B) Other Measurements (C) Additional Notes BCIC-0270-SCE (B3) 13.5 (135) 4.625 (117) 4.625 (46.25) 13.3 (338) length 10 282 TE's Raychem Wildlife & Asset Protection Substation BCIC PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) B A C Catalog Number (A) Base Diameter (B) Other Measurements (C) Additional Notes BCIC-0370-SCE (B3) 13.5 (mm) 3.63 (92) 5.875 (mm) N/A B C A Catalog Number Height (A) Base Diameter (B) Other Measurements (C) Additional Notes BCIC-12/12/5-H (B3) 12 (305) 12 (305) 5 (127) N/A BCIC-14/19/6-U (B3) 14 (356) 19 (483) 6 (142) N/A BCIC-24/11/12 (B3) 11 (279) 24 (610) 12 (304) N/A BCIC-4/12/4-H (B3) 4 (102) 12 (305) 4 (102) N/A BCIC-7/12/7-H (B3) 7 (178) 12 (305) 7 (178) N/A BCIC-4/16/4-H (B3) 4 (102) 16 (406) 4 (102) N/A C D A B Catalog Number Height (A) Base Diameter (B) Other Measurements (C) Additional Notes BCIC-8D/6 (B3) 4.8 (121.92) 8 (203.2) 6.5 (165.1) wide (D)- 5.00 Supplied in two halves with no pre cut openings C A B E D Catalog Number Height (A) Base Diameter (B) Other Measurements (C) Additional Notes BCIC-8/12/2-U(B3) 4 (101) 5.75 (146.1) 4.25 (108) inner diam. (D)- 12.0 (305) wide (E)- 8.0 (203) long ENERGY /// ENERGY READY REFERENCE GUIDE TE's Raychem Wildlife & Asset Protection Substation 283 BCIC PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) D A B C Catalog Number Height (A) Base Diameter (B) Other Measurements (C) Additional Notes BCIC-13D/13-HO (B3) 13 (330) 13 (330) 7.5 (191) inner diam. (D)- 8.8 (224) top diam. A B Catalog Number Height (A) Base Diameter (B) Other Measurements (C) Additional Notes BCIC-5D/6 (B3) 6 (152) 5 (127) N/A N/A A B Catalog Number Height (A) Base Diameter (B) Other Measurements (C) Additional Notes BCIC-4D/4 (B3) 4 (102) 4 (102) N/A N/A C A E D B Catalog Number Height (A) Base Diameter (B) Other Measurements (C) Additional Notes BCIC-7.5D/18-3 (B3) 10.4 (264) 4.5-6.75 (114-171) 20 (508) length (D) 7.5 (191) L diam., (E) 2-4 (50-100) R diam. E C A Catalog Number Height (A) Base Diameter (B) BCIC-SG-201-SCE(B3) 8.05 (204.5) 5.25 (133.4) F D G B Other Measurements (C) Additional Notes 4.0 (102) Max side diam. (D) 3.0 (76) base-joint height, (E) 17.5 (445) width (F) 8.25 (209.6) (G) 7.25 (184.2) depth 10 284 TE's Raychem Wildlife & Asset Protection Substation BCIC PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) C D B A Catalog Number Height (A) Base Diameter (B) Other Measurements (C) Additional Notes BCIC-TR205-L (B3) 7.5 (191) 2.25 (57) 17.0 (432) length (D) 4.25 (108) side height C A D B Catalog Number Height (A) Base Diameter (B) Other Measurements (C) Additional Notes BCIC-TR205-R (B3) 5.5 (140) 4.5 (114) 8.0 (203) (D) 2 (50) joint height C B A Catalog Number Height (A) Base Diameter (B) Other Measurements (C) Additional Notes BCIC-3212-01 (B3) 3.5 (89) 4.125 (105) 12 (305) long N/A D F A E B C Catalog Number Height (A) BCIC-BYPASS (B1) 13.75 (349.25) Base Diameter (B) Other Measurements (C) Additional Notes 3.75 (95.25) 19.00 (483) max distance 8.00 (203) top diam.,(D) 4.00 (102) connector diam., (E) 7.00 (178) (F) Design has two columns Connected with a cylinder ENERGY /// ENERGY READY REFERENCE GUIDE TE's Raychem Wildlife & Asset Protection Substation BCIC 285 PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) B A Catalog Number Height (A) Base Diameter (B) Other Measurements (C) Additional Notes BCIC-LATCH (B250) .800 (20.32) .700 (17.78) N/A Std. Pack: 250 Latches or 1000 Latches B A Catalog Number Height (A) Base Diameter (B) Other Measurements (C) Additional Notes BCIC-11.5D/22(B3) 22 (559) 11.5 (292) N/A No pre trimmed openings C D A B Catalog Number Height (A) Base Diameter (B) Other Measurements (C) Additional Notes BCIC-5.5D/50 8 (200) 7 (178) 60 long (1524) D- fits up to a 5.5" dia. bus C D A B Catalog Number Height (A) Base Diameter (B) Other Measurements (C) Additional Notes BCIC-5.5D/60(B3) 10.5 (267) 6.5 (165) 60 long (1524) D- fits up to a 2" dia. bus C A B Catalog Number Height (A) Base Diameter (B) Other Measurements (C) Additional Notes BCIC-G-4D/48-01(B4) 7.25 (184) 4 (101) 48 long (1219) N/A 10 286 TE's Raychem Wildlife & Asset Protection Substation MVFT MVFT Medium Voltage Fusion Tape FEATURES APPLICATIONS BENEFITS Self amalgamating Designed to combine the integrity of silicone polymer with the versatility of a wraparound product TE's Raychem MVFT retrofit insulation of busbars Insulation when existing equipment can not be dismantled MVFT will stick to itself and other insulating materials, but will not adhere to metal or porcelain Suitable for indoor and outdoor use MVFT Quick and easy to install Over-lapped layers amalgamate together, producing a complete seal A single layer of MVFT tape, two-thirds overlapped, will provide flashover protection to at least 15 kV and increases to 35 kV if second layer is added Selective sticking allows for easy removal for maintenance PRODUCT SELECTION INFORMATION Catalog Number Color Width UOM: Inches (mm) Length per Roll Feet (m) Std. Pack MVFT-G-2-12 (B4) Gray 2 (50) 36 (11) 4 rolls RECTANGULAR BUSBAR Bus Width inches (mm) Bus Length Insulated per Roll 2/3 Overlap feet (m) 1.0 (25) 8 (2.4) 2.0 (50) 4.7 (1.4) 3.0 (75) 3.1 (0.9) 4.0 (100) 2.3 (0.7) 6.0 (150) 1.4 (0.4) 8.0 (200) 0.4 (0.1) ROUND BUSBAR Bus Width inches (mm) Bus Length Insulated per Roll 2/3 Overlap feet (m) 0.5 (12) 12.9 (3.9) 1.0 (25) 7.2 (2.2) 2.0 (50) 3.6 (1.1) 3.0 (75) 2.2 (0.7) 4.0 (100) 2.0 (0.6) SQUARE BUSBAR Bus Width inches (mm) Bus Length Insulated per Roll 2/3 Overlap feet (m) 1x1 (25) 5.7 (1.7) 2x2 (50) 2.8 (0.8) 3x3 (75) 1.9 (0.6) 4x4 (100) 1.7 (0.5) ADDITIONAL PRODUCT INFORMATION * EDR-5465 Medium Voltage Fusion Tape Qualification Report ENERGY /// ENERGY READY REFERENCE GUIDE TE's Raychem Wildlife & Asset Protection Substation MVCC | BCIC 287 MVCC Medium Voltage Conductor Covers FEATURES Made from non-tracking silicone material TE's Raychem MVCC is suitable for harsh medium voltage outdoor environments Covers are split for easy installation Four sizes available which fit conductor diameters ranging up to 1.75 inch APPLICATIONS BENEFITS Substation Suitable for up to 25 kV phase to ground Provide high quality electrical insulation for substation leads and jumpers Flexibility allows installation on tight bends Specifically designed to prevent flashover caused by contact with birds and animals 10 PRODUCT SELECTION INFORMATION Catalog Number Conductor Diameter Use Range UOM: inches (mm) Color Supplied Length UOM: feet (M) MVCC-10/.40 (B100) up to .450 (11) Red 2 pieces at 50 (15.24) MVCC-G-10/.40 (B100) up to .450 (11) Gray 2 pieces at 50 (15.24) MVCC-19/.75 (B50) 0.50-0.75 (12-19) Red 2 pieces at 25 (7.6) MVCC-G-19/.75 (B50) 0.50-0.75 (12-19) Gray 2 pieces at 25 (7.6) MVCC-25/1.0 (B25) 0.75-1.125 (19-28) Red 1 piece at 25 (7.6) MVCC-G-25/1.0 (B25) 0.75-1.125 (19-28) Gray 1 piece at 25 (7.6) MVCC-45/1.75 x 4 (B24) 1.125-1.75 (28-44) Red 6 pieces at 4 (1.2) MVCC-G-45/1.75 x 4 (B24) 1.125-1.75 (28-44) Gray 6 pieces at 4 (1.2) ADDITIONAL PRODUCT INFORMATION EDR-5461 Medium voltage Conductor Cover Electrical Testing and EDR-5498 Material test BCIC-Angle Medium Voltage Conductor Cover FEATURES Modular/ Wraparound product design Retrofit insulation on 3 to 4 inch angle busbars Insulation when existing equipment cannot be dismantled APPLICATIONS BENEFITS TE's Rayhem BCIC-Angle BUS Cover is suitable for indoor and outdoor use Quick and easy to install Over-lapped sections together, produce increased bus bar coverage The BCIC angle bus cover will provide flashover protection up to 35 kV. PRODUCT SELECTION INFORMATION Catalog Number Color Busbar in (mm) Supplied Length feet Standard Pack pieces BCIC-ANGLE-4X48 (B6) Red 3-4 (75-100) 4 6 BCIC-G-ANGLE-4X48 (B6) Gray 3-4 (75-100) 4 6 ADDITIONAL PRODUCT INFORMATION * EDR-5594 BCIC-ANGLE-4X48 Electrical Testing 288 TE's Raychem Wildlife & Asset Protection Overhead BCIC BCIC Raptor Protection Cover FEATURES APPLICATIONS Reliable outage protection Fast and versatile installation High performance material Rugged, non-tracking, UV-resistant polymer Long-term performance in extreme conditions BENEFITS TE's Raychem BCIC raptor protection covers protect overhead insulators to prevent outages caused by birds. TE's Raychem BCIC insulating covers have a long history of succesful outage prevention and these covers are designed to provide the same great protection with additional features Designed to nest over vibration dampers PRODUCT SELECTION INFORMATION Catalog Number Application Conductor Range Cover Legnth (in) Type/ANSI Standard Pack BCIC-G-DPIN-795-01 (B6) Double PIN Insulator #6-795 41 55-5, 55-6, 55-7, 56-1, 56-2, 56-3 6 BCIC-G-DPIN-556-01 (B6) Double PIN Insulator #6-556 42 55-2, 55-3, 55-4, 55-5 6 BCIC-G-DSMPIN-795-01 (B6) Double PIN Insulator #6-795 42 55-5, 55-6, 55-7, 56-1, 56-2, 56-3 6 BCIC-G-HZ-795-XL (B6) Horizontal Post #6-795 29 Polymeric 6 BCIC-G-HZPOR/3.5D-795-01 (B6) Horizontal Post #6-795 29 Porcelain >35 kV 6 BCIC-G-HZPOR/4.5D-795-01 (B6) Horizontal Post #6-795 29 Porcelain 25 to 35 kV 6 BCIC-G-DE/CL-01 (B6) Dead End #6-795 27 Conductor 6 ADDITIONAL PRODUCT INFORMATION * Related Test Reports: EDR-5562, EDR-5369 ENERGY /// ENERGY READY REFERENCE GUIDE TE's Raychem Wildlife & Asset Protection Overhead BCIC-GT 289 BCIC-GT Raptor Protection Cover FEATURES APPLICATIONS Reliable outage protection Fast and versatile installation High performance material Rugged, non-tracking, UV-resistant polymer Long-term performance in extreme conditions BENEFITS TE's Raychem BCIC-GT raptor protection covers protect overhead insulators to prevent outages caused by birds. BCIC-GT-PIN (B6) BCIC-GT-PIN/CT (B6) BCIC-GT-DPIN (B6) TE's Raychem BCIC-GT insulating covers have a long history of succesful outage prevention and these covers are designed to provide the same great protection with additional features Up to 10 feet of coverage on conductor sizes ranging from #6 to 795 can be achieved when one cover and two arms are installed together Designed to nest over vibration dampers BCIC-GT-PIN/XL (B6) BCIC-GT-HZ (B6) BCAC-G-ARM-01 (B12) PRODUCT SELECTION INFORMATION Description Application Range Length (in) Insulator Type/ANSI Standard Pack BCIC-GT-PIN (B6) Porcelain Pin, Post #6-795 20 55-4, 55-5, 57-2 6 BCIC-GT-PIN/CT (B6) Vise Top #6-795 20 Vise Top, Hendrix 6 BCIC-GT-PIN-XL (B6) Porcelain Pin #6-795 21 56-1, 55-6, 55-7 6 BCIC-GT-DPIN (B6) Porcelain Pin, Post #6-795 30.5 55-4. 55-5, 57-2 6 BCIC-GT-HZ (B6) Horizontal Post #6-795 21 Polymeric 6 BCAC-G-ARM-01 (B12) Extension #6-795 31 - 12 ADDITIONAL PRODUCT INFORMATION * Related Test Report: EDR-5620 Salt Fog and Electrical Evaluation, * EDR-5609 Raptor Cover Mechanical/Electrical Evaluation 10 290 TE's Raychem Wildlife & Asset Protection Overhead BCAC BCAC Distribution Covers for Animal Protection FEATURES APPLICATIONS TE's Raychem BCAC covers wide range of sizes Terminations Reclosures Advanced polymers are rugged, track resistant, UV resistant Lightning arresters Fuse Cut-outs BENEFITS Extensive testing has ensured that the cover will not damage or deteriorate the terminations Can be installed on energized equipment Secured to the stud and the conductor to insure protection even in high winds The BCAC-G-CUTOUT is hot-stickable and easily clips onto cutout insulators between first and second skirt PRODUCT SELECTION INFORMATION BCAC-AR-5D-2 BCAC-4D/13-2 Catalog Number Hardware BCAC-P-IC-5D/6 (B6) Transformer Bushing BCAC-G-4D/13-2 (B18) Terminations BCAC-G-5D/8-01 (B12) Transformer Bushing BCAC-G-AR-5D-2 (B24) Ohio Brass Arrester BCAC-G-AR-4D-2 (B24) TE Arrester BCAC-G-AR-3.75D-2 (B24) Cooper Arrester BCAC-G-CUTOUT-100-01-B12 Fuse Cutout Switch (100 AMP) Porcelain style BCAC-G-CUTOUT-100-P2-B12 100-AMP/Polymeric (Hubbel & Cooper style) BCAC-G-CUTOUT-FT (B3) Fuse Cutout Switch (200 AMP) Porcelain style BCAC-G-CUTOUT-FT-P (B3) Fuse Cutout Switch (200 AMP) Polymeric style BCAC-P-IC-5D/6 BCAC-G-CUTOUT-100-01 ADDITIONAL PRODUCT INFORMATION * Related test reports: EDR-5407 for Bushing covers, EDR-5569 for BCAC-P-IC, EDR-5571 for BCAC-AR, EDR-5573 for cutouts ENERGY /// ENERGY READY REFERENCE GUIDE TE's Raychem Wildlife & Asset Protection Overhead 291 BCIC Reclosers BCIC Reclosers Recloser Covers FEATURES APPLICATIONS One piece hinged design allows easy and quick installations Cover can be re-entered for maintenance needs and then reused Rated for up to 35kV BENEFITS Reclosers Other TE Raychem products can be purchased that insulate the leads and lightning arresters Years of reliable service and re-usable design lowers overall lifetime costs 10 A A B B BCIC-G-Recloser-100 (B6) BCIC-G-Recloser-200 (B6) A A A B B BCIC-G-Reclosercover (B6) BCIC-5D/8/11 (B6) B BCIC-Reclosure-200s (B6) PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number Color Height (A) Max Skirt (B) BCIC-G-Reclosercover (B6) Gray 12.4 (315) 7.8 (198) BCIC-G-Recloser-100 (B30) Gray 15.4 (390) 6.75 (171) BCIC-G-Recloser-200 (B6) Gray 14.5 (368) 8.5 (216) BCIC-Reclosercover (B6) Red 12.4 (315) 7.8 (198) BCIC-Recloser-100 (B6) Red 15.4 (390) 6.75 (171) BCIC-Recloser-200S (B6) Red 18.3 (465) 8.3 (211) BCIC-G-Recloser-200S (B6) Gray 18.3 (465) 8.3 (211) BCIC-5D/8/11 (B6) Red 9.0 (228) 4.8 (122) 292 TE's Raychem Wildlife & Asset Protection Overhead MVLC MVLC Medium Voltage Line Cover FEATURES APPLICATIONS BENEFITS Wrap-around cover Overhead conductors Prevents electrical outages caused by incidental contact from tree branches or wildlife Can be applied selectively on problem spans to avoid costly conductor replacement Installation is possible on energized lines utilizing the MVLC tool which can be manually or automatically operated PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Product Size Conductor Size Max. Conductor Dia. Voltage Class MVLC-14-A/U-C(100) #6-3/0 kmcil 0.5 (12.7) 15 kV (sealing mastic in receptacle) MVLC-14-A/241-C(100) #6-3/0 kmcil 0.5 (12.7) 25 kV (sealing mastic in receptacle) MVLC-18-A/U-C(75) #2-397 kcmil .75 (18) 15 kV (sealing mastic in receptacle) MVLC-18-A/241-C(75) #2-397 kcmil .75 (18) 25 kV (sealing mastic in receptacle) MVLC-38R-A/U-C (50) #2-1590 kcmil 1.375 (35) 15 kV (sealing mastic in receptacle) MVLC-38R-A/241-C (50) #2-1590 kcmil 1.375 (35) 25 kV (sealing mastic in receptacle) MVLC-14 MVLC-18 MVLC-38R 1.65" across 1.0" across 2.4" tall 1.0" tall 1.5" tall .08" across ENERGY /// ENERGY READY REFERENCE GUIDE TE's Raychem Wildlife & Asset Protection Overhead MVLC 293 MVLC-Installation Tools for overhead conductors MVLC-HAND-TOOL-14 Product Size Conductor Size MVLC-14-TOOL-100 for use with MVLC-14 MVLC-18-TOOL-03-2006 for use with MVLC-18 MVLC-38R-OHTOOL for use with MVLC-38R MVLC-HAND-TOOL-14 hand tool for installing MVLC-14 MVLC-HAND-TOOL-02 hand tool for installing MVLC-18 MVLC-38R-HAND TOOL hand tool for installing MVLC-38R MVLC-HAND-TOOL-02 ADDITIONAL PRODUCT INFORMATION * Overhead Conductors: Standard package for MVLC-14 is 330 feet (100m) continuous on a spool. Standard package for MVLC-18 is 247 feet (75m) continuous on a spool. * Related Test Reports: EDR-5308, EDR-5309, EDR-5316, EDR-5478 * MVLC TOOL contains the MVLC installation tool, MVLC cutters, drainage hole punch, hand crank, and a drive nut socket packaged in a protective bag * MVLC can be installed at temperatures above 0C (32F) PRODUCT PERFORMANCE Test MVLC-A/U / MVLC-A/241 (Sealed) AC withstand (dry) - 1minute 15 kV min / 25 kV min AC withstand (wet) - 1 minute 15 kV min / 25 kV min AC long term withstand (dry) - 4 hours 8.6 kV min / 14.4 kV min 30 day thermal loading (8 hr at 130; 16 hr off) No MVLC deformation Conductor ampacity 82 - 89% of bare conductor ampacity Material Properties Per pps 3010/42 Test Method Requirement Tensile Strength Ultimate Elongation Abrasion Resistance Low Temperature Impact ASTM D638 ASTM D638 1000 cycles, 2068g ASTM D746 8 Mpa min 1150 psi min 200% min 20% max thickness loss No Cracking at -20C Dielectric Strength ASTM D149 Tracking and Erosion Resistance ASTM D2303 Step Voltage Method (Initiate at 2.5 kV) 217 kV/cm @ 1.27 mm 550 V/mil min @ 0.050" No tracking or erosion to top surface or flame failure after: 200 minutes Physical Electrical 10 294 TE's Raychem Wildlife & Asset Protection Overhead BCIC-115-PH | BCIC-AFD-01 BCIC-115-PH Transmission Flashover Protection Cover FEATURES APPLICATIONS TE's Raychem BCIC-115-PH can be used on both porcelain disc and polymeric insulator designs Unique design allows the cover to rest on the lowest insulator for porcelain i-string designs Made from robust BCIS high-voltage material that is rugged, non-tracking, and UV-Resistant polymer BENEFITS 115 kV transmission lines Long-term performance even in the most extreme environmental conditions Can be used on energized or de-energized installations PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number Length Height Insulator Range Applications BCIC-115-PH (B1) 74 (1879.6) 15 (381) 9 12 (229-305) Main cover BCIC-Collar-50/280-5-B Adapter collar for polymeric installations BCIC-AFD-01 Avian Flight Diverter FEATURES APPLICATIONS TE's Raychem BCIC-AFD-01 is designed to prevent bird collisions with power lines Incorporates high reflectivity and "glowin-the dark" appliques Easy to install, Hot-stickable, removeable Made from robust BCIC polymer that is rugged, non-tracking and UV resistant BENEFITS Distribution and transmission lines Long-term performance even in the most extreme environmental conditions Can be used on energized or de-energized installations PRODUCT SELECTION INFORMATION: DIMENSIONS IN IN(MM) Catalog Number Description Dimensions W x H Conductor Size Standard Pack CU7208-000 BCIC-AFD-01 (B10) 4 x 3.5 (102 - 89) #6-795 10 ADDITIONAL PRODUCT INFORMATION * EDR-5536, Rev. A ENERGY /// ENERGY READY REFERENCE GUIDE TE's Raychem Wildlife & Asset Protection Contamination/Flashover Prevention 295 HVCE HVCE High Voltage Creepage Extenders APPLICATIONS FEATURES TE's Raychem HVCE high voltage creepage extenders are heat shrinkable Resistant to conventional spray washing techniques Will withstand most normal handling, abuse, and extreme weather conditions BENEFITS Insulators Increases the flashover performance of insulators by reducing the surface electrical stress and leakage current and increasing the electric strength of the insulators 10 A A PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number Skirt Diameter of Insulator (Min-Max) (A) Minimum Internal Diameter of HVCE (as supplied) Creepage Extension Per Extender (mm) Standard Pack (pcs/box) HVCE 100/80-01 (B-6) 3.20-3.90 (81-99) 4.50 (114) 101.6 6 HVCE 120/100-01 (B-6) 3.90-4.70 (99-119) 5.30 (135) 101.6 6 HVCE 140/120-01 (B-6) 4.70-5.50 (119-140) 6.10 (155) 101.6 6 HVCE 160/140-01 (B-6) 5.50-6.30 (140-160) 7.00 (178) 101.6 6 HVCE 183/161-01 (B-6) 6.30-7.20 (160-183) 8.00 (203) 101.6 6 HVCE 205/184-01 (B-6) 7.20-8.10 (183-206) 9.00 (229) 101.6 6 HVCE 226/206-11 (B3) 8.10-8.90 (206-226) 9.40 (239) 101.6 3 HVCE 247/227-11 (B3) 8.90-9.70 (226-246) 10.30 (262) 101.6 3 HVCE 268/248-11 (B3) 9.70-10.50 (246-267) 11.10 (282) 101.6 3 HVCE 289/269-11 (B3) 10.50-11.40 (267-290) 11.90 (302) 101.6 3 HVCE 310/290-11 (B3) 11.40-12.20 (290-310) 12.70 (323) 101.6 3 HVCE 331/311-11 (B3) 12.20-13.00 (310-330) 13.60 (345) 101.6 3 HVCE 352/332-11 (B3) 13.00-13.90 (330-353) 14.40 (366) 101.6 3 HVCE 373/353-11 (B3) 13.90-14.70 (353-373) 15.20 (386) 101.6 3 HVCE 394/374-11 (B3) 14.70-15.50 (373-393) 16.10 (409) 101.6 3 ADDITIONAL PRODUCT INFORMATION * Select the appropriate catalog number. Confirm selection with insulator skirt outer diameter (A) * Each HVCE extender adds a nominal 4 inches to the creepage length. As a general recommendation, TE advises a 20 percent increase in existing creepage distance. Use this formula to calculate the number of creepage extenders needed: Existing creepage distance in inches x 0.2 / 4 = Minimum number of HVCE creepage extenders recommended (i.e., 40 inches creepage x 0.2 / 4 = 2 HVCEs needed). Always round up to a whole number (i.e., 1.33 to 2 HVCE's) * For applications that do not fall within the ranges above, contact your local TE representative * HVCE does does not upgrade the voltage class of the insulator. * Related