ENERGY /// ENERGY READY REFERENCE GUIDE
READY
REFERENCE GUIDE
Generation • Distribution • Transmission
2018 READY REFERENCE GUIDE
te.com/energy
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We support the generation, transmission and distribution of electricity in a wide array of industries, applications
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Our comprehensive range of cable
accessories maintains service
reliability in environmental extremes
and can be used in both overhead
and underground installations. TE
and TE’s Raychem power cable
accessories have been trusted for
over 60 years in industries and
utilities such as underground,
substations, oshore, nuclear
and renewable.
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Our well-known product
families include AMP, Simel,
and Utilux supply connectors
and fittings for low, medium,
and high voltage overhead and
underground networks. These
products have been trusted for
decades in complex markets such
as substations, overhead lines,
underground networks, grounding,
original equipment manufacturers,
and industrial applications.
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We provide vital insulation and
protection services for power utility,
power OEM, railway, and wind
applications from 280 V up to 1200
kV that ensure a safe and reliable
power supply. TE’s Raychem Cable
Accessories, Bowthorpe EMP Surge
Arresters, and Axicom High Voltage
Insulators – and TE’s material
expertise have earned worldwide
recognition for long-term
performance in harsh environments.
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Shear bolt
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Table of Contents
Shear Bolt Connectors...............................................................................3
Compression Connectors ............................................................................8
Insulation Piercing Connectors ...................................................................... 11
Wedge Pressure Connectors ....................................................................... 14
AMPACT Accessories.............................................................................. 25
Miniwedge Connectors ............................................................................ 33
Copper Grounding ................................................................................ 38
Symmetrical Connector Selection Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
AMPACT Selection Guide .......................................................................... 51
Heat Shrink Markers .............................................................................. 100
Cable Markers ....................................................................................101
Labels .......................................................................................... 103
Portable Marker Kit .............................................................................. 106
Accessories ..................................................................................... 107
Low Voltage In-line Splices.........................................................................112
Low Voltage Taps ................................................................................ 120
Network Protection ...............................................................................131
In-Line Splice .................................................................................... 134
Terminations .................................................................................... 168
Motor Connection Kits & Stub Splices .............................................................. 187
Elbows & Accessories ............................................................................ 189
1 Connectors and Terminals
2 Identification Solutions
3 Low Voltage Splices & Taps
4 Medium Voltage Cable Accessories
Splices, Terminations & Accessories .................................................................214
Tools ...........................................................................................224
High Voltage Insulators ........................................................................... 226
GMRS Rejacketing Sleeve .........................................................................230
MBSM Wraparound Jacket Repair.................................................................. 231
HVS-LR Repair Kits............................................................................... 232
CRSM Wraparound Sleeves (1000 V)...............................................................233
MRS Wraparound Flame Retardant Sleeve ..........................................................234
Heat Shrink Tubing ...............................................................................238
Molded Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243
Tapes ..........................................................................................248
Sealants ........................................................................................ 252
5 High Voltage Cable Accessories & Insulators
6 Cable Repair & Rejacketing
7 Tubing & Molded Parts
8 Tapes & Sealants
Thermal Photocontrol ............................................................................256
Electronic Photocontrol........................................................................... 260
Time Controls ................................................................................... 262
Lighting Accessories .............................................................................265
BUS Insulation & Wildlife Protection................................................................270
Substations ..................................................................................... 276
Overhead .......................................................................................288
Contamination / Flashover Prevention..............................................................295
Splicing Accessories ............................................................................ 304
Termination Accessories ......................................................................... 307
Conduit / Cable Sealing ......................................................................... 309
Torches & Heat Guns ............................................................................. 312
Tools ........................................................................................... 314
Applications by Cable Type ....................................................................... 322
Low Voltage Tubing & Wraparound Sleeves ........................................................ 331
Splices ......................................................................................... 335
Terminations ................................................................................... 340
Busbar / Wildlife Protection....................................................................... 345
9 Photo Controls
10 Wildlilfe Asset Protection
11 Accessories & Tools
12 Applications
Index..........................................................................................349
Chapter I
Connectors & Terminals
Shear Bolt Connectors .................................................................................................................................... 3
Compression Connectors .............................................................................................................................. 8
Insulation Piercing Connectors ................................................................................................................... 11
Wedge Pressure Connectors ....................................................................................................................... 14
AMPACT Accessories ....................................................................................................................................... 25
Miniwedge Connectors ................................................................................................................................... 33
Copper Grounding ........................................................................................................................................... 38
Symmetrical Connector Selection Chart .............................................................................................. 48
AMPACT Selection Guide ..............................................................................................................................51
Connectors & Terminals
111
Aluminum Shear Bolt Splice Connectors
FEATURES APPLICATIONS BENEFITS
Shear Bolt connectors meet the
electrical requirements (Class A) of
ANSI C119.4 and exceed the mechanical
requirements of a class 3 connector by a
large margin of safety.
The solid center stop (available on most
sizes) inside the connector ensures
proper conductor positioning and
eliminates oil leakage when connecting
oil impregnated conductors.
Design made from seamless, high
conductivity, high strength, tin-plated
aluminum alloy for heavy-duty utility
applications
Compact and smooth body design
Dual rated for aluminum and copper
conductors
Accommodate a conductor range from
#2 compact to 1000 kcmil concentric,
stranded Class B.
The primary application of aluminum
Shear Bolt connectors is for underground
splices up to 35 kV.
Shear Bolt connectors are ideally suited
for aluminum to aluminum, aluminum
to copper and copper to copper
applications making them the universal
connector solution. Please refer to tests
listed below.
Shear Bolt connectors are designed to
be compatible with TE’s Raychem brand
cable accessories and insulation products.
TE Connectivity's aluminum Shear Bolt
connectors are range- taking mechanical
connectors. Just six connectors will
accommodate a wide range of aluminum
and copper conductors from #2 AWG
compact stranded to 1000 kcmil standard
stranded class B.
Provides long service life under normal
operating conditions with reserve
capacity for emergency loading
conditions.
The connector design incorportes shear
head bolts, which ensures that the
correct torque is applied to each bolt and
the optimal contact force is generated to
minimize connection resistance.
Ordering Information
Catalog Number T25446-000
Battery
Catalog Number J68898-000
Shear Bolt Connectors Aluminum Shear Bolt Splice Connectors
Wide application range
Six connectors needed to accommodate all cable
sizes from #2 AWG compact strand to 1,000 kcmil
concentric stranded in both aluminum and copper
Reduces inventory and prevents accidental use of
the wrong connector
Hexagonal shear head bolts Installs with simple ratchet-type socket wrench Installs easily and quickly in confined areas
No crimp tooling or
dies required Installs easily using readily available tools
Ease of installation. Installation tool is no longer a
source of failure. Reduces tool and die inventory,
maintenance and cost
Torque-controlled
shear head bolts
Sheared head gives positive indication of correct
installation
Low contact resistance gives superior electrical
performance
Centering inserts for
small diameter conductors
Properly positions small conductors for proper
connection
Minimizes voltage stresses at transition from
connector body to cable installation
Knurled inner bore Unique profile breaks through conductor oxides and
grips conductor strands
Generates low contact resistance and increases
pullout rating
Solid center stop Eliminates oil leakage and insures proper
conductor position
Accommodates transition applications from
polymeric to oil impregnated conductors
PRODUCT SPECIFICATIONS
ENERGY /// ENERGY READY REFERENCE GUIDE
4
4Connectors & Terminals Aluminum Shear Bolt Splice Connectors
Catalog Number Part
Number Conductor Range O.D.
Range Length Connector
O.D.
Strip
Length
Number
of Bolts
Socket
Size
Insert
Used
Aluminum Shear Bolt Splice Connectors UL/CSA Listed
ASBS-2-U 1974155-1 2 AWG compact to
2 AWG concentric
0.268-0.292
(6.81-7.42) 2.6 (65) 0.94 (24) 1 1/8 (28.5) 2 1/2 (13) Yes**
ASBS-2-4/0-U 1974138-1 2 AWG compact to
4/0 AWG concentric
0.268-0.528
(6.81-13.41) 3.9 (100) 1.22 (31) 1 3/4 (44.4) 4 11/16 (17) No
ASBS-2-4/0/250-350-U 2182352-1
Side #1:
2 AWG compact to
4 / 0 A W G c o n c e n t r i c
Side #2:
250 compact to
350 kcmil concentric
Side #1:
0.268-0.528
(6.81-13.41)
Side #2:
0.520-0.681
(13.21-17.30)
3.9 (100) 1.22 (31) 1 3/4 (44.4) 4 11/16 (17) No
ASBS-250-350-U 1974139-1 250 compact to
350 kcmil concentric
0.520-0.681
(13.21-17.30) 3.9 (100) 1.22 (31) 1 3/4 (44.4) 4 11/16 (17) No
ASBR-250-350/350-500 2182769-1
Side #1:
250 compact to 350
k c m i l c o n c e n t r i c
Side #2:
350 compact to
500 kcmil concentric
Side #1:
0.520-0.681
(13.21-17.30)
Side #2:
0.616-0.813
(15.65-20.65)
5.4 (138) 1.3 (33) /
1.67 (42.5)
1.87 (47.5) /
3.2 (82.5) 511/16 (17)
7/8 (22) No
ASBR-250-350/600-750 2182770-1
Side #1:
250 compact to 350
k c m i l c o n c e n t r i c
Side #2:
600 kcmil compact to
750 kcmil concentric
Side #1:
0.520-0.681
(13.21-17.30)
Side #2:
0.813-0.998
(20.65-25.35)
5.4 (138) 1.3 (33) /
1.67 (42.5)
1.87 (47.5) /
3 1/8 (80) 511/16 (17)
7/8 (22) No
ASBS-350-500-U 1974144-1 350 compact to
500 kcmil concentric
0.616-0.813
(15.65-20.65) 6.7 (170) 1.67 (42.5) 3 1/8 (80) 6 7/8 (22) Yes**
ASBR-350-500/ 600-750-U 1974146-1
Side #1:
350 kcmil compact to
5 0 0 k c m i l c o n c e n t r i c
Side #2:
600kcmil compact to
750 kcmil concentric
Side #1:
0.616-0.813
(15.65-20.65)
Side #2:
0.813-0.998
(20.65-25.35)
6.7 (170) 1.67 (42.5) 3 1/8 (80) 6 7/8 (22) Yes**
ASBR-350-500/1000 2182732-1
Side #1:
350 kcmil compact to
5 0 0 k c m i l c o n c e n t r i c
Side #2:
1000 kcmil compact to
1000 kcmil concentric
Side #1:
0.616-0.813
(15.65-20.65)
Side #2:
1.060-1.152
(26.92-29.26)
7.4 (189) 1.67 (42.5) /
1.75 (44.5)
3.25 (82.5) /
3.9 (99) 6 7/8 (22) Yes**
ASBS-600-750-U 1974145-1 600 kcmil compact to
750 kcmil concentric
0.813-0.998
(20.65-25.35) 6.7 (170) 1.67 (42.5) 3 1/8 (80) 6 7/8 (22) No
ASBR-600-750/1000 2182734-1
Side #1:
600 kcmil compact to
7 5 0 k c m i l c o n c e n t r i c
Side #2:
1000 kcmil compact to
1000 kcmil concentric
Side #1:
0.813-0.998
(20.65-25.35)
Side #2:
1.060-1.152
(26.92-29.26)
7.4 (189) 1.67 (42.5) /
1.75 (44.5)
3.25 (82.5) /
3.9 (99) 6 7/8 (22) No
ASBS-1000-U 1974151-1 1000 kcmil compact to
1000 kcmil concentric
1.060-1.152
(26.92-29.26) 8.0 (203) 1.75 (44.5) 3 7/8 (98) 6 7/8 (22) No
Shear Bolt Connectors
** DO NOT remove insert. Please contact your TE representative for conductor sizes or types not listed.
Catalog Number Part
Number Conductor Range O.D.
Range Length Connector
O.D.
Strip
Length
Number
of Bolts
Socket
Size
Aluminum Shear Bolt Splice Connectors
ASBS-2-3/0 CL8618-000 2 AWG compact stranded to 3/0
AWG standard stranded
.268-.470
(6.8-11.9) 2.5 (65) .95 (24) 1 1/8 (28.5) 21/2 (13)
ASBS-2-350 694472-000 2 AWG compact stranded to
350 kcmil standard stranded
.268-.681
(6.8-17.3) 3.9 (100) 1.22 (31) 1 3/4 (44.4) 411/16 (17)
ASBS-3/0-500 CL8619-000 3/0 AWG compact stranded to
500 kcmil standard stranded
.423-.813
(10.7-20.6) 4.9 (125) 1.3 (34) 2 3/8 (60) 43/4 (19)
ASBS-3/0-500-S CU2713-000 3/0 AWG compact stranded to
500 kcmil standard stranded
.423-.813
(10.7-20.6) 4.9 (125) 1.3 (34) 2 3/8 (60) 43/4 (19)
ASBS-350-750 CL7947-000 350 kcmil compact stranded to
750 kcmil standard stranded
.616-.998
(15.6-25.3) 6.7 (170) 1.67 (42.5) 3 1/8 (80) 67/8 (22)
ASBS-500-750 E89931-000 500 kcmil compact stranded to
750 kcmil standard stranded
.736-.998
(18.7-25.3) 6.0 (152) 1.52 (39) 2 7/8 (73) 63/4 (19)
ASBS-600-1000 C68131-000 600 kcmil compact stranded to
1000 kcmil standard stranded
.813-1.152
(20.6-29.2) 8.0 (203) 1.75 (44.4) 3 7/8 (98) 6 7/8 (22)
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
Listed by Underwriters Laboratories Inc., File No. E13288
Certified by Canadian Standards Association, File No. LR7189
ADDITIONAL PRODUCT INFORMATION
PII: 408-8990, 408
Test Report: 502-47292 (1)
5
Connectors & Terminals
111
FEATURES APPLICATIONS BENEFITS
The connector is supplied with two
copper inserts assembled into the
connector body to center small
conductor sizes. For larger sizes,
inserts are not required and are easily
removed with a standard screwdriver.
Please see the installation table for
details.
An oxide-inhibiting joint compound
is factory-applied in the barrel of the
connector to provide low initial contact
resistance, seal out air and moisture,
prevent oxidation/corrosion, and
maintain a reliable connection for the
life of the installation.
Copper Shear Bolt connectors have an
impermeable oil block for connecting
paper-insulated cables.
The connectors have been electrically
tested to the class A requirements of
ANSI C119.4 and mechanically rated at
a pull out force of 1670 lbs for the #2
AWG to 250 kcmil version; 2300 lbs
for the 2/0 AWG to 500 kcmil version;
3000 lbs for the 300 kcmil to 750 kcmil
version; 3800 lbs for the 500 kcmil
to 1000 kcmil version; 4500 lbs for
the 1000 kcmil to 1250 kcmil version,
and 6000 lbs for 2000 kcmil version.
Engineering Test Reports are available
upon request.
TE Connectivity’s copper Shear Bolt
connectors are range-taking, mechanical
connectors that will accommodate a wide
range of copper cables from #2 AWG
compact stranded to 2000 kcmil compact
stranded. The primary application is for
underground splices up to 35 kV.
Copper Shear Bolt Splice Connectors
Catalog Number Part Number Conductor Cable Range O.D. Range Length Connector O.D. Stop
CSBS-2-250 CU6629-000 #2 AWG compact to
250 kcmil conc stranded .268-.575 (6.81-14.61) 3.2 (81) 1.05 (26.7) Solid
CSBS-2/0C-500C E20628-000 2/0 compact to
500 kcmil compact .376-.736 (9.5-18.7) 4 (101) 1.2 (30.5) Solid
CSBS-2/0-500-CPR CU1218-000 2/0 compact to
500 kcmil compressed .376-.79 (9.5-20) 4 (101) 1.3 (33) Solid
CSBS-300C-750C 310084-000 300 kcmil compact to
750 kcmil compact .570-.945 (14.5-24.0) 5 (127) 1.45 (36.8) Solid
CSBS-300-750 ED2175-000 300 kcmil compact to
750 kcmil conc strand .570-.99 (14.5-25.4) 5 (127) 1.5 (38.1) Solid
CSBS-500-1000 ED2183-000 500 kcmil compact to
1000 kcmil conc stranded .736 - 1.152 (1.87-2.93) 7 (178) 1.75 (44.5) Solid
CSBS-1000-1250 ED2184-000 1000 kcmil compact to
1250 kcmil conc stranded 1.060 -1.289 (26.92-32.74) 7 (178) 1.9 (48) Solid
CSBS-2000 2182603-1 2000 kcmil compact to
2000 kcmil conc stranded 1.535 - 1.632 (38.99-41.45) 8 (208) 2.3 (58.7) Solid
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
Catalog Number PII Number* Socket Size Test Reports Application Guide
CSBS-2-250 408-10327 1/2 (13) 502-47407
Remove inserts for cable
sizes equal to or greater
than 4/0 AWG compressed
CSBS-2/0C-500C 408-8894 11/16 (17) 502-47265
Remove inserts for cable
sizes equal to or greater
than 300 kcmil compact.
CSBS-2/0-500-CPR 408-10327 11/16 (17) 502-47265
Remove inserts for cable
sizes equal to or greater
than 350 kcmil compressed.
CSBS-300C-750C 408-8863 3/4 (19) 502-47257
502-47260
Remove inserts for cable
sizes equal to or greater
than 500 kcmil compact.
CSBS-300-750 408-10327 3/4 (19) 502-47260
Remove inserts for cable
sizes equal to or greater
than 600 kcmil compressed.
CSBS-500-1000 408-10327 3/4 (19) 502-47386
Remove inserts for cable
sizes equal to or greater
than 750 kcmil stranded
CSBS-1000-1250 408-10317 3/4 (19) 502-47371 (I) No insert
CSBS-2000 408-10327 3/4 (19) 502-47474 (I) No insert
INSTALLATION
Copper Shear Bolt connectors use four (six for the CSBS 500-1000) bronze alloy shear head
bolts, two (or three) on each side of the center stop. A torque wrench is not required. The only
tool required is a standard ratchet wrench with a hexagonal socket. * Refer to the following
installation table.
*Installation Instructions Reference Number
Please contact your TE representative for conductor sizes or types not listed in this catalog.
Copper Shear Bolt Splice Connector
Shear Bolt Connectors
Ordering Information
Catalog Number T25446-000
Battery
Catalog Number J68898-000
ENERGY /// ENERGY READY REFERENCE GUIDE
66Connectors & Terminals
Wide Application Range
Five connectors needed to accommodate all cable
sizes from #2 AWG compact strand to 1,250 kcmil
concentric stranded in both aluminum and copper
Reduces inventory and prevents accidental use of the
wrong connector
Hexagonal shear
head bolts
Installs with simple ratchet-type socket wrench or
TE's cordless impact wrench Installs easily and quickly in confined areas
Impact wrench* Installs easily and quickly in confined areas
Ease of installation. Installation tool is no longer a source
of failure. Reduces tool and die inventory, maintenance
and cost
No crimp tooling or
dies required Installs easily using readily available tools
Ease of installation. Installation tool is no longer a source
of failure. Reduces tool and die inventory, maintenance
and cost
2-hole NEMA pad Connects conductor ranges to a flat surface (or
between any conductor from the range to a flat pad)
Ideal for aluminum or copper cable connections to flat
bar or equipment pads equipped with 2-hole NEMA
spacing
Torque-controlled
shear head bolts
Sheared head gives positive indication of correct
installation
Low contact resistance gives superior electrical
performance
Knurled inner bore
on connector and insert
Unique profile breaks through conductor oxides and
grips conductor strands
Generates low contact resistance and increases pullout
rating
Aluminum Shear Bolt Terminal Connectors
FEATURES APPLICATIONS BENEFITS
To extend the range of a connector, an
aluminum insert maybe assembled into
the connector body, which centers the
smaller conductor sizes in the barrel of
the connector.
Narrow pad terminals available for
1000 and 1250 kcmil conductor
(ASBT-xxx-N)
Heavy-duty design made of high
strength, tin-plated aluminum alloy
Compact and smooth body design
Dual rated for aluminum and copper
conductors
The bore of the connector body has
a unique grooved surface to enhance
electrical contact and minimize
resistance at the interface between the
terminal and the conductor.
The cable entry area is chamfered
inside to provide easy cable insertion.
The terminal is manufactured from high
conductivity aluminum designed for
heavy-duty utility applications.
The primary application of the ASBT
is for power cable terminations, both
underground and above ground at
voltages up to 35 kV.
ASBT is ideally suited for making
aluminum or copper cable connections
to flat bar or equipment pads equipped
with 2-hole NEMA spacing
TE's Aluminum Shear Bolt Terminals are
range-taking mechanical connectors that
will accommodate a conductor range
from #2 compact stranded to 1250 kcmil
stranded, Class B.
The connectors have been electrically tested
to the class A requirements of ANSI C119.4
and exceed the mechanical requirements
of a class 3 connector by a large margin of
safety. The existing Aluminum Shear Bolt
Splice (ASBS) connector Engineering Test
Reports are applicable since the barrel end
of the ASBT exactly replicates the design
criteria of the ASBS.
The connector design incorporates
shear head bolts, which ensures that the
correct torque is applied to each bolt
and consequently the optimal contact
force is generated to minimize connection
resistance.
The terminal design incorporates shear head
bolts, which ensures that the correct torque
is applied and consequently the optimal
contact force is generated to minimize
connection resistance.
Provides long service life under normal
operating conditions with reserve capacity
for emergency loading conditions
Aluminum Shear Bolt
Terminal Connector
Shear Bolt Connectors
Ordering Information
Catalog Number T25446-000
Battery
Catalog Number J68898-000
7
Connectors & Terminals
111
Listed by Underwriters Laboratories Inc.,
File No. E13288
Certified by Canadian Standards
Association, File No. LR7189
Catalog Number Part
Number
Terminal
Length O.D. Noumber
of Bolts
Socket
Size Strip Length Conductor Range Conductor
O.D. Range
Aluminum Shear Bolt Terminal Connectors UL/CSA Listed
ASBT-2-4/0-U 1974141-1 5.9 (149) 1.22 (31) 2 11/16 (17) 1 3/4 (44) 2 AWG compact to
4/0 kcmil concentric
0.268-0.528
(6.80-13.40)
ASBT-250-350-U 1974142-1 5.9 (149) 1.22 (31) 2 11/16 (17) 1 3/4 (44) 250 kcmil compact to
350 kcmil concentric
0.520-0.681
(13.21-17.30)
ASBT-350-500-U 1974148-1 7.4 (188) 1.67 (42.5) 3 7/8 (22) 3 1/8 (79) 350 kcmil compact to
500 kcmil concentric
0.616-0.813
(15.65-20.65)
ASBT-600-750-U 1974149-1 7.4 (188) 1.67 (42.5) 3 7/8 (22) 3 1/8 (79) 600 kcmil compact to
750 kcmil concentric
0.813-0.998
(20.65-25.35)
ASBT-1000-U 1974153-1 7.7 (196) 1.75 (44.4) 3 7/8 (22) 3 3/4 (95) 1000 kcmil compact to
1000 kcmil concentric
1.060-1.152
(26.92-29.26)
An oxide-inhibiting joint compound is factory applied in the connector
barrel to maintain a reliable connection for the life of the installation. The
terminals have been successfully tested to UL 486A-486B and CSA C22.2
No. 65-03. Shear Bolt terminals are designed to be compatible with most
TE’s Raychem cable accessories and insulation products. Please consult
your local TE sales representative for applicable products. For other
applications, please consult the manufacturer’s installation instructions for
compatibility.
Aluminum Shear Bolt
Terminal Connector UL/CSA
Shear Bolt Connectors
Catalog Number Part
Number
Terminal
Length O.D. Number
of Bolts
Socket
Size Strip Length Conductor Range Conductor
O.D. Range
Aluminum Shear Bolt Terminal Connectors
ASBT-2-350 CM9694-000 5.9 (149) 1.22 (31) 2 11/16 (17) 1 3/4 (44) 2 AWG Compact to 350
kcmil Stranded
.268-.681
(6.8-17.3)
ASBT-350-750 CM9695-000 7.4 (188) 1.67 (42.5) 3 7/8 (22) 3 1/8 (79) 350 kcmil Compact to 750
kcmil Stranded
.616-.998
(15.7-25.3)
ASBT-600-1000 CM9696-000 7.7 (196) 1.75 (44.4) 3 7/8 (22) 3 3/4 (95) 600 kcmil Compact to
1000 kcmil Stranded
.813-1.152
(20.6-29.2)
ASBT-1000-N 2182430-1 7.7 (196) 1.75 (44.4) 3 7/8 (22) 3 3/4 (95) 1000 kcmil compact to
1000 kcmil Conc Stranded
1.060-1.152
(26.9-29.3)
ASBT-1250-2 CS9412-000 6.96 (176.7) 2.00 (50.8) 3 (13) 2 7/8 (75) 1250 kcmil compressed to
1250 kcmil Conc Stranded
1.190 - 1.250
(30.23 - 31.75)
ASBT-1250-2-N CS9410-000 6.96 (176.7) 2.00 (50.8) 3 (13) 2 7/8 (75) 1250 kcmil compressed to
1250 kcmil Conc Stranded
1.190 - 1.250
(30.23 - 31.75)
ASBT-1250-4 CS9414-000 6.96 (176.7) 2.00 (50.8) 3 (13) 2 7/8 (75) 1250 kcmil compressed to
1250 kcmil Conc Stranded
1.190 - 1.250
(30.23 - 31.75)
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
Please contact your TE representative for conductor sizes or types not listed in this datasheet.
Installation instructions:
ADDITIONAL PRODUCT INFORMATION
PII: 408-10264, 408-32169
Test Reports:
502-47292 (1)
502-47300 (1)
502-47340 (1)
ENERGY /// ENERGY READY REFERENCE GUIDE
88Connectors & Terminals
Copper Compression Terminals
FEATURES APPLICATIONS BENEFITS
Industry-standard color coding system
simplifies die selection
Chamfered connector end allows cable
to be inserted easily
One-piece, seamless construction from
electrolytic tough pitch (ETP) copper
for superior electrical performance and
mechanical operation
Closed barrel transition design
for protection from moisture and
contaminants
Tin-plated for corrosion resistance
and durability, and tempered for easy
crimping
Copper compression terminals are ideally
suited for secondary power distribution
in buildings, power plants, electrical
equipment, and industrial applications.
Connectors can be used on applications
up to 35 kV, and meet the requirements
of UL486A and CSA C22.2 No. 65-95
when applied with approved die sets.
Copper compression terminals are
available to accommodate a range of
cable sizes from 6 AWG through 1,000
MCM and are designed for terminating
concentric, compressed, and compact
conductors. These terminals are oered in
one-hole terminals from 6 AWG through
1,000 MCM with either a standard or long
barrel. A two-hole NEMA terminal with
a long barrel is also available for 4 AWG
through 1,000 MCM.
Compression crimping forms the terminal
barrel and conductor into a strong,
almost homogeneous unit, producing
excellent conductivity, low temperature
rise, and outstanding resistance to
oxidation and corrosion.
PHYSICAL AND ELECTRICAL PROPERTIES
Material: ETP copper alloy C11000
Plating: Electro tin plate
Heat treating: Soft tempered
Voltage Rating: For applications up to 35 kV consult
shielded cable manufacturers stress relief instructions.
Catalog Number Conductor Size Stud Size L W T D N Color code
One Hole, Short Barrel
1099898-1 6 STR. 1/4 1.5 0.45 0.08 0.56 0.27 blue
1099898-2 4 STR. 1/4 1.5 0.5 0.09 0.56 0.27 gray
1099898-3 3 STR. 5/16 1.6 0.57 0.09 0.7 0.34 white
1099898-4 2 STR. 5/16 1.6 0.61 0.11 0.7 0.34 brown
1099898-5 1 STR. 1/4 1.6 0.68 0.1 0.56 0.27 green
1099898-6 1/0 STR. 5/16 1.7 0.74 0.12 0.7 0.34 pink
1099898-7 1/0 STR. 1/2 2.1 0.88 0.09 1.08 0.53 pink
1099898-8 2/0 STR. 3/8 1.9 0.83 0.12 0.83 0.41 black
1099898-9 3/0 STR. 1/2 2.2 0.91 0.13 1.08 0.53 orange
1-1099898-0 4/0 STR. 1/2 2.2 1.02 0.14 1.08 0.53 purple
1-1099898-1 250 MCM 1/2 2.4 1.11 0.16 1.08 0.53 yellow
1-1099898-2 350 MCM 1/2 2.5 1.27 0.18 1.08 0.53 red
1-1099898-3 500 MCM 1/2 3.2 1.54 0.23 1.3 0.65 brown
1-1099898-4 750 MCM 5/8 4 1.88 0.27 1.94 0.88 black
1-1099898-5 1000 MCM 5/8 4.9 2.16 0.32 2.12 0.94 white
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES
One Hole, Short Barrel
Copper Compression Terminals
Compression Connectors
D
T
L
N
W
W/2
9
Connectors & Terminals
111
Catalog Number Conductor
Size
Stud
Size L W T D N Color
code
One Hole, Long Barrel
1099899-1 6 STR. 1/4 1.9 0.45 0.08 0.56 0.34 blue
1099899-2 4 STR. 1/4 1.9 0.5 0.09 0.56 0.38 gray
1099899-3 3 STR. 5/16 2.3 0.57 0.09 0.7 0.38 white
1099899-4 2 STR. 5/16 2.3 0.6 0.11 0.75 0.38 brown
1099899-5 1 STR. 5/16 2.4 0.68 0.1 0.75 0.27 green
1099899-6 1/0 STR. 5/16 2.4 0.74 0.12 0.75 0.27 pink
1099899-7 1/0 STR. 1/2 2.7 0.75 0.11 1.08 0.53 pink
1099899-8 2/0 STR. 3/8 2.7 0.82 0.12 0.88 0.44 black
1099899-9 3/0 STR. 1/2 2.9 0.91 0.13 1.08 0.53 orange
1-1099899-0 4/0 STR. 1/2 3.0 1.0 0.14 1.08 0.53 purple
1-1099899-1 250 MCM 1/2 3.2 1.09 0.16 1.12 0.56 yellow
1-1099899-2 300 MCM 1/2 3.6 1.19 0.16 1.12 0.56 white
1-1099899-3 350 MCM 1/2 3.7 1.28 0.18 1.12 0.56 red
1-1099899-4 400 MCM 5/8 4.2 1.38 0.19 1.5 0.75 blue
1-1099899-5 500 MCM 5/8 4.4 1.52 0.23 1.5 0.75 brown
1-1099899-6 500 MCM 1/2 4.2 1.54 0.23 1.3 0.65 brown
1-1099899-7 600 MCM 5/8 5.2 1.69 0.27 1.75 0.88 green
1-1099899-8 750 MCM 5/8 5.4 1.89 0.27 1.94 0.88 Black
1-1099899-9 1000 MCM 5/8 6.0 2.17 0.32 2.12 0.94 White
Two Hole NEMA, Long Barrel
1099939-1 4 STR. 1/2 4.4 0.83 0.11 3.0 0.62 gray
1099939-2 3 STR. 1/2 4.4 0.83 0.11 3.0 0.62 white
1099939-3 2 STR. 1/2 4.5 0.82 0.11 3.0 0.62 brown
1099939-4 1 STR. 1/2 4.7 0.8 0.09 3.0 0.62 green
1099939-5 1/0 STR. 1/2 4.7 0.75 0.12 3.0 0.62 pink
1099939-6 2/0 STR. 1/2 4.8 0.82 0.12 3.0 0.62 black
1099939-7 3/0 STR. 1/2 4.8 0.9 0.12 3.0 0.62 orange
1099939-8 4/0 STR. 1/2 5.0 1.0 0.14 3.0 0.62 purple
1099939-9 250 MCM 1/2 5.0 1.09 0.16 3.0 0.62 yellow
1-1099939-0 300 MCM 1/2 5.4 1.18 0.16 3.0 0.62 white
1-1099939-1 350 MCM 1/2 5.4 1.27 0.18 3.0 0.62 red
1-1099939-2 500 MCM 1/2 5.7 1.53 0.23 3.0 0.62 brown
1-1099939-3 600 MCM 1/2 6.2 1.71 0.27 3.0 0.62 green
1-1099939-4 750 MCM 1/2 6.5 1.89 0.27 3.0 0.62 black
1-1099939-5 1000 MCM 1/2 6.8 2.16 0.33 30 0.62 white
One Hole, Long Barrel
Two Hole NEMA, Long Barrel
ADDITIONAL INFORMATION:
PII NUMBER 408-8869
Copper Compression Terminals
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES
Compression Connectors
N
W/2
W
D
T
L
W/2
1.75N
W
D
T
L
ENERGY /// ENERGY READY REFERENCE GUIDE
10
10 Connectors & Terminals
Copper Compression Splices
FEATURES APPLICATIONS BENEFITS
Uses industry-standard tooling for
simple installation
Industry-standard color coding system
simplifies die selection
Chamfered connector end allows cable
to be inserted easily
One-piece, seamless construction from
electrolytic tough pitch (ETP) copper
for superior electrical performance and
mechanical operation
Tin-plated for corrosion resistance
and durability, and tempered for easy
crimping
Copper compression splices are ideally
suited for secondary power
distribution
in buildings, power plants, electrical
equipment, and industrial applications.
Connectors can be used on applications
up to 35 kV, and meet the requirements
of UL486A and CSA C22.2 No. 65-95
when applied with approved die sets.
Copper compression splices are
available
to accommodate a range of cable sizes
from 6 AWG through 1,000 MCM and
are designed for splicing concentric,
compressed and compact conductors.
These splices are oered from 6 AWG
through 1,000 MCM with either a
standard or long
barrel.
Compression crimping forms the splice
and conductor into a strong, almost
homogeneous unit,
producing excellent
conductivity, low temperature rise, and
outstanding
resistance to oxidation and
corrosion.
PHYSICAL AND ELECTRICAL PROPERTIES
Material: ETP copper alloy C11000
Plating: Electro tin plate
Heat treating: Soft tempered
Voltage rating: For applications up to 35 kV
Consult shielded cable manufacturers’ stress relief instructions.
Catalog Number Conductor L L/2 D Color
Code
Standard Barrel Splice
1443402-1 #6 STR 1.75 0.83 0.292 Blue
1443402-2 #4 STR 2.0 0.96 0.34 Gray
1443402-3 #3 STR 2.09 1.0 0.377 White
1443402-4 #2 STR 2.09 1.0 0.418 Brown
1443402-5 #1 STR 2.09 1.0 0.462 Green
1443402-6 1/0 STR 2.09 1.0 0.515 Pink
1443402-7 2/0 STR 2.18 1.05 0.583 Black
1443402-8 3/0 STR 2.32 1.11 0.618 Orange
1443402-9 4/0 STR 2.32 1.12 0.691 Purple
1-1443402-0 250 MCM 2.5 1.19 0.753 Yellow
1-1443402-1 300 MCM 2.5 1.19 0.815 White
1-1443402-2 350 MCM 2.62 1.25 0.844 Red
1-1443402-3 400 MCM 2.75 1.31 0.953 Blue
1-1443402-4 500 MCM 3.15 1.5 1.064 Brown
1-1443402-5 600 MCM 3.25 1.55 1.185 Green
1-1443402-6 750 MCM 3.75 1.8 1.302 Black
1-1443402-7 1000 MCM 4.26 2.06 1.504 White
Long Barrel Splice
1443403-1 #6 STR 2.41 1.16 0.292 Blue
1443403-2 #4 STR 2.41 1.16 0.34 Gray
1443403-3 #3 STR 2.53 1.22 0.377 White
1443403-4 #2 STR 2.65 1.28 0.418 Brown
1443403-5 #1 STR 2.91 1.41 0.462 Green
1443403-6 1/0 STR 2.91 1.41 0.515 Pink
1443403-7 2/0 STR 3.15 1.53 0.583 Black
1443403-8 3/0 STR 3.15 1.53 0.618 Orange
1443403-9 4/0 STR 3.39 1.63 0.691 Purple
1-1443403-0 250 MCM 3.39 1.63 0.753 Yellow
1-1443403-1 300 MCM 4.13 2.0 0.815 White
1-1443403-2 350 MCM 4.13 2.0 0.844 Red
1-1443403-3 400 MCM 4.38 2.13 0.953 Blue
1-1443403-4 500 MCM 4.62 2.23 1.064 Brown
1-1443403-5 600 MCM 5.5 2.67 1.185 Green
1-1443403-6 750 MCM 5.88 2.86 1.302 Black
1-1443403-7 1000 MCM 6.12 2.96 1.504 White
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES
Standard Barrel Splice
Conductor
Part No.
Color
OE Index
Conductor
Part No.
Color
OE Index
Long Barrel Splice
Conductor
Part No.
Color
OE Index
Conductor
Part No.
Color
OE Index
Additional Information:
PII Number 408-8969
Copper Compression Splices
Compression Connectors
O.D.
O.D.
L2
L
L
L2
11
Connectors & Terminals
111
Insulation Connector Systems
All our connectors are designed and tested to fit to majority types of cables
made in accordance with the European Standard HD 626, regardless if cables are
insulated with XLPE, PE or PVC. The products are tested according to national
specifications such as NFC, VDE, BS, ESI and where possible in accordance to
CENELEC EN 50483-4.
These standards include tests to verify reliable operation even in the harshest
environments:
• Designed for Installation from –20 °C up to +50 °C,
• Operation experience with temperatures ranging from –60 °C up to +60 °C,
• No limitation of mechanical loads for main and branch conductors,
• Shear head forces are adapted to the required contact forces for each
application (main, service, lightning),
• Voltage withstand to 6 kV in a 30 cm waterbath,
• No change in contact resistance and temperature after overloads and load
cycling,
• Voltage withstand to 6 kV after heavy weathering exposure (UV-light, humidity
and temperature cycling),
• Corrosion resistance of metal parts proven in salt fog chamber and wet SO2 gas
chamber.
INSTALLATION PROCESS ENGINEERED FOR LONG-TERM RELIABILITY
Before installation During installation After shear head breaking
Connector easily positioned over cables,
no loose parts can fall to ground. The
correct position of the branch conductor
can be felt inside the end cap.
Contact blades pierce the insulation
and reliably contact the conductors.
The tightening screw is insulated from
the contact blades thus providing
maximum safety for the installer even
during live line installations.
The shear head ensures that conductors
are not damaged by too strong forces.
The long neck prevents the head from
hasty shearing o by naturally applied
cantilever loads on the tightening tool.
The seals firmly conform to the insulation
to prevent any moisture ingress.
Insulation Connector System
Insulation Piercing Connectors
ENERGY /// ENERGY READY REFERENCE GUIDE
12
12 Connectors & Terminals
Insulation Connector Systems
Insulation Connector System
Insulation Piercing Connectors
FEATURES APPLICATIONS BENEFITS
Quick, reliable, and safe connections on
energized conductors (not under load)
Potential free tightening bolts allow safe
installations on life lines
Exceeds requirements according to
NFC 33020 and EN 50483-4
Components not losable, end cap
attached to body.
Wide conductor range, bare and
insulated cables
Tin-plated copper alloy contacts pierce
insulation sheath
Single bolt application with ring
washers provide residual contact force
Torque-control nut for precise pressure
on conductor and insulation
Operating temperature from -40°C to
+60°C
Insulation material made of weather
and UV resistant glass fibre reinforced
polymer
Contact plates made of aluminium or
copper, bolt made of steel with Geomet
(Chromium free) protection
The waterproof insulation piercing
connectors are suitable for majority
types of LV ABC conductors as well as
connections to service and lighting cable
cores.
When tightening the bolts, the teeth
of the contact plates penetrate the
insulation and establish a perfect contact.
The bolts are tightened until the heads
shear o.
Stipping of insulation is avoided.
Suitable for aluminum and copper
conductors
Provides electrical connection for aluminum
and copper stranded conductors without
stripping and removing insulation from the
conductors.
Establishes electrical contact, protects, and
seals the contact interface, and electrically
insulates the connection, eliminating the
need for weather-proofing and re-insulating.
1
Connectors & Terminals
111
Insulation Piercing Connectors
Insulation Piercing Connectors
INSULATION CONNECTOR SYSTEM
SIMULTANEOUS PIERCING OF MAIN AND BRANCH CONDUCTOR
INDEPENDENT CONNECTION OF MAIN (PIERCING) AND BRANCH CONDUCTOR (STRIPPABLE)
SIMULTANEOUS CONNECTION OF MAIN (BARE) AND BRANCH (INSULATED) CONDUCTOR
Catalog Number Part Number Application range AWG (mm2)
Main Tap
For Main to Service Connections
EP35-13 E84478-000 #14 - #2 (2.5 - 35) #16 - #10 (1.5 - 6)
EP95-13 D12469-000 #6 - 4/0 (16 – 95) #16 - #8 (1.5 – 10)
KZEP-4/0 908276-000 #6 - 4/0 (16 – 95) #16 - #10 (1.5 - 6)
P2X95 Mk2 CP2398-000 #6 - 4/0 (16 – 95) #12 - #2 (4 – 35)
EP120-13 F45314-000 #6 - 250 (16 – 120) #16 - #10 (1.5 - 6)
P2X 150 C41222-000 1/0 - 300 (50 - 150) #10 - #2 (6 – 35)
BR 240-35 411168-000 1/0 - 500 (50 - 240) #10 - #2 (6 – 35)
P2G-300 708720-000 1/0 - 600 (50 - 300) #10 - #2 (6 – 35)
For Main to Main Connectors
P3X 95 C44126-000 #4 - 4/0 (25 - 95) #4 - 4/0 (25 - 95)
P3X 4/0 F33734-000 #4 - 4/0 (25 - 95) #4 - 4/0 (25 - 95)
P4X 120D C63836-000 #4 - 250 (25 - 120) #4 - 250 (25 - 120)
P4X 150D F24596-000 1/0 - 300 (50 - 150) 1/0 - 300 (50 - 150)
DR 240X1 402310-001 4/0 - 500 (95 - 240) 4/0 - 500 (95 - 240)
Catalog Number Part Number Application range AWG (mm2)
Main Tap
Main to 2 Service Connections (Bp-piercing tap side, B-Strippable tap side)
KZ 2 - 150 2B 296510-000 #4 - 300 (25 - 150) 2 x #10 - #2 (6 - 35)
KZ 2 - 150 2Bp 036126-000 #4 - 300 (25 - 150) 2 x #10 - #2 (6 - 35)
Main to Main Connections (Strippable Tap Side)
P31F CX4230-000 #2 - 300 (25 - 150) #2 - 2/0 (35 - 70)
Catalog Number Part Number Application range AWG (mm2)
Main Tap
Main to 2 Service Connections (Bp-piercing tap side, B-Strippable tap side)
EPB95–13 2832033-1 #6 - 4/0 (16 – 95) #16 - #8 (1.5 – 10)
P2X 95 Mk2* CP2398-000 #10 - 4/0 (8 - 95) #12 - #2 (4 – 35)
P2B100 U Mk2 2107864-1 #10 - 250 (8 - 120) #4 - #4/0 (25 – 95)
* Connector of type P2X can only be used for connections between aluminium conductors.
ENERGY /// ENERGY READY REFERENCE GUIDE
14
14 Connectors & Terminals
Wedge Pressure Technology
FEATURES APPLICATIONS BENEFITS
Developed to overcome the physical
and electrical limitations of traditional
compression or bolted connectors.
Designed around an engineering
principle that TE calls “Wedge Pressure
Technology”.
Maintains a constant force within the
connection for the life of the connector,
while compensating for thermal
expansion or “creep”
Maximizes contact between the
connector and conductor surfaces
Overcomes the problems associated with
oxidation of metallic surfaces
Provides a simple, fool proof method for
connector installation
AMPACT Aluminum Tap System
FEATURES APPLICATIONS BENEFITS
Installing taps takes a fraction of the
time needed for conventional crimp-type
connectors
A locking tab prevents wedge from
loosening once it has been driven into
position. Every connection may be
visually inspected by checking wedge
movement and locking tab.
Taps may be used to connect multiple
conductor combinations
No damage to the conductors when
installing or removing tap
Lightweight, power-actuated tools
require minimum operator eort
“C” and wedge are factory coated with
an inhibitor containing abrasive particles
to help clean the contact surfaces during
installation
Used to connect solid and stranded
aluminum, aluminum alloy and stranded
aluminum composite conductors
including AAC, AAAC, ACSR, ACAR, AW,
ACSR/AW, and ACSS.
They may also be used in non-corrosive
environments to connect copper
conductors.
The proven AMPACT tap “C-spring”
and wedge design provides a stored
energy system that prevents connector
degradation and achieves significantly
lower resistance than any competitive
product over the “in service” life of the
connector.
As thermal cycling causes the conductors
to expand and contract, the AMPACT
tap spring member flexes and maintains
constant contact pressure.
Individual tap packages are imprinted
with applicable conductor combinations.
Packages and labels are color coded to
easily match taps with proper tool and
cartridge combination
Listed File No. E13288
RUS: ANSI C119.4
Class AA - Electrical
Class 1 - Mechanical
Conductor Standard Sizes Size Tap Conductor Applicable
1192.5 kcmil 1192.5 thru 6
1033.5 1033.5 thru 6
795 795 thru 6
556.5 556.5 thru 6
477 477 thru 6
397.5 397.5 thru 6
350 350 thru 6
336.4 336.4 thru 6
266.8 266.8 thru 6
4/0 AWG 4/0 thru 6
3/0 3/0 thru 6
2/0 2/0 thru 6
1/0 1/0 thru 14
22 thru 14
44 thru 14
66 thru 14
Wedge Pressure Technology |
AMPACT Tap System
Wedge Pressure Connectors
15
Connectors & Terminals
111
AMPACT SELECTION GUIDE
Catalog Number Wire Combinations
Type II Street Light Taps (White Cartridge P/N 69338-5 separately)
83653-1 1/0-10-12-14
83653-2 2-10-12-14
83653-5 4-10-12-14
83653-3 6-10-12-14
83653-4 8-10-12-14
Type II Taps (White Cartridge P/N 69338-5 separately)
602283 1/0-2
602283-1 2-2; 1/0-4
602283-2 2-4; 1/0-6
602283-3 4-4; 2-6
602283-4 6-6; 4-6
602283-5 8-8
602283-6 1/0-8
602283-7 2-8
602283-8 6-8; 4-8
Medium Taps (Blue Cartridge P/N 69338-1 separately)
600403 1/0-1/0; 2/0-2; 1/0-2
600411 2/0-2/0; 3/0-1/0; 4/0-2
600446 3/0-6; 2/0-6
600447 2/0-4; 3/0-4
600448 2/0-1/0; 3/0-2
600455 4/0-4
600456 4/0-4
600458 3/0-2/0; 4/0-1/0
600459 3/0-3/0; 4/0-2/0
600465 4/0-3/0
600466 4/0-4/0
266.8 kcmil Taps (Blue Cartridge P/N 69338-1 separately)
602046-1 266.86
602046-2 266.8-4
602046-3 266.8-2
602046-4 266.8-1/0
602046-5 266.8-2/0
602046-6 266.8-3/0
602046-7 266.8-4/0
602046-9 266.8-266.8
350 kcmil Taps (Blue Cartridge P/N 69338-1 separately)
602380 350-6
602380-1 350-4
602380-2 350-2
602380-3 350-1/0
602380-4 350-2/0
602380-5 350-3/0
602380-6 350-4/0
602380-7 350-350
336.4-477-556.5 kcmil Taps
(Yellow Cartridge P/N 69338-4 separately)
602014 336.4-6
602013 336.4-4
602000 336.4-2
602001 336.4-1/0
602002 336.4-2/0
602003 336.4-3/0
602004 336.4-4/0
602006 336.4-266.8
602007 336.4-336.4
602031-8 477.0-2, 3
602031-9 477.0-4, 5
1-602031-0 477.0-6
1-602031-2 556.5-477.0; 556.5
1-602031-3 477.0-477.0; 556.5-336.4
1-602031-4 477.0-336.4; 556.5-266.8
1-602031-5 477.0-266.8; 556.5-3/0; 4/0
1-602031-6 477.0-4/0; 556.5-2/0
1-602031-7 477.0-3/0; 556.5-1/0
1-602031-8 477.0-2/0; 556.5-1
1-602031-9 477.0-1/0; 556.5-2
2-602031-0 556.5-2; 3
2-602031-1 556.5-4; 5
2-602031-2 556.5-6
Catalog Number Wire Combinations
795 kcmil Taps (Yellow Cartridge P/N 69338-4 separately)
602121 795-795
602121-1 795-715
602121-2 795-636
602121-3 795-556.5
602121-4 795-477
602121-5 795-397.5
602121-6 795-336.4
602121-7 795-266.8
602121-8 795-4/0
602121-9 795-3/0
1-602121-0 795-2/0
1-602121-1 795-1/0
1-602121-2 795-2
1-602121-3 795-4
1-602121-4 795-6
1033.5 kcmil Taps (Yellow Cartridge P/N 69338-4 separately)
602180 1033.5-1033.5
602180-1 1033.5-954.0
602180-2 1033.5-795.0
602180-3 1033.5-715.5
602180-4 1033.5-636.0
602180-5 1033.5-556.5
602180-6 1033.5-477.0
602180-7 1033.5-397.5
602180-8 1033.5-336.4
602180-9 1033.5-266.8
1-602180-0 1033.5-4/0
1-602180-1 1033.5-3/0
1-602180-2 1033.5-2/0
1-602180-3 1033.5-1/0
1-602180-4 1033.5-2
1-602180-5 1033.5-4
1-602180-6 1033.5-6
1192.5 kcmil Taps (Yellow Cartridge P/N 69338-4 separately)
602300 1192.5-1192.5
602300-1 1192.5-1033.5
602300-2 1192.5-954.0
602300-3 1192.5-795.0
602300-4 1192.5-715.5
602300-5 1192.5-636.0
602300-6 1192.5-556.5
602300-7 1192.5-477.0
602300-8 1192.5-397.5
602300-9 1192.5-336.4
1-602300-0 1192.5-266.8
1-602300-1 1192.5-4/0
1-602300-2 1192.5-3/0
1-602300-3 1192.5-2/0
1-602300-4 1192.5-1/0
1-602300-5 1192.5-2
1-602300-6 1192.5-4
1-602300-7 1192.5-6
Note: For specific wire sizes refer to the AMPACT Tap Selection Guide.
AMPACT Tap System
Wedge Pressure Connectors
ENERGY /// ENERGY READY REFERENCE GUIDE
16
16 Connectors & Terminals AMPACT Tap System
AMPACT DIAMETER LIMITS SELECTION GUIDE: DIMENSIONS IN INCHES (MM)
Catalog Number Sum of Diameters (Large Groove) Through Wire
Diameter (Small Groove) Tap Wire Diameter
max min max min max min
Type II Taps (White Coded)
602283 .724 (18.39) .583 (14.81) .398 (10.11) .257 (6.53) .398 (10.11) .257 (6.53)
602283-1 .656 (16.66) .515 (13.08) .398 (10.11) .257 (6.53) .330 (8.38) .204 (5.18)
602283-2 .602 (15.29) .464 (11.79) .398 (10.11) .257 (6.53) .258 (6.55) .162 (4.11)
602283-3 .530 (13.46) .410 (10.41) .330 (8.38) .204 (5.18) .258 (6.55) .162 (4.11)
602283-4 .456 (11.58) .331 (8.41) .258 (6.55) .162 (4.11) .230 (5.84) .162 (4.11)
602283-5 .324 (8.23) .256 (6.50) .162 (4.11) .128 (3.25) .162 (4.11) .128 (3.25)
602283-6 .560 (14.22) .452 (11.48) .398 (10.11) .257 (6.53) .162 (4.11) .128 (3.25)
602283-7 .488 (12.40) .387 (9.83) .398 (10.11) .257 (6.53) .162 (4.11) .128 (3.25)
602283-8 .416 (10.57) .297 (7.54) .258 (6.55) .162 (4.11) .162 (4.11) .128 (3.25)
Medium Wire Range Taps (Blue Coded)
600403 .796 (20.22) .621 (15.77) .500 (12.70) .324 (8.23) .464 (11.79) .257 (6.53)
600411 .901 (22.89) .736 (18.69) .572 (14.53) .364 (9.25) .464 (11.79) .257 (6.53)
600446 .707 (17.96) .526 (13.36) .572 (14.53) .364 (9.25) .204 (5.18) .162 (4.11)
600447 .761 (19.33) .570 (14.48) .572 (14.53) .364 (9.25) .258 (6.55) .204 (5.18)
600448 .846 (21.49) .690 (17.53) .572 (14.53) .364 (9.25) .398 (10.11) .257 (6.53)
600455 .769 (19.53) .622 (15.80) .572 (14.53) .364 (9.25) .204 (5.18) .162 (4.11)
600456 .823 (20.90) .664 (16.87) .572 (14.53) .364 (9.25) .258 (6.55) .204 (5.18)
600458 .963 (24.46) .804 (20.42) .572 (14.53) .364 (9.25) .464 (11.79) .257 (6.53)
600459 1.013 (25.73) .858 (21.79) .572 (14.53) .364 (9.25) .572 (14.53) .364 (9.25)
600465 1.068 (27.13) .938 (23.83) .572 (14.53) .364 (9.25) .572 (14.53) .364 (9.25)
600466 1.130 (28.70) .956 (24.28) .572 (14.53) .364 (9.25) .572 (14.53) .364 (9.25)
226.8 kcmil Range Taps (Blue Coded)
602046-1 .846 (21.49) .699 (17.75) .650 (16.51) .525 (13.34) .204 (5.18) .162 (4.11)
602046-2 .900 (22.86) .755 (19.18) .650 (16.51) .525 (13.34) .258 (6.55) .204 (5.18)
602046-3 .972 (24.69) .818 (20.78) .650 (16.51) .525 (13.34) .330 (8.38) .257 (6.53)
602046-4 1.052 (26.72) .897 (22.78) .650 (16.51) .525 (13.34) .500 (12.70) .324 (8.23)
602046-5 1.104 (28.04) .963 (24.46) .650 (16.51) .525 (13.34) .562 (14.27) .364 (9.25)
602046-6 1.159 (29.44) 1.015 (25.78) .650 (16.51) .525 (13.34) .562 (14.27) .409 (10.39)
602046-7 1.217 (30.91) 1.080 (27.43) .650 (16.51) .525 (13.34) .575 (14.61) .460 (11.68)
602046-9 1.284 (32.61) 1.149 (29.18) .650 (16.51) .525 (13.34) .650 (16.51) .525 (13.34)
350 kcmil Range Taps (Blue Coded)
602380 .885 (22.48) .738 (18.75) .684 (17.37) .600 (15.24) .204 (5.18) .162 (4.11)
602380-1 .939 (23.85) .794 (20.17) .684 (17.37) .600 (15.24) .258 (6.55) .204 (5.18)
602380-2 1.011 (25.68) .857 (21.77) .684 (17.37) .600 (15.24) .333 (8.46) .257 (6.53)
602380-3 1.091 (27.71) .936 (23.77) .684 (17.37) .600 (15.24) .500 (12.70) .324 (8.23)
602380-4 1.143 (29.03) 1.002 (25.45) .684 (17.37) .600 (15.24) .562 (14.27) .364 (9.25)
602380-5 1.198 (30.43) 1.054 (26.77) .684 (17.37) .600 (15.24) .562 (14.27) .409 (10.39)
602380-6 1.284 (32.61) 1.119 (28.42) .684 (17.37) .600 (15.24) .600 (15.24) .460 (11.68)
602380-7 1.368 (34.75) 1.188 (30.18) .684 (17.37) .600 (15.24) .684 (17.37) .600 (15.24)
336.4 kcmil Range Taps (Yellow Coded)
602000 1.069 (27.15) .860 (21.84) .750 (19.05) .524 (13.31) .355 (9.02) .257 (6.53)
602001 1.141 (28.98) .927 (23.55) .750 (19.05) .524 (13.31) .557 (14.15) .324 (8.23)
602002 1.190 (30.23) .967 (24.56) .750 (19.05) .524 (13.31) .619 (15.72) .364 (9.25)
602003 1.245 (31.62) 1.012 (25.70) .750 (19.05) .524 (13.31) .619 (15.72) .409 (10.39)
602004 1.306 (33.17) 1.063 (27.00) .750 (19.05) .524 (13.31) .630 (16.00) .460 (11.68)
602006 1.370 (34.08) 1.140 (28.96) .750 (19.05) .524 (13.31) .750 (19.05) .524 (13.31)
602007 1.456 (36.98) 1.206 (30.63) .750 (19.05) .524 (13.31) .750 (19.05) .524 (13.31)
602013 .999 (25.37) .807 (20.50) .750 (19.05) .524 (13.31) .258 (6.55) .204 (5.18)
602014 .932 (23.67) .765 (19.43) .750 (19.05) .524 (13.31) .204 (5.18) .162 (4.11)
477.0 kcmil Range Taps (Yellow Coded)
602031-8 1.185 (30.10) .995 (25.27) .893 (22.68) .666 (16.92) .326 (8.28) .257 (6.53)
602031-9 1.118 (28.40) .942 (23.93) .893 (22.68) .666 (16.92) .258 (6.55) .204 (5.18)
1-602031-0 1.056 (26.82) .900 (22.86) .893 (22.68) .666 (16.92) .199 (5.05) .162 (4.11)
NOTE: Wire must fit in small Diameter range and Large diameter range. Sum of both wires must fit with in the Min and Max of sum of diameters.
Wedge Pressure Connectors
17
Connectors & Terminals
111
AMPACT DIAMETER LIMITS SELECTION GUIDE: DIMENSIONS IN INCHES (MM)
Catalog Number Sum of Diameters (Large Groove) Through Wire
Diameter (Small Groove) Tap Wire Diameter
max min max min max min
477.0/556.5 kcmil Range Taps (Yellow Coded)
1-602031-2 1.854 (47.09) 1.692 (42.98) .950 (24.13) .722 (18.34) .950 (24.13) .722 (18.34)
1-602031-3 1.741 (44.22) 1.524 (38.71) .940 (23.88) .666 (16.92) .940 (23.88) .666 (16.92)
1-602031-4 1.587 (40.31) 1.366 (34.70) .940 (23.88) .666 (16.92) .750 (19.05) .573 (14.55)
1-602031-5 1.500 (38.10) 1.297 (32.94) .940 (23.88) .666 (16.92) .750 (19.05) .481 (12.22)
1-602031-6 1.421 (36.09) 1.216 (30.89) .940 (23.88) .666 (16.92) .650 (16.51) .436 (11.07)
1-602031-7 1.360 (34.54) 1.147 (29.13) .940 (23.88) .666 (16.92) .562 (14.27) .382 (9.70)
1-602031-8 1.305 (33.15) 1.102 (27.99) .940 (23.88) .666 (16.92) .562 (14.27) .346 (8.79)
1-602031-9 1.270 (32.26) 1.062 (26.97) .940 (23.88) .666 (16.92) .450 (11.43) .324 (8.23)
2-602031-0 1.247 (31.67) 1.115 (28.32) .940 (23.88) .666 (16.92) .326 (8.28) .257 (6.53)
2-602031-1 1.181 (30.00) 1.062 (26.97) .940 (23.88) .666 (16.92) .258 (6.55) .204 (5.18)
2-602031-2 1.126 (28.60) 1.020 (25.91) .940 (23.88) .666 (16.92) .199 (5.05) .162 (4.11)
795.0 kcmil Range Taps (Yellow Coded)
602121 2.216 (56.29) 2.072 (52.63) 1.156 (29.36) .858 (21.79) 1.158 (29.41) .858 (21.79)
602121-1 2.159 (54.84) 2.002 (50.85) 1.156 (29.36) .858 (21.79) 1.156 (29.36) .858 (21.79)
602121-2 2.098 (53.29) 1.946 (49.43) 1.156 (29.36) .858 (21.79) 1.156 (29.36) .858 (21.79)
602121-3 2.035 (51.69) 1.891 (48.03) 1.156 (29.36) .858 (21.79) 1.156 (29.36) .858 (21.79)
602121-4 1.966 (49.94) 1.822 (46.28) 1.156 (29.36) .858 (21.79) .900 (22.86) .700 (17.78)
602121-5 1.891 (48.03) 1.747 (44.37) 1.156 (29.36) .858 (21.79) .900 (22.86) .700 (17.78)
602121-6 1.829 (46.46) 1.685 (42.80) 1.156 (29.36) .858 (21.79) .750 (19.05) .525 (13.34)
602121-7 1.750 (44.45) 1.606 (40.79) 1.156 (29.36) .858 (21.79) .722 (18.34) .525 (13.34)
602121-8 1.670 (42.42) 1.526 (38.76) 1.156 (29.36) .858 (21.79) .722 (18.34) .364 (9.25)
602121-9 1.610 (40.89) 1.466 (37.24) 1.156 (29.36) .858 (21.79) .608 (15.44) .364 (9.25)
1-602121-0 1.555 (39.50) 1.411 (35.84) 1.156 (29.36) .858 (21.79) .608 (15.44) .364 (9.25)
1-602121-1 1.506 (38.25) 1.362 (34.59) 1.156 (29.36) .858 (21.79) .436 (11.07) .324 (8.23)
1-602121-2 1.434 (36.42) 1.290 (32.77) 1.156 (29.36) .858 (21.79) .398 (10.11) .257 (6.53)
1-602121-3 1.365 (34.67) 1.221 (31.01) 1.156 (29.36) .858 (21.79) .312 (7.92) .204 (5.18)
1-602121-4 1.306 (33.17) 1.162 (29.51) 1.156 (29.36) .858 (21.79) .250 (6.35) .162 (4.11)
1033.5 kcmil Range Taps (Yellow Coded)
602180 2.496 (63.40) 2.332 (59.23) 1.250 (31.75) .856 (21.74) 1.250 (31.75) .856 (21.74)
602180-1 2.411 (61.24) 2.251 (57.18) 1.250 (31.75) .856 (21.74) 1.250 (31.75) .856 (21.74)
602180-2 2.354 (59.79) 2.194 (55.73) 1.250 (31.75) .856 (21.74) 1.250 (31.75) .856 (21.74)
602180-3 2.297 (58.34) 2.137 (54.28) 1.250 (31.75) .856 (21.74) 1.250 (31.75) .856 (21.74)
602180-4 2.236 (56.79) 2.076 (52.73) 1.250 (31.75) .856 (21.74) 1.250 (31.75) .856 (21.74)
602180-5 2.173 (55.19) 2.013 (51.13) 1.250 (31.75) .856 (21.74) 1.250 (31.75) .856 (21.74)
602180-6 2.104 (53.44) 1.944 (49.38) 1.250 (31.75) .856 (21.74) .900 (22.86) .700 (17.78)
602180-7 2.029 (51.54) 1.869 (47.47) 1.250 (31.75) .856 (21.74) .900 (22.86) .700 (17.78)
602180-8 1.967 (49.96) 1.807 (45.90) 1.250 (31.75) .856 (21.74) .750 (19.05) .525 (13.34)
602180-9 1.888 (47.96) 1.728 (43.89) 1.250 (31.75) .856 (21.74) .722 (18.34) .525 (13.34)
1-602180-0 1.808 (45.92) 1.648 (41.86) 1.250 (31.75) .856 (21.74) .608 (15.44) .364 (9.25)
1-602180-1 1.748 (44.40) 1.588 (40.34) 1.250 (31.75) .856 (21.74) .608 (15.44) .364 (9.25)
1-602180-2 1.693 (43.00) 1.533 (38.94) 1.250 (31.75) .856 (21.74) .608 (15.44) .364 (9.25)
1-602180-3 1.644 (41.76) 1.484 (37.69) 1.250 (31.75) .856 (21.74) .398 (10.11) .324 (8.23)
AMPACT Tap System
NOTE: Wire must fit in small Diameter range and Large diameter range. Sum of both wires must fit with in the Min and Max of sum of diameters.
Wedge Pressure Connectors
ENERGY /// ENERGY READY REFERENCE GUIDE
18
18 Connectors & Terminals
AMPACT EL - EXTRA LARGE CABLES
FEATURES APPLICATIONS BENEFITS
TE's AMPACT EL connectors can be
used in high voltage applications up
to 230 kV. 500 kV lines will require a
corona ring.
Designed for use on a larger conductor
that is used on transmission lines.
TE's AMPACT EL connectors can be
used on solid and stranded aluminum,
aluminum alloy and stranded aluminum
composite conductors including AAC,
AAAC, ACSR, ACAR, AW, ACSR/AW and
ACSS.
Catalog
Number Connector Description Sum of
Diameter
Large
Groove
Small
Groove
1443208-1 2500 AAC - 2500 AAC 3.648 1.824 1.824
1443209-1 1351.5 ACSR (54/19)-636 ACSR (26/7) 2.414 1.424 0.099
109423-1 1590 AAC (61)-795 AAC (61) 2.482 1.454 1.028
276915-1 1590 ACSR (45/7)-1590 ACSR (45/7) 3.008 1.504 1.504
81673-1 1590 ACSR (45/7)-1272 ACSR (45/7) 2.849 1.504 1.345
81673-2 1590 ACSR (45/7)-795 ACSR (45/7) 2.567 1.504 1.063
81673-3 1590 ACSR (45/7)-336.4 ACSR (26/7) 2.225 1.504 0.721
83086-1 1590 ACSR (45/7)-336 ACSR (26/7) 2.225 1.504 0.721
83086-2 1590 ACSR (45/7)-4/0 AAC (SOL) 1.964 1.504 0.46
109424-1 1351.5 ACSR (54/19)-1351.5 ACSR (54/19) 2.848 1.424 1.424
109703-1 1351.5 ACSR (54/19)-397.5 ACSR (18/1) 2.167 1.424 0.743
276548-1 1843.2 ACSR (72/7)-795.5 ACSR (27/7) 2.712 1.604 1.108
602080-0 2500 AAC (X)-500 AAC (19), 500 CU (19) 2.635
2.634 1.824 0.811
0.810
602080-1 2500 AAC (X)-500 AAC (19), 500 CU (19) 2.635
2.634 1.824 0.811
0.810
109433-1 1272 ACSR (45/7)-954 ACSR (45/7) 2.51 1.345 1.165
276300-1 1272 ACSR (45/7), (36/1)-1272 ACSR (45/7), (36/1) 2.690 2.632 1.345 1.316 1.345 1.316
1443268-1 1272 ACSR (54/19)-1272 ACSR (54/19) 2.764 1.382 1.382
850 mm2 HAL-660 mm2 HAL* 2.799 1.488 1.311
81698-1 2167 ACSR (72/7-556.5 ACSR (24/7) 2.651 1.737 0.914
83861-1 143 AAC (61)-1272 ACSR (45/7) 2.724 1.379 1.345
1443259-1 1351.5 ACSR (54/19-397.5) ACSR (18/1) 2.167 1.424 0.743
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
AMPACT HTT High Temperature
FEATURES APPLICATIONS BENEFITS
New contact-aid compound (corrosion
inhibitor). This inhibitor compound is
capable of sealing the electrical contact
area of the connectors while exposed to
high operating temperatures.
Synthetic lubricant will not degrade
insulating materials. It is safe to use and
will not damage conductor insulation.
Metal-to-metal contact areas are
established and sealed.
Exceeds ANSI C119.4 AA standard
current cycling test specifications.
Meets mechanical pull test and corrosion
requirements.
Suitable for use on ACSS overhead lines
operating at temperatures up to 250°C
Accommodates a wide range of cable
diameters.
Containts newly developed contact-aid
compound (corrosion inhibitor) that is
capable of sealing the electrical contact
area of the connectors while exposed to
high operating temperatures.
Integrated, large, hard, conductive metal
alloy particles scrub the conductor
during wedge travel, so the conductor
is abraded during the connection
installation process.
Wedge technology combined with a
proprietary high-temperature corrosion
inhibitor enhances connector reliability on
ACSS conductors.
AMPACT
*Use yellow cartridge 69338-4, HAL -
Hard Drawn Aluminum, use AMPACT
tool 69611 to apply taps.