test reports: UVR-8138, UVR-8144, UVR-8037, EDR-5350 296 TE's Raychem Wildlife & Asset Protection Contamination/Flashover Prevention HVCE-WA HVCE-WA Wraparound High Voltage Creepage Extenders FEATURES APPLICATIONS BENEFITS TE's Raychem HVCE-WA creepage extender has a wrap-around product design Insulators Installs without having to disconnect equipment/conductors For use in highly contaminated applications Adds six inches of creepage length PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number Shed Diameter of Insulator (A) Standard Pack HVCE-WA-175-02-FT (B6) 6.90 (175) 6 HVCE-WA-206-01 (B6) 8.11 (206) 6 HVCE-WA-216-01 (B6) 8.50 (216) 6 HVCE-WA-221-01 (B6) 8.70 (221) 6 HVCE-WA-226-01 (B6) 8.90 (226) 6 HVCE-WA-227-01 (B6) 8.94 (227) 6 HVCE-WA-234-01 (B6) 9.21 (234) 6 HVCE-WA-244-01-FT (B6) 9.61 (244) 6 HVCE-WA-248-01 (B6) 9.76 (248) 6 HVCE-WA-251-01 (B6) 9.88 (251) 6 HVCE-WA-255-01 (B6) 10.04 (255) 6 HVCE-WA-267-01 (B6) 10.51 (267) 6 HVCE-WA-271-01 (B6) 10.67 (271) 6 HVCE-WA-280-01-FT (B6) 11.02 (280) 6 HVCE-WA-281-01 (B6) 11.06 (281) 6 HVCE-WA-287-01 (B6) 11.30 (287) 6 HVCE-WA-292-01 (B6) 11.50 (292) 6 HVCE-WA-303-01 (B6) 11.93 (303) 6 HVCE-WA-323-01 (B6) 12.72 (323) 6 HVCE-WA-326-01 (B6) 12.83 (326) 6 HVCE-WA-330-01 (B3) 13.00 (330) 3 HVCE-WA-336-01 (B6) 13.23 (336) 6 HVCE-WA-341-01 (B6) 13.39 (341) 6 HVCE-WA-348-01 (B6) 13.70 (348) 6 HVCE-WA-349-01 (B6) 13.74 (349) 6 HVCE-WA-356-01 (B6) 14.02 (356) 6 HVCE-WA-359-01 (B6) 14.13 (359) 6 HVCE-WA-364-01 (B6) 14.33 (364) 6 HVCE-WA-367-01 (B6) 14.45 (367) 6 HVCE-WA-372-01 (B6) 14.65 (372) 6 HVCE-WA-373-01 (B6) 14.68 (373) 6 HVCE-WA-377-01 (B6) 14.84 (377) 6 HVCE-WA-381-01 (B6) 15.00 (381) 6 HVCE-WA-392-01 (B6) 15.43 (392) 6 HVCE-WA-393-01 (B6) 15.47 (393) 6 HVCE-WA-406-01 (B6) 15.98 (406) 6 HVCE-WA-407-01 (B6) 15.98 (407) 6 HVCE-WA-413-01 (B6) 16.26 (413) 6 HVCE-WA-421-01 (B6) 16.54 (421) 6 HVCE-WA-426-01 (B6) 16.77 (426) 6 HVCE-WA-429-01 (B6) 16.89 (429) 6 HVCE-WA-440-01 (B6) 17.32 (440) 6 * HVCE does not upgrade the voltage class of the insulator HVCE-WA-442-01-FT (B6) 17.40 (442) 6 HVCE-WA-452-01 (B6) 17.60 (452) 6 * Related Test Reports: UVR-8152, EDR-5350 Related Installation Instructions: HVCE-WA HVCE-WA-457-01 (B6) 18.00 (457) 6 HVCE-WA-463-01 (B6) 18.23 (463) 6 * Installation Tool: HVCE-WA-TOOL HVCE-WA-482-01 (B3) 18.98 (482) 3 HVCE-WA-488-01 (B6) 19.21 (488) 6 HVCE-WA-490-01 (B6) 19.29 (490) 6 HVCE-WA-501-01 (B6) 19.72 (501) 6 AA Example of a typical cross section of an HVCE with the dimensions representing that of the insulator profile Shed Dia 175 (6,9) 17 R12 (.47) R5 (.26) ADDITIONAL PROCUCT INFORMATION * Each HVCE-WA Extender adds six inches to the creepage length. As a general recommendation, TE advises a 20 percent increase in existing creepage distance. Use this formula to calculate the number of creepage extenders needed: Existing creepage distance in inches x 0.2 / 6 = Minimum number of HVCE creepage extenders recommended. (i.e., 60" x .2 / 6 = 2 HVCE-WAs needed). Always round up to a whole number (i.e., 1.33 - 2 HVCE's needed). * For Applications that do not fall within the ranges above, contact your TE representative. ENERGY /// ENERGY READY REFERENCE GUIDE TE's Raychem Wildlife & Asset Protection Contamination/Flashover Prevention HVBS | RRGS 297 HVBS High Voltage Booster Shed APPLICATIONS FEATURES Spacers and short pegs which separate it from the porcelain skirt and insulator core TE's Raychem HVBS booster shed is a wrap around for rapid installation BENEFITS Circuit breaker bushings Bus support insulators Surge arrresters Transformer bushings Prevents "Heavy Wetting" and ice-cascadeinduced flashovers Made with advanced UV-resistant and antitracking polymer PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number Suitable Insulator Core Medium Outside Insulator Skirt Booster Shed Diameter Fully Installed HVBS-770/310-01-M-BP 8.9-10.1 (227-257) 12.0 (304) 28.1 (713) HVBS-740/280-01-M-BP 7.8-9.0 (199-229) 10.9 (276) 27.0 (685) HVBS-710/250-01-M-BP 6.9-7.9 (175-201) 9.8 (249) 25.9 (657) HVBS-685/225-01-M-BP 6.2-7.0 (158-178) 9.3 (235) 25.0 (634) HVBS-665/205-01-M-BP 5.5-6.3 (140-160) 8.5 (216) 24.3 (616) HVBS-615/155-01-M-BP 3.7-4.5 (94-114) 6.3 (161) 22.4 (569) ADDITIONAL PRODUCT INFORMATION * Related Test Report: UVR-8107 Qualification report for Booster Sheds * Please contact your TE sales team for other available sizes. RRGS Polymeric and Porcelain Rigid Red Guano Shield APPLICATIONS FEATURES TE's Raychem RRGS is designed to fit both porcelain bells and polymeric insulators Two piece design allows for quick installation BENEFITS Vertical insulator strings Protects insulators from bird streamers PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES Catalog Number Insulator Type Shield Diameter RRGS-35/470-FT (B12) Polymeric 18 RRGS-35/600-FT (B3) Polymeric 24 RRGS-35/470-M (B12) Porcelain 18 RRGS-35/600-M (B12) Porcelain 24 Gray color also available 10 298 TE's Raychem Wildlife & Asset Protection Contamination/Flashover Prevention Protection, Repair and Maintenance Protection, Repair and MaintenanceP TE's Raychem Wildlife and Asset Protection product family offers easy-to-install busbar insulation systems for both the field engineer and the manufacturer. These electrical insulation products provide flashover protection against the accidental bridging of conductors commonly caused by birds and animals. The system is ideal for both enclosed and exposed bus work and for connections in switchgear lineups, substations, and other electrical apparatus. It also permits clearance reduction in many applications. Excellent Electrical and Thermal Performance For Protection, Repair, and Maintenance TE's Raychem Wildlife and Asset Protection products are manufactured from high dielectric strength, radiation-crosslinked, heat shrinkable materials. The high-voltage materials are specially formulated to provide high resistance to arcing and tracking. All high-voltage and low-voltage materials provide high-thermal endurance throughout the range of switchgear operating temperatures. They offer field-proven reliability and long service life in harsh environments. In addition, these heat shrink tubing, tape, and sheet products can be preformed and pre-shrunk in the customer's shop, allowing easy, quick installation in the field. Wildlife and Asset Protection heat shrinkable electrical insulating tubes, tapes, and sheets provide a complete system for electrical repair and maintenance of enclosed or exposed buswork and for connections in switchgear and electrical equipment. They offer: Compatibility with Other Insulating Materials All Wildlife and Asset Protection heat shrinkable electrical insulation products are compatible with other solid switchgear insulating materials. Electrical insulating materials are not subject to stress crazing or embrittlement and are not adversely affected by common plasticizers used in conventional switchgear insulating materials. Flame-retardant Materials Most Wildlife and Asset Protection heat shrinkable electrical insulating materials pass the ANSI C37.20 switchgear insulation flammability tests. Reduced Corrosive and Toxic Fumes Wildlife and Asset Protection electrical insulation materials contain no chlorine compounds. This minimizes noxious and corrosive effects in case of equipment fault or fire. * Fast, easy installation and removal * A flexible system to cover most conductor shapes and sizes * Consistent, reliable installation * Consistent electrical and thermal performance * Proven corrosion protection * Compatibility with conventional solid insulating materials * Protection against flashovers For the Electrical Equipment Manufacturers The Wildlife and Asset Protection system of insulationenhancement components addresses the needs of electrical equipment manufacturers. The superior material properties and versatility of these components enhance the quality and reliability of the final product. Wildlife and Asset Protection electrical insulating materials feature. * Low-hazard formulation * Flexibility * Track resistance * Rugged, easy installation * Excellent electrical and thermal performance * Unlimited shelf life * Corrosion protection of conductor * TE assistance and support for testing and applications Protection of Outdoor EquipmentB TE's Raychem Wildlife and Asset Protection electrical insulation products provide a complete system of insulation enhancement for highvoltage busbars and related equipment in outdoor substations and overhead lines. The system offers: * Easy installation in the field * Insulation for many different shapes, including busbars, joints, tees, insulators/bushing connections * Flashover protection against accidental bridging * Protection of wildlife and from wildlife-induced outages * Excellent UV and weathering resistance * Protection against corrosion * Protection against incidental tree branch contact ENERGY /// ENERGY READY REFERENCE GUIDE TE's Raychem Wildlife & Asset Protection Contamination/Flashover Prevention Protection of Medium Voltage Products 299 Protection of Medium Voltage ProductsB Material Properties Test Method Requirements BBIT/BPTM BCIC/HVIS BCAC, HVCE-WA, HVBT HVCE MVLC BISG/RRBB Test and Performance Volume Resistivity ASTM D-257, IEC 93 ohm-cm min 1.0 x 1013 1.0 x 1013 1.0 x 1013 1.0 x 1013 1.0 x 1013 1.0 x 1013 Dielectric Constant ASTM D-150, IEC 250 Maximum 5 5 5 5 5 5 ASTM D-149, IEC 243 V/mil at 1.3mm min V/mil at 1.5mm min 500 V/mil at 2mm 400 min V/mil at 2.5mm min V/mil at 3mm min 330 330 250 550 V/mil at 2.5mm min: 380 IEEE 1-1969, IEC 216 minimum 105C 105C 105C** 110C 105C Tensile strength Ultimate elongation 1450 psi 300% 1450 psi 300% 1450 psi 300% 1100 psi 300% 1450 psi 100% 2450 psi 25% Aging Temperature 120C 120C 120C 120C 120C 120C Dielectric Strength 450 350 Thermal Thermal Endurance Accelerated Aging for 168 ISO 188 Hours Chemical Flammability ANSI C37.20 Pass Pass Pass Pass Water Absorption ISO/R 62, Procedure A 1% max after 14 Pass days at 23C Pass Pass Pass Pass Pass LowTemperature Flexibility ASTM D-2671, No cracking Procedure C after 4 hours Pass, -40C Pass, -40C Pass, -40C Pass, -20C Pass, -40C Corrosion Copper Mirror, ASTM D-2671, Proceure B Passed visual inspection after 16 hours Pass, 150C Pass, 150C Tensile Strength ASTM D-638, ISO 37 psi. (min) 1450 < 4mm 1150 > 4mm 1450 1450 1150 1450 2450 Ultimate Elongation ASTM D-638, ISO 37 % minimum 300 300 300 300 200 25 Pass, -40C Pass, 135C Physical NOTE : Blank spaces indicate that property was not measured during product qualification *Each product's voltage rating will be displayed with its selection information **Properties measured on backing material only. HVBT has a 90C maximum continuous operating temperaure limit 10 300 TE's Raychem Wildlife & Asset Protection Contamination/Flashover Prevention Bus Insulation Technical Data Bus Insulation Technical DataP TABLE BACKGROUND This table indicates clearance differences for rectangular busbars without and with various wildlife and asset protection electrical insulation products. These spacings are derived from BIL, AC-withstand, DC-withstand, and discharge-extinction tests on a limited number of busbar configurations insulated with electrical insulation products. Due to the wide range of possible busbar geometries, these spacings should not be adopted without actual testing by the user. Sharp electrodes and unusual geometries will require greater spacings. Note: Phase-to-phase distances are reduced more than phase-to-ground distances because it is assumed that each phase is insulated BUSBAR DATA INFORMATION: DIMENSIONS IN IN(MM) Uninsulated Clearance (Indoor) BBIT Clearance (Indoor) BPTM, HVBT, and HVIS Clearance (Indoor) A* B** A* B** A* B** 95 7.5 (190) 5.0 (125) 2.2 (55) 2.6 (65) 3.4 (85) 4.2 (105) 25 125 10.5 (265) 7.5 (190) 2.8 (70) 4.0 (100) 4.5 (115) 6.0 (150) 35 150 12.5 (320) 9.5 (240) 5.6 (140) 7.5 (190) 6.5 (165) 8.0 (200) System Voltage (kV) BIL (kV) 15 * Phase-to-phase ** Phase-to-Ground RECOMMENDED GUIDE SPECIFICATION Please feel free to use the following in your design specification: Insulation for energized bus components and connections shall consist of tubing, tape, and sheets that are factory-engineered to meet applicable switchgear performance requirements. All insulation components shall be fabricated from flexible, cross-linked, heat-shrinkable polymeric materials formulated to provide high dielectric strength, adequate thermal endurance at bus operating temperatures, and tracking and erosion resistance. The insulation materials shall contain no halogen compounds and be compatible without commercial, factory-installed bus insulation materials. Materials shall be installable at temperatures as low as -40F. Adhesive coatings on tape and sheet products shall not adhere to metal surfaces, thus permitting easy re-entry to the connections. The insulation supplier shall furnish technical data to document design and performance to these requirements and functional testing of the complete insulation system in accordance with ANSI/IEEE C37.20. ENERGY /// ENERGY READY REFERENCE GUIDE Chapter 11 Accessories & Tools Splicing Accessories ....................................................................................................................................... 304 Termination Accessories ............................................................................................................................... 307 Conduit/Cable Sealing ................................................................................................................................... 309 Torches & Heat Guns ....................................................................................................................................... 312 Cable Clamps.........................................................................................................................................................317 Tools ........................................................................................................................................................................ 314 304 304 Accessories & Tools Splicing Accessories HV Braid | HVS-MESH | JGK-MS HV Ground Braid FEATURES HV-Braid is a tinned copper braid APPLICATIONS Solder-blocked for use with HVS and HVT kits PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number Breaid Size (AWG) Length of Moisture Blocked Braid Standard Pack (pcs/box) HV-BRAID-8-1520 #8 60 (1524) 3 HV-BRAID-6-1520 #6 60 (1524) 3 HV-BRAID-4-1520 #4 60 (1524) 3 Order shielding mesh based on braid size. HVS-MESH Shielding Mesh APPLICATIONS BENEFITS Used in conjunction with high-voltage ground braids Provides shield continuity when splicing shielded power cable PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM), FEET (M) Catalog Number Width Length Standard Pack (rolls/box) HVS-MESH-2-5000 2 (51) 16 (4.8) 4 ADDITIONAL PRODUCT INFORMATION * Order shielding mesh based on cable diameter and length of cable to be covered. * To apply shielding mesh, half-lap around cable. JGK-MS Rejacketing Sleeve FEATURES Kits are RUS accepted and have been tested to meet the 10 kA/10 cycles or 15 kA/15 cycle fault current test requirements. Wraparound rejacketing sleeve has been water-seal tested to the applicable sections of ANSI C 119.1. APPLICATIONS BENEFITS Each kit contains a constant-force ground clamp, a solder-blocked ground braid for external grounding, and a sealant to encapsulate and seal the ground connector. Heat-shrinkable JGK-MS kits provide complete environmental sealing with a wraparound, adhesive-lined rejacketing sleeve JGK-MS kit addresses the RUS recommendation to externally ground the jacketed cable neutrals at least four times per mile to limit shield standing voltage, to avoid accidental shock, and to provide multiple parallel return paths for line-toground faults. PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number Nominal Use Range (AWG/kcmil) 15 kV 25 kV Standard Pack (rolls/box) JGK-MS-1 #4-4/0 #1-1/0 JGK-MS-2 250-1000 1/0-750 1/0-500 15 kA, 15 cycles JGK-MS-3 1000-2000 750-1750 500-1500 15 kA, 15 cycles ADDITIONAL PRODUCT INFORMATION * Standard package: 3 kits/box * Related test report: EDR-5242 ENERGY /// ENERGY READY REFERENCE GUIDE 35 kV 10 kA, 10 cycles Accessories & Tools Splicing Accessories 305 Cable Preperation Kit | HVS-GC P63 Cable Preperation Kit APPLICATIONS BENEFITS Can be used with all TE cable accessories. Use P63 kits to clean and abrade cable insulation. PRODUCT SELECTION INFORMATION Catalog Number Standard Pack (kits/box) P63 12 ADDITIONAL PRODUCT INFORMATION * One kit contains six solvent wipes, six dry wipes and three strips of abrasive paper. * For splices, the number of prep kits vary depending upon size of cable and type of splice. For terminations, one prep kit will clean three phases (one 3/C termination or three 1/C terminations). * Solvent wipes contain PT Technologies type PF cleaner. 11 HVS-GC Grounding Clamps APPLICATIONS Used for securing ground braides when splicing or terminating power cables. PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number Use Range Standard Pack (pcs/box) HVS-GC-0.5 0.5-1.0 (13-25) 100 HVS-GC-1.0 1.0-2.0 (25-51) 100 HVS-GC-1.5 1.5-3.0 (38-76) 50 EPPA-034-A 0.5-0.8 (12-20) EPPA-034-E 0.7-1.1 (17-29) EPPA-034-F 1.2-1.5 (30-39) EPPA-034-G 1.6-2.4 (40-60) EPPA-034-H 2.0-3.0 (50-75) EPPA-034-L 2.3-3.3 (57-85) ADDITIONAL PRODUCT INFORMATION * Order ground clamps based on cable diameter. * Confirm size with use range. 306 306 Accessories & Tools Splicing Accessories HVS-LR HVS-LR FEATURES Combines the strength and durability of TE's Raychem MBSM wraparound sleeve with an effective oil-resistant sealing mastic. APPLICATIONS Offers a simple method of repairing lead sheath damage on paper-insulated, leadcovered (PILC) cables. BENEFITS Tested to and meets the following loadcycling and pressure test requirements indicated in the chart below PRODUCT PERFORMANCE Test Result Current cycling at 110C conductor temperature for 90 cycles (5 hours on, 3 hours off) Pass Applied pressure 15 psi Maximum continuous conductor temperature 110C PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number Nominal Sleeve Length Application Use Range (min - max) HVS-LR-75/15-600 24 (600) 0.65-2.65 (17-67) HVS-LR-75/15-1200 48 (1200) 0.65-2.65 (17-67) HVS-LR-160/42-600 24 (600) 1.80-5.70 (46-144) HVS-LR-160/42-1200 48 (1200) 1.80-5.70 (46-144) HVS-LR-200/50-600 24 (600) 2.15-7.10 (55-180) HVS-LR-200/50-1200 48 (1200) 2.15-7.10 (55-180) ADDITIONAL PRODUCT INFORMATION * Be sure to look at both the cable jacket diameter and the lead sheath diameter when selecting the HVS-LR kit. * Standard package: 3 kits/box * Related test report: EDR-5243 ENERGY /// ENERGY READY REFERENCE GUIDE Termination Accessories Accessories & Tools 307 BRKT-SS | EAKT-1520 BRKT-SS Cable Mounting Brackets APPLICATIONS FEATURES The brackets are constructed of stainless steel and include all hardware. BENEFITS Suitable for use on all types of cables For use with terminations or other applications where cable mounts are needed. Includes a mounting bracket and rubber pad. BRKT-SS cable mounting brackets are versatile and may be used outdoors. PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number Cable Range O.D. Range 90 Straight BRKT-1-SS BRKT-1-SS-SPCL 0.80-1.25 (20-32) BRKT-2-SS BRKT-2-SS-SPCL 1.10-1.50 (28-38) BRKT-3-SS BRKT-3-SS-SPCL 1.45-1.95 (37-50) BRKT-4-SS BRKT-4-SS-SPCL 1.80-2.40 (46-61) Rubber pad 2" Mounting bracket ADDITIONAL PRODUCT INFORMATION * Standard package: 1 bracket/box * Order brackets based on cable diameter, confirm size with use range. * Related test report: NCTR-99-065 EAKT-1520 Mounting Kits APPLICATIONS FEATURES BENEFITS Includes a galvanized steel T-bracket, three insulators for poletop mounting, and installation instructions. Offers a mounting bracket and support insulators for poletop mounting of TE high voltage terminations The insulators are lightweight and shatterproof. They combine a strong and flexible polymeric core with TE's proven high-voltage, nontracking material. Used with TE's Raychem high-voltage outdoor termination kits (15-35 kV). The bracket is dip galvanized to meet outdoor requirements (BS 729) B P A L PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Mechanical Capabilities Cantilever 1.4 (35) 5 15.4 (390) 184 37 2.6 (65) 1.4 (35) 9 26.0 (660) 184 37 2.6 (65) 1.4 (35) 11 43.3 (1100) 516 37 Insulator Dimensions P L A EAKT 1521 15 12.5 (310) 7.6 (195) 2.6 (65) EAKT 1523 25 17.0 (430) 12.0 (305) EAKT 1524 35 22.0 (560) 15.0 (380) * Standard package: 1 kit/box. * Related test reports: UVR-8150, UVR-8166 Torque M12 (ft. lb) Min Creepage Length Voltage Class (kV) ADDITIONAL PRODUCT INFORMATION Front No. of Skirts Catalog Number B 11 308 308 Accessories & Tools Termination Accessories MOD-S Skirts MOD-S Skirts APPLICATIONS Used with TE's Raychem high voltage termination kits for outdoor applications. PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number Cable Insulation Diameter (min-max) Std. Pack (skirts/box) MOD-S1-314-Skirts 0.35-0.55 (9-14) 6 MOD-S2-325-Skirts 0.60-1.25 (15-32) 6 MOD-S3-336-Skirts 0.85-1.75 (22-44) 6 MOD-S4-346-Skirts 1.15-2.45 (29-62) 6 MOD-S5-357-Skirts 2.00-3.30 (50-84) 6 ADDITIONAL PRODUCT INFORMATION * TE outdoor termination kits (-S) include appropriate number of skirts for the particular voltage. * See the table below for the number of skirts needed at each voltage. Voltage HVT Number of Skirts HVT-Z Number of Skirts 5-8 kV 1 0 15 kV 2 1 25 kV 3 4 35 kV 4 4 ENERGY /// ENERGY READY REFERENCE GUIDE Conduit & Cable Sealing Accessories & Tools 309 RDSS Sealing System RDSS Duct Sealing System APPLICATIONS FEATURES Consists of an inflatable, sealed bladder of flexible, metallic laminate material, which has pre-installed, hightemperature sealant strips on both sides. The bladder is first inflated to 45 psi (three-bar) internal pressure, and then presses the sealant against the duct wall and onto the substrate. The bag uses a self-sealing gel material to seal the filling hole when the filling tube is removed BENEFITS Designed for use in conjunction with plastic, concrete, or steel ducts to provide a watertight duct seal. Seals cable ducts and helps to prevent flooding in cable vaults, access manholes, substation basements, and customer feeds. It can be installed while the water is flowing--see photograph. For applications with three or more cables, an RDSS-CLIP is inserted between the cables. The RDSS-CLIP is a high-temperature mastic mounted on an installation stick. It seals the area between the cables when used in conjunction with the RDSS inflatable bladder. Acceptable to use on medium voltage cables including unjacketed concentric neutral. 11 PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Duct Inner Diameter Number of Cables in Duct/ Max Cable Bundle Diameter 0, 1, or 2 Cables 3 or 4 Cables 1.25 (32) RDSS-45 0.5 (13) RDSS-45, 1 RDSS-CLIP-45 0.3 (8) 5, 6, 7 Cables 1.50 (38) RDSS-45 1.0 (25) RDSS-45, 1 RDSS-CLIP-45 0.8 (20) RDSS-45, 2 RDSS-CLIP-45 0.6 (15) 1.75 (45) RDSS-45 1.3 (32) RDSS-45, 1 RDSS-CLIP-45 1.05 (27) RDSS-45, 2 RDSS-CLIP-45 0.9 (22) 2.00 (50) RDSS-60 1.2 (30) RDSS-60, 1 RDSS-CLIP-75 1.0 (25) RDSS-60, 2 RDSS-CLIP-75 0.8 (20) 2.25 (57) RDSS-60 1.6 (41) RDSS-75, 1 RDSS-CLIP-75 1.4 (36) RDSS-75, 2 RDSS-CLIP-75 1.2 (31) 2.50 (64) RDSS-75 1.5 (38) RDSS-75, 1 RDSS-CLIP-75 1.3 (33) RDSS-75, 2 RDSS-CLIP-75 1.1 (28) 2.75 (70) RDSS-75 1.8 (46) RDSS-75, 1 RDSS-CLIP-75 1.6 (41) RDSS-75, 2 RDSS-CLIP-75 1.4 (36) 3.00 (75) RDSS-75 2.2 (56) RDSS-75, 1 RDSS-CLIP-75 2.0 (50) RDSS-75, 2 RDSS-CLIP-75 1.8 (46) 3.25 (83) RDSS-100 2.2 (56) RDSS-100, 1 RDSS-CLIP-100 2.0 (50) RDSS-100, 2 RDSS-CLIP-100 1.8 (46) 3.50 (89) RDSS-100 2.6 (66) RDSS-100, 1 RDSS-CLIP-100 2.4 (61) RDSS-100, 2 RDSS-CLIP-100 2.2 (56) 3.75 (95) RDSS-100 2.9 (74) RDSS-100, 1 RDSS-CLIP-100 2.7 (69) RDSS-100, 2 RDSS-CLIP-100 2.5 (64) 4.00 (100) RDSS-100 3.2 (80) RDSS-100, 1 RDSS-CLIP-100 3.0 (75) RDSS-100, 2 RDSS-CLIP-100 2.8 (70) 4.25 (108) RDSS-100 3.5 (89) RDSS-100, 1 RDSS-CLIP-100 3.3 (85) RDSS-100, 2 RDSS-CLIP-100 3.1 (79) 4.50 (114) RDSS-100 3.5 (89) RDSS-100, 1 RDSS-CLIP-100 3.3 (85) RDSS-100, 2 RDSS-CLIP-100 3.1 (79) 4.75 (121) RDSS-125 3.8 (97) RDSS-125, 1 RDSS-CLIP-125 3.6 (92) RDSS-125, 2 RDSS-CLIP-125 3.4 (87) 5.00 (125) RDSS-125 4.1 (104) RDSS-125, 1 RDSS-CLIP-125 3.9 (98) RDSS-125, 2 RDSS-CLIP-125 3.7 (93) 5.25 (133) RDSS-150 4.3 (109) RDSS-150, 1 RDSS-CLIP-150 4.1 (104) RDSS-150, 2 RDSS-CLIP-150 3.9 (98) 5.50 (140) RDSS-150 4.7 (120) RDSS-150, 1 RDSS-CLIP-150 4.5 (114) RDSS-150, 2 RDSS-CLIP-150 4.3 (109) 5.75 (146) RDSS-150 4.9 (124) RDSS-150, 1 RDSS-CLIP-150 4.7 (119) RDSS-150, 2 RDSS-CLIP-150 4.5 (114) 6.00 (150) RDSS-150 5.1 (129) RDSS-150, 1 RDSS-CLIP-150 4.9 (124) RDSS-150, 2 RDSS-CLIP-150 4.7 (120) 6.25 (159) RDSS-150 5.4 (138) RDSS-150, 1 RDSS-CLIP-150 5.2 (133) RDSS-150, 2 RDSS-CLIP-150 5.0 (125) RDSS-45, 2 RDSS-CLIP-45 0.1 (3 ) 6.50-8.00 (165-210) Ducts in this range require the use of RDSS-AD-210 adapter. Contact your TE representative for application information. See Ordering information. ADDITIONAL PRODUCT INFORMATION * In ducts where the cable/cable bundle is less than 2.4" (60mm) in diameter, an RDSS-AT/AP-150 device must be used in conjunction with the RDSS-150. * Standard package: RDSS = 10 kits/box or 3 kits/box RDSS-CLIP = 5 clips/box RDSS-TOOLS = 1 each/box, CO2 cartridges = 10 each/box, RDSS-AT/AP-150 = 1 each/box * Related test report: EDR-5253 * S-1278 sealant, used in RDSS-CLIPS, is available separately. * For proper inflation do not exceed the maximum cable bundle diameter (MCBD). To determine MCBD, use a diameter tape or contact your TE representative for assistance. 310 310 Accessories & Tools Conduit & Cable Sealing RDSS Sealing System RDSS SEALING CLIP RDSS duct sealing clips are to be used if the duct is occupied by more than two cables. The maximum number of cables sealed with one RDSS-CLIP is four. If more cables are to be sealed, one extra clip is needed for every three additional cables. Check with your TE Connectivity representative for applications with more than seven cables. Catalog Number Kit Used With RDSS-CLIP-45 RDSS-45 RDSS-CLIP-75 RDSS-75 and RDSS-60 RDSS-CLIP-100 RDSS-100 RDSS-CLIP-125 RDSS-125 RDSS-CLIP-150 RDSS-150 RDSS INSTALLATION TOOLS RDSS duct seals can be installed with a variety of inflation tools having the capability of inflating RDSS to 453 psi (3 bar) of pressure. The tools TE offers are summarized in the table below. The tool will only accept 16-gr CO2 gas cylinders (listed below). Catalog Number Description Standard Pack RDSS-IT-16 Inflation tool designed with an ON/OFF switch and an automatic pressure-monitoring system. The required CO2 gas cylinders (E7512-0160) must be ordered separately. 1 tool/box E7512-0160 E7512-0220 16-gr CO2 gas cylinders for the RDSS-IT-16 tool. Each gas cylinder inflates approximately four RDSS-100 duct seals. Tube snap assembly. Spare part for RDSS-IT-16 inflation tool. 10 cylinders/box 1 each/box E7512-0240 Spare pressure gauge assembly for RDSS-IT-16 inflation tool. 1 each/box E7512-0260 Spare delivery pipe for RDSS-IT-16 inflation tool. 1 each box S-1278-3 x 61 x 7620 RDSS sealant roll (for smaller diameter wires) 1 25-ft roll/box RDSS-AT/AP-150 For use with the RDSS-150 in duct 5.25" or larger 1 each/box with cable/cable bundles less than 2.4" (60 mm) in diameter. 1 each/box RDSS-AD-210 Adapter for ducts 6.5 - 8.0" (165 - 210 mm) diameter. 4 each/box E4540-1250 RDSS-LUBE for installation of RDSS. 25 each/box RDSS-IT-16 ENERGY /// ENERGY READY REFERENCE GUIDE Accessories & Tools Conduit & Cable Sealing RDSS Sealing System 311 Blank Duct Plug / Sealing Ducts APPLICATIONS FEATURES All plastic construction Corrosion proof Water and gas tight Easy Installation and removal Fully removable and reusable Each blank plug is equipped with a rope tie mechanism that provides the benefit of securing a pull rope to plug back compression plate and the allowance of storing excess slack rope behind the plug within the conduit system for future use. BENEFITS Effectively seal empty conduits to reduce the cost of cable placement and maintenance in new underground construction projects and routine work. Plugs are removable and reusable providing a more economical sealing solution These plugs prevent the flow of water and the costly sedimentation of duct banks and conduit systems while confining problems of dangerous vapors to their source. Manufactured from high-impact plastic components, combined with durable elastic gaskets, blank plugs are corrosion proof and effective for long-term or temporary sealing. 11 PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number Plug Diameter Duct ID Standard Pack RBDP-BLA-10D104U 1 0.96-1.16 (24.4-29.5) 12 RBDP-BLA-12D148U 1.25 1.14-1.48 (29.0-37.6) 12 RBDP-BLA-15D183U 1.5 1.49-1.83 (37.8-46.5) 12 RBDP-BLA-20D236U 2 1.83-2.36 (46.5-59.9) 12 RBDP-BLA-25D2964 2.5 2.34-2.96 (59.4-75.2) 12 RBDP-BLA-30D346U 3 2.99-3.46 (75.9-87.9) 12 RBDP-BLA-40D402U 4 3.94-4.17 (100.0-105.9) 8 RBDP-BLA-50D500U 5 4.58-5.02 (116.3-127.5) 8 RBDP-BLA-50D535U 5 5.00-5.35 (127.0-135.9) 8 RBDP-BLA-60D637U 6 5.82-6.37 (147.8-161.8) 8 RBDP-BLA-80D816U 8 7.83-8.27 (198.9-210.1) 8 312 312 Accessories & Tools Torches & Heat Guns Torches These clean-burning, efficient, heat shrinking torches are recommended for shrinking high voltage products through low voltage products. Primus-Sievert Siever-Matic Torch Materials FH-3366-97-HANDLE * Siever-Matic S auto ignite, auto shut-off torch handle * Ergonomic design ensures comfortable operation * Adjustable output * Piezo ignition FH-AD-3061-23-PS-REGULATOR * Works with torch handle FH-3366-97-PS-HANDLE above * Adjustable from 14-57psi * Fitting POL, UNF 9/16 inch LH * Requires torch hose AD-1432 or AD-1434 FH-AD-3347-91-PS-BURN-1 * Works with torch handle FH-3366-97-PS-HANDLE above * Recommended especially for low voltage and general purpose products * Tip diameter 1.0 inch 20,000BTU/hour FH-AD-3341-47-PS-BURN1.5 * Works with torch handle FH-3366-97-PS-HANDLE above * Recommended especially for low voltage products and high voltage terminations and splices * Tip diameter 1.5 inch 40,000BTU/hour FH-AD-3348-91-PS-BURN-2 * Works with torch handle FH-3366-97-PS-HANDLE above * Recommended especially for Raysulate products * Tip diameter 2.0 inch 90,000BTU/hour ENERGY /// ENERGY READY REFERENCE GUIDE Accessories & Tools Torches & Heat Guns Torche Accessories | Kits 313 Torch Accessories AD-1358-LPG-REGW/GAGE * Propane tank regulator with gauge (0-30 psi) * Can also be used with Primus-Sievert or BullFinch products AD-1432-ACD10FT-LPG-HOSE * 10-foot LPG hose AD-1434-ACD30FT-LPG-HOSE * 30-foot LPG hose AD-1460-ACD-HEAT-SHLDGPA * 12 x 40 pad woven of heat-resistant fabric with corner grommets * Protects adjacent components from torch heat during installation of heat-shrinkable products in confined areas AD-1563-ACD-ADAPTER * Valve to standard hose * For use with FH-2618A-1 propane torch if disposable cylinders are not used AD-3015-04 * Adapts Siever-Matic S FH-2649-PS-KIT or FH2629 for use with disposable 14.1 oz propane cylinders * Includes 4-foot hose and regulator preset at 28 psi Torch Kits FH-2618A-1 * Light, portable propane torch for installing low voltage products and smaller, conductor-sized, high-voltage (up to 15 kV) accessories * Includes hose, handle assembly, and regulator for disposable propane cylinder * Operates from disposable 14.1 oz. propane cylinders * Output: Approximately 20,000 BTU/hour * Handle and torch head not available separately * Regulator and hose assembly is product AD-3015-04 FH-2629-Kit * Includes (AD-1432) 10 foot hose, (AD-1358) adjustable regulator, and (FH-2629-TORCH-ASSY) torch handle and tip FH-2640-PS-KIT * Primus-Sievert torch kit for use with disposable propane bottles * Includes (FH-3366-97-PS-HANDLE, FH-AD-3341-91-PS-BURN1.5, & AD-3015-04) FH-2649-PS-KIT * Seiver-Matic S auto ignite, auto shut-off torch system * Recommended especially for Raysulate products and can be used with all products * Includes ergonomic handle, 30 foot hose, adjustable regulator, and large burner (3348-91); all in a canvas carrying bag * Output: Approximately 90,000 BTU/hour * Smaller burner and adapter for disposable bottles available. Includes: FH-3366-97-PS-HANDLE, FH-AD-3348-91-PS-BURN-2, FH-AD-3061-13-PS-REGULAT, AD-1434-ACD30FT-LPG-HOSE, and a carrying bag 11 314 314 Accessories & Tools Tools Splicing Tools | Impact Wrench Wire Cutters Splicing Tools EXRM-1004-US - Insulation Removal Tool * Description - hand tool for making ring cuts on cable jackets and EPR insulation. * Length = 7.5 inches * Ring cut range - .50-2.00 inches EXRM-0607 - Cable Splice Knife * Special purpose short blade * Comfortable full-size handle * Finest cuttlery steel, tough and carefully tempered to hold its edge Impact Wrench Ordering Information Catalog Number T25446-000 Impact Wrench Accessories Catalog Number J68898-000 ENERGY /// ENERGY READY REFERENCE GUIDE Accessories & Tools Tools Cable Cutters | Cable Vise 315 Cable Cutters 1490489-1 * Suitable for copper or aluminum, solid or stranded to 350 MCM * Ratchet mechanism keeps handle force low * Handles lock together for safety/storage * Compact design for easy fit into tight places * Quick-release lever for easy take-up * Ideal for cutting cable up to 2/0 * Also cuts coax cable up to RG-9 607453-2 1 * Great for copper and aluminum cable up to 1.5" diameter * Light weight tubular steel handles with vinyl hand grips * Fixed and moving blade made from high grade alloy steel * Fast advance button to minimize required motion * Combines light weight and ratcheted mechanical advantage in its circular cutting motion * Weight 3.27 Lb [1.49 Kg] * Not for steel or ACSR cable 169415-1 * Solid and stranded copper and aluminium cables * Solid Cu 185 mm2 * Solid Al 240 mm2 * Stranded Cu / Al O25 * Hi Flex Cu O32 734045-1 * Solid and stranded copper and aluminium cables * Solid Cu 185 mm2 * Solid Al 185 mm2 * Stranded Cu / Al O52 * Hi Flex Cu O52 1-1579002-8 * Solid and stranded copper and aluminium cables (no ASCR) * Solid Cu 480 mm2 * Solid Al 480 mm2 * Stranded Cu / Al O54 KMS-K-INT * Cable Sheath cutter Cable Vise IT 1000-002 The IT-1000-002 cable vice is for fast and easy installation of joints and the repair of cables. An adapter is included which enables the cable vice to be used for the installation of terminations. Suitable for field installation and for workshop use. When fixed to a work bench, the upper part with the clamps can be used without the legs. Cable vice for the installation of joints and the repair of cables. Cable Vise Adapter and Clamp (comes with Cable Vise) Adapter and clamp for the installation of terminations 11 316 316 Accessories & Tools Tools Tool Sets | Stripping Tools Tools Sets IT-1000-006 - Assortment of Tools * 1x Pipe Wrench, size 9.84" (250 mm) * 1x Side cutter, size 6.30" (160 mm) * 1x Pincers, size 7.08" (180 mm) * 1x Combination Pliers, size 7.08" (180 mm) * 1x Scissors, size 7.87" (200 mm) IT-1000-019 - Installation tool for mechanical connectors This tool avoids the cable cores from being over bend during installation of mechanical connectors Application diameter range: .59"-2.36" (15-60 mm). Length of handle: 8.07" (205 mm) 734587-1 - Cable Tie Gun * For cable ties 3.3-4.8 mm * Thickness up to 1.6 mm * Automatic cut-off * Adjustable tension setting Stripping Tools IT-1000-030-2 - Screen Removal Tool *Screen Removal Tool IT-1000-030-2 for bonded screens on round conductors of MV Cables includes: 1 spare blade, silicone grease and Allen key delivered in a roburst polypropylene box. * Suitable for one and three core cables. *Application range over insulation .39"-1.97" (10-50 mm), Min screen cutback .39" (10mm), variable cutting thickness IT-1000-030-2-BLADE - SIML 0-711744-1 * Cable Jacket/lead removal tool SIMIL 0711744-1 Cable jacket / lead removal tool PG2, cable diameter .83"-1.37" (21-33 mm) SIML 0-711745-1 Cable Jacket / lead removal tool-PG3 Cable Diameter 1.02"-2.04" (26-52 mm) SIML 0-711746-1 Cable Jacket / lead removal tool-PG3 Cable Diameter 1.85"-2.95" (47-75 mm) SIML 0-0711748-1 Strip insulation of MV cables of diameter between .55"-1.57" (14-40 mm) SIML 0-0711749-1 Strip insulation of MV cables of diameter between 1.50"-2.36" (38-60 mm) LHM 1R 30/45 - 0-0716541-1 To strip non-bonded semiconductive screen of MV cables of diameter between .55"-1.57" (14-40 mm) ENERGY /// ENERGY READY REFERENCE GUIDE Tools Accessories & Tools 317 Cable Clamps Cable Clamps (CC) APPLICATIONS FEATURES The brackets will be bolted to appropriate supporting steel work or cross-arms, using the galvanized steel fixing hardware, including two seven inch long bolts, with nuts and washers to suit. Supporting steelwork will need two holes drilled with centers five and one half inches apart to accept the "nuts, bolts and washers". BENEFITS TE's Raychem CC high voltage cable mounting brackets are made from a high density UV resistant black polymer and are designed to support larger diameter cables Seven sizes accommodate cable diameters from less than 1 inch thru 4.17 inches. Catalog Number Reference Application CC26-38-FM-M12 1 - 1.5 (26 - 38) CC38-50-FM-M12 1.5 - 1.97 (38 - 50) CC50-60-FM-M12 1.97 - 2.36 (50 - 60) CC60-70-FM-M12 2.36 - 2.76 (60 - 70) CC68-81-FM-M12 2.68 - 3.19 (68 - 81) CC80-92-FM-M12 3.15 -3.62 (80 - 92) CC92-106-FM-M12 3.62 - 4.17 (92 - 106) 11 PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) TE Part Number CC15-26-SN-M10 CC15-26-SN-M12 CC15-26-FM-M12 CC26-38-SN-M10 CC26-38-SN-M12 CC26-38-FM-M12 CC38-50-PL-M12 CC38-50-SN-M12 CC38-50-FM-M12 CC50-60-PL-M12 CC50-60-SN-M12 CC50-60-FM-M12 CC60-70-PL-M12 CC60-70-SN-M12 CC60-70-FM-M12 CC68-81-PL-M12 CC68-81-SN-M12 CC68-81-FM-M12 CC80-92-PL-M12 CC80-92-SN-M12 CC80-92-FM-M12 CC92-106-PL-M12 CC92-106-SN-M12 CC92-106-FM-M12 Depth Bolt Hole Ctrs Installed Height Max 2.36 (60) 2.36 (60) 2.95 (75) 3.54 (90) 2.36 (60) 2.36 (60) 3.94 (100) 1.97 (50) 4.09 (104) 2.36 (60) 2.95 (75) 5.12 (130) 1.97 (50) 2.36 (60) 5.24 (133) 2.36 (60) 3.94 (100) 6.1 (155) 2.36 (60) 2.76 (70) 5.75 (146) 2.76 (70) 4.89 (114) 9.84 (250) 2.68 (68) 3.19 (81) 5.75 (146) 2.76 (70) 4.89 (114) 9.84 (250) 3.15 (80) 3.62 (92) 6.93 (176) 2.95 (75) 5.59 (142) 11.6 (295) 3.62 (92) 4.17 (106) 6.93 (176) 2.95 (75) 5.59 (142) 11.6 (295) Min Cable O Max Cable O 0.59 (15) 1.02 (26) 1.02 (26) 1.5 (38) 1.5 (38) Width 3.54 (90) Bolt O Type M10 M12 M12 M10 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 Strut Nut Strut Nut Flat Mount Strut Nut Strut Nut Flat Mount Slider Plate Strut Nut Flat Mount Slider Plate Strut Nut Flat Mount Slider Plate Strut Nut Flat Mount Slider Plate Strut Nut Flat Mount Slider Plate Strut Nut Flat Mount Slider Plate Strut Nut Flat Mount 318 318 Accessories & Tools Tools DOUB Clamps DOUB Clamps APPLICATIONS FEATURES Captive elastomeric inserts for increased cable protection and containment Slider plate design maximizes clamp performance when under shock load 33% glass fiber reinforced polyamide resin, UV stabilised, self-extinguishing, impact resistant material BENEFITS Range accepts cable diameters from 15106mm Bottom half of clamp can be mounted in position before positioning the cables leading to easier installation - especially in vertical applications Optimised for harsh environments with stainless steel hardware and selfextinguishing, UV stabilized materials PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number CC15-26-PL-M12-DOUB CC15-26-SN-M12-DOUB CC26-38-PL-M12-DOUB CC26-38-SN-M12-DOUB CC38-50-PL-M12-DOUB CC38-50-SN-M12-DOUB CC50-60-PL-M12-DOUB CC50-60-SN-M12-DOUB CC60-70-PL-M12-DOUB CC60-70-SN-M12-DOUB CC68-81-PL-M12-DOUB CC68-81-SN-M12-DOUB CC80-92-PL-M12-DOUB CC80-92-SN-M12-DOUB CC92-106-PL-M12-DOUB CC92-106-SN-M12-DOUB Min Cable o Max Cable o Width A Depth B Bolt Holes Ctrs C Installed Height H max Bolt o 0.59 (15) 1.02 (26) 3.54 (90) 2.36 (60) 2.36 (60) 5.10 (130) M12 1.02 (26) 1.5 (38) 3.54 (90) 2.36 (60) 2.36 (60) 5.10 (130) M12 1.5 (38) 1.97 (50) 4.09 (104) 2.36 (60) 2.95 (75) 6.69 (170) M12 1.97 (50) 2.36 (60) 5.25 (133) 2.36 (60) 3.94 (100) 8.46 (215) M12 2.36 (60) 2.76 (70) 5.75 (146) 2.76 (70) 4.89 (114) 9.84 (250) M12 2.68 (68) 3.19 (81) 5.75 (146) 2.76 (70) 4.89 (114) 9.84 (250) M12 3.15 (80) 3.62 (90) 6.93 (176) 2.95 (75) 5.59 (142) 11.6 (295) M12 3.62 (92) 4.17 (106) 6.93 (176) 2.95 (75) 5.59 (142) 11.6 (295) M12 ENERGY /// ENERGY READY REFERENCE GUIDE Type Slider Plate Strut Nut Slider Plate Strut Nut Slider Plate Strut Nut Slider Plate Strut Slider Plate Strut Nut Slider Plate Strut Nut Slider Plate Strut Nut Slider Plate Strut Nut Accessories & Tools Tools 319 TREFOIL Clamps TREFOIL Clamps APPLICATIONS FEATURES Captive elastomeric inserts for increased cable protection and containment Slider plate design maximizes clamp performance when under shock load 33% glass fiber reinforced polyamide resin, UV stabilised, self-extinguishing, impact resistant material BENEFITS Range accepts cable diameters from 28-38mm, 38-50mm, 60-70mm, 70-80mm Can be pole mounted using centre bolt or 2 bolts at extremities Bottom half of clamp can be mounted in position before positioning the cables leading to easier installation - especially in vertical applications Optimised for harsh environments with stainless steel hardware and selfextinguishing, UV stabilized materials 11 PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM) Catalog Number Min Cable O Max Cable O Width A Depth B Bolt Hole Ctrs C Installed Height H Max Bolt O 1.02 (26) 1.5 (38) 5.31 (135) 2.36 (60) 3.94 (100) 4.57 (116) M12 CCT26-38-SN-M12 CCT26-38-PL-M12 Type Strut Nut Slider Plate CCT26-38-M12-POLE Pole Mount CCT38-50-SN-M12 Strut Nut CCT38-50-PL-M12 1.5 (38) 1.97 (50) 6.69 (170) 2.36 (60) 5.43 (138) 5.71 (145) M12 Slider Plate CCT38-50-M12-POLE Pole Mount CCT50-60-SN-M12 Strut Nut CCT50-60-PL-M12 1.97 (50) 2.36 (60) 7.87 (200) 2.36 (60) 6.3 (160) 6.46 (164) M12 CCT50-60-M12-POLE Slider Plate Pole Mount CCT60-70-SN-M12 2.36 (60) 2.76 (70) 9.45 (240) 2.76 (70) 7.87 (200) 7.28 (185) M12 Strut nut CCT70-80-SN-M12 2.76 (70) 3.15 (80) 9.45 (240) 2.76 (70) 7.87 (200) 7.28 (185) M12 Strut nut Chapter 12 Applications & Technical Specifications Applications by Cable Type ......................................................................................................................... 