Contact your TE sales representative
for additional sizes.
AMPACT HTT are installed with standard AMPACT tools.
• HT Inhibitor may be purchased separately for any HT application.
Catalog Number Description Size
1443316-2 AMPACT High Temperature Inhibitor 1-pound can
PRODUCT SELECTION INFORMATION
AMPACT EL | AMPACT HTT
Wedge Pressure Connectors
Addtionals Sizes Available contact you local Area Sales Manager
19
Connectors & Terminals
111
AMPACT Stirrups
FEATURES APPLICATIONS BENEFITS
Easy to install with AMPACT tooling
Heavy duty, tin plated copper bail
Connects almost all solid, stranded or
compressed conductor combinations
No damage to conductors when removed
Catalog Number Conductor
Range Size
ACSR, AAC,
Conductor Standard Bail Part Number Cartridge
Color Amperage
602585 Type II #6 No. 2 69338-5 White 340††
602586 Type II #4, #2 No. 2 69338-5 White 340††
1443312-1 Medium #4, #2 No. 2 69338-1 Blue 340††
600464 Medium 1/0 or 2/0 No. 2 69338-1 Blue 400
275436-1 Medium 1/0 or 2/0 1/0 69338-1 Blue 550
600468 Medium 2/0 or 3/0 No. 2 69338-1 Blue 400
600469 Medium 3/0 or 4/0 No. 2 69338-1 Blue 400
275435-1 Medium 3/0 or 4/0 1/0 69338-1 Blue 550
602173 Medium 3/0 or 4/0 2/0 69338-1 Blue 550††
600463 Medium 266.8 No. 2 69338-1 Blue 400
602201 Medium 266.8 1/0 69338-1 Blue 550
602502 Medium 350 AAC 1/0 69338-1 Blue 550
276478-1 Medium 350 AAC No. 2 69338-1 Blue 400
600474 Large 336.4 1/0 69338-4 Yellow 550
602142 Large 336.4 2/0 69338-4 Yellow 700
602136 Large 336.4 4/0 69338-4 Yellow 700
602047 Large 397.5 or 477 1/0 69338-4 Yellow 550
602143 Large 397.5 or 477 2/0 69338-4 Yellow 700
602247 Large 397.5 or 477 4/0 69338-4 Yellow 850
602104 Large 556.5 1/0 69338-4 Yellow 550
602248 Large 556.5 2/0 69338-4 Yellow 700
602115 Large 556.5 4/0 69338-4 Yellow 850
602174 Large 636 2/0 69338-4 Yellow 700
602162 Large 795 2/0 69338-4 Yellow 700
602163 Large 795 4/0 69338-4 Yellow 850
602237 Large 1033.5 4/0 69338-4 Yellow 850
PRODUCT SELECTION INFORMATION
Stirrups
Wedge Pressure Connectors
ENERGY /// ENERGY READY REFERENCE GUIDE
20
20 Connectors & Terminals
AMPACT Stud Disconnect System
FEATURES APPLICATIONS BENEFITS
Standard NEMA pad allows use of any
size jumper conductor
Can be easily removed in seconds
Rated for 750 amps continuous current
for demanding applications
Lug can be attached in either orientation
for maximum application flexibility
System tested to ANSI C119.4
Stud locking feature allows safe removal
and easy hot-stick application
Easy to park on standard parking stud
Attached to the circuit conductor using
the AMPACT tap, a two-hole NEMA
lug can be bolted to the disconnect in
either orientation. The disconnect is
then plugged onto the stud with hot-
sticks or rubber gloves and connected/
disconnected in seconds with a few turns
of the eyebolt. The stud can be assembled
to the line pointing up or down as
required.
The AMPACT stud disconnect is an addition
to the proven wedge pressure system that
utilities around the world have counted on
since 1958.
INSTRUCTION SHEET 408-9968
ENGINEERING TEST REPORT 502-47000, 502-47453 (1)
Kit MVG 1200 Part Number
Replacement Disconnect 83471-1
Replacement Stud 83396-1
PRODUCT SELECTION INFORMATION
Conductors Accommodated Complete Kit MVG 1200 Kit w/ Stud w/o Disconnect Appropriate AMPACT Tap
Only
1/0 AAC, ACSR to 4/0 ACSR, AAC 83470-1 83452-1 1-602031-7
266.8 AAC, ACSR to 336.4 AAC, ACSR 83470-2 83452-2 1-602031-5
477.0 AAC, ACSR to 556.5 AAC, ACSR 83470-3 83452-3 1-602031-3
795.0 AAC, ACSR 83470-4 83452-4 602121-5
Components Part Numbers Part Number
3/4 Disconnect MVG1200 83471-1
3/4 Stud 83396-1
1/2 Disconnect MVG900 2182405-1
1/2 Stud 83396-2
REPLACEMENT INFORMATION
Run Wires AAC/ACSR Stud Size Complete MVG 900 Kit
(Tap, Disconnect, Stud) Appropriate AMPACT Tap
1/0 to 2/0 1/2 inch Tinned Copper 2182452-1 600458
3/0 to 4/0 350kcm jumper or smaller 2182452-2 600465
266.8 to 336.4 350kcm jumper or smaller 2182452-3 1-602031-8
477 to 556.5 2182452-4 1-602031-6
795 2182452-5 602121-9
477 to 556.5 3/4 inch Tinned Copper 83470-3 1-602031-3
795 500kcm or 700kcm jumper 83470-4 602121-5
1033.5 500kcm or 700kcm jumper 83470-9 602180-7
Note: PN 83471-1 can only be used with 83396-1
PN 2182405-1 can only be used with 83396-2
AMPACT Stud Disconnect System
Wedge Pressure Connectors
21
Connectors & Terminals
111
AMPACT Identifier Plates
FEATURES APPLICATIONS BENEFITS
Angled for easy viewing from ground
Reduces radio frequency interference
Lightweight
Applied with AMPACT tool or
standard wrench
Circuit Identification
Phase Marking
Switch Identification
All aluminum construction,
black anodized
Can be installed on primary or secondary
distribution conductors for field
identification of circuits and/or switches.
The improved identification accuracy
can contribute to safer operation of line
apparatus especially in congested circuits
or multiple switch locations.
The AMPACT connectors have been
incorporated into the Identifier Plate
design creating simple ecient
application with the AMPACT tool and
cartridge
The ID Plate is angled for easier viewing
from the ground.
Its flat, black anodized surface provides
a sharp contrast to the alpha-numeric
characters that can be applied to its
surface.
Catalog Number w/AMPACT Connector Fits Conductor
83005-4 #2-1/0
83005-1 2/0-4/0 AWG
83005-5 4/0-266.8
83005-2 336.4-556.5 AAC
83005-3 795 AAC, ACSR
PRODUCT SELECTION INFORMATION
Plate width – 4.00 (101.60), Plate length – 15.50 (393.70).
Note: Alpha-numeric characters not supplied with ID plate.
4.00
(101.60)
30O
LR 4567
Identifier Plates
Wedge Pressure Connectors
ENERGY /// ENERGY READY REFERENCE GUIDE
22
22 Connectors & Terminals
AMPACT Deadend Clamp Assembly
FEATURES APPLICATIONS BENEFITS
Installed with standard AMPACT tools
Simple hot-stick application
Available as a mechanical or
combination mechanical and electrical
termination
Wedge pressure technology
Positive visual inspection
Removable without damage to
conductor
Exceeds CSA C83.71-M87 Standard for
Deadend Clamps
Exceeds the electrical and mechanical
requirements of ANSI C119.4 and CSA
C57 standards
The AMPACT deadend clamp connector
assembly fits standard stranded, All
Aluminum Conductors (AAC) and
Aluminum Stranded Conductors (ASC), in
sizes 266.8, 336.4, 477.0, and 556.5 kcmil.
The “C” and “wedge” components come
with factory applied inhibitor to enhance
continued contact integrity.
TE’s proven wedge pressure technology
and components manufactured from
selected aluminum alloys are combined
to create a Deadend Clamp that exceeds
the mechanical and electrical industry
standards.
The AMPACT deadend clamp connector
assembly has been designed to simplify
installation and to provide superior
performance.
A quick visual inspection of the lance
on the end of the wedge is a positive
verification of a proper installation,
eliminating the need for torque wrenches
or other special tooling.
The pulling eye, an integral part of the Deadend body, is rated at 6,000 lbs, while the Deadend
body is rated at 10,000 lbs. The “C” and “wedge” components are not reusable. Replacement
“wedge” and “C” components can be obtained by contacting your local TE Connectivity
representative
PRODUCT SELECTION INFORMATION
Style Fits Conductor (AAC/ACSR)1Catalog Number
Deadend Clamp 266.8 83589-1
336.4 83589-2
477 83589-3
556.5 83589-4
795 ACC 83589-6
795 ACSR / 954 AAC 83589-7
Deadend Clamp w/Jumper Stud2
(3/4 [19.05] Plated Cu)
266.8 83590-1
336.4 83590-2
477 83590-3
556.5 83590-4
Deadend Clamp w/Stirrup
(2/0 Plated Cu Bail)
266.8 83591-1
336.4 83591-2
477 83591-3
556.5 83591-4
1. Designed to fit AAC/ACSR standard stranded conductor.
2. For additional information refer to AMPACT Stud Disconnect System.
Note: The “C” and “wedge” components are not reusable. Contact your local TE representative for replacement “C” and “wedge” components or for part
numbers to connect wire types/sizes not shown.
AMPACT Deadend Clamp Assembly
Wedge Pressure Connectors
2
Connectors & Terminals
111
AMPACT In-Line Disconnect Switch (ILD)
FEATURES APPLICATIONS BENEFITS
Installation with standard AMPACT tool
Pulling-out strength in excess of 7500
lb without slipping or damage to
conductor
Copper disconnect blade assembly
suspended below the insulators
simplifying the cutting of conductor
Double string of polymeric insulators
prevents rolling of the swtich
Installed on standard stranded all
aluminum conductors (AAC) or aluminum
conductor steel reinforced (ACSR) in
conductor sizes from 1/0 to 954
Quick, easy manual or hot-stick
application
Both mechanical and electrical
connection made simultaneously with the
AMPACT tap
No line tensioning devices required for
installation
PRODUCT SELECTION INFORMATION: ILD 900 AMPS
Conductors
Accommodated Replacement
Taps
15 kV, 110 kV 29 kV, 150 kV 35 kV, 200 kV 46 kV, 250 kV 69 kV, 350 kV
Body
Size ACSR AAC With
Taps
Without
Taps
With
Taps
WIthout
Taps
With
Taps
Without
Taps
With
Taps
Without
Taps
With
Taps
Without
Taps
1/0(6/1)
2/0(6/1) 1/0 1-83843-0 1710723-1*
1710725-1**
1710722-1*
1710724-1**
1710727-1*
1710729-1**
1710726-1*
1710728-1**
1710731-1*
1710733-1**
1710730-1*
1710732-1** 1710735-9** 1710734-4
3/0(6/1)
4/0(6/1) 4/0 83843-7 1710723-2*
1710725-2**
1710722-2*
1710724-2**
1710727-2*
1710729-2**
1710726-2*
1710728-2**
1710731-2*
1710733-2**
1710730-2*
1710732-2** 1710735-1 1710734-1 1710737-1 1710736-1
266.8(18/1) 266.8 83843-1 710723-3*
1710725-3**
1710722-2*
1710724-2**
1710727-3*
1710729-3**
1710726-2**
1710728-2**
1710731-3*
1710733-3**
1710730-2*
1710732-2** 1710735-2 1710734-1 1710737-2 1710736-1
266.8(26/7)
336.4 (18/1)
(26/7)
(30/7)
397.5
336.4
350
83843-2 1710723-4*
1710725-4**
1710722-2*
1710724-2**
1710727-4*
1710729-4**
1710726-2*
1710728-2**
1710731-4*
1710733-4**
1710730-2*
1710732-2** 1710735-3 1710734-1 1710737-3 1710736-1
397.5 (18/1)
(24/7)
(26/7)
(30/7)
477.0 (18/1)
450
477
500
83843-3 1710723-5*
1710725-5**
1710722-3*
1710724-3**
1710727-5*
1710729-5**
1710726-3*
1710728-3**
710731-5*
1710733-5**
1710730-3*
1710732-3** 1710735-4 1710734-2 1710737-4 1710736-2
477.0 (26/7)
556.5 (18/1) 556.5 83843-4 1710723-6*
1710725-6**
1710722-3*
1710724-3**
1710727-5*
1710729-5**
1710726-3*
1710728-3**
1710731-6*
1710730-3*
1710733-6**
1710732-3** 1710735-5 1710734-2 1710737-5
477.0 (30/7)
556.5 (24/7)
(26/7)
(30/7)
605(24/7)
(26/7)
636(18/1)
(36/1)
600
636
650
700
83843-5 1710723-7*
1710725-7**
1710722-4*
1710724-4**
1710727-7*
1710729-7**
1710726-4*
1710726-4**
1710731-7*
1710733-7**
1710730-4*
1710732-4** 1710735-6 1710734-3 1710737-6 1710736-3
605 (30/19)
636 (26/7),
(24/7),
(30/19)
666.6 (24/7)
(26/7)
795 (36/1)
(42/7)
(45/7)
715.5
750
795
83843-6 1710723-8*
1710725-8**
1710722-4*
1710724-4**
1710727-8*
1710729-8**
1710728-4*
1710728-4**
1710731-8*
1710733-8**
1710730-4*
1710732-4** 1710735-7 1710734-3 1710737-7 1710736-3
795 (24/7)
(26/7)
(30/7)
(30/19)
(54/7)
954 1-83843-1 1710723-9*
1710725-9**
1710722-4*
1710724-4**
1710727-9*
1710729-9**
1710726-4*
1710728-4**
1710731-9*
1710733-9**
1710730-4*
1710732-4** 1710735-8 1710734-3 1710737-8 1710736-3
*K-line insulators and S&C blades
**Victor insulators and Royal blades
Note: For hot-stick work you will need the following: "C" and Wedge Holder 69900, Piggy Back Clamp 69883
AMPACT In-Line Disconnect Switch
Wedge Pressure Connectors
Small X-SmallLarge
X-Large
ENERGY /// ENERGY READY REFERENCE GUIDE
24
24 Connectors & Terminals
ILD
Voltage 15 kV (110 kV BIL), 29 kV (150 kV BIL),
35 kV (200 kV BIL), 46 kV (250 BIL),
69 kV (350 kV BIL)
Current 1200 Amps
Frequency 60Hz
Momentary Current 40,000 Amps
Short Time Current 25,000 Amps, 3 sec.
Technical Documents
Instruction Sheet: PII 56078
Engineering Test Report: 502-47376
Approvals
RUS Listed
ANSI: C119.4, C37.32, C37.34
IEEE: C37.30
CSA: C83.71
Conductors Accommodated
Replacement
Taps
15 kV, 110 kV BIL 29 kV, 150BIL 35 kV, 200BIL
Body Size ACSR AAC With
Taps
Without
Taps With Taps Without
Taps With Taps Without
Taps
Small 266.8 (26/7)
336.4 (18/1), (26/7), (30/7)
397.5
336.4
350
83843-2 1710883-1 1710886-1 1710884-1 1710887-1 1710885-1 1710888-1
X-Large
477.0 (30/1)
556.5 (24/7),(26/7),(30/7)
605.0 (24/7),(26/7)
636 (18/1),(36/1)
600
636
650
700
83843-5 1710883-2 1710886-2 1710884-2 1710887-2 1710885-2 1710888-2
X-Large
605 (30/19)
636 (26/7),(24/7), (30/19)
666.6 (24/7),(26/7)
795 (36/1),(42/7),(45/7)
715.5
750
795
83843-6 1710883-3 1710886-2 1710884-3 1710887-2 1710885-3 1710888-2
X-Large 795 (24/7),(26/7),(30/7),
(30/19) (54/7) 954 1-83843-1 1710883-4 1710886-2 1710884-4 1710887-2 1710885-4 1710888-2
PRODUCT SELECTION INFORMATION: ILD 1200 AMPS
AMPACT In-Line Disconnect Switch
Wedge Pressure Connectors
Part numbers shown above use Royal Blades.
25
Connectors & Terminals
111
AMPACT Accessories AMPACT FILM
AMPACT FUSE IN-LINE MOUNT (FILM)
Conductors Accommodated Replacements Taps 29 kV, 150 kV BIL L 35 kV, 200 kV BIL
Body Size ACSR AAC w/Taps w/o Taps w/Taps w/o Taps
X-Small 1/0 (6/1) 1/0 1-83843-0 2182407-1 2182383-1 2182408-1 2182384-1
X-Small 12/0 (6/1) 1/0 1-83843-0 2182407-1 2182383-1 2182408-1 2182384-1
Small 3/0 (6/1) 4/0 83843-7 2182407-2 2182383-2 2182408-2 2182384-2
Small 4/0 (6/1) 4/0 83843-7 2182407-2 2182383-2 2182408-2 2182384-2
Small 266.8 (18/1) 266.8 83843-1 2182407-3 2182383-2 2182408-3 2182384-2
Small 266.8 (26/7) 336.4, 350 83843-2 2182407-4 2182383-2 2182408-4 2182384-2
Small 336.4 (18/1) (26/7) (30/7) 336.4, 350 83843-2 2182407-4 2182383-2 2182408-4 2182384-2
Large 397.5 (18/1) (24/7) (26/7) (30/7) 450, 477, 83843-3 2182407-5 2182383-3 2182408-5 2182384-3
Large 477.0 (18/1) 500 83843-3 2182407-5 2182383-3 2182408-5 2182384-3
Large 477.0 (26/7) 556.5 83843-4 2182407-6 2182383-3 2182408-6 2182384-3
Large 556.5 (18/1) 556.5 83843-4 2182407-6 2182383-3 2182408-6 2182384-3
TECHNICAL INFORMATION
Voltage 29 kV (150 kV BIL), 35 kV (200 kV BIL)
Current 6-200 Amps
Frequency 60Hz
Short-Circuit Interrupting Rating 20kA, 16kA (Asymmetrical)
Short-Circuit Interrupting Rating 16kA, 12.8kA (Symmetrical)
Tensile Rating of Pulling Eye 6000 lbs
Dead-end Yoke assembly Rating 10,000 lbs Tensile
Hot-Stick Applications C and Wedge Holder 69900
PRODUCT SELECTION INFORMATION
TECHNICAL DOCUMENTS
Instruction Sheet 408-32171
Test Report 502-47452(I)
APPROVALS
ANSI C119.4
IEEE C37.40, C37.41, C37.46
FEATURES APPLICATIONS BENEFITS
Installation with standard AMPACT tool
Pulling-out strength in excess of 7500
lb without slipping or damage to
conductor
Copper disconnect blade assembly
suspended below the insulators
simplifying the cutting of conductor
Double string of polymeric insulators
prevents rolling of the swtich
Installed on standard stranded all
aluminum conductors (AAC) or aluminum
conductor steel reinforced (ACSR) in
conductor sizes from 1/0 to 954
Quick, easy manual or hot-stick
application
Both mechanical and electrical
connection made simultaneously with the
AMPACT tap
No line tensioning devices required for
installation
Can be used on radial feeds o of main
highways
Fuse drops down for easy location
outage
Installs in less than 10 minutes
ENERGY /// ENERGY READY REFERENCE GUIDE
26
26 Connectors & Terminals Terminal Lugs
Terminal Lugs
FEATURES APPLICATIONS BENEFITS
Easy to install with AMPACT tooling
Controlled contact pressure
Aluminum alloy models
Terminal pads have NEMA drilled bolt
patterns
Use on overhead or pad mounted
transformers
Use as disconnectable tap or jumper
connection.
Easily removable and relocated
.5 (12.7)
Dia. Max.
Stud Size
1.75
(44.45)
1.75
(44.45)
1.75
(44.45)
Bolt Hole Patterns
PRODUCT SELECTION INFORMATION
Catalog Number Shank Size Conductor Tap Groove Ampacity* Paddle Type
602089
#2 thru #6
1/0 thru 4/0
266.8 kcmil
4/0 Str 610 2-Hole Paddle
602097
569398-1*
602285
336.4, 397.5,
477, 556.5 kcmil
636, 795, 954, 1033.5 kcmil
336.4 Str
397.5
795 Str
895
895
1400
2-Hole Paddle
602091
#2 thru #6
1/0 thru 4/0
266.8 kcmil
4/0 Str 610 4-Hole Paddle
602099
602286
336.4, 397.5, 477, 556.5 kcmil
636, 795, 954, 1033.5 kcmil
336.4 Str
795 Str
895
1400 4-Hole Paddle
602093
602287
336.4, 397.5, 477, 556.5 kcmil
636, 795, 954, 1033.5 kcmil
336.4 Str
795 Str
895
1400 4-Hole Flag
*Current-carrying capacity in amperes at 90°C
IS 408-2116
**569398-1 has longer shank
AMPACT Accessories
27
Connectors & Terminals
111
AMPACT Accessories
GelPact Covers
FEATURES APPLICATIONS BENEFITS
Made of sturdy, black, UV stable plastic
GelPact covers are provided in packs of
18 for white and blue and in packs of 12
for yellow.
These covers are ready to snap on
quickly and start providing corrosion
protection for your electrical network.
Feature revolutionary PowerGel sealing
gel which provides an excellent moisture
seal over a wide temperature range
(-40°C to 105°C). PowerGel sealing gel
oers excellent insulating properties and
acts as a vibration damper, as well.
Just three sizes of GelPact covers
accommodate the entire AMPACT tap
product line.
GelPact W-sized covers fit all white
coded taps.
GelPact B–sized fits all blue-coded
AMPACT taps.
GelPact SMY-sized covers fit 336 up to
605 mcm.
GelPact XL-795 covers fit 605 to 795
conectors range
GelPact X-1033 covers fit 1033.5
connectors range
GelPact covers provide corrosion
protection for AMPACT aluminum taps in
severely corrosive environments such as
coastal or heavily polluted areas.
GelPact covers will prevent corrosion
from forming on newly installed AMPACT
taps in aerial applications.
For previously installed AMPACT taps,
installing a GelPact cover will help to
arrest the progress of any corrosion that
might be forming in the tap.
Catalog Number Product Description
1710500-1 GelPact W, fits all white connectors #6 - 1/0
1710523-1 GelPact B, fits all blue connectors #6 - 4/0
1710501-1 GelPact SMY, fits all yellow connectors 336 - 605
2182763-1 GelPact XL-795, fits all yellow connectors 605 to 795
2182763-2 GelPact XL-1033, fits all yellow connectors 1033.5
PRODUCT SELECTION INFORMATION
GelPact Covers
ENERGY /// ENERGY READY REFERENCE GUIDE
28
28 Connectors & Terminals
Tap Covers
APPLICATIONS
These tap covers are used to
electrically insulate AMPACT taps from
neighboring taps, exposed ground
conductors, or nearby grounded
structures in 600-volt maximum,
insulated-conductor overhead
applications
Catalog Number Color Code Strip Style Cover Length Tap Size
83364-1 White Hinged Top
82.6 3.25 Type II
602080 Blue Hinged Top 108 4.25 Medium 266.8
and 350
602107 Yellow Hinged Top 152 6.0 336.4, 477 and
556.5
602284 Yellow 2 Half Sections
165 6.5 795 and 1033.5
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
Tap Covers
AMPACT Accessories
29
Connectors & Terminals
111
AMPACT Tool
FEATURES APPLICATIONS BENEFITS
Conductor applications imprinted on tap
packages
Packages and labels color coded to
match taps to tools and cartridges
Installs and removes taps even in
confined spaces
Adaptable for standard hot-stick use
Lightweight powder-actuated tools
require minimum operator eort
Catalog Number Product Description Connects
69437 Small AMPACT Tool
(For Red-, White-, and
Blue-coded taps)
Aluminum Wire Combinations:
#8 — 350 kcmil
69611 Large AMPACT Tool
(For Yellow-coded taps only)
Aluminum Wire Combinations:
336.4 — 1192.5, up to 3000 MCM
AMPACT EL tap connectors
PRODUCT SELECTION INFORMATION
1. Position “piggyback” clamp onto wire. 2. Wedge is placed in “C” member.
“C” member hooked onto the wire
3. AMPACT tool clamped over the tap. 4. Tap is completed by hammer blow to end of tool.
Make Sure
“C” Member Rests
in Proper Notch
Strike End of Geared
Breech Cap Assembly
with Rubber Hammer
to Fire Tool
Correct Size
Tap and Wires
“C”
Member
in Proper
Notch
Coupling Tight
Against Wedge
Wedge Insert Color cartridge
Halfway same as Color
of tap
Geared
Breech
Cap
Tight
Wedge Holder
Holding Bolt
Wedge
Hammer
Piggyback
Clamp
End of
Wire
“C” Member
“C” Holder
Shotgun Stick
6 - 10”
USING THE AMPACT TOOL WITH THE HOT STICK
Catalog Number Description
69633-2 Large Tool Head
47667-8 Small Tool Head
69612 Universal Power Unit
308967-1 Breech Assembly
314196-1 Breech Cap Assembly (3-Pc)
5-304668-3 Retaining Spring
REPLACEMENT PARTS
47667-8
314196-1, 5-304668-3
308967-1
69612
69633-2
AMPACT Tool
AMPACT Accessories
ENERGY /// ENERGY READY REFERENCE GUIDE
0
0 Connectors & Terminals
AMPACT EZLoad
FEATURES APPLICATIONS BENEFITS
The AMPACT EZLoad tool is a precision
designed, powder actuated tool that is
robust yet lightweight.
The tool is designed with a lock and load
approach.
The cartridges are molded of
weatherproof polyethylene and packed
with propellant and primer.
The color of the cartridge indicates
the strength of the powder charge and
corresponds to the color-code of tap
sizes with which they are used.
AMPACT cartridges are color-coded (red
etc.) and designed specifically for use
in the AMPACT EZLoad tools to install
AMPACT taps
This all in one design hinges on the power
unit and is easily opened and closed to
replace the cartridges.
AMPACT tools are engaged by firing a
special powder loaded cartridge within
the tool which reduces the time and
eort required to tap a power line.
The compact tools are manufactured in
high-grade steel to precise tolerances and
are available in two sizes: large head and
small head. The same interchangeable
power unit is used in both tools.
Catalog Number Description
1043413-1 AMPACT EZLoad Small tool
1443414-1 AMPACT ZLoad Large tool
1443413-2 AMPACT ZLoad Power k Adapter
1443514-1 AMPACT ZLoad Hot-Stick Adapter Kit (includes Piercer pin guide and cover)
1443470-1 AMPACT ZLoad Hot-Stick Adapter with Power Unit
1443442-1 AMPACT EZLoad Cleaning tool
1443448-1 AMPACT EZLoad Tool repair kit (included Piercer Pin guide, Piercer pin and
grub screw)
69610-2 Hot-stick Kit for EZLoad tool
1443412-1 AMPACT EZLoad Power Unit
PRODUCT SELECTION INFORMATION
Cartridges
Catalog Number Description
69338-5 White
69338-2 Red
69338-1 Blue
69338-4 Yellow
Inhibitor Compound and NEMA Interface Hinge
Inhibitor Can
Catalog Number Description
80665-3 8 oz. (236 ml) plastic bottle aluminum
inhibitor compound
80665-2 1 qt (.95 litre) can aluminum inhibitor compound
561118-1* 2-Hole NEMA interface hinge to protect against
corrosion between dissimilar metals
69338-4 Yellow
PRODUCT SELECTION INFORMATION
PRODUCT SELECTION INFORMATION
Inhibitor Bottle
NEMA Hinge
*IS 408-2556
AMPACT EZload
AMPACT Accessories
1
Connectors & Terminals
111
Cleaning Tool
Catalog Number Description
314199-1 Universal Cleaning Tool
1443442-1 Ezload Cleaning Tool
PRODUCT SELECTION INFORMATION
PRODUCT SELECTION INFORMATION
PRODUCT SELECTION INFORMATION
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
Take-O Clip
Catalog Number Description
69685-1* For Blue-Coded Taps (and White-Coded Copper Taps)
69684 For Red-Coded Taps
69947 For Type II White-Coded Taps
69847 For Yellow-Coded Taps
Auxillary Platform
Catalog Number Description
306814 Auxillary Platform
Accessory Bag
Catalog Number Size Description
608338-1 12.5 (317.4) tall,
7 (177.8) dia.
Open type, brass snap-on swivel
hook, white canvas
607501-1 12.5 (317.4) tall,
7 (177.8) dia.
Open type, brass snap-on swivel hook
608877-1 AMPACT Tool Kit Box
*IS 408-2589
Note: Refer to Customer Manual 409-2106 for AMPACT tap removal.
Notes:
• Part No. 69437 includes Take-off Clips, Part Nos. 69947 and 69685-1
• Part No. 69611 includes Take-off Clip, Part No. 69847
• Auxiliary Platform Part No. 306814-3 is required to install red-coded standard taps
with Small AMPACT Tool.
• Refer to Customer Manual 409-2106 for instructions on AMPACT connector
installation and removal.
• IS 408-9494 (P/N 314199-1), IS 408-9907 (P/N 69611 and 69437), IS 408-1201 (P/N
69437)
AMPACT Accessories Cleaning Tool | Take-Off Clip |
Auxillary Platform | Accessory Bag
ENERGY /// ENERGY READY REFERENCE GUIDE
2
2 Connectors & Terminals
PRODUCT SELECTION INFORMATION
Hot-Stick
FEATURES APPLICATIONS BENEFITS
Adapts AMPACT tools to standard
commercial hot stick equipment
Allows linemen to work in line with
conductors instead of across them
The kit handles AMPACT taps and stirrups
from No. 8 to 556.5-27/7 ACSR. (With
additional components, it can be used on
conductors to 1192.5-45/7 ACSR.)
This revolutionary tap installation method
cuts down lineman exposure to energized
lines.
AMPACT tap system is adaptable for use
with standard hot sticks
With a simple hot stick adapter kit, the
standard glove method is converted to
the fastest hot-stick method available.
Item Catalog
Number
Description
Geared Breech 306347-1 Replaces standard breech cap assembly
90˚ Adapter 69833-1 Attaches tool holders to universal hot stick, and
wedge holder to “C” holder. Two adapters are
included.
Small Tool
Holder
306349-2 Holds small AMPACT tool No. 69437 with
universal hot stick.
Large Tool
Holder
306349-1 Holds large AMPACT tool No. 69611 with universal
hot stick.
“C” Holder 306350-2 Used to hold the “C” member with shotgun stick,
and to hook over the through and tap conductors.
Wedge Holder 306348-1 Used to hold wedge with universal hot stick.
Piggyback
Clamp
69816 Hold tap conductor in position with through conductor
Adapter 1443514-1 Hot-Stick EZ Load adapter
Hammer 69674 Hot-Stick head
Accessories must be ordered separately from Hot-Stick Kit. Required for taps and stirrups
in 795.0 to 1192.5 kcmil range.
Item Catalog
Number
“C” and Wedge
Holder
69900
Piggyback Clamp 69883
Note: This clamp is not intended for
continuous electrical service.
Hot-Stick
AMPACT Accessories
306347-1 69833-1 306349-2 306349-1
306350-2 306348-1 69816 69674
69900 69883 1443514-1

Connectors & Terminals
111
Miniwedge Service Entrance Connector System
FEATURES APPLICATIONS BENEFITS
No special tools
Removable without conductor loss or
damage
Unique GEO-TAC surface in “C” provides
higher tensile and vibration resistance
Conductor range #14 AWG to 336.4
kcmil
Separate insulating covers
Wedge pressure reliability
Service entrance and street light
applications for a range of sizes to
connect from #14, #12, and #10 street
light tap wire up to a 336.4 thru
conductor.
Aluminum to aluminum, aluminum to
copper
Suitable for guy, messenger and fence
grounding (not for direct burial)
MINIWEDGE connectors are for service
entrance applications from #6 to #2
through 2/0 to 4/0.
Color-coded for easy connector selection
for terminating standard stranded and
compacted ACSR, AAAC, AAC and
copper conductors.
To enhance the mechanical and electrical
performance of the service entrance
connector, the AMP GEO-TAC surface is
added to the inside of the “C” component
during the manufacturing process.
The GEO-TAC surface provides superior
grip on the conductor to overcome the
possibility of failure due to vibration and
also increases the contact surface for
greater electrical performance under
changing load conditions
APPROVALS
• UL Listed
• Meets ANSI C119.4
• Part Number Series 83623 and 83630 are Certified by Canadian Standards Association, File No. LR 7189
• RUS
Note: MINIWEDGE connectors are not recommended for copper-to-copper connections.
The MINIWEDGE connector with GHFC MW cover is pictured.
The aluminum alloy “C” and wedge
components are installed with parallel jaw
pliers
PARALLEL JAW PLIERS 109717-1
Miniwedge
Miniwedge Connectors
ENERGY /// ENERGY READY REFERENCE GUIDE
4
4 Connectors & Terminals
Standard Triplex
Full ACSR, AAAC or AAC neutral
Full AAC hot wires
Special Triplex (Smooth Body)
Full AAC or cmpt ACSR neutral
Full AAC or cmpt AAC hot wires
Miniwedge Connectors
Special Triplex
Full ACSR, AAAC or AAC neutral
Full AAC hot wires
MINIWEDGE Connectors
Miniwedge Connectors
MINIWEDGE CONNECTORS: CORE WIRE RATINGS
1/0 #2 #4 #6
1/0 ACSR, AAAC #2 ACSR, AAAC #4 ACSR, AAAC #6 ACSR, AAAC
1/0 AAC, Cu Str #2 AAC, Cu Str #4 AAC, Cu Str #6 AAC, Cu Str
1/0 AAC/Cu cmpt #2 AAC/Cu cmpt #4 AAC/Cu cmpt #6 AAC/Cu cmpt
#2 Sol #6 Sol, #4 Sol
#6 AAC, Cu Str
#6 #6 ACSR, AAAC 83592-4 83592-7 83592-9 1-83592-0
#6 Sol, #4 Sol
#4 AAC, Cu Str
#4 #4 ACSR, AAAC 83592-3 83592-6 83592-8
#2 Sol
#2 #2 AAC, Cu Str 83592-2 83592-5
#2 ACSR, AAAC
1/0 1/0 ACSR, AAAC 83592-1
1/0 AAC
4/0 3/0 2/0
4/0 ACSR, AAAC 3/0 ACSR, AAAC 2/0 ACSR, AAAC
4/0 AAC, Cu Str 3/0 AAC, Cu Str 2/0 AAC, Cu Str
4/0 AAC cmpt 3/0 AAC cmpt
#2 #2 AAC, Cu Str 83631-1 83631-4 83631-7
#2 ACSR, AAAC
1/0 AAC
1/0 1/0 ACSR, AAAC 83631-2 83631-5 83631-8
2/0 AAC cmpt
2/0 2/0 AAC 83631-3 83631-6 83631-9
2/0 ACSR, AAAC
1/0 (S.B.) #2 (S.B.) #4 #6
1/0 ACSR cmpt #2 ACSR cmpt #4 ACSR cmpt #6 ACSR cmpt
1/0 AAC, Cu Str #2 AAC, Cu Str #4 AAC, Cu Str #6 AAC/Cu cmpt
1/0 AAC/Cu cmpt #2 AAC/Cu cmpt #4 AAC/Cu cmpt #6 AAC, Cu Str
#2 Sol #6 Sol, #4 Sol
#6 AAC, Cu Str
#6 #6 ACC cmpt 83592-4 83592-7 83592-9 1-83592-0
#6 ACSR cmpt
#6 Sol, #4 Sol
#4 AAC, Cu Str
#4 #4 AAC cmpt 83592-3 83592-6 83592-8
#4 ACSR cmpt
#2 Sol
#2 #2 AAC, Cu Str
(S.B.) #2 AAC cmpt 1-83592-2 1-83592-3
#2 ACSR cmpt
1/0 AAC
1/0 1/0 AAC cmpt 1-83592-1
(S.B.) 1/0 ACSR cmpt
2/0 AAC cmpt
5
Connectors & Terminals
111
Special Triplex (Smooth Body)
Full AAC or cmpt ACSR neutral
Full AAC or cmpt AAC hot wires
Large Asymmetrical
Street Light Tap
Small Street Light Tap
MINIWEDGE CONNECTORS: CORE WIRE RATINGS CONTINUED
MINIWEDGE Connectors
NOTE: Wire must fit in small Diameter range and Large diameter range. Sum of both wires must fit with in the Min and Max of sum of
diameters.
Miniwedge Connectors
4/0 (S.B.) 3/0 (S.B.) 2/0 (S.B.)
4/0 ACSR cmpt 3/0 ACSR cmpt 2/0 ACSR cmpt
4/0 AAC, Cu Str 3/0 AAC, Cu Str 2/0 AAC, Cu Str
4/0 AAC cmpt 3/0 AAC cmpt 2/0 AAC cmpt
#2 #2 AAC cmpt
(S.B.) #2 AAC, Cu Str 1-83631-1 1-83631-4 1-83631-7
#2 ACSR cmpt
1/0 1/0 AAC cmpt
(S.B.) 1/0 AAC 1-83631-2 1-83631-5 1-83631-8
1/0 ACSR cmpt
2/0 AAC cmpt
2/0 2/0 AAC 1-83631-3 1-83631-6 1-83631-9
(S.B.) 2/0 ACSR cmpt
1/0 ACSR, AAAC
1/0 #2 #4 #6 #8
1/0 ACSR, AAAC #2 ACSR, AAAC #4 ACSR, AAAC #6 ACSR, AAAC #8 AAC/Cu Str
1/0 AAC, Cu Str #2 AAC, Cu Str #4 AAC, Cu Str #6 AAC, Cu Str #8 Al/Cu Sol
1/0 AAC/Cu cmpt #2 AAC/Cu cmpt #4 AAC/Cu cmpt #6 AAC/Cu cmpt #6 Al/Cu Sol
2/0 AAC/Cu cmpt #2 Sol #6 Sol, #4 Sol
#’s #14 Al/Cu Str & Sol
10, 12, 14 #12 Al/Cu Str & Sol 83630-1 83630-3 83630-5 83630-7 83630-9
#10 Al/Cu Str & Sol
#8 AAC/Cu Str
#8 #8 Al/Cu Sol 83630-2 83630-4 83630-6 83630-8 1-83630-0
#6 Al/Cu Sol
336.4 266.8 4/0 3/0 2/0
336.4 AAC 266.8 ACSR (18/1) 4/0 ACSR 3/0 ACSR 2/0 ACSR
266.8 ACSR (18/1) 266.8 AAC 4/0 AAC 3/0 AAC 2/0 AAC
266.8 ACSR (26/7) 336.4 AAC cmpt 266.8 AAC cmpt 4/0 AAC cmpt 3/0 AAC cmpt
#’s #14 Al/Cu Str & Sol
10, 12, 14 #12 Al/Cu Str & Sol 1-83623-7 1-83623-3 83623-9 83623-5 83623-1
#10 Al/Cu Str & Sol
#8 #8 AAC/Cu Str & Sol 1-83623-8 1-83623-4 1-83623-0 83623-6 83623-2
#6 Al/Cu Sol
#6 AAC/Cu Str & Sol
#6 #6 ACSR 1-83623-9 1-83623-5 1-83623-1 83623-7 83623-3
#4 Al/Cu Sol
#4 AAC/Cu Str
#4 #4 ACSR 2-83623-0 1-83623-6 1-83623-2 83623-8 83623-4
#2 Al/Cu Sol
ENERGY /// ENERGY READY REFERENCE GUIDE
6
6 Connectors & Terminals
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
Catalog
Number
Wire Marking Sum of Diameters Groove 1 Diameter Groove 2 Diameter
Groove 1 Groove 2 max min max min max min
Core
83592-1 1/0 1/0 .796 (20.22) .696 (17.68) .398 (10.11) .315 (8.00) .398 (10.11) .315 (8.00)
83592-2 1/0 #2 .723 (18.36) .618 (15.70) .398 (10.11) .315 (8.00) .336 (8.53) .260 (6.60)
83592-3 1/0 #4 .656 (16.66) .549 (13.94) .398 (10.11) .315 (8.00) .268 (6.81) .205 (5.21)
83592-4 1/0 #6 .602 (15.29) .498 (12.65) .398 (10.11) .315 (8.00) .215 (5.46) .138 (3.51)
83592-5 #2 #2 .650 (16.51) .550 (13.97) .336 (8.53) .260 (6.60) .336 (8.53) .260 (6.60)
83592-6 #2 #4 .583 (14.81) .481 (12.22) .336 (8.53) .260 (6.60) .268 (6.81) .205 (5.21)
83592-7 #2 #6 .529 (13.44) .429 (10.90) .336 (8.53) .260 (6.60) .215 (5.46) .138 (3.51)
83592-8 #4 #4 .516 (13.11) .416 (10.57) .268 (6.81) .205 (5.21) .268 (6.81) .205 (5.21)
83592-9 #4 #6 .462 (11.73) .362 (9.19) .268 (6.81) .205 (5.21) .215 (5.46) .138 (3.51)
1-83592-0 #6 #6 .408 (10.36) .308 (7.82) .215 (5.46) .138 (3.51) .215 (5.46) .138 (3.51)
1-83592-1 1/0 SB 1/0 SB .752 (19.10) .652 (16.56) .398 (10.11) .315 (8.00) .398 (10.11) .315 (8.00)
1-83592-2 1/0 SB #2 SB .670 (17.02) .570 (14.48) .398 (10.11) .315 (8.00) .336 (8.53) .260 (6.60)
1-83592-3 #2 SB #2 SB .600 (15.24) .500 (12.70) .336 (8.53) .260 (6.60) .336 (8.53) .260 (6.60)
Service Connectors
83631-1 4/0 #2 .888 (22.56) .788 (20.02) .570 (14.48) .473 (12.01) .336 (8.53) .260 (6.60)
83631-2 4/0 1/0 .961 (24.41) .861 (21.87) .570 (14.48) .473 (12.01) .398 (10.11) .315 (8.00)
83631-3 4/0 2/0 1.010 (25.65) .907 (23.04) .570 (14.48) .473 (12.01) .470 (11.94) .375 (9.53)
83631-4 3/0 #2 .827 (21.01) .731 (18.57) .515 (13.08) .420 (10.67) .336 (8.53) .260 (6.60)
83631-5 3/0 1/0 .900 (22.86) .809 (20.55) .515 (13.08) .420 (10.67) .398 (10.11) .315 (8.00)
83631-6 3/0 2/0 .949 (24.10) .849 (21.56) .515 (13.08) .420 (10.67) .470 (11.94) .375 (9.53)
83631-7 2/0 #2 .772 (19.61) .682 (17.32) .470 (11.94) .375 (9.53) .336 (8.53) .260 (6.60)
83631-8 2/0 1/0 .845 (21.46) .760 (19.30) .470 (11.94) .375 (9.53) .398 (10.11) .315 (8.00)
83631-9 2/0 2/0 .894 (22.71) .800 (20.32) .470 (11.94) .375 (9.53) .470 (11.94) .375 (9.53)
1-83631-1 4/0 SB #2 SB .820 (20.83) .720 (18.29) .570 (14.48) .473 (12.01) .336 (8.53) .260 (6.60)
1-83631-2 4/0 SB 1/0 SB .901 (22.89) .811 (20.60) .570 (14.48) .473 (12.01) .398 (10.11) .315 (8.00)
1-83631-3 4/0 SB 2/0 SB .942 (23.93) .851 (21.62) .570 (14.48) .473 (12.01) .470 (11.94) .375 (9.53)
1-83631-4 3/0 SB #2 SB .756 (19.20) .660 (16.76) .515 (13.08) .420 (10.67) .336 (8.53) .260 (6.60)
1-83631-5 3/0 SB 1/0 SB .837 (21.26) .759 (19.28) .515 (13.08) .420 (10.67) .398 (10.11) .315 (8.00)
1-83631-6 3/0 SB 2/0 SB .878 (22.30) .799 (20.29) .515 (13.08) .420 (10.67) .470 (11.94) .375 (9.53)
1-83631-7 2/0 SB #2 SB .706 (17.93) .620 (15.75) .470 (11.94) .375 (9.53) .336 (8.53) .260 (6.60)
1-83631-8 2/0 SB 1/0 SB .787 (19.99) .700 (17.78) .470 (11.94) .375 (9.53) .398 (10.11) .315 (8.00)
1-83631-9 2/0 SB 2/0 SB .828 (21.03) .740 (18.80) .470 (11.94) .375 (9.53) .470 (11.94) .375 (9.53)
Large Asymmetrical Street Light
2-83623-0 336.4 #4 .924 (23.47) .822 (20.88) .675 (17.15) .590 (14.99) .268 (6.81) .205 (5.21)
1-83623-9 336.4 #6 .870 (22.10) .771 (19.58) .675 (17.15) .590 (14.99) .215 (5.46) .138 (3.51)
1-83623-8 336.4 #8 .828 (21.03) .725 (18.42) .675 (17.15) .590 (14.99) .198 (5.03) .115 (2.92)
1-83623-7 336.4 #10 - #14 .782 (19.86) .673 (17.09) .675 (17.15) .590 (14.99) .125 (3.18) .055 (1.40)
1-83623-6 266.8 #4 .867 (22.02) .788 (20.02) .620 (15.75) .540 (13.72) .268 (6.81) .205 (5.21)
1-83623-5 266.8 #6 .813 (20.65) .737 (18.72) .620 (15.75) .540 (13.72) .215 (5.46) .138 (3.51)
1-83623-4 266.8 #8 .771 (19.58) .691 (17.55) .620 (15.75) .540 (13.72) .198 (5.03) .115 (2.92)
1-83623-3 266.8 #10-#14 .725 (18.42) .639 (16.23) .620 (15.75) .540 (13.72) .125 (3.18) .055 (1.40)
1-83623-2 4/0 #4 .821 (20.85) .720 (18.29) .570 (14.48) .473 (12.01) .268 (6.81) .205 (5.21)
1-83623-1 4/0 #6 .767 (19.48) .669 (16.99) .570 (14.48) .473 (12.01) .215 (5.46) .138 (3.51)
1-83623-0 4/0 #8 .725 (18.42) .623 (15.82) .570 (14.48) .473 (12.01) .198 (5.03) .115 (2.92)
83623-9 4/0 #10-#14 .679 (17.25) .571 (14.50) .570 (14.48) .473 (12.01) .125 (3.18) .055 (1.40)
83623-8 3/0 #4 .760 (19.30) .662 (16.81) .515 (13.08) .420 (10.67) .268 (6.81) .205 (5.21)
83623-7 3/0 #6 .706 (17.93) .611 (15.52) .515 (13.08) .420 (10.67) .215 (5.46) .138 (3.51)
83623-6 3/0 #8 .664 (16.87) .565 (14.35) .515 (13.08) .420 (10.67) .198 (5.03) .115 (2.92)
83623-5 3/0 #10 - #14 .618 (15.70) .513 (13.03) .515 (13.08) .420 (10.67) .125 (3.18) .055 (1.40)
83623-4 2/0 #4 .705 (17.91) .613 (15.57) .470 (11.94) .375 (9.53) .268 (6.81) .205 (5.21)
83623-3 2/0 #6 .651 (16.54) .562 (14.27) .470 (11.94) .375 (9.53) .215 (5.46) .138 (3.51)
83623-2 2/0 #8 .609 (15.47) .516 (13.11) .470 (11.94) .375 (9.53) .198 (5.03) .115 (2.92)
83623-1 2/0 #10 - #14 .563 (14.30) .464 (11.79) .470 (11.94) .375 (9.53) .125 (3.18) .055 (1.40)
Small Street Light
83630-1 1/0 #10-#14 .514 (13.06) .400 (10.16) .398 (10.11) .315 (8.00) .125 (3.18) .055 (1.40)
83630-2 1/0 #8 .560 (14.22) .460 (11.68) .398 (10.11) .315 (8.00) .198 (5.03) .115 (2.92)
83630-3 #2 #10-#14 .441 (11.20) .332 (8.43) .336 (8.53) .260 (6.60) .125 (3.18) .055 (1.40)
83630-4 #2 #8 .487 (12.37) .384 (9.75) .336 (8.53) .260 (6.60) .198 (5.03) .115 (2.92)
83630-5 #4 #10-#14 .374 (9.50) .274 (6.96) .268 (6.81) .205 (5.21) .125 (3.18) .055 (1.40)
83630-6 #4 #8 .420 (10.67) .320 (8.13) .268 (6.81) .205 (5.21) .198 (5.03) .115 (2.92)
83630-7 #6 #10-#14 .320 (8.13) .220 (5.59) .215 (5.46) .138 (3.51) .125 (3.18) .055 (1.40)
83630-8 #6 #8 .366 (9.30) .266 (6.76) .215 (5.46) .138 (3.51) .198 (5.03) .115 (2.92)
83630-9 #8 #10-#14 .278 (7.06) .178 (4.52) .198 (5.03) .115 (2.92) .125 (3.18) .055 (1.40)
1-83630-0 #8 #8 .324 (8.23) .224 (5.69) .198 (5.03) .115 (2.92) .198 (5.03) .115 (2.92)
MINIWEDGE Connectors
Miniwedge Connectors
7
Connectors & Terminals
111
GHFC MW Closure
FEATURES APPLICATIONS BENEFITS
Simply install by snapping the closure
over the connector.
Specifically designed to provide sealing
and corrosion protection for MINIWEDGE
connectors installed overhead for
corrosion protection or in direct buried
applications up to 1000 volts
Suitable for aluminum-to-aluminum and
aluminum-to-copper connections.
Fits most MINIWEDGE connector
applications.
Catalog Number Part Number Description Main Tap Std. Pack
GHFC-MW 3-1199125-2 Gel cover for sealing and insulating #8-4/0 (10-95) #14-2/0 (1.5-70) 10
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
ADDITIONAL PRODUCT INFORMATION
• Package does not contain MINIWEDGE connectors, which must be ordered separately
• Standard package: 10 kits/box
• Related test reports: EDR-5340, 502-47233
GHFC MW Closure
Miniwedge Connectors
ENERGY /// ENERGY READY REFERENCE GUIDE
8
8 Connectors & Terminals
AMPACT Copper Wire Taps
FEATURES APPLICATIONS BENEFITS
Compact, lightweight application
tool permits easy installation almost
anywhere, without bulky equipment,
heat, or external power
AMPACT copper taps are made of
quality alloys for low resistivity and
superior corrosion resistance
A locking tab prevents the tapered
locked wedge from loosening once it has
been driven into position
The tap’s “C” member is composed of an
aluminum bronze alloy and the wedge of
a copper alloy very close to pure copper.
Built-in spring tension causes the tap to
maintain constant mechanical pressure
for optimum electrical conductivity.
Resist corrosion and will not loosen.
Unique design incorporating a tapered
“C” member and wedge, provides firm,
sure contact for consistent, all weather,
wire-to-wire, low resistance grounding
connections
The taps will provide secure connections
on both stranded wire or solid rod.
Taps will not penetrate copper plating,
allowing secure connections from copper
conductors to ground rods, reinforcing
bars or conductors of any type
Electrical joints are stable and eective
for optimum electrical contact, even
under conditions of creep and cold flow.
Connectors may be checked visually
— speeding inspection and practically
eliminating callbacks
Simple installation system greatly reduces
exposure to energized lines
When properly matched and applied,
AMPACT taps exceed the current-
carrying capacity of the conductors they
are connecting.
Taps stay permanently locked during
power surges, yet may be removed if
necessary without damage to cables or
rods.
Technical Documents
Customer Manual: 409-2106
Department Publications: 410-5810, 410-5811
Product Specifications: 108-13011, 108-13012, 108-13015
Safety Publication: 125-6217
General Publication: 408-3010-1 through -4
Listed by Underwriters Laboratories
Inc., File No. E69905
Certified by Canadian Standards
Association, File No. LR 56476
REA Letter of Technical Acceptance
(Grounding Taps)
Groove Size kcmil or AWG Groove Code Conductor Diameter
Min Max
500 A .785 (19.9) .813 (20.7)
450 B .745 (18.9) .784 (19.9)
400 E .700 (17.8) .744 (18.9)
350 G .650 (16.5) .699 (17.8)
300 H .620 (15.7) .649 (16.5)
250 K (R)†† .561 (14.2) .625 (15.9)
4/0 L .506 (12.9) .560 (14.2)
3/0 M .451 (11.5) .505 (12.8)
2/0 N .401 (10.2) .450 (11.4)
1/0 O .355 (9.0) .400 (10.2)
No. 2 T .280 (7.1) .354 (9.0)
No. 4 W .216 (5.5) .279 (7.1)
No. 6 X .182 (4.6) .215 (5.5)
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
AMPACT Copper Wire Taps
Copper Grounding
Designated Size Wire Size Actual Diameter
3/8 (9.53) 1/0 AWG .355 (9.02)
1/2 (12.70) 3/0 AWG .475 (12.06)
5/8 (15.88) 250 kcmil .563 (14.30)
3/4 (19.05) 350 kcmil .682 (17.32)
GROUND ROD APPLICATIONS, COPPER-CLAD: DIMENSIONS IN INCHES (MM)
Galvanized Steel
3/8 (9.53) 1/0 AWG .375 (9.53)
1/2 (12.70) 3/0 AWG .500 (12.70)
5/8 (15.88) 300 kcmil .625 (15.88)
3/4 (19.05) 450 kcmil .750 (19.05)
9
Connectors & Terminals
111
† Some Ground Rods have a designated or descriptive diameter that is different from the Actual Diameter. The Actual Diameter must be determined and used
with the top chart for correct tap selection.
AMPACT COPPER TAP SELECTION FOR WIRE-TO-WIRE APPLICATIONS
Typical Example:
500 to 350 kcmil = Groove Code AG = Part No. 1-276337-1
Through Conductor
Wire Identification
Groove Code
AMPACT Copper Wire Taps
Copper Grounding
AMPACT COPPER TAP SELECTION FOR WIRE TO GROUND ROD† OR SOLID PIN
Copper
Conductor
(kcmil/AWG)
3/8" 1/2" 5/8" 3/4"
Ground Rod/Pin
Dia. Range
.355-.375
(9.02-9.53)
Ground Rod/Pin
Dia. Range
.475-.500
(12.07-12.7)
Ground Rod Dia.
.563 (14.3)
Ground Rod/Pin Dia.
.625 (15.88)
Ground Rod Dia.
.682 (17.32)
Ground Rod/Pin Dia.
.750 (19.05)
500 1-276337-4 1-276337-3 276337-9 1-276337-2 1-276337-1 276337-1
450 2-276337-5 2-276337-4 2-276337-3 2-276337-2 2-276337-1 1-276337-9
400 3-276337-7 3-276337-5 3-276337-3 3-276337-2 3-276337-1 2-276337-0
350 4-276337-9 4-276337-7 4-276337-5 4-276337-4 4-276337-3 2-276337-1
300 6-276337-0 5-276337-8 5-276337-6 5-276337-5 4-276337-4 2-276337-2
250 275187-4 275187-2 2-275187-8 5-276337-6 4-276337-5 2-276337-3
4/0 275187-9 275187-7 275187-1 5-276337-7 4-276337-6 276337-2
3/0 1-275187-3 1-275187-1 275187-2 5-276337-8 4-276337-7 2-276337-4
2/0 1-275187-6 1-275187-2 275187-3 5-276337-9 4-276337-8 276337-3
1/0 1-275187-8 1-275187-3 275187-4 6-276337-0 4-276337-9 2-276337-5
No. 2 2182410-1 1-275187-4 275187-5 6-276337-2 5-276337-1 276337-4
No. 4 2182410-1 3-275187-6 3-275187-0 6-276337-4 5-276337-3 2-276337-8
No. 6 2182410-2 3-275187-7 3-275187-1 6-276337-5 5-276337-4 2-276337-9
White Shells
(69338-5)
Blue Shells
(69338-1)
Yellow
Shells
(69338-4)
Wire
Size
X
5,6
W
4
T
2
O
1/0
N
2/0
M
3/0
L
4/0
K
(R) 250
H
300
G
350
E
400
B
450
A
500
750
(61)
X
5,6 2182410-4 2182410-4 2182410-2 2182410-2 4-275187-0 3-275187-7 3-275187-4 3-275187-1 6-276337-5 5-276337-4 4-276337-2 2-276337-9 1-276337-8 1-81723-3*
W
42182410-3 2182410-2 2182410-1 3-275187-9 3-275187-6 3-275187-3 3-275187-0 6-276337-4 5-276337-3 4-276337-1 2-276337-8 1-276337-7 1-81723-3*
T
22182410-1 2182410-1 1-275187-7 1-275187-4 1-275187-0 275187-5 6-276337-2 5-276337-1 3-276337-9 276337-4 276337-8 1-81723-2*
0
1/0 1-275187-8 1-275187-6 1-275187-3 275187-9 275187-4 6-276337-0 4-276337-9 3-276337-7 2-276337-5 1-276337-4 1-81723-2*
N
2/0 1-275187-5 1-275187-2 275187-8 275187-3 5-276337-9 4-276337-8 3-276337-6 276337-3 276337-7 1-81723-1*
M
3/0 1-275187-1 275187-7 275187-2 5-276337-8 4-276337-7 3-276337-5 2-276337-4 1-276337-3 1-81723-0*
L
4/0 275187-6 275187-1 5-276337-7 4-276337-6 3-276337-4 276337-2 276337-6 81723-9*
K (R)
250 2-275187-8 5-276337-6 4-276337-5 3-276337-3 2-276337-3 276337-9 81723-8*
H 3
00 5-276337-5 4-276337-4 3-276337-2 2-276337-2 1-276337-2 81723-7
G
350 4-276337-3 3-276337-1 2-276337-1 1-276337-1 81723-6
E
400 3-276337-0 2-276337-0 1-276337-0 81723-5
B
450 1-276337-9 276337-1 81723-4
A
500 276337-5 81723-2
750
(61) 81723-1
ENERGY /// ENERGY READY REFERENCE GUIDE
40
40 Connectors & Terminals
AMPACT COPPER WIRE TAPS
AMPACT Copper Wire Taps
Copper Grounding
Tap Cartridge
275187-1 69338-5
275187-2 69338-5
275187-3 69338-5
275187-4 69338-5
275187-5 69338-5
275187-6 69338-5
275187-7 69338-5
275187-8 69338-5
275187-9 69338-5
1-275187-0 69338-5
1-275187-1 69338-5
1-275187-2 69338-5
1-275187-3 69338-5
1-275187-4 69338-5
1-275187-5 69338-5
1-275187-6 69338-5
1-275187-7 69338-5
1-275187-8 69338-5
2-275187-8 69338-5
3-275187-0 69338-5
3-275187-1 69338-5
3-275187-3 69338-5
3-275187-4 69338-5
3-275187-6 69338-5
3-275187-7 69338-5
3-275187-9 69338-5
4-275187-0 69338-5
276337-1 69338-1
276337-2 69338-1
276337-3 69338-1
276337-4 69338-1
276337-5 69338-1
276337-6 69338-1
276337-7 69338-1
276337-8 69338-1
276337-9 69338-1
1-276337-0 69338-1
1-276337-1 69338-1
1-276337-2 69338-1
1-276337-3 69338-1
1-276337-4 69338-1
1-276337-7 69338-1
1-276337-8 69338-1
Tap Cartridge
1-276337-9 69338-1
2-276337-0 69338-1
2-276337-2 69338-1
2-276337-3 69338-1
2-276337-4 69338-1
2-276337-5 69338-1
2-276337-8 69338-1
2-276337-9 69338-1
3-276337-0 69338-1
3-276337-1 69338-1
3-276337-2 69338-1
3-276337-3 69338-1
3-276337-4 69338-1
3-276337-5 69338-1
3-276337-6 69338-1
3-276337-7 69338-1
3-276337-9 69338-1
4-276337-1 69338-1
4-276337-2 69338-1
4-276337-3 69338-1
4-276337-4 69338-1
4-276337-5 69338-1
4-276337-6 69338-1
4-276337-7 69338-1
4-276337-8 69338-1
4-276337-9 69338-1
5-276337-1 69338-1
5-276337-3 69338-1
5-276337-4 69338-1
5-276337-5 69338-1
5-276337-6 69338-1
5-276337-7 69338-1
5-276337-8 69338-1
5-276337-9 69338-1
6-276337-0 69338-1
6-276337-2 69338-1
6-276337-4 69338-1
6-276337-5 69338-1
2182410-1 69338-5
2182410-2 69338-5
2182410-3 69338-5
2182410-4 69338-5
41
Connectors & Terminals
111
Copper Terminal Lug
FEATURES APPLICATIONS BENEFITS
Controlled contact pressure
NEMA-type terminal
Use as disconnectable tap or jumper
connection
Easily removable and relocated
Easy to install with AMPACT tooling
Catalog Number Shank Size Conductor Tap Groove Paddle Type
602089-3 #2 to 500 kcmil
Copper Cable 4/0 STR Copper 2-Hole Paddle
602099 #2 to 500 kcmil
Copper Cable 4/0 STR Copper 4-Hole Paddle
PRODUCT SELECTION INFORMATION
SHEAR-LOK Copper Tap/Grounding Connector
FEATURES APPLICATIONS BENEFITS
Wedge Pressure Technology
Shear-head bolt—controlled torque
Removable without conductor damage
No special tools
This family of connectors is ideal for
pole grounds, transmission grounding,
Telco and CATV applications where
connections must be made between
conductor and rods, specifically in the
range of #10, #6, #4, to both 5/8” and
3/4” copper clad galvanized rods.
Developed for applications in the power
utility industry where connectors are
required to withstand mid-range (20 kA
symmetrical RMS) magnitudes of fault
current.
Application not inhibited by disfigured
ground rod end
Taps into existing ground conductors
Catalog Number Connects Rod To Conductor
83000-1* 5/8" Cu Clad Dia .562 (14.30) 1/0 Str.
80408-2*† 5/8" Cu Clad Dia .562 (14.30) #6 Sol. or Strd. or #4 Sol. or Strd.
80408-2*† 5/8" Galv. Dia .562 (15.88) #6 Sol. or Strd.
80408-3 3/4" Cu Clad Dia .682 (17.32) #6 Sol. or Strd.
80408-4*† 3/4" Cu Clad Dia .682 (17.32) #4 Sol. or Strd.
80408-4*† 3/4" Galv. Dia .750 (19.05) #6 Sol. or Strd.
80408-5 3/4" Galv. Dia .750 (19.05) #4 Sol. or Strd.
80408-6* 3/4" Cu Clad Dia .682 (17.32) 1/0 Str.
80408-7 5/8" Cu Clad Dia .562 (14.30) #6 Sol., #8 Sol., Strd. or #10 Sol., Strd.
80408-8 5/8" Cu Clad Dia .562 (14.30) #2 Sol, Str Cu
PRODUCT SELECTION INFORMATION: DIMENSION IN INCHES (MM)
TECHNICAL DOCUMENT
Instruction Sheet 408-9921
*UL Listed File No. E69905 Grounding & Bonding Including Direct Burial
† CSA Certified
®
File No. E69905
Grounding & Bonding
Including Direct
Burial.
Certified by
Canadian Standards
Association.
Copper Terminal Lug | SHEAR-LOK
Copper Grounding
ENERGY /// ENERGY READY REFERENCE GUIDE
42
42 Connectors & Terminals
AMP Weld Exothermically Welded Grounding Connections
FEATURES APPLICATIONS BENEFITS
Products tested to IEEE 837-2014
Premium weld material
Complete fusion of copper conductors
Harsh environment testing protocol
Substation
Transmission
Lightning Protection
Telecommunications
Datacomm
Commercial / Industrial
Proper grounding and bonding is critical
to the eective operation of all electrified
systems: power, telecommunications, and
data communications. It is also vital for
the protection of people and equipment.
The common elements that comprise
all grounding systems are conductors,
electrodes, and connectors. Connectors
vary by application, but for high current
permanent grounds, exothermic
connections are the superior technology.
AMP Weld
Copper Grounding
TE250-4/0A
PR250-250B-HD
RTE4-1/0A
HE750-B
LBT
HE
WBE
GC2/0-3/4A
4
Connectors & Terminals
111
WRENCH-LOK Electrical Grounding Connector
FEATURES APPLICATIONS BENEFITS
Uses a specially designed shear-head
bolt to drive a tapered wedge into the
connector body
WRENCH-LOK connectors require
no special training, no special tools,
no auxiliary power, and they can be
installed in any weather.
The product line oers options to
connect conductor- to-conductor or
conductor-to-ground rod.
Provides a superior, fool-proof
connection while reducing application
time dramatically
All that’s needed to apply it is a common
ratchet or socket wrench
When the connection is tightened to the
proper torque, the bolt head shears o,
giving a positive visual indication of a
perfect connection
No need to change connector styles,
molds or tooling.
TEST RESULTS FOR COPPER GROUND GRID CONNECTORS
IEEE Standard 837 Overall, connectors meet all requirements necessary to be considered qualified for permanent grounding
connections used in substation grounding.
Mechanical Pullout Connectors exceeded min. standard pullout requirements by wide margin.
Electromagnetic Force Connectors withstood high mechanical and heating stresses of short circuit currents, well within
standard.
Sequential Tests Current-Temperature Cycling
Connectors ran much cooler than control conductor and resistance remained low and stable.
Freeze-Thaw
Resistance of connectors remained stable, demonstrating connectors are not aected by extreme
temperature changes.
Corrosion-Nitric Acid
Acid did not penetrate contact interface and resistance remained stable.
Fault Current
Connectors withstood severe mechanical and heating stresses with very slight increase in joint resistance,
well within standard.
Thermal Shock and Accelerated Stable performance indicates connectors will not be adversely aected by extreme
Corrosion environmental conditions.
Torque of Bolt vs. Resistance Connection resistance stable at point much below nominal torque.
of Connection
Torque of Bolt vs. Deflection Connector designed with sucient strength and spring qualities to maintain body resilient contact force
for dependable, long-term connection.
Tensile vs. Deflection Connector body designed with sucient strength to withstand extreme overload mechanical forces.