322 Low Voltage Tubing & Wraparound Sleeves ........................................................................................ 331 Splices ................................................................................................................................................................... 335 Terminations ....................................................................................................................................................... 340 Busbar/Wildlife Protection .......................................................................................................................... 345 322 Applications & Tech Specs Cable Type 1/C Power Cable (Up to 1000V) Application(s) * * * * Sealed in-line splices Terminal lug seals Insulation Jacket repair * * * * * Sealed in-line splices Insulation Jacket repair Terminal lug seals UF underground feeder cable splice Product(s) WCSM FCSM MWTM RNF-100 GelWrap closure sleeve GILS closure RVS * Submersible secondary BUS connectors GelWrap UF closure sleeve GelPort connector * Sealed motor connections * 2- or 3-wire stub splices MCK MBSM GelCap SL splice cover GWRS * Insulation and jacket repair * General wraparound sealing CRSM MBSM GelWrap splice cover GWRS * Wraparound, sealed cable * Tap splices CRSM-CT GHFC MW GHFC GTAP * End seals for storage and pulling * Sealing of live ends (up to 1000V) ESC RVC * Wire and cable marking * Labels * Hardware and Software Identification Solutions * Installation of heat shrink products Propane torches Heat guns * Sealing of uncoated tubing Sealing mastics * Duct sealing RDSS * Airport lighting kit ALK * Cable breakout boots * Network protector sealing CBR CBR-NPB * Cabinet feed through seals CFTS * Cable prep kit P-63 ENERGY /// ENERGY READY REFERENCE GUIDE Heat Shrink Cold Applied Applications & Tech Specs 323 323 Cable Type 1/C Nonshielded Power Cable (5 kV) Application(s) Product(s) Heat Shrink * Indoor terminations (in enclosures) * Outdoor (weather-exposed) terminations HVT-50 * In-line splices HVS-500 * Sealed motor connections * 2 wire pigtail splices MCK-5 GelCap 8-motor connection Cold Applied 3/C Nonshielded Power Cables (5 kV) Interlock Armor, CLX, Teck Cable Unarmored Cable Application(s) Product(s) Heat Shrink * 3/C indoor terminations (in enclosures) * 3/C outdoor (weather-exposed) terminations HVT-50 MOD-3-HVT * Cold-applied * Terminations MOD-3-TFT MOD-3-CST CST * 3/C in-line splices - no armor HVS-3-500 HVS-3/C mod kits * 3/C in-line splices - armored HVSA-3-500 HVSA mod kits * Sealed motor connections * 2 wire pigtail splices MCK-5 GelCap 8-motor connection Cold Applied 12 324 Applications & Tech Specs Cable Type 1/C Shielded Power Cable (5-69 kV) Copper Tape Cable Wire Shield Cable UniShield Cable LC Shield (15-35 kV) Application(s) * Indoor heat shrinkable terminations for copper tape, wire shield, and UniShield cable (in enclosures) * Indoor heat shrink terminations with built in stress control * Indoor cold-applied terminations (5-15 kV) for copper tape, wire shield and UniShield cable (in enclosures) * Indoor heat shrinkable terminations LC-shield cable (in enclosures) (15-35 kV) utdoor heat shrinkable terminations *O for copper tape, wire shield, and UniShield cable (weather-exposed) utdoor heat shrink terminations with *O built in stress control, for copper tape, wire shield, and UniShield cable (weather exposed) *O utdoor heat shrinkable terminations for LC-shield cable (weather exposed) 15-35 kV * Outdoor cold applied terminations, for copper tape, wire shield, and UniShield cable (weather exposed) (15-35 kV) Product(s) Heat Shrink Cold Applied HVT-80-G (5/8 kV) HVT-150-G (15 kV) HVT-250-G (25 kV) HVT-350-G (35 kV) EHVT-460-G (46 kV) EHVT-690-G (69 kV) GHVT-690-G (69 kV) HVT-Z-80-G/SG (5/8 kV) HVT-Z-150-G (15 kV) HVT-Z-250/350-G (35 kV) TFT-150R-G (5/8 kV) TFT-E-G (5-15 kV) TFT-P-80R (5/8 kV) CSTI-150G HVT-150-LC (15 kV) HVT-250-LC (25 kV) HVT-350-LC (35 kV) HVT-80-G/SG (5/8 kV) HVT-150-SG (15 kV) HVT-250-SG (25 kV) HVT-350-SG (35 kV) HVT-Z-80-SG (5/8 kV) HVT-Z-150-SG (15 kV) HVT-Z-250/350-SG (25 kV) EHVT-460-SG (46 kV) EHVT-690-SG (69 kV) GHVT-690-SG (69 kV) GHVT-690-SSG HVT-150-SLC (15 kV) HVT-250-SLC (25 kV) HVT-350-SLC (35 kV) TFT-150R-SG (15 kV) TFT-250R-SG (25 kV) TFT-350R-SG (35 kV) TFT-150E-SG (15 kV) TFT-250E-SG (15 kV) TFT-350E-SG (15 kV) TFT-150E-SLC (15 kV) TFT-250E-SLC (15 kV) TFT-350E-SLC (15 kV) CSTO-150G CSTO-280G * In-line splices for copper tape, wire shield, Unishield, flat strap and LC shielded cable (15-35 kV) HVS-820S (5/8 kV) HVS-C-1520S (15 kV) HVS-1520S (15 kV) HVS-1550S (15 kV) HVS-2520S (25 kV) HVS-3520S (35 kV) EHVS-6920 (49/69 kV) HVS-1530-LC (15 kV) HVS-2530-LC (25 kV) HVS-3530-LC (35 kV) CSJA-152X (15 kV) CSJA-282X (25/28 kV) CSJA-352X (35 kV) * Wye splice * H-tap splice HVSY-1520S (15 kV only) HVSH-Mod (15 kV only) * Sealing of live ends HVES-1520D (15 kV) HVES-2520D (25 kV) * In-line splices for copper tape, wire shield, and UniShield cable * In-line splices for LC shield cable (15-35 kV) * Sealed motor connections * 2 wire pigtail splices ENERGY /// ENERGY READY REFERENCE GUIDE MCK-5 (5/8 kV) GelCap 8 motor connection Applications & Tech Specs 325 325 Cable Type Interlock Armor, Unarmored Cable CLX, Teck Cable Application(s) Product(s) * 3/C indoor terminations (in enclosures) HVT-80-G (5/8 kV) HVT-150-G (15 kV) HVT-250-G (25 kV) HVT-350-G (35 kV) HVT-Z-80-G/SG HVT-Z-150-G HVT-Z-250/350-G in conjunction with MOD-3-HVT HVT-80-SG (5/8 kV) CSTI-150G (15 kV) CSTI-280G (28 kV) MOD-3-CST (28 kV) * 3/C outdoor terminations (weather-exposed) HVT-Z-80-G/SG HVT-150-SG (15 kV) HVT-Z-150-SG HVT-250-SG (25 kV) HVT-350-SG (35 kV) HVT-250/350-SG in conjunction with MOD-3-HVT HVS-3-820S (5/8 kV) CSTI-150G (15 kV) CSTI-280G (28 kV) MOD-3-CST (28 kV) * 3/C in-line splices - no armor HVS-3-1520S (15 kV) HVS-3-2520S (25 kV) HVS-3/C (5-35 kV) HVSA-3-820S (5/8 kV) * 3/C in-line splices - armored HVSA-3-1520S (15 kV) HVSA (5-35 kV) MCK-5 (5/8 kV) CSJA-3-1520-ARMR CSJA-3-2820-ARMR CSJA-3-3520-ARMR GelCap 8 motor connection *Sealed motor connections *2 wire pigtail splices Heat Shrink Cold Applied 12 326 Applications & Tech Specs Cable Type 1/C Unjacketed &Jacketed URD Power Cable (15-35 kV) Unjacketed Concentric Neutral Cable Jacketed Concentric Neutral Cable Application(s) Product(s) * Indoor heat shrinkable unjacketed or jacketed terminations (in enclosures) HVT-150-J (15 kV) HVT-250-J (25 kV) HVT-350-J (35 kV) * Indoor cold applied terminations (15-35 kV) Heat Shrink TFT-150-E (15 kV) TFT-250-E (25 kV) TFT-350-E (35 kV) CSTI-150J (15 kV) CSTI-280J (28 kV) *O utdoor heat shrinkable unjacketed HVT-150-SJ (15 kV) or jacketed terminations HVT-250-SJ (25 kV) (weather-exposed) HVT-350-SJ (35 kV) Cold Applied * Outdoor cold applied terminations (15 - 35 kV) TFT-150-E (15 kV) TFT-250-E (25 kV) TFT-350-E (35 kV) * Unjacketed in-line splices HVS-1510S (15 kV) HVS-C-1510S-J (15 kV) HVS-2510E (25 kV) HVS-2510E-J (25 kV) HVS-3510S (35 kV) HVS-3510S-J (25 kV) * Jacketed in-line splices HVS-1510S-J (15 kV) HVS-C-1510S-J (15 kV) HVS-2510E-J (25 kV) HVS-3510S-J (35 kV) CSJG-151X (15 kV) CSJG-281X (25/28 kV) CSJG-351X (35 kV) CSJA-JCN/EG-1510 (15kV) CSJA-JCN/EG-2810 (25 kV) CSJA-JCN/EG-3510 (35 kV) *U njacketed repair splices HVS-1510E-R (15 kV) HVS-2510E-R (25 kV) HVS-3510S-R (35 kV) *J acketed repair splices HVS-3510S-R (35 kV) HVS-3510S-RJ (35 kV) HVS-1510E-RJ (15 kV) HVS-2510E-RJ (25 kV) * Sealing of live ends HVES-1520D (15 kV) HVES-2520D (25 kV) * Jacket/elbow sealing ESA RVS-SK GelWrap ES Splice Closure CES * Jacketed cable grounding kits JGK-MS (15-35 kV) ENERGY /// ENERGY READY REFERENCE GUIDE Applications & Tech Specs 327 327 Cable Type Paper-Insulated, Lead-Covered (PILC) Cable/ Varnished Cambric-Insulated, Lead-Covered (VCLC) Cable Application(s) Product(s) * 1/C PILC indoor/outdoor terminations HVT-1590-G/SG (15 kV) * 1/C PILC-to-PILC splices * 1/C PILC-to-poly transition splices HVS-1580D (15 kV HVS-2580E (25 kV) HVS-3580D (35 kV) CATJ-1580 (15 kV) CATJ-2880 (28 kV) * 1/C PILC-to-poly transition "reducer" splices HVSR-1580 (15 kV) HVSR-2580E (25 kV) * Wye splices (PILC-to-PILC splices or PILC-to-poly transition splices) * H-tap splices HVSY-1580D (15 kV only) * Sealing of live ends HVES-1520D (15 kV) HVES-2520D (25 kV) * 1/C PILC elbow adapter HVE-1590 (15 kV) Adapter for 1/C PILC elbows * Lead repair kit for PILC cables HVS-LR Heat Shrink Cold Applied HVSH-1580 MOD (15 kV) 12 328 Applications & Tech Specs Cable Type Paper-Insulated, Lead-Covered (PILC) Cable/ Varnished Cambric-Insulated Lead-Covered (VCLC) Cable Application(s) Product(s) * 3/C PILC indoor/outdoor terminations HVT-3-1590-G/SG (15 kV) * 3/C PILC to 3/C PILC splices HVS-3-1590S (shorty-15 kV) HVS-3-1590 (15 kV) HVS-3-2590 (25 kV) * 3/C PILC to three 1/C poly trifurcating transition splices HVS-T-1580S (15 kV) HVS-T-2580D (25 kV) HVS-T-3580S (25 kV) CATJ-T-1580 CATJ-T-2880 HVS-3-1580S (15 kV) HVSA-3-1580S (15 kV) * 3/C PILC to 3/C poly * 3/C PILC to 3/C poly armor * 3/C PILC to three 1/C poly HVSR-T-1580 (15 kV) trifurcating transition "reducer" HVSR-T-2580E (25 kV) splices * 3/C PILC to three 1/C PILC trifurcating splices HVS-T-1590S (15 kV) * Sealing of live ends HVES-3-1590 (15 kV) HVES-3-2590 (25 kV) * Lead repair kit HVS-LR ENERGY /// ENERGY READY REFERENCE GUIDE Heat Shrink Cold Applied Applications & Tech Specs 329 329 Cable Type Flexible Cable (Up to 2 kV) W-Round G-, GC-Round W-, G-Flat G-, GC-Flat Application(s) Product(s) * Sealed, in-line splices * Multiconductor splices LV-MSK * General wraparound sealing MRS * Cable jacket repair CRPS Heat Shrink Cold Applied -MSHA P-137- -MSHA P Flexible Cable (5-25 kV) MP-GC -MSHA P-137- -MSHA P 12 SHD-GC-Round Application(s) Product * Indoor terminations (in enclosures) * Outdoor (weather-exposed) terminations (5-25 kV) HVT-M * Sealed, in-line 3/C splices (5-8 kV) HV-MSK * Insulation (2 kV) and jacket repair * General wraparound sealing MRS * Cable jacket repair CRPS Heat Shrink Cold Applied 330 Applications & Tech Specs Cable Type Bus Insulation Configuration Straight Bus Runs Bends and Edgewise Elbows Bolted Bus Connections Tee Connections Application(s) Product(s) * Bus insulationslide-on access required LVIT BPTM/BBIT * Bus insulationslide-on access not required LVBT HVBT * Field-fabricated insulating covers HVIS Cable-to-Bus Connection Configurations 1-4 Cable(s) Phase Application(s) Product * Switchgear in-line cable-to-bus connections HVBC ENERGY /// ENERGY READY REFERENCE GUIDE Flat Elbow Connections Applications & Tech Specs Low-Voltage Wraparound Sleees 331331 Low-Voltage Tubing and Wraparound Sleeves General Purpose Cable Accessories (1000 V) TE offers a complete line of Raychem brand general purpose heat shrinkable and cold applied power cable accessories that consistently provide outstanding mechanical protection, complete moisture sealing, and excellent electrical insulation for a broad range of low voltage applications. Heat Shrink Products TE's Raychem invented heat-shrinkable products in 1959 and the Raychem brand contiunes to be the world leader in heat shrink technology and design. Our heat shrink products continue to be upgraded and improved to provide the best performance and value possible. Rugged Mechanical Protection The tough, abrasion-resistant, cross-linked polyolefin construction of general-purpose products provides mechanical protection equal to the cable jacket. In addition, the onepiece solid protective layer cannot unravel or slip off. Watertight Seals Most heat shrinkable products are coated with a high-performance adhesive that melts and flows when heated, forming a durable bond that seals out water and dirt. General purpose sealants are also available for use with uncoated tubings and other moisture sealing applications. Superior Electrical Insulation Heat shrinkable products not only conform tightly to the connection, but they are also pre-engineered to shrink consistently to the required insulation thickness. Cold Applied Products Cold applied products offer superior sealing and electrical insulation. Our revolutionary PowerGel sealant provides the best and quickest cold applied seal. By combining the properties of solids and liquids, PowerGel sealant conforms to intricate shapes to completely seal out water and contaminants. 12 332 Low-Voltage Wraparound Sleees Applications & Tech Specs Low-Voltage Tubing and Wraparound Sleeves Material Properties Test Method Physical Tensile strength Ultimate elongation Accelerated aging (168 hrs at 1502C) Tensile strength Ultimate elongation Low-temperature flexibility (4 hrs. at temp. indicated) Flammability Test Method WCSM Heavy Wall FCSM Heavy Wall MWTM Medium Wall RNF-100 Thin Wall CRSM Wrap-Around ASTM D 412 ASTM D 412 1750 psi min. 350% min. 1750 psi min. 350% min. 2000 psi min. 350% min. 1500 psi min. 200% min. 2450 psi min. 350% min. 1750 psi min. 350% min. No cracking (-55C) 1600 psi min. 200% min. No cracking (-40C) 2000 psi min. 300% min. No cracking (-40C) ASTM ASTM ASTM ASTM D D D D 2671 412 412 2671 ASTM D 2671 No cracking (-55C) Self-extinguishing 2000 psi min. 300% min. No cracking (-40C) (60 sec max.) Electrical Dielectric strength (at 0.04 inch) Volume resistivity ohm-cm min. Chemical Resistance to liquids Tensile strength Ultimate elongation Corrosive effect (16 hours at 1502C) Fungus resistance ASTM D 149 (at 0.10 inch) ASTM D 257 ohm-cm min. ASTM ASTM ASTM ASTM D D D D 543 412 412 2671 ASTM G 21 430 V/mil min. (at 0.04 inch) 1 x 1012 ohm-cm min. 330 V/mil min. 500 V/mil min. 500 V/mil min. 1 x 1013 ohm-cm min. 500 V/mil min. (at 0.04 inch) 1 x 1012 ohm-cm min. 1 x 1014 1 x 1012 1450 psi min. 300% min. No corrosion 1600 psi min. 300% min. 2000 psi min. 300% min. 1000 psi min. 2000 psi min. 300% min. Pass rating 1 Pass rating 1 Technical Specifications ANSI C119.1-1986 UL 486D-1986 UL Standard 224 CSA 22.2 Western Underground Guide 2.5 MIL-I-23053/15, CIass 1 & 2 Flame-retardant per IEEE 383, ICEA-S-19-81 *Flame-Retardant Note: Blank space indicates that property was not measured during product qualification. ENERGY /// ENERGY READY REFERENCE GUIDE Pass rating 1 No corrosion at 175C Pass rating 1 Pass rating 1 Applications & Tech Specs Low-Voltage Wraparound Sleees 333 333 Low-Voltage Tubing and Wraparound Sleeves Material Properties Physical Tensile strength Ultimate elongation Accelerated aging (168 hours at temperature indicated) Tensile strength Ultimate elongation Test method ASTM D 412 ASTM D 412 ASTM D 2671 MCK 1450 psi min. 300% min. ESC 1750 psi min. 200% min. CBR 1500 psi min. 300% min. ASTM D 412 1000 psi min. (1752C) 200% min. (1752C) No cracking 1750 psi min. (1502C) 200% min. (1502C) No cracking 1250 psi min. (1502C) 100% min. (1502C) No cracking ASTM D 412 Low-temperature flexibility (4 hours at -403C) Flammability ASTM D 2671 ASTM D 635 Self-extinguish (120 sec. max.) Electrical Dielectric strength (at .075 inch) Volume resistivity ASTM D 149 ASTM D 257 250 V/mil min. 1 x 1012 ohm-cm min. 200 V/mil min. 1 x 1012 ohm-cm min. 250 V/mil min. 1 x 1012 ohm-cm min. Chemical Resistance to liquids, transformer oil to VDE 0370 (168 hours at 232C) Tensile strength Ultimate elongation Corrosive effect(16 hours at 1752C) Resistance to fungi ASTM ASTM ASTM ASTM ASTM 1150 psi min. 240% min. No corrosion Pass rating 1 1750 psi min. 200% min. 1250 psi min. 240% min. Pass rating 1 Pass rating 1 D D D D G 543 412 412 2671 21 Technical Specifications ANSI C119.1-1986 Flame-retardant per IEEE 383, ICEA-S-19-81 Note: Blank space indicates that property was not measured during product qualification. Material Properties Physical Softening point Adhesive peel strength: Polyethylene Steel Aluminum Copper Low-temperature flexibility (4 hours at temperature indicated) Electrical Dielectric strength min. (0.04 inch) Volume resistivity Test Method ASTM E 28 ASTM D 2671 ASTM D 149 ASTM D 257 Tracking & erosion resistance ASTM D 2303 Chemical Corrosive effect (16 hours at 1212C) Fungus resistance ASTM D 2671 ASTM G 21 S1052 S1085 1 lb/in min. 2 lb/in min. 5.5 lb/in min. 70C min. No cracking (-40C3C) 4.4 lb/in min. 4.4 lb/in min. No cracking (-30C2C) 300 V/mil min. 200 V/mil min. 1 x 1012 ohm-cm min. No corrosion Pass rating 1 Note: Blank space indicates that property was not measured during product specification. S1171 140C min. 1 x 1012 ohm-cm min. No tracking or erosion to top surface or flame failure after: 1 hr at 2.00 kV 1 hr at 2.25 kV 1 hr at 2.50 kV S1174 S1251 5 lb/in min. 5 lb/in min. 6 lb/in min. No cracking (-40C3C) No cracking (-40C3C) 140C min. 200 V/mil min. 300 V/mil min. 1 x 1012 ohm-cm min. 1 x 1012 ohm-cm min. No corrosion No corrosion Pass rating 1 300 V/mil 1 x 1012 ohm-cm min. 12 334 Applications & Tech Specs Low-Voltage Wraparound Sleees Low-Voltage Tubing and Wraparound Sleeves Material Properties PowerGel Testing Test Methods Dielectric strength (4 mm/016 inch wall thickness) 40 kV/cm min. S.I. Units Imperial Units 100 V/mil min. Volume Resistivity 1 x 1012 Ohm cm min. 1 x 1012 Ohm cm min. Resistance to Liquids Chemicals: 1 N na2SO4 0,1 N NaOH; 0, 1 N NaCl; water; Ethylene Glycol ASTMD543 modified: No visible cracking, max. 2% 10.0 cm x 1.0 cm x 0.4 cm, test weight change, 80% retention bar supported on wire mesh, 24 of elongation and tensile strength hours immersion, IPA rinse after immersion, 24 hr. drying No visible cracking, max. 2% weight change, 80% retention of elongation and tensile strength Corrosive Effect ASTM D2671 No corrosion No corrosion Resistance to Fungi 4.5 cm diameter x 0.4 cm thickness petridish ISO 846 Pass rating 1 or less Pass rating 1 or less UV Resistance ISO 4892/3 80% tensile strength retention, 10.0 cm x 1.0 cm x 0.4 cm no visible cracking est bar, UVB 313; 250 cycles (2000 hrs); 4 hours UV at 60C then 4 hours at 50C with condensation ENERGY /// ENERGY READY REFERENCE GUIDE 80% tensile strength retention, no visible cracking Applications & Tech Specs 335 335 Splices Superior Long-Term Performance Even in the harshest environments,TE's Raychem brand cable splices are ideal for the following directburial and manhole applications: copper tape, wire shield, UniShield LC-shield, PILC, and jacketed/ unjacketed URD cables. The splices not only match the requirements of cable test specifications but also meet or exceed the requirements of IEEE-404. Throughout the world, TE Raychem splices are meeting the needs of industrial, utility, and mining customers with outstanding performance and reliability. Splices Polymeric wye and H-tap splices produce dependable water tight seals between the main and tap cable(s) with no taping. Positive Moisture Sealing and High Abrasion-Resistance Internal moisture seals protect the cable from water that may enter the cable through a damaged jacket outside of the splice area. In addition, the adhesive-lined rejacketing sleeve provides a moistureresistant seal that is field-tested and superior to interference fits. Underwater cyclic aging tests per ANSI C119.1-1986 and IEEE 404 specifications confirm this. In addition, the outer jacket is superior to tape in abrasion resistance and cannot unravel or fray. Fast, Consistent Installations Simple heat-shrinking techniques reduce installation time and training. Pre-engineered kits help to ensure consistent performance while minimizing potential installation errors. Unique Repair Splices Specially designed to speed URD cable repair, TE's Raychem brand URD repair splices reduce cable preparation and required excavation space, thus minimizing total repair costs. With our superior heatshrink adhesive system, our splices reliably seal fault-deformed cables. In addition, one splice repair kit may replace two conventional splices for most repairs. Heat shrink, high-voltage splice kits install quickly and uniformly. The typical TE Raychem brand splice--based on heat-shrink technology, specialized materials, and preengineered designs--delivers reliable performance. A close look at one of our polymeric cable splices shows how each component draws on TE technical excellence and field experience to rebuild every function of the cable. All cable splices must rebuild these critical cable functions: * Electrical stress control * Insulation and semiconductive layer * Shielding and grounding * Environmental and mechanical protection Electrical Stress Control Stress relief material Minimizes stress around the connector and at the shield cutback. Moisture Sealing and Mechanical Protection Moisture sealant Internal moisture seal inhibits migration of moisture even on cables with jacket damage. Heat Shrinkable Stress Control Tubing * Reduces electrical stress to safe operating levels. * Delivers long-term, stable electrical performance. Heat Shrinkable Adhesive-Lined Wraparound Jacket * Heat-activated adhesive promotes a positive moisture seal between the cable and splice. * Tough, crosslinked polyolefin materials provide impact and abrasion-resistance. Grounding and Shielding* * Ground braid provides continuity across the splice. * Ground clamp provides secure grounding without soldering. * Shielding mesh surrounds the splice for personnel protection. * Grounding components not included with URD cable splices. Insulation & Semi-conductive Layer Heat-shrinkable dual-layer insulation/ conductive tube delivers consistent insulation thickness without field measurements, in a factory-engineered system. * Outer conductive layer reconstructs the cable's insulation shield. * Inner insulating wall provides insulation thickness to meet or exceed that of the cable. * Both layers are factory-bonded to help ensure a void-free interface between the insulation and shield. 12 336 Applications & Tech Specs Splices Positive, Consistent Oil Stop Unlike other oil stops, TE Connectivity unique system combines heat shrinkable, high temperature oil barrier tubing and oil blocking stress relief material (SRM) to avoid splice failures due to oil leakage. Long-Term Reliability Both the component materials and the complete splices have undergone rigorous, long-term test programs, including pressurized load-cycling to maximum cable system overload temperatures. Elimination of Lead Sleeve Failures Moisture is the worst enemy of PILC cable systems. A major source of leakage problems is cracking of lead sleeves and wipes due to cable flexing or corrosion. TE's design replaces these components with heavyduty, heat shrinkable jacketing and adhesive seals, so moisture problems are minimized. Field-Tested Performance Since TE "converts" the PILC cable to a "polymeric equivalent," all TE's designs can then use the effective components found in our plastic cable splices. For more than a decade, these products have compiled an excellent service history in more than a million installations worldwide. Easy, Consistent Installations By "converting" the PILC cable to a "polymeric equivalent," these TE Raychem brand kits eliminate compound-filling and difficult leadwiping. Also, heat-shrinking means no time-consuming insulation, stepping or penciling, hand taping, and stress cone building. Reduced Installation and Training Time You get on and off the job site quicker. There's no lead-wiping, no compound pouring, and no waiting for "cooldowns" and "top-ups." Time and cost are drastically reduced, with users reporting installation cost savings of up to 75 percent. To produce a simple, field-tested oil stop system, TE's Raychem brand splices utilize high-temperature oil barrier tubing and oil-blocking stress relief material. Stress Relief Material Oil Barrier Tubing Oil Stop Connector Easy to Install Wye Splices PILC wye splices produce water-tight seals between the main and tap cable with no tedious, complex taping. The simple construction does not require lead wiping, so installation is fast and easy. These splices are versatile, accommodating both PILC-to-PILC and PILC-to-polymeric constructions. Breakout Seal Heat-activated sealants combine with heat-shrinkable components to produce a field-tested moisture resistant system for the critical branch breakout area. Intercable Insulation A soft (pliant) preformed profile conforms tightly to the cable surfaces upon shrinking. This provides insulation in the area between the main and branch (or tap) cable. ENERGY /// ENERGY READY REFERENCE GUIDE Applications & Tech Specs 337 337 Splices Positive Oil Stop Systems for 3/C Cables TE provides a highly effective and easily installed oil stop system, using standard heat-shrinkable components: * Adhesive-lined, conductive breakout * Converts the 3/C cable into three 1/C cables * Provides an oil- and pressure-resistant seal * Grounds the conductive tubing to the lead sheath Oil Blocking Stress Relief Material * During shrinking, the material softens and conforms around the individual conductors forming an oil-resistant seal * Provides electrical stress relief between the insulated conductors on belted cable * Conductive tubing * Reshields the individual insulated conductors Oil Barrier Tubing * Locks the oil in the PILC cables, converting each conductor to a polymeric equivalent Elastomeric Technology The elastomeric splice component is supplied in an expanded form. In this form, the heat-shrinkable outer wall holds the insulating layer at a wide diameter. Application of heat causes the outer wall to shrink, allowing the insulating layer to contract at the same time and closely fit the splice. The rubber-like characteristics of the material enable the splice to follow the thermally induced dimensional changes of the cable insulation. The elastic memory of the material helps to ensure that the correct insulation-wall thickness is obtained for the defined application range of the component. Cable Splice without Stress Control The figure below shows a computer-simulated plot of electrical stress in a splice without stress control. Areas of high stress exist near the edge of the semi-con and connector as shown by the concentrations of equipotential lines. These high stresses must be lowered to prevent premature insulation damage and splice failures. Splice Insulation High-stress Area Subject to Discharge Splice Shield High-stress Area Subject to Discharge 10% line voltage 20% 30% 40% 50% 70% 90% Semi-con Shield Equipotential Lines Conductor (100% Line Voltage Primary Insulation Crimp Connector 12 338 Applications & Tech Specs Splices Cable Splice with Stress Control System TE's stress control system controls the distribution of the electrical field in the splice. The equipotential lines are distributed uniformly, reducing the stresses within the splice to levels required for longer service life. This is achieved by the unique resistive and capacitive properties of the heat-shrinkable tubing and stress relief material (SRM). The stress control materials reduce stress through their electrical properties rather than the geometry of the splice or correct positioning of a Faraday cage. Stress cone buildup is diminished, resulting in a slim, compact splice and significantly decreasing splice installation time. Splice Insulation Stress Control Tube SRM SRM 10% line voltage 20% 30% 40% 50% 70% 90% Semi-con Shield Equipotential Lines Conductor (100% Line Voltage) Primary Insulation Crimp Connector Test and Performance Data for Polymeric and URD Splices To help provide long-term reliability and durability, TE's Raychem brand splices have been subjected to extensive testing in both the laboratory and actual field environments. Kits are factory-designed and tested to meet cable system requirements as summarized in the table below. Test levels are drawn from relevant sections of existing industry standards, including the following: IEEE 404, IEEE 593, ANSI C119.1 and ANSI C119.4, IEEE 386, AEIC CS5, AEIC CS6 HVS-8XX HVS-15XX HVS-25XX* HVS-35XX EHVS69XX Test Description (5-8 kV) (46/69 kV) (15 kV) (25 kV) (35 kV) Partial discharge (min. kV) 7 13 22 30 60 for 3 pC or less AC withstand,1 min (kV) 23 35 52 69 120 (15 min) AC withstand,5 min (kV) 21 39 65 90 N/A AC withstand,5 hr (kV) 16 31 50 71 100 (6 hr) DC withstand,15 min (kV) 45 75 105 140 240 Impulse withstand 1.2 x 50 s 95 110 150 200 350 (crest kV) Water sealing properties** Pass Pass Pass Pass * Also meets requirements of 25/28 kV systems. **Refer to EDR-5101, "A Survey of the Water Sealing Properties of Raychem brand Heat Shrinkable Splices" for testing details. IEEE 404 requires testing without jacket installed for load cycling under water. All TE heat-shrink splices pass this new requirement. Recommended Guide Specification for Polymeric and URD Splices (5-35 kV) Please feel free to use the following in your design specification: Power cable splices for nonshielded or shielded solid dielectric cable and unjacketed or jacketed URD (concentric neutral) cable shall be factory-engineered kits that rebuild the primary cable insulation, shielding and grounding systems, and outer jacket equivalent to that of the original cable. When assembled on cable, the splice shall be capable of passing the electrical test requirements of IEEE-404 and the water immersion tests of ANSI C119.1. Splices shall be of a uniform-cross-section, heat shrinkable polymeric construction utilizing an impedance-layer stress control tube and highdielectric-strength insulating layers. The outer insulating layer shall be bonded to a conducting layer for shielding. The splice shall be rejacketed with a heat shrinkable adhesivelined sleeve to provide a waterproof seal. The splice shall accommodate a range of cable sizes and be completely independent of cable manufacturer's tolerances. Splices shall be capable of being properly installed on out-of-round cable per relevant ICEA and AEIC standards. Kits shall accommodate a range of commercially available connectors. ENERGY /// ENERGY READY REFERENCE GUIDE Applications & Tech Specs 339 339 Splices Splices for armored cables shall provide a means of reinstating the armor over the span of the installed splices. Wye splices shall include a sealant profile to seal the area between the branch and the main cable. The splice manufacturer shall provide a test report demonstrating compliance with the above requirements. Splices shall be manufactured by TE or approved equivalent. Test and Performance Data for PILC Splices PILC splices are fully engineered to provide a long, trouble-free service life. They are factory-designed and tested to meet PILC cable system requirements, as summarized in the table below. Test levels are drawn from relevant sections of existing industry standards, including those that follow: * IEEE 404 (power cable splices) * IEEE 48 (terminations) * AEIC-1 (paper cable) * AEIC-CS5 (XLPE cable) * AEIC-CS6 (EPR cable) * ANSI C119.1 (sealed insulated underground connection system) Test and Performance Data for PILC Splices Electrical AC withstand test, 6 hours DC withstand test, 15 minutes Impulse withstand (BIL) 1.2 x 50 s Load Cycle/Pressure Current load cycling1, 2 cycles of 5 hours heating, 3 hours cooling to conductor temperature of 110C with applied overvoltage and maximum continuous internal oil pressure; no breakdown, oil leakage Maximum continuous internal oil pressure Maximum continuous conductor temperature Maximum overload conductor temperature Sealing Water immersion outer jacketing system Proof test on oil blocking system: TE test method--no oil diffusion Voltage Class 15 kV 35 kV 55 kV 110 kV 25 kV 58 kV 75 kV 150 kV 35 kV 80 kV 100 kV 200 kV Pass Pass Pass 15 psig 90C 110C 15 psig 90C 110C 15 psig 90C 110C ANSI C119.1 ANSI C119.1 ANSI C119.1 Pass Pass Pass 1. Not applicable to live end seals. 2. Maximum continuous/emergency conductor temperature for Wye splices: 70C. 3. Test methods discussed in IEEE paper 84 T&D 340-6, "The extension of heat shrinkable components for use with 1/C transition and paper cable splices," by Mackevich, et al. Recommended Guide Specification for PILC Splices (15-35 kV) Please feel free to use the following in your design specification: Splices shall be factory-manufactured kits to suit the specific type and size of the cables to be spliced. The electric field distribution in the splice shall be controlled by a heat shrinkable tubing having a complex impedance when energized with an AC voltage. A dual-wall tubing with a co-extruded outer conductive layer to form a void-free interface between the insulation and shield shall be used. Kits shall be factory-engineered to contain all necessary materials, except connector, and provide an oil block and oil seal, electrical stress control, insulation, shielding, and environmental sealing. The kit shall allow for external grounding. Major kit components shall be heat shrinkable. The splice insulation shall not require a lead sleeve, lead wipe, or any kind of filling. The splice manufacturer shall provide a test report, upon request, demonstrating that the splice performance is equivalent to the cables per relevant sections of IEEE-404, AEIC-1. Splices shall be load cycled with 15 psig internal oil pressure at 2.5x rated line-to-ground voltage at 110C emergency overload rating. Splices shall also be subjected to a voltage withstand test sequence per listed standards. Wye splices on PILC cable shall be tested to the requirements of ANSI C119.1. The test shall demonstrate the mechanical integrity, water sealing, and electrical properties of the outer jacket system. Splices shall be manufactured by TE or approved equivalent. 12 340 Applications & Tech Specs Terminations Terminations Reliable, Field-Proven Performance Independent testing and field experience have repeatedly proven the long-term stability, durability, and reliability of the TE's Raychem HVT system, even in highly polluted environments. The nontracking, insulating outer jacket can withstand the rigors of long-term electrical stress and surface pollution without loss of performance. The nontracking material offers the additional benefit of being maintenance free, with no need for periodic cleaning. Extensive load cycle testing verifies the long-term thermo mechanical compatibility between the termination system and the cable. Ease of Installation HVT kits can be installed on all cable types without special adapters or accessories. No special tooling or connectors are required since HVT kits accept all common compression or terminal lugs. The HVT installation method also provides generous cable cutback and component positioning tolerances, further reducing installation variability. Heat-shrinking allows the kits to be easily inspected, either visually or by simple touch, to help ensure proper installation. Always Ready for the Job-Even in Emergencies HVT kits have an unlimited shelf life. They remain ready to use on short notice, so you have no worries about scrapping aged inventory or being caught with useless products during an emergency or on a time-critical project. Flexible and Versatile An HVT system may be installed upright or inverted and can bend to the same bending radius as the cable. Slim and lightweight, the system can also be mounted directly to fuse cutouts or other devices, eliminating the cost of additional supporting brackets and cross arms. TE proven oil-sealing technology has been used for more than 18 years in mediumvoltage transition joints. This technology is now put to work in our PILC termination kits. 46 and 69 kV At voltages as high as 69 kV the need for proven stress control is even more important. The materials used in our 46 and 69 kV terminations (as with all lower voltages) are suitable for severely polluted areas--and for all installation conditions, including top feed installation. The material is designed to be resistant to impact damage from transportation or vandalism, a typical problem for heavy, inflexible porcelain products. TE Connectivity Raychem brand 46/69 kV terminations also require no compound filling which can leak over time. Cold Applied Termination System TFT terminations are designed for customers who want TE material technology in a cold-applied system. The cold-applied terminations also provide positive positioning of the stress control patch. TE's Raychem brand HVT system features a nontracking, insulating surface that can withstand longterm electrical stress and surface pollution. ENERGY /// ENERGY READY REFERENCE GUIDE Applications & Tech Specs 341 341 Terminations Terminations HVT TFT Shielding and Solderless Grounding (included in polymeric cable kits except URD) Moisture Sealing Nontracking, high-voltage sealant: * Provides a watertight connector seal when combined with heatshrinkable material * Will not harden or crack Additional Creepage for Outdoor Applications Heat shrinkable skirts: * Increase surface creepage distance * Easily adapt terminations for outdoor use * May be inverted for terminations facing downward Electrical Stress Control and Insulation (8 kV and up) Heat shrinkable stress control tubing: * Reduces the electrical stress gradient at the end of the cable shield to safe operating levels * Shrinks to fit out-of-spec cable * Provides long-term electrical performance Nontracking, Heat shrinkable Outer Insulation Tubing * Provides excellent UV stability * Withstands polluted environments * Is proven to withstand severe application Stress relief material * Minimizes stress at the shield cutback * Applies easily, smoothing the step at the cable semi-con edge and filling any voids * Acts as a secondary moisture seal. Ground Braid * Provides shield continuity Ground Clamp * Has a constant-force roll spring, which provides secure grounding without soldering Moisture Sealing * Nontracking, high-voltage sealant Moisture Sealing Nontracking, high-voltage sealant: * Provides a watertight connector seal * Will not harden or crack Additional Creepage for Outdoor Applications Molded skirts: * Increase surface creepage distance Electrical Stress Control Metal Oxide Matrix stress control patch: * Reduces the electrical stress gradient at the end of the cable shield to safe operating levels * Conforms to fit out-of-spec cable * Provides long-term electrical