Listed by Underwriters Laboratories
Inc., File No. E69905
REA
Meets requirements of IEEE STD 837
Certified by Canadian Standards
Association, File No. LR56476
®
TECHNICAL DOCUMENT
Department Publication: 410-5812
Instruction Sheet: 408-9504
WRENCH-LOK Grounding Connector
Copper Grounding
ENERGY /// ENERGY READY REFERENCE GUIDE
44
44 Connectors & Terminals
3/8 1/2 5/8 3/4
Copper
Clad
.355 (9.02)
Galv. Steel
.375 (9.52)
Copper
Clad
.475
(12.06)
Galv. Steet
.500
(12.70)
Copper
Clad
.563
(14.30)
Galv. Steel
.625 (15.88)
Copper
Clad
.682 (17.32)
Galv. Steel
.750
(19.05)
Conductor
83747-2 83747-2 83747-4 83747-4 83749-1 83749-2 83749-3 83749-4 #2 sol, str, cmpt
83747-3 83747-3 83749-1 83749-1 83749-2 83749-3 83749-4 83748-3 1/0 str, cmpt
83747-4 83747-4 83749-2 83749-2 83749-3 83748-1 83748-3 83748-4 2/0 str, cmpt
83749-2 83749-3 83748-1 83748-2 83748-4 83751-1 3/0 str, cmpt
83748-1 83748-1 83748-2 83748-4 83751-1 83751-2 4/0 str, cmpt
83750-1 83748-4 83751-1 83751-2 250 compacted
83750-1 83751-1 83751-2 83751-3 250 str
83751-1 83751-2 83751-3 300 compacted
83751-2 83751-3 83751-4 300 str
83751-2 83751-3 83751-4 350 compacted
83751-3 83750-2 350 str
83751-3 83751-4 400 compacted
83750-3 500 str
PRODUCT SELECTION INFORMATION
GROUND ROD-TO-CONDUCTOR
#2
sol,str
1/0 str 2/0 str 3/0 str 4/0 str 250 str 300 str 350 str 400 str 500 str Conductor
83747-1 83747-2 83747-1 83747-3 83747-4 83747-1 83749-2 83749-3 83749-4 - #2 sol, str
83747-3 83747-1 83747-4 83749-1 83749-2 83749-3 83748-1 83749-3 83751-1 1/0 str
83747-1 83749-1 83749-2 83749-3 83748-1 83748-2 83748-3 83751-1 2/0 str
83749-2 83749-3 83748-1 83748-2 83748-3 83748-4 83751-2 3/0 str
83748-2 83748-2 83748-4 83751-1 83751-1 83751-3 4/0 str
83750-1 83751-1 83751-2 83751-2 83751-4 250 str
83750-2 83751-2 83751-3 83750-2 300 str
83751-3 83751-4 83750-3 350 str
83750-2 83750-5 400 str
83750-4 450 str
83750-6 500 str
CONDUCTOR-TO-CONDUCTOR (STANDARD ROUND)
#2 1/0 2/0 3/0 4/0 250 300 350 400 500 str Conductor
83747-1 83747-2 83747-2 83747-3 83747-4 83747-4 83749-1 83749-2 83749-3 83749-4 #2
83747-3 83747-3 83747-4 83749-1 83749-2 83749-2 83749-3 83749-1 83749-3 1/0
83747-4 83747-1 83749-2 83749-2 83749-3 83748-1 83748-2 83748-4 2/0
83749-2 83749-3 83748-1 83748-1 83748-2 83748-3 83751-1 3/0
83748-1 83748-2 83748-2 83748-4 83748-4 83751-1 4/0
83750-1 83750-1 83748-4 83751-1 83751-2 250
83750-1 83751-1 83751-1 83751-3 300
83751-2 83751-2 83751-3 350
83751-3 83749-4 400
83750-2 450
83750-3 500
CONDUCTOR-TO-CONDUCTOR (COMPACTED)
REPLACEMENT BOLTS PART NUMBERS
Small Body 81249-4
Large Body 81249-2
Conductors listed are for Stranded Copper Standard Round
WRENCH-LOK Grounding Connector
Copper Grounding
45
Connectors & Terminals
111
PRODUCT SELECTION INFORMATION
Catalog Number
Small Body
Description
Standard Round Compacted Conductor to Ground Rod
83747-1 #2 sol., str.-#2 sol., str. 2-#2
83747-2 1/0, 2/0 str.-#2 sol., str. 1/0, 2/0-#2 3/8 Clad or Galv.-#2
83747-3 1/0, 2/0 str.-1/0 str. 1/0, 2/0-1/0 3/8 Clad or Galv.-1/0
3/0 str.-#2 sol, str. 3/0-#2
83747-4
2/0 str.-2/0 str. 2/0-2/0 3/8 Clad or Galv.-2/0
3/0 str.-1/0 str. 3/0-1/0 1/2 Clad or Galv.-#2
4/0 str.-#2 sol, str. 4/0, 250-#2
83749-1
3/0 str.-#2 str. 3/0-2/0 1/2 Clad or Galv.-1/0
4/0 str.-1/0 str. 4/0-1/0 5/8 Clad - #2
250 str.-#2 sol., str. 300-#2
83749-2
3/0 str.-3/0,str. 3/0-3/0 1/2 Clad or Galv.-2/0
4/0 str.-2/0 str. 4/0, 250-2/0 5/8 Clad-1/0
250 str.-1/0 str. 250/300-1/0 5/8 Galv.-#2
300 str.-#2 sol., str. 350-#2
83749-3
4/0 str.-3/0 str. 4/0-3/0 1/2 Clad or Galv.-3/0
250 str.-2/0 str. 300-2/0 5/8 Clad-2/0
300 str.-1/0 str. 350-1/0 5/8 Galv.-1/0
350 str.-#2 sol., str. 400, 450-#2 3/4 Clad-#2
83748-1
4/0 str.-4/0 str. 4/0-4/0 1/2 Clad or Galv.-4/0
250 str.-3/0 str. 250, 300-3/0 5/8 Clad-3/0
300 str.-2/0 str. 350-2/0 5/8 Galv.-2/0
350 str.-1/0 str. 400-1/0
83748-2
4/0 str.-4/0 str. 250, 300-4/0 5/8 Clad-4/0
300 str.-3/0 str. 350-3/0 5/8 Galv.-3/0
350 str.-2/0 str. 400-2/0
83749-4 400, 450 str.-#2 sol., str. 450-1/0 3/4 Clad-1/0
500-#2 3/4 Galv.-#2
83748-3
350 str.-3/0 str. 400-3/0 3/4 Clad-2/0
400 str.-2/0, 1/0 str. 450-2/0 3/4 Galv.-1/0
450 str.-1/0 str. 500-1/0
83748-4
300 str.-4/0 str. 350-4/0, 250 5/8 Galv.-4/0
400 str.-3/0 str. 400-4/0 5/8 Galv.-250 cmpt.
450 str.-2/0 str. 450-3/0 3/4 Clad-3/0
500 - 2/0 3/4 Galv.-2/0
83750-1 250 str.-250 str. 250, 300-250, 300 5/8 Clad-250 str., cmpt.
83751-1
300 str.-250 str. 350, 400-300 5/8 Galv.-250 str., 300 cmpt.
350, 400 str.-4/0 str. 400-250 3/4 Clad-4/0,250 cmpt.
450 str.-3/0 str. 450-4/0 3/4 Galv.-3/0
500 str. - 2/0 str. 500-3/0
83751-2
300, 350 str.-300 str. 350, 400-350 5/8 Galv.-350 cmpt, 300 str.
350, 400 str.-250 str. 450-300, 250 3/4 Clad-250 str., 300 cmpt.
450 str.-4/0 str. 500-250 3/4 Galv.-4/0, 250 cmpt.
500 str.-3/0 str.
83751-3
350 str.-350 str. 400-400 3/4 Clad-300 str., 350 cmpt,
str., 400 cmpt.
400 str.-300 str. 450-350 3/4 Galv.-250 str., 300 cmpt.
450 str.-250 str. 500-350, 300
500 str.-4/0 str.
83751-4
400 str.-350 str. 400, 500-400 3/4 Galv.-300 str., 350 cmpt,
400 cmpt.
450 str.-300 str.
500 str.-250 str.
83750-2
400 str.-400 str. 450, 500-450 3/4 Galv.-350 str., 450 cmpt.
450 str.-350 str.
500 str.-300 str.
83750-3
450 str.-400 str. 500-500 3/4 Galv.-400 str., 500 cmpt.
450 str.-400 str.
500 str.-350 str.
83750-5 450 str.-450 str.
500 str.-400 str.
83750-4 500 str.-450 str.
83750-6 500 str.-500 str.
WRENCH-LOK Grounding Connector
Copper Grounding
ENERGY /// ENERGY READY REFERENCE GUIDE
46
46 Connectors & Terminals WRENCH-LOK Grounding Connector
Copper Grounding
WRENCH-LOK WIRE DIAMETER SYSTEMS:DIMENSIONS IN INCHES (MM)
IMPERIAL Sum of Diameters Large Wire Small Wire
Max. Min. Max. Min. Max. Min.
83747-1 0.595 0.500 0.296 0.204 0.296 0.204
83747-2 0.706 0.594 0.420 0.298 0.296 0.204
83747-3 0.782 0.672 0.470 0.302 0.370 0.258
83747-4 0.832 0.733 0.520 0.313 0.420 0.258
83749-1 0.89 0.799 0.630 0.423 0.470 0.258
83749-2 0.942 0.846 0.630 0.423 0.470 0.258
83749-3 1.003 0.898 0.700 0.470 0.470 0.258
83748-1 1.050 0.943 0.700 0.470 0.700 0.292
83748-2 1.099 0.995 0.700 0.470 0.522 0.295
83749-4 1.068 0.964 0.770 0.500 0.470 0.258
83748-3 1.146 1.042 0.770 0.500 0.520 0.292
83748-4 1.192 1.086 0.770 0.500 0.520 0.316
83750-1 1.148 1.04 0.580 0.460 0.580 0.460
83751-1 1.250 1.147 0.815 0.572 0.575 0.336
83751-2 1.311 1.212 0.815 0.582 0.630 0.414
83751-3 1.374 1.288 0.815 0.606 0.682 0.473
83751-4 1.419 1.342 0.815 0.660 0.682 0.527
83750-2 1.464 1.400 0.815 0.670 0.730 0.585
83750-3 1.510 1.446 0.815 0.676 0.770 0.631
83750-5 1.546 1.495 0.815 0.680 0.815 0.680
83750-4 1.580 1.538 0.815 0.723 0.815 0.723
83750-6 1.620 1.578 0.815 0.763 0.815 0.763
METRIC Sum of Diameters Large Wire Small Wire
Max. Min. Max. Min. Max. Min.
83747-1 15.113 12.700 7.518 5.182 7.518 5.182
83747-2 17.932 15.088 10.668 7.569 7.518 5.182
83747-3 19.863 17.069 11.938 7.671 9.398 6.553
83747-4 21.133 18.618 13.208 7.950 10.668 6.553
83749-1 22.606 20.295 16.002 10.744 11.938 6.553
83749-2 23.927 21.488 16.002 10.744 11.938 6.553
83749-3 25.476 22.809 17.780 11.938 11.938 6.553
83748-1 26.670 23.952 17.780 11.938 17.780 7.417
83748-2 27.910 25.273 17.780 11.938 13.259 7.493
83749-4 27.127 24.486 19.558 12.700 11.938 6.553
83748-3 29.108 26.467 19.558 12.700 13.208 7.417
83748-4 30.277 27.584 19.558 12.700 13.208 8.026
83750-1 29.159 26.416 14.732 11.684 14.732 11.684
83751-1 31.750 29.134 20.701 14.529 14.605 8.534
83751-2 33.299 30.785 20.701 14.783 16.002 10.516
83751-3 34.900 32.715 20.701 15.390 17.323 12.014
83751-4 36.043 34.087 20.701 16.764 17.323 13.386
83750-2 37.186 35.56 20.701 17.018 18.542 14.859
83750-3 38.354 36.728 20.701 17.170 19.558 16.027
83750-5 39.268 37.973 20.701 17.272 20.701 17.272
83750-4 40.132 39.065 20.701 18.364 20.701 18.364
83750-6 41.148 40.081 20.701 19.380 20.701 19.380
47
Connectors & Terminals
111
Copper Grounding
Universal Distribution Connectors
FEATURES APPLICATIONS BENEFITS
Composed of a “C” component and a
“Wedge” component, both made of a
tin-plated copper alloy, in a configuration
that creates a spring action.
Can be rapidly and safely installed
without special tools
Conventional “parallel jaw” pliers are
used to make the connection. A good
connection can be easily verified by
visual inspection.
A wide range of connectors cover
combinations of conductors ranging
from 14 AWG to 4/0 AWG [1.5 mm2
to 120 mm2], and all can be removed
without damaging the conductors.
Recommended for connecting
conductors of aluminum, copper,
steel and their alloys regardless of the
combination (i.e., AI to AI, AI to Cu, Cu to
Cu) in normal corrosive environments.
Their technical design and construction
are such that they have neither the
disadvantages of some screw connectors,
which must be periodically readjusted
and retightened, nor the drawbacks of
compression-type connectors, which are
dicult to select and install, and which,
once applied, cannot be removed without
rendering the conductors useless.
In addition to these technical features,
the Universal Distribution Connector
provides a noncorrosive connection
that is protected against temperature
variation and overloading.
The reinforced version was developed
to comply to ANSI C119.4 “Pull-Out” test
and can be used in high cable tension
applications. Both connector versions
comply with all other specifications/ tests
of ANSI C119.4 Standard.
Universal Distribution Connectors
• Telephone grounding
• Street lights
• Service entrance drops
• Aerial connections
Consumer
Entrance Service Consumer
Entrance Service Copper secondary
service drop
Aluminum secondary service
drop using“AMPACT Stirrup”
for low voltage Street light connection
Residential/Commercial
Grounding
“C” component
configuration before
application
Double spring action
exerted by the “C”
and the “Wedge”
components maintain
a permanent contact
force, providing a safe
and ecient electrical
connection
Large wire groove
Wedge component
configuration
before application
Technical Documents
Product Specifications 108-37019
Instruction Sheet 411-37014
Universal Distribution Connectors
ENERGY /// ENERGY READY REFERENCE GUIDE
48
48 Connectors & Terminals
Top Groove Bottom Groove Sum Package Catalog No. Cover
Type max. min. max. min. max. min. Color (Reinforced) Catalog No.
I .320 .125 .275 .125 .551 .418 Gray 881781-1 881224-1
(8,12) (3,17) (7,00) (3,17) (14,01) (10,60)
II .320 .125 .208 .125 .417 .347 Green 881783-1 881225-1
(8,12) (3,17) (5,30) (3,17) (10,59) (8,82)
III .258 .100 .174 .050 .346 .291 Red 881785-1 881226-1
(6,55) (2,54) (4,41) (1,27) (8,81) (7,40)
IV .241 .100 .145 .050 .290 .236 Blue 881787-1 881226-1
(6,12) (2,54) (3,70) (1,27) (7,39) (5,99)
V .186 .100 .118 .050 .235 .180 Yellow 881789-1 881226-1
(4,72) (2,54) (3,00) (1,27) (5,98) (4,58)
VI .417 .315 .368 .257 .737 .661 White/ 444031-1 602061-0
(10,61) (8,01) (9,36) (6,54) (18,72) (16,79) Blue
VII .398 .183 .327 .183 .660 .552 White/ 444033-1 602061-0
(10,11) (4,66) (8,30) (4,66) (16,78) (14,02) Red
VIII .398 .315 .398 .315 .796 .738 Green/ 444385-1 602061-0
(10,11) (8,01) (10,11) (8,01) (20,22) (18,73) White
A .368 .220 .201 .068 .431 .358 Violet 688652-1 688385-1
(9,36) (5,60) (5,10) (1,74) (10,95) (9,10)
B .368 .244 .201 .068 .516 .431 Orange 688653-1 688385-1
(9,36) (6,20) (5,10) (1,74) (13,11) (10,95)
C .501 .323 .201 .068 .581 .516 Brown 688654-1 688386-1
(12,74) (8,20) (5,10) (1,74) (14,75) (13,11)
D .501 .374 .201 .068 .669 .581 White 688655-1 688386-1
(12,74) (9,50) (5,10) (1,74) (17,00) (14,75)
F .328 .220 .201 .068 .358 .283 Green/ 688656-1 688385-1
(8,33) (5,60) (5,10) (1,74) (9,10) (7,20) Blue
G .328 .220 .068 .054 .358 .283 Violet/ 688657-1 688385-1
(8,33) (5,60) (1,73) (1,36) (9,10) (7,20) Blue
*Note: Universal Distribution Connectors are supplied in individual packages identified by Type.
Symmetrical Connectors
Asymmetrical Connectors
Example
To make a service entrance of a 4 AWG [21 mm2] stranded Al cable to a
10 AWG [5.12 mm2] solid Cu wire, add:
Diameter of Main Wire (4 AWG [21 mm2] stranded Al cable) = 0.232 in. [5,89 mm]
Diameter of Service Entrance Wire (10 AWG [5.12 mm2] solid Cu wire) = 0.096 in. [2,44 mm]
Total of Diameters = 0.328 in. [8,33 mm]
The
recommended
connector is
Type III, with the
red color plastic
bag.
EXTRACTION TOOLS
572882-1
IS 411-37014
(For use with Symmetrical Connectors)
Symmetrical Connector Selection
DIMENSIONS IN INCHES (MM)
49
Connectors & Terminals
111
Wire
Size SOLID STR CU/AL AAC STR ACSR STR COMPRESSED
10 8 6 4 2 1/0 10 8 6 4 2 1/0 2/0 3/0 4/0 8 6 4 2 1/0 2/0 3/0 4/0 8 6 4 2 1/0
14 V V IV III/G V V IV III/G G K K V IV III/G H K V IV IV/G G H
S 12 V V IV IV III/F A V V IV III/F A B J C IV IV III/F A J C D V IV IV A B
O 10 V V V III II/F A V IV IV III/F A B C C IV III F A J C D L IV IV III A B
L 8 IV IV III II/A B IV III II/A B B C F L IV III II/A I/B C C D L IV III III II/A B
I 6 III II I/A B III II/A I/B C C D II II/A I/B C D D L III II I/B C
D 4 II I I I VII I I VII I VII
2 I VII I VII VI VII VII VI I VII
1/0 VII VI VI VI
S 14 V IV IV III/F A V V IV III/F A B J C V IV III/F A J C C V IV IV/F A B
T 12 V V IV III F A V IV IV III/F A B J C IV IV III/F A J C D L V IV III A B
R 10 V IV IV III A B V IV III F A B C D IV III A B J C D L IV III III A B
CU 8 IV III II II/A B III III II/A I/B B C D L III III II/A I/B VII/C D D L IV III II I/A B
6 II I/B B III II/A I/B VII/C D D II I/B I/B VII/D D D L II I/B C
A 4 I VII I I VII I I VI I VII
A 2 VII VII VII VI VII VIII VII
C 1/0 VI
8 IV III II II/A B III III II/A I/B C C D L III II II/A I/B C D D L III II I/B CA
6 II I/B C II I/A I/B VII/C D D II I/B I/B VII/D D L II I/B VII/C
C 4 I VII I VII I VII VII I VII
S 2 VII VI VI VII VI VI
R 1/0 VIII VIII
S 14 F A F A B J F A J F F B
T 12 F A F A B J C F A J C D L F A B
R 10 A B F A B C D A B J C D L F A B
8 IV III III II/A B IV III II/A I/B C C D L III III II/A I/B C D D L IV III I/A B
C 6 III II I/B B II II/A I/B C D D L II I/A I/B C D L L II II/A I/B C
O 4 II I I I VII I I VII II I VII
M 2 II VII VII VII VI VII VI VII VII
P 1/0 VI VI VII VI
SELECTION INFORMATION: SYMMETRICAL AND ASYMMETRICAL CONNECTORS (AWGX MM2)
Wire
Size SOLID STR CU/AL AAC STR ACSR STR COMPRESSED
10 8 6 4 2 1/0 10 8 6 4 2 1/0 2/0 3/0 8 6 4 2 1/0 2/0 3/0 8 6 4 2 1/0
1.5 V V IV III/G A V V IV IV/G G H K V IV III/G H K H V V IV G H
S 2.5 V V IV III/F A V V IV III/F A B J C V IV III/F A J A C V IV III/F F A
O 4 V V IV IV III/F A IV V IV III/F A B J C IV IV III/F A J A D V IV III/F A B
L 6 V IV III A A/B IV IV IV III/F A B C C IV III F A J A D IV IV III/F A B
I 10 III III IV/A B III IV III II/A I/A B C D III III IV/A I/B C I D IV III A/II I/A B
D 16 II I/A/B B II II/A I/B C D D II I/A I/B C I/B D II A/II I/B C
25 I I I VII I I VII I L I I VII
35 H VII VII VII VI VII VI VII I VII
50 VII VI VI VII VI VII VI
1.5 V IV III/G H V V V IV/G G H K V IV III/G H K V IV IV/G G H
S 2.5 V V IV III/F A V V V III/F A B J C IV IV III/F A J C C V IV III/F A B
T 4 V V III F A IV IV V III/F A B J C IV III F A J C D IV IV III/F A B
R 6 IV IV III A B IV IV IV F A B C D IV III A B C C D IV III F A B
CU 10 III II II/A B III III II/A 1/B C C D II II/A I/B C D D III II/A B C
A 16 II I I I VII I I VII I I/B VII
A 25 I VII I VII VII VII I VII
C 35 VII VI VI VII VI I VII
50 VI VIII VI
SELECTION INFORMATION: SYMMETRICAL AND ASYMMETRICAL CONNECTORS (AWGX AWG)
Symmetrical Connector Selection
ENERGY /// ENERGY READY REFERENCE GUIDE
50
50 Connectors & Terminals
SELECTION INFORMATION: SYMMETRICAL AND ASYMMETRICAL CONNECTORS (MM2 X AWG)
Wire
Size SOLID STR AAC STR COMPRESSED
6 10 16 25 35 50 4 6 10 16 25 35 50 70 90 10 16 25 35 50 70 95
S 14 V IV IV/G G H V V IV III/G H H K V IV III/G G H K
O 12 V V IV III/F F A V V IV III/F A B J C V IV III/F F A J C
L 10 V IV IV III/F A A V V V III F A B J D IV IV III/F A A J C
I 8 IV III II/F II/A I/B IV III II/A I/A B C D IV III II/A II/A I/B J C
D 6 III II/A I/A IB II II/A I/B C C D II II/A I/B I C D
4 I I I I I VII I I I VII
2 I VII VII VII VI I VII VII
1/0 VI VI VI
14 V V IV III/F F A V V IV III/F A B J C V IV III/F F A J C
S 12 V V IV III/F F A V V IV III III/F A B J C IV IV III/F A A J C
T 10 IV IV III/F A A/B IV IV III A A B C D IV III F A B J C
R 8 III II/A II/A I/B III II II/A I/B B C D III III II/A I/A I/B C D
A 6 II/A I/B I/B II I/B I/B C D D II I/A I/B I/B VII/C D
A 4 I I I I VII I I I VII
C 2 VII VII VII VII VI
1/0 VIII
SELECTION INFORMATION: SYMMETRICAL AND ASYMMETRICAL CONNECTORS (MM2 X MM2)
Wire
Size SOLID STR AAC STR COMPRESSED
6 10 16 25 35 50 6 10 16 25 35 50 70 95 10 16 25 35 50 70 95
1.5 V V IV G H V IV III/G G H K V IV IV/G G H K
2.5 V IV IV/F F A V V IV III/F A A J C V IV III/A F A J
S 4 V V IV III/F F A V IV IV III/F A B J C V IV III/F A A J C
O 6 V IV IV III/F A A V IV III F A B J D IV III III/F A A J C
L 10 IV III II/A II/A I/B III III II/A I/B B C D IV III II/A II/A I/B C D
I 16 I II/A I/B I/B II I/A I/B C D D II II/A I/B I/B C D
D 25 I I I I I VII I I I VII
35 I VII VII VII IV I VII VII
50 VII VI VI VII VI
1.5 V V IV G H V V IV III/G G H K V IV III/G G H K
S 2.5 V V IV III/F F A V IV IV III/F A B J C V IV III/F F A J C
T 4 V IV IV III/F A A V IV III F A B J D IV IV III/F A A J C
R 6 IV III III/F A B IV IV III A A B C D IV III F A B J C
10 III II/A I/A I/B III II II/A I/B B C D III II/A I/B I/B C D
A 16 I I I II I I VII I I I VII
C 25 I VII I I VII I VII VII
C 35 VII VII VII VI VII VI
50 VI VI
S 10 III II/A II/A I/B III II II/A I/B B C D III III II/A I/A I/B C D
T 16 II/A I/B I/B II I/B I/B C D II I/A I/B I/B VII/C D
R 25 I I I I VII I I I VII
35 VII VII VII VI I VII VII
C 50 VI VI VII VI
P 70 VII
Symmetrical Connector Selection
51
Connectors & Terminals
111
AMPACT TAPS
WHAT ARE AMPACT TAPS?
AMPACT taps consist of a wedge and
tapered, spring “C” member. AMP Inhibitor,
an oxide-inhibiting compound, is placed
in the tap grooves at the factory. During
installation, the wedge is driven into the C
member at high velocity between the run
and tap conductors. This spreads the C
member and places a high retentive force
on the conductors for a reliable, long-lived
connection. A locking tab, formed by a
lance on the tool, prevents the wedge from
loosening once it has been driven into
position, and also provides a positive visual
means for inspection.
IMPORTANCE OF COLOR CODES
Color coding plays a vital role in the
AMPACT tap system. When installing taps,
always use color-coded shells to match each
AMPACT tap.
For example:
RED-coded taps require RED shell
No. 69338-2
WHITE-coded taps require WHITE shell
No. 69338-5.BLUE-coded taps require BLUE
shell No. 69338-1.YELLOW-coded taps
require YELLOW shell No. 69338-4.
WARNING: Carefully read TE's AMP
Customer Manual CM2106, packaged with
the tool, before attempting to apply any
taps.
APPROVALS
Both AMPACT tools (Small Tool No. 69437
and Large Tool No. 69611) have been tested
and listed by Underwriters Laboratories,
Inc. (UL) and have been certified by the
Canadian Standard Association (CSA).
AMPACT taps that are UL Listed or CSA
Certified are noted on the following
pages. Note, that AMPACT taps also meet
or exceed NEMA-ANSI* specifications.
AMPACT connectors and tooling also have
the approval of the Rural Electrification
Administration (REA).
* National Electrical Manufacturers’
Association - American National Standards
Institute.
How to use the selection charts
Note that the example chart has the larger
conductor listed in the upper half of each
vertical column and the smaller one in the
bottom half of the column. Any wire in the
upper portion of a column can be connected
to any wire in the lower half of that same
column by using the recommended AMPACT
tap listed at the bottom of that column.
To Use the Chart:
Carefully check the size and type of the two
wires to be connected.
Example No. 1/0 stranded ACSR, standard
round to No. 4 solid copper (Cu).
In the upper portion of the chart, locate
ACSR standard round. From this point, move
across the vertical columns (as indicated by
the arrow) until you come to the 1/0 column.
In the lower half of this 1/0 column, you will
find “No. 4,5,6 solid: Al or Cu.” The proper
AMPACT tap number and color will appear
at the bottom of this column. “USE AMPACT
TAP No. 600528, COLOR RED.”
AMPACT Aluminum Taps (Red, Blue, and
Yellow Coded)
All AMPACT taps in this section are made
from aluminum alloys that are corrosion
resistant and highly conductive. They are
used primarily to connect solid or stranded
conductors including AAC, AAAC, ACSR,
ACAR, AW, and ASCR/AW. They can also
be used in non-corrosive environments to
connect to copper conductors. In short,
all aluminum taps listed in this section are
used for connecting the following conductor
combinations:
• Aluminum to Aluminum
• Aluminum to Copper
• Copper to Copper (in non-corrosive
environments)
Individual tap packages are imprinted
with applicable conductor combinations.
Packages and labels are color-coded for
ease in matching taps with proper tool and
cartridge combinations.
AMPACT Taps
AMPACT Selection Guide
Connectors & Terminals
52
ENERGY /// ENERGY READY REFERENCE GUIDE
S
T
R
A
N
D
E
D
Large Wire Groove Code U R Y S P U
ACSR
Standard Round 8 6/1 6 6/1 4 6/1, 7/1,
5 6/1
2 6/1, 7/1,
3 6/1
1/0,
1 6/1 8 6/1
AAAC
6201-5005 _ 6 4, 5 2, 3 1/0, 1 _
AAC
Standard Round 8 6 4, 5 2, 3 1/0, 1 8
COPPER
Standard Round 8 6 4, 5 2, 3 1/0, 1 8
AAC
Compressed
or Compacted 8 6 3, 4 1, 2 1/0 8
ACSR Compressed
or Compacted _ 6 6/1 4 6/1, 7/1 26/1, 7/1 1/0,
1 6/1
_
AWAC, ACAR _ _
4 6/1
4
5/2, 4/3, 3/4,
3 6/1, 5/2, 4/3,
2 6/1
4 2/5,
3 3/4, 2/5,
2 5/2, 4/3, 3/4,
1 6/1, 5/2, 4/3,
1/0 6/1
_
ALUMOWELD
COPPERWELD _8A, 8C
3 No. 12
6A, 6C, 7A,
7D, 8D
3 No. 9,
3 No. 10,
7 No. 12
2F, 4A, 5A,
5D, 6D,
3 No. 7,
7 No. 10,
3 No. 8,
7 No. 11
1/0F, 1F, 1G,
1J, 2A, 2G,
2J, 2K, 3A,
4D, 4N, 4P,
3 No. 5,
7 No. 8,
3 No. 6,
7 No. 9
_
Galvanized Steel 5/32" 3/16" 7/32", 1/4" 9/32", 5/16" 11/32", 3/8" 5/32"
Solid: AL or CU 8 5, 6 3, 4 1, 2 1/0 6, 8
S
T
R
A
N
D
E
D
ACSR
Standard Round _ _ _ _ 8 6/1
AAAC
6201-5005 ______
AAC
Standard Round 10, 12, 14 10, 12, 14 10, 12, 14 10, 12, 14 10, 12, 14 8
COPPER
Standard Round 10, 12, 14 10, 12, 14 10, 12, 14 10, 12, 14 10, 12, 14 8
AAC
Compressed
or Compacted _____8
ACSR Compressed
or Compacted
_ _____
AWAC, ACAR __ _ ___
ALUMOWELD
COPPERWELD ______
Galvanized Steel _ _ _ _ _ 5/32"
Solid: AL or CU 10, 12, 14 10, 12, 14 10, 12, 1 10, 12, 14 10, 12, 14 6, 8
TO TO TO TO TO TO TO
Red coded taps are not sold in North America and should be substituted with white coded taps shown on the following pages.
*UL Listed
Use TAP Number 602302-4 602302-3 602302-2 602302-1 602302 600532*
AMPACT Selection Guide Aluminum
Connectors & Terminals 55
55
111
S
T
R
A
N
D
E
D
Large Wire Groove Code X R X R S Y
ACSR
Standard Round 6 6/1 6 6/1 4 6/1, 7/1,
5 6/1
4 6/1, 7/1,
5 6/1
4 6/1, 7/1,
5 6/1
2 6/1, 7/1,
3 6/1
AAAC
6201-5005 6 6 4, 5 4, 5 4, 5 2, 3
AAC
Standard Round 6 6 4, 5 4, 5 4, 5 2, 3
COPPER
Standard Round 6 6 4, 5 4, 5 4, 5 2, 3
AAC
Compressed
or Compacted 6 6 3, 4 3, 4 3, 4 1, 2
ACSR Compressed
or Compacted 6 6/1 6 6/1 4 6/1, 7/1 4 6/1, 7/1 4 6/1, 7/1 2 6/1, 7/1
AWAC, ACAR _ _ 4 6/1 4 6/1 4 6/1
4
5/2, 4/3, 3/4,
3 6/1, 5/2, 4/3,
2 6/1
ALUMOWELD
COPPERWELD
8A, 8C
3 No. 12
8A, 8C
3 No. 12
6A, 6C, 7A,
7D, 8D,
3 No. 9,
3 No. 10,
7 No. 12
6A, 6C, 7A,
7D, 8D,
3 No. 9,
7 No. 12,
3 No. 10
6A, 6C, 7A,
7D, 8D,
3 No. 9,
7 No. 12,
3 No. 10
2F, 4A, 5A,
5D, 6D,
3 No. 7,
7 No. 10,
3 No. 8,
7 No. 11
Galvanized Steel 3/16" 3/16" 7/32", 1/4" 7/32", 1/4" 7/32", 1/4" 9/32", 5/16"
Solid: AL or CU 4, 5 4, 5 2, 3 2, 3 2, 3 _
TO TO TO TO TO TO TO
S
T
R
A
N
D
E
D
ACSR
Standard Round 8 6/1 6 6/1 8 6/1 6 6/1 4 6/1, 7/1,
5 6/1 8 6/1
AAAC
6201-5005 _ 6 _ 6 4, 5 _
AAC
Standard Round 8 6 8 6 4, 5 8
COPPER
Standard Round 8 6 8 6 4, 5 8
AAC
Compressed
or Compacted 8 6 8 6 3, 4 8
ACSR Compressed
or Compacted _ 6 6/1 _ 6 6/1 4 6/1, 7/1 _
AWAC, ACAR _ _ _ _ 4 6/1 _
ALUMOWELD
COPPERWELD _8A, 8C
3 No. 12 _8A, 8C,
3 No. 12
6A, 6C, 7A,
7D, 8D,
3 No. 9,
3 No. 10,
7 No. 12
_
Galvanized Steel 5/32" 3/16" 5/32" 3/16" 7/32", 1/4" 5/32"
Solid: AL or CU 8 4, 5, 6 8 5, 6 3, 4 6, 8
Red coded taps are not sold in North America and should be substituted with white coded taps shown on the following pages.
*UL Listed
Use TAP Number 600535* 600530* 600535* 600530* 600531* 600534*
AMPACT Selection Guide Aluminum
Connectors & Terminals
54
ENERGY /// ENERGY READY REFERENCE GUIDE
S
T
R
A
N
D
E
D
Large Wire Groove Code S P Q W
ACSR
Standard Round
2 6/1, 7/1,
3 6/1
2 6/1, 7/1,
3 6/1
2 6/1, 7/1,
3 6/1
1/0,
1 6/1
AAAC
6201-5005 2, 3 2, 3 2, 3 1/0, 1
AAC
Standard Round 2, 3 2, 3 2, 3 1/0, 1
COPPER
Standard Round 2, 3 2, 3 2, 3 1/0, 1
AAC
Compressed
or Compacted 1, 2 1, 2 1, 2 1/0
ACSR Compressed
or Compacted 2 6/1, 7/1 2 6/1, 7/1 2 6/1, 7/1 1/0,
1 6/1
AWAC, ACAR
4
5/2, 4/3, 3/4,
3 6/1, 5/2, 4/3,
2 6/1
4
5/2, 4/3, 3/4,
3 6/1, 5/2, 4/3,
2 6/1
4
5/2, 4/3, 3/4,
3 6/1, 5/2, 4/3,
2 6/1
4 2/5,
3 3/4, 2/5,
2 5/2, 4/3, 3/4,
1 6/1, 5/2, 4/3,
1/0 6/1
ALUMOWELD
COPPERWELD
2F, 4A, 5A,
5D, 6D,
3 No. 7,
7 No. 10,
3 No. 8,
7 No. 11
2F, 4A, 5A,
5D, 6D,
3 No. 7,
7 No. 10,
3 No. 8,
7 No. 11
2F, 4A, 5A,
5D, 6D,
3 No. 7,
7 No. 10,
3 No. 8,
7 No. 11
1/0F, 1F, 1G,
1J, 2A, 2G,
2J, 2K, 3A,
4D, 4N, 4P,
3 No. 5,
7 No. 8,
3 No. 6,
7 No. 9
Galvanized Steel 9/32", 5/16" 9/32", 5/16" 9/32", 5/16" 11/32", 3/8"
Solid: AL or CU 1 1, 2 1/0, 1 1/0
TO TO TO TO TO
S
T
R
A
N
D
E
D
ACSR
Standard Round 6 6/1 4 6/1, 7/1,
5 6/1
2 6/1, 7/1,
3 6/1 8 6/1
AAAC
6201-5005 6 4, 5 2, 3 _
AAC
Standard Round 6 4, 5 2, 3 8
COPPER
Standard Round 6 4, 5 2, 3 8
AAC
Compressed
or Compacted 6 3, 4 1, 2 8
ACSR Compressed
or Compacted 6 6/1 4 6/1, 7/1 2 6/1, 7/1 _
AWAC, ACAR _ 4 6/1
4
5/2, 4/3, 3/4,
3 6/1, 5/2, 4/3,
2 6/1
_
ALUMOWELD
COPPERWELD
8A, 8C
3 No. 12
6A, 6C, 7A,
7D, 8D,
3 No. 9,
3 No. 10,
7 No. 12
2F, 4A, 5A,
5D, 6D,
3 No. 7,
7 No. 10,
3 No. 8,
7 No. 11
_
Galvanized Steel 3/16" 7/32", 1/4" 9/32", 5/16" 5/32"
Solid: AL or CU 4, 5, 6 2, 3 1, 2 6, 8
Red coded taps are not sold in North America and should be substituted with white coded taps shown on the following pages.
*UL Listed
Use TAP Number 600531* 600528* 600529* 600533*
AMPACT Selection Guide Aluminum
Connectors & Terminals 5555
5555
111
S
T
R
A
N
D
E
D
Large Wire Groove Code P Q N
ACSR
Standard Round
1/0,
1 6/1
1/0,
1 6/1
1/0,
1 6/1
AAAC
6201-5005 1/0, 1 1/0, 1 1/0, 1
AAC
Standard Round 1/0, 1 1/0, 1 1/0, 1
COPPER
Standard Round 1/0, 1 1/0, 1 1/0, 1
AAC
Compressed
or Compacted 1/0 1/0 1/0
ACSR Compressed
or Compacted
1/0,
1 6/1
1/0,
1 6/1
1/0,
1 6/1
AWAC, ACAR
4 2/5,
3 3/4, 2/5,
2 5/2, 4/3, 3/4,
1 6/1, 5/2, 4/3,
1/0 6/1
4 2/5,
3 3/4, 2/5,
2 5/2, 4/3, 3/4,
1 6/1, 5/2, 4/3,
1/0 6/1
4 2/5,
3 3/4, 2/5,
2 5/2, 4/3, 3/4,
1 6/1, 5/2, 4/3,
1/0 6/1
ALUMOWELD
COPPERWELD
1/0F, 1F, 1G,
1J, 2A, 2G,
2J, 2K, 3A,
4D, 4N, 4P,
3 No. 5,
7 No. 8,
3 No. 6,
7 No. 9
1/0F, 1F, 1G,
1J, 2A, 2G,
2J, 2K, 3A,
4D, 4N, 4P,
3 No. 5,
7 No. 8,
3 No. 6,
7 No. 9
1/0F, 1F, 1G,
1J, 2A, 2G,
2J, 2K, 3A,
4D, 4N, 4P,
3 No. 5,
7 No. 8,
3 No. 6,
7 No. 9
Galvanized Steel 11/32", 3/8" 11/32", 3/8" 11/32", 3/8"
Solid: AL or CU 1/0 1/0 1/0
TO TO TO TO
S
T
R
A
N
D
E
D
ACSR
Standard Round 6 6/1 4 6/1, 7/1,
5 6/1
2 6/1, 7/1,
3 6/1
AAAC
6201-5005 6 4, 5 2, 3
AAC
Standard Round 6 4, 5 2, 3
COPPER
Standard Round 6 4, 5 2, 3
AAC
Compressed
or Compacted 6 3, 4 1, 2
ACSR Compressed
or Compacted 6 6/1 4 6/1, 7/1 2 6/1, 7/1
AWAC, ACAR _ 4 6/1
4
5/2, 4/3, 3/4,
3 6/1, 5/2, 4/3,
2 6/1
ALUMOWELD
COPPERWELD
8A, 8C
3 No. 12
6A, 6C, 7A,
7D, 8D,
3 No. 9,
3 No. 10,
7 No. 12
2F, 4A, 5A,
5D, 6D,
3 No. 7,
7 No. 10,
3 No. 8,
7 No. 11
Galvanized Steel 3/16" 7/32", 1/4" 9/32", 5/16"
Solid: AL or CU 4, 5, 6 2, 3 1
Red coded taps are not sold in North America and should be substituted with white coded taps shown on the following pages.
*UL Listed
Use TAP Number 600528* 600529* 600525
AMPACT Selection Guide Aluminum
Connectors & Terminals
56
ENERGY /// ENERGY READY REFERENCE GUIDE
S
T
R
A
N
D
E
D
Large Wire Groove Code U X R X R S
ACSR
Standard Round 8 6/1 6 6/1 6 6/1 4 6/1, 7/1,
5 6/1
4 6/1, 7/1,
5 6/1
4 6/1, 7/1,
5 6/1
AAAC
6201-5005 _ 6 6 4, 5 4, 5 4, 5
AAC
Standard Round 8 6 6 4, 5 4, 5 4, 5
COPPER
Standard Round 8 6 6 4, 5 4, 5 4, 5
AAC
Compressed
or Compacted 8 6 6 3, 4 3, 4 3, 4
ACSR Compressed
or Compacted
_ 6 6/1 6 6/1 4 6/1, 7/1 4 6/1, 7/1 4 6/1, 7/1
AWAC, ACAR _ _ _ 4 6/1 4 6/1 4 6/1
ALUMOWELD
COPPERWELD _8A, 8C,
3 No. 12
8A, 8C,
3 No. 12
6A, 6C, 7A,
7D, 8D,
3 No. 9,
3 No. 10,
7 No. 12
6A, 6C, 7A,
7D, 8D,
3 No. 9,
3 No. 10,
7 No. 12
6A, 6C, 7A,
7D, 8D,
3 No. 9,
3 No. 10,
7 No. 12
Galvanized Steel 5/32" 3/16" 3/16" 7/32", 1/4" 7/32", 1/4" 7/32", 1/4"
Solid: AL or CU 6, 8 4, 5 4, 5 2, 3 2, 3 2, 3
TO TO TO TO TO TO TO
S
T
R
A
N
D
E
D
ACSR
Standard Round 8 6/1 8 6/1 6 6/1 8 6/1 6 6/1 4 6/1, 7/1,
5 6/1
AAAC
6201-5005 __ 6 - 6 4, 5
AAC
Standard Round 8 8 6 8 6 4, 5
COPPER
Standard Round 8 8 6 8 6 4, 5
AAC
Compressed
or Compacted 8 8 6 8 6 3, 4
ACSR Compressed
or Compacted __ 6 6/1 _ 6 6/1 4 6/1, 7/1
AWAC, ACAR _
_
_
_
_
4 6/1
ALUMOWELD
COPPERWELD _ _ 8A, 8C
3 No. 12 _8A, 8C
3 No. 12
6A, 6C, 7A,
7D, 8D,
3 No. 9,
7 No. 12,
3 No. 10,
Galvanized Steel 5/32" 5/32" 3/16" 5/32" 3/16" 7/32", 1/4"
Solid: AL or CU 6, 8 8 4, 5, 6 8 5, 6 3, 4
White - Coded Type II Aluminum Taps - Aluminum to Aluminum, Aluminum to Copper, Copper to Copper
(in non-corrosive environments)
*UL Listed
Use TAP Number 602283-5* 602283-8 602283-4* 602283-8 602283-4* 602283-3*
AMPACT Selection Guide Aluminum
Connectors & Terminals 5757
5757
111
S
T
R
A
N
D
E
D
Large Wire Groove Code Y S P Q W
ACSR
Standard Round
2 6/1, 7/1,
3 6/1
2 6/1, 7/1,
3 6/1
2 6/1, 7/1,
3 6/1
2 6/1, 7/1,
3 6/1
1/0,
1 6/1
AAAC
6201-5005 2, 3 2, 3 2, 3 2, 3 1/0, 1
AAC
Standard Round 2, 3 2, 3 2, 3 2, 3 1/0, 1
COPPER
Standard Round 2, 3 2, 3 2, 3 2, 3 1/0, 1
AAC
Compressed
or Compacted 1, 2 1, 2 1, 2 1, 2 1/0
ACSR Compressed
or Compacted 2 6/1, 7/1 2 6/1, 7/1 2 6/1, 7/1 2 6/1, 7/1 1/0,
1 6/1
AWAC, ACAR
4
5/2, 4/3, 3/4,
3 6/1, 5/2, 4/3,
2 6/1
4
5/2, 4/3, 3/4,
3 6/1, 5/2, 4/3,
2 6/1
4
5/2, 4/3, 3/4,
3 6/1, 5/2, 4/3,
2 6/1
4
5/2, 4/3, 3/4,
3 6/1, 5/2, 4/3,
2 6/1
4 2/5,
3 3/4, 2/5,
2 5/2, 4/3, 3/4,
1 6/1, 5/2, 4/3,
1/0 6/1
ALUMOWELD
COPPERWELD
2F, 4A, 5A,
5D, 6D,
3 No. 7,
7 No. 10,
3 No. 8,
7 No. 11
2F, 4A, 5A,
5D, 6D,
3 No. 7,
7 No. 10,
3 No. 8,
7 No. 11
2F, 4A, 5A,
5D, 6D,
3 No. 7,
3 No. 8,
7 No. 10,
7 No. 11
2F, 4A, 5A,
5D, 6D,
3 No. 7,
3 No. 8,
7 No. 10,
7 No. 11
1/0F, 1F, 1G,
1J, 2A, 2G,
2J, 2K, 3A,
4D, 4N, 4P,
3 No. 5,
3 No. 6,
7 No. 8,
7 No.9
Galvanized Steel 9/32", 5/16" 9/32", 5/16" 9/32", 5/16" 9/32", 5/16" 11/32", 3/8"
Solid: AL or CU 1 1 1, 2 1/0, 1 1/0
TO TO TO TO TO TO
S
T
R
A
N
D
E
D
ACSR
Standard Round 8 6/1 6 6/1 4 6/1, 7/1,
5 6/1
2 6/1, 7/1,
3 6/1 8 6/1
AAAC
6201-5005
_ 6 4, 5 2, 3 _
AAC
Standard Round 8 6 4, 5 2, 3 8
COPPER
Standard Round 8 6 4, 5 2, 3 8
AAC
Compressed
or Compacted 8 6 3, 4 1, 2 8
ACSR Compressed
or Compacted
_ 6 6/1 4 6/1, 7/1 2 6/1, 7/1 _
AWAC, ACAR _ _ 4 6/1
4
5/2, 4/3, 3/4,
3 6/1, 5/2, 4/3,
2 6/1
_
ALUMOWELD
COPPERWELD
_
8A, 8C
3 No. 12
6A, 6C, 7A,
7D, 8D,
3 No. 9,
3 No. 10,
7 No. 12
2F, 4A, 5A,
5D, 6D,
3 No. 7,
7 No. 10,
3 No. 8,
7 No. 11
_
Galvanized Steel 5/32" 3/16" 7/32", 1/4" 9/32", 5/16" 5/32"
Solid: AL or CU 6, 8 4, 5, 6 2, 3 1, 2 6, 8
White - Coded Type II Aluminum Taps - Aluminum to Aluminum, Aluminum to Copper, Copper to Copper
(in non-corrosive environments)
*UL Listed
Use TAP Number 602283-7 602283-3* 602283-2* 602283-1* 602283-6
AMPACT Selection Guide Aluminum
Connectors & Terminals
58
ENERGY /// ENERGY READY REFERENCE GUIDE
S
T
R
A
N
D
E
D
Large Wire Groove Code P Q N
ACSR
Standard Round
1/0,
1 6/1
1/0,
1 6/1
1/0,
1 6/1,
2 6/1, 7/1
AAAC
6201-5005 1/0, 1 1/0, 1 1/0, 1
AAC
Standard Round 1/0, 1 1/0, 1 1/0, 1
COPPER
Standard Round 1/0, 1 1/0, 1 1/0, 1
AAC
Compressed
or Compacted 1/0, 1 1/0 1/0
ACSR Compressed
or Compacted 1/0 1/0,
1 6/1
1/0,
1 6/1
AWAC, ACAR
4 2/5,
3 3/4, 2/5,
2 5/2, 4/3, 3/4,
1 6/1, 5/2, 4/3,
1/0 6/1
4 2/5,
3 3/4, 2/5,
2 5/2, 4/3, 3/4,
1 6/1, 5/2, 4/3,
1/0 6/1
4 2/5,
3 3/4, 2/5,
2 5/2, 4/3, 3/4,
1 6/1, 5/2, 4/3,
1/0 6/1
ALUMOWELD
COPPERWELD
1/0F, 1F, 1G,
1J, 2A, 2G,
2J, 2K, 3A,
4D, 4N, 4P,
3 No. 5,
7 No. 8,
3 No. 6,
7 No. 9
1/0F, 1F, 1G,1J,
2A, 2G, 2J,
2K, 3A, 4D,
4N, 4P,
3 No. 5,
7 No. 8,
3 No. 6,
7 No. 9
1/0F, 1F, 1G,1J,
2A, 2G, 2J,
2K, 3A, 4D,
4N, 4P,
3 No. 5,
7 No. 8,
3 No. 6,
7 No. 9
Galvanized Steel 11/32", 3/8" 11/32", 3/8" 11/32", 3/8"
Solid: AL or CU 1/0 1/0 _
TO TO TO TO
S
T
R
A
N
D
E
D
ACSR
Standard Round 6 6/1 4 6/1, 7/1,
5 6/1
2 6/1, 7/1,
3 6/1
AAAC
6201-5005 6 4, 5 2, 3
AAC
Standard Round 6 4, 5 2, 3
COPPER
Standard Round 6 4, 5 2, 3
AAC
Compressed
or Compacted 6 3, 4 1, 2
ACSR Compressed
or Compacted 6 6/1 4 6/1, 7/1 2 6/1, 7/1
AWAC, ACAR _ 4 6/1
4
5/2, 4/3, 3/4,
3 6/1, 5/2, 4/3,
2 6/1
ALUMOWELD
COPPERWELD
8A, 8C
3 No. 12
6A, 6C, 7A,
7D, 8D,
3 No. 9,
3 No. 10,
7 No. 12
2F, 4A, 5A,
5D, 6D,
3 No. 7,
3 No. 8,
7 No. 10,
7 No. 11
Galvanized Steel 3/16" 7/32", 1/4" 9/32", 5/16"
Solid: AL or CU 4, 5, 6 2, 3 1
White - Coded Type II Aluminum Taps - Aluminum to Aluminum, Aluminum to Copper, Copper to Copper (in non-corrosive environments)
*UL Listed
Use TAP Number 602283-2* 602283-1* 602283*
AMPACT Selection Guide Aluminum
Connectors & Terminals 59
59
5959
111
*UL Listed
S
T
R
A
N
D
E
D
Large Wire Groove Code A C D A E T
ACSR
Standard Round
1/0, 1 6/1
2 6/1, 7/1
2/0,
1/0 6/1
2/0,
1/0 6/1
2/0,
1/0 6/1
2/0,
1/0 6/1
2/0,
1/0 6/1
AAAC
6201-5005 1/0, 1, 2 2/0, 1/0 2/0, 1/0 2/0, 1/0 2/0, 1/0 2/0, 1/0
AAC
Standard Round 1/0, 1 2/0 2/0 2/0 2/0 2/0
COPPER
Standard Round 1/0, 1 2/0 2/0 2/0 2/0 2/0
AAC
Compressed
or Compacted 1/0 2/0 2/0 2/0 2/0 2/0
ACSR Compressed
or Compacted 1/0, 1 6/1 2/0 6/1 2/0 6/1 2/0 6/1 2/0 6/1 2/0 6/1
AWAC, ACAR
4 2/5, 3/4,
3 4/3, 3/4, 2/5,
2
6/1, 5/2, 4/3, 3/4
,
1 6/1, 5/2, 4/3,
1/0 6/1
2 2/5,
1 3/4,
1/0 5/2, 4/3,
2/0 6/1
2 2/5,
1 3/4,
1/0 5/2, 4/3,
2/0 6/1
2 2/5,
1 3/4,
1/0 5/2, 4/3,
2/0 6/1
2 2/5,
1 3/4,
1/0 5/2, 4/3,
2/0 6/1
2 2/5,
1 3/4,
1/0 5/2, 4/3,
2/0 6/1
ALUMOWELD
COPPERWELD
1/0F, 1F,
1G, 1J, 2A,
2F, 2G, 2J,
2K, 3A, 4D,
4N,4P, 5D,
3 No. 5, 3 No. 6,
3 No. 7; 7 No. 8,
7 No. 9, 7 No. 10
2/0F, 1/0G,
1/0J, 1K, 2N,
7 No. 7
2/0F, 1/0G,
1/0J, 1K, 2N,
7 No. 7
2/0F, 1/0G,
1/0J, 1K, 2N,
7 No. 7
2/0F, 1/0G,
1/0J, 1K, 2N,
7 No. 7
2/0F, 1/0G,
1/0J, 1K, 2N,
7 No. 7
Galvanized Steel 5/16", 11/32",
3/8" 7/16" 7/16" 7/16" 7/16" 7/16"
Solid: AL or CU 2/0, 1/0 3/0 3/0 3/0, 2/0 3/0, 2/0 3/0, 2/0
TO TO TO TO TO TO TO
S
T
R
A
N
D
E
D
ACSR
Standard Round
1/0, 1 6/1
2 6/1, 7/1 6 6/1 4 6/1, 7/1,
5 6/1
2 6/1, 7/1,
3 6/1 1/0, 1 6/1 2/0 6/1
AAAC
6201-5005 1, 2 6, 5 4 2, 3 1/0, 1 2/0
AAC
Standard Round 1/0, 1 6, 5 4 2, 3 1/0, 1 2/0
COPPER
Standard Round 1/0, 1 6, 5 4 2, 3 1/0, 1 2/0
AAC
Compressed
or Compacted 1/0 6 3, 4 1, 2 1/0 2/0
ACSR Compressed
or Compacted 1/0, 1 6/1 6 6/1 4 6/1, 7/1 2 6/1, 7/1 1/0, 1 6/1 2/0 6/1
AWAC, ACAR
4 2/5, 3/4,
3 4/3, 3/4, 2/5,
2
6/1, 5/2, 4/3, 3/4,
1 6/1, 5/2, 4/3,
1/0 6/1
_ 4 6/1
4
5/2, 4/3, 3/4,
3 6/1, 5/2, 4/3,
2 6/1
4 2/5, 3/4,
3 4/3, 3/4, 2/5,
2
6/1, 5/2, 4/3, 3/4,
1 6/1, 5/2, 4/3,
1/0 6/1
2 2/5,
1 3/4,
1/0 5/2, 4/3,
2/0 6/1
ALUMOWELD
COPPERWELD
1/0F, 1F, 1G, 1J,
2A, 2F, 2G, 2J,
2K, 3A, 4D,
4N,4P, 5D,
3 No. 5, 3 No. 6,
3 No. 7; 7 No. 8,
7 No. 9, 7 No. 10
8A, 8C,
3 No. 12
6A, 6C, 7A,
7D, 8D,
3 No. 9,
3 No. 10,
7 No. 12
2F, 4A, 5A,
5D, 6D,
3 No. 7,
3 No. 8,
7 No. 10,
7 No. 11
1/0F, 1F, 1G,
1J, 2A, 2G,
2J, 2K, 3A,
4D, 4N, 4P,
3 No. 5, 3 No. 6,
7 No. 8, 7 No. 9
2/0F, 1/0G,
1/0J, 1K, 2N,
7 No. 7
Galvanized Steel 5/16", 11/32",
3/8" 3/16" 7/32", 1/4" 9/32", 5/16" 11/32", 3/8" 7/16"
Solid: AL or CU 1/0 4, 5, 6 2, 3 1/0, 1, 2 2/0 3/0
Use TAP Number 600403* 600446* 600447* 600403* 600448 600411*
AMPACT Selection Guide Aluminum
Connectors & Terminals
60
ENERGY /// ENERGY READY REFERENCE GUIDE
S
T
R
A
N
D
E
D
Large Wire Groove Code C D E T K H
ACSR
Standard Round 3/0 6/1 3/0 6/1 3/0 6/1 3/0 6/1 3/0 6/1 3/0 6/1
AAAC
6201-5005 3/0 3/0 3/0 3/0 3/0 3/0
AAC
Standard Round 3/0 3/0 3/0 3/0 3/0 3/0
COPPER
Standard Round 3/0 3/0 3/0 3/0 3/0 3/0
AAC
Compressed
or Compacted 3/0 3/0 3/0 3/0 3/0 3/0
ACSR Compressed
or Compacted 3/0 6/1 3/0 6/1 3/0 6/1 3/0 6/1 3/0 6/1 3/0 6/1
AWAC, ACAR
1 2/5,
1/0 3/4,
2/0 5/2, 4/3,
3/0 6/1
1 2/5,
1/0 3/4,
2/0 5/2, 4/3,
3/0 6/1
1 2/5,
1/0 3/4,
2/0 5/2, 4/3,
3/0 6/1
1 2/5,
1/0 3/4,
2/0 5/2, 4/3,
3/0 6/1
1 2/5,
1/0 3/4,
2/0 5/2, 4/3,
3/0 6/1
1 2/5,
1/0 3/4,
2/0 5/2, 4/3,
3/0 6/1
ALUMOWELD
COPPERWELD
3/0F, 2/0G,
2/0J, 1/0F,
1N, 2P,
7 No. 6
3/0F, 2/0G,
2/0J, 1/0F,
1N, 2P,
7 No. 6
3/0F, 2/0G,
2/0J, 1/0F,
1N, 2P,
7 No. 6
3/0F, 2/0G,
2/0J, 1/0F,
1N, 2P,
7 No. 6
3/0F, 2/0G,
2/0J, 1/0F,
1N, 2P,
7 No. 6
3/0F, 2/0G,
2/0J, 1/0F,
1N, 2P,
7 No. 6
Galvanized Steel 1/2" 1/2" 1/2" 1/2" 1/2" 1/2"
Solid: AL or CU 4/0 4/0 4/0 4/0 4/0 4/0
TO TO TO TO TO TO TO
S
T
R
A
N
D
E
D
ACSR
Standard Round 6 6/1 4 6/1, 7/1,
5 6/1
2 6/1, 7/1,
3 6/1 1/0, 1 6/1 2/0 6/1 3/0 6/1
AAAC
6201-5005 6 4, 5 2, 3 1/0, 1 2/0 3/0
AAC
Standard Round 6 4, 5 2, 3 1/0, 1 2/0 3/0
COPPER
Standard Round 6 4, 5 2, 3 1/0, 1 2/0 3/0
AAC
Compressed
or Compacted 6 3, 4 1, 2 1/0 2/0 3/0
ACSR Compressed
or Compacted 6 6/1 4 6/1, 7/1 2 6/1, 7/1 1/0, 1 6/1 2/0 6/1 3/0 6/1
AWAC, ACAR _ 4 6/1
4
5/2, 4/3, 3/4,
3 6/1, 5/2, 4/3,
2 6/1
4 2/5,
3 3/4, 2/5,
2 5/2, 4/3, 3/4,
1 6/1, 5/2, 4/3,
1/0 6/1
2 2/5,
1 3/4,
1/0 5/2, 4/3,
2/0 6/1
1 2/5,
1/0 3/4,
2/0 5/2, 4/3,
3/0 6/1
ALUMOWELD
COPPERWELD
8A, 8C,
3 No. 12
6A, 6C, 7A,
7D, 8D,
3 No. 9,
3 No. 10,
7 No. 12
2F, 4A, 5A,
5D, 6D,
3 No. 7,
3 No. 8,
7 No. 10,
7 No. 11
1/0F, 1F, 1G,
1J, 2A, 2G,
2J, 2K, 3A,
4D, 4N, 4P,
3 No. 5,
7 No.8,
3 No. 6,
7 No. 9
2/OF, 1/0G,
1/0J, 1K, 2N,
7 No. 7
3/0F, 2/0G,
2/0J, 1/0F,
1N, 2P
7 No. 6
Galvanized Steel 3/16" 7/32", 1/4" 9/32", 5/16" 11/32", 3/8" 7/16" 1/2"
Solid: AL or CU 4, 5, 6 2, 3 1/0, 1 2/0 3/0 4/0
Use TAP Number 600446* 600447* 600448* 600411* 600458* 600459*
*UL Listed
AMPACT Selection Guide Aluminum
Connectors & Terminals 61 61
6161
111
S
T
R
A
N
D
E
D
Large Wire Groove Code G F T K H L
ACSR
Standard Round 4/0 6/1 4/0 6/1 4/0 6/1 4/0 6/1 4/0 6/1 4/0 6/1
AAAC
6201-5005 4/0 4/0 4/0 4/0 4/0 4/0
AAC
Standard Round 4/0 4/0 4/0 4/0 4/0 4/0
COPPER
Standard Round 4/0 4/0 4/0 4/0 4/0 4/0
AAC
Compressed
or Compacted
4/0, 250.0,
266.8
4/0, 250.0,
266.8
4/0, 250.0,
266.8
4/0, 250.0,
266.8
4/0, 250.0,
266.8
4/0, 250.0,
266.8
ACSR Compressed
or Compacted
4/0 6/1,
266.8 18/1
4/0 6/1,
266.8 18/1
4/0 6/1,
266.8 18/1
4/0 6/1,
266.8 18/1
4/0 6/1,
266.8 18/1
4/0 6/1,
266.8 18/1
AWAC, ACAR
1/0 2/5,
2/0 3/4,
3/0 5/2, 4/3,
4/0 6/1
1/0 2/5,
2/0 3/4,
3/0 5/2, 4/3,
4/0 6/1
1/0 2/5,
2/0 3/4,
3/0 5/2, 4/3,
4/0 6/1
1/0 2/5,
2/0 3/4,
3/0 5/2, 4/3,
4/0 6/1
1/0 2/5,
2/0 3/4,
3/0 5/2, 4/3,
4/0 6/1
1/0 2/5,
2/0 3/4,
3/0 5/2, 4/3,
4/0 6/1
ALUMOWELD
COPPERWELD
1/0K, 2/0K,
4/0F,
7 No. 5,
19 No. 10
1/0K, 2/0K,
4/0F,
7 No. 5,
19 No. 10
1/0K, 2/0K,
4/0F,
7 No. 5,
19 No. 10
1/0K, 2/0K,
4/0F,
7 No. 5,
19 No. 10
1/0K, 2/0K,
4/0F,
7 No. 5,
19 No. 10
1/0K, 2/0K,
4/0F,
7 No. 5,
19 No. 10
Galvanized Steel 9/16" 9/16" 9/16" 9/16" 9/16" 9/16"
Solid: AL or CU 4/0, 250.0,
266.8, 300.0
4/0, 250.0,
266.8, 300.0
250.0, 266.8
300.0
250.0, 266.8,
300.0
250.0, 266.8,
300.0
250.0, 266.8,
300.0
TO TO TO TO TO TO TO
S
T
R
A
N
D
E
D
ACSR
Standard Round 6 6/1 4 6/1, 7/1,
5 6/1
2 6/1, 7/1,
3 6/1 1/0, 1 6/1 2/0 6/1 3/0 6/1
AAAC
6201-5005 6 4, 5 2, 3 1/0, 1 2/0 3/0
AAC
Standard Round 6 4, 5 2, 3 1/0, 1 2/0 3/0
COPPER
Standard Round 6 4, 5 2, 3 1/0, 1 2/0 3/0
AAC
Compressed
or Compacted 6 3, 4 1, 2 1/0 2/0 3/0
ACSR Compressed
or Compacted 6 6/1 4 6/1, 7/1 2 6/1, 7/1 1/0, 1 6/1 2/0 6/1 3/0 6/1
AWAC, ACAR _ 4 6/1
2 6/1,
3 6/1, 5/2, 4/3,
4 5/2, 4/3, 3/4
1/0 6/1,
1 6/1, 5/2, 4/3,
2 5/2, 4/3, 3/4,
3 3/4, 2/5,
4 2/5
2 2/5,
1 3/4,
1/0 5/2, 4/3,
2/0 6/1
1 2/5,
1/0 3/4,
2/0 5/2, 4/3,
3/0 6/1
ALUMOWELD
COPPERWELD
8A, 8C,
3 No. 12
6A, 6C, 7A,
7D, 8D,
3 No. 9,
3 No. 10,
7 No. 12
2F, 4A, 5A,
5D, 6D,
3 No. 7,
3 No. 8,
7 No. 10,
7 No. 11
1/0F, 1F, 1G,
1J, 2A, 2G,
2J, 2K, 3A,
4D, 4N, 4P,
3 No. 5,
7 No. 8,
3 No. 6,
7 No. 9
2N, 1K, 1/0G,
1/0J, 2/0F,
7 No. 7
2P, 1N, 1/0F,
2/0J, 3/0F,
7 No. 6
Galvanized Steel 3/16" 7/32", 1/4" 9/32", 5/16" 11/32", 3/8" 7/16" 1/2"
Solid: AL or CU 4, 5, 6 2, 3, 4 1/0, 1 2/0 3/0 4/0
Use TAP Number 600455* 600456* 600411* 600458* 600459* 600465*
*UL Listed
AMPACT Selection Guide Aluminum
Connectors & Terminals
62
ENERGY /// ENERGY READY REFERENCE GUIDE
S
T
R
A
N
D
E
D
Large Wire Groove Code M 1 2 3 4 5
ACSR
Standard Round 4/0 6/1 266.8 6/7,
18/1, 24/7, 26/7
266.8 6/7,
18/1, 24/7, 26/7
266.8 6/7,
18/1, 24/7, 26/7
266.8 6/7,
18/1, 24/7, 26/7
266.8 6/7,
18/1, 24/7, 26/7
AAAC
6201-5005 4/0 281.4, 307.1,
312.8
281.4, 307.1,
312.8
281.4, 307.1,
312.8
281.4, 307.1,
312.8
281.4, 307.1,
312.8
AAC
Standard Round 4/0 250.0, 266.8,
300.0
250.0, 266.8,
300.0
250.0, 266.8,
300.0
250.0, 266.8,
300.0
250.0, 266.8,
300.0
COPPER
Standard Round 4/0 250.0, 300.0 250.0, 300.0 250.0, 300.0 250.0, 300.0 250.0, 300.0
AAC
Compressed
or Compacted
4/0, 250.0,
266.8
300.0, 336.4,
350.0
300.0, 336.4,
350.0
300.0, 336.4,
350.0
300.0, 336.4,
350.0
300.0, 336.4,
350.0
ACSR Compressed
or Compacted
4/0 6/1,
266.8 18/1
266.8,
336.4 18/1
266.8,
336.4 18/1
266.8,
336.4 18/1
266.8,
336.4 18/1
266.8,
336.4 18/1
AWAC, ACAR
1/0 2/5,
2/0 3/4,
3/0 5/2, 4/3,
4/0 6/1
4/0 15/4 4/0 15/4 4/0 15/4 4/0 15/4 4/0 15/4
ALUMOWELD
COPPERWELD
1/0K, 2/0K,
4/0F,
7 No. 5,
19 No. 10
4/0E, 4/0G,
7 No. 4,
19 No. 8,
19 No. 9
4/0E, 4/0G,
7 No. 4,
19 No. 8,
19 No. 9
4/0E, 4/0G,
7 No. 4,
19 No. 8,
19 No. 9
4/0E, 4/0G,
7 No. 4,
19 No. 8,
19 No. 9
4/0E, 4/0G,
7 No. 4,
19 No. 8,
19 No. 9
Galvanized Steel 9/16" 5/8" 5/8" 5/8" 5/8" 5/8"
Solid: AL or CU 250.0, 266.8,
300.0
336.4, 350.0,
397.5, 400.0
336.4, 350.0,
397.5, 400.0
336.4, 350.0,
397.5, 400.0
336.4, 350.0,
397.5, 400.0
336.4, 350.0,
397.5, 400.0
TO TO TO TO TO TO TO
S
T
R
A
N
D
E
D
ACSR
Standard Round 4/0 6/1 6 6/1 4 6/1, 7/1,
5 6/1
2 6/1, 7/1,
3 6/1 1/0, 1 6/1 2/0 6/1
AAAC
6201-5005 4/0 6 4, 5 2, 3 1/0, 1 2/0
AAC
Standard Round 4/0 6 4, 5 1, 2, 3 1/0 2/0
COPPER
Standard Round 4/0 6 4, 5 1, 2, 3 1/0 2/0
AAC
Compressed
or Compacted
4/0, 250.0,
266.8 6 3, 4 1, 2 1/0, 2/0 3/0
ACSR Compressed
or Compacted
4/0 6/1,
266.8 18/1 6 6/1 4 6/1, 7/1 1 6/1,
2 6/1, 7/1 1/0, 2/0 6/1 3/0 6/1
AWAC, ACAR
1/0 2/5,
2/0 3/4,
3/0 5/2, 4/3,
4/0 6/1
_4 6/1 2 6/1, 5/2,
3 6/1, 5/2, 4/3,
4 4/3, 3/4, 5/2
4 2/5,
3 3/4, 2/5,
2 4/3, 3/4,
1 6/1, 5/2, 4/3,
1/0 6/1
2 2/5,
1 3/4,
1/0 5/2, 4/3,
2/0 6/1
ALUMOWELD
COPPERWELD
1/0K, 2/0K,
4/0 F,
7 No. 5,
19 No. 10
8A, 8C,
3 No. 12
5A, 6A, 6C,
7A, 7D, 8D,
3 No. 9,
3 No. 10,
7 No. 12
2F, 2G,
3A, 4A,
4N, 5D, 6D
3 No. 7,
3 No. 8,
7 No. 10,
7 No. 11
1/0F, 1F, 1G,
1J, 2A, 2J,
2K, 4D, 4P,
3 No. 5,
7 No. 8,
3 No. 6,
7 No. 9
1K, 1/0G,
1/0J, 2N,
2P, 2/0F,
7 No. 7
Galvanized Steel 9/16" 3/16" 7/32", 1/4" 9/32", 5/16" 11/32", 3/8" 7/16"
Solid: AL or CU 250.0, 266.8,
300.0 4, 5, 6 2, 3 1/0, 1 2/0, 3/0 4/0
Use TAP Number 600466* 602046-1* 602046-2* 602046-3* 602046-4* 602046-5*
*UL Listed
AMPACT Selection Guide Aluminum
Connectors & Terminals 6
6
66
111
S
T
R
A
N
D
E
D
Large Wire Groove Code 6 7 9 19 18 17
ACSR
Standard Round
266.8 6/7,
18/1, 24/7, 26/7
266.8 6/7,
18/1, 24/7, 26/7
266.8 6/7,
18/1, 24/7, 26/7
266.8 6/7,
18/1, 24/7,
26/7, 30/7,
300.0 18/1,
24/7, 26/7,
336.4 18/1
266.8 6/7,
18/1, 24/7,
26/7, 30/7,
300.0 18/1,
24/7, 26/7,
336.4 18/1
266.8 6/7,
18/1, 24/7,
26/7, 30/7,
300.0 18/1,
24/7, 26/7,
336.4 18/1
AAAC
6201-5005
281.4, 307.1,
312.8
281.4, 307.1,
312.8
281.4, 307.1,
312.8
281.4, 307.1,
312.8, 355.1
281.4, 307.1,
312.8, 355.1
281.4, 307.1,
312.8, 355.1
AAC
Standard Round
250.0, 266.8,
300.0
250.0, 266.8,
300.0
250.0, 266.8,
300.0
300.0. 336.4,
350.0
300.0. 336.4,
350.0
300.0. 336.4,
350.0
COPPER
Standard Round 250.0, 300.0 250.0, 300.0 250.0, 300.0 250.0, 300.0,
350.0
250.0, 300.0,
350.0
250.0, 300.0,
350.0
AAC
Compressed
or Compacted
300.0, 336.4,
350.0
300.0, 336.4,
350.0
300.0, 336.4,
350.0
336.4, 350.0,
397.5
336.4, 350.0,
397.5
336.4, 350.0,
397.5
ACSR Compressed
or Compacted
266.8,
336.4 18/1
266.8,
336.4 18/1
266.8,
336.4 18/1
336.4,
397.5 18/1
336.4,
397.5 18/1
336.4,
397.5 18/1
AWAC, ACAR 4/0 15/4 4/0 15/4 4/0 15/4
336.4 18/1,
343.6 15/4,
355.0 15/4, 12/7
336.4 18/1,
343.6 15/4,
355.0 15/4, 12/7
336.4 18/1,
343.6 15/4,
355.0 15/4, 12/7
ALUMOWELD
COPPERWELD
4/0E, 4/0G,
7 No. 4,
19 No. 8,
19 No. 9
4/0E, 4/0G,
7 No. 4,
19 No. 8,
19 No. 9
4/0E, 4/0G,
7 No. 4,
19 No. 8,
19 No. 9
4/0E,
7 No. 4,
19 No. 8
4/0E,
7 No. 4,
19 No. 8
4/0E,
7 No. 4,
19 No. 8
Galvanized Steel 5/8" 5/8" 5/8" 5/8" 5/8" 5/8"
Solid: AL or CU 336.4, 350.0,
397.5, 400.0
336.4, 350.0,
397.5, 400.0
336.4, 350.0,
397.5, 400.0
397.5, 400.0,
450.0
397.5, 400.0,
450.0
397.5, 400.0,
450.0
TO TO TO TO TO TO TO
S
T
R
A
N
D
E
D
ACSR
Standard Round 3/0 6/1 4/0 6/1 266.8 6/7,
18/1, 24/7, 26/7 6 6/1 4 6/1, 7/1,
5 6/1
2 6/1, 7/1,
3 6/1
AAAC
6201-5005 3/0 4/0 281.4, 307.1,
312.8 6 4, 5 2, 3
AAC
Standard Round 3/0 4/0 , 250.0 266.8, 300.0 6 4, 5 1, 2, 3
COPPER
Standard Round 3/0 4/0, 250.0 300.0 6 4, 5 1, 2, 3
AAC
Compressed
or Compacted 4/0, 250.0 266.8, 300.0 336.4, 350.0 6 3, 4 1, 2
ACSR Compressed
or Compacted 4/0 6/1 266.8 18/1 336.4 18/1 6 6/1 4 6/1, 7/1 1 6/1,
2 6/1, 7/1
AWAC, ACAR
1 2/5,
1/0 3/4,
2/0 5/2, 4/3,
3/0 6/1
1/0 2/5,
2/0 3/4,
3/0 5/2, 4/3,
4/0 6/1, 15/4
_ _ 4 6/1
2 6/1, 5/2,
3 6/1, 5/2, 4/3,
4 4/3, 3/4, 5/2
ALUMOWELD
COPPERWELD
1N, 1/0K,
2/0G, 2/0J,
3/0F,
7 No. 6,
19 No. 10
2/0K, 4/0F,
7 No. 5,
19 No. 10
4/0E, 4/0G,
7 No. 4,
19 No. 8
8A, 8C,
3 No. 12
5A, 6A, 6C,
7A, 7D, 8D,
3 No. 9,
3 No. 10,
7 No. 12
2F, 2G,
3A,4A,
4N, 5D, 6D,
3 No. 7,
3 No. 8,
7 No. 10,
7 No. 11
Galvanized Steel 1/2" 9/16" 5/8" 3/16" 7/32", 1/4" 9/32", 5/16"
Solid: AL or CU 250.0, 266.8 300.0 336.4, 350.0,
397.5, 400.0 4, 5, 6 2, 3 1/0, 1
Use TAP Number 602046-6* 602046-7* 602046-9* 602380* 602380-1* 602380-2*
*UL Listed
AMPACT Selection Guide Aluminum
Connectors & Terminals
64
ENERGY /// ENERGY READY REFERENCE GUIDE
S
T
R
A
N
D
E
D
Large Wire Groove Code 5 6 7 9 16
ACSR
Standard Round
266.8
6/7, 18/1,
24/7, 26/7, 30/7,
300.0 18/1,
24/7, 26/7,
336.4 18/1
266.8
6/7, 18/1,
24/7, 26/7, 30/7,
300.0 18/1,
24/7, 26/7,
336.4 18/1
266.8
6/7, 18/1,
24/7, 26/7, 30/7,
300.0 18/1,
24/7, 26/7,
336.4 18/1
266.8
6/7, 18/1,
24/7, 26/7, 30/7,
300.0 18/1,
24/7, 26/7,
336.4 18/1
266.8
6/7, 18/1,
24/7, 26/7, 30/7,
300.0 18/1,
24/7, 26/7,
336.4 18/1
AAAC
6201-5005
281.4, 307.1,
312.8, 355.1
281.4, 307.1,
312.8, 355.1
281.4, 307.1,
312.8, 355.1
281.4, 307.1,
312.8, 355.1
281.4, 307.1,
312.8, 355.1
AAC
Standard Round
300.0. 336.4,
350.0
300.0. 336.4,
350.0
300.0. 336.4,
350.0
300.0. 336.4,
350.0
300.0. 336.4,
350.0
COPPER
Standard Round
250.0, 300.0,
350.0
250.0, 300.0,
350.0
250.0, 300.0,
350.0
250.0, 300.0,
350.0
250.0, 300.0,
350.0
AAC
Compressed
or Compacted
336.4, 350.0,
397.5
336.4, 350.0,
397.5
336.4, 350.0,
397.5
336.4, 350.0,
397.5
336.4, 350.0,
397.5
ACSR Compressed
or Compacted
336.4,
397.5 18/1
336.4,
397.5 18/1
336.4,
397.5 18/1
336.4,
397.5 18/1
336.4,
397.5 18/1
AWAC, ACAR
336.4 18/1,
343.6 15/4,
355.0 15/4, 12/7
336.4 18/1,
343.6 15/4,
355.0 15/4, 12/7
336.4 18/1,
343.6 15/4,
355.0 15/4, 12/7
336.4 18/1,
343.6 15/4,
355.0 15/4, 12/7
336.4 18/1,
343.6 15/4,
355.0 15/4, 12/7
ALUMOWELD
COPPERWELD
4/0 E,
7 No. 4,
19 No. 8
4/0 E,
7 No. 4,
19 No. 8
4/0 E,
7 No. 4,
19 No. 8
4/0 E,
7 No. 4,
19 No. 8
4/0 E,
7 No. 4,
19 No. 8
Galvanized Steel 5/8" 5/8" 5/8" 5/8" 5/8"
Solid: AL or CU 397.5, 400.0,
450.0
397.5, 400.0,
450.0
397.5, 400.0,
450.0
397.5, 400.0,
450.0
397.5, 400.0,
450.0
TO TO TO TO TO TO
S
T
R
A
N
D
E
D
ACSR
Standard Round 1/0, 1 6/1 2/0 6/1 3/0 6/1 4/0 6/1
266.8
6/7, 18/1,
24/7, 26/7, 30/7,
300.0 18/1,
24/7, 26/7,
336.4 18/1
AAAC
6201-5005 1/0, 1 2/0 3/0 4/0 281.4, 307.1,
312.8, 355.1
AAC
Standard Round 1/0 2/0 3/0 4/0, 250.0,
266.8
300.0, 336.4,
350.0
COPPER
Standard Round 1/0 2/0 3/0 4/0, 250.0 _
AAC
Compressed
or Compacted 1/0, 2/0 3/0 4/0, 250.0 266.8, 300.0 336.4, 350.0
ACSR Compressed
or Compacted 1/0, 2/0 6/1 3/0 6/1 4/0 6/1 266.8 18/1 336.4 18/1
AWAC, ACAR
4 2/5,
3 3/4, 2/5,
2 4/3, 3/4,
1 6/1, 5/2, 4/3,
1/0 6/1
2 2/5,
1 3/4,
1/0 5/2, 4/3,
2/0 6/1
1 2/5,
1/0 3/4,
2/0 5/2, 4/3,
3/0 6/1
1/0 2/5,
2/0 3/4,
3/0 5/2, 4/3,
4/0 6/1, 15/4
336.4 18/1,
343.6 15/4
350.0 15/4, 12/7
ALUMOWELD
COPPERWELD
1/0F, 1F, 1G,
1J, 2A, 2J,
2K, 4D, 4P,
3 No. 5, 3 No. 6,
7 No. 8, 7 No. 9
1K, 1/0G,
1/0J, 2N,
2P, 2/0F,
7 No. 7
1N, 1/0K,
2/0G, 2/0J,
3/0F,
7 No. 6,
19 No. 10
2/0K, 4/0F,
4/0G,
7 No. 5,
19 No. 9
4/0E,
7 No. 4,
19 No. 8
Galvanized Steel 11/32", 3/8" 7/16" 1/2" 9/16" 5/8"
Solid: AL or CU 2/0, 3/0 4/0 250.0, 266.8 350.0, 336.4,
300.0 _
Use TAP Number 602380-3* 602380-4* 602380-5* 602380-6* 602380-7*
*UL Listed
AMPACT Selection Guide Aluminum
Connectors & Terminals 65
65
6565
111
*UL Listed
S
T
R
A
N
D
E
D
Large Wire Groove Code
ACSR
Standard Round
336.4 18/1,
24/7, 26/7,
266.8 30/7,
300.0
18/1
24/7, 26/7, 30/7
336.4 18/1,
24/7, 26/7,
266.8 30/7,
300.0
18/1
24/7, 26/7, 30/7
336.4 18/1,
24/7, 26/7,
266.8 30/7,
300.0
18/1
24/7, 26/7, 30/7
336.4 18/1,
24/7, 26/7,
266.8 30/7,
300.0
18/1
24/7, 26/7, 30/7
336.4 18/1,
24/7, 26/7,
266.8 30/7,
300.0
18/1
24/7, 26/7, 30/7
336.4 18/1,
24/7, 26/7,
266.8 30/7,
300.0
18/1
24/7, 26/7, 30/7
AAAC
6201-5005 355.1 355.1 355.1 355.1 355.1 355.1
AAC
Standard Round
336.4, 350.0
397.5, 400.0
336.4, 350.0
397.5, 400.0
336.4, 350.0
397.5, 400.0
336.4, 350.0
397.5, 400.0
336.4, 350.0
397.5, 400.0
336.4, 350.0
397.5, 400.0
COPPER
Standard Round 350.0, 400.0 350.0, 400.0 350.0, 400.0 350.0, 400.0 350.0, 400.0 350.0, 400.0
AAC
Compressed
or Compacted
336.4, 350.0,
397.5
336.4, 350.0,
397.5
336.4, 350.0,
397.5
336.4, 350.0,
397.5
336.4, 350.0,
397.5
336.4, 350.0,
397.5
ACSR Compressed
or Compacted
336.4,
397.5 18/1
336.4,
397.5 18/1
336.4,
397.5 18/1
336.4,
397.5 18/1
336.4,
397.5 18/1
336.4,
397.5 18/1
AWAC, ACAR
336.4 18/1,
16/3, 15/4,
343.6 15/4,
355.0 15/4, 12/7
336.4 18/1,
16/3, 15/4,
343.6 15/4,
355.0 15/4, 12/7
336.4 18/1,
16/3, 15/4,
343.6 15/4,
355.0 15/4, 12/7
336.4 18/1,
16/3, 15/4,
343.6 15/4,
355.0 15/4, 12/7
336.4 18/1,
16/3, 15/4,
343.6 15/4,
355.0 15/4, 12/7
336.4 18/1,
16/3, 15/4,
343.6 15/4,
355.0 15/4, 12/7
ALUMOWELD
COPPERWELD
4/0 E,
19 No. 7,
19 No. 8,
7 No. 4,
37 No. 10
4/0 E,
19 No. 7,
19 No. 8,
7 No. 4,
37 No. 10
4/0 E,
19 No. 7,
19 No. 8,
7 No. 4,
37 No. 10
4/0 E,
19 No. 7,
19 No. 8,
7 No. 4,
37 No. 10
4/0 E,
19 No. 7,
19 No. 8,
7 No. 4,
37 No. 10
4/0 E,
19 No. 7,
19 No. 8,
7 No. 4,
37 No. 10
Galvanized Steel 5/8" 5/8" 5/8" 5/8" 5/8" 5/8"
Solid: AL or CU 450.0, 477.0,
500.0
450.0, 477.0,
500.0
450.0, 477.0,
500.0
450.0, 477.0,
500.0
450.0, 477.0,
500.0
450.0, 477.0,
500.0
TO TO TO TO TO TO TO
S
T
R
A
N
D
E
D
ACSR
Standard Round 6 6/1 4 6/1, 7/1,
5 6/1
2 6/1, 7/1,
3 6/1 1/0, 1 6/1 2/0 6/1 3/0 6/1
AAAC
6201-5005 6 4, 5 2, 3 1/0, 1 2/0 3/0
AAC
Standard Round 6 4, 5 2, 3 1/0, 1 2/0 3/0
COPPER
Standard Round 6 4, 5 2, 3 1/0, 1 2/0 3/0
AAC
Compressed
or Compacted 6 3, 4 1, 2 1/0 2/0 3/0, 4/0
ACSR Compressed
or Compacted 6 6/1 4 6/1, 7/1 2 6/1, 7/1 1/0, 1 6/1 2/0 6/1 3/0 6/1
AWAC, ACAR _ 4 6/1
2 6/1,
3 6/1, 5/2, 4/3,
4 5/2, 4/3, 3/4
1/0 1/6,
1 6/1, 5/2, 4/3,
2 5/2, 4/3, 3/4,
3 3/4, 2/5,
4 2/5
2 2/5,
1 3/4,
1/0 5/2, 4/3,
2/0 6/1, 4/3,
1 2/5,
1/0 3/4,
2/0 5/2,
3/0 6/1
ALUMOWELD
COPPERWELD
8A, 8C,
3 No. 12
6A, 6C, 7A,
7D, 8D,
3 No. 9,
3 No. 10,
7 No. 10
2F, 4A, 5A,
5D, 6D,
3 No. 7,
3 No. 8,
7 No. 10,
7 No. 11
1/0F, 1F, 1G,
1J, 2A, 2G,
2J, 2K, 3A,
4D, 4N, 4P,
3 No. 5, 3 No. 6,
7 No. 8, 7 No. 9
2N, 1K, 1/0G,
1/0J, 2/0F,
7 No. 7
2P, 1N, 2/0G
2/0J, 3/0F,
7 No. 6
Galvanized Steel 3/16" 7/32", 1/4" 9/32", 5/16" 11/32", 3/8" 7/16" 1/2"
Solid: AL or CU 4, 5, 6 2, 3, 4 1/0, 1, 2 1/0, 2/0 2/0, 3/0 4/0
Use TAP Number 602014* 602013* 602000* 602001* 602002* 602003*
AMPACT Selection Guide Aluminum
Connectors & Terminals
66
ENERGY /// ENERGY READY REFERENCE GUIDE
S
T
R
A
N
D
E
D
Large Wire Groove Code
ACSR
Standard Round
336.4 18/1,
24/7, 26/7,
266.8 30/7,
300.0
18/1
24/7, 26/7, 30/7
336.4 18/1,
24/7, 26/7,
266.8 30/7,
300.0
18/1
24/7, 26/7, 30/7
336.4 18/1,
24/7, 26/7,
266.8 30/7,
300.0
18/1
24/7, 26/7, 30/7
477.0,
397.5 18/1,
24/7, 26/7,
397.5,
336.4 30/7
477.0,
397.5 18/1,
24/7, 26/7,
397.5,
336.4 30/7
477.0,
397.5 18/1,
24/7, 26/7,
397.5,
336.4 30/7
AAAC
6201-5005 355.1 355.1 355.1
419.6, 465.4,
466.3, 503.6,
559.5
419.6, 465.4,
466.3, 503.6,
559.5
419.6, 465.4,
466.3, 503.6,
559.5
AAC
Standard Round
336.4, 350.0
397.5, 400.0
336.4, 350.0
397.5, 400.0
336.4, 350.0
397.5, 400.0
450.0, 477.0,
500.0, 550.0,
556.5
450.0, 477.0,
500.0, 550.0,
556.5
450.0, 477.0,
500.0, 550.0,
556.5
COPPER
Standard Round 350.0, 400.0 350.0, 400.0 350.0, 400.0
450.0,
500.0,
550.0
450.0,
500.0,
550.0
450.0,
500.0,
550.0
AAC
Compressed
or Compacted
336.4, 350.0,
397.5
336.4, 350.0,
397.5
336.4, 350.0,
397.5 ___
ACSR Compressed
or Compacted
336.4,
397.5 18/1
336.4,
397.5 18/1
336.4,
397.5 18/1 477.0, 556.5 477.0, 556.5 477.0, 556.5
AWAC, ACAR
336.4 18/1,
16/3, 15/4,
343.6 15/4,
355.0 15/4, 12/7
336.4 18/1,
16/3, 15/4,
343.6 15/4,
355.0 15/4, 12/7
336.4 18/1,
16/3, 15/4,
343.6 15/4,
355.0 15/4, 12/7
503.6 15/4, 12/7 503.6 15/4, 12/7 503.6 15/4, 12/7
ALUMOWELD
COPPERWELD
4/0 E,
19 No. 7, 19 No. 8,
7 No. 4, 37 No. 10
4/0 E,
19 No. 7, 19 No. 8,
7 No. 4, 37 No. 10
4/0 E,
19 No. 7, 19 No. 8,
7 No. 4, 37 No. 10
19 No. 6,
37 No. 9
19 No. 6,
37 No. 9
19 No. 6,
37 No. 9
Galvanized Steel 5/8" 5/8" 5/8" 3/4" 3/4" 3/4"
Solid: AL or CU 450.0, 477.0,
500.0
450.0, 477.0,
500.0
450.0, 477.0,
500.0
_ _ _
TO TO TO TO TO TO TO
S
T
R
A
N
D
E
D
ACSR
Standard Round 4/0 1/6
266.8
6/7,
18/1, 24/7, 26/7,
4/0 6/1
300.0, 336.4
18/1, 24/7, 26/7,
266.8,
300.0 30/7,
266.8 6/7
6 6/1 4 6/1, 7/1,
5 6/1
2 6/1, 7/1,
3 6/1
AAAC
6201-5005 4/0 4/0, 281.4,
307.1, 312.8 355.1, 394.5 6 4, 5 2, 3
AAC
Standard Round 4/0 250.0, 266.8,
300.0
336.4, 350.0,
397.5, 400.0 6 4, 5 2, 3
COPPER
Standard Round 4/0 250.0, 300.0 350.0, 400.0 6 4, 5 2, 3
AAC
Compressed
or Compacted 250.0, 266.8 300.0, 336.4,
350.0 397.5 6 3, 4 1, 2
ACSR Compressed
or Compacted
4/0 6/1,
266.8 18/1 266.8 18/1 397.5 18/1 6 6/1 4 6/1, 7/1 2 6/1, 7/1
AWAC, ACAR
1/0 2/5, 2/0 3/4,
3/0 5/2, 4/3,
4 6/1
4/0 15/4
336.4 18/1,
16/3, 15/4,
355.0 15/4, 12/7,
343.6 15/4
_ 4 6/1
2 6/1,
3 6/1, 5/2, 4/3,
4 5/2, 4/3, 3/4
ALUMOWELD
COPPERWELD
2/0K, 4/0F
7 No. 5,
19 No. 10
4/0G,
7 No. 4,
19 No. 8,
19 No. 9
19 No. 7,
37 No.10
8A, 8C,
3 No. 12
6A, 6C, 7A,
7D, 8D,
3 No. 9, 3 No. 10,
7 No. 12
2F, 4A, 5A,
5D, 6D,
3 No. 7, 3 No. 8,
7 No. 10, 7 No. 11
Galvanized Steel 9/16" 9/16", 5/8" _ 3/16" 7/32", 1/4" 9/32", 5/16"
Solid: AL or CU 250.0, 266.8,
300.0
336.4, 350.0,
397.5, 400.0
450.0, 477.0,
500.0 4, 5, 6 2, 3, 4 1/0, 1, 2
Use TAP Number 602004* 602006* 602007* I-602031-0* 602031-9* 602031-8*
*UL Listed
AMPACT Selection Guide Aluminum
Connectors & Terminals 6767
6767
111
*UL Listed
S
T
R
A
N
D
E
D
Large Wire Groove Code
ACSR
Standard Round
477.0 26/7,
24/7, 18/1,
336.4 30/7,
397.5 30/7
26/7, 24/7, 18/1
477.0 26/7,
24/7, 18/1,
336.4 30/7,
397.5 30/7
26/7, 24/7, 18/1
477.0 26/7,
24/7, 18/1,
336.4 30/7,
397.5 30/7
26/7, 24/7, 18/1
477.0 26/7,
24/7, 18/1,
336.4 30/7,
397.5 30/7
26/7, 24/7, 18/1
477.0 26/7,
24/7, 18/1,
336.4 30/7,
397.5 30/7
26/7, 24/7, 18/1
477.0 26/7,
24/7, 18/1,
336.4 30/7,
397.5 30/7
26/7, 24/7, 18/1
AAAC
6201-5003
419.5, 466.3,
465.4, 503.6
419.5, 466.3,
465.4, 503.6
419.5, 466.3,
465.4, 503.6
419.5, 466.3,
465.4, 503.6
419.5, 466.3,
465.4, 503.6
419.5, 466.3,
465.4, 503.6
AAC
Standard Round
450.0, 477.0,
500.0, 550.0,
556.5
450.0, 477.0,
500.0, 550.0,
556.5
450.0, 477.0,
500.0, 550.0,
556.5
450.0, 477.0,
500.0, 550.0,
556.5
450.0, 477.0,
500.0, 550.0,
556.5
450.0, 477.0,
500.0, 550.0,
556.5
COPPER
Standard Round
450.0,
500.0, 550.0
450.0,
500.0, 550.0
450.0,
500.0, 550.0
450.0,
500.0, 550.0
450.0,
500.0, 550.0
450.0,
500.0, 550.0
AAC Compressed
or Compacted ______
ACSR Compressed
or Compacted 477.0, 556.5 477.0, 556.5 477.0, 556.5 477.0, 556.5 477.0, 556.5 477.0, 556.5
AWAC, ACAR
503.6 15/4, 12/7 503.6 15/4, 12/7 503.6 15/4, 12/7 503.6 15/4, 12/7 503.6 15/4, 12/7 503.6 15/4, 12/7
ALUMOWELD
COPPERWELD
19 No. 6,
37 No. 9
19 No. 6,
37 No. 9
19 No. 6,
37 No. 9
19 No. 6,
37 No. 9
19 No. 6,
37 No. 9
19 No. 6,
37 No. 9
Galvanized Steel 3/4" 3/4" 3/4" 3/4" 3/4" 3/4"
Solid: AL or CU ______
TO TO TO TO TO TO TO
S
T
R
A
N
D
E
D
ACSR
Standard Round 1/0 6/1 2/0 6/1 3/0 6/1 4/0 6/1 266.8
30/7,
24/7, 6/7, 18/1
266.8
30/7,
24/7, 6/7, 18/1
AAAC
6201-5003 1/0 2/0 3/0 4/0 281.4, 307.1,
312.8 355.1, 394.5
AAC
Standard Round 1/0 2/0 3/0 4/0 250.0, 266.8,
300.0
336.4, 350.0,
397.5, 400.0
COPPER
Standard Round 1/0 2/0 3/0 4/0 250.0, 300.0 350.0, 400.0
AAC
Compressed
or Compacted 1/0 2/0 3/0 250.0, 266.8 300.0, 336.4 397.5
ACSR Compressed
or Compacted 1/0 6/1 2/0 6/1 3/0 6/1 266.8 18/1,
4/0 6/1 336.4 18/1 397.5
AWAC, ACAR
3 3/4,
2 4/3,
1 5/2, 6/1
2/0 6/1,
1/0 5/2, 6/1,
1 3/4, 4/3,
2 2/5, 3/4,
3 2/5
3/0 6/1,
2/0 4/3, 5/2,
1/0 3/4, 4/3,
1 2/5
4/0 6/1,
3/0 5/2,
2/0 3/4,
1/0 2/5
3/0 4/3,
4/0 15/4
355.0 15/4, 12/7,
343.6 15/4,
336.4 15/4,
16/3, 18/1
ALUMOWELD
COPPERWELD
4P, 2K, 2J,
1G, 1F,
7 No. 9,
3 No. 6
2/0F, 1/0J,
1/0G, 1/0F,
1K, 1J, 2N,
7 No. 7,
7 No. 8,
3 No. 5
3/0F, 2/0J,
2/0G, 1/0K,
1N, 2P,
7 No.6
19 No. 10,
7 No. 5,
4/0 F, 2/0 K
19 No. 8,
19 No. 9,
7 No. 4,
4/0 E, 4/0 G
19 No. 7,
37 No. 10
Galvanized Steel 3/8" 7/16" 1/2" _ 9/16", 5/8" _
Solid: AL or CU 2/0 3/0 4/0 300.0, 250.0 400.0, 350.0 450.0, 500.0
Use TAP Number I-602031-9* I-602031-8* I-602031-7* 1-602031-6* I-602031-5* I-602031-4*
AMPACT Selection Guide Aluminum
Connectors & Terminals
68
ENERGY /// ENERGY READY REFERENCE GUIDE
*UL Listed
S
T
R
A
N
D
E
D
Large Wire Groove Code
ACSR
Standard Round
477.0 26/7,
24/7, 18/1,
336.4 30/7,
397.5 30/7
26/7, 24/7, 18/1
556.5 26/7,
24/7, 18/1,
477.0 30/7, 26/7
556.5 26/7,
24/7, 18/1,
477.0 30/7, 26/7
556.5 26/7,
24/7, 18/1,
477.0 30/7, 26/7
556.5 26/7,
24/7, 18/1,
477.0 30/7, 26/7
556.5 26/7,
24/7, 18/1,
477.0 30/7, 26/7
AAAC
6201-5003
419.5, 466.3,
465.4, 503.6
559.5, 587.2,
599.6, 652.4,
652.8
559.5, 587.2,
599.6, 652.4,
652.8
559.5, 587.2,
599.6, 652.4,
652.8
559.5, 587.2,
599.6, 652.4,
652.8
559.5, 587.2,
599.6, 652.4,
652.8
AAC
Standard Round
450.0, 477.0,
500.0, 550.0,
556.5
556.5, 600.0,
636.0
556.5, 600.0,
636.0
556.5, 600.0,
636.0
556.5, 600.0,
636.0
556.5, 600.0,
636.0
COPPER
Standard Round
450.0,
500.0, 550.0 550.0, 600.0 550.0, 600.0 550.0, 600.0 550.0, 600.0 550.0, 600.0
AAC
Compressed
or Compacted ______
ACSR Compressed
or Compacted 477.0, 556.5 636.0 18/1 636.0 18/1 636.0 18/1 636.0 18/1 636.0 18/1
AWAC, ACAR
503.6 15/4, 12/7
653.1 15/4, 12/7,
568.3 15/4
653.1 15/4, 12/7,
568.3 15/4
653.1 15/4, 12/7,
568.3 15/4
653.1 15/4, 12/7,
568.3 15/4
653.1 15/4, 12/7,
568.3 15/4
ALUMOWELD
COPPERWELD
19 No. 6,
37 No. 9
19 No. 5,
37 No. 8
19 No. 5,
37 No. 8
19 No. 5,
37 No. 8
19 No. 5,
37 No. 8
19 No. 5,
37 No. 8
Galvanized Steel 3/4" 7/ 8 " 7/ 8 " 7/ 8 " 7/ 8 " 7/ 8 "
Solid: AL or CU ______
TO TO TO TO TO TO TO
S
T
R
A
N
D
E
D
ACSR
Standard Round
477.0 26/7,
24/7, 18/1,
397.5 30/7, 26/7
6 6/1 4 7/1, 6/1,
5 6/1
2 6/1,
3 6/1
2 6/1, 7/1 80.0 8/1,
1 6/1
AAAC
6201-5003
465.4, 466.3,
503.6, 559.5,
599.6
6 4, 5 3 2 1
AAC
Standard Round
477.0, 500.0,
550.0, 556.5 6 3, 4 2 1 1/0
COPPER
Standard Round 500.0, 550.0 5,6 4 2 1 1/0
AAC
Compressed
or Compacted _ 6 3, 4 2 1 1/0
ACSR Compressed
or Compacted
556.5,
636.0 18/1 6 6/1 4 7/1, 6/1 2 6/1, 7/1 1 6/1 1/0 6/1
AWAC, ACAR
503.6 15/4, 12/7
_ 4 6/1 4 4/3, 5/2,
3 5/2, 6/1
4 2/5, 3/4,
3 4/3,
2 5/2, 6/1
3 3/4,
2 4/3,
1 5/2, 6/1
ALUMOWELD
COPPERWELD
19 No. 6,
37 No. 9
8A, 8C,
3 No. 12
8D, 7D, 7A,
6A, 6C,
3 No. 9,
3 No. 10,
7 No. 12
6D, 5D,
5A, 4A,
3 No. 8,
7 No. 11
4N, 3A,
2G, 2F,
3 No. 7,
7 No. 10
4D, 4P, 2K,
2A, 2J, 1G, 1F,
3 No. 6,
7 No. 9
Galvanized Steel _ 3/16" 1/4", 7/32" 9/32" 11/32" 3/8"
Solid: AL or CU _ 5, 6 4, 3 2, 1 1/0 2/0
Use TAP Number I-602031-3* 2-602031-2* 2-602031-1* 2-602031-0* 1-602031-9* I-602031-8*
AMPACT Selection Guide Aluminum
Connectors & Terminals 69
69
6969
111
*UL Listed
S
T
R
A
N
D
E
D
Large Wire Groove Code
ACSR
Standard Round
556.5 26/7,
24/7, 18/1,
477.0 30/7, 26/7
556.5 26/7,
24/7, 18/1,
477.0 30/7, 26/7
556.5 26/7,
24/7, 18/1,
477.0 30/7, 26/7
556.5 26/7,
24/7, 18/1,
477.0 30/7, 26/7
556.5 26/7,
24/7, 18/1,
477.0 30/7, 26/7
556.5 26/7,
24/7, 18/1,
477.0 30/7, 26/7
AAAC
6201-5003
559.5, 587.2,
599.6, 652.4,
652.8
559.5, 587.2,
599.6, 652.4,
652.8
559.5, 587.2,
599.6, 652.4,
652.8
559.5, 587.2,
599.6, 652.4,
652.8
559.5, 587.2,
599.6, 652.4,
652.8
559.5, 587.2,
599.6, 652.4,
652.8
AAC
Standard Round
556.5, 600.0,
636.0
556.5, 600.0,
636.0
556.5, 600.0,
636.0
556.5, 600.0,
636.0
556.5, 600.0,
636.0
556.5, 600.0,
636.0
COPPER
Standard Round 550.0, 600.0 550.0, 600.0 550.0, 600.0 550.0, 600.0 550.0, 600.0 550.0, 600.0
AAC
Compressed
or Compacted ______
ACSR Compressed
or Compacted 636.0 18/1 636.0 18/1 636.0 18/1 636.0 18/1 636.0 18/1 636.0 18/1
AWAC, ACAR
653.1 15/4, 12/7,
568.3 15/4
653.1 15/4, 12/7,
568.3 15/4
653.1 15/4, 12/7,
568.3 15/4
653.1 15/4, 12/7,
568.3 15/4
653.1 15/4, 12/7,
568.3 15/4
653.1 15/4, 12/7,
568.3 15/4
ALUMOWELD
COPPERWELD
19 No. 5,
37 No. 8
19 No. 5,
37 No. 8
19 No. 5,
37 No. 8
19 No. 5,
37 No. 8
19 No. 5,
37 No. 8
19 No. 5,
37 No. 8
Galvanized Steel 7/ 8 " 7/ 8 " 7/ 8 " 7/ 8 " 7/ 8 " 7/ 8 "
Solid: AL or CU ______
TO TO TO TO TO TO TO
S
T
R
A
N
D
E
D
ACSR
Standard Round 1/0 6/1
110.8,
101.8 12/7,
2/0 6/1
4/0 6/1,
3/0 6/1
266.8
30/7,
26/7, 24/7,
6/7, 18/1
336.4,
397.5 30/7,
26/7, 24/7, 18/1
477.0,
556.5 26/7,
24/7, 18/1,
477.0 30/7
AAAC
6201-5003 1/0 2/0 4/0, 3/0 281.4, 307.1,
312.8
355.1, 394.5,
419.6, 465.4,
466.3
652.8, 652.4,
599.6, 503.6,
587.2, 559.2
AAC
Standard Round 2/0 3/0 4/0 250.0, 266.8,
300.0
336.4, 350.0,
397.5, 400.0,
450.0, 477.0
636.0, 600.0,
500.0, 550.0,
556.5
COPPER
Standard Round 2/0 3/0 4/0 250.0, 300.0
350.0, 400.0,
450.0
500.0,
600.0, 550.0
AAC
Compressed
or Compacted _3/0 4/0, 250.0 266.8, 300.0,
336.4, 350.0
397.5, 477.0,
500.0 _
ACSR Compressed
or Compacted 2/0 6/1 3/0 6/1 266.8 18/1,
4/0 6/1 366.4 18/1 556.5, 397.5,
477.0 18/1 636.0 18/1
AWAC, ACAR
1/0 5/2, 6/1,
1 3/4, 4/3,
2 2/5, 3/4,
3 2/5
3/0 6/1,
2/0 5/2, 6/1,
1/0 3/4, 4/3,
1 2/5
4/0 6/1,
3/0 5/2, 4/3,
2/0 3/4, 4/3,
1/0 2/5
4/0 15/4
336.4 15/4,
16/3, 18/1,
343.6 15/4,
355.0 15/4, 12/7
503.6,
653.1 15/4, 12/7,
568.3 15/4
ALUMOWELD
COPPERWELD
1/0G, 1/0F,
1K, 1J, 2N,
7 No.7,
7 No.8,
3 No. 5
3/0F, 2/0J,
2/0G, 1/0K,
1/0J, 1N, 2P,
2/0F,
7 No. 6
19 No. 9,
19 No. 10,
7 No. 5,
4/0F, 2/0K
19 No. 8,
7 No. 4,
4/0E, 4/0G
19 No. 7,
37 No. 9,
37 No. 10
19 No. 6,
19 No. 5,
37 No. 8
Galvanized Steel _ 7/16" 9/16", 1/2" 5/8" 3/4" 7/ 8 "
Solid: AL or CU 3/0 4/0 300.0, 250.0 400.0, 350.0 450.0, 500.0 _
Use TAP Number I-602031-7* I-602031-6* 1-602031-5* 1-602031-4* 1-602031-3* 1-602031-2*
AMPACT Selection Guide Aluminum
Connectors & Terminals
70
ENERGY /// ENERGY READY REFERENCE GUIDE
*UL Listed
S
T
R
A
N
D
E
D
Large Wire Groove Code
ACSR
Standard Round
605.0 54/7, 24/7,
653.9 18/3,
556.5 30/7
605.0 54/7, 24/7,
653.9 18/3,
556.5 30/7
605.0 54/7, 24/7,
653.9 18/3,
556.5 30/7
605.0 54/7, 24/7,
653.9 18/3,
556.5 30/7
605.0 54/7, 24/7,
653.9 18/3,
556.5 30/7
605.0 54/7, 24/7,
653.9 18/3,
556.5 30/7
AAAC
6201-5003 _ _ _ _ _ _
AAC
Standard Round ______
COPPER
Standard Round ______
AAC
Compressed
or Compacted ______
ACSR Compressed
or Compacted ______
AWAC, ACAR
______
ALUMOWELD
COPPERWELD ______
Galvanized Steel ______
Solid: AL or CU ______
TO TO TO TO TO TO TO
S
T
R
A
N
D
E
D
ACSR
Standard Round
4 7/1, 6/1,
5 6/1
2 7/1, 6/1,
3 6/1
1/0 6/1,
1 6/1,
80.0 8/1
2/0 6/1
3/0 6/1,
101.8, 110.8,
134.6 12/7
4/0 6/1,
159.0 12/7
AAAC
6201-5003 4, 5 2, 3 1/0, 1 2/0 3/0 4/0
AAC
Standard Round 3, 4, 5 2 1/0 2/0 3/0 250.0, 4/0
COPPER
Standard Round 4, 5 2, 3 1/0 2/0 3/0 250.0, 4/0
AAC
Compressed
or Compacted 3, 4 1, 2 2/0, 1/0 3/0 250.0, 4/0 266.8, 300.0
ACSR Compressed
or Compacted 4 7/1, 6/1 2 7/1, 6/1,
1 6/1 1/0 6/1 2/0 6/1 4/0 6/1,
3/0 6/1 266.8 18/1
AWAC, ACAR 4 6/1
2 6/1,
3 5/2, 4/3, 6/1,
4 4/3, 3/4
1/0 6/1,
1 5/2, 4/3, 6/1,
2 4/3, 3/4,
3 3/4, 2/5,
4 2/5
2/0 6/1,
1/0 5/2, 4/3,
1 3/4 ,
2 2/5
2/0 5/2, 4/3,
3/0 5/2, 6/1,
1/0 3/4,
1 2/5
4/0 15/4, 6/1,
3/0 4/3,
2/0 3/4,
1/0 2/5
ALUMOWELD
COPPERWELD
5A, 6A, 6C,
7A, 7D, 8D,
7 No. 12,
3 No. 10,
3 No. 9
2F, 3A, 4A,
5D, 6D,
3 No. 8,
3 No. 7,
7 No. 10,
7 No. 11
1J, 1G, 1F,
2K, 2J, 2A,
4D, 4P, 1/0F,
3 No. 6,
3 No. 5,
7 No. 8,
7 No. 9
2/0F, 1/0G,
1/0J, 1K, 2N,
7 No. 7
3/0F, 2/0J,
2/0G, 1/0K,
1N, 2P,
7 No. 6,
19 No.10
4/0G, 4/0F,
2/0K,
19 No. 9,
7 No. 5
Galvanized Steel 1/4", 7/32" 5/16", 9/32" 3/8", 11/32" 7/16" 1/2" 9/16"
Solid: AL or CU 2, 3, 4 1/0, 1 2/0 3/0 250.0, 266.8,
4/0 300.0, 336.4
Use TAP Number I-60121-4* I-602121-3* I-602121-2* 1-602121-1* 1-602121-0* 602121-9*
AMPACT Selection Guide Aluminum
Connectors & Terminals 71 71
7171
111
*UL Listed
S
T
R
A
N
D
E
D
Large Wire Groove Code
ACSR
Standard Round
605.0 54/7, 24/7,
653.9 18/3,
556.5 30/7
605.0 54/7, 24/7,
653.9 18/3,
556.5 30/7
605.0 54/7, 24/7,
653.9 18/3,
556.5 30/7
605.0 54/7, 24/7,
653.9 18/3,
556.5 30/7
605.0 54/7, 24/7,
653.9 18/3,
556.5 30/7
605.0 54/7, 24/7,
653.9 18/3,
556.5 30/7
AAAC
6201-5003 _ _ _ _ _ _
AAC
Standard Round ______
COPPER
Standard Round ______
AAC
Compressed
or Compacted ______
ACSR Compressed
or Compacted ______
AWAC, ACAR
______
ALUMOWELD
COPPERWELD ______
Galvanized Steel ______
Solid: AL or CU ______
TO TO TO TO TO TO TO
S
T
R
A
N
D
E
D
ACSR
Standard Round
266.8 30/7, 26/7,
24/7, 18/1, 6/7,
300.0 30/7,
26/7, 24/7, 18/1,
176.9,
190.8 12/7
336.4 26/7,
24/7, 18/1,
211.3 12/7,
203.2 16/19
397.5 18/1,
336.4 30/7
477.0 30/7,
26/7, 24/7, 18/1,
397.5 30/7
556.5 18/1,
500.0 30/7
636.0 54/7,
30/19, 30/7,
26/7, 24/7, 18/1,
605.0,
653.9 18/3,
556.5 30/7
AAAC
6201-5003
281.4, 307.1,
312.8 355.1, 394.5 419.6 503.6, 559.5,
587.2, 599.6 _704.6,
740.8, 746.1
AAC
Standard Round 266.8, 300.0 336.4, 350.0 _ 500.0,
550.0, 556.5 600.0 700.0,
715.5, 750.0
COPPER
Standard Round 300.0
350.0, 400.0 _ 500.0, 550.0 600.0 700.0, 750.0
AAC
Compressed
or Compacted 336.4, 350.0
397.5, 477.0 500.0 636.0 _ 874.5
ACSR Compressed
or Compacted 336.4, 18/1
397.518/1 477.018/1 556.5,
636.0 18/1 _ 874.5 36/1
AWAC, ACAR _
355.0 15/4, 12/7,
343.6 15/4,
336.4 15/4,
16/3, 18/1
_
568.3 15/4,
503.6 15/4, 12/7
_
739.8 30/7,
33/4, 24/13,
18/19
ALUMOWELD
COPPERWELD
4/0E,
19 No. 8,
7 No. 4
19 No. 7,
37 No. 10
_
19 No. 6,
37 No. 9 37 No. 8 _
Galvanized Steel 5/8" _3/4" 7/ 8 " _ 1"
Solid: AL or CU 350.0, 397.5,
400.0
450.0, 477.0,
500.0 ____
Use TAP Number 602121-8* 602121-7* 602121-6* 602121-5* 602121-4* 602121-3*
AMPACT Selection Guide Aluminum
Connectors & Terminals
72
ENERGY /// ENERGY READY REFERENCE GUIDE
*UL Listed
S
T
R
A
N
D
E
D
Large Wire Groove Code
ACSR
Standard Round
605.0 54/7, 24/7,
653.9 18/3,
556.5 30/7
605.0 54/7, 24/7,
653.9 18/3,
556.5 30/7
605.0 54/7, 24/7,
653.9 18/3,
556.5 30/7
636.0 30/19,
30/7, 26/7, 24/7,
666.6 54/7,
26/7, 24/7,
715.5 45/7,
605.0 30/19,
30/7
636.0 30/19,
30/7, 26/7, 24/7,
666.6 54/7,
26/7, 24/7,
715.5 45/7,
605.0 30/19,
30/7
636.0 30/19,
30/7, 26/7, 24/7,
666.6 54/7,
26/7, 24/7,
715.5 45/7,
605.0 30/19,
30/7
AAAC
6201-5003 _ _ _ 740.8, 746.1 740.8, 746.1 740.8, 746.1
AAC
Standard Round _ _ _ 715.5, 750.0 715.5, 750.0 715.5, 750.0
COPPER
Standard Round ___750.0 750.0 750.0
AAC
Compressed
or Compacted _ _ _ 874.5 874.5 874.5
ACSR Compressed
or Compacted _ _ _ 874.5 36/1 874.5 36/1 874.5 36/1
AWAC, ACAR
___
739.8 33/4,
30/7, 24/13, 18/19
739.8 33/4,
30/7, 24/13, 18/19
739.8 33/4,
30/7, 24/13, 18/19
ALUMOWELD
COPPERWELD _ _ _ 37 No. 7 37 No. 7 37 No. 7
Galvanized Steel _ _ _ 1" 1" 1"
Solid: AL or CU ____ _ _
TO TO TO TO TO TO TO
S
T
R
A
N
D
E
D
ACSR
Standard Round
715.5 54/7,
45/7, 26/7, 24/7,
666.6 54/7,
26/7, 24/7,
795.0 36/1
795.0 54/7,
45/7, 30/19,
30/7, 26/7, 24/7,
874.5 45/7, 54/7,
715.5 30/19, 30/7
954.0 36/1,
900.0 45/7
6 6/1, 5 6/1
4 7/1, 6/1,
3 6/1
2 7/1, 6/1,
1 6/1,
80.0 8/1
AAAC
6201-5003 833.6 927.2, 932.6 _ 5, 6 3, 4 1, 2
AAC
Standard Round 795.0, 800.0 874.5, 900.0 954.0,
1000.0 4, 5, 6 2, 3 1/0, 1
COPPER
Standard Round 800.0 850.0, 900.0 1000.0 4, 5, 6 2, 3 1/0, 1
AAC
Compressed
or Compacted 954.0 _ _ 3, 4 1, 2 2/0, 1/0
ACSR Compressed
or Compacted 954.0 36/1 _ _ 4 7/1, 6/1 2 7/1, 6/1 1/0, 1 6/1
AWAC, ACAR
853.7 30/7,
24/13, 18/19,
862.7 18/19,
840.2 24/13,
819.2 30/7
927.2 30/7,
24/13, 18/19
1012.2 24/13,
983.1 30/7 4 6/1
2 6/1,
3 5/2, 6/1,
4 4/3, 5/2, 3/4
1/0 6/1,
1 5/2, 6/1,
2 4/3, 5/2, 3/4,
3 4/3, 2/5, 3/4,
4 2/5
ALUMOWELD
COPPERWELD 37 No. 7 37 No. 6 _
6A, 6C, 7A,
7D, 8A, 8D,
3 No. 10,
7 No. 12
2F, 4A, 5A,
5D, 6A,
3 No. 7,
3 No. 8,
3 No. 9,
7 No. 10,
7 No. 11
1/0F, 1F, 1G,
2A, 2G, 2J,
2K, 3A, 4D,
4N, 4P,
3 No. 6,
7 No. 8,
7 No. 9
Galvanized Steel _ _ _ 1/4", 7/32",
3/16" 9/32" 3/8", 11/32",
5/16"
Solid: AL or CU _ _ _ 3, 4, 1, 2 2/0, 1/0
Use TAP Number 602121-2* 602121-1* 602121* I-602121-4* I-602121-3* 1-602121-2*
AMPACT Selection Guide Aluminum
Connectors & Terminals 77
77
111
*UL Listed
S
T
R
A
N
D
E
D
Large Wire Groove Code
ACSR
Standard Round
636.0 30/19,
30/7, 26/7, 24/7,
666.6 54/7,
26/7, 24/7,
715.5 45/7,
605.0 30/19,
30/7
636.0 30/19,
30/7, 26/7, 24/7,
666.6 54/7,
26/7, 24/7,
715.5 45/7,
605.0 30/19,
30/7
636.0 30/19,
30/7, 26/7, 24/7,
666.6 54/7,
26/7, 24/7,
715.5 45/7,
605.0 30/19,
30/7
636.0 30/19,
30/7, 26/7, 24/7,
666.6 54/7,
26/7, 24/7,
715.5 45/7,
605.0 30/19,
30/7
636.0 30/19,
30/7, 26/7, 24/7,
666.6 54/7,
26/7, 24/7,
715.5 45/7,
605.0 30/19,
30/7
636.0 30/19,
30/7, 26/7, 24/7,
666.6 54/7,
26/7, 24/7,
715.5 45/7,
605.0 30/19,
30/7
AAAC
6201-5003 740.8, 746.1 740.8, 746.1 740.8, 746.1 740.8, 746.1 740.8, 746.1 740.8, 746.1
AAC
Standard Round 715.5, 750.0 715.5, 750.0 715.5, 750.0 715.5, 750.0 715.5, 750.0 715.5, 750.0
COPPER
Standard Round 750.0 750.0 750.0 750.0 750.0 750.0
AAC
Compressed
or Compacted 874.5 874.5 874.5 874.5 874.5 874.5
ACSR Compressed
or Compacted 874.5 36/1 874.5 36/1 874.5 36/1 874.5 36/1 874.5 36/1 874.5 36/1
AWAC, ACAR 739.8 33/4,
30/7, 24/13, 18/19
739.8 33/4,
30/7, 24/13, 18/19
739.8 33/4,
30/7, 24/13, 18/19
739.8 33/4,
30/7, 24/13, 18/19
739.8 33/4,
30/7, 24/13, 18/19
739.8 33/4,
30/7, 24/13, 18/19
ALUMOWELD
COPPERWELD 37 No. 7 37 No. 7 37 No. 7 37 No. 7 37 No. 7 37 No. 7
Galvanized Steel 1" 1" 1" 1" 1" 1"
Solid: AL or CU _ _ _ _ _ _
TO TO TO TO TO TO TO
S
T
R
A
N
D
E
D
ACSR
Standard Round 1/0 6/1
3/0 6/1,
2/0 6/1,
101.8,
110.8 12/7
4/0 6/1,
134.6 12/7
266.8 26/7,
24/7, 18/1, 6/7,
176.9, 159.0,
190.8 12/7
336.4 26/7,
24/7, 18/1,
266.8 30/7,
211.3 12/7,
300.0 30/7,
26/7, 24/7, 18/1
97.52 6/7,
24/7, 18/1,
336.4 30/7,
203.2 16/19
AAAC
6201-5003 1/0 2/0, 3/0 4/0 281.4, 307.1,
312.8 355.1, 394.5 419.6, 465.4,
466.3
AAC
Standard Round 2/0 3/0 4/0 250.0, 266.8,
300.0 336.4, 350.0 397.5, 400.0,
450.0
COPPER
Standard Round 2/0 3/0 4/0 250.0, 300.0 350.0 400.0, 450.0
AAC
Compressed
or Compacted 3/0 4/0 250.0, 266.8 300.0, 336.4,
350.0 397.5, 477.0 500.0, 556.5
ACSR Compressed
or Compacted 2/0 6/1 3/0 6/1 266.8 18/1,
4/0 6/1 336.4 18/1 397.5 18/1 477.0 18/1
AWAC, ACAR
2/0 6/1,
1/0 5/2,
1 3/4, 4/3,
2 2/5
3/0 6/1,
2/0 5/2,
1/0 4/3, 3/4,
12/5
4/0 6/1,
3/0 4/3, 5/2,
2/0 4/3, 3/4,
1/0 2/5
4/0 15/4
355.0 15/4, 12/7,
343.6 15/4,
336.4 16/3, 18/1
336.4 15/4
ALUMOWELD
COPPERWELD
2/0 F, 1/0 G,
1/0 J, 1J,
1K, 2N,
7 No. 7,
3 No. 5
3/0F, 2/0G,
2/0J, 1/0K,
1N, 2P,
7 No. 6
4/0F, 2/0K,
19 No. 10,
7 No. 5
4/0 E, 4/0 G,
19 N0. 9,
7 No. 4
19 No. 8 37 No. 10,
19 No. 7
Galvanized Steel 7/16" _ 9/16", 1/2" 5/8" _ 3/4"
Solid: AL or CU 3/0 4/0 250.0, 266.8
300.0
336.4, 350.0,
397.5, 400.0
450.0, 477.0,
500.0 _
Use TAP Number 1-602121-1* 1-602121-0* 602121-9* 602121-8* 602121-7* 602121-6*
AMPACT Selection Guide Aluminum
Connectors & Terminals
74
ENERGY /// ENERGY READY REFERENCE GUIDE
*UL Listed
S
T
R
A
N
D
E
D
Large Wire Groove Code
ACSR
Standard Round
636.0 30/19,
30/7, 26/7, 24/7,
666.6 54/7,
26/7, 24/7,
715.5 45/7,
605.0 30/19,
30/7
636.0 30/19,
30/7, 26/7, 24/7,
666.6 54/7,
26/7, 24/7,
715.5 45/7,
605.0 30/19,
30/7
636.0 30/19,
30/7, 26/7, 24/7,
666.6 54/7,
26/7, 24/7,
715.5 45/7,
605.0 30/19,
30/7
636.0 30/19,
30/7, 26/7, 24/7,
666.6 54/7,
26/7, 24/7,
715.5 45/7,
605.0 30/19,
30/7
636.0 30/19,
30/7, 26/7, 24/7,
666.6 54/7,
26/7, 24/7,
715.5 45/7,
605.0 30/19,
30/7
636.0 30/19,
30/7, 26/7, 24/7,
666.6 54/7,
26/7, 24/7,
715.5 45/7,
605.0 30/19,
30/7
AAAC
6201-5003 740.8, 746.1 740.8, 746.1 740.8, 746.1 740.8, 746.1 740.8, 746.1 740.8, 746.1
AAC
Standard Round 715.5, 750.0 715.5, 750.0 715.5, 750.0 715.5, 750.0 715.5, 750.0 715.5, 750.0
COPPER
Standard Round 750.0 750.0 750.0 750.0 750.0 750.0
AAC
Compressed
or Compacted 874.5 874.5 874.5 874.5 874.5 874.5
ACSR Compressed
or Compacted 874.5 36/1 874.5 36/1 874.5 36/1 874.5 36/1 874.5 36/1 874.5 36/1
AWAC, ACAR 739.8 33/4,
30/7, 24/13, 18/19
739.8 33/4,
30/7, 24/13, 18/19
739.8 33/4,
30/7, 24/13, 18/19
739.8 33/4,
30/7, 24/13, 18/19
739.8 33/4,
30/7, 24/13, 18/19
739.8 33/4,
30/7, 24/13, 18/19
ALUMOWELD
COPPERWELD 37 No. 7 37 No. 7 37 No. 7 37 No. 7 37 No. 7 37 No. 7
Galvanized Steel 1" 1" 1" 1" 1" 1"
Solid: AL or CU _ _ _ _ _ _
TO TO TO TO TO TO TO
S
T
R
A
N
D
E
D
ACSR
Standard Round
477.0 26/7,
24/7, 18/1,
397.5 30/7
556.5 26/7,
24/7, 18/1,
477.0,
500.0 30/7
636.0 54/7,
26/7, 24/7,
36/1, 18/1,
605.0 54/7,
30/7, 26/7, 24/7,
556.5 30/7
666.6 54/7,
26/7, 24/7,
636.0 30/19,
30/7,
715.5 45/7
795.0 54/7,
45/7, 26/7,
24/7, 36/1,
715.5 54/7,
26/7, 24/7,
30/19, 30/7
795.0 30/7,
30/19,
954.0 36/1,
900.0 45/7,
874.5 54/7,
45/7
AAAC
6201-5003 503.6 559.5, 587.2,
599.6
652.4, 652.8,
704.6, 740.8
_ 833.6 927.2, 932.6
AAC
Standard Round 477.0, 500.0 550.0, 556.5,
600.0
636.0, 650.0,
715.5, 700.0 750.0 795.0, 800.0
874.5, 900.0
954.0,
1000.0
COPPER
Standard Round 500.0 550.0, 600.0 650.0, 700.0 750.0 800.0
850.0, 900.0 1000.0
AAC
Compressed
or Compacted 636.0 _ 795.0, 874.5 _ 954.0 _
ACSR Compressed
or Compacted 556.5 18/1 636.0 18/1 874.5,
795.0 36/1 _ 954.0 36/1 _
AWAC, ACAR
503.6 15/4, 12/7
653.1 15/4, 12/7,
568.3 15/4
739.8 30/7,
33/4, 24/3, 18/9
_
853.7 30/7,
24/13, 18/19,
862.7 18/19,
840.2 24/13,
819.2 30/7
1012.2 24/13,
983.1 30/7,
927.2 30/7
24/13, 18/19
ALUMOWELD
COPPERWELD
19 No. 6,
37 No. 9
37 No. 8
19 No. 5 _ 37 No. 7 _ 37 No. 6
Galvanized Steel _ 7/8" _ 1" _ _
Solid: AL or CU ______
Use TAP Number 602121-5* 602121-4* 602121-3* 602121-2* 602121-1* 602121*
AMPACT Selection Guide Aluminum
Connectors & Terminals 7575
7575
111
*UL Listed
S
T
R
A
N
D
E
D
Large Wire Groove Code
ACSR
Standard Round
795.0 54/7,
45/7, 26/7,
24/7, 36/1,
715.5 54/7,
30/19, 30/7,
26/7, 24/7
795.0 54/7,
45/7, 26/7,
24/7, 36/1,
715.5 54/7,
30/19, 30/7,
26/7, 24/7
795.0 54/7,
45/7, 26/7,
24/7, 36/1,
715.5 54/7,
30/19, 30/7,
26/7, 24/7
795.0 54/7,
45/7, 26/7,
24/7, 36/1,
715.5 54/7,
30/19, 30/7,
26/7, 24/7
795.0 54/7,
45/7, 26/7,
24/7, 36/1,
715.5 54/7,
30/19, 30/7,
26/7, 24/7
795.0 54/7,
45/7, 26/7,
24/7, 36/1,
715.5 54/7,
30/19, 30/7,
26/7, 24/7
AAAC
6201-5003
833.6, 927.2,
932.6
833.6, 927.2,
932.6
833.6, 927.2,
932.6
833.6, 927.2,
932.6
833.6, 927.2,
932.6
833.6, 927.2,
932.6
AAC
Standard Round
795.0, 800.0
874.5, 900.0
795.0, 800.0
874.5, 900.0
795.0, 800.0
874.5, 900.0
795.0, 800.0
874.5, 900.0
795.0, 800.0
874.5, 900.0
795.0, 800.0
874.5, 900.0
COPPER
Standard Round
800.0
850.0, 900.0
800.0
850.0, 900.0
800.0
850.0, 900.0
800.0
850.0, 900.0
800.0
850.0, 900.0
800.0
850.0, 900.0
AAC
Compressed
or Compacted 954.0 954.0 954.0 954.0 954.0 954.0
ACSR Compressed
or Compacted 954.0 36/1 954.0 36/1 954.0 36/1 954.0 36/1 954.0 36/1 954.0 36/1
AWAC, ACAR
853.7,
927.2 30/7,
24/13, 18/19,
862.7 18/19,
840.2 24/13,
819.2 30/7
853.7,
927.2 30/7,
24/13, 18/19,
862.7 18/19,
840.2 24/13,
819.2 30/7
853.7,
927.2 30/7,
24/13, 18/19,
862.7 18/19,
840.2 24/13,
819.2 30/7
853.7,
927.2 30/7,
24/13, 18/19,
862.7 18/19,
840.2 24/13,
819.2 30/7
853.7,
927.2 30/7,
24/13, 18/19,
862.7 18/19,
840.2 24/13,
819.2 30/7
853.7,
927.2 30/7,
24/13, 18/19,
862.7 18/19,
840.2 24/13,
819.2 30/7
ALUMOWELD
COPPERWELD ______
Galvanized Steel ______
Solid: AL or CU ______
TO TO TO TO TO TO TO
S
T
R
A
N
D
E
D
ACSR
Standard Round 6 6/1 4 7/1, 6/1,
5 6/1
2 7/1, 6/1,
3 6/1
1/0 6/1, 1 6/1,
80.0 8/1 2/0 6/1 3/0 6/1, 101.8,
110.8 12/7
AAAC
6201-5003 6 4, 5 2, 3 1/0, 1 2/0 3/0
AAC
Standard Round 6 3, 4, 5 1, 2 1/0 2/0 3/0
COPPER
Standard Round 6 3, 4, 5 1, 2 1/0 2/0 3/0
AAC
Compressed
or Compacted 6 3, 4 2 2/0, 1/0 3/0 4/0
ACSR Compressed
or Compacted 6 6/1 4 7/1, 6/1 1 6/1,
2 7/1, 6/1 1/0 6/1 2/0 6/1 3/0 6/1
AWAC, ACAR _ 4 5/2, 6/1
2 5/2, 6/1,
3 4/3, 5/2, 6/1,
4 3/4, 4/3
1/0 6/1,
1 5/2, 6/1,
2 4/3, 3/4,
3 2/5, 3/4,
4 2/5
2/0 6/1,
1/0 5/2, 4/3,
1 3/4, 4/3,
2 2/5
3/0 6/1,
2/0 5/2,
1/0 3/4,
1 2/5
ALUMOWELD
COPPERWELD
8A, 8C
3 No. 12
5A, 6A, 6C,
7A, 7D, 8D,
7 No. 12,
3 No. 9,
3 No. 10
2F, 2G, 3A,
4A, 4N,
5D,6D,
3 No. 7,
3 No. 8,
7 No. 10,
7 No. 11
1/0 F, 1F, 1G,
1J, 2A, 2J,
2K, 4D, 4P,
3 No. 5,
3 No. 6,
7 No. 8,
7 No. 9
2/0F, 1/0G,
1/0F, 1K, 2N,
7 No. 7
3/0F, 2/0G,
2/0J, 1/0K,
1N, 2P,
7 No. 6
Galvanized Steel 3/16" 1/4", 7/32" 5/16", 9/32" 3/8", 11/32" 7/16" 1/2"
Solid: AL or CU 5, 6 2, 3, 4 1/0, 1 2/0 3/0 250.0, 4/0
Use TAP Number 1-602121-4* 1-602121-3* 1-602121-2* 1-602121-1* 1-602121-0* 602121-9*
AMPACT Selection Guide Aluminum
Connectors & Terminals
76
ENERGY /// ENERGY READY REFERENCE GUIDE
*UL Listed
S
T
R
A
N
D
E
D
Large Wire Groove Code
ACSR
Standard Round
795.0 54/7,
45/7, 26/7,
24/7, 36/1,
715.5 54/7,
30/19, 30/7,
26/7, 24/7
795.0 54/7,
45/7, 26/7,
24/7, 36/1,
715.5 54/7,
30/19, 30/7,
26/7, 24/7
795.0 54/7,
45/7, 26/7,
24/7, 36/1,
715.5 54/7,
30/19, 30/7,
26/7, 24/7
795.0 54/7,
45/7, 26/7,
24/7, 36/1,
715.5 54/7,
30/19, 30/7,
26/7, 24/7
795.0 54/7,
45/7, 26/7,
24/7, 36/1,
715.5 54/7,
30/19, 30/7,
26/7, 24/7
795.0 54/7,
45/7, 26/7,
24/7, 36/1,
715.5 54/7,
30/19, 30/7,
26/7, 24/7
AAAC
6201-5003
833.6, 927.2,
932.6
833.6, 927.2,
932.6
833.6, 927.2,
932.6
833.6, 927.2,
932.6
833.6, 927.2,
932.6
833.6, 927.2,
932.6
AAC
Standard Round
795.0, 800.0
874.5, 900.0
795.0, 800.0
874.5, 900.0
795.0, 800.0
874.5, 900.0
795.0, 800.0
874.5, 900.0
795.0, 800.0
874.5, 900.0
795.0, 800.0
874.5, 900.0
COPPER
Standard Round
800.0
850.0, 900.0
800.0
850.0, 900.0
800.0
850.0, 900.0
800.0
850.0, 900.0
800.0
850.0, 900.0
800.0
850.0, 900.0
AAC
Compressed
or Compacted 954.0 954.0 954.0 954.0 954.0 954.0
ACSR Compressed
or Compacted 954.0 36/1 954.0 36/1 954.0 36/1 954.0 36/1 954.0 36/1 954.0 36/1
AWAC, ACAR
853.7,
927.2 30/7,
24/13, 18/19,
862.7 18/19,
840.2 24/13,
819.2 30/7
853.7,
927.2 30/7,
24/13, 18/19,
862.7 18/19,
840.2 24/13,
819.2 30/7
853.7,
927.2 30/7,
24/13, 18/19,
862.7 18/19,
840.2 24/13,
819.2 30/7
853.7,
927.2 30/7,
24/13, 18/19,
862.7 18/19,
840.2 24/13,
819.2 30/7
853.7,
927.2 30/7,
24/13, 18/19,
862.7 18/19,
840.2 24/13,
819.2 30/7
853.7,
927.2 30/7,
24/13, 18/19,
862.7 18/19,
840.2 24/13,
819.2 30/7
ALUMOWELD
COPPERWELD ______
Galvanized Steel ______
Solid: AL or CU ______
TO TO TO TO TO TO TO
S
T
R
A
N
D
E
D
ACSR
Standard Round
4/0 6/1,
134.6 12/7
266.8 26/7,
24/7, 18/1, 6/7,
300.0 18/1,
159.0, 190.8,
176.9 12/7
336.4 26/7,
24/7, 18/1,
300.0 30/7,
26/7, 24/7,
266.8 30/7,
211.3 12/7,
203.2 16/19
397.5 26/7,
24/7, 18/1,
336.4 30/7
477.0 26/7,
24/7, 18/1,
397.5 30/7
556.5 26/7,
18/1, 24/7
477.0,
500.0 30/7
AAAC
6201-5003 4/0 281.4,
307.1, 312.8 355.1, 394.5 419.6,