performance Nontracking, Termination Body * Provides excellent UV stability * Withstands polluted environments * Is proven to withstand severe applications Moisture Sealing * Nontracking, high-voltage sealant spring clamp and solderblock ground braid available for metallic shielded cables 12 342 Applications & Tech Specs Terminations HVT Testing Data TE's Raychem brand high-voltage terminations are fully qualified per IEEE-48 as Class I terminations to provide a long, trouble-free service life. Independent testing and field experience have repeatedly proven the long-term durability, reliability, and stability of the HVT system, even in highly polluted environments. TE`s proven nontracking, insulating jacket can withstand the rigors of long-term electrical stress and surface pollution without loss of performance. The nontracking material is maintenance free and does not require periodic cleaning. Extensive load-cycle testing verifies the thermomechanical compatibility between the termination system and cable. Recommended Guide Specifications Please feel free to use one or all of the following in your design specifications: Medium-Voltage Terminations (through 69 kV) Shielded power cable termination kits shall be factory engineered for the application. The kits shall consist of high-permittivity, highresistivity, heat shrinkable stress control tubing, and outer insulation tubing and skirts (outdoor applications) made from UV-stable, nontracking (per ASTM D 2303) materials. Heat-activated sealant materials to help prevent moisture ingress and contamination should also be included. Termination kits shall meet or exceed all rating requirements of IEEE-48 for Class I terminations and the test sequence prescribed by IEEE-404, including 130C load cycling and 130C impulse withstand. Multi-Conductor Shielded Cable Terminations In addition to the phase terminations, multi-conductor termination kits shall provide a heat shrinkable breakout boot, factory-coated with sealant for strain-relief and sealing purposes. Each kit shall include lengths of heat shrinkable tubing to help prevent corrosion and shifting of the shielding layers between the boot and the phase-termination installation point. When grounding and/or ground check conductors are included, the kit includes lengths of heat shrinkable tubing and sealant material to seal each conductor from the boot to its connection point. Nonshielded Cable Terminations (2-5 kV) Termination kits for nonshielded power cables installed in contaminated indoor or outdoor environments are factory engineered to provide UV-stable, nontracking (per ASTM D 2303 and the Ontario Hydro accelerated tracking wheel test) exterior surfaces and complete environmental sealing for the termination area. Termination kits shall consist of heat shrinkable tubing, skirts (outdoor applications), and sealing boots (for 3/C only) supplied with heat-activated sealant materials to help prevent moisture ingress and contamination. Product and Voltage Class 1 Test Description AC withstand, 1 minute, (kV) DC withstand, 15 minutes, (kV) Partial discharge (min. kV) for 5 pC or less Impulse withstand 1.2 x 50 s, crest kV (outdoor) Impulse withstand 1.2 x 50 s, crest kV (indoor) Continuous current rating Wet withstand, 10 seconds, kV rms Dry withstand, 6 hours, kV rms HVT-80 (5-8 kV) 35 65 9 HVT-150 (15 kV) 50 75 13 HVT-250 (25 kV) 65 105 21.5 HVT-350 (35 kV) 90 140 30 EHVT-460 (46 kV) 120 170 40 EHVT-690 (69 kV) 175 245 60 95 110 150 200 250 350 80 95 125 150 250 350 80 75 100 100 145 120 Equal to cable ampacity 30 45 60 25 35 55 Electrical Stress Control Shielded power cables require electrical stress control when terminated. When the insulation shield is removed from a cable, the electrical field is concentrated at the cutback point, causing high electrical stress. If the stress is great enough, it can cause the air to break down, resulting in corona. High-stress areas also cause internal discharges. Corona or internal discharges will ultimately destroy the cable insulation, causing premature failure. Cable Termination Without Stress Control The diagram below shows an energized cable termination without stress control. The electric field intensity is greatest where the equipotential lines (line of constant voltage) are concentrated. Note the concentration near the edge of the semi-con shield. Stress control is required here to reduce the electrical stress below levels at which the air would break down or discharges would occur in the insulation. ENERGY /// ENERGY READY REFERENCE GUIDE 343 343 Terminations Applications & Tech Specs Cable Termination with TE's Unique Stress Control System With TE's stress control tube installed, the equipotential lines are spread out, distributing the electrical field and reducing the electrical stress to the cable insulation's operating level, as shown in the diagram below. This is achieved by the unique resistive and capacitive properties of the heat-shrinkable material. Note that no diameter buildup is required as in a conventional stress cone that utilizes its geometry to reduce stress. High-Stress Area Subject to Discharge Semi-con Shield 40% 30% 20% 10% 50% 60% 70% 80% 90% Line Voltage Conductor (100% Line Voltage) Equipotential Lines Primary Insulation Semi-con Shield SRM 5% 10% Stress Control Tube 15% 20% 25% 30% 40% 60% 80% Line Voltage Conductor (100% Line Voltage) Equipotential Lines Primary Insulation Recommended Air Clearance (Heat shrink and Cold applied Products) Phase/Phase and Phase/Ground The stress control system provides a linear voltage distribution from the lug at high voltage to the shield termination at ground potential. If the termination is installed too close to another phase termination or grounded metal, the electric stress in the air gap will rise to a level where discharge or flashover may occur. The table and diagrams below indicate the minimum clearances needed between various termination configurations. These clearances are based on IEEE Basic Impulse Levels (BIL). Minimum Clearance1 (inches/millimeters) D BIL (kV) A B C2 95 (5-8 kV) 6.5 (160) 3.5 (90) 1.2 (30) 0.8 (20) 110 (15 kV) 7.0 (175) 4.0 (100) 1.4 (35) 0.9 (23) 150 (25 kV) 9.0 (225) 6.0 (150) 1.6 (40) 1.0 (25) 200 (35 kV) 13.0 (325) 9.0 (225) 2.0 (50) 1.4 (35) 1 Values are based on normal operating conditions. Humid or poorly ventilated environments may require additional air clearance. 2 For skirted, outdoor terminations, the value for "C" is equal to the distance from the edge of one skirt to another or from a skirt to ground. B D A B C A C C D 45 Phase to Ground Same Phase Between Phases Between Phases 12 344 Applications & Tech Specs Terminations Recommended cable bending radius TE Raychem brand terminations are as flexible as the original cable. A cable end should not be bent to a radius less than that recommended by the manufacturer. R D = Cable jacket O.D. R = 10 x D--Minimum bending radius (consult cable manufacturer's values and check them against TE. Select the higher of the two values. Preheat cable to approximately 80C before bending.) D Bending Radius TFT Testing Data These terminations are fully qualified per IEEE-48 as Class 1 terminations to provide a long, troublefree service life. These terminations incorporate TE material technology in a cold applied system. These terminations have an elastomeric tubing that is formulated for long-term performance in typical extreme termination environments. The non-tracking material is maintenance-free and does not require periodic cleaning. This series of products features the latest in advanced stress control systems using Metal Oxide Matrix technology to provide superior electrical performance. Voltage class Test description (5-8 kV) (15 kV)* (25 kV) (35 kV) AC withstand, 1 minute, (kV) DC withstand, 15 minutes, (kV) Partial discharge (min. kV) for 5 pC or less Impulse withstand 1.2 x 50 s, crest kV (outdoor) Wet withstand, 10 seconds, kV rms Dry withstand, 6 hours, kV rms 35 65 9 95 30 25 50 75 13 110 45 35 65 105 21.5 150 60 55 90 140 30 200 80 75 *With or without sheds ENERGY /// ENERGY READY REFERENCE GUIDE 345 345 Busbar/Widlife Protection Applications & Tech Specs Busbar/Wildlife Protection The TE Raychem Raysulate electrical insulation family of products offers easy-to-install busbar insulation systems for both the field engineer and the manufacturer. Raysulate electrical insulation products provide flashover protection against the accidental bridging of conductors commonly caused by birds and animals. The system is ideal for both enclosed and exposed bus work and for connections in switchgear lineups, substations, and other electrical apparatus. It also permits clearance reduction in many applications. Excellent Electrical and Thermal Performance Raysulate electrical insulation products are manufactured from high dielectric strength, radiationcrosslinked, heat shrinkable materials. The high-voltage materials are specially formulated to provide high resistance to arcing and tracking. All high-voltage and low-voltage materials provide high-thermal endurance throughout the range of switchgear operating temperatures. They offer field-proven reliability and long service life in harsh environments. In addition, these heat shrink tubing, tape, and sheet products can be preformed and preshrunk in the customer's shop, allowing easy, quick installation in the field. Compatibility with Other Insulating Materials All Raysulate heat shrinkable electrical insulation products are compatible with other solid switchgear insulating materials. Raysulate electrical insulating materials are not subject to stress crazing or embrittlement and are not adversely affected by common plasticizers used in conventional switchgear insulating materials. Flame-retardant Materials Most Raysulate heat shrinkable electrical insulating materials pass the ANSI C37.20 switchgear insulation flammability tests. Reduced Corrosive and Toxic Fumes Raysulate electrical insulation materials contain no chlorine compounds. This minimizes noxious and corrosive effects in case of equipment fault or fire. For Protection, Repair, and Maintenance Raysulate heat shrinkable electrical insulating tubes, tapes, and sheets provide a complete system for electrical repair and maintenance of enclosed or exposed buswork and for connections in switchgear and electrical equipment. They offer: * * * * * * * HVBC Bus Connection Kit Fast, easy installation and removal A flexible system to cover most conductor shapes and sizes Consistent, reliable installation Consistent electrical and thermal performance Proven corrosion protection Compatibility with conventional solid insulating materials Protection against flashovers For the Electrical Equipment Manufacturers The Raysulate system of insulation-enhancement components addresses the needs of electrical equipment manufacturers. The superior material properties and versatility of these components enhance the quality and reliability of the final product. Raysulate electrical insulating materials feature: * * * * * * * * Low-hazard formulation Flexibility Track resistance Rugged, easy installation Excellent electrical and thermal performance Unlimited shelf life Corrosion protection of conductor TE assistance and support for testing and applications BBIT/BPTM Bus Insulation Tubing HVBT Bus Insulation Tape HVBT Bus Insulation Sheet 12 346 Applications & Tech Specs Busbar/Widlife Protection For Outdoor Equipment TE's Raychem Raysulate electrical insulation products provide a complete system of insulation enhancement for high-voltage busbars and related equipment in outdoor substations and overhead lines. The system offers: * Easy installation in the field * Insulation for many different shapes, including busbars, joints, tees, insulators/bushing connections * Flashover protection against accidental bridging * Protection of wildlife and from wildlife-induced outages * Excellent UV and weathering resistance * Protection against corrosion * Protection against incidental tree branch contact MVLC-18-A/U Overhead Line Cover MVCC HVCE BCAC-G-AR-5D/2 Lighting Arrester Cover BCAC-IC-8D/18 Bushing Cover ENERGY /// ENERGY READY REFERENCE GUIDE BISG-24 Applications & Tech Specs 347 347 Busbar/Widlife Protection MEDIUM-VOLTAGE PRODUCTS* TEST AND PERFORMANCE DATA Material Properties Test Method Requirements BBIT BPTM BCIC HVIS BCAC, HVCE-WA HVBT OLIT HVCE MVLC ohm-cm min. 1.0x1013 1.0x1013 1.0x1013 1.0x1013 1x1013 maximum 5.0 5.0 5.0 5.0 5.0 V/mil V/mil V/mil V/mil V/mil 500 450 400 350 BISG RRBB Electrical Volume resistivity Dielectric constant Dielectric strength ASTM D-257, IEC 93 ASTM D-150, IEC 250 ASTM D-149, IEC 243 at at at at at 1.3mm min. 1.5mm min. 2mm min. 2.5mm min 3mm min. 1x1013 5.0 550 330 330 250 380 Thermal Thermal endurance IEEE 1-1969, IEC 216 Accelerated aging ISO 188 for 168 hours 105C minimum 105C 105C 105C** 110C Tensile strength Ultimate elongation. 1450 psi 300% 1450 psi 300% 1450 psi. 300% 1100 psi 100% 1450 psi 25% 2450 psi Aging Temp 120C 120C 120C 120C 150C 120C Chemical Flammability ANSI C37.20 Pass Pass Pass Pass Water absorption ISO/R 62, procedure A 1% max. after 14 days at 23C Pass Pass Pass Pass Pass Low-temperature flexibility ASTM D-2671, procedure C No cracking after 4 hr Pass -40C Pass -40C Pass -40C Pass -40C Pass -20C Corrosion Copper Mirror, ASTM D-2671, procedure B Passed visual inspection after 16 hr Pass 150C Pass 150C Tensile strength ASTM D-638, ISO 37 psi. (min.) 1450<4 mm, 1150>4 mm 1450 1450 1150 1450 2450 Ultimate elongation ASTM D-638, ISO 37 % minimum 300 300 300 300 200 25 Pass Pass -40C Pass 135C Physical Note: Blank spaces indicate that property was not measured during product qualification. *Each product's voltage rating will be displayed with its selection information. **Properties measured on backing material only. HVBT and OLIT have a 90C maximum continuous operating temperature limit. 12 348 Applications & Tech Specs Busbar/Widlife Protection Busbar Insulation Technical Data This table indicates clearance differences for rectangular busbars without and with various Raysulate electrical insulation products. These spacings are derived from BIL, AC-withstand, DC-withstand, and discharge-extinction tests on a limited number of busbar configurations insulated with Raysulate electrical insulation products. B Due to the wide range of possible busbar geometries, these spacings should not be adopted without actual testing by the user. Sharp electrodes and unusual geometries will require wider spacings. Note: Phase-to-phase distances are reduced more than phase-to-ground distances because it is assumed that each phase is insulated. A A B SELECTION INFORMATION: DIMENSIONS IN INCHES(MM) System Voltage BIL Uninsulated Clearance (Indoor) BBIT Clearance (Indoor) BPTM, HVBT, and HVIS Clearance (Indoor) kV kV A* B** A* B** A* B** 15 95 7.5 (190) 5.0 (125) 2.2 (55) 2.6 (65) 3.4 (85) 4.2 (105) 25 125 10.5 (265) 7.5 (190) 2.8 (70) 4.0 (100) 4.5 (115) 6.0 (150) 35 150 12.5 (320) 9.5 (240) 5.6 (140) 7.5 (190) 6.5 (165) 8.0 (200) * Phase-to-phase ** Phase-to-ground Recommended Guide Specification Please feel free to use the following in your design specification: Insulation for energized bus components and connections shall consist of tubing, tape, and sheets that are factory-engineered to meet applicable switchgear performance requirements. All insulation components shall be fabricated from flexible, crosslinked, heat shrinkable polymeric materials formulated to provide high dielectric strength, adequate thermal endurance at bus operating temperatures, and tracking and erosion resistance. The insulation materials shall contain no halogen compounds and be compatible with other commercial, factory-installed bus insulation materials. Materials shall be installable at temperatures as low as -40F. Adhesive coatings on tape and sheet products shall not adhere to metal surfaces, thus permitting easy re-entry to the connections. The insulation supplier shall furnish technical data to document design and performance to these requirements and functional testing of the complete insulation system in accordance with ANSI/IEEE C37.20. ENERGY /// ENERGY READY REFERENCE GUIDE 349 349 Index Catalog Number Page Catalog Number Page Catalog Number Page Catalog Number Page 69437 29 602502 19 1-602031-6 15, 17, 20 1099898-6 8 69611 29 602585 19 1-602031-7 15, 17, 20 1099898-7 8 69612 29 602586 19 1-602031-8 15, 17, 20 1099898-8 8 69684 31 1710725-7 23 1-602031-9 15, 17 1099898-9 8 69816 32 1-1099898-0 8 1-602121-0 15, 17 1099899-1 9 69847 31 1-1099898-1 8 1-602121-1 15, 17 1099899-2 9 69883 32 1-1099898-2 8 1-602121-2 15, 17 1099899-3 9 69900 32 1-1099898-3 8 1-602121-3 15, 17 1099899-4 9 69947 31 1-1099898-4 8 1-602121-4 15, 17 1099899-5 9 306814 31 1-1099898-5 8 1-602180-0 15, 17 1099899-6 9 600403 15, 16 1-1099899-0 9 1-602180-1 15, 17 1099899-7 9 600411 15, 16 1-1099899-1 9 1-602180-2 15, 17 1099899-8 9 600446 15, 16 1-1099899-2 9 1-602180-3 15, 17 1099899-9 9 600447 15, 16 1-1099899-3 9 1-602180-4 15 1099939-1 9 600448 15, 16 1-1099899-4 9 1-602180-5 15 1099939-2 9 600455 15, 16 1-1099899-5 9 1-602180-6 15 1099939-3 9 600456 15, 16 1-1099899-6 9 1-602300-0 15 1099939-4 9 600458 15, 16, 20 1-1099899-7 9 1-602300-1 15 1099939-5 9 600459 15, 16 1-1099899-8 9 1-602300-2 15 1099939-6 9 600463 19 1-1099899-9 9 1-602300-3 15 1099939-7 9 600464 19 1-1099939-0 9 1-602300-4 15 1099939-8 9 600465 15, 16, 20 1-1099939-1 9 1-602300-5 15 1099939-9 9 600466 15, 16 1-1099939-2 9 1-602300-6 15 1443208-1 18 600468 19 1-1099939-3 9 1-602300-7 15 1443209-1 18 600469 19 1-1099939-4 9 1-81723-0 39 1443259-1 18 600474 19 1-1099939-5 9 1-81723-1 39 1443268-1 18 602000 15, 16 1-1443402-0 10 1-81723-2 39 1443312-1 19 602001 15, 16 1-1443402-1 10 1-81723-3 39 1443316-2 18 602002 15, 16 1-1443402-2 10 1-83592-0 34, 36 1443402-1 10 602003 15, 16 1-1443402-3 10 1-83592-1 34, 36 1443402-2 10 602004 15, 16 1-1443402-4 10 1-83592-2 34, 36 1443402-3 10 602006 15, 16 1-1443402-5 10 1-83592-3 34, 36 1443402-4 10 602007 15, 16 1-1443402-6 10 1-83623-0 35, 36 1443402-5 10 602013 15, 16 1-1443402-7 10 1-83623-1 35, 36 1443402-6 10 602014 15, 16 1-1443403-0 10 1-83623-2 35, 36 1443402-7 10 602047 17 1-1443403-1 10 1-83623-3 35, 36 1443402-8 10 602080 28 1-1443403-2 10 1-83623-4 35, 36 1443402-9 10 602089 24 1-1443403-3 10 1-83623-5 35, 36 1443403-1 10 602091 24 1-1443403-4 10 1-83623-6 35, 36 1443403-2 10 602093 24 1-1443403-5 10 1-83623-7 35, 36 1443403-3 10 602097 24 1-1443403-6 10 1-83623-8 35, 36 1443403-4 10 602099 24, 41 1-1443403-7 10 1-83623-9 35, 36 1443403-5 10 602104 19 1-1579002-8 315 1-83630-0 35, 36 1443403-6 10 602107 28 1-275187-0 39 1-83631-1 35, 36 1443403-7 10 602115 10 1-275187-1 39 1-83631-2 35, 36 1443403-8 10 602121 15, 17 1-275187-2 39 1-83631-3 35, 36 1443403-9 10 602136 19 1-275187-3 39 1-83631-4 35, 36 1443413-2 30 602142 19 1-275187-4 39 1-83631-5 35, 36 1443414-1 30 602143 19 1-275187-5 39 1-83631-6 35, 36 1443442-1 30, 31 602162 19 1-275187-6 39 1-83631-7 35, 36 1443448-1 30 602163 19 1-275187-7 39 1-83631-8 35, 36 1443470-1 30 602173 19 1-275187-8 39 1-83631-9 35, 36 1443514-1 30 602174 19 1-276337-0 39 1-83843-0 23, 25 1443514-1 32 602180 15, 17 1-276337-1 39 1-83843-1 23, 24 1490489-1 315 602201 19 1-276337-2 39 1043413-1 30 169415-1 315 602237 19 1-276337-3 39 109423-1 18 1710500-1 28 602247 19 1-276337-4 39 109424-1 18 1710501-1 28 602248 19 1-276337-7 39 109433-1 18 1710523-1 28 602283 15, 16 1-276337-8 39 109703-1 18 1710722-1 23 602284 28 1-276337-9 39 109717-1 33 1710722-2 23 602285 26 1-602031-0 15, 16 1099898-1 8 1710722-3 23 602286 26 1-602031-2 15, 17 1099898-2 8 1710722-4 23 602287 26 1-602031-3 15, 17, 20 1099898-3 8 1710723-1 23 602300 15 1-602031-4 15, 17 1099898-4 8 1710723-2 23 602380 15, 16 1-602031-5 15, 17, 20 1099898-5 8 1710723-4 23 350 Index Catalog Number Page Catalog Number Page Catalog Number Page Catalog Number Page 1710723-523 1710734-323 2182408-225 314196-129 1710723-623 1710734-423 2182408-325 314199-131 1710723-723 1710735-123 2182408-425 4-275187-039 1710723-823 1710735-223 2182408-525 