465.4, 466.3
503.6,
559.5, 599.6
587.2,
652.4,652.8
AAC
Standard Round 4/0 250.0, 266.8,
300.0 336.4, 350.0 397.5, 400.0,
450.0, 477.0 500.0, 550.0 556.5, 600.0
COPPER
Standard Round 4/0 250.0, 300.0 350.0 400.0, 450.0 500.0, 550.0 600.0
AAC
Compressed
or Compacted 250.0, 266.8 300.0, 336.4,
350.0 397.5 477.0, 500.0
556.5 636.0 _
ACSR Compressed
or Compacted
266.8 18/1,
4/0 6/1 336/4 18/1 397.5 18/1 477.0,
556.6 18/1 _ 636.018/1
AWAC, ACAR
4/0 6/1,
3/0 4/3, 5/2,
2/0 4/3, 3/4,
1/0 2/5
4/0 15/4
355.0 15/4, 12/7
343.6 15/4,
336.4 16/3, 18/1
336.4 15/4
503.6 15/4, 12/7
653.1 15/4, 12/7,
568.3 15/4
ALUMOWELD
COPPERWELD
4/0F, 2/0K,
19 No. 10,
7 No. 5
19 No. 8,
19 No. 9,
7 No. 4,
4/0E, 4/0G
37 No. 10,
19 No. 7 37 No. 9 19 No. 6 37 No. 8
19 No. 5
Galvanized Steel 9/16" 5/8" _3/4" _7/ 8 "
Solid: AL or CU 266.8, 300.0 336.4, 350.0,
397.5, 400.0
450.0, 477.0,
500.0 ___
Use TAP Number 602121-8* 602121-7* 602121-6* 602121-5* 602121-4* 602121-3*
AMPACT Selection Guide Aluminum
Connectors & Terminals 7777
7777
111
*UL Listed
S
T
R
A
N
D
E
D
Large Wire Groove Code
ACSR
Standard Round
795.0 54/7,
45/7, 26/7,
24/7, 36/1,
715.5 54/7,
30/19, 30/7,
26/7, 24/7
795.0 54/7,
45/7, 26/7,
24/7, 36/1,
715.5 54/7,
30/19, 30/7,
26/7, 24/7
795.0 54/7,
45/7, 26/7,
24/7, 36/1,
715.5 54/7,
30/19, 30/7,
26/7, 24/7
954.0 45/7, 36/1,
900.0 54/7, 45/7,
874.5 54/7,
795.0 30/7,
30/19
954.0 45/7, 36/1,
900.0 54/7, 45/7,
874.5 54/7,
795.0 30/7,
30/19
954.0 45/7, 36/1,
900.0 54/7, 45/7,
874.5 54/7,
795.0 30/7,
30/19
AAAC
6201-5003
833.6,
927.2, 932.6
833.6,
927.2, 932.6
833.6,
927.2, 932.6 ___
AAC
Standard Round
795.0, 800.0
874.5, 900.0
795.0, 800.0
874.5, 900.0
795.0, 800.0,
874.5, 900.0
954.0,
1000.0
954.0,
1000.0
954.0,
1000.0
COPPER
Standard Round
800.0
850.0, 900.0
800.0
850.0, 900.0
800.0
850.0, 900.0 1000.0 1000.0 1000.0
AAC
Compressed
or Compacted 954.0 954.0 954.0 _ _ _
ACSR Compressed
or Compacted 954.0 36/1 954.0 36/1 954.0 36/1 ___
AWAC, ACAR
853.7,
927.2 30/7,
24/13, 18/19,
862.7 18/19,
840.2 24/13,
819.2 30/7
853.7,
927.2 30/7,
24/13, 18/19,
862.7 18/19,
840.2 24/13,
819.2 30/7
853.7,
927.2 30/7,
24/13, 18/19,
862.7 18/19,
840.2 24/13,
819.2 30/7
1024.5 30/7,
24/13, 18/19,
1012.2 24/13,
983.1 30/7
1024.5 30/7,
24/13, 18/19,
1012.2 24/13,
983.1 30/7
1024.5 30/7,
24/13, 18/19,
1012.2 24/13,
983.1 30/7
ALUMOWELD
COPPERWELD _ _ _ 37 No. 6 37 No. 6 37 No. 6
Galvanized Steel ______
Solid: AL or CU ______
TO TO TO TO TO TO TO
S
T
R
A
N
D
E
D
ACSR
Standard Round
636.0 54/7, 26/7,
24/7, 36/1, 18/1,
605.0 54/7, 26/7,
24/7, 30/19, 30/7,
556.5 30/7,
653.9 18/3
715.5 54/7,
45/7, 26/7, 24/7,
795.0 36/1,
666.6 54/7,
26/7, 24/7,
636.0 30/19, 30/7
795.0 54/7,
45/7, 26/7, 24/7,
715.5 30/19,
30/7
6 6/1
4 7/1, 6/1,
5 6/1
1 6/1,
2 7/1, 6/1
AAAC
6201-5003 704.6 740.8,
746.1, 833.6 927.2 6 4, 5 1, 2, 3
AAC
Standard Round
636.0, 650.0,
700.0, 795.0
715.5,
750.0, 795.0
800.0,
874.5, 900.0 5, 6 3, 4 1, 2
COPPER
Standard Round 650.0, 700.0 750.0 _ 5, 6 3, 4 1, 2
AAC
Compressed
or Compacted 795.0 874.5, 954.0 _ 4, 6 2, 3 1/0, 1
ACSR Compressed
or Compacted 795.0 36/1 874.5,
954.0 36/1 _ 6 6/1 4 7/1, 6/1 1 6/1,
2 7/1, 6/1
AWAC, ACAR _
819.2 30/7,
739.8 33/4,
30/7, 24/13,
18/9
853.7,
927.2 30/7
24/13, 18/19,
862.7 18/19,
840.2 23/13
_ 4 5/2, 6/1
1 6/1,
2 4/3, 5/2, 6/1,
3 3/4, 4/3,
5/2, 6/1,
4 2/5, 3/4, 4/3
ALUMOWELD
COPPERWELD _ 37 No. 7 _ 8A, 8C,
3 No. 12
5A, 6A, 6C,
7A, 7D, 8D,
3 No. 9, 3 No. 10,
7 No. 11, 7 No. 12
1F, 2F, 2G, 2J,
3A, 4A, 4D,4N,
5D, 6D, 3 No. 6
,
3 No. 7, 3 No. 8,
7 No. 9, 7 No. 10
Galvanized Steel _ 1" _ 3/16" 7/32",
9/32", 1/4"
3/8", 5/16",
9/32", 11/32"
Solid: AL or CU _ _ _ 4, 5, 6 2, 3 1/0, 1
Use TAP Number 602121-2* 602121-1* 602121* 1-602180-6* 1-602180-5* 1-602180-4*
AMPACT Selection Guide Aluminum
Connectors & Terminals
78
ENERGY /// ENERGY READY REFERENCE GUIDE
*UL Listed
S
T
R
A
N
D
E
D
Large Wire Groove Code
ACSR
Standard Round
954.0 45/7, 36/1,
900.0 54/7, 45/7,
874.5 54/7,
795.0 30/7,
30/19
954.0 45/7, 36/1,
900.0 54/7, 45/7,
874.5 54/7,
795.0 30/7,
30/19
954.0 45/7, 36/1,
900.0 54/7, 45/7,
874.5 54/7,
795.0 30/7,
30/19
954.0 45/7, 36/1,
900.0 54/7, 45/7,
874.5 54/7,
795.0 30/7,
30/19
954.0 45/7, 36/1,
900.0 54/7, 45/7,
874.5 54/7,
795.0 30/7,
30/19
954.0 45/7, 36/1,
900.0 54/7, 45/7,
874.5 54/7,
795.0 30/7,
30/19
AAAC
6201-5003 ______
AAC
Standard Round
954.0,
1000.0
954.0,
1000.0
954.0,
1000.0
954.0,
1000.0
954.0,
1000.0
954.0,
1000.0
COPPER
Standard Round 1000.0 1000.0 1000.0 1000.0 1000.0 1000.0
AAC
Compressed
or Compacted ______
ACSR Compressed
or Compacted ______
AWAC, ACAR
1024.5 30/7,
24/13, 18/19,
1012.2 24/13,
983.1 30/7
1024.5 30/7,
24/13, 18/19,
1012.2 24/13,
983.1 30/7
1024.5 30/7,
24/13, 18/19,
1012.2 24/13,
983.1 30/7
1024.5 30/7,
24/13, 18/19,
1012.2 24/13,
983.1 30/7
1024.5 30/7,
24/13, 18/19,
1012.2 24/13,
983.1 30/7
1024.5 30/7,
24/13, 18/19,
1012.2 24/13,
983.1 30/7
ALUMOWELD
COPPERWELD 37 No. 6 37 No. 6 37 No. 6 37 No. 6 37 No. 6 37 No. 6
Galvanized Steel ______
Solid: AL or CU ______
TO TO TO TO TO TO TO
S
T
R
A
N
D
E
D
ACSR
Standard Round
2/0 6/1,
1/0 6/1,
80.0 8/1
3/0 6/1,
101.8 12/7
4/0 6/1,
110.8,
134.6 12/7
266.8 18/1,
159.0,
176.9 12/7
336.4 26/7,
24/7, 18/1,
300.0 30/7,
26/7, 24/7, 18/1,
266.8 30/7,
26/7, 24/7, 6/7,
211.3 12/7,
190.8 12/7
397.5 18/1,
336.4 30/7,
203.2 16/19
AAAC
6201-5003 2/0, 1/0 3/0 4/0 281.4 307.1,
312.8, 355.1 394.5, 419.6
AAC
Standard Round 2/0, 1/0 3/0 4/0 250.0, 266.8 300.0,
336.4, 350.0 397.5, 400.0
COPPER
Standard Round 2/0, 1/0 3/0 4/0
250.0 300.0, 350.0 400.0
AAC
Compressed
or Compacted 2/0 3/0 250.0, 4/0 266.8,
300.0, 336.4 350.0, 397.5 477.0, 500.0
ACSR Compressed
or Compacted 2/0, 1/0 6/1 3/0 6/1 4/0 6/1 266.8 18/1 336.4 18/1,
397.5 18/1 477.0 18/1
AWAC, ACAR
1/0 6/1,
1 4/3, 5/2,
2 3/4,
3 2/5
2/0 6/1,
1/0 4/3, 5/2,
1 3/4,
2 2/5
3/0 6/1, 5/2,
2/0 4/3, 5/2,
1/0 3/4, 1 2/5
4/0 15/4, 6/1,
3/0 4/3,
2/0 3/4,
1/0 2/5
336.4 18/1,
343.6 15/4,
355.0 15/4, 12/7
336.4 16/3, 15/4
ALUMOWELD
COPPERWELD
4P, 1/0F, 1/0G,
1G, 1J, 1K,
2A, 2K, 2N,
3 No. 5,
7 No. 8
2/0F, 2/0G,
1/0J, 1N, 2P,
7 No. 7
3/0F, 2/0J,
2/0K, 1/0K,
7 No. 6,
19 No. 10
4/0F, 4/0G,
7 No. 5,
19 No. 9
4/0E,
7 No. 4,
19 No. 8
19 No. 7
37 No. 10
Galvanized Steel _ 7/16" 1/2" 9/16" 5/8" _
Solid: AL or CU 3/0, 2/0 4/0 250.0,
266.8, 300.0
336.4,
350.0, 397.5
400.0,
450.0, 477.0 500.0
Use TAP Number 1-602180-3* 1-602180-2* 1-602180-1* 1-602180-0* 602180-9* 602180-8*
AMPACT Selection Guide Aluminum
Connectors & Terminals 7979
7979
111
*UL Listed
S
T
R
A
N
D
E
D
Large Wire Groove Code
ACSR
Standard Round
954.0 45/7, 36/1,
900.0 54/7, 45/7,
874.5 54/7,
795.0 30/7,
30/19
954.0 45/7, 36/1,
900.0 54/7, 45/7,
874.5 54/7,
795.0 30/7,
30/19
954.0 45/7, 36/1,
900.0 54/7, 45/7,
874.5 54/7,
795.0 30/7,
30/19
954.0 45/7, 36/1,
900.0 54/7, 45/7,
874.5 54/7,
795.0 30/7,
30/19
954.0 45/7, 36/1,
900.0 54/7, 45/7,
874.5 54/7,
795.0 30/7,
30/19
954.0 45/7, 36/1,
900.0 54/7, 45/7,
874.5 54/7,
795.0 30/7,
30/19
AAAC
6201-5003 ______
AAC
Standard Round
954.0,
1000.0
954.0,
1000.0
954.0,
1000.0
954.0,
1000.0
954.0,
1000.0
954.0,
1000.0
COPPER
Standard Round 1000.0 1000.0 1000.0 1000.0 1000.0 1000.0
AAC
Compressed
or Compacted ______
ACSR Compressed
or Compacted ______
AWAC, ACAR
1024.5 30/7,
24/13, 18/19,
1012.2 24/13,
983.1 30/7
1024.5 30/7,
24/13, 18/19,
1012.2 24/13,
983.1 30/7
1024.5 30/7,
24/13, 18/19,
1012.2 24/13,
983.1 30/7
1024.5 30/7,
24/13, 18/19,
1012.2 24/13,
983.1 30/7
1024.5 30/7,
24/13, 18/19,
1012.2 24/13,
983.1 30/7
1024.5 30/7,
24/13, 18/19,
1012.2 24/13,
983.1 30/7
ALUMOWELD
COPPERWELD 37 No. 6 37 No. 6 37 No. 6 37 No. 6 37 No. 6 37 No. 6
Galvanized Steel ______
Solid: AL or CU ______
TO TO TO TO TO TO TO
S
T
R
A
N
D
E
D
ACSR
Standard Round
477.0 26/7,
24/7, 18/1,
397.5 30/7,
26/7, 24/7
556.5 18/1,
477.0,
500.0 30/7
636.0 54/7, 36/1,
26/7, 24/7, 18/1
,
605.0 54/7, 30/19
,
30/7, 26/7, 24/7,
556.6 30/7,
26/7, 24/7,
653.9 18/3
715.5 45/7,
666.6 54/7,
26/7, 24/7,
636.0 30/19,
30/7
795.0 45/7, 36/1,
715.5 54/7,
30/19, 30/7,
26/7, 24/7
874.5 54/7, 45/7,
795.0 54/7,
30/19, 30/7,
26/7, 24/7
AAAC
6201-5003
465.4,
466.3, 503.6
559.5,
587.2, 599.6
652.4,
652.8, 704.6 740.8, 746.1 833.6 927.2, 932.6
AAC
Standard Round
450.0,
477.0,500.0
550.0,
556.5, 600.0
636.0,
650.0,700.0 715.5, 750.0 795.0,
800.0, 874.5 900.0, 954.0
COPPER
Standard Round
450.0,
500.0, 550.0 600.0 650.0, 700.0 750.0
800.0, 850.0
900.0
AAC
Compressed
or Compacted 556.5 636.0 795.0 874.5 954.0 _
ACSR Compressed
or Compacted 556.5 18/1 636.0 18/1 795.0 36/1 874.5 36/1 954.0 36/1 _
AWAC, ACAR
503.6 15/4, 12/7
568.3 15/4
653.1 15/4, 12/7
739.8 33/4,
30/7, 24/13,
18/19
819.2 30/7,
840.2 24/13,
853.7 30/7,
24/13, 18/19,
862.7 18/19,
927.2 30/7,
24/13, 18/19
1024.5 30/7,
24/13, 18/19,
1012.2 24/13,
983.1 30/7
ALUMOWELD
COPPERWELD
19 No. 6,
37 No. 9 37 No. 8 19 No. 5 37 No. 7
_
37 No. 6
Galvanized Steel 3/4" 7/ 8 " _ 1" _ _
Solid: AL or CU ______
Use TAP Number 602180-7* 602180-6* 602180-5* 602180-4* 602180-3* 602180-2*
AMPACT Selection Guide Aluminum
Connectors & Terminals
80
ENERGY /// ENERGY READY REFERENCE GUIDE
*UL Listed
S
T
R
A
N
D
E
D
Large Wire Groove Code
ACSR
Standard Round
954.0 45/7, 36/1,
900.0 54/7, 45/7,
874.5 54/7,
795.0 30/7,
30/19
954.0 45/7, 36/1,
900.0 54/7, 45/7,
874.5 54/7,
795.0 30/7,
30/19
1033.5 54/7,
45/7, 36/1,
954.0 54/7,
30/7
1033.5 54/7,
45/7, 36/1,
954.0 54/7,
30/7
1033.5 54/7,
45/7, 36/1,
954.0 54/7,
30/7
1033.5 54/7,
45/7, 36/1,
954.0 54/7,
30/7
AAAC
6201-5003 ______
AAC
Standard Round
954.0,
1000.0
954.0,
1000.0
1033.5,
1110.0, 1113.0
1033.5,
1110.0, 1113.0
1033.5,
1110.0, 1113.0
1033.5,
1110.0, 1113.0
COPPER
Standard Round 1000.0 1000.0 _ _ _ _
AAC
Compressed
or Compacted ______
ACSR Compressed
or Compacted ______
AWAC, ACAR
1024.5 30/7,
24/13, 18/19,
1012.2 24/13,
983.1 30/7
1024.5 30/7,
24/13, 18/19,
1012.2 24/13,
983.1 30/7
1172.0 30/7,
24/13, 18/19, 33/4
,
1081.0,
1109.0 30/7,
24/13, 18/19
1172.0 30/7,
24/13, 18/19, 33/4
,
1081.0,
1109.0 30/7,
24/13, 18/19
1172.0 30/7,
24/13, 18/19, 33/4
,
1081.0,
1109.0 30/7,
24/13, 18/19
1172.0 30/7,
24/13, 18/19, 33/4
,
1081.0,
1109.0 30/7,
24/13, 18/19
ALUMOWELD
COPPERWELD 37 No. 6 37 No. 6 _ _ _ _
Galvanized Steel ______
Solid: AL or CU ______
TO TO TO TO TO TO TO
S
T
R
A
N
D
E
D
ACSR
Standard Round
1033.5 54/7,
45/7, 36/1,
954.0
54/7,
45/7, 36/1, 30/7,
900.0 54/7,
45/7
1033.5
54/7, 45/7,
954.0 30/7
6 6/1 4 7/1, 6/1,
5 6/1
2 7/1, 6/1,
3 6/1
1/0 6/1,
1 6/1,
80.0 8/1
AAAC
6201-5003 _ _ 6 4, 5 2, 3 1/0, 1
AAC
Standard Round
1000.0, 1033.5,
1100.0, 1113.0 1113.0, 1100.0 6 4, 5 2, 3 1/0, 1
COPPER
Standard Round 1000.0 _ 6 4, 5
2, 3
1/0, 1
AAC
Compressed
or Compacted _ _ 6 3, 4 1, 2 1/0
ACSR Compressed
or Compacted __ 6 6/1 4 7/1, 6/1 2 7/1, 6/1 1/0 6/1, 1 6/1
AWAC, ACAR
1172.0 33/4,
30/7, 24/13, 18/19,
1081.0,
1109.0 30/7,
24/13, 18/19
1172.0
33/4,
30/7, 24/13, 18/19,
1109.0 30/7,
24/13, 18/19
_
_
2 6/1,
3 4/3, 5/2, 6/1,
4 4/3, 5/2,
3/4, 6/1
1 5/2, 6/1,
3 3/4,
2 4/3, 5/2,
4 2/5
ALUMOWELD
COPPERWELD _ _ 8A, 8C,
3 No. 12
6A, 6C, 7A, 7D,
8D, 3 No. 9,
3 No. 10, 7 No. 12
2F, 4A, 5A, 5D,
6D, 3 No. 7,
3 No. 8, 7 No. 10,
7 No. 11
1F, 1G, 2A, 2G,
2J, 2K, 3A,
4D, 4N, 4P,
3 No. 6, 7 No. 9
Galvanized Steel ___1/4",
7/32", 3/16" 5/16", 9/32" 11/32", 3/8"
Solid: AL or CU _ _ 5, 6 2, 3, 4 1/0, 1 2/0
Use TAP Number 602180-1* 602180* 1-602180-6* 1-602180-5* 1-602180-4* 1-602180-3*
AMPACT Selection Guide Aluminum
Connectors & Terminals 8181
8181
111
*UL Listed
S
T
R
A
N
D
E
D
Large Wire Groove Code
ACSR
Standard Round
1033.5 54/7,
45/7, 36/1,
954.0 54/7,
30/7
1033.5 54/7,
45/7, 36/1,
954.0 54/7,
30/7
1033.5 54/7,
45/7, 36/1,
954.0 54/7,
30/7
1033.5 54/7,
45/7, 36/1,
954.0 54/7,
30/7
1033.5 54/7,
45/7, 36/1,
954.0 54/7,
30/7
1033.5 54/7,
45/7, 36/1,
954.0 54/7,
30/7
AAAC
6201-5003 ______
AAC
Standard Round
1033.5,
1110.0, 1113.0
1033.5,
1110.0, 1113.0
1033.5,
1110.0, 1113.0
1033.5,
1110.0, 1113.0
1033.5,
1110.0, 1113.0
1033.5,
1110.0, 1113.0
COPPER
Standard Round ______
AAC
Compressed
or Compacted ______
ACSR Compressed
or Compacted ______
AWAC, ACAR
1172.0 30/7,
24/13, 18/19, 33/4
,
1081.0,
1109.0 30/7,
24/13, 18/19
1172.0 30/7,
24/13, 18/19, 33/4
,
1081.0,
1109.0 30/7,
24/13, 18/19
1172.0 30/7,
24/13, 18/19, 33/4
,
1081.0,
1109.0 30/7,
24/13, 18/19
1172.0 30/7,
24/13, 18/19, 33/4
,
1081.0,
1109.0 30/7,
24/13, 18/19
1172.0 30/7,
24/13, 18/19, 33/4
,
1081.0,
1109.0 30/7,
24/13, 18/19
1172.0 30/7,
24/13, 18/19, 33/4
,
1081.0,
1109.0 30/7,
24/13, 18/19
ALUMOWELD
COPPERWELD ______
Galvanized Steel ______
Solid: AL or CU ______
TO TO TO TO TO TO TO
S
T
R
A
N
D
E
D
ACSR
Standard Round 2/0 6/1 3/0 6/1,
101.8 12/7
4/0 6/1,
110.8,
134.6 12/7
266.8 26/7,
24/7, 18/1, 6/7,
159.0, 176.9,
190.8 12/7
336.4 26/7,
24/7, 18/1,
300.0 30/7,
26/7, 24/7, 18/1
,
266.8 30/7,
211.3 12/7,
203.2 16/19
397.5 26/7,
24/7, 18/1,
336.4 30/7
AAAC
6201-5003 2/0 3/0 4/0 281.4,
307.1, 312.8 355.1, 394.5 419.6,
465.4, 466.3
AAC
Standard Round 2/0 3/0 4/0 250.0,
266.8, 300.0 336.4, 350.0 397.5,
400.0, 450.0
COPPER
Standard Round 2/0 3/0 4/0 250.0, 300.0
350.0
350.0,
400.0, 450.0
AAC
Compressed
or Compacted 2/0 3/0 250.0,
266.8, 4/0
300.0,
336.4, 350.0 397. 5 477.0,
500.0, 556.5
ACSR Compressed
or Compacted 2/0 6/1 3/0 6/1
4/0 6/1
266.8 18/1,
336.4 18/1 397.5 18/1 477.0 18/1
AWAC, ACAR
1/0 5/2, 6/1,
1 4/3,
2 3/4,
3 2/5
3/0 6/1,
2/0 6/1,
5/2, 4/3,
1/0 4/3, 3/4,
1 3/4, 2/5,
2 2/5
4/0 6/1,
3/0 4/3, 5/2,
2/0 3/4,
1/0 2/5
4/0 15/4 343.6 15/4,
336.4 18/1, 16/3
336.4 15/4
ALUMOWELD
COPPERWELD
1/0F, 1/0G,
1J, 1K, 2N,
3 No.5,
7 No. 8
2/0J, 2/0G,
2/0F, 1/0K,
1/0J, 1N, 2P,
7 No. 6, 7 No. 7
4/0F, 3/0F,
2/0K,
7 No. 5,
19 No. 10
4/0E, 4/0G,
7 No. 4,
19. No. 9
19 No. 8 19 No. 7,
37 No. 10
Galvanized Steel _ 1/2", 7/16" 9/16" 5/8" _3/4"
Solid: AL or CU 3/0 4/0 250.0,
266.8, 300.0
336.4, 350.0,
397.5, 400.0 477.0, 450.0 500.0
Use TAP Number 1-602180-2* 1-602180-1* 1-602180-0* 602180-9* 602180-8* 602180-7*
AMPACT Selection Guide Aluminum
Connectors & Terminals
82
ENERGY /// ENERGY READY REFERENCE GUIDE
*UL Listed
S
T
R
A
N
D
E
D
Large Wire Groove Code
ACSR
Standard Round
1033.5 54/7,
45/7, 36/1,
954.0 54/7,
30/7
1033.5 54/7,
45/7, 36/1,
954.0 54/7,
30/7
1033.5 54/7,
45/7, 36/1,
954.0 54/7,
30/7
1033.5 54/7,
45/7, 36/1,
954.0 54/7,
30/7
1033.5 54/7,
45/7, 36/1,
954.0 54/7,
30/7
1033.5 54/7,
45/7, 36/1,
954.0 54/7,
30/7
AAAC
6201-5003 ______
AAC
Standard Round
1033.5,
1110.0, 1113.0
1033.5,
1110.0, 1113.0
1033.5,
1110.0, 1113.0
1033.5,
1110.0, 1113.0
1033.5,
1110.0, 1113.0
1033.5,
1110.0, 1113.0
COPPER
Standard Round ______
AAC
Compressed
or Compacted ______
ACSR Compressed
or Compacted ______
AWAC, ACAR
1172.0 30/7,
24/13, 18/19, 33/4
,
1081.0,
1109.0 30/7,
24/13, 18/19
1172.0 30/7,
24/13, 18/19, 33/4
,
1081.0,
1109.0 30/7,
24/13, 18/19
1172.0 30/7,
24/13, 18/19, 33/4
,
1081.0,
1109.0 30/7,
24/13, 18/19
1172.0 30/7,
24/13, 18/19, 33/4
,
1081.0,
1109.0 30/7,
24/13, 18/19
1172.0 30/7,
24/13, 18/19, 33/4
,
1081.0,
1109.0 30/7,
24/13, 18/19
1172.0 30/7,
24/13, 18/19, 33/4
,
1081.0,
1109.0 30/7,
24/13, 18/19
ALUMOWELD
COPPERWELD ______
Galvanized Steel ______
Solid: AL or CU ______
TO TO TO TO TO TO TO
S
T
R
A
N
D
E
D
ACSR
Standard Round
477.0 26/7,
24/7, 18/1,
397.5 30/7
556.5 26/7,
24/7, 18/1,
477.0,
500.0 30/7
636.0 54/7, 36/1,
26/7, 24/7, 18/1,
605.0 54/7, 30/19,
30/7, 26/7, 24/7,
556.5 30/7,
653.9 18/3
715.5 54/7, 45/7,
26/7, 24/7,
666.6 54/7,
26/7, 24/7,
636.0
30/19, 30/7
795.0 54/7, 45/7,
36/1, 26/7, 24/7,
715.5
30/7, 30/19
954.0 45/7, 36/1,
874.5,
900.0 54/7, 45/7,
795.0 54/7,
30/19, 30/7,
26/7, 24/7
AAAC
6201-5003
503.6,
559.5, 599.6
587.2,
652.4, 652.8 704.6 740.8, 746.1 833.6 927.2, 932.6
AAC
Standard Round
477.0, 500.0
550.0, 556.5 600.0 636.0,
650.0, 700.0 715.5, 750.0 795.0,
800.0, 874.5
900.0,
954.0, 1000.0
COPPER
Standard Round 500.0, 550.0 600.0 650.0, 700.0 750.0 800.0, 850.0 900.0,
1000.0
AAC
Compressed
or Compacted 556.5, 636.0 _ 795.0 874.5 954.0 _
ACSR Compressed
or Compacted 556.518/1 636.0 18/1 795 36/1 874.5 36/1 954.0 36/1 _
AWAC, ACAR 503.6
15/4, 12/7 568.3 1 5/4 653.1
15/4, 12/7
739.8 33/4,
30/7, 24/13,
18/19
862.7 18/19,
853.7 30/7,
24/13, 18/19,
840.2 24/13,
819.2 30/7
927.2,
1024.5 30/7,
24/13, 18/19,
1012.2 24/13,
983.1 30/7
ALUMOWELD
COPPERWELD
19 No. 6,
37 No. 9 37 No. 8 19 No. 5 37 No. 7 _ 37 No. 6
Galvanized Steel _7/ 8 " _ 1" _ _
Solid: AL or CU ______
Use TAP Number 602180-6* 602180-5* 602180-4* 602180-3* 602180-2* 602180-1*
AMPACT Selection Guide Aluminum
Connectors & Terminals 88
88
111
*UL Listed
S
T
R
A
N
D
E
D
Large Wire Groove Code
ACSR
Standard Round
1033.5 54/7,
45/7, 36/1,
954.0 54/7,
30/7
1113.0 45/7,
54/19
,
1192.5 36/1,
45/7
1113.0 45/7,
54/19
,
1192.5 36/1,
45/7
1113.0 45/7,
54/19
,
1192.5 36/1,
45/7
1113.0 45/7,
54/19
,
1192.5 36/1,
45/7
1113.0 45/7,
54/19
,
1192.5 36/1,
45/7
AAAC
6201-5003 __ _ _ _ _
AAC
Standard Round
1033.5,
1110.0, 1113.0
1192.5, 1200.0,
1250.0, 1272.0
1192.5, 1200.0,
1250.0, 1272.0
1192.5, 1200.0,
1250.0, 1272.0
1192.5, 1200.0,
1250.0, 1272.0
1192.5, 1200.0,
1250.0, 1272.0
COPPER
Standard Round ______
AAC
Compressed
or Compacted ______
ACSR Compressed
or Compacted ______
AWAC, ACAR
1172.0 30/7,
24/13, 18/19, 33/4
,
1081.0,
1109.0 30/7,
24/13, 18/19
_____
ALUMOWELD
COPPERWELD ______
Galvanized Steel ______
Solid: AL or CU ______
TO TO TO TO TO TO TO
S
T
R
A
N
D
E
D
ACSR
Standard Round
1033.5 54/7,
45/7, 36/1,
954.0 54/7,
45/7, 30/7
6 6/1 5 6/1,
4 6/1, 7/1
3 6/1,
2 6/1, 7/1
1/0 6/1,
1 6/1,
80.0 8/1
2/0 6/1
AAAC
6201-5003 _ 6 5, 4 3, 2 1/0, 1 2/0
AAC
Standard Round
1033.5,
1110.0, 1113.0 6 5, 4, 3 2, 1 1/0 2/0
COPPER
Standard Round _ 6 5, 4, 3 2 1/0, 1 2/0
AAC
Compressed
or Compacted _ 6 4, 3 2, 1 1/0, 2/0 3/0
ACSR Compressed
or Compacted _ 6 6/1 4 6/1, 7/1 2 6/1, 7/1,
1 6/1 1/0 6/1 2/0 6/1
AWAC, ACAR
1172.0 33/4,
30/7, 24/13, 18/19,
1081.0,
1109.0 30/7,
24/13, 18/19
_ 4 6/1, 5/2
4 4/3, 3/4,
3 6/1, 5/2, 4/3,
2 6/1, 5/2
4 2/5,
3 3/4, 2/5,
2 4/3, 3/4,
1 6/1, 5/2, 4/3,
1/0 6/1
2 2/5, 1 3/4,
1/0 5/2, 4/3,
2/0 6/1
ALUMOWELD
COPPERWELD _8A, 8C,
3 No. 12
5A, 6A, 6C,
7A, 7D, 8D,
3 No. 9, 3 No. 10,
7 No. 12
2F, 2G, 3A, 4A,
4N, 3 No. 7,
3 No. 8, 7 No. 10,
7 No. 11
4D, 4P, 2A, 2J
2K, 1F, 1G, 1/0F,
3 No. 5, 3 No. 6,
7 No. 8, 7 No. 9
1J, 1K, 2N,
1/0G, 1/0J,
2/0F, 7 No. 7
Galvanized Steel _ 5/16" 7/32", 1/4" 9/32", 5/16" 11/32", 3/8"
7/16"
Solid: AL or CU _ 5, 6 2, 3, 4 1/0, 1 2/0 2/0, 3/0
Use TAP Number 602180* 1-602300-7 1-602300-6 1-602300-5 1-602300-4 1-602300-3
AMPACT Selection Guide Aluminum
Connectors & Terminals
84
ENERGY /// ENERGY READY REFERENCE GUIDE
*UL Listed
S
T
R
A
N
D
E
D
Large Wire Groove Code
ACSR
Standard Round
1113.0 45/7,
54/19
,
1192.5 36/1,
45/7
1113.0 45/7,
54/19
,
1192.5 36/1,
45/7
1113.0 45/7,
54/19
,
1192.5 36/1,
45/7
1113.0 45/7,
54/19
,
1192.5 36/1,
45/7
1113.0 45/7,
54/19
,
1192.5 36/1,
45/7
AAAC
6201-5003
_ _ _ _ _
AAC
Standard Round
1192.5, 1200.0,
1250.0, 1272.0
1192.5, 1200.0,
1250.0, 1272.0
1192.5, 1200.0,
1250.0, 1272.0
1192.5, 1200.0,
1250.0, 1272.0
1192.5, 1200.0,
1250.0, 1272.0
COPPER
Standard Round _____
AAC Compressed
or Compacted _____
ACSR Compressed
or Compacted _____
AWAC, ACAR _____
ALUMOWELD
COPPERWELD _____
Galvanized Steel _____
Solid: AL or CU _____
TO TO TO TO TO TO
S
T
R
A
N
D
E
D
ACSR
Standard Round
3/0 6/1,
101.8, 110.8
4/0 6/1,
134.6,
159.0 12/7
176.9,
190.8 12/7,
266/8 18/1,
24/7, 6/7,
26/7, 30/7,
300.0 18/1
203.2 16/19,
211.3 12/7,
266.8 30/7,
300.0 24/7,
26/7, 30/7,
336.4 18/1,
24/7, 26/7
336.4 30/7,
397.5 18/1,
24/7, 26/7
AAAC
6201-5003 3/0 4/0 281.4,
312.8, 307.1 355.1, 394.5 419.6, 465.4
AAC
Standard Round 3/0 4/0, 250.0 266.8, 300.0
336.4, 350.0,
397.5, 450.0,
477.0, 500.0
400.0, 450.0
COPPER
Standard Round 3/0 4/0, 250.0 300.0 350.0 400.0, 450.0
AAC
Compressed
or Compacted 4/0 250.0, 266.8 336.4, 350.0 397.5, 477.0 500.0, 556.5
ACSR Compressed
or Compacted 3/0 6/1 4/0,
266.8 6/1 336.4 18/1 397.5 18/1 477.0 18/1
AWAC, ACAR
1 2/5,
1/0 3/4, 2/5,
2/0 5/2, 4/3,
3/0 6/1
1/0 2/5,
2/0 3/4,
3/0 4/3, 5/2,
4/0 6/1, 15/4
_
336.4 18/1,
16/3, 15/4,
355.0
15/4, 12/7,
343.6 15/4
_
ALUMOWELD
COPPERWELD
1N, 1/0K,
2/0J, 2/0G,
3/0F, 7 No. 6
2/0K, 4/0EK,
4/0F, 4/0G,
7 No. 5,
19 No. 9,
19 No. 10
4/0E, 4/0G,
19 No. 8,
7 No. 4
19 No. 7,
37 No. 10 _
Galvanized Steel 1/2" 9/16" 5/8" _3/4"
Solid: AL or CU 4/0, 250.0 266.8, 300.0 350.0,
397.5, 400.0 _ _
Use TAP Number 1-602300-2 1-602300-1 1-602300-0 602300-9 602300-8
AMPACT Selection Guide Aluminum
Connectors & Terminals 85
85
8585
111
*UL Listed
S
T
R
A
N
D
E
D
Large Wire Groove Code
ACSR
Standard Round
1113.0 45/7,
54/19
,
1192.5 36/1,
45/7
1113.0 45/7,
54/19
,
1192.5 36/1,
45/7
1113.0 45/7,
54/19
,
1192.5 36/1,
45/7
1113.0 45/7,
54/19
,
1192.5 36/1,
45/7
1113.0 45/7,
54/19
,
1192.5 36/1,
45/7
AAAC
6201-5003
_ _ _ _ _
AAC
Standard Round
1192.5, 1200.0,
1250.0, 1272.0
1192.5, 1200.0,
1250.0, 1272.0
1192.5, 1200.0,
1250.0, 1272.0
1192.5, 1200.0,
1250.0, 1272.0
1192.5, 1200.0,
1250.0, 1272.0
COPPER
Standard Round _____
AAC Compressed
or Compacted _____
ACSR Compressed
or Compacted _____
AWAC, ACAR _____
ALUMOWELD
COPPERWELD _____
Galvanized Steel _____
Solid: AL or CU _____
TO TO TO TO TO TO
S
T
R
A
N
D
E
D
ACSR
Standard Round
397.5 30/7,
477.0 18/1,
24/7, 26/7
477.0,
500.0 30/7,
556.5 18/1,
24/7, 26/7
556.6 30/7,
605.0 24/7,
54/7, 26/7,
30/7, 30/19,
636.0 36/1,
18/1, 24/7,
26/7, 54/7,
653.9 18/3
636.0 30/7,
30/19,
666.6 24/7,
54/7, 26/7,
715.5 24/7,
54/7, 45/7,
26/7,
795.0 36/1
715.5 30/7,
30/19,
795.0 45/7,
24/7, 54/7, 26/7,
874.5 45/7
AAAC
6201-5003 503.6, 559.5 587.2, 652.4 704.6,
740.8, 746.1 833.6 927.2, 932.6
AAC
Standard Round
477.0, 500.0,
550.0, 556.6
600.0,
636.0, 650.0 700.0, 715.5 750.0,
795.0, 800.0
874.5,
900.0, 954.0
COPPER
Standard Round 500.0, 550.0 600.0, 650.0 700.0 750.0, 800.0 850.0, 900.0
AAC
Compressed
or Compacted 636.0 _ 795.0, 874.5 954.0 _
ACSR Compressed
or Compacted
556.5,
636.0 18/1 _795.0,
874.5 36/1 954.0 36/1 _
AWAC, ACAR 503.6
15/4, 12/7
568.3 15/4,
653.1 15/4, 12/7
739.83
3/4, 30/7,
24/13, 18/19
819.2 30/7
840.2 24/13,
862.7 18/19,
853.7,
927.2 30/7,
24/13, 18/19
ALUMOWELD
COPPERWELD
19 No. 6,
37 No. 9
19 No. 5,
37 No. 8 _ 37 No. 7 _
Galvanized Steel _7/ 8 " _ 1" _
Solid: AL or CU _____
Use TAP Number 602300-7 602300-6 602300-5 602300-4 602300-3
AMPACT Selection Guide Aluminum
Connectors & Terminals
86
ENERGY /// ENERGY READY REFERENCE GUIDE
*UL Listed
S
T
R
A
N
D
E
D
Large Wire Groove Code
ACSR
Standard Round
1113.0 45/7,
54/19
,
1192.5 36/1,
45/7
1113.0 45/7,
54/19
,
1192.5 36/1,
45/7
1113.0 45/7,
54/19
,
1192.5 36/1,
45/7
AAAC
6201-5003
_ _ _
AAC
Standard Round
1192.5, 1200.0,
1250.0, 1272.0
1192.5, 1200.0,
1250.0, 1272.0
1192.5, 1200.0,
1250.0, 1272.0
COPPER
Standard Round ___
AAC
Compressed
or Compacted ___
ACSR Compressed
or Compacted ___
AWAC, ACAR ___
ALUMOWELD
COPPERWELD ___
Galvanized Steel ___
Solid: AL or CU ___
TO TO TO TO
S
T
R
A
N
D
E
D
ACSR
Standard Round
795.0 30/7,
30/19,
874.5 54/7,
900.0 45/7,
54/7,
954.0 36/1,
45/7, 48/7
900.0 30/7,
954.0 54/7,
30/7
1033.5 36/1,
45/7, 48/7,
54/7
1113.0 45/7,
54/19,
1192.5 36/1,
45/7
AAAC
6201-5003 ___
AAC
Standard Round
1000.0,
1033.5
1100.0,
1113.0
1192.5,
1200.0,
1250.0,
1272.0
COPPER
Standard Round 1000.0 _ _
AAC
Compressed
or Compacted ___
ACSR Compressed
or Compacted ___
AWAC, ACAR
983.1 30/7,
1012.2 24/13,
1024.5 24/13,
30/7, 18/19
1081.0, 1109.0
30/7, 24/13,
30/7,
1172.0 33/4,
30/7, 24/13,
18/19
_
ALUMOWELD
COPPERWELD 37 No. 6 _ _
Galvanized Steel ___
Solid: AL or CU ___
Use TAP Number 602300-2 602300-1 602300
AMPACT Selection Guide Aluminum
Connectors & Terminals 8787
8787
111
Wire ID Code – – – – – – –
Copper Std.
Round 8 6 6 4 1/0 1/0 4
Copper
Compressed –––––––
Copper
Compacted –
––––––
Copper Solid 8, 6 4 4 2 – – 2
COPPERWELD – – – – – – –
Ground Rod – – – – – – –
Pin Diameter – – – – – – –
Use TAP Number 2182410-5 2182410-5 2182410-4 2182410-4 2182410-2 21028410-2 2102410-3
TO TO TO TO TO TO TO TO
Copper Std.
Round 8 8 6 8, 6 8, 6 4, 2 4
Copper
Compressed –––––––
Copper
Compacted –4–––––
Copper Solid 8, 6 8 6, 4 8, 6 8, 6, 4 2 4, 2
COPPERWELD –
–
–
–
–
–
–
Ground Rod – – – – – – –
Pin Diameter – – – – – – –
Wire ID Code 00 NX NW NT NO NN MX
Copper Std.
Round 1/0 2/0 2/0 2/0 2/0 2/0 3/0
Copper
Compressed 1/0 2/0 2/0 2/0 2/0 2/0 3/0
Copper
Compacted 2/0
3/0 3/0 3/0 3/0 3/0
4/0
Copper Solid 2/0 3/0 3/0 3/0 3/0 3/0 4/0
COPPERWELD
7 No. 8, 1G,
3 No. 5, 2K,
1/0F, 2A,
1J, 4P
7 No. 7, 1/0G,
2/0F, 1K, 1/0J,
2N
7 No. 7, 1/0G,
2/0F, 1K, 1/0J,
2N
7 No. 7, 1/0G,
2/0F, 1K, 1/0J,
2N
7 No. 7, 1/0G,
2/0F, 1K, 1/0J,
2N
7 No. 7, 1/0G,
2/0F, 1K, 1/0J,
2N
7 No. 6, 1N,
2/0J, 2P,
2/0G, 1/0K
Ground Rod 3/8" – – – – – 1/2"
Pin Diameter 3/8" – – – – – 1/2"
Use TAP Number 1-275187-8* 4-275187-0* 3-275187-9 1-275187-7* 1-275187-6* 1-275187-5* 3-275187-7*
Copper Std.
Round 1/0 5, 6 4, 3 2, 1 1/0 2/0 5, 6
Copper
Compressed 1/0 – 4 2, 1 1/0 2/0 –
Copper
Compacted 2/0 4 2 1, 1/0 2/0 3/0 4
Copper Solid 2/0 4 3, 2 1, 1/0 2/0 3/0 4
COPPERWELD
7 No. 8, 1G,
3 No. 5, 2K,
1/0F, 2A,
1J, 4P
8A
3 No. 10, 6C,
3 No. 9, 6A,
3 No. 8, 8D,
6D
7 No. 10, 1F,
4N, 7 No. 9,
2J, 4D,
3 No. 7, 2G,
4A, 3 No. 6, 2F
7 No. 8, 1G,
3 No. 5, 2K,
1/0F, 2A,
1J, 4P
7 No. 7, 1/0G,
2/0F, 1K,
1/0J, 2N
8A
Ground Rod 3/8" –––3/8" – –
Pin Diameter 3/8" –––3/8" – –
TO TO TO TO TO TO TO TO
* U L List ed
AMPACT Selection Guide Copper
Connectors & Terminals
88
ENERGY /// ENERGY READY REFERENCE GUIDE
Wire ID Code – – –
Copper Std.
Round 222
Copper
Compressed –––
Copper
Compacted –
– –
Copper Solid 2, 1/0 1/0 –
COPPERWELD – – –
Ground Rod – – –
Pin Diameter – – –
Use TAP Number 277060-8** 277060-9** 277060-10**
TO TO TO TO
Copper Std.
Round 8, 6 4 2
Copper
Compressed – –
Copper
Compacted –––
Copper Solid – 4, 2 1/0
COPPERWELD – – –
Ground Rod – – –
Pin Diameter – – –
Wire ID Code MW MT MO MN MM LX LW
Copper Std.
Round 3/0 3/0 3/0 3/0 3/0 4/0 4/0
Copper
Compressed 3/0 3/0 3/0 3/0 3/0 4/0, 250.0 4/0, 250.0
Copper
Compacted 4/0 4/0 4/0 4/0 4/0 250.0 250.0
Copper Solid 4/0 4/0 4/0 4/0 4/0 – –
COPPERWELD
7 No. 6, 1N,
2/0J, 2P,
2/0G, 1/0KN
7 No. 6, 1N,
2/0J, 2P,
2/0G, 1/0KN
7 No. 6, 1N,
2/0J, 2P,
2/0G, 1/0K
7 No. 6, 1N,
2/0J, 2P,
2/0G, 1/0K
7 No. 6, 1N,
2/0J, 2P,
2/0G, 1/0K
7 No. 5,
4/0F, 2/0K
7 No. 5,
4/0F, 2/0K
Ground Rod 1/2" 1/2" 1/2" 1/2" 1/2" – –
Pin Diameter 1/2" 1/2" 1/2" 1/2" 1/2" – –
Use TAP Number 3-275187-6* 1-275187-4* 1-275187-3* 1-275187-2* 1-275187-1* 3-275187-4* 3-275187-3*
Copper Std.
Round 4, 3 2, 1 1/0 2/0 3/0 5, 6 4, 3
Copper
Compressed 4 2, 1 1/0 2/0 3/0 – 4
Copper
Compacted 2 1, 1/0 2/0 3/0 4/0 4 2
Copper Solid 3, 2 1, 1/0 2/0 3/0 4/0 4 3, 2
COPPERWELD
3 No. 10, 6C,
3 No. 9, 6A,
3 No. 8,
8D, 6D
7 No. 10, 1F,
4N, 7 No9, 2J,
4D, 3 No. 7,
2G, 4A,
3 No. 6, 2F
7 No. 8, 1G,
3 No. 5, 2K,
1/0F, 2A,
1J, 4P
7 No. 7, 1/0G,
2/0F, 1K,
1/0J, 2N
7 No. 6, 1N,
2/0J, 2P,
2/0G, 1/0K
8A
3 No. 10, 6C,
3 No. 9, 6A,
3 No. 8,
8D, 6D
Ground Rod – – 3/8" – 1/2" – –
Pin Diameter – – 3/8" – 1/2" – –
TO TO TO TO TO TO TO TO
* U L List ed
AMPACT Selection Guide Copper
Connectors & Terminals 89
89
8989
111
Wire ID Code LT LO LN LM LL RX RW
Copper Std.
Round 4/0 4/0 4/0 4/0 4/0 250.0 250.0
Copper
Compressed 4/0, 250.0 4/0, 250.0 4/0, 250.0 4/0, 250.0 4/0, 250.0 300.0 300.0
Copper
Compacted 250.0 250.0 250.0 250.0 250.0 300.0, 350.0 300.0, 350.0
Copper Solid – – – – – – –
COPPERWELD 7 No. 5,
4/0F, 2/0K
7 No. 5,
4/0F, 2/0K
7 No. 5,
4/0F, 2/0K
7 No. 5,
4/0F, 2/0K
7 No. 5,
4/0F, 2/0K
19 No. 9,
4/0EK,
7 No. 4, 4/0E,
250EK, 4/0G
19 No. 9,
4/0EK,
7 No. 4, 4/0E,
250EK, 4/0G
Ground Rod – – – – – 5/8" 5/8"
Pin Diameter – – – – – 9/16" 9/16"
Use TAP Number 1-275187-0* 275187-9* 275187-8* 275187-7* 275187-6* 3-275187-1* 3-275187-0*
Copper Std.
Round 4, 3 2, 1 1/0 2/0 3/0 5, 6 4, 3
Copper
Compressed 4 2, 1 1/0 2/0 3/0 – 4
Copper
Compacted 2 1, 1/0 2/0 3/0 4/0 4 2
Copper Solid 3, 2 1, 1/0 2/0 3/0 4/0 4 3, 2
COPPERWELD
3 No. 10, 6C,
3 No. 9, 6A,
3 No. 8,
8D, 6D
7 No. 10, 1F,
4N, 7 No9, 2J,
4D, 3 No. 7,
2G, 4A,
3 No. 6, 2F
7 No. 8, 1G,
3 No. 5, 2K,
1/0F, 2A,
1J, 4P
7 No. 7, 1/0G,
2/0F, 1K,
1/0J, 2N
7 No. 6, 1N,
2/0J, 2P,
2/0G, 1/0K
8A
3 No. 10, 6C,
3 No. 9, 6A,
3 No. 8,
8D, 6D
Ground Rod – – 3/8" – 1/2" – –
Pin Diameter – – 3/8" – 1/2" – –
TO TO TO TO TO TO TO TO
Wire ID Code RT RO RN RM RL RR
Copper Std.
Round 250.0 250.0 250.0 250.0 250.0 250.0
Copper
Compressed 300.0 300.0 300.0 300.0 300.0 300.0
Copper
Compacted 300.0, 350.0 300.0, 350.0 300.0, 350.0 300.0, 350.0 300.0, 350.0 300.0, 350.0
Copper Solid – – – – – –
COPPERWELD
19 No. 9,
4/0EK,
7 No. 4, 4/0E,
250EK, 4/0G
19 No. 9,
4/0EK,
7 No. 4, 4/0E,
250EK, 4/0G
19 No. 9,
4/0EK,
7 No. 4, 4/0E,
250EK, 4/0G
19 No. 9,
4/0EK,
7 No. 4, 4/0E,
250EK, 4/0G
19 No. 9,
4/0EK,
7 No. 4, 4/0E,
250EK, 4/0G
19 No. 9,
4/0EK,
7 No. 4, 4/0E,
250EK, 4/0G
Ground Rod 5/8" 5/8" 5/8" 5/8" 5/8" 5/8"
Pin Diameter 9/16" 9/16" 9/16" 9/16" 9/16" 9/16"
Use TAP Number 275187-5* 275187-4* 275187-3* 275187-2* 275187-1* 2-275187-8*
Copper Std.
Round 2, 1 1/0 2/0 3/0 4/0 250.0
Copper
Compressed 2, 1 1/0 2/0 3/0 4/0, 250.0 300.0
Copper
Compacted 1, 1/0 2/0 3/0 4/0 250.0 300.0, 350.0
Copper Solid 1, 1/0 2/0 3/0 4/0 – –
COPPERWELD
7 No. 10, 1F, 4N,
7 No. 9, 2J, 4D,
3 No. 7, 2G, 4A,
3 No. 6, 2F
7 No. 8, 1G,
3 No. 5, 2K,
1/0F, 2A,
1J, 4P
7 No. 7,
1/0G, 2/0F, 1K,
1/0J, 2N
7 No. 6,
1N, 2/0J, 2P,
2/0G, 1/0K
7 No. 5,
4/0F, 2/0K
19 No. 9,
4/0EK,
7 No. 4, 4/0E,
250EK, 4/0G
Ground Rod – 3/8" – 1/2" – 5/8"
Pin Diameter – 3/8" – 1/2" – 9/16"
TO TO TO TO TO TO TO
AMPACT Selection Guide Copper
Connectors & Terminals
90
ENERGY /// ENERGY READY REFERENCE GUIDE
Wire ID Code HX HW HT HO HN HM HL
Copper Std.
Round 300.0 300.0 300.0 300.0 300.0 300.0 300.0
Copper
Compressed –––––––
Copper
Compacted –––––––
Copper Solid – – – – – – –
COPPERWELD 19 No. 8,
250EK
19 No. 8,
250EK
19 No. 8,
250EK
19 No. 8,
250EK
19 No. 8,
250EK
19 No. 8,
250EK
19 No. 8,
250EK
Ground Rod – – – – – – –
Pin Diameter 5/8" 5/8" 5/8" 5/8" 5/8" 5/8" 5/8"
Use TAP Number 6-276337-5* 6-276337-4* 6-276337-2* 6-276337-0* 5-276337-9* 5-276337-8* 5-276337-7*
Copper Std.
Round 5, 6 4, 3 2, 1 1/0 2/0 3/0 4/0
Copper
Compressed – 4 2, 1 1/0 2/0 3/0 4/0, 250.0
Copper
Compacted 4 2 1, 1/0 2/0 3/0 4/0 250.0
Copper Solid 4 3, 2 1, 1/0 2/0 3/0 4/0 –
COPPERWELD 8A
3 No. 10, 6C,
3 No. 9, 6A,
3 No. 8,
8D, 6D
7 No. 10, 1F,
4N, 7 No.9, 2J,
4D, 3 No. 7,
2G, 4A,
3 No. 6 2F
7 No. 8, 1G,
3 No. 5, 2K,
1/0F, 2A,
1J, 4P
7 No. 7, 1/0G,
2/0F, 1K,
1/0J, 2N
7 No. 6,
1N,2/0J, 2P,
2/0G, 1/0K
7 No. 5,
4/0F, 2/0K
Ground Rod – – – 3/8" – 1/2" –
Pin Diameter – – – 3/8" – 1/2" –
TO TO TO TO TO TO TO TO
Wire ID Code HK HH GX GW GT GO GN
Copper Std.
Round 300.0 300.0 350.0 350.0 350.0 350.0 350.0
Copper
Compressed – – 350.0 350.0 350.0 350.0 350.0
Copper
Compacted – – 400.0 400.0 400.0 400.0 400.0
Copper Solid – – – – – – –
COPPERWELD 19 No. 8,
250EK
19 No. 8,
250EK
300EK,
250EK
300EK,
250EK
300EK,
250EK
300EK,
250EK
300EK,
250EK
Ground Rod – – 3/4" 3/4" 3/4" 3/4" 3/4"
Pin Diameter 5/8" 5/8" –––––
Use TAP Number 5-276337-6* 5-276337-5* 5-276337-4* 5-276337-3* 5-276337-1* 4-276337-9* 4-276337-8*
Copper Std.
Round 250.0 300.0 5, 6 4, 3 2, 1 1/0 2/0
Copper
Compressed 300.0 – – 4 2, 1 1/0 2/0
Copper
Compacted 300.0, 350.0 – 4 2 1, 1/0 2/0 3/0
Copper Solid – – 4 3, 2 1, 1/0 2/0 3/0
COPPERWELD
19 No. 9,
4/0EK,
7 No. 4, 4/0E,
250EK, 4/0G
19 No. 8,
250EK
8A
3 No. 10, 6C,
3 No. 9, 6A,
3 No. 8,
8D, 6D
7 No. 10, 1F, 4N,
7 No. 9, 2J, 4D,
3 No. 7, 2G, 4A,
3 No. 6, 2F
7 No. 8, 1G,
3 No. 5, 2K,
1/0F, 2A,
1J, 4P
7 No. 7, 1/0G,
2/0F, 1K,
1/0J, 2N
Ground Rod 5/8" ––––3/8" –
Pin Diameter 9/16" 5/8" –––3/8" –
TO TO TO TO TO TO TO TO
AMPACT Selection Guide Copper
Connectors & Terminals 9191
9191
111
Wire ID Code GM GL GK GH GG EX EW
Copper Std.
Round 350.0 350.0 350.0 350.0 350.0 400.0 400.0
Copper
Compressed 350.0 350.0 350.0 350.0 350.0 400.0 400.0
Copper
Compacted 400.0 400.0 400.0 400.0 400.0 450.0, 500.0 450.0, 500.0
Copper Solid – – – – – – –
COPPERWELD 300EK,
250EK
300EK,
250EK
300EK,
250EK
300EK,
250EK
300EK,
250EK
300E, 350EK,
19 No. 7,
37 No. 10
300E, 350EK,
19 No. 7,
37 No. 10
Ground Rod 3/4" 3/4" 3/4" 3/4" 3/4" – –
Pin Diameter – – – – – – –
Use TAP Number 4-276337-7* 4-276337-6* 4-276337-5* 4-276337-4* 4-276337-3* 4-276337-2* 4-276337-1*
Copper Std.
Round 3/0 4/0 250.0 300 350.0 5, 6 4, 3
Copper
Compressed 3/0 4/0, 250.0 300.0 –350.0 – 4
Copper
Compacted 4/0 250.0 300.0, 350.0 –400.0 4 2
Copper Solid 4/0 – – – – 4 3, 2
COPPERWELD
7 No. 6, 1N,
2/0J, 2P,
2/0G, 1/0K
7 No. 5,
4/0F, 2/0K
19 No. 9,
4/0EK,
7 No. 4, 4/0E,
250EK, 4/0G
19 No. 8,
250EK
300EK,
250EK #8A
3 No. 10, 6C,
3 No. 9, 6A,
3 No. 8, 8D,
6D
Ground Rod 1/2" – 5/8" –3/4" – –
Pin Diameter 1/2" – 9/16" 5/8" –––
TO TO TO TO TO TO TO TO
Wire ID Code ET EO EN EM EL EK EH
Copper Std.
Round 400.0 400.0 400.0 400.0 400.0 400.0 400.0
Copper
Compressed 400.0 400.0 400.0 400.0 400.0 400.0 400.0
Copper
Compacted 450.0, 500.0 450.0, 500.0 450.0, 500.0 450.0, 500.0 450.0, 500.0 450.0, 500.0 450.0, 500.0
Copper Solid – – – – – – –
COPPERWELD
300E, 350EK,
19 No. 7,
37 No. 10
300E, 350EK,
19 No. 7,
37 No. 10
300E, 350EK,
19 No. 7,
37 No. 10
300E, 350EK,
19 No. 7,
37 No. 10
300E, 350EK,
19 No. 7,
37 No. 10
300E, 350EK,
19 No. 7,
37 No. 10
300E, 350EK,
19 No. 7,
37 No. 10
Ground Rod – – – – – – –
Pin Diameter – – – – – – –
Use TAP Number 3-276337-9* 3-276337-7* 3-276337-6* 3-276337-5* 3-276337-4* 3-276337-3* 3-276337-2*
Copper Std.
Round 2, 1 1/0 2/0 3/0 4/0 250.0 300.0
Copper
Compressed 2, 1 1/0 2/0 3/0 4/0, 250.0 300.0 –
Copper
Compacted 1, 1/0 2/0 3/0 4/0 250.0 300.0, 350.0 –
Copper Solid 1, 1/0 2/0 3/0 4/0 –––
COPPERWELD
7 No. 10, 1F, 4N,
7 No. 9, 2J, 4D,
3 No. 7, 2G, 4A,
3 No. 6, 2F
7 No. 8, 1G,
3 No. 5, 2K,
1/0F, 2A,
1J, 4P
7 No. 7, 1/0G,
2/0F, 1K,
1/0J, 2N
7 No. 6, 1N,
2/0J, 2P,
2/0G, 1/0K
7 No. 5,
4/0F, 2/0K
19 No. 9,
4/0EK,
7 No. 4, 4/0E,
250EK, 4/0G
19 No. 8,
250EK
Ground Rod – 3/8" – 1/2" – 5/8" –
Pin Diameter – 3/8" – 1/2" – 9/16" 5/8"
TO TO TO TO TO TO TO TO
AMPACT Selection Guide Copper
Connectors & Terminals
92
ENERGY /// ENERGY READY REFERENCE GUIDE
Wire ID Code EG EE BX BW BT BO BN
Copper Std.
Round 400.0 400.0 450.0 450.0 450.0 450.0 450.0
Copper
Compressed 400.0 400.0 450.0 450.0 450.0 450.0 450.0
Copper
Compacted 450.0, 500.0 450.0, 500.0 550.0 550.0 550.0 550.0 550.0
Copper Solid – – – – – – –
COPPERWELD
300E, 350EK,
19 No. 7,
37 No. 10
300E, 350EK,
19 No. 7,
37 No. 10
–––––
Ground Rod – – – – – – –
Pin Diameter – – 3/4" 3/4" 3/4" 3/4" 3/4"
Use TAP Number 3-276337-1* 3-276337-0* 2-276337-9* 2-276337-8* 276337-4* 2-276337-5* 276337-3*
Copper Std.
Round 350.0 400.0 5, 6 4, 3 2, 1 1/0 2/0
Copper
Compressed 350.0 400.0 – 4 2, 1 1/0 2/0
Copper
Compacted 400.0 450.0, 500.0 4 2 1, 1/0 2/0 3/0
Copper Solid – – 4 3, 2 1, 1/0 2/0 3/0
COPPERWELD 300EK,
250EK
300E,
350EK,
19 No. 7,
37 No. 10
#8A
3 No. 10, 6C,
3 No. 9, 6A, 3
No. 8, 8D, #6D
7 No. 10, 1F,
4N, 7 No. 9,
2J, 4D, 3 No.
7, 2G, 4A,
3 No. 6, 2F
7 No. 8, 1G,
3 No. 5, 2K,
1/0F, 2A,
1J, 4P
7 No. 7, 1/0G,
2/0F, 1K,
1/0J, 2N
Ground Rod 3/4" ––––3/8" –
Pin Diameter – – – – – 3/8" –
TO TO TO TO TO TO TO TO
Wire ID Code BM BL BK BH BG BE BB
Copper Std.
Round 450.0 450.0 450.0 450.0 450.0 450.0 450.0
Copper
Compressed 450.0 450.0 450.0 450.0 450.0 450.0 450.0
Copper
Compacted 550.0 550.0 550.0 550.0 550.0 550.0 550.0
Copper Solid – – – – – – –
COPPERWELD – – – – – – –
Ground Rod – – – – – – –
Pin Diameter 3/4" 3/4" 3/4" 3/4" 3/4" 3/4" 3/4"
Use TAP Number 2-276337-4* 276337-2* 2-276337-3* 2-276337-2* 2-276337-1* 2-276337-0* 1-276337-9*
Copper Std.
Round 3/0 4/0 250.0 300 350.0 400.0 450.0
Copper
Compressed 3/0 4/0, 250.0 300.0 –350.0 400.0 450.0
Copper
Compacted 4/0 250.0 300.0, 350.0 –400.0 450.0, 500.0 550.0
Copper Solid 4/0 ––––––
COPPERWELD
7 No. 6, 1N,
2/0J, 2P,
2/0G, 1/0K
7 No. 5,
4/0F, 2/0K
19 No. 9,
4/0EK,
7 No. 4, 4/0E,
250EK, 4/0G
19 No. 8,
250EK
300EK,
250EK
300E,
350EK,
19 No. 7,
37 No. 10
–
Ground Rod 1/2" – 5/8" –3/4" – –
Pin Diameter 1/2" – 9/16" 5/8" – – 3/4"
TO TO TO TO TO TO TO TO
AMPACT Selection Guide Copper
Connectors & Terminals 9
9
99
111
Wire ID Code AX AW AT AO AN AM AL
Copper Std.
Round 500.0 500.0 500.0 500.0 500.0 500.0 500.0
Copper
Compressed 500.0 500.0 500.0 500.0 500.0 500.0 500.0
Copper
Compacted 600.0 600.0 600.0 600.0 600.0 600.0 600.0
Copper Solid – – – – – – –
COPPERWELD
350E,
19 No.6,
37 No. 9
350E,
19 No.6,
37 No. 9
350E,
19 No.6,
37 No. 9
350E,
19 No.6,
37 No. 9
350E,
19 No.6,
37 No. 9
350E,
19 No.6,
37 No. 9
350E,
19 No.6,
37 No. 9
Ground Rod – – – – – – –
Pin Diameter – – – – – – –
Use TAP Number 1-276337-8* 1-276337-7* 276337-8* 1-276337-4* 276337-7* 1-276337-3* 276337-6*
Copper Std.
Round 5, 6 4, 3 2, 1 1/0 2/0 3/0 4/0
Copper
Compressed – 4 2, 1 1/0 2/0 3/0 4/0, 250.0
Copper
Compacted 4 2 1, 1/0 2/0 3/0 4/0 250.0
Copper Solid 4 3, 2 1, 1/0 2/0 3/0 4/0 –
COPPERWELD 8A
3 No. 10, 6C,
3 No. 9, 6A,
3 No. 8,
8D, 6D
7 No. 10, 1F,
4N, 7 No. 9,
2J, 4D,
3 No. 7, 2G,
4A, 3 No. 6, 2F
7 No. 8, 1G,
3 No. 5, 2K,
1/0F, 2A,
1J, 4P
7 No. 7, 1/0G,
2/0F, 1K,
1/0J, 2N
7 No. 6, 1N,
2/0J, 2P,
2/0G, 1/0K
7 No. 5,
4/0F, 2/0K
Ground Rod – – – 3/8" – 1/2" –
Pin Diameter – – – 3/8" – 1/2" –
TO TO TO TO TO TO TO TO
Wire ID Code AK AH AG AE AB AA
Copper Std.
Round 500.0 500.0 500.0 500.0 500.0 500.0
Copper
Compressed 500.0 500.0 500.0 500.0 500.0 500.0
Copper
Compacted 600.0 600.0 600.0 600.0 600.0 600.0
Copper Solid – – – – – –
COPPERWELD
350E,
19 No.6,
37 No. 9
350E,
19 No.6,
37 No. 9
350E,
19 No.6,
37 No. 9
350E,
19 No.6,
37 No. 9
350E,
19 No.6,
37 No. 9
350E,
19 No.6,
37 No. 9
Ground Rod – – – – – –
Pin Diameter – – – – – –
Use TAP Number 276337-9* 1-276337-2* 1-276337-1* 1-276337-0* 276337-1* 276337-5*
Copper Std.
Round 250.0 300.0 350.0 400.0 450.0 500.0
Copper
Compressed 300.0 –350.0 400.0 450.0 500.0
Copper
Compacted 300.0, 350.0 –400.0 450.0, 500.0 550.0 600.0
Copper Solid – – – – – –
COPPERWELD
19 No. 9,
4/0EK,
7 No. 4, 4/0E,
250EK, 4/0G
19 No. 8,
250EK
300EK,
250EK
300E,
350EK,
19 No. 7,
37 No. 10
–
350E,
19 No. 6,
37 No. 9
Ground Rod 5/8" –3/4" –––
Pin Diameter 9/16" 5/8" – – 3/4" –
TO TO TO TO TO TO TO
AMPACT Selection Guide Copper
Connectors & Terminals
94
ENERGY /// ENERGY READY REFERENCE GUIDE
Stirrup Selection
Thru Wire Stranded
Red Shell No. 69338-2
Small Wire Range White Shell No. 69338-5 Type II Stirrups
ACSR
Standard Round 6 6/1 2, 3, 4, 5,
6/1, 7/1 6 6/1 2, 3, 4, 5,
6/1, 7/1
1/0, 1, 2,
3, 6/1, 7/1
AAAC 6201 - 5003 6 2, 3, 4, 5 6 2, 3, 4, 5 1/0, 1, 2, 3
AAC
Standard Round 6 2, 3, 4, 5 6 2, 3, 4, 5 1/0, 1, 2, 3
COPPER
Standard Round 6 2, 3, 4, 5 6 2, 3, 4, 5 2, 3
AAC Compressed
or Compacted 6 1, 2, 3, 4, 6 1, 2, 3, 4, 1/0, 1, 2
ACSR Compressed
or Compacted 6 6/1 2, 4, 6 6/1, 7/1 6 6/1 2, 4, 6 6/1, 7/1 1/0, 1, 2
AWAC, ACAR _
2 6/1,
3 4/3, 5/2, 6/1
4 3/4, 4/3, 5/2, 6/1
_
2 6/1,
3 4/3, 5/2, 6/1
4 3/4, 4/3, 5/2, 6/1
1/0 6/1,
2 6/1, 5/2,
4/3 3/4, 2/5,
1 6/1, 5/2, 4/3,
3 6/1, 5/2,
4/3, 3/4, 2/5
ALUMOWELD
COPPERWELD
8A, 8C,
3 No. 12
2F, 2G, 3A, 4A,
4N, 5A, 5D, 6A,
6C, 6D, 7A, 7D,
8D, 3 No. 7,
3 No. 10, 3 No. 8,
7 No. 10, 7 No. 12,
3 No. 9, 7 No. 11
8A, 8C,
3 No. 12
2F, 2G, 3A, 4A,
4N, 5A, 5D, 6A,
6C, 6D, 7A, 7D,
8D, 3 No. 7,
3 No. 10, 3 No. 8,
7 No. 10, 7 No. 12,
3 No. 9, 7 No. 11
45/2, 4/3, 3/4,
5/2, 1/0F, 1F, 1G,
1J, 2A, 2F, 2G,
2J, 2K, 3A, 4A,
4D, 4N, 4P, 5D,
6D, 3 No. 5,
3 No. 6,
3 No. 7, 3 No. 8,
7 No. 8, 7 No. 9,
7 No. 10, 7 No. 11
Galvanized Steel 3/16" 1/4", 5/16",
7/32", 9/32" 3/16" 1/4", 5/16",
7/32", 9/32"
9/32, 5/16,
11/32, 3/8
Solid: AL or CU 6, 5, 4 3, 2, 1 6, 5, 4 3, 2, 1 1
Stirrup Color
& Number
Red
600580
Red
600581
White
602585
White
602586
White
81667-1
Bail Size #2 #2 #2 #2 #2
Red coded taps are not sold in North America and should be substituted with white coded taps.
*UL Listed
AMPACT Selection Guide Copper
Connectors & Terminals 95
95
9595
111
Stirrup Selection
Thru Wire Stranded Blue Shell No. 69338-1 Medium Wire Range
ACSR
Standard Round
1, 1/0,
2/0 6/1,
80.0 8/1
80.0 8/1
2/0, 3/0 6/1,
101.8, 110.8,
134.6 12/1
3/0, 4/06/1,
101.8, 110.8,
134.612/1
3/0, 4/0 6/1,
101.8, 110.8,
134.6 12/7
3/0, 4/0 6/1,
101.8, 110.8,
134.6 12/7
AAAC 6201 - 5003 1, 1/0, 2/0 1, 1/0, 2/0 2/0, 3/0 3/0, 4/0 3/0, 4/0 3/0, 4/0
AAC
Standard Round 1, 1/0, 2/0 1, 1/0, 2/0 2/0, 3/0 3/0, 4/0 4/0 4/0
COPPER
Standard Round 1, 1/0, 2/0 1, 1/0, 2/0 2/0, 3/0 3/0, 4/0 4/0 4/0
AAC Compressed
or Compacted 1/0, 2/0 1/0, 2/0 2/0, 3/0 3/0, 4/0,
250.0, 266.8
4/0,
250.0, 266.8
4/0,
250.0, 266.8
ACSR Compressed
or Compacted
1, 1/0,
2/0 6/1 1, 1/0, 2/0 6/1 2/0, 3/0 6/1 3/0, 4/0 6/1
266.8 18/1
4/0 6/1
266.8 18/1
4/0 6/1
266.8 18/1
AWAC, ACAR
2/0, 1/0, 1 6/1,
1/0 4/3, 2, 1/0,
5/2, 2,
1 2/5, 3/4, 4/3,
3 2/5, 3/4,
4 2/5
2/0, 1/0, 1 6/1,
1/0 4/3,
2, 1/0, 5/2, 2,
1 2/5, 3/4, 4/3,
3 2/5, 3/4,
4 2/5
3/0 6/1,
2/0 4/3, 5/2, 6/1,
1/0 3/4, 4/3, 5/2,
1 2/5, 3/4
4/0 6/1,
3/0 4/3, 5/2, 6/1,
2/0 4/3, 3/4, 5/2,
1/0 3/4, 2/5,
1 2/5
4/0 6/1,
3/0 4/3, 5/2, 6/1,
2/0 4/3, 3/4, 5/2,
1/0 3/4, 2/5,
1 2/5
4/0 6/1,
3/0 4/3, 5/2, 6/1,
2/0 4/3, 3/4, 5/2,
1/0 3/4, 2/5,
1 2/5
ALUMOWELD
COPPERWELD
1/0F, 1/0G, 1/0J,
2/0F, 1F, 1G, 1J,
1K, 2A, 2J, 2K, 2N,
4D, 4P,
3 No. 5, 3 No. 6, 7
No. 7, 7 No. 8,
7 No. 9
1/0F, 1/0G, 1/0J,
2/0F, 1F, 1G, 1J,
1K, 2A, 2J, 2K, 2N,
4D, 4P,
3 No. 5, 3 No. 6,
7 No. 7, 7 No. 8, 7
No. 9
1/0G, 1/0J,
1/0K, 2/0F,
2/0G, 2/0J,
1N, 2N, 2P,
7 No. 6,
7 No. 7
1/0K, 2/0G,
2/0J, 2/0K,
3/0F, 4/0F,
1N, 2P, 7 No. 5,
7 No. 6,
19 No. 10
1/0K, 2/0G,
2/0J, 2/0K,
3/0F, 4/0F, 1N,
2P, 7 No. 5,
7 No. 6,
19 No. 10
1/0K, 2/0G,
2/0J, 2/0K,
3/0F, 4/0F, 1N,
2P, 7 No. 5,
7 No. 6,
19 No. 10
Galvanized Steel 11/32",
3/8", 7/16"
11/32",
3/8", 7/16" 7/16", 1/12" 1/2", 9/16" 1/2", 9/16" 1/2", 9/16"
Solid: AL or CU 1/0, 2/0, 3/0 1/0, 2/0, 3/0 2/0, 3/0, 4/0 250.0, 266.8,
300.0, 3/0, 4/0
250.0, 266.8,
300.0, 4/0
250.0, 266.8,
300.0, 4/0
Stirrup Color
& Number
Blue
600464
Blue
275436-1
Blue
600468
Blue
600469
Blue
275435-1
Blue
602173
Bail Size #2 #1/0 #2 #2 #1/0 #2/0
Stirrup Selection
Thru Wire Stranded Blue Shell No. 69338-1 Medium Wire Range
ACSR
Standard Round
266.8 24/7, 26/7,
18/1, 6/7, 159.0,
176.9, 190.8
266.8 24/7, 26/7,
18/1, 6/7, 159.0,
176.9, 190.8
266.8 6/7, 18/1,
24/1, 26/7, 30/7,
300.0 18/1, 24/7,
26/7, 336.4 18/1
266.8 6/7, 18/1,
24/1, 26/7, 30/7,
300.0 18/1, 24/7,
26/7, 336.4 18/1
AAAC 6201 - 5003 281.4,
307.1, 312.8
281.4,
307.1, 312.8
281.4, 307.1,
312.8, 355.1
281.4, 307.1,
312.8, 355.1
AAC
Standard Round
250.0,
266.8, 300.0
250.0,
266.8, 300.0
300.0,
336.4, 350.0
300.0,
336.4, 350.0
COPPER
Standard Round 250.0, 300.0 250.0, 300.0 250.0, 300.0,
350.0
250.0, 300.0,
350.0
AAC Compressed
or Compacted
266.8, 300.0,
336.4, 350.0
266.8, 300.0,
336.4, 350.0
336.4,
350.0, 397.5
336.4,
350.0, 397.5
ACSR Compressed
or Compacted
266.8,
336.418/1
266.8,
336.418/1
336.4,
397.518/1
336.4,
397.518/1
AWAC, ACAR
4/0 15/4 4/0 15/4
336.4 18/1, 343.6
15/4,
355.0 15/4,
12/7
336.4 18/1, 343.6
15/4,
355.0 15/4,
12/7
ALUMOWELD
COPPERWELD
4/0E, 4/0G,
7 No. 4,
19 No. 8,
19 No. 9
4/0E, 4/0G,
7 No. 4,
19 No. 8,
19 No. 9
4/0E,
7 No. 4,
19 No. 8
4/0E,
7 No. 4,
19 No. 8
Galvanized Steel 5/8" 5/8" 5/8" 5/8"
Solid: AL or CU 336.4, 350.0,
397.6, 400.0
336.4, 350.0,
397.6, 400.0
397.5, 400.0,
450.0
397.5, 400.0,
450.0
Stirrup Color
& Number
Blue
600463
Blue
602201
Blue
602502
Blue
276478-1
Bail Size #2 #1/0 #1/0 #2
AMPACT Selection Guide Copper
Connectors & Terminals
96
ENERGY /// ENERGY READY REFERENCE GUIDE
Stirrup Selection
Thru Wire Stranded Yellow Shell No. 69338-4 Large Wire Range
ACSR
Standard Round
336.4 26/7,
24/7, 18/1,
266.8 30/7,
300.0 18/1, 24/7,
26/7, 30/7,
211.3 12/7,
203.2 16/19
336.4 26/7,
24/7, 18/1,
266.8 30/7,
300.0 18/1, 24/7,
26/7, 30/7,
211.3 12/7,
203.2 16/19
336.4 26/7,
24/7, 18/1,
266.8 30/7,
300.0 18/1, 24/7,
26/7, 30/7,
211.3 12/7,
203.2 16/19
477.0 26/7,
24/7, 18/1,
336.4 30/7,
397.5 30/7,
26/7, 24/7, 18/1
477.0 26/7,
24/7, 18/1,
336.4 30/7,
397.5 30/7,
26/7, 24/7, 18/1
477.0 26/7,
24/7, 18/1,
336.4 30/7,
397.5 30/7,
26/7, 24/7, 18/1
AAAC 6201 - 5003 355.1, 394.5,
394.6
355.1, 394.5,
394.6
355.1, 394.5,
394.6
419.6, 466.3,
465.4, 503.6
419.6, 466.3,
465.4, 503.6
419.6, 466.3,
465.4, 503.6
AAC
Standard Round
336.4, 350.0,
397.5, 400.0
336.4, 350.0,
397.5, 400.0
336.4, 350.0,
397.5, 400.0
450.0, 477.0,
500.0, 550.0,
556.5
450.0, 477.0,
500.0, 550.0,
556.5
450.0, 477.0,
500.0, 550.0,
556.5
COPPER
Standard Round 350.0, 400.0 350.0, 400.0 350.0, 400.0 450.0, 500.0,
550.0
450.0, 500.0,
550.0
450.0, 500.0,
550.0
AAC Compressed
or Compacted
336.4, 350.0,
397.5
336.4, 350.0,
397.5
336.4, 350.0,
397.5
477.0, 500.0,
556.6, 636.0
477.0, 500.0,
556.6, 636.0
477.0, 500.0,
556.6, 636.0
ACSR Compressed
or Compacted
336.4,
397.518/1
336.4,
397.518/1
336.4,
397.518/1
477.0, 556.6,
636.018/1
477.0, 556.6,
636.018/1
477.0, 556.6,
636.018/1
AWAC, ACAR
343.6 15/4,
355.01 5/4, 12/7,
336.4 18/1,
16/3, 15/4
343.6 15/4,
355.01 5/4, 12/7,
336.4 18/1,
16/3, 15/4
343.6 15/4,
355.01 5/4, 12/7,
336.4 18/1,
16/3, 15/4
503.6 15/4, 12/7,
336.4 15/4
503.6 15/4, 12/7,
336.4 15/4
503.6 15/4, 12/7,
336.4 15/4
ALUMOWELD
COPPERWELD
4/0E, 7 No. 4,
19 No. 7, 19 No. 8,
37 No. 10
4/0E, 7 No. 4,
19 No. 7, 19 No. 8,
37 No. 10
4/0E, 7 No. 4,
19 No. 7, 19 No. 8,
37 No. 10
19 No. 6,
37 No. 8
19 No. 6,
37 No. 9
19 No. 6,
37 No. 9
Galvanized Steel 5/8" 5/8" 5/8" 3/4" 3/4" 3/4"
Solid: AL or CU 450.0, 477.0,
500.0
450.0, 477.0,
500.0
450.0, 477.0,
500.0
_
_ _
Stirrup Color
& Number
Yellow
600474
Yellow
602142
Yellow
602136
Yellow
602047
Yellow
602143
Yellow
602247
Bail Size 1/0 2/0 4/0 1/0 2/0 4/0
Stirrup Selection
Thru Wire Stranded Yellow Shell No. 69338-4 Large Wire Range
ACSR
Standard Round
556.5 26/7,
24/7, 18/1,
477.0 30/7,
26/7, 24/7
556.5 26/7,
24/7, 18/1,
477.0 30/7,
26/7, 24/7
556.5 26/7,
24/7, 18/1,
477.0 30/7,
26/7, 24/7
556.5 30/7,
605.0,
636.0 54/7, 24/7,
26/7, 30/19, 30/7,
636.0 18/1, 36/1,
653.9 18/3
666.6 24/7,
54/7, 26/7
556.5 30/7,
605.0,
636.0 54/7, 24/7,
26/7, 30/19, 30/7,
636.0 18/1, 36/1,
653.9 18/3
666.6 24/7,
54/7, 26/7
AAAC 6201 - 5003
559.5, 587.2,
599.6, 652.4,
652.8
559.5, 587.2,
599.6, 652.4,
652.8
559.5, 587.2,
599.6, 652.4,
652.8
704.6,
740.8, 746.1
704.6,
740.8, 746.1
AAC
Standard Round
550.0, 556.5,
600.0, 636.5
550.0, 556.5,
600.0, 636.5
550.0, 556.5,
600.0, 636.0
650.0, 700.0,
715.5, 750.0
650.0, 700.0,
715.5, 750.0
COPPER
Standard Round 550.0, 600.0 550.0, 600.0 550.0, 600.0 650.0, 700.0,
750.0
650.0, 700.0,
750.0
AAC Compressed
or Compacted _ _ _ 795.0, 874.5 795.0, 874.5
ACSR Compressed
or Compacted 636.0 18/1 636.0 18/1 636.0 18/1 795.0,
874.5 36/1
795.0,
874.5 36/1
AWAC, ACAR 653.1 15/4, 12/7
568.3 15/4
653.1 15/4, 12/7
568.3 15/4
653.1 15/4, 12/7
568.3 15/4
739.8
33/4, 30/7,
24/13, 18/19
739.8
33/4, 30/7,
24/13, 18/19
ALUMOWELD
COPPERWELD
19 No. 5,
37 No. 8
19 No. 5,
37 No. 8
19 No. 5,
37 No. 8 37 No. 7 37 No. 7
Galvanized Steel 7/ 8 " 7/ 8 " 7/ 8 " 1" 1"
Solid: AL or CU _ _ _
_
_
Stirrup Color
& Number
Yellow
602104
Yellow
602248
Yellow
602115
Yellow
602174
Yellow
275074
Bail Size 1/0 2/0 4/0 2/0 4/0
AMPACT Selection Guide Copper
Connectors & Terminals 9797
9797
111
Stirrup Selection
Thru Wire Stranded Yellow Shell No. 69338-4 Large Wire Range
ACSR
Standard Round
715.5,
795.5 54/7, 24/7,
26/7, 30/19,
30/7, 45/7,
795.5 36/1,
874.5 45/7
715.5,
795.5 54/7, 24/7,
26/7, 30/19,
30/7, 45/7,
795.5 36/1,
874.5 45/7
874.5 54/7,
900.0
45/7, 54/7,
954.0 30/7,
954.0, 1033.5
36/1, 45/7, 54/7
AAAC 6201 - 5003 833.6, 927.2,
932.6
833.6, 927.2,
932.6 _
AAC
Standard Round
795.0, 800.0,
874.5, 900.0,
954.0
795.0, 800.0,
874.5, 900.0,
954.0
1000.0, 1033.5,
1100.0, 1113.0
COPPER
Standard Round
800.0, 850.0,
900.0
800.0, 850.0,
900.0 1000.0
AAC Compressed
or Compacted 954.0 954.0 _
ACSR Compressed
or Compacted 954.0 36/1 954.0 36/1 _
AWAC, ACAR
819.2, 853.7,
927.2,
983.1 30/7,
840.2, 853.7,
927.2 24/13,
853.7, 862.7,
927.2 18/19
819.2, 853.7,
927.2,
983.1 30/7,
840.2, 853.7,
927.2 24/13,
853.7, 862.7,
927.2 18/19
1012.2 24/13,
1172.0 33/4,
1024.5, 1081.0,
1109.0,
1172.0 30/7,
24/13, 18/19
ALUMOWELD
COPPERWELD
37 No. 6
37 No. 6
_
Galvanized Steel _ _ _
Solid: AL or CU _ _ _
Stirrup Color
& Number
Yellow
602162
Yellow
602163
Yellow
602237
Bail Size 2/0 4/0 4/0
AMPACT Selection Guide Copper
Heat Shrink Markers .......................................................................................................................................... 100
Cable Markers .......................................................................................................................................................101
Labels ...................................................................................................................................................................... 103
Portable Marker Kit ........................................................................................................................................... 106
Printers & Accessories ......................................................................................................................................107
Chapter 2
Identification Solutions
100
ENERGY /// ENERGY READY REFERENCE GUIDE
Identification Solutions
ShrinkMark Heat Shrinkable Sleeves
FEATURES APPLICATIONS BENEFITS
Shrink ratio of 3:1
Expanded sleeve diameters from .125"
(3.125 mm) to 1.50" (38 mm)
Sleeves come in 2.00" (50 mm) lengths
Flame retardant. Sleeves meet UL 224
Print performance to military
requirements
ShrinkMark sleeves can be supplied
pre-scored for a more economical use
of material
Several packaging options to choose
from: 250, 1,000 or 2,500 pieces per box
Standard colors are white and yellow
Elliptical shape leaves un-shrunk sleeves
in place
Temperature range is -30°C to 105°C
TE's Raychem ShrinkMark sleeves are
suitable for a wide variety of applications.
Heat shrinkable sleeves provide legible
identification for all types of cables
used by electrical contractors and
instrumentation control manufacturers.
ShrinkMark sleeves are ideal for tough
industrial environments, including
switch gear, motor control centers, and
terminal boxes. They shrink faster than
conventional thermoplastic tags
ShrinkMark sleeves are extruded from
TE's Raychem tubing resulting in a low
installed profile with no edges to snag.
The cross-linked polyolefin construction
makes ShrinkMark sleeves resistant to
abrasion, aggressive cleaning solvents,
and industrial fluids.
Catalog Number* Wire Size Nominal Diameter Recovered Diameter
ShrinkMark-18-2-9 #22-#18 0.125 (3) 0.042 (1)
ShrinkMark-18-2-S1-9 #22-#18 0.125 (3) 0.042 (1)
ShrinkMark-12-2-9 #18-#12 0.187 (5) 0.062 (2)
ShrinkMark-12-2-S1-9 #18-#12 0.187 (5) 0.062 (2)
ShrinkMark-10-2-9 #16-#10 0.250 (6) 0.083 (2)
ShrinkMark-10-2-S1-9 #16-#10 0.250 (6) 0.083 (2)
ShrinkMark-2-2-9 #10-#2 0.500 (13) 0.167 (4)
ShrinkMark-2-2-S1-9 #10-#2 0.500 (13) 0.167 (4)
ShrinkMark-250-2-9 #1-250 1.00 (25) 0.333 (9)
ShrinkMark-250-2-S1-9 #1-250 1.00 (25) 0.333 (9)
ShrinkMark-1000-2-9 350-1000 1.40 (36) 0.740 (19)
ShrinkMark-1000-2-S1-9 350-1000 1.40 (36) 0.740 (19)
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
*Replace -9 with -4 if Yellow is needed
Product name
Largest nominal conductor size in range
Sleeve length in inches
Number of scores
Blank = No scores yields 1 each - 2" marker
S1 = One score yields 2 each - 1" markers per sleeve
S2 = Two scores yield 3 each - 5/8" markers per sleeve
S3 = Three scores yield 4 each - 1/2" markers per sleeve
Standard package
Blank = 250 sleeves per box
(1K) = 1,000 sleeves per box
(2.5K) = 2,500 sleeves per box
Color
4 = Yellow
9 = White
Sh rin k Ma rk 1 0 - 2 - S2 - 9 (1 K )
®
UL recognized to
Standard 224
Certified C22.2
No. 198.1
Printers Ribbons
IDP-T200-PRINTER IDP-TMS-RJS-RIBN-4RPSCE
IDP-TE3112-PRINTER IDP-TMS-RJS-RIBN-4RPSCE
ShrinkMark Heat Shrinkable Sleeves
Heat Shrink Markers
101101
Identification Solutions 101
222
CM-SCE Cable Markers
FEATURES APPLICATIONS BENEFITS
Markers are a standard 2" (55 mm)
length that come in a .25" (6.25 mm) or
.50" (12.7 mm) width
Flame retardant
Cable Markers meet UL 224
Print performance to military
requirements
Standard color is white
Temperature range is -55°C to 135°C
TE's Raychem CM-SCE cable markers
provide a reliable method of identifying
cable, wire bundles, pipes, and conduits.
Simple installation with markers installed
using standard nylon tie wraps.
Catalog Number Description Standard
Pack Print Method
IDP-CM-SCE-25-4H-9 .25 Cable Marker, 4 hole 250 Dot Matrix
IDP-CM-SCE-50-4H-9 .5 Cable Marker, 4 hole 250 Dot Matrix
IDP-CM-SCE-50-6H-9 .5 Cable Marker, 6 hole 250 Dot Matrix
IDP-CM-SCE-TP-25-4H-9 .25 Cable Marker, 4 hole 250 Thermal Transfer
IDP-CM-SCE-TP-50-4H-9 .5 Cable Marker, 4 hole 250 Thermal Transfer
IDP-CM-SCE-TP-50-6H-9 .5 Cable Marker, 6 hole 250 Thermal Transfer
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
Thermal Transfer Printers Ribbons
IDP-T200-PRINTER IDP-1966-RIBBON
IDP-TE3112-PRINTER IDP-1966-RIBBON
HLX-NEL Cable Markers
FEATURES APPLICATIONS BENEFITS
Attach using standard cable ties
Temperature range is -40°C to 105°C
Perforated edges for easy removal
Available in White or Yellow
TE's Raychem HLX markers are assembled
in Narrow Edge Leading (NEL) format
designed for identification of larger cables
and wire bundles
Markers are manufactured from low fire
hazard polyolefin material making them
ideal in applications where low smoke,
low toxicity and zero halogen are critical.
Catalog Number Marker Dimensions Printable Area Markers
Across
Standard
Pack
IDP-HLX125WE4NEL60S 3.15 x 0.49 (80 x 12.5) 2.35 x 0.4 (60 x 10.50) 4 200
IDP-HLX125WE2NEL60S 3.15 x 0.49 (80 x 12.5) 2.35 x 0.4 (60 x 10.50) 2 200
IDP-HLX125YW4NEL60S 3.15 x 0.49 (80 x 12.5) 2.35 x 0.4 (60 x 10.50) 4 200
IDP-HLX125YW2NEL60S 3.15 x 0.49 (80 x 12.5) 2.35 x 0.4 (60 x 10.50) 2 200
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
Thermal Transfer Printers Ribbons
IDP-T200-PRINTER IDP-1966-RIBBON
IDP-TE3112-PRINTER IDP-1966-RIBBON
CM-SCE Cable Markers | HLX-NEL
Cable Markers
102
ENERGY /// ENERGY READY REFERENCE GUIDE
Identification Solutions
FEATURES APPLICATIONS BENEFITS
Pre-marked to customer requirements
Transfer of data files electronically
Excellent chemical, abrasion, corrosion,
and weather resistance
One-piece, 316 stainless steel
construction
Stainless steel cable ties are also
available
Temperature range is -80°C to 500°C
Permark stainless steel markers and
identification plates are designed to
withstand the most hostile environments.
Using state-of-the-art technology and
no inks, the marking process produces a
permanent, deep surface mark. Permark
markers are produced for individual
customer requirements on a fast turn-
around basis.
Catalog Number Description Standard Pack
IDP-PM09512 Stainless Steel 4 mm, 3.74 x 0.47 (95 x 12) marker - Pre-Printed (max 25 characters) 1
IDP-PM09512-BLANK Stainless Steel 4 mm, 3.74 x 0.47 (95 x 12) marker - Blank 1
IDP-PM07507 Stainless Steel 4 mm, 2.95 x 0.28 (75 x 7) marker - Pre-Printed (max 20 characters) 1
IDP-PM07507-BLANK Stainless Steel 4 mm, (75 x 70) marker - Blank 1
IDP-SST141-316 SS cable tie 0.18 x 14.3 (4.6 x 360), Ties/Pack 100 100
IDP-SST71-316 SS cable tie 0.18 x 7.9 (4.6 x 200), Ties/Pack 100 100
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
Permark Pre-Printed 316 Stainless Steel Markers
Permark Pre-Printed 316
Stainless Steel Markers
Cable Markers
1010
Identification Solutions 10
222
Self-Laminating Labels
FEATURES APPLICATIONS BENEFITS
Vinyl material with acrylic adhesive
UL recognized for indoor use
Temperature Range: -40˚C to 80˚C
TE's Raychem Self-Laminating labels oer
a fast and inexpensive way to identify
wire and cable.
Self-Laminating labels oer a white area
for printed or handwritten information
and a clear wrap that winds around and
protects the information
Protects printed information from
chemicals and frequent handling
Designed to withstand exposure to oil,
solvents, and water
Catalog Number Maximum
Cable OD
Print Area
Height Label Width Label Height Labels/Roll
IDP-SB050100WE10 .20 (5.1) .33 (8.5) .50 (12.7) 1.00 (25.4) 10,000
IDP-SB050143WE10 .30 (7.6) .50 (12.7) .50 (12.7) 1.437 (36.5) 10,000
IDP-SB100143WE5 .30 (7.6) .50 (12.7) 1.00 (25.4) 1.437 (36.5) 5,000
IDP-SB200143WE2.5 .30 (7.6) .50 (12.7) 2.00 (50.8) 1.437 (36.5) 2,500
IDP-SB080150WE10 .30 (7.6) .50 (12.7) .80 (20.3) 1.50 (38.1) 10,000
IDP-SB100225WE5 .48 (12.2) .75 (19) 1.00 (24.4) 2.25 (57.2) 5,000
IDP-SB200225WE2.5 .48 (12.2) .75 (19) 2.00 (50.8) 2.25 (57.2) 2,500
IDP-SB100375WE2.5 .88 (22.4) 1.00 (25.4) 1.00 (25.4) 3.75 (95.3) 2,500
IDP-SB200375WE2.5 .88 (22.4) 1.00 (25.4) 2.00 (50.8) 3.75 (95.3) 2,500
IDP-SB100594WE1 1.40 (35.5) 1.50 (38.1) 1.00 (25.4) 5.94 (151) 1,000
IDP-SB190594WE1 1.40 (35.5) 1.50 (38.1) 1.90 (48.3) 5.94 (151) 1,000
IDP-SB200743WE1 1.90 (48.3) 1.50 (38.1) 2.00 (50.8) 7.437 (189) 1,000
Recommended for use with the TE3112 and T200 Printers.
Catalog Number Maximum
Cable OD
Print Area
Height Label Width Label Height Labels/Roll
T200 Size Rolls
IDP-SB050100WE5-T200 .20 (5.1) .33 (8.5) .50 (12.7) 1.00 (25.4) 5,000
IDP-SB050143WE5-T200 .30 (7.6) .50 (12.7) .50 (12.7) 1.437 (36.5) 5,000
IDP-SB100143WE2.5-T200 .30 (7.6) .50 (12.7) 1.00 (25.4) 1.437 (36.5) 2,500
IDP-SB080150WE5-T200 .30 (7.6) .50 (12.7) .80 (20.3) 1.50 (57.2) 5,000
IDP-SB100225WE2.5-T200 .48 (12.2) .75 (19) 1.00 (25.4) 2.25 (57.2) 2,500
IDP-SB200225WE1-T200 .48 (12.2) .75 (19) 2.00 (50.8) 2.25 (57.2) 1,000
IDP-SB100375WE1-T200 .88 (22.4) 1.00 (25.4) 1.00 (25.4) 3.75 (95.3) 1,000
IDP-SB200375WE1-T200 .88 (22.4) 1.00 (25.4) 2.00 (50.8) 3.75 (95.3) 1,000
IDP-SB100594WE0.5-T200 1.40 (35.5) 1.50 (38.1) 1.00 (25.4) 5.94 (151) 500
IDP-SB200743WE0.5-T200 1.90 (48.3) 1.50 (38.1) 2.00 (50.8) 7.734 (189) 500
These labels have a smaller core that allows them to fit inside of the T208 Printer.
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
Printers Ribbons
IDP-T200-PRINTER IDP-TMS-RJS-RIBN-4RPSCE
IDP-TE3112-PRINTER IDP-TMS-RJS-RIBN-4RPSCE
Self-Laminating Labels
Labels
104
ENERGY /// ENERGY READY REFERENCE GUIDE
Identification Solutions
FEATURES APPLICATIONS BENEFITS
No heat curing process required
Excellent for bar coding, PCB and
component labeling applications
Multiple die-cut sizes available
MP = Metalized Polyester
WP = White Polyester
Temperature range is -40°C to 150°C
WP labels are ideal for bar coding, PCB
and component labeling, and other
general purpose applications that require
a durable white label.
MP Labels are ideal for applications that
require a metallic appearance, such as
nameplates, equipment labels, and serial
number plates.
TE's Pressure Sensitive Polyester labels
contain a permanent acrylic adhesive
providing an excellent, durable bond to
many surfaces inlcuding tubing, wiring,
cables, or panels.
Pressure Sensitive Polyester Labels
Catalog Number Label Width Label Height Material Labels per Rolls
IDP-MP-191064-10-8A 0.75 (19) 0.25 (6.4) Metalized Polyester 10,000
IDP-MP-203127-10-8A 0.80 (20.3) 0.50 (12.7) Metalized Polyester 10,000
IDP-MP-254127-10-8A 1.00 (25.4) 0.50 (12.7) Metalized Polyester 10,000
IDP-MP-254254-10-8A 1.00 (25.4) 1.00 (25.4) Metalized Polyester 10,000
IDP-MP-381064-10-8A 1.50 (38.1) 0.25 (6.4) Metalized Polyester 10,000
IDP-MP-381191-5-8A 1.50 (38.1) 0.75 (19) Metalized Polyester 5,000
IDP-MP-508254-5-8A 2.00 (50.8) 1.00 (25.4) Metalized Polyester 5,000
IDP-MP-508318-2.5-8A 2.00 (50.8) 1.25 (31.8) Metalized Polyester 2,500
IDP-MP-699254-5-8A 2.75 (70) 1.00 (25.4) Metalized Polyester 5,000
IDP-MP-762381-2.5-8A 3.00 (76.2) 1.50 (38.1) Metalized Polyester 2,500
IDP-MP-762508-2.5-8A 3.00 (76.2) 2.00 (50.8) Metalized Polyester 2,500
IDP-MP-101635-2.5-8A 4.00 (101.6) 2.50 (63.5) Metalized Polyester 2,500
IDP-WP-040040-25-9 0.157 (4) 0.157 (4) White Polyester 25,000
IDP-WP-064064-25-9 0.25 (6.4) 0.25 (6.4) White Polyester 25,000
IDP-WP-080080-10-9 0.315 (8) 0.315 (8) White Polyester 10,000
IDP-WP-950950-10-9 0.375 (9.5) 0.375 (9.5) White Polyester 10,000
IDP-WP-114040-25-9 0.45 (11.4) 0.157 (4) White Polyester 25,000
IDP-WP-127111-10-9 0.50 (12.7) 0.437 (11.1) White Polyester 10,000
IDP-WP-165102-10-9 0.65 (16.5) 0.40 (10.2) White Polyester 10,000
IDP-WP-165051-25-9 0.65 (16.5) 0.20 (5.1) White Polyester 25,000
IDP-WP-178095-10-9 0.70 (17.8) 0.375 (9.5) White Polyester 10,000
IDP-WP-191064-10-9 0.75 (19) 0.25 (6.4) White Polyester 10,000
IDP-WP-203127-10-9 0.80 (20.3) 0.50 (12.7) White Polyester 10,000
IDP-WP-229064-10-9 0.90 (22.9) 0.25 (6.4) White Polyester 10,000
IDP-WP-254097-10-9 1.00 (25.4) 0.38 (9.7) White Polyester 10,000
IDP-WP-254127-10-9 1.00 (25.4) 0.50 (12.7) White Polyester 10,000
IDP-WP-254254-10-9 1.00 (25.4) 1.00 (25.4) White Polyester 10,000
IDP-WP-318064-10-9 1.25 (31.8) 0.25 (6.4) White Polyester 10,000
IDP-WP-381020-10-9 1.50 (38.1) 0.08 (2) White Polyester 10,000
IDP-WP-381064-10-9 1.50 (38.1) 0.25 (6.4) White Polyester 10,000
IDP-WP-381191-5-9 1.50 (38.1) 0.75 (19) White Polyester 5,000
IDP-WP-508127-5-9 2.00 (50.8) 0.5 (12.7) White Polyester 10,000
IDP-WP-508254-5-9 2.00 (50.8) 1.00 (25.4) White Polyester 5,000
IDP-WP-508318-2.5-9 2.00 (50.8) 1.25 (31.8) White Polyester 2,500
IDP-WP-508064-10-9 2.00 50.8) 0.25 (6.4) White Polyester 10,000
IDP-WP-523841-1.5-9 2.06 (52.3) 3.31 (84.1) White Polyester 1,500
IDP-WP-700254-5-9 2.75 (70) 1.00 (25.4) White Polyester 5,000
IDP-WP-762381-2.5-9 3.00 (76.2) 1.50 (38.1) White Polyester 2,500
IDP-WP-762508-2.5-9 3.00 (76.2) 2.0 (50.8) White Polyester 2,500
IDP-WP-101635-2.5-9 4.00 (101.6) 2.50 (63.5) White Polyester 2,500
IDP-WP-101165-0.85-9 4.00 (101.6) 6.50 (165) White Polyester 900
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
Printers Ribbons
IDP-T200-PRINTER IDP-1330-0607-10
IDP-TE3112-PRINTER IDP-1330-0607-10
Pressure Senitive Polyester Labels
Labels
105105
Identification Solutions 105
222
ProjectMark Continuous Labels
FEATURES APPLICATIONS BENEFITS
High tack acrylic adhesive
Resistant to moisture/humidity
4 printable continuous widths in several
colors
Material comes on a 100’ reel and ranges
from 1.0" (25 mm) to 4.0" (100 mm)
wide
Standard white ProjectMark labels have
a 5 - 7 year outdoor life
Temperature range is -40°C to 150°C
Standard Colors are White (WE) and
Metalized Polyester (MP). Additional
colors include the following:
OE = Orange, GN = Green, BE = Blue,
RD = Red, BK = Black, YW = Yellow,
CL = Clear.
TE's Raychem ProjectMark (TTPA) is a
durable, high strength polyester material
that can be used as warning and service
labels, rating plates, and a way to identify
cable trays—all of which can be produced
on demand.
Ecient alternate solution to expensive
silk-screen printing.
Catalog Number Description Color Standard Pack
IDP-TTPA100WE-10* Continuous Polyester 100 Ft Roll - 1” Wide White (WE) 1
IDP-TTPA100YW-10* Continuous Polyester 100 Ft Roll - 1” Wide Yellow (YW) 1
IDP-TTPA200MP-10 Continuous Polyester 100 Ft Roll - 2” Wide Metalized Poly (MP) 1
IDP-TTPA200WE-10 Continuous Polyester 100 Ft Roll - 2” Wide White (WE) 1
IDP-TTPA300MP-10 Continuous Polyester 100 Ft Roll - 3” Wide Metalized Poly (MP) 1
IDP-TTPA300WE-10 Continuous Polyester 100 Ft Roll - 3” Wide White (WE) 1
IDP-TTPA400MP-10 Continuous Polyester 100 Ft Roll - 4” Wide Metalized Poly (MP) 1
IDP-TTPA400WE-10 Continuous Polyester 100 Ft Roll - 4” Wide White (WE) 1
PRODUCT SELECTION INFORMATION
*1 inch wide rolls are only available in White and Yellow.
ProjectMark Continuous Labels
Labels
106
ENERGY /// ENERGY READY REFERENCE GUIDE
Identification Solutions
FEATURES APPLICATIONS BENEFITS
Minimum media width of 0.125"
(3.2 mm). Maximum media width of
1.0" (25 mm)
67 point size ranging from 6 point to
72 point
10 resident bar codes
Alphanumeric sequencing
Battery-operated or AC power supply-
operated
Product and ribbon comes housed in
easy-to-install cartridges
The TE's Raychem LM2020 Plus system
is an advanced portable thermal label
printer designed for labeling and bar
coding applications in the field, oce, or
shop. The LM2020 Plus marker material
and ribbon are pre-loaded into a snap-in
cartridge. This allows for repeatable, error
free loading into the printer.
No smearing—Ink dries immediately
Marker material and ribbon are pre-
loaded into a snap-in cartridge allowing
for easy, error-free loading into
the printer
300 dpi thermal print quality—Superior
print quality compared to 9-pin dot
matrix printers
Savings—Very aordable portable
thermal printing system
LM2020 PLUS Portable Hand-Held Marking Kit
Catalog Number Label Width Standard Pack
LM2020PLUS-PRINTER-KIT Handheld printer, protective jacket, 6 ni-cad batteries 1
LM2020PLUS-2500MAH-NICAD LM 2020 Rechargeable Batteries 1
LM-CASE LM 2020 Hard Sided Carrying Case 1
LM-1/8-TUBE-WE Shrinktube .125" x 100" Cartridge, White #16-#22 1
LM-1/8-TUBE-YW Shrinktube .125" x 100" Cartridge, Yellow #16-#22 1
LM-3/16-TUBE-WE Shrinktube .1875" x 100" Cartridge, White #12-#18 1
LM-3/16-TUBE-YW Shrinktube .1875" x 100" Cartridge, Yellow #12-#18 1
LM-1/4-TUBE-WE Shrinktube .25" x 100" Cartridge, White #10-#16 1
LM-1/4-TUBE-YW Shrinktube .25" x 100" Cartridge, Yellow #10-#16 1
LM-1/2-TUBE-WE Shrinktube .5" x 100" Cartridge, White #1-#12 1
LM-1/2-TUBE-YW Shrinktube .5" x 100" Cartridge, Yellow #1-#12 1
LM-1/2-VINYL-WE .5" x 40' Vinyl Industrial Tape-Black on White 1
LM-1/2-VINYL-YW .5" x 40' Vinyl Industrial Tape-Black on Yellow 1
LM-1-VINYL-WE 1" x 40' Vinyl Industrial Tape-Black on White 1
LM-1-VINYL-YW 1" x 40' Vinyl Industrial Tape-Black on Yellow 1
LM-1/2-SL Self-Lam 1" x .50", Print Area 1" x .25", 230 each. Fits #16-#22 1
LM-3/4-SL Self-Lam 1" x .75", Print Area 1" x .375", 250 each. Fits #10-#16 1
LM-1-SL Self-Lam 1" x 1", Print Area 1" x .375", 200 each. Fits #10-#12 1
LM-1-1/4-SL Self-Lam 1" x 1.25", Print Area 1" x .50", 170 each. Fits #8-#12 1
LM-2-1/2-SL Self-Lam 1" x 2.50", Print Area 1" x .75", 108 each. Fits #6-#10 1
LM-4-SL Self-Lam 1" x 4", Print Area 1" x 1", 81 each. Fits #4-#6 1
PRODUCT SELECTION INFORMATION
LM2020 PLUS Portable Marking Kit
Portable Marker Kit
107107
Identification Solutions 107
222
T200 Thermal Transfer Printers
FEATURES APPLICATIONS BENEFITS
300 dpi print-head suitable for
alphanumeric texts, linear barcodes, and
simple graphics
Uses TE standard ribbons
Adjustable label sensor
Multiple language selection
Intuitive touch screen
Print speed up to 125 mm/s
Cutter and Perforator are available
The T200 Ident printer is a medium
volume, cost-eective thermal transfer
printer with a small footprint that is
ideal for oce or light industrial labeling
needs.
Suitable for printing on printable tubing,
tags, and adhesive labels.
Light-weight
Simple ribbon and media loading
procedure
Automatic calibration
Superior print position accuracy
TE3112 Thermal Transfer Printer
FEATURES APPLICATIONS BENEFITS
Approved to print the entire range of TE
thermal transfer identification products
For printing high quality texts, graphic
images and barcodes
For use with TE-approved WinTotal
software packages
Cutter or perforating accessories
available
The TE3112-PRINTER is a high
performance mid-range Identification
printer for marking heat-shrinkable
marker sleeves, cable marker tags, and
labels.
Robust print engine and design makes
it well suited for use in higher volume
commercial and industrial environments.
Catalog Number Description Standard
Pack
IDP-T200-PRINTER Low to mid volume ident printer, 300 dpi,
105.7Mm max print width 1
IDP-T200-PERFORATOR Perforate print media to a set depth and length 1
IDP-T200-CUTTER Accurately and cleanly cuts set-lengths of
continuous tube and labels 1
PRODUCT SELECTION INFORMATION
Catalog Number Description Standard
Pack
IDP-TE3112-PRINTER High Performance Ident Printer, 300 dpi 1
IDP-TTC-PRINT-PERFORATOR Perforate print media to a set depth and length 1
IDP-TTC-PRINTER-CUTTER Accurately and cleanly cuts set-lengths of
continuous tube and labels 1
PRODUCT SELECTION INFORMATION
T200 | TE3112
Printers & Accessories
108
ENERGY /// ENERGY READY REFERENCE GUIDE
Identification Solutions
WinTotal Software
FEATURES APPLICATIONS BENEFITS
WinTotal software makes printing easy
with live database view in fields and true
print preview.
Multi-lingual user interface
Pre-loaded WYSIWYG templates
Clipart gallery with over 1000 commonly
used symbols
Incremental alpha and numeric fields
Accepts and prints data in any language
Multiple printers - print simultaneous
Advanced label design elements and
tools
WinTotal software is pre-loaded with all
the TE wire identification products and a
14 day trial can be downloaded from the
TE website. Following the trial, a license
or access dongle must be purchased.
WinTotal software is a powerful Windows
software based package that makes
identification marking quick and easy.
Ribbons
Catalog Number Description Standard
Pack
IDP-WINTOTAL-6-SWARE-DGL WinTotal Software with USB Dongle 1
PRODUCT SELECTION INFORMATION
Printer Ribbons Print Media
T200-IDENT-PRINTER IDP-TMS-RJS-RIBN-4RPSCE ShrinkMark sleeves & SB labels
IDP-1330-0607-10 TTPA, MP, WP labels
IDP-1996-RIBBON CM-SCE, HLX-NEL cable markers
TE3112-PRINTER IDP-TMS-RJS-RIBN-4RPSCE ShrinkMark sleeves & SB labels
IDP-1330-0607-10 TTPA, MP, WP labels
IDP-1996-RIBBON CM-SCE, HLX-NEL cable markers
PRODUCT SELECTION INFORMATION
Catalog Number Description Standard Pack
IDP-TMS-RJS-RIBN-4RPSCE High durability,commercial grade black thermal transfer ribbon for use with
ShrinkMark sleeves & SB labels
1
IDP-1330-0607-10 High durability black resin thermal transfer printable ribbon for use on pressure
sensitive labels.
1
IDP-1996-RIBBON Ultra-high performance black thermal transfer ribbon for use with CM-SCE and
HLX-NEL cable markers
1
WinTotal Software | Ribbons
Printers & Accessories
109109
Identification Solutions 109
222
Reel Holder
FEATURES APPLICATIONS BENEFITS
Accessories: Reel Holder Adaptors The Universal reel holder is a free
standing bench top or wall-mounted
reel holder designed to dispense all
TE identification marker sleeves, cable
markers, and labels.
This robust metal, low cost reel holder
replaces all other TE Printer reel holders
and is compatible with the complete TE
printer range.
Catalog Number Description Standard
Pack
PRINTER-UNIVERSAL-REEL-HOLDER Dispenses all TE identification marker sleeves, cable markers, and labels 1
PRINTER-UNIVERSAL-REEL-HOLDER-ADAPTORS Holds the reel in place on the Universal reel holder 1
PRODUCT SELECTION INFORMATION
Reel Holder
Printers & Accessories
Chapter 3
TE's Raychem
Low Voltage Splices & Taps
Low Voltage In-line Splices
Heat Shrink ................................................................................................................................................. 112
Cold Applied ............................................................................................................................................. 120
Low Voltage Taps .............................................................................................................................................. 124
Network Protection ........................................................................................................................................... 131
112 TE's Raychem
LV Splices & Taps
ENERGY /// ENERGY READY REFERENCE GUIDE
112
MWTM Medium-Wall Sealant-Coated or Uncoated Tubing
Catalog Number Use Range
(min - max)
Cut-Piece
Length
Min. Cont.
Length
Standard Package
Box Spool Bulk Spool
Sealant-Coated, Cut-Length Tubing
MWTM-10/3-1200-S 0.13-0.35 (3-9) 48 (1200) 25
MWTM-16/5-1200-S 0.25-0.55 (6-14) 48 (1200) 25
MWTM-25/8-1200-S 0.35-0.85 (9-22) 48 (1200) 25
MWTM-35/12-1200-S 0.50-1.25 (13-32) 48 (1200) 25
MWTM-50/16-1200-S 0.65-1.70 (17-43) 48 (1200) 15
MWTM-85/25-1200-S 1.00-2.90 (25-74) 48 (1200) 5
MWTM-115/34-1200-S 1.40-3.90 (36-99) 48 (1200) 5
MWTM-140/42-1200-S 1.80-4.70 (46-119) 48 (1200) 5
Uncoated, Spooled Tubing
MWTM-10/3-A/U 0.13-0.35 (3-9) 25 (7.6) 100 (30)
MWTM-16/5-A/U 0.25-0.55 (6-14) 25 (7.6) 100 (30) 1155 (350)
MWTM-25/8-A/U 0.35-0.85 (9-22) 25 (7.6) 100 (30) 660 (200)
MWTM-35/12-A/U 0.50-1.25 (13-32) 25 (7.6) 100 (30) 495 (150)
MWTM-50/16-A/U 0.65-1.70 (17-43) 15 (4.6) 75 (23) 330 (100)
Uncoated, Cut Length Tubing
MWTM-85/25-1500/U 1.00-2.90 (25-74) 60 (1500) 5
MWTM-115/34-1500/U 1.40-3.90 (36-99) 60 (1500) 5
MWTM-140/42-1500/U 1.80-4.70 (46-119) 60 (1500) 5
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
For connector information refer to the Connectors and Terminals section of this catalog.
FEATURES APPLICATIONS BENEFITS
TE's Raychem MWTM Tubing is RUS
accepted as jacket restoration of JCN
cable
3:1 shrink ratio and an unlimited shelf life
when stored under normal conditions
Sealant-coated MWTM tubing (-S
designation) is for use as insulation/
jacket repair up to 600 V or for general
sealing and rejacketing of polymeric- or
elastomeric-insulated cables up to 35 kV
Uncoated MWTM tubing (-U or -A/U) is
for cable rejacketing only
Designed to Match Cable Performance
Range Taking
Conforms to Substrate
Smallest Installed Profile
Quick Installation
Unlimited Shelf Life
Cut to Length at Job Site
• Select the appropriate catalog number. Confirm selection with application dimensions to assure proper sizing.
• MWTM is a general purpose tubing; for sealing applications use MWTM with sealant (-S) or use uncoated MWTM (-U or -A/U) in
combination with S-1052 sealant. Order sealants separately.
• For testing information refer to the Technical Data section of this catalog.
• UV resistant test report: EDR-5361.
ADDITIONAL PRODUCT INFORMATION
MWTM Tubing
Low Voltage In-Line Splices Heat Shrink
11
TE's Raychem
LV Splices & Taps
333
Heat Shrink
WCSM Heavy-Wall Sealant Coated Tubing (1000 V)
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
Catalog Number
1000V Cable Nominal
Use Range AWG/kcmil
Min - Max
Maximum
Connector
O.D.
UL Conductor
Use Range
Min - Max
General
Conductor
Use Range
Min - Max
Max
Connector
Opening
Min Seal
Length
per Side
A
WCSM-12/3-150-S #14-#6 0.29 .13-.30 (3.5-7.7) .13-.39 (3.5-10) 2.4 1.5
WCSM-12/3-300-S #14-#6 0.29 .13-.30 (3.5-7.7) .13-.39 (3.5-10) 7.8 1.5
WCSM-12/3-1200-S #14-#6 0.29 .13-.30 (3.5-7.7) .13-.39 (3.5-10) 39.3 1.5
WCSM-16/4-150-S #8-#2 0.41 .17-.41 (4.5-10.5) .17-.55 (4.5-14) 1.4 2
WCSM-16/4-300-S #8-#2 0.41 .17-.41 (4.5-10.5) .17-.55 (4.5-14) 6.8 2
WCSM-16/4-1200-S #8-#2 0.41 .17-.41 (4.5-10.5) .17-.55 (4.5-14) 38.3 2
WCSM-24/6-150-S #6-#4/0 0.69 .25 -.64 (6.5-16.5) .25-.86 (6.5-22) 1.4 2
WCSM-24/6-225-S #6-#4/0 0.69 .25 -.64 (6.5-16.5) .25-.86 (6.5-22) 3.96 2
WCSM-24/6-300-S #6-#4/0 0.69 .25 -.64 (6.5-16.5) .25-.86 (6.5-22) 6.8 2
WCSM-24/6-1200-S #6-#4/0 0.69 .25 -.64 (6.5-16.5) .25-.86 (6.5-22) 38.3 2
WCSM-34/8-150-S #2-500 1.06 .35 -.94 (9-24) .35-1.22 (9-31) 1.4 2
WCSM-34/8-200-S #2-500 1.06 .35 -.94 (9-24) .35-1.22 (9-31) 3.02 2
WCSM-34/8-225-S #2-500 1.06 .35 -.94 (9-24) .35-1.22 (9-31) 3.96 2
WCSM-34/8-300-S #2-500 1.06 .35 -.94 (9-24) .35-1.22 (9-31) 6.8 2
WCSM-34/8-1200-S #2-500 1.06 .35 -.94 (9-24) .35-1.22 (9-31) 38.48 2
WCSM-48/12-150-S #2/0-750 1.3 .51-1.12 (13-28.5) .51-1.73 (13-44) 1.4 2
WCSM-48/12-225-S #2/0-750 1.3 .51-1.12 (13-28.5) .51-1.73 (13-44) 3.96 2
WCSM-48/12-300-S #2/0-750 1.3 .51-1.12 (13-28.5) .51-1.73 (13-44) 6.8 2
WCSM-48/12-1200-S #2/0-750 1.3 .51-1.12 (13-28.5) .51-1.73 (13-44) 38.3 2
WCSM-56/16-225-S 250-1000 1.5 .68-1.27 (17.5-32.5) .70-1.96 (17.5-50) 3.96 2
WCSM-56/16-300-S 250-1000 1.5 .68-1.27 (17.5-32.5) .70-1.96 (17.5-50) 6.62 2
WCSM-56/16-1200-S 250-1000 1.5 .68-1.27 (17.5-32.5) .70-1.96 (17.5-50) 38.3 2
WCSM-70/20-300-S 500-500 1.84 .92-1.40 (22-35.8) .86-2.48 (22-63) 5.8 2.5
WCSM-70/20-450-S 500-1500 1.84 .92-1.40 (22-35.8) .86-2.48 (22-63) 10.93 2.5
WCSM-70/20-600-S 500-1500 1.84 .92-1.40 (22-35.8) .86-2.48 (22-63) 16.26 2.5
WCSM-70/20-1200-S 500-1500 1.84 .92-1.40 (22-35.8) .86-2.48 (22-63) 37.3 2.5
WCSM-110/30-300-S 800-2000 - - 1.29-3.93 (33-100) 2.5
WCSM-110/30-1200-S 800-2000 - - 1.29-3.93 (33-100) 2.5
WCSM-130/35-300-S 1500-2500 - - 1.49-4.64 (39-118) 2.5
WCSM-130/35-450-S 1500-2500 - - 1.49-4.64 (39-118) 2.5
WCSM-130/35-1200-S 1500-2500 - - 1.49-4.64 (39-118) 2.5
Wire Connector System for
use with Underground Connectors
96J4
Max
Connector
Opening
A A
FEATURES APPLICATIONS BENEFITS
4:1 shrink ratio
TE's Raychem WCSM tubing is UL and
cUL listed per 486D (file E91151) for sizes
12/3 through 70/20.
Qualified to ANSI C119.1 and rated to
Western Underground guide 2.5.
RUS accepted for use as a secondary
tap or splice cover, and for use as jacket
restoration materials on JCN cable.
Seal an in-line splice or terminal lug seal for
non-flame retardant applications, cable re-
jacketing and mechanical protection.
Jacket repair on cables up to 35 kV.
For use on standard poly or elastomeric
insulated / jacketed cable or lead-jacketed
cables, which may include aluminum or
steel armoring.
Designed to Match Cable Performance
Range Taking
Conforms to Substrate
Smallest Installed Profile
Quick Installation
Unlimited Shelf Life
Cut to Length at Job Site
• Select the appropriate catalog number based on typical dimensions for low-voltage insulated cable. Confirm selection with dimensions to
assure proper sizing. For general conductor use or UL conductor use.
• Package does not contain connectors or lugs. Installed connector or lug diameter must be within use range.
• TE's Raychem WCSM tubing may be field-cut for shorter requirements
• Bulk packaging is available for cut lengths. Consult your TE representative for more information.
• UL listing applies to WCSM-12/3 through -70/20 only. WCSM-110/30 and -130/35 are not UL listed.
• Related test reports: EDR 5541, PII 56428
ADDITIONAL PRODUCT INFORMATION
WCSM Tubing
Low Voltage In-Line Splices
114 TE's Raychem
LV Splices & Taps
ENERGY /// ENERGY READY REFERENCE GUIDE
114
FCSM Heavy-Wall Flame Retardant Tubing (2000 V)
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
Catalog Number
2000 V Insulated
Conductor Size
(AWG/kcmil)
General Use Range
(min - max) Tube Length*
Standard Package
Ft. (m)/Roll Pcs/Box Ft. (m)/Roll
In-Line Splice Or Terminal Lug Seal (With Sealant)
FCSM-9/3-1200-S #14-#8 0.15-0.30 (4-8) 48 (1200) 25
FCSM-19/6-150-S #6-#2 0.25-0.65 (6-17) 6 (150) 50
FCSM-19/6-1200-S #6-#2 0.25-0.65 (6-17) 48 (1200) 25
FCSM-28/9-225-S #2-4/0 0.40-0.95 (10-24) 9 (225) 50
FCSM-28/9-1200-S #2-4/0 0.40-0.95 (10-24) 48 (1200) 25
FCSM-38/12-300-S 1/0-350 0.50-1.30 (13-33) 12 (300) 40
FCSM-38/12-1200-S 1/0-350 0.50-1.30 (13-33) 48 (1200) 10
FCSM-51/16-300-S 250-500 0.70-1.75 (18-44) 12 (300) 30
FCSM-51/16-1200-S 250-500 0.70-1.75 (18-44) 48 (1200) 10
FCSM-68/22-1200-S 600-1000 0.95-2.30 (25-58) 48 (1200) 10
FCSM-90/30-1200-S 800-1200 1.30-3.10 (33-79) 48 (1200) 5
FCSM-120/40-1200-S 1500-2500 1.75-4.10 (44-104) 48 (1200) 5
FCSM-177/63 600-S 2.75-6.05 (70-154) 24 (600) 6
FCSM-177/63-1200-S 2.75-6.05 (70-154) 48 (1200) 5
Cable Rejacketing (Without Sealant)
FCSM-9/3-A/U #14-#8 0.15-0.30 (4-8) 100 (30)
FCSM-19/6-A/U #6-#2 0.25-0.65 (6-17) 100 (30) 825 (250)
FCSM-28/9-A/U #2-4/0 0.40-0.95 (10-24) 65 (20) 495 (150)
FCSM-38/12-A/U 1/0-350 0.50-1.30 (13-33) 50 (15) 395 (120)
FCSM-51/16-A/U 250-500 0.70-1.75 (18-44) 40 (12) 330 (100)
FCSM-68/22-A/U 600-1000 0.95-2.30 (25-58) 80 (24)
FCSM-90/30-1500/U 800-1200 1.30-3.10 (33-79) 60 (1500) 5
FCSM-120/40-1500/U 1500-2500 1.75-4.10 (44-104) 60 (1500) 5
FCSM-177/63-1500/U 2.75-6.05 (70-154) 60 (1500) 5
*Length tolerance to +/- 2%.
Connector
Length
FEATURES APPLICATIONS BENEFITS
TE's Raychem FCSM tubing is flame
retardant
3:1 shrink ratio
Qualified to ANSI C119.1 also rated to
IEEE 383 (Vertical Tray Flame Test) and
ICEA S-19-81.
MSHA approved (No. 07-KA090013-
MSHA).
Use sealant-coated tubing (-S) as a
sealed in-line splice or terminal lug seal.
Use uncoated tubing (-/U) for cable
rejacketing only
Sealant-coated or uncoated tubing may
be used for jacket repair on cable to
35 kV
For use on standard poly- or elastomeric-
insulated/jacketed cables or lead
jacketed cables (aluminum or steel
armoring)
Used for electrical insulation of cables up
to 2000V
Designed to Match Cable Performance
Range Taking
Conforms to Substrate
Quick Installation
Unlimited Shelf Life
Cut to Length at Job Site
Unlimited shelf life when stored in normal
conditions
• Select the appropriate catalog number based on typical dimensions for low-voltage insulated cable. Confirm selection with cable
dimensions to assure proper sizing.
• Connectors or lugs not included.
• If sealing is needed with uncoated FCSM tubing (-/U), order S1052 separately.
• Bulk packaging is available for cut-lengths. Contact your TE Connectivity representative for additional information.
• Designed to Match Cable Performance
. Related test reports: EDR-5133, EDR-5134, EDR-5141, EDR-5499.
ADDITIONAL PRODUCT INFORMATION
Connectors up to 6 inches: Recommended cut length = connector length + 4 inches
Connectors > 6 inches: Recommended cut length = connector length + 5 inches
Heat Shrink FCSM Tubing
Low Voltage In-Line Splices
115
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333
LVSA-3 Heat Shrink Splice for 3/C Armored Cable (1000 V)
FEATURES APPLICATIONS BENEFITS
TE's Raychem LVSA-3 is a Low-profile
wraparound armor case that is simple
to install and requires no compound or
resin filling.
Qualified to ANSI C119.1
Splicing 3/C polymeric, armored
(corrugated or interlocked-type) power
and control cables (600–1000 volts).
Heat shrinkable, adhesive-coated outer
sleeve that significantly reduces the
installation space required and protects the
splice from corrosion and moisture.
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
Catalog Number Conductor Size Range (AWG/kcmil) Cable O.D. (min - max) Maximum Connector Length Standard
Pack
LVSA-3-1 #6-#2 0.60-1.50 (15-38) 3.50 (89) 1
LVSA-3-2 #1-4/0 0.90-2.20 (23-56) 4.00 (102) 1
LVSA-3-3 250-500 1.20-3.00 (30-76) 5.00 (127) 1
LVSA-3-4 600-1000 1.50-3.80 (38-97) 7.00 (178) 1
Kits do not contain connectors; please order them separately.
Heat Shrink LVSA-3 Splice
Low Voltage In-Line Splices
116 TE's Raychem
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ENERGY /// ENERGY READY REFERENCE GUIDE
Heat Shrink CRSM Sleeves
Low Voltage In-Line Splices
CRSM Heat Shrink Wraparound Sleeve (1000 V)
FEATURES APPLICATIONS BENEFITS
All of TE's Raychem CRSM sleeves are
sealant-coated.
Qualified to ANSI C119.1
Rated to ICEA electrical withstand test
for 1000 volts
RUS accepted for use as jacket
restoration materials on JCN cable
For use on standard poly- or elastomeric
insulated/jacketed cables or lead-
jacketed cables, which may include
aluminum or steel armoring.
Use as insulation for 1/C low-voltage
power cable up to 1000 volts, jacket
repair up to 35 kV, or general sealing
applications.
CRSM sleeves close easily with a
permanent locking system that consists
of a raised rail profile and a stainless steel
channel.
Excellent water seal - tested in one foot
head of water
Conforms to Substrate
Unlimited shelf life when stored in normal
conditions
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
Primary Electrical Repair
Catalog Number Sleeve Length
Primary Electrical Repair (1000 V) Cable and
Jacket Repair Conductor Size Use Range General Sealing Use
Range (0 - 35 kV)
(min - max)
Standard
Pack
(AWG/kcmil) (min - max)
CRSM 34/10-200 08 (200) #8-2/0 0.25-0.60 (6-15) 0.25-1.20 (6-30) 3
CRSM 34/10-1200 48 (1200) #8-2/0 0.25-0.60 (6-15) 0.25-1.20 (6-30) 5
CRSM 53/13-200 08 (200) 3/0-400 0.60-0.95 (15-24) 0.60-1.80 (15-46) 10
CRSM 53/13-1200 48 (1200) 3/0-400 0.60-0.95 (15-24) 0.60-1.80 (15-46) 5
CRSM 84/20-750 30 (750) 500-1000 0.95-1.40 (24-36) 0.95-2.70 (24-69) 10
CRSM 84/20-1200 48 (1200) 500-1000 0.95-1.40 (24-36) 0.95-2.70 (24-69) 5
CRSM 107/29-1000 40 (1000) 1000-2000 1.30-2.00 (33-51) 1.30-3.60 (33-91) 10
CRSM 107/29-1200 48 (1200) 1000-2000 1.30-2.00 (33-51) 1.30-3.60 (33-91) 5
CRSM 143/36-1200 48 (1200) 1.65-4.95 (42-126) 5
CRSM 198/55-1200 48 (1200) 2.50-6.50 (64-165) 5
• Select the appropriate catalog number for either primary electrical repair (1000 volts max.) or general sealing applications. Electrical repair
selections are based on typical dimensions for low-voltage insulated cable. Confirm selection with cable dimensions to assure proper sizing.
• Use the “Primary electrical repair” columns for electrical repair applications (when CRSM is in direct contact with the conductor).
• Use the ”General sealing use range” column for general rejacketing or sealing applications (when CRSM is not in direct contact with the
conductor).
• Package does not contain connectors.
• Kits include a wraparound sleeve and stainless steel channel closure. Both can be field-cut for shorter requirements
• Related test report: EDR-5124, EDR-5192, and EDR-5388. UV resistant test report: EDR-5361.
• CRSM-34/10 and CRSM-84/20 are available in shorter standard lengths by ordering the corresponding CRSM-CT kits. (The use ranges in the
selection information table still apply).
ADDITIONAL PRODUCT INFORMATION
Damage
Cut sleeve length = Damage length + total seal length (see chart)
Damage Total Total Seal Length
<3 (<76) 3 (76)
3-12 (76-305) 4 (102)
12-24 (305-610) 6 (152)
>24 (>610) 8 (203)
For connector information refer to the Connectors and Terminals section of this catalog.
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Heat Shrink CRSM CT Cable Tap Splice
Low Voltage In-Line Splices
CRSM CT Heat Shrink Wraparound Cable Tap Splices (1000 V)
FEATURES APPLICATIONS BENEFITS
TE's Raychem CRSM CT Splices are
qualified to ANSI C119.1 rated to ICEA
electrical withstand test for 1000 volts
RUS accepted for use with compression
and split-bolt connectors
Kit contains sealant strip and cloth tape
for sealing tap connection.
Sealant-coated
Wraparound, sealed cable tap splice on
standard poly- or elastomeric insulated
conductors (1000V)
CRSM sleeves close easily with a
permanent locking system that consists
of a raised rail profile and a stainless steel
channel.
Designed to match cable performance
Conforms to substrate
Unlimited shelf life when stored in normal
conditions
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
Catalog Number Sleeve Length
Conductor Size (1000 V max.) Connector Dimension
(max D) Std. Pack
Main (AWG/kcmil) Tap (AWG/kcmil)
Compression connector
CRSM-CT-34/10-150 6 (150) #8-#2 #10-#2 2 (51) 10
CRSM-CT-53/13-200 8 (200) #2-4/0 #10-4/0 4 (102) 10
CRSM-CT-84/20-250 10 (250) 4/0-500 #2-500 6 (152) 10
Standard split-bolt connector
CRSM-CT-53/13-200 8 (200) #8-#2 #14-#2 1.5 (38) 10
• Select the appropriate catalog number based on the main and tap conductor sizes and connector type for electrical repair (1000 volts max.).
Selections are based on typical dimensions for low-voltage insulated cable. Confirm selection with cable dimensions to assure proper sizing.
• Kits are capable of insulating and sealing wye (3-wire) or H (4-wire) configurations up to 1000 volts.
• Kits do not contain connectors.
• Standard package: 10 kits/box.
• Related test report: EDR-5192.
• UV resistant test report: EDR-5361.
ADDITIONAL PRODUCT INFORMATION
For connector information refer to the Connectors and Terminals section of this catalog.
Compression Connector Split-Bolt Connector
D
Main Main Main
Tap
Tap
D
118 TE's Raychem
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ENERGY /// ENERGY READY REFERENCE GUIDE
Heat Shrink MRS Repair Sleeves
Low Voltage In-Line Splices
MRS Heat-Shrink Wraparound Flame-Retardant Repair Sleeves (2 kV)
FEATURES APPLICATIONS BENEFITS
Flame retardant
MSHA approved (P-07-KA090012-
MSHA)
TE's Raychem MRS Repair Sleeve is
precoated with adhesive.
Green thermosensitive paint provides
visual guide for proper installation.
Repair insulation on flexible cables to
2 kV and repairing jacket damage on
high-voltage cable where a splice is not
required.
Ideal for use on trailing cable as well as
flexible-construction cables and conduits
Installs with a low profile quickly and
easily, which means the cable can be
returned to service in minutes.
Length may be field-cut for versatility
Excellent water barrier - tested under one
foot of water
Unlimited shelf life when stored in normal
conditions
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
Catalog Number Cable Length (min - max) Sleeve Length Standard Pack (Kits/Box)
MRS-12-10 1.00-1.60 (25-41) 10 (254) 20
MRS-12-24 1.00-1.60 (25-41) 24 (610) 10
MRS-34-24 1.60-2.30 (41-58) 24 (610) 10
MRS-34-30 1.60-2.30 (41-58) 30 (762) 10
MRS-56-30 2.30-3.50 (58-89) 30 (762) 10
Damage Total Total Seal Length
<3 (<76) 3 (76)
3-12 (76-305) 4 (102)
12-24 (305-610) 6 (152)
>24 (>610) 8 (203)
• Select the appropriate catalog number based on cable diameter.
• Kits do not contain connectors.
• Kits contain a wraparound sleeve and stainless steel channel closure (removed after installation).
• Related test report: EDR-5028 and EDR-5499.
ADDITIONAL PRODUCT INFORMATION
Cut sleeve length = Damage length + total seal length (see chart)
119
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LV-MSK Heat Shrink Flexible Mining Cable Splice (600 V-2 kV)
FEATURES APPLICATIONS BENEFITS
MSHA approved to P-137-4--MSHA Flame-retardant, in-line and multi-
conductor splice kits for use on mining
cables and standard flexible cables up to
2 kV
For types G, W, G-GC, and SHD-GC round
and flat cables
Designed to Match Cable Performance
Conforms to Substrate
Unlimited shelf life when stored in normal
conditions
• Kits do not contain connectors; please order separately.
• LV-MSK-045 has a lower profile than LV-MSK-046.
• If 5-8 kV is required see HV-MSK.
ADDITIONAL PRODUCT INFORMATION
For connector information refer to the Connectors and Terminals section of this catalog.