4-276337-139 1710723-923 1710735-323 2182408-625 4-276337-239 1710724-123 1710735-423 2182410-139 4-276337-339 1710724-223 1710735-523 2182410-239 4-276337-439 1710724-323 1710735-623 2182410-339 4-276337-539 1710724-423 1710735-723 2182410-439 4-276337-639 1710725-123 1710735-823 2182452-1 MVG900 20 4-276337-739 1710725-223 1710735-923 2182452-2 MVG900 20 4-276337-839 1710725-423 1710736-123 2182452-3 MVG900 20 4-276337-939 1710725-523 1710736-223 2182452-4 MVG900 20 444031-147 1710725-623 1710736-323 2182452-5 MVG900 20 444033-147 1710725-723 1710737-123 275187-139 444385-147 1710725-823 1710737-223 275187-239 47667-829 1710725-923 1710737-323 275187-339 5-276337-139 1710726-123 1710737-423 275187-439 5-276337-339 1710726-223 1710737-523 275187-539 5-276337-439 1710726-323 1710737-623 275187-639 5-276337-539 1710726-423 1710737-723 275187-739 5-276337-639 1710727-123 1710737-823 275187-839 5-276337-739 1710727-223 1710883-124 275187-939 5-276337-839 1710727-323 1710883-224 275435-119 5-276337-939 1710727-423 1710883-324 275436-119 5-304668-329 1710727-523 1710883-424 276300-118 561118-130 1710727-723 1710884-124 276337-139 569398-127 1710727-823 1710884-224 276337-239 6-276337-039 1710727-923 1710884-324 276337-339 6-276337-239 1710728-123 1710884-424 276337-439 6-276337-439 1710728-223 1710885-124 276337-539 6-276337-539 1710728-323 1710885-224 276337-639 602031-8 15, 16 1710728-423 1710885-324 276337-739 602031-9 15, 16 1710729-123 1710885-424 276337-839 602046-1 15, 16 1710729-223 1710886-124 276337-939 602046-2 15, 16 1710729-423 1710886-224 276337-939 602046-3 15, 16 1710729-523 1710887-124 276478-119 602046-4 15, 16 1710729-723 1710887-224 276548-118 602046-5 15, 16 1710729-823 1710888-124 276915-118 602046-6 15, 16 1710729-923 1710888-224 277060-139 602046-7 15, 16 1710730-123 2-275187-839 277060-1,2,339 602046-9 15, 16 1710730-223 2-276337-039 277060-239 602061-047 1710730-323 2-276337-139 3-275187-039 602080-018 1710730-423 2-276337-239 3-275187-139 602080-118 1710731-123 2-276337-339 3-275187-339 602089-341 1710731-223 2-276337-439 3-275187-439 602121-1 15, 17 1710731-323 2-276337-539 3-275187-639 602121-2 15, 17 1710731-423 2-276337-839 3-275187-739 602121-3 15, 17 1710731-623 2-276337-939 3-275187-939 602121-4 15, 17 1710731-723 2-602031-0 15, 17 3-276337-039 602121-5 15, 17, 20 1710731-823 2-602031-1 15, 17 3-276337-139 602121-6 15, 17 1710731-923 2-602031-2 15, 17 3-276337-239 602121-7 15, 17 1710732-123 2-83623-0 35, 36 3-276337-339 602121-8 15, 17 1710732-223 2182383-125 3-276337-439 602121-9 15, 17, 20 1710732-323 2182383-225 3-276337-539 602180-1 15, 17 1710732-423 2182383-325 3-276337-639 602180-2 15, 17 1710733-123 2182384-125 3-276337-739 602180-3 15, 17 1710733-223 2182384-225 3-276337-939 602180-4 15, 17 1710733-423 2182384-325 306347-132 602180-5 15, 17 1710733-523 2182407-125 306348-132 602180-6 15, 17 1710733-623 2182407-225 306349-132 602180-7 17, 19, 20 1710733-723 2182407-325 306349-232 602180-8 15, 17 1710733-823 2182407-425 306350-232 602180-9 15, 17 1710733-923 2182407-525 308967-129 602283-1 15, 16 1710734-123 2182407-625 3090-NPS260 602283-2 15, 16 1710734-223 2182408-125 3090-VFS260 602283-3 15, 16 ENERGY /// ENERGY READY REFERENCE GUIDE 351351 Index Page Catalog Number Page Catalog Number Page Catalog Number Page Catalog Number 602283-4 15, 16 81723-2 39 83630-8 35, 36 AD-1358-LPG-REGW/GAGE 602283-5 15, 16 81723-4 39 83630-9 35, 36 AD-1432-ACD10FT-LPG-HOSE 313 602283-6 15, 16 81723-5 39 83631-1 34, 36 AD-1434-ACD30FT-LPG-HOSE 313 602283-7 15, 16 81723-6 39 83631-2 34, 36 AD-1460-ACD-HEAT-SHLDGPA 313 602283-8 15, 16 81723-7 39 83631-3 34, 36 AD-1563-ACD-ADAPTER 313 602300-1 15 81723-8 39 83631-4 34, 36 AD-3015-04 313 602300-2 15 81723-9 39 83631-5 34, 36 AM-1-A 266 602300-3 15 83000-1 41 83631-6 34, 36 AM-1-A-NB 266 602300-4 15 83005-1 21 83631-7 34, 36 AM-2-A 266 602300-5 15 83005-2 21 83631-8 34, 36 AM-2-A-NB 266 602300-6 15 83005-3 21 83631-9 34, 36 AMR3030.2-120V 265 602300-7 15 83005-4 21 83653-1 15 AMR3030.3-120V 265 602300-8 15 83005-5 21 83653-2 15 ASBR-350-500/600-750-U 4 602300-9 15 83086-1 18 83653-3 15 ASBS-1000-U 4 602380-1 15, 16 83086-2 18 83653-4 15 ASBS-2-3/0 3 602380-2 15, 16 83364-1 28 83653-5 15 ASBS-2-350 3 602380-3 15, 16 83452-1 20 83747-1 43 ASBS-2-4/0-U 4 602380-4 15, 16 83452-2 20 83747-1 43, 44, 45 ASBS-2-U 4 602380-5 15, 16 83452-3 20 83747-2 43, 44, 45 ASBS-250-350-U 4 602380-6 15, 16 83452-4 20 83747-3 43, 44, 45 ASBS-3/0-500 3 602380-7 15, 16 83470-1 20 83747-4 43, 44, 45 ASBS-3/0-500-S 3 6060-VPS 261 83470-2 20 83748-1 43, 44, 45 ASBS-350-500-U 4 607453-2 1 313 315 83470-3 20 83748-2 43, 44, 45 ASBS-350-750 3 607501-1 31 83470-3 20 83748-3 43, 44, 45 ASBS-350-750 3, 6 608338-1 31 83470-4 20 83748-4 43, 44, 45 ASBS-500-750 608877-1 31 83470-4 20 83749-1 43, 44, 45 ASBS-600-1000 6090-VPS 261 83470-9 20 83749-2 43, 44, 45 ASBS-600-750-U 4 6090-VPS-UL 261 83589-1 22 83749-3 43, 44, 45 ASBT-1000-N 6 688385-1 47 83589-2 22 83749-4 44, 45 ASBT-1000-U 7 688652-1 47 83589-3 22 83750-1 43, 44, 45 ASBT-1250-2 6 688653-1 47 83589-4 22 83750-2 43, 44, 45 ASBT-1250-2-N 6 688654-1 47 83589-6 22 83750-2 43, 44, 45 ASBT-2-350 6 688655-1 47 83589-7 22 83750-3 44, 45 ASBT-2-4/0-U 7 688656-1 47 83590-1 22 83750-4 43, 44, 45 ASBT-250-350-U 7 688657-1 47 83590-2 22 83750-5 43, 44, 45 ASBT-350-500-U 7 69338-1 30 83590-3 22 83750-6 43, 44, 45 ASBT-600-750-U 69338-2 30 83590-4 22 83751-1 43, 44, 45 AT-15 69338-4 30 83591-1 22 83751-2 43, 44, 45 AT-168 256 69338-5 30 83591-2 22 83751-3 43, 44, 45 AT-19 256 69610-2 30 83591-3 22 83751-4 43, 44, 45 AT-20 256 69633-2 29 83591-4 22 83843-1 25, 51 AT-30 256 69674 32 83592-1 34, 36 83843-2 25, 26, 51 AT-368 256 69685-1 31 83592-2 34, 36 83843-3 23, 25 AT-39 256 69833-1 32 83592-3 34, 36 83843-4 23, 25 BBIT-100/40-A/U 272 7060-VPS 262 83592-4 34, 36 83843-5 23, 24 BBIT-150/60-A/U 272 7090-VPS 262 83592-5 34, 36 83843-6 23, 24 BBIT-175/80-A/U 272 7090-VPS-BK 262 83592-6 34, 36 83843-7 23, 25 BBIT-25/10-A/U 272 710723-3 23 83592-7 34, 36 83861-1 18 BBIT-40/16-A/U 272 710731-5 23 83592-8 34, 36 881224-1 47 BBIT-65/25-A/U 272 734045-1 315 83592-9 34, 36 881225-1 47 BCAC-5D/8-01(B12) 277 734587-1 316 83623-1 35, 36 881226-1 47 BCAC-7D/10-01(B6) 277 80408-2 41 83623-2 35, 36 881781-1 47 BCAC-8D/14-01(B6) 277 80408-3 41 83623-3 35, 36 881783-1 47 BCAC-BYPASS-01(B1) 277 80408-4 41 83623-4 35, 36 881785-1 47 BCAC-BYPASS-02(B1) 277 80408-5 41 83623-5 35, 36 881787-1 47 BCAC-G-4D/13-2 (B18) 290 80408-6 41 83623-6 35, 36 881789-1 47 BCAC-G-5D/8-01 (B12) 290, 277 80408-7 41 83623-7 35, 36 BCAC-G-7D/10-01(B6) 277 80408-8 41 83623-8 35, 36 A 80665-2 30 83623-9 35, 36 AA-105 3 3, 6 7 256 BCAC-G-8D/14-01(B6) 277 257 BCAC-G-AR-3.75D-2 (B24) 290 30 83630-1 35, 36 AA-105HA 257 BCAC-G-AR-4D-2 (B24) 290 263 83630-2 35, 36 AA-105M 257 BCAC-G-AR-5D-2 (B24) 290 81673-1 18 83630-3 35, 36 AA-105W 257 BCAC-G-ARM-01 (B12) 289 81673-2 18 83630-4 35, 36 AA-1068 257 BCAC-G-CUTOUT-100-01-B12 290 81673-3 18 83630-5 35, 36 AA-1068M 257 BCAC-G-CUTOUT-100-P2-B12 290 81698-1 18 83630-6 35, 36 AA-1068W 257 BCAC-G-CUTOUT-FT (B3) 290 81723-1 39 83630-7 35, 36 AA-305 257 BCAC-G-CUTOUT-FT-P (B3) 290 80665-3 8090-VFS 352 Index Catalog Number Page Catalog Number Page Catalog Number Page Catalog Number Page BCAC-G-IC-10.5D/20 (B6) 278 BISC-SG-201-SCE(B3)283 CC26-38-SN-M10317 CRSM 198/55-1200 116 BCAC-G-IC-5D/6 (B6) 278 BCIC-TR205-L (B3) 284 CC26-38-SN-M12317 CRSM 34/10-1200 116 BCAC-G-IC-7D/12 (B6) 278 BCIC-TR205-R (B3) 284 CC26-38-SN-M12319 CRSM 34/10-200 116 BCAC-G-IC-8D/18 (B6) 278 BF-120258 CC26-38-SN-M12-DOUB318 CRSM 53/13-1200 116 BCAC-G-IC-BYPASS-01 (B1) 278 BF-208-277258 CC38-50-FM-M12317 CRSM 53/13-200 116 BCAC-IC-10.5D/20 (B6) 278 BF-PV258 CC38-50-FM-M12319 CRSM 84/20-1200 116 BCAC-IC-5D/6 (B6) 278 BISG-100/400 (B3) 276 CC38-50-PL-M12 CRSM 84/20-750 116 BCAC-IC-7D/12 (B6) 278 BISG-24-01 (B10) 276 CC38-50-PL-M12-DOUB318 CRSM-107/29-1000233 BCAC-IC-8D/18 (B6) 278 BISG-60/115-02(S10)276 CC38-50-SN-M12 317, 319 CRSM-107/29-1200233 BCAC-IC-BYPASS-01 (B1) 278 BISG-60/115-03-HOT (B10) 276 CC38-50-SN-M12-DOUB318 CRSM-143/36-1200233 BCAC-P-IC-5D/6 (B6) 290 BISG-G-100/400 (B3) 276 CC50-60-FM-M12 317, 319 CRSM-198/55-1200233 BCIC-0270-SCE (B3) 281 BISG-G-24-01 (B10) 276 CC50-60-PL-M12 317, 319 CRSM-34/10-1200233 BCIC-0370-SCE (B3) 282 BISG-G-60/115-02(S10)276 CC50-60-PL-M12-DOUB318 CRSM-34/10-200233 BCIC-10D/18 (B3) 281 BISG-G-60/115-03-HOT-B10276 CC50-60-SN-M12 317, 319 CRSM-53/13-1200233 BCIC-10D/18-3 (B3) 281 BP-46275 CC50-60-SN-M12-DOUB318 CRSM-53/13-200233 BCIC-11.5D/22(B3)285 BPTM-100/40-A/U(B50)272 CC60-70-FM-M12 317, 319 CRSM-84/20-1000233 BCIC-115-PH (B1) 294 BPTM-120/50-A/U(B50)272 CC60-70-PL-M12 317, 319 CRSM-84/20-1200233 BCIC-12/12/5-H (B3) 282 BPTM-15/6-A/U272 CC60-70-PL-M12-DOUB318 CRSM-84/20-750233 BCIC-13D/13-HO (B3) 283 BPTM-175/70-A/U(B50)272 CC60-70-SN-M12 317, 319 CRSM-CT-34/10-150117 BCIC-14/19/6-U (B3) 282 BPTM-205/110-A/U(B50)272 CC60-70-SN-M12-DOUB318 CRSM-CT-53/13-200117 BCIC-24/11/12 (B3) 282 BPTM-235/130-A/U-C(40)272 CC68-81-FM-M12 317, 319 CRSM-CT-53/13-200117 BCIC-3212-01 (B3) 284 BPTM-30/12-A/U(B50)272 CC68-81-PL-M12 317, 319 CRSM-CT-84/20-250117 BCIC-3D/6-3 (B3) 280 BPTM-50/20-A/U(B50)272 CC68-81-PL-M12-DOUB318 CSBS-1000-12505 BCIC-4/12/4-H (B3) 282 BPTM-75/30-A/U(B50)272 CC68-81-SN-M12 317, 319 CSBS-2-2505 BCIC-4/16/4-H (B3) 282 BR 240-35 CC68-81-SN-M12-DOUB318 CSBS-2/0-500-CPR5 BCIC-4411 (B3) 279 BRKT-1-SS307 CC80-92-FM-M12 317, 319 CSBS-2/0C-500C5 BCIC-4D/4 (B3) 283 BRKT-2-SS307 CC80-92-PL-M12 317, 319 CSBS-20005 BCIC-5.5D/11-H0(B3)281 BRKT-3-SS307 CC80-92-PL-M12-DOUB318 CSBS-300-7505 BCIC-5.5D/16-HO (B3) BRKT-4-SS307 CC80-92-SN-M12 317, 319 CSBS-300C-750C5 CC80-92-SN-M12-DOUB318 CSBS-500-10005 280 13 BCIC-5.5D/60285 317, 319 BCIC-5.5D/60(B3)285 C CC92-106-FM-M12 317, 319 CSJ-EG-1159 BCIC-5D/6 (B3) 283 CA7476-000314 CC92-106-PL-M12 317, 319 CSJ-EG-2159 BCIC-5D/8/11 (B6) 291 CA7478-000314 CC92-106-PL-M12-DOUB318 CSJ-EG-3159 BCIC-7.5D/18-3 (B3) 283 CATJ-1581M0185 CC92-106-SN-M12 317, 319 CSJ-EG-4159 BCIC-7/12/7-H (B3) 282 CATJ-1582M1185 CC92-106-SN-M12-DOUB318 CSJA-1521160 BCIC-8.25D/8281 CATJ-1583M2185 CFTS-1243 CSJA-1521M1160 BCIC-8/12/2-U(B3)282 CATJ-1584M3185 CFTS-2243 CSJA-1521M4160 BCIC-8D/15-HO (B3) 280 CATJ-2881M0185 CFTS-3243 CSJA-1521M5160 BCIC-8D/18-HO (B3) 280 CATJ-2882M1185 CFTS-4243 CSJA-1522160 BCIC-8D/6 (B3) 282 CATJ-2883M2185 CFTS-5243 CSJA-1522M1160 BCIC-8D/6-3 (B3) 280 CATJ-2884M3185 CJ-250-3W3W-CU-FT-B1131 CSJA-1522M2160 BCIC-9D/19-3 (B3) 279 CATJ-T-1581M0186 CJ-250-5W5W-CU-FT-B1131 CSJA-1522M6160 BCIC-ANGLE-4X48 (B6) 287 CATJ-T-1582M1186 CJ-250-7W7W-CU-FT-B1131 CSJA-1522M7160 284, 285 CATJ-T-1583M2186 CJ-350-3W3W-CU-FT-B1131 CSJA-1523160 BCIC-Collar-50/280-5-B294 CATJ-T-1584M3186 CJ-350-5W5W-CU-FT-B1131 CSJA-1523M2160 BCIC-G-4D/48-01(B4)285 CATJ-T-2883M2186 CJ-350-7W7W-CU-FT-B1131 CSJA-1523M8160 BCIC-G-ANGLE-4X48 (B6) 287 CATJ-T-2884M3186 CJ-4/0-3W3W-CU-FT-B1131 CSJA-1524160 BCIC-G-DE/CL-01 (B6) 288 CBR-2-1-A244 CJ-4/0-3W3W-CU-FT-B1131 CSJA-1524M9160 BCIC-G-DPIN-556-01 (B6) 288 CBR-2-2-A244 CJ-4/0-5W5W-CU-FT-B1131 CSJA-2822160 BCIC-G-DPIN-795-01 (B6) 288 CBR-2-3-A244 CJ-4/0-7W7W-CU-FT-B1131 CSJA-2822M1160 BCIC-G-DSMPIN-795-01 (B6) 288 CBR-3-1-A244 CJ-500-3W3W-CU-FT-B1131 CSJA-2822M5160 BCIC-G-HZ-795-XL (B6) 288 CBR-3-2-A244 CJ-500-5W5W-CU-FT-B1131 CSJA-2822M6160 BCIC-G-HZPOR/3.5D-795-01 (B6) 288 CBR-3-3-A244 CJ-500-7W7W-CU-FT-B1131 CSJA-2823160 BCIC-G-HZPOR/4.5D-795-01 (B6) 288 CBR-3-4-A244 CJ-750-3W3W-CU-FT-B1131 CSJA-2823M2160 BCIC-G-Recloser-100 (B30) 291 CBR-4-1-A244 CJ-750-5W5W-CU-FT-B1131 CSJA-2823M8160 BCIC-G-Recloser-200 (B6) 291 CBR-4-2-A244 CJ-750-7W7W-CU-FT-B1131 CSJA-2824160 BCIC-G-Recloser-200S (B6) 291 CBR-4-3-A244 CPGI-ALR-ACL-11267 CSJA-2824M2160 BCIC-G-Reclosercover (B6) 291 CBR-4-4-A244 CPGI-ALR-OLC-5C267 CSJA-2824M8160 BCIC-GT-DPIN (B6) 289 CBR-6-1-A244 CPGI-ALR-PL-120S267 CSJA-2824M9160 BCIC-GT-HZ (B6) 289 CBR-6-2-A244 CPGI-ALR-PL-120S-B267 CSJA-3-1521-ARMR166 BCIC-GT-PIN (B6) 289 CC15-26-FM-M12317 CRPS-2120248 CSJA-3-1521-TECK158 BCIC-GT-PIN-XL (B6) 289 CC15-26-PL-M12-DOUB318 CRPS-248248 CSJA-3-1521M1-ARMR166 BCIC-GT-PIN/CT (B6) 289 CC15-26-SN-M10317 CRPS-260248 CSJA-3-1521M1-TECK158 BCIC-Recloser-100 (B6) 291 CC15-26-SN-M12317 CRPS-290248 CSJA-3-1521M4-ARMR166 BCIC-Recloser-200S (B6) 291 CC15-26-SN-M12-DOUB318 CRSM 107/29-1000 116 CSJA-3-1521M4-TECK158 BCIC-Reclosercover (B6) 291 CC26-38-FM-M12 317, 319 CRSM 107/29-1200 116 CSJA-3-1521M5-ARMR166 BCIC-SG-101-H2 (B3) 279 CC26-38-PL-M12-DOUB318 CRSM 143/36-1200 116 CSJA-3-1521M5-TECK158 BCIC-BYPASS (B1) ENERGY /// ENERGY READY REFERENCE GUIDE 353 353 Index Catalog Number Page Catalog Number Page CSJA-3-1522-ARMR Page 166 Catalog Number CSJA-JCN/EG-3514 162 CSJU-2511-ALC0 167 Catalog Number ELB-15-200-IC Page 208 CSJA-3-1522-TECK 158 CSJA-JCN/EG-3514M2 162 CSJU-2511-ALC1 167 ELB-15/28-200-ETP15 209 CSJA-3-1522M1-ARMR 166 CSJA-JCN/EG-3514M8 162 CSJU-2511-ALC2 167 ELB-15/28-200-ETP25 209 CSJA-3-1522M1-TECK 158 CSJA-JCN/EG-3514M9 162 CSJU-2511-ALC3 167 ELB-15/28-200-LRTP15 210 CSJA-3-1522M2-ARMR 166 CSJA-JCN/EG-3515 162 CSJU-2511-SB1 167 ELB-15/28-200-LRTP25 210 CSJA-3-1522M2-TECK 158 CSJA-JCN/EG-3515M10 162 CSJU-2511-SB2 167 ELB-15/28-600-CP-AL 193 CSJA-3-1522M6-ARMR 166 CSJA-JCN/EG-3515M9 162 CST-152 180 ELB-15/28-600-IC 192 CSJA-3-1522M6-TECK 158 CSJD-1521-A1 184 CST-153 180 ELB-15/28-600-J2-AL 195 CSJA-3-1522M7-ARMR 166 CSJD-1521-C1 184 CST-154 180 ELB-15/28-600-J2-AL-ADJ 195 CSJA-3-1522M7-TECK 158 CSJD-1521-C2 184 CST-282 180 ELB-15/28-600-J2-AL-STD 195 CSJA-3-1523-ARMR 166 CSJD-1523-A2 184 CST-283 180 ELB-15/28-600-J3-AL 195 CSJA-3-1523-TECK 158 CSJD-1523-C3 184 CST-284 180 ELB-15/28-600-J3-AL-ADJ 195 CSJA-3-1523M3-ARMR 166 CSJD-1524-A3 184 CST-352 180 ELB-15/28-600-J3-AL-STD 195 CSJA-3-1523M3-TECK 158 CSJD-1524-C4 184 CST-353 180 ELB-15/28-600-J4-AL 195 CSJA-3-1523M8-ARMR 166 CSJD-2821-A1 184 CST-354 180 ELB-15/28-600-J4-AL-ADJ 195 CSJA-3-1523M8-TECK 158 CSJD-2821-C1 184 CSTI-152 178 ELB-15/28-600-J4-AL-STD 195 CSJA-3-2822-ARMR 166 CSJD-2823-A1 184 CSTI-153 178 ELB-15/28-600-SP 191 CSJA-3-2822M1-ARMR 166 CSJD-2823-A2 184 CSTI-154 178 ELB-15/28-600-T1WAY 196 CSJA-3-2822M5-ARMR 166 CSJD-2823-C2 184 CSTI-282 178 ELB-15/28-600-T2WAY 196 CSJA-3-2822M6-ARMR 166 CSJD-2823-C3 184 CSTI-283 178 ELB-15/28-600-T3WAY 196 CSJA-3-2823-ARMR 166 CSJD-2824-A2 184 CSTI-284 178 ELB-15/28-600-T4WAY 196 CSJA-3-2823M2-ARMR 166 CSJD-2824-A3 184 CSTI-352 178 ELB-15/28-610-T1WAY 196 CSJA-3-2823M8-ARMR 166 CSJD-2824-C4 184 CSTI-353 178 ELB-15/28-610-T2WAY 196 CSJA-3-3523-ARMR 166 CSJG-1511 164 CSTI-354 178 ELB-15/28-610-T3WAY 196 CSJA-3-3523M1-ARMR 166 CSJG-1511M1 164 CSTIL-154 178 ELB-15/28-610-T4WAY 196 CSJA-3-3523M5-ARMR 166 CSJG-1511M4 164 CSTIL-284 178 ELB-15/28-900-CP-CU 193 CSJA-3-3524-ARMR 166 CSJG-1511M5 164 CSTO-152 178 ELB-15/28-900-J2-CU 195 CSJA-3-3524M2-ARMR 166 CSJG-1512 164 CSTO-153 178 ELB-15/28-900-J2-CU-ADJ 195 CSJA-3-3524M8-ARMR 166 CSJG-1512M1 164 CSTO-154 178 ELB-15/28-900-J2-CU-STD 195 CSJA-3523 160 CSJG-1512M2 164 CSTO-282 178 ELB-15/28-900-J3-CU 195 CSJA-3523M1 160 CSJG-1512M6 164 CSTO-283 178 ELB-15/28-900-J3-CU-ADJ 195 CSJA-3523M5 160 CSJG-1512M7 164 CSTO-284 178 ELB-15/28-900-J3-CU-STD 195 CSJA-3524 160 CSJG-1513 164 CSTO-352 178 ELB-15/28-900-J4-CU 195 CSJA-3524M2 160 CSJG-1513M2 164 CSTO-353 178 ELB-15/28-900-J4-CU-ADJ 195 CSJA-3524M8 160 CSJG-1513M8 164 CSTO-354 178 ELB-15/28-900-J4-CU-STD 195 CSJA-3524M9 160 CSJG-1514 164 CSTOL-154 178 ELB-200-CES-GRD-1 206 CSJA-3525 160 CSJG-1514M9 164 CSTOL-284 178 ELB-200-GRD-1 206 CSJA-3525M10 160 CSJG-2812 164 CU7208-000 294 ELB-200-GRD-2 206 CSJA-821 160 CSJG-2812M1 164 ELB-25-200-BI 207 CSJA-JCN/EG-1511 162 CSJG-2812M5 164 D CSJA-JCN/EG-1511M1 162 CSJG-2812M6 164 DR 240X1 CSJA-JCN/EG-1511M4 162 CSJG-2813 164 CSJA-JCN/EG-1511M5 162 CSJG-2813M2 164 E CSJA-JCN/EG-1512 162 CSJG-2813M8 164 E4540-1250 CSJA-JCN/EG-1512M1 162 CSJG-2814 164 CSJA-JCN/EG-1512M2 162 CSJG-2814M2 CSJA-JCN/EG-1512M6 162 CSJA-JCN/EG-1512M7 ELB-25-200-BI-IND 207 ELB-25-200-IC 208 ELB-35-200-ETP21 209 ELB-35-200-IC21 208 310 ELB-35-200-LRTP21 210 E7512-0160 310 ELB-35-600 ARSTR-27 197 164 E7512-0220 310 ELB-35-600 ARSTR-30 197 CSJG-2814M8 164 E7512-0240 310 ELB-35-600 ARSTR-33 162 CSJG-2814M9 164 E7512-0260 310 ELB-35-600- GRD2 206 CSJA-JCN/EG-1513 162 CSJG-3513 164 EAKT 1521 307 ELB-35-600- GRD3 206 CSJA-JCN/EG-1513M2 162 CSJG-3513M1 164 EAKT 1523 307 ELB-35-600-ARSTR-36 197 CSJA-JCN/EG-1513M8 162 CSJG-3513M5 164 EAKT 1524 307 ELB-35-600-CP-AL 193 CSJA-JCN/EG-1514 162 CSJG-3514 164 EHVS-6920-W-CXXX 216 ELB-35-600-GRD1 206 CSJA-JCN/EG-1514M9 162 CSJG-3514M2 164 EHVS-6921-W-CXXX 216 ELB-35-600-J2-AL 195 CSJA-JCN/EG-2812 162 CSJG-3514M8 164 EHVS-6922-W-CXXX 216 ELB-35-600-J2-AL-ADJ 195 CSJA-JCN/EG-2812M1 162 CSJG-3514M9 164 EHVS-6923-W-CXXX 216 ELB-35-600-J2-AL-STD 195 CSJA-JCN/EG-2812M5 162 CSJG-3515 164 EHVT-462-G 217 ELB-35-600-J3-AL 195 CSJA-JCN/EG-2812M6 162 CSJG-3515M10 164 EHVT-463-G 217 ELB-35-600-J3-AL-ADJ 195 CSJA-JCN/EG-2813 162 CSJU-1511 167 EHVT-464-G 217 ELB-35-600-J3-AL-STD 195 CSJA-JCN/EG-2813M2 162 CSJU-1511-ALC0 167 EHVT-465-G 217 ELB-35-600-J4-AL 195 CSJA-JCN/EG-2813M8 162 CSJU-1511-ALC1 167 EHVT-690-G 217 ELB-35-600-J4-AL-ADJ 195 CSJA-JCN/EG-2814 162 CSJU-1511-ALC2 167 EHVT-691-G 217 ELB-35-600-J4-AL-STD 195 CSJA-JCN/EG-2814M2 162 CSJU-1511-ALC3 167 EHVT-692-G 217 ELB-35-600-SP 191 CSJA-JCN/EG-2814M8 162 CSJU-1511-ALC4 167 EHVT-693-G 217 ELB-35-600-T1WAY 196 CSJA-JCN/EG-2814M9 162 CSJU-1511-ALC5 167 EHVT-694-G 217 ELB-35-600-T2WAY 196 CSJA-JCN/EG-3513 162 CSJU-1511-SB1 167 EHVT-BP 224 ELB-35-600-T3WAY 196 CSJA-JCN/EG-3513M1 162 CSJU-1511-SB2 167 ELB-12-200-BI-IND 207 ELB-35-610-T1WAY 196 CSJA-JCN/EG-3513M5 162 CSJU-2511 167 ELB-15-200-BI 207 ELB-35-610-T2WAY 196 13 197 354 Index Catalog Number Page Catalog Number Page Catalog Number Page Catalog Number Page ELB-35-610-T3WAY196 FCSM-9/3-1200-S 114, 241 GHFC-2.5-90124 HVCE-WA-206-01 (B6) 296 ELB-35-900-CP-CU193 FCSM-9/3-A/U 114, 241 GHFC-3-90124 HVCE-WA-216-01 (B6) 296 ELB-35-900-J2-CU195 FCSM-90/30-1200-S 114, 241 GHFC-MW37 HVCE-WA-221-01 (B6) 296 ELB-35-900-J2-CU-ADJ195 FCSM-90/30-1500/U 114, 241 GILS-350123 HVCE-WA-226-01 (B6) 296 ELB-35-900-J2-CU-STD195 FH-2618A-1313 GILS-4/0123 HVCE-WA-227-01 (B6) 296 ELB-35-900-J3-CU195 FH-2629-Kit313 GMRS-100/40-1050230 HVCE-WA-234-01 (B6) 296 ELB-35-900-J3-CU-ADJ195 FH-2640-PS-KIT313 GMRS-100/40-1200230 HVCE-WA-244-01-FT (B6) 296 ELB-35-900-J3-CU-STD195 FH-2649-PS-KIT313 GMRS-100/40-750230 HVCE-WA-248-01 (B6) 296 ELB-35-900-J4-CU195 FH-3366-97-HANDLE312 GMRS-100/40-850230 HVCE-WA-251-01 (B6) 296 ELB-35-900-J4-CU-ADJ195 FH-AD-3061-23-PS-REGULATOR312 GMRS-75/25-1050230 HVCE-WA-255-01 (B6) 296 ELB-35-900-J4-CU-STD195 FH-AD-3341-47-PS-BURN1.5312 GMRS-75/25-1200230 HVCE-WA-267-01 (B6) 296 ELB-600-CES-1198 FH-AD-3347-91-PS-BURN-1312 GMRS-75/25-650230 HVCE-WA-271-01 (B6) 296 ELB-600-CES-2198 FH-AD-3348-91-PS-BURN-2312 GMRS-75/25-750230 HVCE-WA-280-01-FT (B6) 296 ELB-600-CES-3198 FSTW-2-1-6249 GMRS-75/25-850230 HVCE-WA-281-01 (B6) 296 GPRT-350-3P(B6)126 HVCE-WA-287-01 (B6) 296 GPRT-350-4P(B6)126 HVCE-WA-292-01 (B6) 296 ELB-600-CES-GRD-1206 ELB-600-CES-GRD-2206 G ELB-600-CES-GRD-3206 GelCap 1(B5) 128 GPRT-350-5P(B6)126 HVCE-WA-303-01 (B6) 296 EP120-1313 GelCap 2(B5) 128 GPRT-350-6P(B6)126 HVCE-WA-323-01 (B6) 296 EP35-1313 GelCap 3(B5) 128 GPRT-350-8P(B6)126 HVCE-WA-326-01 (B6) 296 EP95-1313 GelCap 4(B5) 128 GPRT-350/4P-500/1P (B6) 126 HVCE-WA-330-01 (B3) 296 EPB95-1313 GELCAP-8-GRD-1187 GPRT-350/6P-500/2P (B6) 126 HVCE-WA-336-01 (B6) 296 EPPA-034-A305 GELCAP-8-GRD-2187 GPRT-500-3P(B6)126 HVCE-WA-341-01 (B6) 296 EPPA-034-E305 GELCAP-8-NS-1V187 GPRT-500-4P(B6)126 HVCE-WA-348-01 (B6) 296 EPPA-034-F305 GELCAP-8-NS-1VEX187 GPRT-500-5P(B6)126 HVCE-WA-349-01 (B6) 296 EPPA-034-G305 GELCAP-8-NS-2V187 GPRT-500-6P(B6)126 HVCE-WA-356-01 (B6) 296 EPPA-034-H305 GELCAP-8-S-1V187 GPRT-500-8P(B6)126 HVCE-WA-359-01 (B6) 296 EPPA-034-L305 GELCAP-8-S-1VEX187 GTAP-1125 HVCE-WA-364-01 (B6) 296 EPPA-055-0/1222 GELCAP-8-S-2V187 GTAP-2125 HVCE-WA-367-01 (B6) 296 EPPA-055-0/3222 GelCap-SL-2/0-3HOLE-B100127 HVCE-WA-372-01 (B6) 