Catalog Number Cable Diameter
(min - max)
Power Conductor Size (AWG/kcmil) Standard Pack
(Kits/Box)
G or G - GC 3/C W or G 2/C W 4/C
LV-MSK (600 V–2 kV) - Flat cables
LV-MSK-046(B15) 0.85-1.40 (22-36) #6-#2 15
LV-MSK-047 1.30-2.40 (33-61) #6-#1 #1-4/0 #6-#1 10
LV-MSK-058 1.60-3.15 (41-80) #2-4/0 #2-4/0 5
Round cables
LV-MSK-045(B20) 0.85-1.40 (22-36) #8-#6 #8-#6 20
LV-MSK-046(B15) 0.85-1.40 (22-36) #6-#2 #6-#4 15
LV-MSK-047 1.30-2.40 (33-61) #2-3/0 #3-3/0 #6-1/0 10
LV-MSK-058 1.60-3.15 (41-80) 2/0-500 2/0-350 1/0-350 5
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
Heat Shrink LV-MSK Splice
Low Voltage In-Line Splices
120 TE's Raychem
LV Splices & Taps
ENERGY /// ENERGY READY REFERENCE GUIDE
Cold Applied GelWrap Splice Closures
Low Voltage In-Line Splices
GelWrap Water Resistant Wraparound Splice Closures (1000 V)
Catalog Number Sleeve Length Conductor Size Max Connector
Opening
Max General Use
Diameter Range Std. Pack
GelWrap-18/4-100 4.0 (100) #12-4/0 (4-95) 1.0 (25) 0.15-0.70 (4-18) 6
GelWrap-18/4-150 6.0 (150) #12-4/0 (4-95) 3.0 (75) 0.15-0.70 (4-18) 6
GelWrap-18/4-200 8.0 (200) #12-4/0 (4-95) 5.0 (125) 0.15-0.70 (4-18) 6
GelWrap-18/4-250 10.0 (250) #12-4/0 (4-95) 7.0 (175) 0.15-0.70 (4-18) 6
GelWrap-18/4-300 12.0 (300) #12-4/0 (4-95) 9.0 (225) 0.15-0.70 (4-18) 6
GelWrap-33/10-150 6.0 (150) #2-500 (35-240) 2.0 (50) 0.40-1.30 (10-33) 6
GelWrap-33/10-200 8.0 (200) #2-500 (35-240) 4.0 (100) 0.40-1.30 (10-33) 6
GelWrap-33/10-250 10.0 (250) #2-500 (35-240) 6.0 (150) 0.40-1.30 (10-33) 6
GelWrap-33/10-300 12.0 (300) #2-500 (35-240) 8.0 (200) 0.40-1.30 (10-33) 12
GelWrap-33/10-350 14.0 (350) #2-500 (35-240) 10.0 (250) 0.40-1.30 (10-33) 10
GelWrap-50/20-200 8.0 (200) 250-750 2.0 (50) 0.80-1.50 (20-38) 12
GelWrap-50/20-250 10.0 (250) 250-750 4.0 (100) 0.80-1.50 (20-38) 12
GelWrap-50/20-300 12.0 (300) 250-750 6.0 (150) 0.80-1.50 (20-38) 12
GelWrap-50/20-350 14.0 (350) 250-750 8.0 (200) 0.80-1.50 (20-38) 12
GelWrap-50/20-400 16.0 (400) 250-750 10.0 (250) 0.80-1.50 (20-38) 12
GelWrap-UF-200 8.0 (200) 14/2-8/3 w/ground N/A N/A 10
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
FEATURES APPLICATIONS BENEFITS
PowerGel silicone sealant in TE's
Raychem GelWrap closure encapsulates
the connection.
Corrugated design enables greater
range taking ability.
Qualified to ANSI C119.1
Insulate and seal buried electrical
connections rated up to 1000 volts.
Jacket repair
Engineered to handle the harsh
environments of direct burial and
manhole applications.
PowerGel conforms to substrate
providing reliable seal against moisture
ingress.
Quick installation, snap closure
No special tools required
Excellent insulating properties
Easy, clean re-entry into electrical
connection
Unlimited shelf life
Testing Test Conditions
ANSI C119.1 600 V insulated underground
Chemical Resistance Fluid immersion, 168 hours @ 23°C,
75% elongation retention minimum
• 10W-40 motor oil
• 10% hydrochloric acid
• 15% sodium chloride
• 20% sodium hydroxide
• ETX 60280 antifreeze (1000 hours)
Accelerated Aging 1000 hours @ 135°C
• 93% retention tensile strength
• 82% retention elongation at break
121
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333
Notes: UL denotes UL & cUL for submersible applications. For other sizes or applications, a minimum seal length is required on each side of
connector opening or jacket damage: GelWrap closure 18/4 series 1.5 (38), GelWrap closure 33/10 series 2.0 (51), GelWrap closure 50/20 series
3.0 (75).
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
Catalog Number Sleeve
Length
1000V Cable
Range
Max
Connector
Opening
Max
Compression
Connector
Dia.
Max Mechanical Connector
Dimesnsions
Height* (A) Width (B)
GelWrap-18/4-150UL 6.0 (150) #14-4/0 AWG 2.0 (50) 0.85 (22) 1.2 (30) 1.1 (28)
GelWrap-18/4-200UL 8.0 (200) #14-4/0 AWG 4.0 (100) 0.85 (22) 1.2 (30) 1.1 (28)
GelWrap-18/4-250UL 10.0 (250) #14-4/0 AWG 6.0 (150) 0.85 (22) 1.2 (30) 1.1 (28)
GelWrap-18/4-300UL 12.0 (300) #14-4/0 AWG 8.0 (200) 0.85 (22) 1.2 (30) 1.1 (28)
GelWrap-18/4-350UL 14.0 (350) #14-4/0 AWG 10.0 (250) 0.85 (22) 1.2 (30) 1.1 (28)
GelWrap-18/4-400UL 16.0 (400) #14-4/0 AWG 612.0 (300) 0.85 (22) 1.2 (30) 1.1 (28)
GelWrap-18/4-450UL 18.0 (450) #14-4/0 AWG 14.0 (350) 0.85 (22) 1.2 (30) 1.1 (28)
GelWrap-18/4-500UL 20.0 (500) #14-4/0 AWG 16.0 (400) 0.85 (22) 1.2 (30) 1.1 (28)
GelWrap-18/4-550UL 22.0 (550) #14-4/0 AWG 18.0 (450) 0.85 (22) 1.2 (30) 1.1 (28)
GelWrap-18/4-600UL 24.0 (600) #14-4/0 AWG 20.0 (500) 0.85 (22) 1.2 (30) 1.1 (28)
GelWrap-UF-250UL 10.0 (250) 14/2-8/3 w/ground N/A N/A N/A
For connector information refer to the Connectors and Terminals section of this catalog.
• Selection is based on typical dimensions for low-voltage insulated cables.
• Related test reports: EDR-5343-18/4, EDR-5356-33/10, EDR-5367 for 50/20, EDR-5356 for GelWrap-33/10-250-I350M4
(A four screw connector is included). EDR-5356-GelWrap-UF)
ADDITIONAL PRODUCT INFORMATION
AB
*Height includes screws with cable installed.
Cold Applied GelWrap Splice Closures
Low Voltage In-Line Splices
122 TE's Raychem
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ENERGY /// ENERGY READY REFERENCE GUIDE
Cold Applied RVS Splices
Low Voltage In-Line Splices
Rayvolve RVS “Roll-on” Splices for 1/C Power Cable (1000 V)
FEATURES APPLICATIONS BENEFITS
Qualified to ANSI C119.1. CSA certified
to C22.2 No. 198.2. UL listed per 96J4
(file E91151). RUS accepted for use as a
secondary tap or splice cover.
TE's Raychem RVS splice cover sleeves
feature a dual-wall design with an
entrapped lubricant, making installation
fast and simple. The elastomeric sleeve
rolls onto the cable with minimal eort,
even at temperatures below –15°F
(–25°C).
For use on standard poly- or elastomeric-
insulated cables. Use to insulate and seal
in-line compression connectors or to seal
terminal lugs.
Specially formulated EPDM elastomer
combines with the high-performance
sealant to form a water-resistant,
insulating sleeve that is UL listed and CSA
certified for direct burial application over
in-line compression connectors.
Easy “roll-on” installation to eectively
insulate and seal cable connections up to
1000 V.
Ideal for use where gas or electric heating
devices are not approved.
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
Catalog Number Conductor Size
(AWG/kcmil) Cable OD (min - max) Sleeve Length Max Connector Length
RVS-11 #8-2/0 .22-.68 (6-17) 8.0 (205) 5.00 (127)
RVS-12 1/0-250 .50-.90 (13-23) 9.5 (241) 4.50 (114)
RVS-13 250-600 .70-1.20 (18-30) 12.0 (305) 7.00 (178)
RVS-14 600-1000 .95-1.50 (24-38) 14.0 (356) 9.00 (229)
• Select the appropriate catalog number. Selections are based on typical dimensions of low-voltage insulated cable. Confirm selection with
dimensions to assure proper sizing.
• Kits do not contain connectors. The RVS splice cover selection information mentioned above covers copper and aluminum in-line
compression connections.
• Each kit contains one Rayvolve RVS splice cover sleeve and sealant strips
• Standard package: 5 kits/box or 50 kits/box.
• Related test report: EDR-5167.
ADDITIONAL PRODUCT INFORMATION
®
12
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LV Splices & Taps
333
GILS Gel In-Line Water Resistant Splice Kit for Power Cable (1000 V)
FEATURES APPLICATIONS BENEFITS
Connector accommodates copper and/
or aluminum cables
Qualified to ANSI C119 for underground
splicing
UV resistant
Qualified for temperatures from -40°C
to 90°C
Connector included
RUS accepted connector blocks and
splices for secondary.
Water-tight for use in all locations
TE's Raychem GILS gel in-line splice kits,
oer a state-of-the-art sealed splice
for underground, buried, and overhead
applications. GILS closures oer a
fast and simple method for splicing,
insulating, and environmentally sealing
low-voltage cable splices.
TE's Raychem PowerGel conforms to
substrate providing reliable seal against
moisture ingress.
Quick installation, snap closure
No special tools required
Excellent insulating properties
Easy, clean re-entry into electrical
connection
Unlimited shelf life
Catalog Number Conductor Size (AWG/kcmil) Std. Pack
GILS-4/0 #2-4/0 18 or 72 each
GILS-350 1/0-350 18
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
ADDITIONAL PRODUCT INFORMATION
• Based on typical dimensions for low-voltage insulated cables.
• Related test reports: EDR-5298, EDR-5394
Cold Applied Gel In-Line Splice (GILS)
Low Voltage In-Line Splices
124 TE's Raychem
LV Splices & Taps
ENERGY /// ENERGY READY REFERENCE GUIDE
GHFC Water Resistant H-Frame Closure for Power Cable (1000 V)
FEATURES APPLICATIONS BENEFITS
Molded cover of UV stable, impact-
resistant polypropylene provides rugged
protection for underground or overhead
applications.
Gel conforms to substrate to eectively
seal out moisture and contaminants
Qualified to ANSI C119.1
Qualified for temperatures from -40°C
to 90°C.
Fast, simple method for insulating and
environmentally sealing low-voltage
cable-taps and splices made with
H-frame compression connectors.
Common applications are street light
connections and overhead transformer
leads.
TE's Raychem PowerGel conforms to
substrate providing reliable seal against
moisture ingress.
Quick installation, snap closure
No special tools required
Excellent insulating properties
Easy, clean re-entry into electrical
connection
Unlimited shelf life when stored in normal
conditions
Catalog
Number
Conductor Size
Die
Box Dimensions
Std Pack
Main Std. Tap Length Width Height
GHFC-1-90 #6-#2 #14-#8 BG 2.75 (70) 1.625 (41) 1.0625 (27) 10 or 100
GHFC-2-90 #2-2/0 #14-#6 O 4.25 (108) 2.0 (51) 1.1875 (30) 10 or 100
GHFC-2.5-90 1/0-4/0 #6-3/0 D 7.032 (179) 2.75 (70) 1.560 (40) 30 each
GHFC-3-90 350 4/0 D 6.25 (159) 3.250 (83) 1.90 (49) 6 or 18
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
Product Approved Connectors
GHFC-1-90 Homac UB214; T&B 63105; Blackburn WR9; Burndy
YPC2A8U
GHFC-2-90 Homac OB22, OB44, OB102, OB103; Burndy YHO-1, YHO-2,
YHO100, YHO125, YHO150;
Blackburn WR139, WR159, WR179, WR199; ILSCO AH1; T&B
63110; UTILCO HT1, HT2
• Select the appropriate catalog number. Selections are based on typical
dimensions for low-voltage, insulated cables and connectors.
• Approved connectors (supplied by others) include, but are not limited to:
ADDITIONAL PRODUCT INFORMATION
• Standard packs of 100 ea. are also available. Substitute a (B100) in place of
the (B10) in the catalog number.
• Related test report: GHFC-1-90 and GHFC-2-90,EDR-5264, GHFC-3-90,
EDR-5326.
Molded cover of UV stable, impact resistant polypropylene
provides rugged protection for underground or overheat
applications.
Frangible fingers provide wide cable
range.
Silicone gel is high dielectric insulation and provides constant
pressure on cable and connector to provide waterseal.
PowerGel sealant is specifically formulated for high
temperature environments.
Snap-lock ensures that cover remains closed.
GHFC H-Frame Closures
Low Voltage Taps
125
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333
GTAP Water Resistant Splice (1000 V)
FEATURES APPLICATIONS BENEFITS
Molded cover of UV stable, impact-
resistant polypropylene provides rugged
protection for underground or overhead
applications.
TE's Raychem gel conforms to substrate
to eectively seal out moisture and
contaminants
Four port (2-in, 2-out design), range-
taking mechanical connectors splice
a wide range of copper and aluminum
cables
Connect, insulate, and seal low-voltage
splices (1000V)
Commonly used in street lighting
applications.
PowerGel conforms to substrate
providing reliable seal against moisture
ingress.
Quick installation, snap closure
No special tools required
Excellent insulating properties
Easy, clean re-entry into electrical
connection
Unlimited shelf life when stored in normal
conditions
Catalog Number Conductor Size (All Outlets) AWG (mm2) Length Width Height Standard
Pack
GTAP-1 #14-#2 (2-35) 2.75 (70) 1.625 (41) 1.0625 (27) 18 or 72
GTAP-2 #14-2/0 (2-70) 4.25 (108) 2 (51) 1.1875 (30) 18 or 72
SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
• Selection based on typical dimensions of low-voltage insulated cables.
ADDITIONAL PRODUCT INFORMATION
Molded cover of UV stable, impact resistant polypropylene
provides rugged protection for underground or overheat
applications.
Frangible fingers provide wide cable range.
Silicone gel is high dielectric insulation and provides constant pressure
on cable and connector to provide waterseal. PowerGel sealant is
specifically formulated for high temperature environments.
Range-taking mechanical connector made of aluminum.
Accepts both copper and aluminum conductors.
Snap-lock ensures that cover remains closed.
GTAP Splices
Low Voltage Taps
126 TE's Raychem
LV Splices & Taps
ENERGY /// ENERGY READY REFERENCE GUIDE
126
Gelport Submersible Connectors for URD Distribution (1000 V)
FEATURES APPLICATIONS BENEFITS
TE's Raychem GelPort is qualified to
ANSI C119.1
Gel-filled cable entry ports provide a
reliable cable seal
PowerGel sealing gel seals out harsh
environments
Rugged, impact-resistant housing stands
up to rough installations
Clear view back allows for easy positive
visual indication of wire position in
connector
Multi-port secondary connectors for low
voltage submersible (hand hole / man
hole) applications
TE's Raychem PowerGel conforms to
substrate providing reliable seal against
moisture ingress.
Quick and easy installation
Clean re-entry into electrical connection
Unlimited shelf life when stored in normal
conditions
No loose parts due to one piece housing
Catalog Number* Number of Wire Ports Conductor Use
Range (mm2) Length Width Height Std. Pack
GelPort 350/500
GPRT-350-3P(B6) 3 14-350 (2-150) 4.60 (117) 3.825 (97) 3.50 (89) 6
GPRT-350-4P(B6) 4 14-350 (2-150) 5.85 (149) 3.825 (97) 3.50 (89) 6
GPRT-350-5P(B6) 5 14-350 (2-150) 7.10 (180) 3.825 (97) 3.50 (89) 6
GPRT-350-6P(B6) 6 14-350 (2-150) 8.35 (212) 3.825 (97) 3.50 (89) 6
GPRT-350-8P(B6) 8 14-350 (2-150) 10.85 (276) 3.825 (97) 3.50 (89) 6
GPRT-350/4P-500/1P (B6)
5 Hybrid 7.10 (180) 3.825 (97) 3.50 (89) 6
4 14-350 (2-150)
1 6-500 (16-250)
GPRT-350/6P-500/2P (B6)
8 Hybrid 10.85 (276) 3.825 (97) 3.50 (89) 6
6 14-350 (2-150)
2 6-500 (16-250)
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
Testing Approved Connectors
Complete unit ANSI C119.1, Report: EDR-5379,
EDR-5409, EDR-5427, EDR 5463
Connector ANSI C119.4, Report: 502-47264,
502-47302, 502-47308
Chemical Resistance ASTM D543 to the following liquids: Sulfuric Acid, Sodium
Sulfate, Sodium Chloride, Sodium Hydroxide, Ethylene Glycol
UV Resistance ASTM G-53-95, ASTM-D-638-95
Catalog Number* Clear
View
Number of
Wire Ports Max Cable OD Max Number
500 kcmil Cables Legnth Width Height
GelPort 500
GPRT-500-3P(B6) C 3 0.96 1 (#6-500 kcmil) 4.6 (117) 3.825 (97) 3.50 (89)
GPRT-500-4P(B6) C 4 0.96 2 (#6-500 kcmil) 5.85 (149) 3.825 (97) 3.50 (89)
GPRT-500-5P(B6) C 5 0.96 3 (#6-500 kcmil) 7.1 (180) 3.825 (97) 3.50 (89)
GPRT-500-6P(B6) C 6 0.96 4 (#6-500 kcmil) 8.35 (212) 3.825 (97) 3.50 (89)
GPRT-500-8P(B6) C 8 0.96 6 (#6-500 kcmil) 10.85 (276) 3.825 (97) 3.50 (89)
• Selection based on typical dimensions of low voltage cables.
• Standard package is 6/box.
ADDITIONAL PRODUCT INFORMATION
Proven robust latch design
1 2 3
STRIPBACK LE
NGTH
Gel-sealed Caps
Gel sealed cable
entry port.
Proven tough hinge design
Gel sealed screw port cap
Tough, puncture resistant, high
impact strength polypropylene
body and cap.
*For Clear view back housing, add "-C" to end of catalog number. Standard housing is black.
GelPort Connectors
Low Voltage Taps
127
TE's Raychem
LV Splices & Taps
333
GelCap SL Splice Covers
GelCap SL Water Resistant Splice Covers for Street Lights
(1000V)
FEATURES APPLICATIONS BENEFITS
Three wire connector is perfect for
street light connections - two ports
accept #14-2/0 AWG for the feeder
cables and a single port for a #14-6
AWG wire to power the light.
Temperature range - 40˚C to 105˚C
TE's Raychem GelCap SL Insulates, seals,
and protects street lighting connections.
Other applications include irrigation
systems, HVAC, and motor connections.
TE's Raychem PowerGel conforms to
substrate providing reliable seal against
moisture ingress.
Quick installation, snap closure
No special tools required
Excellent insulating properties
Easy, clean re-entry into electrical
connection
Unlimited shelf life when stored in normal
conditions
Testing Test Conditions
Chemical Resistance ASTM D543, Sulfuric acid, Sodium Hydroxide and motor oil
Ozone Resistance ASTM D1149, 168 hours @ 40˚C, 50 pphm
Accelerated Aging ASTM D2671
Abrasion Resistance 2040 gm wt., 4000 cycles, 2% max thickness loss
Catalog Number
Hole A Hole B
Standard
Pack
Wire Range Recommended
Torque Values Wire Range Recommended
Torque Values
GelCap-SL-2/0-3HOLE(B10) #14-2/0 AWG 120-180 in–lbs #14-6 AWG 120-150 in–lbs 10
GelCap-SL-2/0-3HOLE-B100 #14-2/0 AWG 120-180 in–lbs #14-6 AWG 120-150 in–lbs 100
SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
• Selections are based on typical dimensions of low-voltage insulated cables.
• Kits include UL Listed connectors for use with copper and/or aluminum conductors.
• Each kit contains a gel filled cap, cap clamp, and connector.
• Related test reports: EDR-5334, EDR-5352, EDR-5488, EDR-5520.
• Qualified to ANSI C 119.1 per EDR-5520.
ADDITIONAL PRODUCT INFORMATION
Hole A
Hole B
600V/105OC
Low Voltage Taps
128 TE's Raychem
LV Splices & Taps
ENERGY /// ENERGY READY REFERENCE GUIDE
GelCap Splice Covers
Low Voltage Taps 128
GelCap Water Resistant Stub Splice Covers (1000 V)
FEATURES APPLICATIONS BENEFITS
TE's Raychem GelCap gel conforms to
substrate to eectively seal out moisture
and contaminants
Corrugated cover design increases
range-taking ability
UL Listed for US and Canada (CUL)
105°C
Insulate, seal, and protect stub splice
connections up to 1000 volts. Common
applications include motor connections,
street lights, HVAC, landscape lighting,
and irrigation systems.
TE's Raychem PowerGel conforms to
substrate providing reliable seal against
moisture ingress.
Quick installation, snap closure
No special tools required
Excellent insulating properties
Easy, clean re-entry into electrical
connection
Testing Test Conditions
Chemical Resistance ASTM D543, Sulfuric acid, Sodium hydroxide and motor oil
Ozone Resistance ASTM D1149, 168 hours @40°C, 50pphm
Accelerated Aging ASTM D2671
Abrasion Resistance 2040 gm wt., 4000 cycles, 2% max thickness loss
SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
Max Bolt Dimensions
Catalog Number Feeder Conductor Size
(mm) Width (A) Length (B)
Max Lug
Dimensions
Total Length (C)
Barrel
Length
(D)
Cap Length
(Nominal)
Standard
Pack
GelCap 1(B5)* #16-#10 AWG (1.5-5) .375 (10) .500 (13) 1.00 (25) 0.5 (13) 2.8 (71) 5
GelCap 2(B5) #8-#2 AWG (8-35) .625 (16) 1.00 (25) 2.00 (51) 1.0 (25) 3.5 (89) 5
GelCap 3(B5) #2-#4/0 AWG (35-105) .850 (22) 1.30 (33) 3.00 (76) 1.5 (38) 6.0 (152) 5
GelCap 4(B5) 250-500 kcmil (125-250) 1.100 (28) 1.85 (47) 5.00 (127) 2.0 (51) 8.0 (203) 5
* For wire sizes #16 – #10, the unique design of the GelCap 1 splice kit saves space by allowing all three phase connections to be installed in
one cover. Note: GelCap 1 kit contains one GelCap cover only. For GelCap splice kits sizes 2-4, one cap per phase is provided.
• Selection based on typical dimensions
of low-voltage insulated cables.
• Kits do not contain connectors.
• Related test report: EDR-5435.
ADDITIONAL PRODUCT INFORMATION
600V/105OC
Snap-lock feature provides quick
installation removal.
Silicone gel is high dielectric
insulation and provides constant
pressure on cable and connector to
provide waterseal. PowerGel sealant
is specifically formulated for high
temperature environments.
Molded clamp of UV stable,
impact resistant polypropylene
secures cover in place.
Molded cover is abrasion and impact resistant. Elastomer
provides rugged protection for electrical connection.
A
B
CD1/4" max
129
TE's Raychem
LV Splices & Taps
333
MCK Motor Connection Kits
MCK Heat Shrink Motor Connection Kits for 1/C (2000 V)*
FEATURES APPLICATIONS BENEFITS
TE's Raychem MCK motor connection is
qualified to ANSI C119.1 and ICEA
Available in two types:
Type V kit for stub / butt splice,
#14-500kcmil
Type L kit for In-line splice,
#8-1000kcmil
Application: in-line or stub splice
between 1/C feeder cable and motor
leads
Excellent insulation sealing and resistance
to abrasion in motor connections
Type V
Stub configuration Type L
In-line configuration
• Select appropriate catalog number based on the motor feeder cable. MCK selections are based on the typical dimensions of 100% insulated
cables manufactured in accordance with AEIC CS5 and AEIC CS6, as well as the dimensions connectors. Nominal insulation thickness
(100%): 90 mils. For cables manufactured to other specifications, confirm selection with cable and connector dimensions.
• MCK kits are designed for single-hole connectors and include caps and sealant strips for three connections. Kits do not
contain connectors.
• Related test report: MCK: EDR-5110.
ADDITIONAL PRODUCT INFORMATION
For connector information refer to the Connectors and Terminals section of this catalog.
SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
Catalog Number Motor Feeder Size
(AWG/kcmil)
Bolt Length
(max)
Connection Length
(max) H Length (Nominal) Standard Pack
Stub Type V Cap
MCK-1V #14-#10 0.625 2.0 (51) 2.5 (64) 5
MCK-2V #12-#4 0.75 2.5 (64) 3.4 (86) 5
MCK-3V #2-4/0 1 3.5 (89) 4.5 (114) 5
MCK-4V 250-500 1.5 4.5 (114) 6.5 (165) 5
In-Line Type L Sleeve
MCK-1L #8-4/0 1.25 5.0 (127) 9.0 (229) 5 for 1l and 2l
MCK-2L 250-1000 1.25 8.0 (203) 12.0 (305)
Note: Product Rating:
600 V rating – phase to ground per ANSI C119.1
1000 V rating – phase to phase per ANSI C119.1
2000 V rating – EDR 5110; ICEA S-66-524 (2kV class) AC and DC voltage withstand
H
H
Low Voltage Taps
10 TE's Raychem
LV Splices & Taps
ENERGY /// ENERGY READY REFERENCE GUIDE
Rayvolve RVC “Roll-on” Stub Connection Splice Cover Kits (1000 V)
FEATURES APPLICATIONS BENEFITS
Elastomeric RVC cap splice cover
provides the required insulation
thickness, withstands abrasion, and
forms a water-resistant seal
Qualified to ANSI C-119.1
Insulate and seal 1kV stub connections
(motor leads and street lights)
Fast and easy roll-on installation - Install
all 3 phases at the same time
Tool-free and compact size makes TE's
Raychem RVC cap ideal for installation in
cramped motor boxes
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
Catalog Number Conductor Size (AWG/kcmil) Insulation Cut-Back (max)
Three-wire stub splices
RVC-1V #14-#8 1.75 (44)
RVC-2V #6-#2 2.75 (70)
• Select the appropriate catalog number. Selections are based on typical dimensions of low-voltage insulated cable. Confirm selection with
dimensions to assure proper sizing.
• Each kit contains one Rayvolve RVC splice cover sleeve and sealant strips.
• Standard package: 5 kits/box.
• Related test report: EDR-5614.
• For connector information refer to the Connectors and Terminals section of this catalog.
ADDITIONAL PRODUCT INFORMATION
Catalog Number Feeder Size
(AWG/kcmil)
Bolt Dimensions Lug Length
(max)
Cap Length
(Nominal) Standard Pack
Size (max) Length (max)
Motor Connections or two-wire stub splices
RVC-1V(B5) #14-#4 .375 (8) .625 (15) 1.75 (45) 3.00 (75) 5
RVC-2V(B5) #8-2/0 .375 (8) .750 (20) 2.75 (70) 4.00 (100) 5
RVC-3V(B5) #2-4/0 .500 (12) 1.00 (25) 3.00 (75) 5.25 (130) 5
RVC-4V(B5) 250-500 .625 (16) 1.50 (35) 5.00 (125) 7.50 (190) 5
RVC Splice Cover Kits
Low Voltage Taps
11
TE's Raychem
LV Splices & Taps
333
Smart Limiter
Network Protection
Smart Limiter and Crab Joints Cable Protection
FEATURES APPLICATIONS BENEFITS
100% submersible
Sealing and mechanical protection
are built in, eliminating the need for
additional components
Gel-filled cable entries will quench an arc
when “live” connections are made
Hinged bolt caps allow re-entry, enabling
voltage measurements to be taken
Modular design allows circuits to be
added or subtracted without cutting
cables
No parts to move, slide or park when
installing or removing the limiter
Tested fault duty of 25 kA per limiter
Designed specifically for 208Y/120V
systems
Protects underground secondary cable
from damage by short-circuit fault
currents
Designed for specific cable size (4/0,
250kcmil, 350kcmil, 500kcmil, 750kcmil)
Installed in-line on individual cables or
ganged together in a “crab joint”.
100% submersible copper buses (crab
joints) are also available, making
installation of TE’s Smart Limiter system
compact, convenient and reliable.
Available in 3-Way, 5-Way and 7-Way
configurations
Increases reliability by protecting cable
system from damage
Clear housing provides quick visual
identification of blown limiters reducing
the time to find faulted limiters
Fast and easily repeatable installation
regardless of installer experience
High-temperature clear inner and outer
shells help in dissipating heat
Catalog Number Description Per
Box
Smart Limiter
SL-4/0-120V-NF-FT (B1) Non-Fused splice for 4/0 cable 1
SL-4/0-120V-F-01 (B1) Fused limiter for 4/0 cable 1
SL-250-120V-NF-FT (B1) Non-Fused splice for 250 kcmil cable 1
SL-250-120V-F-01 (B1) Fused limiter for 250 kcmil cable 1
SL-350-120V-NF-FT (B1) Non-Fused splice for 350 kcmil cable 1
SL-350-120V-F-01 (B1) Fused limiter for 350 kcmil cable 1
SL-500-120V-NF-FT (B1) Non-Fused splice for 500 kcmil cable 1
SL-500-120V-F-01 (B1) Fused limiter for 500 kcmil cable 1
SL-750-120V-NF-FT (B1) Non-Fused splice for 750 kcmil cable 1
SL-750-120V-F-01 (B1) Fused limiter for 750 kcmil cable 1
PRODUCT SELECTION INFORMATION
Copper Crab Joints
CJ-4/0-3W3W-CU-FT-B1 3 way/3 way joint with 4/0 conductors 1
CJ-4/0-5W5W-CU-FT-B1 5 way/5 way joint with 4/0 conductors 1
CJ-4/0-7W7W-CU-FT-B1 7 way/7 way joint with 4/0 conductors 1
CJ-250-3W3W-CU-FT-B1 3 way/3 way joint with 250 kcmil conductors 1
CJ-250-5W5W-CU-FT-B1 5 way/5 way joint with 250 kcmil conductors 1
CJ-250-7W7W-CU-FT-B1 7 way/7 way joint with 250 kcmil conductors 1
CJ-350-3W3W-CU-FT-B1 3 way/3 way joint with 350 kcmil conductors 1
CJ-350-5W5W-CU-FT-B1 5 way/5 way joint with 350 kcmil conductors 1
CJ-350-7W7W-CU-FT-B1 7 way/7 way joint with 350 kcmil conductors 1
CJ-500-3W3W-CU-FT-B1 3 way/3 way joint with 500 Kcmil conductors 1
CJ-500-5W5W-CU-FT-B1 5 way/5 way joint with 500 kcmil conductors 1
CJ-500-7W7W-CU-FT-B1 7 way/7 way joint with 500 kcmil conductors 1
CJ-750-3W3W-CU-FT-B1 3 way/3 way joint with 750 kcmil conductors 1
CJ-750-5W5W-CU-FT-B1 5 way/5 way joint with 750 kcmil conductors 1
CJ-750-7W7W-CU-FT-B1 7 way/7 way joint with 750 kcmil conductors 1
RELATED TEST REPORTS:
EDR-5445, EDR-5446, EDR-5450,
EDR-5452, 502-47332, 502-47339,
502-47348.
Chapter 4
TE's Raychem
Medium Voltage
Cable Accessories
In-Line Splice
Heat Shrink .............................................................................................................................................. 134
Cold Applied ........................................................................................................................................... 158
Terminations
Heat Shrink ................................................................................................................................................ 168
Cold Applied ............................................................................................................................................ 178
Motor Connection Kits & Stub Splices .................................................................................................... 187
Elbows & Accessories ..................................................................................................................................... 189
14
14
Medium Voltage Cable Accessories
ENERGY /// ENERGY READY REFERENCE GUIDE
Heat Shrink HVS-500/HVSA-500
In-Line Splice
HVS-500/HVSA-500 Splices for 1/C & 3/C Inline Cable, Including Armored
Catalog
Number
Conductor
Size
(AWG/kcmil)
Min - Max
Insulator Dia. (A)
Jacket O.D.
(max) (B)
Max
Connector
O.D. (C)
Max
Connector
Length (D)
Kit Installed
Length (L)
Required
Install Space
(M)
1/C Non-Shielded Power Cable
HVS-501 #6-#1 0.40-0.70 (10-18) 0.80 (20) 0.65 (17) 3.0 (76) 10 (254) 22 (559)
HVS-502 1/0-300 0.65-1.05 (17-27) 1.20 (30) 1.00 (25) 4.0 (102) 11 (279) 24 (610)
HVS-503 350-1000 0.95-1.65 (24-42) 1.84 (47) 1.85 (47) 6.0 (152) 15 (381) 30 (762)
HVS-3-500 3/C Non-Shielded Power Cable - No Armor
HVS-3-501 #6-#1 0.40-0.70 (10-18) 3.00 (76) 0.65 (17) 3.0 (76) 32 (812) 40 (1016)
HVS-3-502 1/0-300 0.65-1.05 (17-27) 3.00 (76) 1.00 (25) 4.0 (102) 40 (1016) 48 (1219)
HVS-3-503 350-1000 0.95-1.65 (24-42) 3.95 (100) 1.85 (47) 6.0 (152) 48 (1219) 56 (1422)
HVSA-3-500 3/C Non-Shielded Power Cable - Armor
HVSA-3-501 #6-#1 0.40-0.70 (10-18) 3.00 (76) 0.65 (17) 3.0 (76) 40 (1016) 48 (1219)
HVSA-3-502 1/0-300 0.65-1.05 (17-27) 3.00 (76) 1.00 (25) 4.0 (102) 40 (1016) 48 (1219)
HVSA-3-503 350-1000 0.95-1.65 (24-42) 3.95 (100) 1.85 (47) 6.0 (152) 52 (1321) 60 (1524)
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
FEATURES APPLICATIONS BENEFITS
TE's Raychem HVS/HVSA-500 splices
are rated to meet the applicable
portions of IEEE 404
Non-shielded cable splices provide
high abrasion-resistance and a positive
environmental seal
Kits accommodate both jacketed and
unjacketed cable
• Select the appropriate catalog number. Selections are based on 100%-insulated cables, manufactured in accordance with
ICEA S-66-524 standard and commonly used connectors. Nominal insulation thickness (100%): 110 mils.
• For cables manufactured to other specifications, confirm selection with cable and connector dimensions.
• HVS-SHIM kits are available if the diameter of one of your cables is not within the standard range.
• Kits do not contain connectors; order compression or solder connectors separately.
• Standard package: HVS-500: Three 1/C kits/box, HVS-3-500: One 3/C kit/box, HVSA-3-500: One 3/C kit/box
• For an o-the-shelf 3/C splice alternative, select three appropriate 5 kV single-conductor kits from above and one HVS-3/C
accessory kit (unarmored) or one HVSA accessory kit (armored cables)
• For Diesel Locomotive cables (DLO), please ask a TE customer service representative about the HVS-50x-TRACT series.
• Related test report: EDR-5096
• Verify insulation diameter since 5 kV non-shielded and TECK cable diameters are NOT STANDARD
ADDITIONAL PRODUCT INFORMATION
A
BB
LL
CC
DD
MM
A
15
Medium Voltage Cable Accessories
444
Heat Shrink HVS-J
In-Line Splice
HVS-J In-Line Splice for 1/C Jacketed Concentric Neutral Cables
Catalog Number
Conductor
Size
(AWG/kcmil)
Min - Max
Insulation Dia. (A)
Jacket O.D.
(max) (B)
Max
Connector
O.D. (C)
Max
Connector
Length (D)
Kit Installed
Length (L)
Required
Install
Space (M)
HVS-C-1510S-J Without Connector
HVS-C-1511S-J #2-2/0 0.65-0.95 (17-24) 1.20 (30) 0.80 (20) 4.0 (100) 28 (700) 28 (700)
HVS-C-1512S-J 3/0-400 0.85-1.30 (23-33) 1.65 (42) 1.20 (30) 5.0 (125) 28 (700) 28 (700)
HVS-C-1513S-J 500-750 1.10-1.55 (28-47) 1.90 (48) 1.45 (44) 6.0 (150) 35 (870) 35 (870)
HVS-C-1514S-J 750-1000 1.30-1.90 (33-48) 2.30 (58) 1.85 (47) 8.0 (200) 35 (870) 35 (870)
HVS-C-1510S-J with Copper Mechanical Shear Bolt Connector
HVS-C-1512S-J-M1 3/0-400 0.85-1.30 (23-33) 1.65 (42) 1.20 (30) 4.0 (100) 28 (700) 28 (700)
HVS-C-1513S-J-M2 500-750 1.10-1.55 (28-47) 1.90 (48) 1.45 (37) 5.0 (125) 35 (870) 35 (870)
M1 = csbs-20C-500C-SOS. M2 = CSBS - 300C-750C-SOS
HVS-S-1510S-J-with Aluminum Mechanical Shear Bolt Connector
HVS-S-1512S-J-M4 #2-2/0 0.65-0.95 (17-24) 1.20 (30) .095 (24) 2.5 (65) 28 (700) 28 (700)
HVS-S-1512S-J-M5 2/0-350 0.79-1.19 (20-30) 1.65 (42) 1.25 (30) 4.0 (100) 28 (700) 28 (700)
HVS-S-1513S-J-M6 350-500 1.04-1.33 (26-34) 1.80 (45) 1.30 (34) 5.0 (125) 35 (870) 35 (870)
HVS-S-1514S-J-M8 500-750 1.16-1.55 (29-39) 1.90 (48) 1.55 (40) 6.0 (150) 35 (870) 35 (870)
HVS-S-1514S-J-M9 750-1000 1.35-1.70 (34-43) 2.30 (58) 1.75 (43) 8.0 (200) 35 (870) 35 (870)
M4 = ASBS-2-3/0, M5 = ASBS-2-350, M6 = ASBS-3/0-500, M8 = ASBS-500-750, M9 = ASBS-600-1000
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
FEATURES APPLICATIONS BENEFITS
In addition to the unique internal
moisture seal, the SJ/EJ kits feature
TE's Raychem MBSM wraparound outer
jacket which provides mechanical
resistance to abrasion and impact, as
well as an external moisture seal.
TE's Raychem HVS joints have been
qualified to IEEE-404
For 1/C jacketed concentric neutral cables
up to 15 kV.
Provide stress control, rebuild the
shielding systems, and restore primary
cable insulation to 133% of the cable’s
original insulation level.
High recovery forces
Same range as prior HVS-1510S-J
Range taking Aluminum or Copper shear
bolts available
• Select the appropriate catalog number. All selections are based on the typical dimensions for both 100% and 133% insulated cables.
• Use the insulation OD, and jacket OD range as the final ordering criteria.
• Kits can be installed with either aluminum or copper compression connectors (connectors not included with kit).
• If external grounding is required, order an HVS-EG kit.
• Standard package: 1 kit/box
• Related Test Report: EDR-5440 and EDR-5444.
• For AL Mechanical Shear Bolt connector information request data sheet 9-1773440-4 and for CU request 165972.
ADDITIONAL PRODUCT INFORMATION
Rayfit tube
Black Red Triple Layer Tube
/
Spring clamp
AD
B
LC
M
16
16
Medium Voltage Cable Accessories
ENERGY /// ENERGY READY REFERENCE GUIDE
HVS-J In-Line Splice for 1/C Jacketed Concentric Neutral Cables
Catalog
Number
Conductor
Size
(AWG/kcmil)
Min - Max
Insulator Dia. (A)
Jacket O.D.
(max) (B)
Max
Connector
O.D. (C)
Max
Connector
Length (D)
Kit Installed
Length (L)
Required
Install
Space (M)
HVS-2510E-J (25/28 kV)
HVS-2511E-J #1-250 0.90-1.20 (23-30) 1.55 (39) 1.10 (28) 4.0 (102) 40 (1016) 56 (1422)
HVS-2512E-J 350-500 1.20-1.50 (30-38) 1.95 (50) 1.35 (34) 6.0 (152) 48 (1219) 68 (1727)
HVS-2513E-J 750-1000 1.50-1.80 (38-46) 2.40 (61) 1.85 (47) 8.0 (203) 48 (1219) 70 (1778)
HVS-3510S-J (35 kV)
HVS-3511S-J 1/0-3/0 0.95-1.35 (24-34) 1.55 (39) 1.00 (25) 5.0 (127) 44 (1118) 53 (1346)
HVS-3512S-J 4/0-500 1.20-1.70 (30-43) 2.10 (53) 1.60 (41) 8.0 (203) 48 (1219) 63 (1600)
HVS-3513S-J 600-1000 1.55-2.15 (39-55) 2.80 (71) 1.85 (47) 10.0 (254) 48 (1219) 64 (1626)
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
FEATURES APPLICATIONS BENEFITS
In addition to the unique internal
moisture seal, the SJ/EJ kits feature
the MBSM wraparound outer jacket
which provides mechanical resistance
to abrasion and impact, as well as an
external moisture seal.
Meets IEEE-404 standard requirements.
For 1/C jacketed concentric neutral cables
rated 25 and 35 kV.
Provide stress control, rebuild the
shielding systems, and restore primary
cable insulation to 133% of the cable’s
original insulation level.
Same range as prior HVS-1510S-J
Range taking Aluminum or Copper shear
bolts available separately
Rayfit tube
Black Red Triple Layer Tube
/
Spring clamp
AD
B
LC
M
• Select the appropriate catalog number. All selections are based on the typical dimensions for both 100% and 133%-insulated cables,
manufactured in accordance with AEIC standard and commonly used connectors. Nominal insulation thickness (100%): 25 kV: 260 mils.,
28 kV: 280 mils., 35 kV: 345 mils. Nominal insulation thickness (133%): 15 kV: 220 mils.
• For cables manufactured to other specifications, confirm election with cable and connector dimensions.
• Kits do not contain connectors; order compression or solder connectors separately.
• If external grounding and/or shield interrupting is required, order an HVS-EG kit.
• Standard package: 1 kit/box.
• Related test reports: 15 kV: 25 kV: EDR-5150, 28 kV: EDR-5318, 35 kV: EDR-5157.
ADDITIONAL PRODUCT INFORMATION
Heat Shrink HVS-J 1/C
In-Line Splice
17
Medium Voltage Cable Accessories
444
HVS-C-RJ In-Line Heat Shrinkable Repair Splices
Catalog Number Conductor Size
(AWG/kcmil)
Jacket
O.D. (Max)
Min - Mas
Insulation Dia.
Connector
Length
Connector
Diameter
Kit Installed
Length
Required
Install Length
For Jacketed Concentric Neutral and Unjacketed Concentric Neutral Cables (-10 Series)
HVS-C-1510S-RJ-MX (15 kV)
HVS-C-1512S-RJ-M4 #2-2/0 1.20 (30) .65-.95 (17-24) 17.3 (440) 0.95 (24) 48.0 (1200) 72.0 (1828)
HVS-C-1512S-RJ-M5 2/0-350 1.65 (42) .79-1.19 (20-30) 17.3 (440) 1.29 (33) 48.0 (1200) 73.0 (1854)
HVS-C-1513S-RJ-M7 350-500 1.80 (45) 1.04-1.33 (26-34) 17.3 (440) 1.45 (37) 48.0 (1200) 74.0 (1879)
HVS-C-1514S-RJ-M8 500-750 1.90 (48) 1.16-1.55 (29-39) 17.3 (440) 1.66 (42) 48.0 (1200) 76.0 (1930)
HVS-C-1514S-RJ-M9 750-1000 2.30 (58) 1.35-1.70 (34-43) 17.3 (440) 1.81 (46) 48.0 (1200) 76.0 (1930)
M4 = BSM-25/95-U-L440, M5 = BSM-95/240-U-L440, M7 = BSMU-120/300-L440, M8 = BSM-185/400-U-L440, M9 = BSMU-500-L440
HVS-C-2510S-RJ-MX (25 kV)
HVS-C-2511S-RJ-M4 #2-3/0 1.65 (42) .90-1.20 (23-30) 17.3 (440) 0.95 (24) 48.0 (1200) 72.0 (1828)
HVS-C-2512S-RJ-M5 4/0-350 2.15 (55) 1.03-1.50 (26-38) 17.3 (440) 1.29 (33) 48.0 (1200) 73.0 (1854)
HVS-C-2513S-RJ-M8 500-750 2.36 (60) 1.30-1.70 (34-43) 17.3 (440) 1.66 (42) 48.0 (1200) 76.0 (1930)
HVS-C-2514S-RJ-M9 1000 2.60 (65) 1.70-1.90 (43-49) 17.3 (440) 1.81 (46) 48.0 (1200) 76.0 (1930)
M4 = BSM-25/95-U-L440, M5 = BSM-95/240-U-L440, M8 = BSM-185/400-U-L440, M9 = BSMU-500-L440
For Copper Tape Shield, Wire Shield, UniShield and Lead Sheath Cables (-20 Series)
HVS-C-1520S-RJ-MX (15 kV)
HVS-C-1522S-RJ-M4 #2-2/0 1.20 (30) .65-.95 (17-24) 17.3 (440) 0.95 (24) 40.0 (1000) 69.0 (1752)
HVS-C-1522S-RJ-M5 2/0-350 1.65 (42) .79-1.19 (20-30) 17.3 (440) 1.29 (33) 40.0 (1000) 69.0 (1752)
HVS-C-1523S-RJ-M7 350-500 1.80 (45) 1.04-1.33 (26-34) 17.3 (440) 1.45 (37) 44.0 (1100) 71.0 (1803)
HVS-C-1524S-RJ-M8 500-750 1.90 (48) 1.16-1.55 (29-39) 17.3 (440) 1.66 (42) 44.0 (1100) 71.0 (1803)
HVS-C-1524S-RJ-M9 750-1000 2.30 (58) 1.35-1.70 (34-43) 17.3 (440) 1.81 (46) 44.0 (1100) 71.0 (1803)
M4 = BSM-25/95-U-L440, M5 = BSM-95/240-U-L440, M7 M8 = BSM-185/400-U-L440, M9 = BSMU-500-L440
HVS-C-2520S-RJ-MX (25 kV)
HVS-C-2521S-RJ-M4 #2-3/0 1.65 (42) .90-1.20 (23-30) 17.3 (440) 0.95 (24) 48.0 (1200) 72.0 (1828)
HVS-C-2522S-RJ-M5 4/0-350 2.15 (55) 1.03-1.50 (26-38) 17.3 (440) 1.29 (33) 48.0 (1200) 73.0 (1854)
HVS-C-2523S-RJ-M8 500-750 2.36 (60) 1.30-1.70 (34-43) 17.3 (440) 1.66 (42) 48.0 (1200) 76.0 (1930)
HVS-C-2524S-RJ-M9 1000 2.60 (65) 1.70-1.90 (43-49) 17.3 (440) 1.81 (46) 48.0 (1200) 76.0 (1930)
M4 = BSM-25/95-U-L440, M5 = BSM-95/240-U-L440, M8 = BSM-185/400-U-L440, M9 = BSMU-500-L440
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
FEATURES APPLICATIONS BENEFITS
One kit replaces two conventional
splices for most repairs
Splice includes extra long tin plated
aluminum shear bolt connector
Each kit contains all of the components
required for the complete joint assembly
TE Raychem HVS joints have been
qualified IEEE-404
For use with either Copper Tape Shield or
Jacketed Concentric Neutral cables.
This series of splices utilizes the new
triple-extrusion Rayfit splice sleeve which
provides high recovery forces resulting
in superior interfacial pressure, reduced
shrink and installation time, and a
slimmer space-saving profile.
• Select the appropriate catalog number. All selections are based on the typical dimensions for both 100 and 133% insulated cables,
nominal insulation thickness 0.175-0.220.
• Use the insulation OD, and jacket OD range as the final ordering criteria.
• Standard package: 1 kit/box
• Related Test Report: EDR-5440, EDR-5444, EDR-5473, and IEEE 404 for 105˚C of Splice and Terminations.
• For AL Mechanical shear bolt connector information request data sheet.
ADDITIONAL PRODUCT INFORMATION
Heat Shrink HVS-C-RJ
In-Line Splice
18
18
Medium Voltage Cable Accessories
ENERGY /// ENERGY READY REFERENCE GUIDE
HVS-C-1520S In-Line Splice for 1/C Shielded Cable (15 kV)
Catalog Number Conductor Size
(AWG/kcmil)
Min - Max
Insulator Dia. (A)
Jacket O.D.
(max) (B)
Max
Connector O.D. (C)
Max
Connector
Length (D)
Kit
Installed
Length (L)
Required
Install
Space (M)
HVS-C-1520S Splice for Compression Connector (not included)
HVS-C-1521S #2-2/0
0.65-0.95 (17-24)
1.20 (30) 0.80 (20) 4.0 (100) 28 (700) 28 (700)
HVS-C-1522S 3/0-400
0.85-1.30 (23-33)
1.65 (42) 1.20 (30) 5.0 (125) 28 (700) 28 (700)
HVS-C-1523S 500-750
1.10-1.55 (28-47)
1.90 (48) 1.45 (44) 6.0 (150) 35 (870) 35 (870)
HVS-C-1524S 750-1000
1.30-1.90 (33-48)
2.30 (58) 1.85 (47) 8.0 (200) 35 (870) 35 (870)
HVS-C-1520S with Copper Shear Bolt (connector included)
HVS-C-1522S-M1 3/0-400
0.85-1.30 (23-33)
1.65 (30) 1.20 (30) 4.0 (100) 28 (700) 28 (700)
HVS-C-1523S-M2 500-750
1.10-1.55 (28-47)
1.90 (47) 1.45 (37) 5.0 (125) 35 (870) 35 (870)
M1 = CSBS-20C-500C-SOS, M2 = CSBS-300C-750C-SOS
NOTE: only the above two kits are available with connectors.
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
FEATURES APPLICATIONS BENEFITS
Reduced shrink time
Improved heat transfer
Significantly increased recovery forces
Reduced overall diameters and length
Optional copper shear bolt connector
available
Meets IEEE-404 standard requirements.
FOR 1/C shielded cables up to 15 kV Feature a triple extrusion tube which
provides increased recovery forces,
reduced shrinking time and improved
profile conformity.
HVS-C-1520S
Rayfit tube
AD
B
LC
M
• Select the appropriate catalog number. All selections are based on the typical dimensions for both 100% and 133% insulated cables,
nominal insulation thickness 0.175-0.220".
• Use the insulation OD, and jacket OD range as the final ordering criteria.
• Kits can be installed with either aluminum or copper compression connectors (connectors not included with kit).
• If external grounding, order an HVS-EG kit.
• Standard package: 1 kit/box
• Related test reports: EDR-5440 for HVS-C, IEEE 404 and IEEE-48 for 105˚C of Splice and Terminations.
• For CU Mechanical shear bolt connector information request data sheet 165972.
ADDITIONAL PRODUCT INFORMATION
Wraparound sleeve
Heat Shrink HVS-C-1520S
In-Line Splice
19
Medium Voltage Cable Accessories
444
Heat Shrink HVS-S-1520S
In-Line Splice
HVS-S-1520S In-Line Splice for 1/C Shielded Cables (15 kV)
Catalog Number Min - Max Insulation Diameter Moisture-Blocked Braid Length Braid Size (AWG)
HVS-EG-3-1 0.30-1.25 (8-32) 36 (914) #8
HVS-EG-3-2 1.00-2.15 (25-55) 36 (914) #6
HVS-EG-3-3 1.55-3.40 (39-86) 36 (914) #4
Catalog Number
Conductor
Size
(AWG/kcmil)
Min - Max
Insulator Dia. (A)
Jacket
O.D. (max)
(B)
Max
Connector
O.D. (C)
Max
Connector
Length (D)
Kit
Installed
Length (L)
Required
Install
Space (M)
HVS-S-1520S splice with Al Shear Bolt Connector
HVS-S-1522S-M4 #2-2/0 0.65-0.95 (17-24) 1.20 (30) .095 (24) 2.5 (65) 28 (700) 28 (700)
HVS-S-1522S-M5 2/0-350 0.79-1.19 (20-30) 1.65 (42) 1.25 (30) 4.0 (100) 28 (700) 28 (700)
HVS-S-1523S-M6 350-500 1.04-1.33 (26-34) 1.80 (45) 1.30 (34) 5.0 (125) 35 (870) 35 (870)
HVS-S-1524S-M8 500-750 1.16-1.55 (29-39) 1.90 (48) 1.55 (40) 6.0 (150) 35 (870) 35 (870)
HVS-S-1524S-M9 750-1000 1.35-1.70 (34-43) 2.30 (58) 1.75 (43) 8.0 (200) 35 (870) 35 (870)
M4 = ASBS-2-3/0, M5 - ASBS-2-350, M6 = ASBS-3/0-500, M8 = ASBS-500-750, M9 = ASBS-600-1000
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
FEATURES APPLICATIONS BENEFITS
Reduced shrink time
Improved heat transfer
Significantly increased recovery forces
Reduced overall diameters and length
Tin plated aluminum shear bolt
Connector (CU/AL)
Meets IEEE-404 standard requirements.
For 1/C Metallic Tape, Wire Shield,
UniShield, or Lead Sheath Cables up to
15 kV
Feature a triple extrusion tube which
provides increased recovery forces,
reduced shrinking time and improved
profile conformity.
• Select the appropriate catalog number. All selections are based on the typical dimensions for both 100% and 133% insulated cables,
nominal insulation thickness 0.175-0.220".
• Use the insulation O.D. and jacket O.D. range as the final ordering criteria.
• Kits contain Tin-plated Aluminum shear bolt connector for use with either CU or AL conductors.
• If external grounding, order an HVS-EG kit.
• Standard package: 1 kit/box
• Related Test Report: EDR-5440 for HVS-C
• For AL Mechanical shear bolt connector information request data sheet 9-1773440-4.
ADDITIONAL PRODUCT INFORMATION
Rayfit tube
AD
B
LC
M
Wraparound sleeve
140
140
Medium Voltage Cable Accessories
ENERGY /// ENERGY READY REFERENCE GUIDE
HVS In-Line Splices for 1/C Shielded Cable (5-35 kV)
Catalog Number Conductor Size
(AWG/kcmil)
Min - Max
Insulator Dia. (A)
Jacket O.D.
(max) (B)
Max
Connector
O.D. (C)
Max
Connector
Length (D)
Kit Installed
Length (L)
Required Install
Space (M)
HVS-820S (5 kV) (5/8 kV)
HVS-821S #6-2/0 #6-#2 0.35-0.65 (9-17) 0.80 (20) 0.50 (13) 3.0 (76) 24 (610) 44 (1118)
HVS-822S 3/0-300 #1-4/0 0.55-0.90 (14-23) 1.15 (29) 0.75 (19) 4.25 (108) 24 (610) 45 (1143)
HVS-823S 350-750 250-350 0.80-1.25 (20-32) 1.80 (46) 1.10 (28) 6.0 (152) 27 (686) 50 (1270)
HVS-824S 1000-1500 500-750 1.00-1.60 (25-41) 2.30 (58) 1.45 (37) 8.0 (203) 30 (762) 56 (1422)
HVS-825S 750-1000 1.30-2.25 (33-57) 2.45 (62) 1.85 (47) 8.0 (203) 30 (762) 56 (1422)
HVS-1520S (15 kV)
HVS-1521S #2-4/0 0.65-1.05 (17-27) 1.25 (32) 0.90 (23) 4.25 (108) 27 (686) 54 (1372)
HVS-1522S 250-350 0.90-1.30 (23-33) 1.50 (38) 1.20 (30) 5.5 (140) 28 (711) 56 (1422)
HVS-1523S 500-750 1.10-1.60 (28-41) 1.85 (47) 1.60 (41) 8.0 (203) 30 (762) 59 (1499)
HVS-1524S 750-1000 1.25-1.80 (32-46) 2.10 (53) 1.85 (47) 8.0 (203) 34 (864) 67 (1702)
HVS-1525S 1250-2000 1.60-2.50 (41-64) 2.80 (71) 2.40 (61) 8.0 (203) 40 (1016) 74 (1880)
HVS-1520S-W (15 kV with Wraparound Rejacketing Sleeve)
HVS-1521S-W #2-4/0 0.65-1.05 (17-27) 1.25 (32) 0.90 (23) 4.25 (108) 28 (711) 39 (990)
HVS-1522S-W 250-350 0.90-1.30 (23-33) 1.50 (38) 1.20 (30) 5.50 (140) 28 (711) 40 (1016)
HVS-1523S-W 500-750 1.10-1.60 (28-41) 1.85 (47) 1.60 (41) 8.00 (203) 30 (762) 45 (1143)
HVS-1524S-W 750-1000 1.25-1.80 (32-46) 2.10 (53) 1.85 (47) 8.00 (203) 34 (864) 49 (1244)
HVS-1525S-W 1250-2000 1.60-2.50 (41-64) 2.80 (71) 2.40 (61) 11.00 (279) 40 (1016) 54 (1371)
HVS-2520S (25 kV)
HVS-2521S #1-250 0.90-1.20 (23-31) 1.50 (38) 1.10 (28) 4.0 (102) 40 (1016) 40 (1016)
HVS-2522S 350-500 1.20-1.50 (31-38) 1.95 (50) 1.35 (34) 6.0 (152) 40 (1016) 40 (1016)
HVS-2523S 750-1000 1.50-1.80 (38-46) 2.40 (61) 1.85 (47) 8.0 (203) 40 (1016) 40 (1016)
HVS-3520S (35 kV)
HVS-3521S 1/0-3/0 0.95-1.35 (24-34) 1.55 (39) 1.20 (30) 4.0 (102) 40 (1016) 53 (1346)
HVS-3522S 4/0-600 1.20-1.70 (31-43) 2.10 (53) 1.50 (38) 6.0 (152) 44 (1118) 62 (1575)
HVS-3523S 600-1000 1.55-2.15 (39-55) 2.80 (71) 1.85 (47) 10.0 (254) 44 (1118) 67 (1702)
HVS-3524S 1250-2000 2.1-2.63 (53-66) 3.0 (76) 2.6 (66) 10 (254) 44 (1118) 45 (1145)
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
FEATURES APPLICATIONS BENEFITS
Kits contain a solderless grounding kit,
consisting of a ground clamp, a ground
braid, and a shielding mesh.
Heat shrink feature allows the kits to
accommodate out-of-round, out-of-spec
cable.
Some kits contain tube for outer layer.
Meets IEEE-404 standard requirements.
For 1/C Shielded cables from 5-35 kV
For use on copper tape, wire shield, lead
sheath, and UniShield cables.
Pre-engineered to oer a compact,
low-profile installation with a minimum
diameter buildup.
• Select the appropriate catalog number. All selections are based on the typical dimensions of 100% insulated cables, manufactured in
accordance with AEIC standard. Nominal insulation thickness (100%): 5 kV: 90 mils., 5/8 kV: 115 mils., 15 kV: 175 mils., 25 kV: 260 mils.,
35 kV: 345 mils. Nominal insulation thickness (133%): 15 kV: 220 mils. Check the jacket O.D. on the 15 kV, 133%-insulated 4/0 and
750-kcmil cables to ensure they fall within the use range specified. If you have any questions, contact your TE sales engineer or
representative.
• For cables manufactured to other specifications, confirm selection with cable and connector dimensions.
• HVS-SHIM kits are available if the diameter of one of your cables is not within the standard range.
• Kits do not contain connectors; order compression or solder- connectors separately. Standard package: 1 kit/box
• If external grounding is required, order an HVS-EG kit.
•
Related test reports: HVS 5-8 kV: EDR-5181. HVS 15 kV: EDR-5114, HVS 25 kV: EDR-5150, HVS 25-35 kV: EDR-5197, HVS-1520S-W: EDR-5225
ADDITIONAL PRODUCT INFORMATION
AD
B
LC
M
Heat Shrink HVS
In-Line Splice
141
Medium Voltage Cable Accessories
444
(2) Solder Blocked
Ground Braids
Spring clamps
HVS-C-1530S 1/C LC Shielded and Flat Strap Cables (15 kV)
Catalog Number
Conductor
Size
(AWG/kcmil)
Min - Max
Insulator Dia. (A)
Jacket O.D.
(max) (B)
Max
Connector
O.D. (C)
Max
Connector
Length (D)
Kit Installed
Length (L)
Required
Install
Space (M)
HVS-C-1530S without Connector
HVS-C-1531S #2-2/0 0.65-0.95 (17-24) 1.20 (30) 0.80 (20) 4.0 (100) 28 (700) 28 (700)
HVS-C-1532S 3/0-400 0.85-1.30 (23-33) 1.65 (42) 1.20 (30) 5.0 (140) 28 (700) 28 (700)
HVS-C-1533S 500-750 1.10-1.55 (28-39) 1.90 (48) 1.45 (37) 6.0 (150) 35 (870) 35 (870)
HVS-C-1534S 750-1000 1.30-1.90 (33-48) 2.30 (58) 1.85 (47) 8.0 (200) 35 (870) 35 (870)
HVS-C-1530S with Copper Mechanical Shear Bolt Connector
HVS-C-1532S-M1 3/0-400 1.10-1.55 (28-39) 1.20 (30) 1.20 (30) 4.0 (100) 28 (700) 28 (700)
HVS-C-1533S-M2 500-750 1.10-1.55 (28-47) 1.45 (37) 1.45 (37) 5.5 (140) 35 (870) 35 (870)
M1 = CSBS-20C-500C-SOS, M2 = CSBS-300C-750C-SOS
HVS-S-1530S with Aluminum Mechanical Shear Bolt Connector
HVS-S-1531S-M4 #2-2/0 0.65-0.95 (17-24) 1.20 (30) 0.95 (24) 2.5 (65) 28 (700) 28 (700)
HVS-S-1532S-M5 2/0-350 0.79-1.19 (20-30) 1.65 (42) 1.25 (30) 4.0 (100) 28 (700) 28 (700)
HVS-S-1533S-M6 350-500 1.04-1.33 (26-34) 1.80 (45) 1.30 (34) 5.5 (140) 35 (870) 35 (870)
HVS-S-1534S-M8 500-750 1.16-1.55 (29-39) 1.90 (48) 1.55 (40) 6.0 (150) 35 (870) 35 (870)
HVS-S-1534S-M9 750-1000 1.35-1.70 (34-43) 2.30 (58) 1.75 (43) 8.0 (200) 35 (870) 35 (870)
M4 = ASBS-2-3/0, M5 = ASBS-2-350, M6 = ASBS-3/0-500, M8 = ASBS-500-750, M9 = ASBS-600-1000
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
FEATURES APPLICATIONS BENEFITS
Designed to withstand fault current duty
of 10-kA rms for 100 cycles
Rated to IEEE 404
Ground connections are made using
heavy duty stainless steel spring clamps
and tinned copper braid.
The ground connections have been
tested to multiple reclosed faults in
excess of 13-kA rms without damage.
Meets IEEE-404 standard requirements.
For Longitudinally Corrugated (LC) Shield
or Flat Strap Nuetral (FS)
Feature a metal laminated wraparound
rejacketing sleeve that reduces moisture-
vapor transmission.
This tough sleeve also protects the splice
from coincidental abrasion, back fill and
handling damage.
Rayfit tube
• Select the appropriate catalog number. All selections are based on the typical dimensions for both 100% and 133% insulated cables,
nominal insulation thickness 0.175-0.220 inch.
• Use the insulation O.D. and jacket O.D. range as the final ordering criteria.
• Kits can be installed with either aluminum or copper compression connectors (connectors not included with kit).
• Kits are supplied with solder blocked ground braids, and a standard package: 1 kit/box
• Related Test Report: EDR-5440 and EDR-5444, IEEE 404-2006 and IEEE 48 draft 2006 for 105˚C of Splice and Terminations.
• For AL Mechanical shear bolt connector information request data sheet 9-1773440-4 and for CU request 165972.
ADDITIONAL PRODUCT INFORMATION
AD
B
LC
M
Heat Shrink HVS-C-1530S
In-Line Splice
142
142
Medium Voltage Cable Accessories
ENERGY /// ENERGY READY REFERENCE GUIDE
HVS-LC Splice Kits for 1/C LC and Flat Strap Shield Cable (25-35 kV)
Catalog
Number
Conductor
Size
(AWG/kcmil)
Min - Max
Insulator Dia. (A)
Jacket O.D.
(max) (B)
Max
Connector
O.D. (C)
Max
Connector
Length (D)
Kit Installed
Length (L)
Required
Install
Space (M)
HVS-2530-LC (25 kV)
HVS-2531-LC #1-250 0.90-1.20 (22-30) 1.55 (39) 1.10 (28) 4.0 (102) 36 (914) 48 (1219)
HVS-2532-LC 350-500 1.20-1.50 (30-38) 1.95 (50) 1.35 (34) 6.0 (152) 37 (940) 50 (1270)
HVS-2533-LC 750-1000 1.50-1.80 (38-46) 2.40 (61) 1.85 (47) 8.0 (203) 39 (991) 54 (1372)
HVS-3530-LC (35 kV)
HVS-3531-LC 1/0-3/0 0.95-1.35 (24-34) 1.55 (39) 1.00 (25) 4.0 (102) 40 (1016) 52 (1321)
HVS-3532-LC 4/0-500 1.30-1.70 (33-43) 2.10 (53) 1.60 (41) 5.5 (140) 40 (1016) 58 (1473)
HVS-3533-LC 750-1000 1.65-2.15 (42-55) 2.80 (71) 1.85 (47) 8.0 (203) 48 (1219) 64 (1626)
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
FEATURES APPLICATIONS BENEFITS
Designed to withstand fault current duty
of 10-kA rms for 10 cycles
Ground connections are made using
heavy duty stainless steel spring clamps
and tinned copper braid.
The ground connections have been
tested to multiple reclosed faults in
excess of 13-kA rms without damage.
Meets IEEE-404 standard requirements.
For Longitudinally Corrugated (LC) Shield
or Flat Strap Nuetral (FS)
Feature a metal laminated wraparound
rejacketing sleeve that reduces moisture-
vapor transmission.
This tough sleeve also protects the splice
from coincidental abrasion, back fill and
handling damage.
Cable outer
jacket
Black/Red
dual layer tube
ConnectorRed
sealant
LC
shield
Spring clamp Semicon
Insulation
Black
sealant
Cable outer
jacket
Shielding
mesh
Ground
braid
MBSM
wraparound
sleeve
Stress relief
mastic
AD
B
LC
M
• Select the appropriate catalog number. All selections are based on the typical dimensions of 100% and 133% insulated cables,
manufactured in accordance with AEIC standard and commonly used connectors. Nominal insulation thickness (100%): 15 kV: 175 mils.
25 kV: 260 mils. 35 kV: 345 mils. Nominal insulation thickness (133%): 15 kV: 220 mils.
• For cables manufactured to other specifications, confirm selection with cable and connector dimensions.
• Kits do not contain connectors; order compression or solder connectors separately.
• HVS kits are supplied with two pieces of braid to provide fault current carrying capacity over the splice. User should verify compatibility
of supplied braids to application on LC shield cable.
• Standard package: 1 kit/box
• Related test reports: 25 kV: EDR-5150, 35 kV: EDR-5157
ADDITIONAL PRODUCT INFORMATION
Heat Shrink HVS-LC
In-Line Splice
14
Medium Voltage Cable Accessories
444
TECK Splices for TECK Cable (1000 V-15 kV)
Catalog Number Nominal
Cable Range
Min - Max
Insulation Dia.
Inner Jacket
Dia. Range
Outer Jacket
Dia. Range
Maximum
Connector
Length
Splice
Installed
Length
Low-Voltage 1/C
TECK-10 #6-#1 AWG 0.30-0.50 (10-15) 0.40-0.80 (10-20) 0.70-1.10 (20-30) 2.0 (50) 22 (560)
TECK-11 1/0-3/0 AWG 0.45-0.70 (10-20) 0.65-0.90 (15-25) 1.00-1.15 (25-30) 3.5 (90) 22 (560)
TECK-12 4/0-350 MCM 0.60-0.90 (15-25) 0.80-1.10 (20-30) 1.10-1.45 (30-35) 5.0 (125) 25 (635)
TECK-13 400-750 MCM 0.80-1.20 (20-30) 1.10-1.50 (30-40) 1.40-1.80 (35-45) 7.5 (190) 29 (735)
TECK-14 1000-2000 MCM 1.20-2.10 (30-55) 1.50-20.40 (40-60) 1.90-2.80 (50-70) 8.0 (205) 40 (1015)
Low-Voltage 4/C
TECK-41 #14-#4 0.50-1.20 (15-30) 0.70-1.45 (20-35) 2.0 (50) 25 (650)
TECK-42 #2-3/0 1.00-1.70 (25-45) 1.30-2.10 (35-55) 3.0 (75) 25 (650)
TECK-43 4/0-400 1.50-2.50 (40-65) 2.00-3.00 (50-70) 4.0 (100) 40 (1015)
TECK-44 500-1000 2.00-3.50 (50-90) 2.50-4.00 (65-100) 6.5 (165) 40 (1015)
5 kV Unshielded 3/C
TECK-531 #2-4/0 0.40-0.75 (10-20) 1.20-2.00 (30-50) 1.50-2.40 (40-60) 3.5 (90) 40 (1015)
TECK-532 250-750 0.65-1.20 (15-30) 1.80-3.00 (45-75) 2.20-3.25 (55-85) 6.0 (150) 48 (1220)
15 kV Shielded 3/C
HVSA-3-1521S-TECK #2-4/0 AWG 0.65-1.05 (17-27) 1.75-4.5 (45-115) 2.50-6.5 (65-165) 4.25 (105) 72 (1830)
HVSA-3-1522S-TECK 250-350 kcmil 0.90-1.30 (23-33) 2.50-6.0 (65-150) 2.50-6.5 (65-165) 5.5 (140) 80 (2030)
HVSA-3-1523S-TECK 500-750 kcmil 1.10-1.60 (28-41) 2.50-6.0 (65-150) 2.50-6.5 (65-165) 8.0 (200) 80 (2030)
HVSA-3-1524S-TECK 750-1000 kcmil 1.25-1.80 (32-46) 2.50-6.0 (65-150) 2.50-6.5 (65-165) 8.0 (200) 80 (2030)
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
FEATURES APPLICATIONS BENEFITS
Positive environmental sealing
Complete grounding and bonding
Fast, easy installation
Slim profile
CSA certified to C22.2, No. 198.2.