296 EPPA-055-3/1222 GelCap-SL-2/0-3HOLE(B10)127 H HVCE-WA-373-01 (B6) 296 EPPA-055-3/3222 GelWrap Pad 252 HV-BRAID-4-1520304 HVCE-WA-377-01 (B6) 296 EPPA-055-6/1222 GelWrap-18/4-100120 HV-BRAID-6-1520304 HVCE-WA-381-01 (B6) 296 EPPA-055-6/3222 GelWrap-18/4-150120 HV-BRAID-8-1520304 HVCE-WA-392-01 (B6) 296 ESA-1199 GelWrap-18/4-150UL121 HV-MSK-3/C-581157 HVCE-WA-393-01 (B6) 296 ESA-2199 GelWrap-18/4-200120 HV-MSK-3/C-582157 HVCE-WA-406-01 (B6) 296 ESC-1/A242 GelWrap-18/4-200UL121 HV-MSK-3/C-584157 HVCE-WA-407-01 (B6) 296 ESC-2/A242 GelWrap-18/4-250120 HVBC-41275 HVCE-WA-413-01 (B6) 296 ESC-3/A242 GelWrap-18/4-250UL121 HVBC-42275 HVCE-WA-421-01 (B6) 296 ESC-4/A242 GelWrap-18/4-300120 HVBC-43275 HVCE-WA-426-01 (B6) 296 ESC-5/A242 GelWrap-18/4-300UL121 HVBC-44275 HVCE-WA-429-01 (B6) 296 ESC-6/A242 GelWrap-18/4-350UL121 HVBS-615/155-01-M-BP297 HVCE-WA-440-01 (B6) 296 ESC-7/A242 GelWrap-18/4-400UL121 HVBS-665/205-01-M-BP297 HVCE-WA-442-01-FT (B6) 296 EXRM-0607314 GelWrap-18/4-450UL121 HVBS-685/225-01-M-BP297 HVCE-WA-452-01 (B6) 296 EXRM-0982-I-22.5224 GelWrap-18/4-500UL121 HVBS-710/250-01-M-BP297 HVCE-WA-457-01 (B6) 296 EXRM-0982-R-20-4224 GelWrap-18/4-550UL121 HVBS-740/280-01-M-BP297 HVCE-WA-463-01 (B6) 296 EXRM-1004-US314 GelWrap-18/4-600UL121 HVBS-770/310-01-M-BP297 HVCE-WA-482-01 (B3) 296 GelWrap-33/10-150120 HVBT-1-R-01 (B8) 251, 270, 271 HVCE-WA-488-01 (B6) 296 GelWrap-33/10-200120 HVBT-2-R-01 (B4) 251 ,270 HVCE-WA-490-01 (B6) 296 296 F FCSM-120/40-1200-S 114, 241 GelWrap-33/10-250120 HVBT-2-R-01 (B4) 270, 271 HVCE-WA-501-01 (B6) FCSM-120/40-1500/U 114, 241 GelWrap-33/10-250-I350M4120 HVBT-4-R-01 (B2) 270, 271 HVE-1591204 FCSM-177/63 600-S 114, 241 GelWrap-33/10-300120 HVBT-4-R-01 (B2) 4" 251 HVE-1592204 FCSM-177/63-1200-S 114, 241 GelWrap-33/10-350120 HVCE 100/80-01 (B-6) 295 HVE-1593204 FCSM-177/63-1500/U 114, 241 GelWrap-50/20-200120 HVCE 120/100-01 (B-6) 295 HVE-1594204 FCSM-19/6-1200-S 114, 241 GelWrap-50/20-250120 HVCE 140/120-01 (B-6) 295 HVES-1521D156 FCSM-19/6-150-S 114, 241 GelWrap-50/20-300120 HVCE 160/140-01 (B-6) 295 HVES-1522D156 FCSM-19/6-A/U 114, 241 GelWrap-50/20-350120 HVCE 183/161-01 (B-6) 295 HVES-1523D156 FCSM-28/9-1200-S 114, 241 GelWrap-50/20-400120 HVCE 205/184-01 (B-6) 295 HVES-1524D156 FCSM-28/9-225-S 114, 241 GelWrap-ES-65/25-150(B6)200 HVCE 226/206-11 (B3) 295 HVES-2521D156 FCSM-28/9-A/U 114, 241 GelWrap-MS-GRD-1203 HVCE 247/227-11 (B3) 295 HVES-2522D156 FCSM-38/12-1200-S 114, 241 GelWrap-MS-GRD-2203 HVCE 268/248-11 (B3) 295 HVES-2523D156 FCSM-38/12-300-S 114, 241 GelWrap-MS-GRD-3203 HVCE 289/269-11 (B3) 295 HVES-3-1591156 FCSM-38/12-A/U 114, 241 GelWrap-MS-GRD-CT-2203 HVCE 310/290-11 (B3) 295 HVES-3-1592156 FCSM-51/16-1200-S 114, 241 Gelwrap-Pad-2X8(B6)252 HVCE 331/311-11 (B3) 295 HVES-3-1593156 FCSM-51/16-300-S 114, 241 GelWrap-UF-200120 HVCE 352/332-11 (B3) 295 HVES-3-1594156 FCSM-51/16-A/U 114, 241 GelWrap-UF-250UL121 HVCE 373/353-11 (B3) 295 HVES-3-2591E156 FCSM-68/22-1200-S 114, 241 GHFC-1-90124 HVCE 394/374-11 (B3) 295 HVES-3-2592E156 FCSM-68/22-A/U 114, 241 GHFC-2-90124 HVCE-WA-175-02-FT (B6) 296 HVES-3-2593E156 ENERGY /// ENERGY READY REFERENCE GUIDE 355 355 Index Catalog Number Page Catalog Number Page Catalog Number Page Catalog Number Page HVIA-CABLE-HEATING-BLANKET 225 HVS-3511S-J 136 HVS-LR-200/50-600 232, 306 HVSY-1524S 154 HVIA-SLIDE-RAIL-1580 225 HVS-3512S-J 136 HVS-LR-75/15-1200 232, 306 HVSY-1582D 154, 155 HVIA-Stripper 35/90-US 224 HVS-3513S-J 136 HVS-LR-75/15-600 232, 306 HVSY-1583D 154, 155 HVIA-Stripper 75/150-US 224 HVS-3521S 140, 147, 148 HVS-MESH-2-5000 304 HVT-1591-G 176 HVIS-05-(B3) NS 273 HVS-3522S 140, 147, 148 HVS-S-1512S-J-M4 135 HVT-1591-SG 176 HVIS-10-(B1) NS 273 HVS-3523S 140, 147, 148 HVS-S-1512S-J-M5 135 HVT-1592-G 176 HVIS-Angle (B12) 273 HVS-3524S 140, 147, 148 HVS-S-1513S-J-M6 135 HVT-1592-SG 176 HVIS-Clamp (B25) 273 HVS-3531-LC 142 HVS-S-1514S-J-M8 135 HVT-1593-G 176 HVIS-Flat (B12) 273 HVS-3532-LC 142 HVS-S-1514S-J-M9 135 HVT-1593-SG 176 HVLB-C-S-X-6-Y-U-IP68-B-Z 223 HVS-3533-LC 142 HVS-S-1522S-M4 139 HVT-1594-G 176 HVLB-E-S-0-1-Y-U-IP68-B-Z 223 HVS-3582D 149 HVS-S-1522S-M5 139 HVT-1594-SG 176 HVLB-E-S-0-3-Y-U-IP68-B-Z 223 HVS-3583D 149 HVS-S-1523S-M6 139 HVT-3-1591-G 176 HVLB-E-S-X-1-Y-U-IP68-B-Z 223 HVS-3584D 149 HVS-S-1524S-M8 139 HVT-3-1591-SG 176 HVLB-E-S-X-3-Y-U-IP68-B-Z 223 HVS-501 134, 147, 148 HVS-S-1524S-M9 139 HVT-3-1592-G 176 HVS-1521S 140, 147, 148 HVS-502 134, 147, 148 HVS-S-1531S-M4 141 HVT-3-1592-SG 176 HVS-1521S-W 140, 147, 148 HVS-503 134, 147, 148 HVS-S-1532S-M5 141 HVT-3-1593-G 176 HVS-1522S-W 140 HVS-821S 140, 147, 148 HVS-S-1533S-M6 141 HVT-3-1593-SG 176 140, 147, 148 HVS-822S 140, 147, 148 HVS-S-1534S-M8 141 HVT-51 168 HVS-1523S HVS-1523S-W 140 HVS-823S 140, 147, 148 HVS-S-1534S-M9 141 HVT-52 168 140, 147, 148 HVS-824S 140, 147, 148 HVS-SHIM-1 144 HVT-53 168 HVS-1524S-W 140 HVS-825S 140, 147, 148 HVS-SHIM-2 144 HVT-M-151 177 HVS-1525S 140 HVS-C-1511S-J 135 HVS-SHIM-3 144 HVT-M-151-S 177 HVS-1525S-W 140 HVS-C-1512S-J 135 HVS-SHIM-4 144 HVT-M-152 177 HVS-1581D 149 HVS-C-1512S-J-M1 135 HVS-SHIM-5 144 HVT-M-152-S 177 HVS-1582D 149 HVS-C-1512S-RJ-M4 137 HVS-SHIM-6 144 HVT-M-251 177 HVS-1583D 149 HVS-C-1512S-RJ-M5 137 HVS-T-1581E-S 151 HVT-M-251-S 177 HVS-1584D 149 HVS-C-1513S-J 135 HVS-T-1581S 151 HVT-M-252 177 HVS-2511E-J 136 HVS-C-1513S-J-M2 135 HVS-T-1582E-S 151 HVT-M-252-S 177 HVS-2512E-J 136 HVS-C-1513S-RJ-M7 137 HVS-T-1582S 151 HVT-M-581 177 HVS-2513E-J 136 HVS-C-1514S-J 135 HVS-T-1583E-S 151 HVT-M-581-S 177 HVS-1524S HVS-2521S 140, 147, 148 HVS-C-1514S-RJ-M8 137 HVS-T-1583S 151 HVT-M-582 177 HVS-2522S 140, 147, 148 HVS-C-1514S-RJ-M9 137 HVS-T-1584S 151 HVT-M-582-S 177 HVS-2523S 140, 147, 148 HVS-C-1521S 138 HVS-T-1591S 152 HVT-M-583 177 HVS-2531-LC 142 HVS-C-1522S 138 HVS-T-1592S 152 HVT-M-583-S HVS-2532-LC 142 HVS-C-1522S-M1 138 HVS-T-1593S 152 HVT-Z-151-G HVS-2533-LC 142 HVS-C-1522S-RJ-M4 137 HVS-T-2582E 151 HVT-Z-151-G-T5 171 HVS-2582E 149 HVS-C-1522S-RJ-M5 137 HVS-T-2583E 151 HVT-Z-151-J 169 HVS-2583E 149 HVS-C-1523S 138 HVS-T-2584E 151 HVT-Z-151-LC 174 HVS-2584E 149 HVS-C-1523S-M2 138 HVS-T-3582S 151 HVT-Z-151-SG 170, 172 177 170, 172 HVS-3-1521S 145, 146 HVS-C-1523S-RJ-M7 137 HVS-T-3583S 151 HVT-Z-151-SG-T5 171 HVS-3-1522S 145, 146 HVS-C-1524S 138 HVSA-3-1521S-TECK 143 HVT-Z-151-SJ 169 HVS-3-1523S 145, 146 HVS-C-1524S-RJ-M8 137 HVSA-3-1522S-TECK 143 HVT-Z-151-SLC HVS-3-1524S 145, 146 HVS-C-1524S-RJ-M9 137 HVSA-3-1523S-TECK 143 HVT-Z-152-G HVS-3-1581S 153 HVS-C-1531S 141 HVSA-3-1524S-TECK 143 HVT-Z-152-G-T5 171 HVS-3-1582S 153 HVS-C-1532S 141 HVSA-3-1581S 153 HVT-Z-152-J 169 HVS-3-1583S 153 HVS-C-1532S-M1 141 HVSA-3-1582S 153 HVT-Z-152-LC 174 HVS-3-1584S 153 HVS-C-1533S 141 HVSA-3-1583S 153 HVT-Z-152-SG 170, 172 HVS-3-1591 150 HVS-C-1533S-M2 141 HVSA-3-1584S 153 HVT-Z-152-SG-T5 171 HVS-3-1591S 150 HVS-C-1534S 141 HVSA-3-501 134 HVT-Z-152-SJ 169 HVS-3-1592 150 HVS-C-2511S-RJ-M4 137 HVSA-3-502 134 HVT-Z-152-SLC HVS-3-1592S 150 HVS-C-2512S-RJ-M5 137 HVSA-3-503 134 HVT-Z-153-G HVS-3-1593 150 HVS-C-2513S-RJ-M8 137 HVSH-1522-MOD 155 HVT-Z-153-G-T8 HVS-3-1593S 150 HVS-C-2514S-RJ-M9 137 HVSH-1523-MOD 155 HVT-Z-153-G-T9 171 HVS-3-1594 150 HVS-C-2521S-RJ-M4 137 HVSH-1582D-MOD 155 HVT-Z-153-J 169 HVS-3-2521S 145 HVS-C-2522S-RJ-M5 137 HVSH-1583D-MOD 155 HVT-Z-153-LC 174 HVS-3-2522S 145 HVS-C-2523S-RJ-M8 137 HVSR-1582 149 HVT-Z-153-SG 170, 172 HVS-3-2523S 145 HVS-C-2524S-RJ-M9 137 HVSR-1583 149 HVT-Z-153-SG-T8 HVS-3-2591E 150 HVS-EG-3-1 139 HVSR-1584 149 HVT-Z-153-SG-T9 171 HVS-3-2592E 150 HVS-EG-3-2 139 HVSR-2583E 149 HVT-Z-153-SJ 169 HVS-3-501 134 HVS-EG-3-3 139 HVSR-2584E 149 HVT-Z-153-SLC HVS-3-502 134 HVS-GC-0.5 305 HVSR-T-1582 151 HVT-Z-154-G 170, 172 HVS-3-503 134 HVS-GC-1.0 305 HVSR-T-1583 151 HVT-Z-154-J 169 HVS-3-821S 145, 146 HVS-GC-1.5 305 HVSR-T-1584 151 HVT-Z-154-LC 174 HVS-3-822S 145, 146 HVS-LR-160/42-1200 232 HVSR-T-2582E 151 HVT-Z-154-SG 170, 172 HVS-3-823S 145, 146 HVS-LR-160/42-1200 306 HVSR-T-2583E 151 HVT-Z-154-SJ 169 HVS-3-824S 145, 146 HVS-LR-160/42-600 232, 306 HVSY-1522S 154, 155 HVT-Z-154-SLC HVS-3-825S 145, 146 HVS-LR-200/50-1200 232, 306 HVSY-1523S 154, 155 HVT-Z-252/352-G 174 170, 172 174 170, 172 171 171 174 174 170, 172 356 Index Catalog Number Page Catalog Number Page Catalog Number Page Catalog Number Page HVT-Z-252/352-G-T5171 IDP-HLX125WE2NEL60S101 IDP-WP-165051-25-9104 LV-MSK-045(B20)119 HVT-Z-252/352-J169 IDP-HLX125WE4NEL60S101 IDP-WP-165102-10-9104 LV-MSK-046(B15)119 HVT-Z-252/352-SG 170, 172 IDP-HLX125YW2NEL60S101 IDP-WP-178095-10-9104 LV-MSK-047119 HVT-Z-252/352-SG-T5171 IDP-HLX125YW4NEL60S101 IDP-WP-191064-10-9104 LV-MSK-058119 HVT-Z-252/352-SJ169 IDP-MP-101635-2.5-8A104 IDP-WP-203127-10-9104 LVBT-1-R250 HVT-Z-253/353-G 170, 172 IDP-MP-191064-10-8A104 IDP-WP-229064-10-9104 LVBT-2-R250 HVT-Z-253/353-G-T5171 IDP-MP-203127-10-8A104 IDP-WP-254097-10-9104 LVBT-4-R250 HVT-Z-253/353-G-T8171 IDP-MP-254127-10-8A104 IDP-WP-254127-10-9104 LVIT-150/50-A/U242 HVT-Z-253/353-J169 IDP-MP-254254-10-8A104 IDP-WP-254254-10-9104 LVIT-30/10-A/U242 HVT-Z-253/353-SG 170, 172 IDP-MP-381064-10-8A104 IDP-WP-318064-10-9104 LVIT-75/25-A/U242 HVT-Z-253/353-SG-T5171 IDP-MP-381191-5-8A104 IDP-WP-381020-10-9104 LVSA-3-1115 HVT-Z-253/353-SG-T8171 IDP-MP-508254-5-8A104 IDP-WP-381064-10-9104 LVSA-3-2115 HVT-Z-253/353-SJ169 IDP-MP-508318-2.5-8A104 IDP-WP-381191-5-9104 LVSA-3-3115 HVT-Z-254/354-G 170, 172 IDP-MP-699254-5-8A104 IDP-WP-508064-10-9104 LVSA-3-4115 HVT-Z-254/354-G-T9171 IDP-MP-762381-2.5-8A104 IDP-WP-508127-5-9104 HVT-Z-254/354-J169 IDP-MP-762508-2.5-8A104 IDP-WP-508254-5-9104 M HVT-Z-254/354-SG 170, 172 IDP-PM07507102 IDP-WP-508318-2.5-9104 M-120259 HVT-Z-254/354-SG-T9171 IDP-PM07507-BLANK102 IDP-WP-523841-1.5-9104 M-208-277259 HVT-Z-254/354-SJ169 IDP-PM09512102 IDP-WP-700254-5-9104 M-347259 HVT-Z-80-G/SG 170, 172 IDP-PM09512-BLANK102 IDP-WP-762381-2.5-9104 M-480259 HVT-Z-81-G/SG 170, 172 IDP-SB050100WE10103 IDP-WP-762508-2.5-9104 M-PV259 HVT-Z-81-G/SG-T5171 IDP-SB050100WE5-T200103 IDP-WP-950950-10-9104 MBSM-125/30-1200231 170, 172 IDP-SB050143WE10103 IT 1000-002 315 MBSM-160/42-1200231 HVT-Z-82-G/SG-T5171 IDP-SB050143WE5-T200103 IT-1000-006316 MBSM-200/50-1200231 HVT-Z-82-G/SG-T8171 IDP-SB080150WE10103 IT-1000-019316 MBSM-43/8-1200231 170, 172 IDP-SB080150WE5-T200103 IT-1000-030-2316 MBSM-75/15-1200231 HVT-Z-83-G/SG-T9171 IDP-SB100143WE2.5-T200103 IT-1000-030-2-BLADE316 MC-10265 HVT-Z-84-G/SG 170, 172 IDP-SB100143WE5103 IT-1000-033-UK/US314 MC-10ANSI265 HVT-ZL-151-G175 IDP-SB100225WE2.5-T200103 HVT-ZL-151-SG175 IDP-SB100225WE5103 J MCK-1V129 HVT-ZL-152-G175 IDP-SB100375WE1-T200103 JGK-MS-1202 MCK-2L129 HVT-ZL-152-SG175 IDP-SB100375WE2.5103 JGK-MS-1304 MCK-2V129 HVT-ZL-153-G175 IDP-SB100594WE0.5-T200103 JGK-MS-2 202, 304 MCK-3V129 HVT-ZL-153-SG175 IDP-SB100594WE1103 JGK-MS-3 202, 304 MCK-4V129 HVT-ZL-154-G175 IDP-SB190594WE1103 JGK-MS-HC-2202 MCK-5-1L188 HVT-ZL-154-SG175 IDP-SB200143WE2.5103 JGK-MS-HC-3202 MCK-5-1V188 HVT-ZL-252-G175 IDP-SB200225WE1-T200103 HVT-ZL-252-SG175 IDP-SB200225WE2.5103 K HVT-ZL-253-G175 IDP-SB200375WE1-T200103 KMS-K-INT315 HVT-ZL-253-SG175 IDP-SB200375WE2.5103 KZ 2-150 2B 13 MH-120259 HVT-ZL-254-G175 IDP-SB200743WE0.5-T200103 KZ 2-150 2Bp 13 MH-208-277259 HVT-ZL-254-SG175 IDP-SB200743WE1103 KZEP-4/013 MH-PV259 HVT-ZL-352-G175 IDP-SST141-316102 HVT-ZL-352-SG175 IDP-SST71-316102 L MOD-3A-HVT (sealed) HVT-ZL-353-G175 IDP-T200-CUTTER107 LC-120258 MOD-3B-HVT173 HVT-ZL-353-SG175 IDP-T200-PERFORATOR107 LC-208-277258 MOD-3B-HVT (sealed) HVT-ZL-354-G175 IDP-T200-PRINTER107 LHM 1R 30/45 - 0-0716541-1 MOD-3X-HVT172 HVT-ZL-354-SG175 IDP-TE3112-PRINTER107 LM-1-1/4-SL106 MOD-3X-HVT (unsealed) HVT-ZL-80-G175 IDP-TMS-RJS-RIBN-4RPSCE100 LM-1-SL106 MOD-3Y-HVT172 HVT-ZL-80-SG175 IDP-TMS-RJS-RIBN-4RPSCE108 LM-1-VINYL-WE106 MOD-3Y-HVT (unsealed) HVT-ZL-81-G175 IDP-TTC-PRINT-PERFORATOR107 LM-1-VINYL-YW106 MOD-S1-314-Skirts308 HVT-ZL-81-SG175 IDP-TTC-PRINTER-CUTTER107 LM-1/2-SL106 MOD-S2-325-Skirts308 HVT-ZL-82-G175 IDP-TTPA100WE-10105 LM-1/2-TUBE-WE106 MOD-S3-336-Skirts308 HVT-ZL-82-SG175 IDP-TTPA100YW-10105 LM-1/2-TUBE-YW106 MOD-S4-346-Skirts308 HVT-ZL-83-G175 IDP-TTPA200MP-10105 LM-1/2-VINYL-WE106 MOD-S5-357-Skirts308 HVT-ZL-83-SG175 IDP-TTPA200WE-10105 LM-1/2-VINYL-YW106 MRS-12-10 118, 234 HVT-ZL-84-G175 IDP-TTPA300MP-10105 LM-1/4-TUBE-WE106 MRS-12-24 118, 234 HVT-ZL-84-SG175 IDP-TTPA300WE-10105 LM-1/4-TUBE-YW106 MRS-34-24 118, 234 IDP-TTPA400MP-10105 LM-1/8-TUBE-WE106 MRS-34-30 118, 234 I IDP-TTPA400WE-10105 LM-1/8-TUBE-YW106 MRS-56-30 118, 234 IDP-1330-0607-10108 IDP-WINTOTAL-6-SWARE-DGL108 LM-2-1/2-SL106 MVCC-10/.40 (B100) 287 IDP-1996-RIBBON108 IDP-WP-040040-25-9104 LM-3/16-TUBE-WE106 MVCC-19/.75 (B50) 287 IDP-CM-SCE-25-4H-9101 IDP-WP-064064-25-9104 LM-3/16-TUBE-YW106 MVCC-25/1.0 (B25) 287 IDP-CM-SCE-50-4H-9101 IDP-WP-080080-10-9104 LM-3/4-SL106 MVCC-45/1.75 x 4 (B24) 287 IDP-CM-SCE-50-6H-9101 IDP-WP-101165-0.85-9104 LM-4-SL106 MVCC-G-10/.40 (B100) 287 IDP-CM-SCE-TP-25-4H-9101 IDP-WP-101635-2.5-9104 LM-CASE106 MVCC-G-19/.75 (B50) 287 IDP-CM-SCE-TP-50-4H-9101 IDP-WP-114040-25-9104 LM2020PLUS-2500MAH-NICAD106 MVCC-G-25/1.0 (B25) 287 IDP-CM-SCE-TP-50-6H-9101 IDP-WP-127111-10-9104 LM2020PLUS-PRINTER-KIT106 MVCC-G-45/1.75 x 4 (B24) 287 HVT-Z-82-G/SG HVT-Z-83-G/SG ENERGY /// ENERGY READY REFERENCE GUIDE MCK-1L129 MCK-5-2L188 MCK-5-2V188 MCK-5-3V188 MOD-3A-HVT173 316 172 172 172 172 357 357 Index Catalog Number MVFT-G-2-12 (B4) Page 249, 286 Catalog Number Page Catalog Number RNF-100-1/2-150-(color) 238 SIML 0-711745-1 Page 316 Catalog Number TFT-252E Page 182 TFT-252E-SG 182 MVLC-14-A/241-C(100) 292 RNF-100-1/2-25-(color) 238 SIML 0-711746-1 316 MVLC-14-A/U-C(100) 292 RNF-100-1/4-25-(color) 238 SIML-1-708052-1 13 TFT-252E-SG-SLC 181 MVLC-18-A/U-C(75) 292 RNF-100-1/4-250-(color) 238 SIML-1727742-1 13 TFT-252E-SLC 182 MVLC-38-A/241-C (50) 292 RNF-100-1/8-25-(color) 238 SL-250-120V-F-01 (B1) 131 TFT-252R-SG 183 MVLC-38R-A/U-C (50) 292 RNF-100-1/8-500-(color) 238 SL-250-120V-NF-FT (B1) 131 TFT-253E 182 182 MWTM-10/3-1200-S 112, 239 RNF-100-2-25-(color) 238 SL-350-120V-F-01 (B1) 131 TFT-253E-SG MWTM-10/3-A/U 112, 239 RNF-100-3/16-25-(color) 238 SL-350-120V-NF-FT (B1) 131 TFT-253E-SG-SLC 181 MWTM-115/34-1200-S 112, 239 RNF-100-3/32-25-(color) 238 SL-4/0-120V-F-01 (B1) 131 TFT-253E-SLC 182 MWTM-115/34-1500/U 112, 239 RNF-100-3/4-25-(color) 238 SL-4/0-120V-NF-FT (B1) 131 TFT-253R-SG 183 MWTM-140/42-1200-S 112, 239 RNF-100-3/8-200-(color) 238 SL-500-120V-F-01 (B1) 131 TFT-254E 182 MWTM-140/42-1500/U 112, 239 RNF-100-3/8-25-(color) 238 SL-500-120V-NF-FT (B1) 131 TFT-254E-SG 182 MWTM-16/5-1200-S 112, 239 RRBB-2440/1220-6.2-BP 274 SL-750-120V-F-01 (B1) 131 TFT-254E-SG-SLC 181 MWTM-16/5-A/U 112, 239 RRBB-6-1.25Mx1.25M-(B3) 274 SL-750-120V-NF-FT (B1) 131 TFT-254E-SLC 182 MWTM-25/8-1200-S 112, 239 RRGS-35/470-FT (B12) 297 SPT-15 256 TFT-254R-SG 183 MWTM-25/8-A/U 112, 239 RRGS-35/470-M (B12) 297 SPT-168 256 TFT-352E 182 MWTM-35/12-1200-S 112, 239 RRGS-35/600-FT (B3) 297 SPT-19 256 TFT-352E-SG 182 MWTM-35/12-A/U 112, 239 RRGS-35/600-M (B12) 297 SPT-347 256 TFT-352E-SG-SLC 181 MWTM-50/16-1200-S 112, 239 RVC-1V 130 SST-PV 264 TFT-352E-SLC 182 MWTM-50/16-A/U 112, 239 RVC-1V (B5) 130 SST-PV-IES 264 TFT-352R-SG 183 MWTM-85/25-1200-S 112, 239 RVC-2V 130 SST-PV-IES-UL 264 TFT-353E 182 MWTM-85/25-1500/U 112, 239 RVC-2V (B5) 130 TFT-353E-SG 182 RVC-3V (B5) 130 T RVC-4V (B5) 130 T200-IDENT-PRINTER N TFT-353E-SG-SLC 181 108 TFT-353E-SLC 182 NS-10 265 RVS-11 122 TE3112-PRINTER 108 TFT-353E-T5 181 NS-10ANSI 265 RVS-12 122 TECK-10 143 TFT-353R-SG 183 RVS-13 122 TECK-11 143 TFT-354E 182 RVS-13-SK 201 TECK-12 143 TFT-354E-SG 182 P P2B100 U Mk2 13 RVS-14 122 TECK-13 143 TFT-354E-SG-SLC 181 P2G-300 13 RVS-14-SK 201 TECK-14 143 TFT-354E-SLC 182 P2X 150 13 RVS-15-SK 201 TECK-41 143 TFT-354E-T8 181 P2X 95 Mk2 13 TECK-42 143 TFT-354E-T9 181 P31F 13 S TECK-43 143 TFT-354R-SG 183 P3B120 13 S-1278-3 x 61 x 7620 310 TECK-44 143 TFT-50R 183 P3X 95 13 S1052 252 TECK-531 143 TFT-51R 183 P4X 120D 13 S1052-3-3000-(B5) 252 TECK-532 143 TFT-52R 183 P4X 150D 13 S1085 252 TFT-150R-G 183 TFT-53R 183 S1085-3-380 (B15) 252 TFT-151E 182 TFT-P-80R 183 PRINTER-UNIVERSAL-REEL-HOLDER 109 S1171 252 TFT-151E-G 182 TL-115 257 PRINTER-UNIVERSAL-REEL-HOLDER- S1171-4-300 (B100) 252 TFT-151E-SG 182 TL-1168 257 ADAPTORS 109 S1174 252 TFT-151E-SG-SLC 181 P63 305 PT-15 256 S1174-2-300(B25) 252 TFT-151E-SLC 182 U PT-168 256 S1174-4-460 252 TFT-151R-G 183 US-30 PT-20 256 S1189 252 TFT-151R-SG 183 PT-347 256 S1189-3-600 (B25) 252 TFT-152E 182 W S1251 252 TFT-152E-G 182 WCSM-110/30-1200-S 113, 240 S1251-25-300-4(B25) 252 TFT-152E-SG 182 WCSM-110/30-300-S 113, 240 R 266 RBDP-BLA-10D104U 311 S1251-50-300-1(B25) 252 TFT-152E-SG-SLC 181 WCSM-12/3-1200-S 113, 240 RBDP-BLA-12D148U 311 S1278 252 TFT-152E-SLC 182 WCSM-12/3-150-S 113, 240 RBDP-BLA-15D183U 311 S1278-3x61x7620(S1) 252 TFT-152R-G 183 WCSM-12/3-300-S 113, 240 RBDP-BLA-20D236U 311 SC-10A 265 TFT-152R-SG 183 WCSM-130/35-1200-S 113, 240 RBDP-BLA-30D346U 311 SC-10ANSI 265 TFT-153E 182 WCSM-130/35-300-S 113, 240 RBDP-BLA-40D402U 311 Screw Clamps 225 TFT-153E-G 182 WCSM-130/35-450-S 113, 240 RBDP-BLA-50D535U 311 ShrinkMark-10-2-9 100 TFT-153E-SG 182 WCSM-16/4-1200-S 113, 240 RBDP-BLA-60D637U 311 ShrinkMark-10-2-S1-9 100 TFT-153E-SG-SLC 181 WCSM-16/4-150-S 113, 240 RBDP-BLA-80D816U 311 ShrinkMark-1000-2-9 100 TFT-153E-SLC 182 WCSM-16/4-300-S 113, 240 RDSS-AD-210 310 ShrinkMark-1000-2-S1-9 100 TFT-153R-G 183 WCSM-24/6-1200-S 113, 240 RDSS-AT/AP-150 310 ShrinkMark-12-2-9 100 TFT-153R-SG 183 WCSM-24/6-150-S 113, 240 RDSS-CLIP-100 310 ShrinkMark-12-2-S1-9 100 TFT-154E 182 WCSM-24/6-225-S 113, 240 RDSS-CLIP-125 310 ShrinkMark-18-2-9 100 TFT-154E-SG 182 WCSM-24/6-300-S 113, 240 RDSS-CLIP-150 310 ShrinkMark-18-2-S1-9 100 TFT-154E-SG-SLC 181 WCSM-34/8-1200-S 113, 240 RDSS-CLIP-45 310 ShrinkMark-2-2-9 100 TFT-154E-SLC 182 WCSM-34/8-150-S 113, 240 RDSS-CLIP-75 310 ShrinkMark-2-2-S1-9 100 TFT-154R-SG 183 WCSM-34/8-200-S 113, 240 RDSS-IG-SR-AS 310 ShrinkMark-250-2-9 100 TFT-251E 182 WCSM-34/8-225-S 113, 240 RDSS-IT-16 310 ShrinkMark-250-2-S1-9 100 TFT-251E-SG 182 WCSM-34/8-300-S 113, 240 RNF-100-1-1/2-25-(color) 238 SIMIL 0711744-1 316 TFT-251E-SG-SLC 181 WCSM-48/12-1200-S 113, 240 RNF-100-1-25-(color) 238 SIML 0-0711748-1 316 TFT-251E-SLC 182 WCSM-48/12-150-S 113, 240 RNF-100-1/16-25-(color) 238 SIML 0-0711749-1 316 TFT-251R-SG 183 WCSM-48/12-225-S 113, 240 358 Index Catalog Number Page WCSM-48/12-300-S 113, 240 WCSM-56/16-1200-S 113, 240 WCSM-56/16-225-S 113, 240 WCSM-56/16-300-S 113, 240 WCSM-70/20-1200-S 113, 240 WCSM-70/20-300-S 113, 240 WCSM-70/20-450-S 113, 240 WCSM-70/20-600-S 113, 240 ENERGY /// ENERGY READY REFERENCE GUIDE TE 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For more than 75 years, our connectivity and sensor solutions, proven in the harshest environments, have enabled advancements in transportation, industrial applications, medical technology, energy, data communications, and the home. With 78,000 employees, including more than 7,000 engineers, working alongside customers in nearly 150 countries, TE ensures that EVERY CONNECTION COUNTS. 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EPP-3047-2/18 E361 Bowthorpe EMP, Raychem, Simel, VESA, TE Connectivity and the TE connectivity (logo) are trademarks of the TE Connectivity Ltd. family of companies. Other logos, product and Company names mentioned herein may be trademarks of their respective owners. While TE has made every reasonable effort to ensure the accuracy of the information in this brochure, TE does not guarantee that it is error-free, nor does TE make any other representation, warranty or guarantee that the information is accurate, correct, reliable or current. TE reserves the right to make any adjustments to the information contained herein at any time without notice. TE expressly disclaims all implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose. The dimensions in this brochure are for reference purposes only and are subject to change without notice. Specifications are subject to change without notice. Consult TE for the latest dimensions and design specifications. ENERGY /// ENERGY READY REFERENCE GUIDE