Meets IEEE-404 standard requirements.
Designed specifically for TECK power
cable, TE's Raychem TECK splice kits
are easy to install and are ideal for
underground and cable tray applications.
For use on 1/C and 4/C 1000-V TECK
cable and 3/C 5 kV TECK cable.
The splice is protected from moisture
and mechanical damage by two layers of
adhesive-lined WCSM heavy-wall tubing
and one layer of CRSM wraparound
sleeve.
Wraparound
sleeve
Solderless
ground
clamp
Ground
braid
Phase
insulating &
sealing sleeve
(over connector)
Inner sealing
sleeve
Copper mesh
Solderless
ground
clamp
Ground
wire
connector
• Select the appropriate catalog number based on cable size. Confirm selection with dimensions to assure proper sizing.
• Kits do not contain connectors or lugs and should be ordered separately. Installed connector or lug diameter must be within use range.
• CSA certification applies only to applications up to 1000 volts.
• Standard package: 1 kit/box
• Related test report: 1000 volts: EDR-5194
ADDITIONAL PRODCUT INFORMATION
Heat Shrink TECK
In-Line Splice
144
144
Medium Voltage Cable Accessories
ENERGY /// ENERGY READY REFERENCE GUIDE
HVS-SHIM Heat Shrinkable Shim Kits (5-35kV)
Catalog Number Minimum Cable Insulation Diameter Smaller Cable Insulation Diameter Range
HVS-SHIM-1
0.80 (20) 0.60-0.80 (15-20)
HVS-SHIM-1
0.85 (22) 0.65-0.85 (17-22)
HVS-SHIM-1
0.90 (23) 0.70-0.90 (18-23)
HVS-SHIM-1
0.95 (24) 0.80-0.95 (20-24)
HVS-SHIM-1
1.00 (25) 0.85-1.00 (22-25)
HVS-SHIM-1
1.05 (27) 0.90-1.05 (23-27)
HVS-SHIM-2 0.70-0.90 (18-23)
HVS-SHIM-3 1.10 (28) 0.90-1.10 (23-28)
HVS-SHIM-4 0.70-0.90 (18-23)
HVS-SHIM-3 1.15 (29) 0.95-1.15 (24-29)
HVS-SHIM-4 0.80-0.95 (20-24)
HVS-SHIM-3 1.20 (30) 1.00-1.20 (25-30)
HVS-SHIM-4 0.85-1.00 (22-25)
HVS-SHIM-3 1.25 (32) 1.10-1.25 (28-32)
HVS-SHIM-4 0.95-1.10 (24-28)
HVS-SHIM-3 1.30 (33) 1.15-1.30 (29-33)
HVS-SHIM-4 1.00-1.15 (25-29)
HVS-SHIM-3 1.35 (34) 1.20-1.35 (30-34)
HVS-SHIM-5 1.00-1.20 (25-30)
HVS-SHIM-3 1.40 (36) 1.25-1.40 (32-36)
HVS-SHIM-5 1.05-1.25 (27-32)
HVS-SHIM-3 1.45 (37) 1.30-1.45 (33-37)
HVS-SHIM-5 1.15-1.30 (29-33)
HVS-SHIM-3 1.50 (38) 1.35-1.50 (34-38)
HVS-SHIM-5 1.20-1.35 (30-34)
HVS-SHIM-6 1.55 (39) 1.35-1.55 (34-39)
HVS-SHIM-6 1.60 (41) 1.40-1.60 (36-41)
HVS-SHIM-6 1.65 (42) 1.45-1.65 (37-42)
HVS-SHIM-6 1.70 (43) 1.50-1.70 (38-43)
HVS-SHIM-6 1.75 (44) 1.55-1.75 (39-44)
HVS-SHIM-6 1.80 (46) 1.60-1.80 (41-46)
APPLICATIONS
Use TE’s Raychem HVS-SHIM kit to increase the insulation diameter of a polymeric
cable, allowing it to fit in the use range of a standard splice kit. For use on copper
tape, LC shield, wire shield, lead sheath, UniShield, and jacketed/unjacketed concentric
neutral cables.
SELECTING THE APPROPRIATE SHIM KIT:
1. Verify that the insulation diameters of the two cables to be spliced do not fall within the
insulation range of any standard splice kit.
2. Select the splice kit that fits the larger of the two cables within the kit’s insulation-
diameter use range. If the larger cable fits in more than one kit, choose the smaller kit.
3. Determine the minimum cable insulation diameter for the kit and find that value in the
first column below. Example: An HVS-1523S kit has a cable insulation range of 1.10-1.60
inches. Therefore, the minimum cable insulation diameter for this kit is 1.10 inches.
4. In the second column, find the insulation diameter range in which the smaller cable falls.
Note: If the smaller cable does not fit within any of the specified ranges in the second
column, a standard shim cannot be used for your application. Contact your local TE
representative for more information.
5. In the third column, find the correct HVS-SHIM kit to order.
• Select the appropriate shim kit catalog number based on actual cable dimensions and TE's splice kit use range.
• TE's splice kit and shim kits are sold separately.
• Shim kits do not contain connectors. Order a size-reducing connector separately.
• Contact your local TE sales engineer or representative for cable sizes not listed in the selection table.
• Standard package: 1 kit/box
ADDITIONAL PRODUCT INFORMATION
Heat Shrink HVS-SHIM
In-Line Splice
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
145
Medium Voltage Cable Accessories
444
Heat Shrink HVS-3
In-Line Splice
HVS-3 In-Line Splices for 3/C Shielded Cable (5-25 kV)
Catalog Number Conductor Size
(AWG/kcmil)
Min - Max
Insulation Dia.
(A)
Jacket
O.D.
(max) (B)
Max
Connector
O.D. (C)
Max
Connector
Length
(D)
Kit
Installed
Length
(L)
Required
Installation
Space (M)
HVS-3-820S (5 kV) (8 kV)
HVS-3-821S #6-2/0* #6-#2
0.35-0.65 (9-17)
0.90 (23) 0.50 (13) 3.0 (76) 40 (1016) 50 (1270)
HVS-3-822S 3/0-300*
#1-4/0
0.55-0.90 (14-23)
1.30 (33) 0.75 (19) 4.25 (108) 48 (1219) 58 (1473)
HVS-3-823S 350-750*
250-350
0.80-1.25 (20-32)
1.30 (33) 1.10 (28) 6.0 (152) 48 (1219) 58 (1473)
HVS-3-824S 1000-1500*
500-750
1.00-1.60 (25-41)
1.55 (39) 1.45 (37) 8.0 (203) 59 (1499) 69 (1753)
HVS-3-825S 750-1000
1.30-2.25 (33-57)
1.55 (39)
1.85 (47) 8.0 (203) 59 (1499) 69 (1753)
HVS-3-1520S (15 kV)
HVS-3-1521S #2-4/0
0.65-1.05 (17-27)
1.30 (33) 0.90 (23) 4.25 (108) 59 (1499) 69 (1753)
HVS-3-1522S 250-350
0.90-1.30 (23-33)
1.55 (39) 1.15 (29) 5.5 (140) 59 (1499) 69 (1753)
HVS-3-1523S 500-750
1.10-1.60 (28-41) 1.55 (39)
1.60 (41) 8.0 (203) 67 (1702) 77 (1956)
HVS-3-1524S 750-1000
1.25-1.80 (32-46)
2.40 (61)
1.85 (47) 8.0 (203) 67 (1702) 77 (1956)
HVS-3-2520S (25 kV)
HVS-3-2521S
#1-250
0.90-1.20 (23-31)
1.65 (42)
1.10 (28) 4.0 (102) 59 (1499) 69 (1753)
HVS-3-2522S 350-500
1.20-1.50 (31-38)
1.65 (42) 1.35 (34) 6.0 (152) 67 (1702) 77 (1956)
HVS-3-2523S
750-1000
1.50-1.80 (38-46)
2.50 (64) 1.85 (47) 8.0 (203) 72 (1829) 82 (2032)
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
FEATURES APPLICATIONS BENEFITS
CRSM wraparound jacket included with
each splice.
Meets IEEE-404 standard requirements.
For use on copper tape, wire shield, lead
sheath, and UniShield cables.
The three conductor cable splice kits are
designed to rebuild all layers of the cable.
These kits meet the same performance
criteria as our single conductor splice kits.
CRSM Wraparound
Sleeve
Moisture
Sealant Ground
Braid
Copper
Shielding
Mesh
Insulating/
Semiconducting
Sleeve
M
D
C
B
A
L
• * Select the appropriate catalog number. All selections are based on the typical dimensions of 100% insulated cables and commonly used
connectors, manufactured in accordance with AEIC standard. Nominal insulation thickness (100%): 5 kV: 90 mils.8 kV: 115 mils., 15 kV: 175
mils., 25 kV: 260 mils. Nominal insulation thickness (133%): 15 kV: 220 mils.
• For cables manufactured to other specifications, confirm selection with cable and connector dimensions.
• If using 5/8kV (115-mil) cable, use 8 kV selection.
• For 35kV applications or an o-the-shelf 3/C splice alternative, select three appropriate single-conductor kits and one HVS-3/C
accessory kit.
• Kits do not contain connectors; order compression or solder connectors separately.
• If external grounding and/or shield interrupting is required, order an HVS-EG-3 kit.
• Standard package: 1 kit/box
• Related test reports: 5/8 kV: EDR-5181, 15 kV: EDR-5114, 25 kV: EDR-5048, 25-35 kV: EDR-5197
ADDITIONAL PRODUCT INFORMATION
146
146
Medium Voltage Cable Accessories
ENERGY /// ENERGY READY REFERENCE GUIDE
HVSA-3 In-Line Splices for 3/C Armor Cable (5-15 kV)
Note: For voltages higher than 15kV, please see HVSA MOD Kits or please consult a TE representative.
FEATURES APPLICATIONS BENEFITS
CRSM wraparound jacket included with
each splice.
Meets IEEE-404 standard requirements.
For use on copper tape, wire shield, lead
sheath, and UniShield cables.
The three conductor cable splice kits are
designed to rebuild all layers of the cable.
These kits meet the same performance
criteria as our single conductor splice kits.
CRSM Wraparound
Sleeve
Moisture
Sealant Ground
Braid
Copper
Shielding
Mesh
Insulating/
Semiconducting
Sleeve
M
D
C
B
A
L
• Select the appropriate catalog number. All selections are based on the typical dimensions of 100% insulated cables and commonly used
connectors, manufactured in accordance with AEIC standard. Nominal insulation thickness (100%): 5 kV: 90 mils.8 kV: 115 mils., 15 kV: 175
mils., 25 kV: 260 mils. Nominal insulation thickness (133%): 15 kV: 220 mils.
• For cables manufactured to other specifications, confirm selection with cable and connector dimensions.
• For 25 kV, 35 kV, or an o-the-shelf 3/C splice alternative, select three appropriate single-conductor kits and one HVSA MOD kit.
• Kits do not contain connectors; order compression or solder connectors separately.
• If external grounding and/or shield interrupting is required, order an HVS-EG-3 kit.
• Standard package: 1 kit/box.
• Related test reports: 5/8 kV: EDR-5181, 15 kV: EDR-5114, 25-35 kV: EDR-5197
ADDITIONAL PRODUCT INFORMATION
Catalog
Number
Conductor Size
(AWG/kcmil)
Min - Max
Insulation Dia.
(A)
Jacket
O.D.
(max) (B)
Max
Connector
O.D. (C)
Max
Connector
Length
(D)
Kit
Installed
Length
(L)
Required
Installation
Space (M)
HVS-3-820S (5 kV) (8 kV)
HVS-3-821S #6-2/0 #6-#2
0.35-0.65 (9-17)
0.90 (23) 0.50 (13) 3.0 (76) 40 (1016) 50 (1270)
HVS-3-822S 3/0-300
#1-4/0
0.55-0.90 (14-23)
1.30 (33) 0.75 (19) 4.25 (108) 48 (1219) 58 (1473)
HVS-3-823S 350-750
250-350
0.80-1.25 (20-32)
1.30 (33) 1.10 (28) 6.0 (152) 48 (1219) 58 (1473)
HVS-3-824S 1000-1500
500-750
1.00-1.60 (25-41)
1.55 (39) 1.45 (37) 8.0 (203) 59 (1499) 69 (1753)
HVS-3-825S 750-1000
1.30-2.25 (33-57)
1.55 (39)
1.85 (47) 8.0 (203) 59 (1499) 69 (1753)
HVS-3-1520S (15 kV)
HVS-3-1521S #2-4/0
0.65-1.05 (17-27)
1.30 (33) 0.90 (23) 4.25 (108) 59 (1499) 69 (1753)
HVS-3-1522S 250-350
0.90-1.30 (23-33)
1.55 (39) 1.15 (29) 5.5 (140) 59 (1499) 69 (1753)
HVS-3-1523S 500-750
1.10-1.60 (28-41) 1.55 (39)
1.60 (41) 8.0 (203) 67 (1702) 77 (1956)
HVS-3-1524S 750-1000
1.25-1.80 (32-46)
2.40 (61)
1.85 (47) 8.0 (203) 67 (1702) 77 (1956)
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
Heat Shrink HVSA-3
In-Line Splice
147
Medium Voltage Cable Accessories
444
HVS-3/C Mod Rejacketing Kits For 3/C Shielded or Non-Shielded Cable
Catalog Number
3/C
Splicing
Using 3
of 1/C kits
Order This
HVS-3/C kit
Splice Reference Dimensions
Conductor Size
Range (AWG/kcmil) Insulation Diameter Kit Installed
Length
Required
Install Space
HVS-501 HVS-3/C-1 #6-#1 0.40-0.70 (10-18) 40 (1016) 48 (1219)
HVS-502 HVS-3/C-2 1/0-300 0.65-1.05 (17-27) 48 (1219) 56 (1422)
HVS-503 HVS-3/C-2 350-1000 0.95-1.65 (24-42) 48 (1219) 56 (1422)
HVS-821S (5 kV) HVS-3/C-1 #6-2/0 0.35-0.65 (9-17) 40 (1016) 48 (1219)
(5/8 kV) HVS-3/C-1 #6-2 0.35-0.65 (9-17) 40 (1016) 48 (1219)
HVS-822S (5 kV) HVS-3/C-2 3/0-300 0.55-0.90 (14-23) 48 (1219) 56 (1422)
(5/8 kV) HVS-3/C-2 #1-4/0 0.55-0.90 (14-23) 48 (1219) 56 (1422)
HVS-823S (5 kV) HVS-3/C-2 350-750 0.80-1.25 (20-32) 48 (1219) 56 (1422)
(5/8 kV) HVS-3/C-2 250-350 0.80-1.25 (20-32) 48 (1219) 56 (1422)
HVS-824S (5 kV) HVS-3/C-3 1000-1500 1.00-1.60 (25-41) 60 (1524) 68 (1727)
(5/8 kV) HVS-3/C-3 500-750 1.00-1.60 (25-41) 60 (1524) 68 (1727)
HVS-825S (5/8 kV) HVS-3/C-3 750-1000 1.30-2.25 (33-47) 60 (1524) 68 (1727)
HVS-1521S HVS-3/C-3 #2-4/0 0.65-1.05 (17-27) 60 (1524) 68 (1727)
HVS-1522S HVS-3/C-3 250-350 0.90-1.30 (23-33) 60 (1524) 68 (1727)
HVS-1523S HVS-3/C-4 500-750 1.10-1.60 (28-41) 72 (1829) 80 (2032)
HVS-1524S HVS-3/C-4 750-1000 1.25-1.80 (32-46) 72 (1829) 80 (2032)
HVS-2521S HVS-3/C-4 #1-250 0.90-1.20 (23-31) 60 (1524) 68 (1727)
HVS-2522S HVS-3/C-4 350-500 1.20-1.50 (31-38) 72 (1829) 80 (2032)
HVS-2523S HVS-3/C-4 750-1000 1.50-1.80 (38-46) 72 (1829) 80 (2032)
HVS-3521S HVS-3/C-4 1/0-3/0 0.95-1.35 (24-34) 72 (1829) 80 (2032)
HVS-3522S HVS-3/C-4 4/0-600 1.20-1.70 (30-43) 72 (1829) 80 (2032)
HVS-3523S HVS-3/C-4 600-1000 1.55-2.15 (39-55) 72 (1829) 80 (2032)
HVS-3524S HVS-3/C-4 1250-2000 2.1-2.63 (53-66) 72 (1829) 80 (2032)
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
FEATURES APPLICATIONS BENEFITS
The sealing mastic provides a secondary
seal to protect against damage from
water entering the splice region.
Because just four sizes are able to
rejacket a broad range of cable sizes
from 5-35 kV, the HVS-3/C series kits
allow complete inventory flexibility.
For use with three 1/C splice kits, each
HVS-3/C kit contains all materials needed
to convert three 1/C splices into one 3/C
splice.
The MBSM wraparound sleeve provides
environmental sealing, mechanical
strength, and durability.
HVS-3/C kits are o-the-shelf alternatives
for rejacketing 3/C extruded dielectric
(XLPE- or EPR-insulated) power cables.
• Select the appropriate HVS-3/C kit based on the three 1/C kits used for the application (see table above). One HVS-3/C kit will rejacket one
3/C splice. HVS-500 (5 kV) Non-shielded, HVS-820S (5/8 kV), HVS-1520S (15 kV), HVS-2520S (25 kV), HVS-3520S (35 kV)
• Selections are based on the typical dimensions of 100% insulated cables and commonly used connectors, manufactured in accordance with
AEIC standard. Nominal conductor size range for the 1/C splice kits is based on the typical dimensions of 100% and 133% insulated cables.
• Minimum 3/C cable jacket O.D. HVS-3/C-1 [0.65" (17 mm)], HVS-3/C-2 [1.30" (33 mm)], HVS-3/C-3 [1.80" (46 mm)],
HVS-3/C-4 [2.15" (55 mm)]
• Standard package: 1 kit/box
ADDITIONAL PRODUCT INFORMATION
Heat Shrink HVS-J
In-Line Splice
148
148
Medium Voltage Cable Accessories
ENERGY /// ENERGY READY REFERENCE GUIDE
Heat Shrink HVSA Mod Kits
In-Line Splice
HVSA Mod Rearmoring and Rejacketing Kits 3/C Armored Cable (5-35 kV)
Catalog
Number
3/C
Splicing
Using 3 of
1/C kits
Order This
HVSA-MOD Kit
Splice Reference Dimensions
Conductor Size
Range (AWG/kcmil) Insulation Diameter Kit Installed
Length
Required Install
Space
HVS-501 HVSA-1 #6-#1 0.40-0.70 (10-18) 48 (1219) 56 (1422)
HVS-502 HVSA-1 1/0-300 0.65-1.05 (17-27) 48 (1219) 56 (1422)
HVS-503 HVSA-2 350-1000 0.95-1.65 (24-42) 55 (1397) 63 (1600)
HVS-821S (5 kV) HVSA-1 #6-2/0 0.35-0.65 (9-17) 48 (1219) 56 (1422)
(5/8 kV) HVSA-1 #6-#2 0.35-0.65 (9-17) 48 (1219) 56 (1422)
HVS-822S (5 kV) HVSA-2 3/0-300 0.55-0.90 (14-23) 55 (1397) 63 (1600)
(5/8 kV) HVSA-2 #1-4/0 0.55-0.90 (14-23) 55 (1397) 63 (1600)
HVS-823S (5 kV) HVSA-2 350-750 0.80-1.25 (20-32) 55 (1397) 63 (1600)
(5/8 kV) HVSA-2 250-350 0.80-1.25 (20-32) 55 (1397) 63 (1600)
HVS-824S (5 kV) HVSA-3 1000-1500 1.00-1.60 (25-41) 72 (1829) 80 (2032)
(5/8 kV) HVSA-3 500-750 1.00-1.60 (25-41) 72 (1829) 80 (2032)
HVS-825S (5/8 kV) HVSA-3 750-1000 1.30-2.25 (33-57) 72 (1829) 80 (2032)
HVS-1521S HVSA-3 #2-4/0 0.65-1.05 (17-27) 72 (1829) 80 (2032)
HVS-1522S HVSA-3 250-350 0.90-1.30 (23-33) 72 (1829) 80 (2032)
HVS-1523S HVSA-3 500-750 1.10-1.60 (28-41) 72 (1829) 80 (2032)
HVS-1524S HVSA-3 750-1000 1.25-1.80 (32-46) 72 (1829) 80 (2032)
HVS-2521S HVSA-3 #1-250 0.90-1.20 (23-30) 72 (1829) 80 (2032)
HVS-2522S HVSA-3 350-500 1.20-1.50 (30-38) 72 (1829) 80 (2032)
HVS-2523S HVSA-4 750-1000 1.50-1.80 (38-46) 81 (2057) 89 (2261)
HVS-3521S HVSA-3 1/0-3/0 0.95-1.35 (24-34) 72 (1829) 80 (2032)
HVS-3522S HVSA-4 4/0-600 1.20-1.70 (30-43) 81 (2057) 89 (2261)
HVS-3523S HVSA-4 600-1000 1.55-2.15 (39-55) 81 (2057) 89 (2261)
HVS-3524S HVSA-4 1250-2000 2.1-2.63 (53-66) ? ?
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
FEATURES APPLICATIONS BENEFITS
An alternative 3/C armored splicing
system that incorporates three 1/C
splices, a wraparound interlocking
steel armoring case, and a wraparound
sealing sleeve.
Select appropriate 1/C splice kits plus
the applicable HVSA kit from the table
below.
For Rearmoring and Rejacketing 3/C
Armored Cable (5-35 kV)
HVSA mod kits are o-the-shelf
alternatives for rejacketing 3/C armored
cable splices.
• Select the appropriate HVS-3/C kit based on the three 1/C kits used for the application (see table above). One HVS-3/C kit will rejacket one
3/C splice. HVS-500 (5 kV) Non-shielded, HVS-820S (5/8 kV), HVS-1520S (15 kV), HVS-2520S (25 kV), HVS-3520S (35 kV)
• Selections are based on the typical dimensions of 100% insulated cables and commonly used connectors, manufactured in accordance with
AEIC standard. Nominal conductor size range for the 1/C splice kits is based on the typical dimensions of 100% and 133% insulated cables.
• Minimum 3/C cable jacket O.D. HVS-3/C-1 0.65" (17 mm), HVS-3/C-2 1.30" (33 mm), HVS-3/C-3 1.80" (46 mm), HVS-3/C-4 2.15" (55 mm)
• Standard package: 1 kit/box
ADDITIONAL PRODUCT INFORMATION
149
Medium Voltage Cable Accessories
444
Heat Shrink HVS/HVSR
In-Line Splice
HVS/HVSR 1/C In-Line Transition and “Reducer” Kits (15-35 kV)
Catalog
Number
Conductor Size
(AWG/kcmil)
Min - Max Insulation Diameter Connector Dimensions (max) Kit
Installed
Length
(L)
Required
Install
Space
(M)
PILC (A) POLY (E) Both Cables
O.D. (C)
PILC/PILC
Length (D)
PILC/poly
Length (D)
HVS-1580D (15 kV)
HVS-1581D #4-4/0 0.60-0.90 (15-23) 0.65-1.05 (17-27) 0.90 (23) 3.5 (89) 4.5 (114) 31 (787) 48 (1219)
HVS-1582D 250-350 0.85-1.10 (22-28) 0.90-1.30 (23-33) 1.15 (29) 3.5 (89) 5.5 (140) 35 (889) 50 (1270)
HVS-1583D 500-750 1.05-1.30 (27-33) 1.10-1.60 (28-41) 1.60 (41) 5.0 (127) 7.0 (178) 37 (940) 50 (1270)
HVS-1584D 750-1000 1.15-1.50 (29-38) 1.25-1.80 (32-46) 1.85 (47) 6.0 (152) 8.0 (203) 40 (1016) 54 (1392)
HVS-2580E (25 kV)
HVS-2582E #1-250 0.85-1.20 (22-30) 0.90-1.25 (23-32) 1.10 (28) 3.5 (89) 4.5 (114) 40 (1016) 57 (1448)
HVS-2583E 350-500 1.15-1.45 (29-37) 1.15-1.50 (29-38) 1.35 (34) 5.0 (127) 8.0 (203) 40 (1016) 58 (1473)
HVS-2584E 750-1000 1.50-1.70 (38-43) 1.60-1.90 (41-48) 1.85 (47) 6.0 (152) 9.0 (229) 40 (1016) 61 (1549)
HVS-3580D (35 kV)
HVS-3582D 1/0-250 1.05-1.40 (27-36) 1.05-1.40 (27-36) 1.20 (30) 3.5 (89) 5.5 (140) 40 (1016) 62 (1575)
HVS-3583D 300-750 1.20-1.70 (30-43) 1.30-1.75 (33-44) 1.60 (41) 6.0 (152) 9.0 (229) 48 (1219) 67 (1702)
HVS-3584D 750-1000 1.60-2.00 (41-51) 1.65-2.00 (41-51) 1.85 (47) 7.0 (178) 10.0 (254) 48 (1219) 67 (1702)
HVSR-1580 Transition Reducer (15 kV)
HVSR-1582 #4-4/0/4/0-350 0.60-0.90 (15-23) 0.90-1.30 (23-33) 1.15 (29) 5.5 (140) 33 (838) 78 (1981)
HVSR-1583 4/0-350/500-750 0.80-1.10 (20-28) 1.10-1.60 (28- 41) 1.60 (41) 7.0 (178) 37 (940) 87 (2210)
HVSR-1584 4/0-500/750-1000 0.80-1.20 (20-30) 1.25-1.80 (32-46) 1.85 (47) 8.0 (203) 40 (1016) 92 (2337)
HVSR-2580E Transition Reducer (25 kV)
HVSR-2583E #1-350/350-500 0.80-1.20 (20-30) 1.15-1.50 (29-38) 1.35 (34) 7.0 (178) 40 (1016) 58 (1473)
HVSR-2584E 500-750/750-1000 1.25-1.50 (32-38) 1.55-1.90 (39-48) 1.85 (47) 8.0 (203) 40 (1016) 61 (1549)
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
FEATURES APPLICATIONS BENEFITS
TE's Raychem HVSR “reducer” kits are
used as a transition splice when the
PILC/VCLC conductor size is much
smaller than that of the poly cable.
Meets IEEE-404 standard requirements.
Use as an in-line splice for paper-
insulated, lead-covered (PILC) cable
or varnished cambric-insulated, lead-
covered (VCLC) cable
Can also be used as a transition splice—
PILC/VCLC to poly (copper tape,
lead sheath, wire shield, UniShield, or
jacketed/unjacketed concentric neutral)
cable.
PILC splices utilize a highly eective
oil-stop system. The system helps to
reduce installation and outage time by
eliminating insulation stepping, hand
taping, lead wiping, and compound filling.
• Select the appropriate catalog number. Selections are based on the typical dimensions of 100% and 133% insulated cables and commonly
used connectors manufactured in accordance with AEIC standard. Nominal insulation thickness (100%): 15 kV: 165 mil (PILC/VCLC). 175 mils
(poly). 25 kV: 255 mils (PILC/VCLC), 260 mils (poly). 28 kV: 255 mils (PILC/VCLC), 280 mils (poly). 35 kV: 330 mils (PILC VCLC), 345 mils
(poly) Nominal insulation thickness (133%): 15 kV: 220 mils (poly).
• For cables manufactured to other specifications, confirm selection with cable and connector dimensions.
• Kits do not contain shear bolt connectors; order oil block (sweated or compression) connectors separately.
• Cable paper cutters are available. EXRM-1004
• For lead sheath repair, order an HVS-LR kit.
• Standard package: 1 kit/box
• Related test reports: 15 kV: EDR-5080, 25 kV: EDR-5083, 35 kV: EDR-5184
ADDITIONAL PRODUCT INFORMATION
Red Sealing
Mastic
Oil Barrier Tube Ground
Braid
Oil Block
Mastic
Stress Control
Tube
Copper
Shielding
Mesh
MBSM Wraparound
Sleeve
Insulating
Semiconducting
Tube
M
D
L
AE
C
150
150
Medium Voltage Cable Accessories
ENERGY /// ENERGY READY REFERENCE GUIDE
Heat Shrink HVSA-3-1590S/2590S
In-Line Splice
HVS-3-1590S/HVS-3-2590S 3/C In-line splices for PILC cable (15-25 kV)
Catalog Number
PILC
Conductor Size
(AWG/kcmil)
Min - Max PILC
Insulation Dia. (A)
Connector Max
O.D. (C)
Connector Max
Length (D)
Kit Installed
Length (L)
Required Install
Space (M)
HVS-3-1590 (15 kV)
HVS-3-1591 #4-4/0 0.60-1.00 (15-25) 0.90 (23) 3.5 (89) 63(1600) 67 (1702)
HVS-3-1592 250-350 0.85-1.10 (22-28) 1.15 (29) 3.5 (89) 63 (1600) 67 (1702)
HVS-3-1593 500-750 1.05-1.50 (27-38) 1.60 (41) 5.0 (127) 67 (1702) 71 (1803)
HVS-3-1594 750-1000 1.15-1.75 (29-44) 1.85 (47) 6.0 (152) 67 (1702) 71 (1803)
HVS-3-1590S “shorty” (15 kV)*
HVS-3-1591S #2-350 0.65-1.00 (17-25) 0.85 (22) 3.0 (76) 55 (1397) 55 (1397)
HVS-3-1592S 4/0-600 0.85-1.25 (22-32) 1.20 (30) 4.0 (102) 59 (1499) 59 (1499)
HVS-3-1593S 500-1000 1.00-1.50 (25-38) 1.50 (38) 5.0 (127) 59 (1499) 59 (1499)
HVS-3-2590E (25 kV)
HVS-3-2591E #1-350 0.85-1.15 (22-29) 1.15 (29) 4.0 (102) 67 (1702) 71 (1803)
HVS-3-2592E 350-750 1.10-1.50 (28-32) 1.40 (36) 5.0 (25) 67 (1702) 71 (1803)
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
FEATURES APPLICATIONS BENEFITS
3/C in-line PILC splices provide a highly
eective and easily installed oil stop
system, using standard heat-shrinkable
components.
Meets IEEE-404 standard requirements.
For use on 3/C paper-insulated, lead-
covered (PILC) cable, or varnished
cambric-insulated, lead covered (VCLC)
cable.
The adhesive-lined conductive breakout
provides an oil- and pressure-resistant
seal and grounds the conductive tubing
to the lead sheath.
Oil barrier tubing locks the oil in the PILC
cables, converting each conductor into
the polymeric equivalent.
• Select the appropriate catalog number. Selections are based on the typical dimensions of 100%-insulated cables (manufactured in
accordance with the data contained in AEIC 1-1968 and commonly used connectors). Nominal insulation thickness (100%): 15 kV: 165
mils., 25 kV: 255 mils.
• For cables manufactured to other specifications, confirm selection with cable and connector dimensions.
• Kits do not contain connectors; order oil block (sweated or compression) connectors separately.
• Standard package: One 3/C kit/box.
• Related test reports: HVS-3-1590/2590: EDR-5143, HVS-3-1590S: EDR-5250, HVS-3-2590E: EDR-5223
ADDITIONAL PRODUCT INFORMATION
Conductive
Boot
Conductive
Tube
Conductive
Tube
Oil Block
Mastic
Stress Relief
Mastic
Red
Sealing
Mastic
Copper
Shielding
Mesh
Insulating/
Semiconducting
Tube
Ground
Braid
Conductive
Boot
MBSM
Wraparound
Sleeve
D
C
M
L
A
HVS-3-1590S “shorty“ splice kit does not allow cross phasing.
151
Medium Voltage Cable Accessories
444
HVS-T/HVSR-T 3/C PILC/VCLC to 1/C Poly Trifurcating Transition and
Transition "Reducer" Kits (15-35 kV)
Catalog
Number
PILC/Poly
Conductor Size
(AWG/kcmil)
Min - Max Insulation Diameter 1/C Poly
Jacket
O.D. (B)
Connector
Dimensions (max)
Kit
Installed
Length
(L)
Required
Install
Space
(M)
PILC (A) Poly (E) O.D. (C) Length (D)
HVS-T-1580S (15 kV)
HVS-T-1581S #4-4/0* 0.60-1.00 (15-25) 0.65-1.05 (17-27) 1.35 (34) 0.90 (23) 4.5 (114) 40 (1016) 60 (1525)
HVS-T-1582S 250-350* 0.85-1.10 (22-28) 0.90-1.30 (23-33) 1.50 (38) 1.15 (29) 5.5 (140) 40 (1016) 62 (1575)
HVS-T-1583S 500-750* 1.05-1.50 (27-38) 1.10-1.60 (28-41) 1.90 (48) 1.60 (41) 7.0 (178) 48 (1219) 68 (1727)
HVS-T-1584S 750-1000 1.30-1.75 (33-44) 1.25-1.80 (32-46) 2.15 (55) 1.85 (47) 8.0 (203) 48 (1219) 69 (1753)
HVS-T-1580E-S (15 kV) Short Splice
HVS-T-1581E-S 1/0-4/0* 0.65-1.00 (17-25) 0.70-1.05 (18-27) 1.40 (36) 0.90 (23) 2.5 (63) 40 (1016) 61 (1550)
HVS-T-1582E-S 250-500* 0.85-1.20 (22-30) 0.90-1.20 (23-30) 1.50 (38) 1.35 (34) 4.5 (114) 40 (1016) 65 (1650)
HVS-T-1583E-S 500-1000 1.10-1.50 (28-38) 1.15-1.75 (29-44) 2.20 (56) 1.85 (47) 5.0 (127) 40 (1016) 69 (1753)
HVS-T-2580E (25 kV)
HVS-T-2582E #1-250 0.85-1.20 (22-30) 0.90-1.25 (23-32) 1.55 (39) 1.10 (28) 5.5 (140) 48 (1219) 65 (1650)
HVS-T-2583E 350-500 1.15-1.40 (29-36) 1.15-1.50 (29-38) 2.00 (51) 1.35 (34) 7.0 (178) 48 (1219) 75 (1900)
HVS-T-2584E 750-1000 1.50-1.70 (38-43) 1.50-1.90 (38-48) 2.15 (55) 1.85 (47) 8.0 (203) 48 (1219) 77 (1955)
HVS-T-3580S (35 kV)
HVS-T-3582S 1/0-350 1.05-1.40 (27-36) 1.05-1.50 (27-38) 1.90 (48) 1.20 (30) 6.5 (165) 55 (1397) 81 (2057)
HVS-T-3583S 250-750 1.20-1.70 (30-43) 1.30-1.75 (30-44) 2.10 (53) 1.80 (46) 8.0 (203) 55 (1397) 85 (2159)
HVSR-T-1580 Transition Reducer (15 kV)
HVSR-T-1582 #4-4/0/4/0-350 0.60-1.00 (15-25) 0.90-1.30 (23-33) 1.50 (38) 1.15 (29) 5.5 (140) 40 (1016) 62 (1575)
HVSR-T-1583 4/0-350/500-750 0.80-1.20 (20-30) 1.10-1.60 (28-41) 1.90 (48) 1.60 (41) 7.0 (178) 48 (1219) 68 (1727)
HVSR-T-1584 250-500/750-1000 0.85-1.30 (22-33) 1.25-1.80 (32-46) 2.15 (55) 1.85 (47) 8.0 (203) 48 (1219) 69 (1753)
HVSR-T-2580E Transition Reducer (25 kV)
HVSR-T-2582E #1-400/350-500 0.80-1.20 (20-30) 1.15-1.50(29-38) 2.00 (51) 1.35 (34) 7.0 (178) 48 (1219) 75 (1900)
HVSR-T-2583E 500-600/750-1000 1.25-1.40 (32-36) 1.55-1.90 (39-48) 2.15 (55) 1.85 (47) 8.0 (203) 48 (1219) 77 (1955)
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
FEATURES APPLICATIONS BENEFITS
Trifurcating transition splices greatly
reduce the complexity of splicing one
3/C PILC cable to three 1/C polymeric
cables.
Provide solderless ground braid
connection for PILC cable
Meets IEEE-404 standard requirements.
Used for splicing 3/C PILC/VCLC to three
individual poly cables
Transition Reducer kits available for
when the PILC/VCLC cable has a much
smaller conductor size than the poly
cable
By converting the PILC cable to a
polymeric equivalent, the splices
eliminate compound filling and dicult
lead wiping which lets you get on and o
the job site quickly.
Heat shrink components help to
eliminate lead sleeve failures by replacing
lead sleeves and wipes that can crack
due to corrosion or cable flexing.
• Select the appropriate catalog number. All selections are based on the typical dimensions of 100% and 133% insulated poly cables and
commonly used connectors manufactured in accordance with AEIC standard. Nominal insulation thickness (100%): 15 kV: 165 mils (PILC/
VCLC). 175 mils (poly)., 25 kV: 255 mils (PILC/VCLC). 260 mils (poly). 35 kV: 330 mils (PILC/VCLC). 345 mils (poly). Nominal insulation
thickness (133%): 15 kV: 220 mils (poly).
• For cables manufactured to other specifications, confirm selection with cable and connector dimensions.
• Kits do not contain connectors; order oil block (sweated or compression) connectors separately.
• Standard package: 1 kit/box
• Related test reports: 15 kV: EDR-5137, 25 kV: EDR-5142, 35 kV: EDR-5184, 15 kV HVS-T-1580E-S: EDR-5227
• Cable paper cutters are available EXRM-1004.
• For a cold applied alternative, see CAT-J series
ADDITIONAL PRODUCT INFORMATION
M
D
A E B
C
L
* Check the jacket O.D. on the 133% insulated, single-conductor 15-kV 4/0, 350-kcmil, and 750-kcmil cables to ensure they fall within the use
range specified. If you have any questions, contact your TE Connectivity field sales engineer or representative.
Heat Shrink HVS-T/HVSR-T
In-Line Splice
152
152
Medium Voltage Cable Accessories
ENERGY /// ENERGY READY REFERENCE GUIDE
HVS-T-1590S 3/C PILC/VCLC to PILC/VCLC Trifurcating Kits (15 kV)
Catalog
Number
PILC Conductor
Size (AWG/kcmil)
Min - Max PILC
Insulation Dia. (A)
1/C PILC
Jacket
(Max O.D.)
(B)
Connector
Max O.D.
(C)
Connector
Max Length
(D)
Kit
Installed
Length (L)
Required
Install
Space (M)
HVS-T-1590S (15 kV)
HVS-T-1591S #4-4/0 0.60-1.05 (15-27) 1.30 (33) 0.90 (23) 3.5 (89) 40 (1016) 60 (1524)
HVS-T-1592S 4/0-400 0.85-1.30 (22-33) 1.50 (38) 1.15 (29) 4.5 (114) 40 (1016) 60 (1524)
HVS-T-1593S 500-750 1.05-1.60 (27-40) 1.90 (48) 1.60 (41) 6.0 (152) 48 (1219) 64 (1626)
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
FEATURES APPLICATIONS BENEFITS
Trifurcating transition splices greatly
reduce the complexity of splicing one
3/C PILC cable to three 1/C PILC cables.
This kit converts one 3/C (PILC/VCLC)
cable to three 1/C (PILC/VCLC) cables
Meets IEEE-404 standard requirements..
For use on paper-insulated, lead-covered
(PILC) cable or varnished cambric-
insulated, lead- covered (VCLC) cable.
By converting the PILC cable to a
polymeric equivalent, the splices
eliminate compound filling and dicult
lead wiping which lets you get on and o
the job site quickly.
Heat-shrink components help to eliminate
lead sleeve failures by replacing lead
sleeves and wipes that can crack due to
corrosion or cable flexing.
Sealing Boot
Red Sealing Mastic
Red Sealing Mastic
Red Sealing Mastic Stress
Control
Mastic Ground
Braid
Oil Block
Mastic
Oil Block
Tube
Copper
Shielding
Mesh
MBSM
Wraparound
Sleeve
Stress
Control
Tube Conductive Boot
Insulating/Semiconducting Tube
• Select the appropriate catalog number. All selections are based on the typical dimensions of 100% insulated cables and dimensions of
commonly used connectors manufactured in accordance with AEIC standard. Nominal insulation thickness (100%): 165 mils.
• Kits do not contain connectors; order oil block (sweated or compression) connectors separately.
• Standard package: 1 kit/box
• Related test reports: EDR-5143
• Cable paper cutters are available EXRM-1004.
ADDITIONAL PRODUCT INFORMATION
Heat Shrink HVS-T-1590S
In-Line Splice
D
C
M
L
A
15
Medium Voltage Cable Accessories
444
HVS/HVSA-3-1580S (Unarmored & Armored) Kits (15 kV)
Catalog
Number
PILC/Poly
Conductor Size
(AWG/kcmil)
Min - Max
PILC Insulation
Dia (A)
Min - Max
Poly Insulation
Dia (B)
Connector
Max O.D.
(C)
Connector
Max Length
(D)
Kit Installed
Length
(L)
Required
Install Space
(M)
HVS-3-1580S Unarmored Cable (15 kV)
HVS-3-1581S #4-4/0 0.60-1.00 (15-25) 0.60-1.05 (17-27) 1.15 (29) 5.5 (140) 60 (1524) 68 (1727)
HVS-3-1582S 250-350 0.85-1.10 (22-28) 0.90-1.30 (23-33) 1.15 (29) 5.5 (140) 60 (1524) 68 (1727)
HVS-3-1583S 500-750 1.05-1.50 (27-38) 1.10-1.60 (28-41) 1.60 (41) 7.0 (178) 72 (1829) 80 (2032)
HVS-3-1584S 750-1000 1.15-1.75 (29-44) 1.25-1.80 (32-46) 1.85 (47) 8.0 (203) 72 (1829) 80 (2032)
HVSA-3-1580S Armored Cable (15 kV)
HVSA-3-1581S #4-4/0 0.65-1.00 (17-25) 0.60-1.05 (17-27) 0.90 (23) 4.50 (114) 63 (1600) 70 (1778)
HVSA-3-1582S 250-350 0.85-1.10 (22-28) 0.90-1.30 (23-33) 1.15 (29) 5.5 (140) 72 (1829) 80 (2032)
HVSA-3-1583S 500-750 1.05-1.50 (27-38) 1.10-1.60 (28-41) 1.60 (41) 7.0 (178) 72 (1829) 80 (2032)
HVSA-3-1584S 750-1000 1.15-1.75 (29-44) 1.25-1.85 (32-46) 1.85 (47) 8.0 (203) 72 (1829) 80 (2032)
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
FEATURES APPLICATIONS BENEFITS
Incorporates a thermoplastic internal
moisture sealant as a secondary barrier.
Load cycle tested to perform at a
conductor temperature of 110°C with an
internal oil pressure of 15 psi.
Meets IEEE-404 standard requirements.
Provide a reliable means for splicing 3/C
15 kV PILC/VCLC cables to 3/C 15 kV
armored or unarmored polymeric cables.
Eliminates the need for compound filling,
lead wiping and hot oil. Installation is
quick, easy, and repeatable.
TE utilizes high temperature oil barrier
tubing, oil-block mastic, and a high-
density conductive boot to seal the oil
within the PILC cable. This oil sealing
technology has been successful in over
18 years of installations. Heat-shrink
accessories fit out-of-round and sectored
cables, and handle conductor size
transitions.
TE utilizes its rugged MBSM rejacketing
sleeve to seal against moisture ingress.
Red Sealing
Mastic
Wraparound
Jacket
Conductive Boot
Oil Barrier Tube
Oil Block
Mastic
Insulating/
Semiconducing
tube
Reinforcing
Tube
Copper
Shielding
Mesh
M
D
AB
C
L
• Select the appropriate catalog number. All selections are based on the typical dimensions of 100% insulated cables and the dimensions of
commonly used connectors manufactured in accordance with AEIC standard. Nominal insulation thickness (100%): 165 mils.
• Armored kits include an interlocking steel armoring wraparound with bendable fingers to provide a smooth transition to the armor.
• Kits do not contain connectors; order oil block (sweated or compression) connectors separately.
• These kits do not allow cross-phasing.
• Standard package: 1 kit/box
• Related test reports: EDR-5137
• Cable paper cutters are available EXRM-1004.
ADDITIONAL PRODUCT INFORMATION
Heat Shrink HVS/HVSA-3-1580S
In-Line Splice
154
154
Medium Voltage Cable Accessories
ENERGY /// ENERGY READY REFERENCE GUIDE
HVSY Wye (Tap) Splices for 1/C Poly-Poly, PILC-PILC, & PILC-Poly Cable
(15 kV)
Catalog
Number
Poly Conductor Size
(AWG/kcmil) Min - Max Insulation Diameter Max
Connector
Length
(max) (D)
Kit
Installed
Length (L)
Required
Installation
Space (M)
Burndy
Connector
Main Tap Main (A) Tap (E)
HVSY-1520S (15 kV Polymeric Wye) For use with soldered connectors.
HVSY-1522S #2-4/0 #2-4/0 0.65-1.05 (17-27) 0.65-1.05 (17-27) 3.0 (75) 30 (750) 45 (1125)
HVSY-1523S 250-750 #2-750 0.95-1.45 (24-37) 0.65-1.45 (17-37) 3.5 (90) 30 (750) 45 (1125)
HVSY-1520S (15 kV Polymeric Wye) For use with Burndy YSH crimp connectors for Copper conductors only
HVSY-1522S #2-4/0 #2-4/0 0.65-1.05 (17-27) 0.65-1.05 (17-27) 3.0 (75) 30 (750) 45 (1125) YSH-2929
HVSY-1523S 250-500 4/0-500 0.85-1.25 (22-32) 0.85-1.25 (22-32) 3.5 (90) 30 (750) 45 (1125) YSH-3434
HVSY-1524S 500-750 350-750 1.10-1.45 (28-37) 1.00-1.45 (25-37) 3.5 (90) 30 (750) 45 (1125) YSH-3939
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
Catalog
Number
PILC/Poly Conductor Size
(AWG/kcmil)
Min - Max
PILC/Poly Insulation Dia. Lead
Sheath
(OD max)
Max
Connector
Length (D)
Kit
Installed
Length (L)
Required
Install
Space (M)
Main Tap Main (A) Tap (E)
HVSY-1580D (15 kV PILC and PILC-Poly Wye)
HVSY-1582D #2-4/0 #2-4/0
0.65-1.05 (17-27) 0.65-1.05 (17-27)
1.20 (30) 3.0 (75) 30 (750) 45 (1125)
HVSY-1583D 250-750 #2-750
0.95-1.45 (24-37)
0.65-1.45 (17-37)
1.50 (38) 3.5 (90) 30 (750) 45 (1125)
FEATURES APPLICATIONS BENEFITS
Includes a positive heat-activated
sealant system that eliminates taping
between main and tap cables.
Designed to seal against moisture
ingress by including a branch clip and
the heavy-duty MBSM wraparound
sleeve
Meets IEEE-404 standard requirements.
HVSY-1520S is for use on copper tape,
wire shield, lead sheath, and UniShield
cables.
HVSY-1580D is for use as a Wye splice
where the main and/or tap cables may
be paper-insulated, lead-covered (PILC)
cable; varnished cambric-insulated, or
lead-covered (VCLC) cable.
Used for submersible or direct burial.
Excellent water barrier. Internal moisture
seal for redundancy
Splices accept a wide range of main and
tap cable sizes
Compact shape simplifies cable training
Insulating/Sealing
Profile
Branch Clip
Internal Seal
Stress
Control
Tube
Insulating/
Shielding Tubes
Stress Relief
Material
Shielding
Mesh
Insulating
Shim Tube
MBSM
SuperSleeve
Wraparound
Main Main
Tap
• Select the appropriate catalog number. All selections are based on the typical dimensions of 100% and 133% insulated cables and dimensions
of commonly used connectors manufactured in accordance with AEIC standard. Nominal insulation thickness (100%): 165 mils (PILC/VCLC)
175 mils (poly) Nominal insulation thickness (133%): 220 mils (poly).
• For cables manufactured to other specifications, confirm selection with cable and connector dimensions.
• Kits do not contain connectors. For connector information contact your local TE sales representative for information. For
HVSY-1520S kits with copper conductors only, H-tap compressed connectors, available from Burndy (800-346-4175), may be used in place of
the half-duplex connector.
• Check poly cable insulation diameter to help ensure a proper fit.
• For 15 kV H-configuration connections on 1/C shielded power cable, order the HVSH-1520 mod kit for use in conjunction with appropriate
HVSY-1520S kit.
• Standard package: 1 kit/box
• Related test reports: HVSY-1520S: EDR-5236, EDR-5238, HVSY-5256 HVSY-1580D: EDR-2535, EDR-5317
ADDITIONAL PRODUCT INFORMATION
L
D
M
MainMain
Tap
A
A
E
Heat Shrink HVSA-3
In-Line Splice
155
Medium Voltage Cable Accessories
444
HVSH-MOD H Configuration Kits for 1/C Shielded Power Cable (15 kV)
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
Catalog Number
Conductor Size
(AWG/kcmil) Min - Max Insulation Diameter Connector
Length
(max)
Kit
Installed
Length
Kit
Installed
Space
Main Tap Main Tap
HVSH-1520-MOD
HVSY-1522S #2-4/0 #2-4/0 0.65-1.05 (17-27) 0.65-1.05 (17-27) 3.0 (75) 30 (750) 45 (1125)
HVSH-1522-MOD
HVSY-1523S 250-750 #2-750 0.95-1.45 (24-37) 0.65-1.45 (17-37) 3.5 (90) 30 (750) 45 (1125)
HVSH-1523-MOD
HVSH-1580-MOD
HVSY-1582D #2-4/0 #2-4/0 0.65-1.05 (17-27) 0.65-1.05 (17-27) 3.0 (75) 30 (750) 45 (1125)
HVSH-1582D-MOD
HVSY-1583D 250-750 #2-750** 0.85-1.45 (22-37) 0.65-1.45 (17-37) 3.5 (90) 30 (750) 45 (1125)
HVSH-1583D-MOD
*To make an “H-configuration”, order both the standard HVSY kit and the HVSH-MOD kit.
**Check cable insulation diameter to ensure proper fit.
FEATURES APPLICATIONS BENEFITS
These splices can be used for
submersible or direct burial applications.
Meets IEEE-404 standard requirements.
Used in conjunction with HVSY-1520S and
HVSY-1580D-MOD series Wye splice kits.
This combination provides a heat
shrinkable 15 kV system that
accommodates “H-configuration”
connections for single-conductor power
cables. This kit will accom modate both
crimped connectors (copper conductor
only) and soldered connectors.
• Poly cable selections are based on the typical dimensions of 100% insulated cables made in accordance with AEIC standard. Final kit
selection should be verified by actual cable dimensions. PILC/VCLC cable selections are based on the typical dimensions of 100% insulated
cables manufactured in accordance with AEIC standard.
• Kits do not contain connectors. For connector information contact your local TE sales representative for information.
• Standard package: 1 kit/box
• Related test reports HVSH-1520-MOD: EDR-5236, HVSH-1580D-MOD: EDR-5235
ADDITIONAL PRODUCT INFORMATION
Heat Shrink HVSH-MOD
In-Line Splice
156
156
Medium Voltage Cable Accessories
ENERGY /// ENERGY READY REFERENCE GUIDE
HVES Live End Seal for 1/C PILC and Poly or 3/C PILC Cable (15-25 kV)
Catalog
Number
PILC/Poly
Conductor
Size (AWG/kcmil)
Min - Max
Insulation Dia.
PILC (A)
Min - Max
Insulation Dia.
Poly (A)
Kit
Installed
Length (L)
HVES-1520D (1/C PILC/VCLC and 1/C Poly) 15 kV
HVES-1521D #4-4/0 0.60-0.90 (15-23) 0.65-1.05 (17-27) 12 (305)
HVES-1522D 250-350 0.85-1.10 (22-28) 0.90-1.30 (23-33) 12 (305)
HVES-1523D 500-750 1.05-1.30 (27-33) 1.10-1.60 (28-41) 12 (305)
HVES-1524D 750-1000 1.20-1.50 (30-38) 1.25-1.80 (32-46) 12 (305)
HVES-2520D (1/C PILC/VCLC and 1/C Poly) 25 kV
HVES-2521D #1-250 0.85-1.25 (22-32) 0.85-1.25 (22-32) 21 (533)
HVES-2522D 350-500 1.15-1.50 (29-38) 1.15-1.50 (29-38) 23 (584)
HVES-2523D 750-1000 1.50-1.90 (38-48) 1.50-1.90 (38-48) 25 (635)
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
Catalog
Number
PILC/Poly
Conductor
Size (AWG/kcmil)
Min - Max
Insulation
Dia. PILC (A)
Kit
Installed
Length (L)
HVES-3-1590 (3/C PILC/VCLC) 15 kV
HVES-3-1591 #4-4/0 0.60-1.00 (15-25) 27 (686)
HVES-3-1592 250-350 0.85-1.10 (22-28) 27 (686)
HVES-3-1593 500-750 1.05-1.50 (27-38) 27 (686)
HVES-3-1594 750-1000 1.15-1.75 (29-44) 27 (686)
HVES-3-2590E (3/C PILC/VCLC) 25kV
HVES-3-2591E #1-250 0.85-1.20 (22-30) 28 (711)
HVES-3-2592E 350-500 1.15-1.40 (28-36) 31 (787)
HVES-3-2593E 750-1000 1.50-1.70 (38-43) 32 (813)
FEATURES APPLICATIONS BENEFITS
The outer adhesive-lined rejacketing
sleeve is designed to provide a positive
environmental seal.
These kits consist of heat shrinkable
tubings and a high-dielectric strength,
polymeric plug which overlap the
conductor to provide excellent
insulation.
Insulate and seal the ends of polymeric
and PILC cables
Once TE's Raychem HVES kit is installed,
the cable can be re-energized. Typical
applications include the live ending of
spare cables for future use, isolating a
failed cable length, and sectionalizing a
cable circuit during system maintenance
and repair, expansion, or testing.
L
A
• Select the appropriate catalog number. All selections are based on the typical dimensions
of 100% insulated and 133% insulated poly cables manufactured in accordance with AEIC
standard. Nominal insulation thickness (100%): 15 kV: 165 mils (PILC/VCLC). 175 mils (poly).
25 kV: 225 mils (PILC/VCLC). 260 mils (poly). Nominal insulation thickness (133%):
15 kV: 220 mils (poly).
• For cables manufactured to other specifications, confirm selection with cable dimensions.
• Standard package:
HVES-1520D,-2520D = One kit/box, HVES-3-1590,-2590E = One 3/C kit/box
• Related test reports: 15 kV: EDR-5146, 25 kV: EDR-5273
ADDITIONAL PRODUCT INFORMATION
L
A
Heat Shrink HVES
In-Line Splice
157
Medium Voltage Cable Accessories
444
HV-MSK Splices for In-Line and Multiconductor/Medium-Voltage
Multi-Conductor Mining Cable (5-8 kV)
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
Catalog Number
Power Conductor Size (AWG/kcmil)
Sleeve Length
5 kV
3/C MP-GC
5 kV
3/C SHD-GC
8 kV
3/C MP-GC
8 kV
3/C SHD-GC
HV-MSK for 3/C Flexible Cable (5-8 kV)
HV-MSK-3/C-581 #6-#1 #6-#4 #6-#4 22
HV-MSK-3/C-582 1/0-350 #2-3/0 #2-4/0 #4-2/0 22
HV-MSK-3/C-584 400-750 4/0-350 250-750 3/0-350 29
FEATURES APPLICATIONS BENEFITS
TE's Raychem HV-MSK is flame-
retardant, multiconductor splice kits
MSHA approved for 07-LA090013-
MSHA
For use on standard flexible cables and
mining cables (MP-GC and SHD-GC) up
to 8 kV
Stepped connector design allows for
longer life in higher use bending areas
• Select appropriate catalog number based on conductor size for your cable type. Confirm selection with cable diameter range.
• Kits do not contain connectors; please order separately.
• For cable types not listed in this catalog, contact your local TE representative.
• Standard package: One 3/C kit per box.
ADDITIONAL PRODUCT INFORMATION
Heat Shrink HV-MSK
In-Line Splice
158
158
Medium Voltage Cable Accessories
ENERGY /// ENERGY READY REFERENCE GUIDE
Cold Applied 3/C CSJA
In-Line Splice
3/C CSJA Cold Shrinkable Joint for 15 kV 3/C TECK Cables
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
Catalog Number Voltage
Class
Nominal
Cable Range
Min - Max
Insulation O.D. (A)
Connector Dimensions Kit Installed
Length (L)
Required
Install
Space (M)
Max O.D. (C) Max Length (D)
CSJA 3/C No Connector, For TECK Cable
CSJA-3-1521-TECK 15 kV #2-350 0.69-1.20 (17.5-30.5) 1.30 (33.0) 5.50 (140.0) 65 (1650) 65 (1650)
CSJA-3-1522-TECK 15 kV 4/0-750 0.87-1.40 (22.1-35.6) 1.50 (38.0) 5.50 (140.0) 65 (1650) 65 (1650)
CSJA-3-1523-TECK 15 kV 350-1000 1.03-1.58 (26.2-40.0) 1.65 (42.0) 6.69 (170.0) 71 (1800) 71 (1800)
Catalog Number Voltage
Class
Nominal
Cable
Range
Min - Max
Insulation O.D. (A)
Dia. Over Cable
Conductor* min/max
Kit Installed
Length
Required Install
Space (M)
CSJA 3/C Copper Shear Bolt Connector, For TECK Cable
CSJA-3-1521M1-TECK 15 kV 2/0-350 0.69-1.20 (17.5-30.5) 0.376-0.736 (9.5-18.7) 65 (1650) 65 (1650)
CSJA-3-1522M1-TECK 15 kV 4/0-500 0.87-1.40 (22.1-35.6) 0.376-0.736 (9.5-18.7) 65 (1650) 65 (1650)
CSJA-3-1522M2-TECK 15 kV 350-750 0.87-1.40 (22.1-35.6) 0.570-0.945 (14.5-24.0) 71 (1800) 71 (1800)
CSJA-3-1523M3-TECK 15 kV 500-1000 1.03-1.58 (26.2-40.0) 0.736-1.152 (18.7-29.3) 71 (1800) 71 (1800)
CSJA 3/C Aluminum Shear Bolt Connector, For TECK Cable
CSJA-3-1521M4-TECK 15 kV #2-3/0 0.69-1.20 (17.5-30.5) 0.268-0.470 (6.8-11.9) 65 (1650) 65 (1650)
CSJA-3-1521M5-TECK 15 kV #2-350 0.69-1.20 (17.5-30.5) 0.268-0.681 (6.8-17.3) 65 (1650) 65 (1650)
CSJA-3-1522M6-TECK 15 kV 4/0-500 0.87-1.40 (22.1-35.6) 0.423-0.813 (10.7-20.6) 71 (1800) 71 (1800)
CSJA-3-1522M7-TECK 15 kV 500-750 0.87-1.40 (22.1-35.6) 0.736-0.998 (18.7-25.3) 71 (1800) 71 (1800)
CSJA-3-1523M8-TECK 15 kV 350-750 1.03-1.58 (26.2-40.0) 0.616-0.998 (15.7-25.3) 71 (1800) 71 (1800)
FEATURES APPLICATIONS BENEFITS
The joint consists of three pre-expanded
silicone bodies on a unique holdout and
a separate rejacketing system.
Single piece silicone rubber body for
wide application range.
Integrated electrical stress control via
factory molded stress cones and a
Faraday cage.
TE Raychem CSJA joints have been
quailified to IEEE-404.
Easy release spiral holdout.
For 15 kV 3/C TECK cables This design is easy to install with minimal
steps and a short installation time.
The cold applied wraparound GMRS
rejacketing system is designed to seal
the entire splice and provide mechanical
and environmental protection for direct
buried and submersible installations.
Both mechanical and compression
connectors can be used.
Robust rejacketing solution eliminates
parking distance
• Selections are based on the typical dimensions of 100% insulated cables, manufactured in accordance with AEIC standard. Nominal
insulation thickness (100%): 15 kV: 175mils, 25 kV: 260mils, 35 kV: 345mils.
• Select the appropriate catalog number. Use the insulation OD and jacket OD range as the final ordering criteria.
• For mechanical shear bolt connector included in the kit confirm the correct connector selection according to the min/max diameter over the
cable conductor from the tables.
• Standard package: 1 kit/box.
• Related test reports: EDR-5530.
ADDITIONAL PRODUCT INFORMATION
* Diameter Over Cable Conductor Min-Max accepted by the Al or Cu Shear Bolt Connector
159
Medium Voltage Cable Accessories
444
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
CSJA In-line Cold Shrinkable Joints for all 1/C Shielded Power Cables
Catalog Number Length of Moisture Blocked Braid (mm) Braid (AWG)
Cold Applied External Grounding Kit
CSJ-EG-1 24 (610) #8
CSJ-EG-2 24 (610) #6
CSJ-EG-3 24 (610) #4
CSJ-EG-4 24 (610) #2
FEATURES APPLICATIONS BENEFITS
Total length of the splice body on the
holdout is 14 to 19 inches providing a
compact design.
Integrated electrical stress control
enhanced by factory molded stress
cones and a Faraday cage.
Void filling stress relief mastics are not
necessary.
Proven shield continuity concept which
can also bridge concentric neutrals.
The joint accepts both mechanical and
compression connectors.
When a shear bolt connector is used,
this is a totally crimpless system.
Meets IEEE-404 standard requirements.
"All-in-One" cold shrinkable joint for
5 kV through 35 kV. It is designed to
splice tape shield, wire shield, LC shield,
UniShield, JCN and flat strap shielded
cables.
This cable joint has a pre-expanded EPDM
rejacketing sleeve and an integrated
neutral sock. The “All-in-One” design is
easy to install with minimal steps and
short installation time.
A pre-expanded, single-piece silicone
rubber joint body with high mechanical
expansion capability allows a wide
application range.
The silicone rubber body provides high
dielectric strength, high tear strength,
low tension set, and excellent low
temperature recovery.
An ergonomically designed spiral holdout
provides a smooth installation with low
release forces.
Ground Braid
Moisture Block
Spring Clamp
• Selections are based on the typical dimensions of 100% insulated cables, manufactured in
accordance with AEIC standard. Nominal insulation thickness (100%): 15 kV: 175 mils,
25 kV: 260 mils, 35 kV: 345 mils.
• Select the appropriate catalog number. Use the insulation OD and jacket OD range as the
final ordering criteria.
• For mechanical shear bolt connector included in the kit confirm the correct connector
selection according to the Min/Max diameter over the cable conductor from the tables.
• If external grounding is required, order the CSJ-EG kit.
• Standard package: 1 kit per box.
• Related test reports: EDR-5430, EDR-5455, EDR-5513, EDR-5570, EDR-5572, EDR-5588
• For AL Mechanical shear bolt connector information request data sheet 9-1773440-4 and
for CU request 165972.
ADDITIONAL PRODUCT INFORMATION
Cold Applied CSJA
In-Line Splice
160
160
Medium Voltage Cable Accessories
ENERGY /// ENERGY READY REFERENCE GUIDE
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
Catalog Number Voltage
Class
Nominal
Cable
Range
Min - Max
Insulation O.D. (A)
Jacket O.D.
(max) (B)
Neutral
Sock
(AWG)
Min - Max Diameter
Over Cable Conductor*
Kit
Installed
Length
(L)
Required
Install
Space
(M)
O.D. (C) Length (D)
CSJA Joint Without Connector
CSJA-821 5-8 kV 4/0-750 0.69-1.20 (17.5-30.5) 1.50 (38.1) 1/0 1.30 (33.0) 5.50 (140.0) 29 (737) 39 (990)
CSJA-1521 15 kV #2-350 0.69-1.20 (17.5-30.5) 1.50 (38.1) 1/0 1.30 (33.0) 5.50 (140.0) 29 (737) 39 (990)
CSJA-1522 15 kV 4/0-750 0.87-1.40 (22.1-35.6) 1.80 (46.0) 1/0 1.50 (38.0) 5.50 (140.0) 29 (737) 39 (990)
CSJA-1523 15 kV 350-1000 1.03-1.58 (26.2-40.0) 2.05 (52.1) 2/0 1.65 (42.0) 6.69 (170.0) 33 (838) 43 (1090)
CSJA-1524 15 kV 750-1250 1.28-2.05 (32.50-52.0) 2.60 (66.0) 2/0 1.85 (47.0) 7.90 (200.0) 37 (939) 49 (1244)
CSJA-2822 28 kV #1-500 0.87-1.40 (22.1-35.6) 1.80 (46.0) 1/0 1.50 (38.0) 5.50 (140.0) 29 (737) 39 (990)
CSJA-2823 28 kV 4/0-750 1.03-1.58 (26.20-40.0) 2.05 (52.1) 2/0 1.65 (42.0) 6.69 (170.0) 33 (838) 43 (1090)
CSJA-2824 28 kV 500-1250 1.28-2.05 (32.50-52.0) 2.60 (66.0) 2/0 1.85 (47.0) 7.90 (200.0) 37 (939) 49 (1244)
CSJA-3523 35 kV 1/0-350 1.03-1.49 (26.20-37.8) 2.05 (52.1) 2/0 1.40 (35.6) 5.50 (140.0) 33 (838) 43 (1090)
CSJA-3524 35 kV 350-1000 1.28-2.05 (34.54-52.0) 2.60 (66.0) 2/0 1.96 (50.0) 7.90 (200.0) 37 (939) 49 (1244)
CSJA-3525 35 kV 750-1250 1.63-2.36 (41.40-60.0) 2.60 (66.0) 2/0 2.36 (60.0) 7.90 (200.0) 37 (939) 49 (1244)
CSJA Joint With Copper Mechanical Shear Bolt Connector
CSJA-1521M1 15 kV 2/0-350 0.69-1.20 (17.5-30.5) 1.50 (38.1) 1/0 0.376-0.736 (9.50-18.7) 29 (737) 39 (990)
CSJA-1522M1 15 kV 4/0-500 0.87-1.40 (22.1-35.6) 1.80 (46.0) 1/0 0.376-0.736 (9.50-18.7) 29 (737) 39 (990)
CSJA-1522M2 15 kV 350-750 0.87-1.40 (22.1-35.6) 1.80 (46.0) 1/0 0.570-0.945 (14.5-24.0) 29 (737) 39 (990)
CSJA-1523M2 15 kV 350-750 1.03-1.58 (26.2-40.0) 2.05 (52.1) 2/0 0.570-0.945 (14.5-24.0) 33 (838) 43 (1090)
CSJA-2822M1 28 kV 2/0-500 0.87-1.40 (22.1-35.6) 1.80 (46.0) 1/0 0.376-0.736 (9.50-18.7) 29 (737) 39 (990)
CSJA-2823M2 28 kV 350-750 1.03-1.58 (26.2-40.0) 2.05 (52.1) 2/0 0.570-0.945 (14.5-24.0) 33 (838) 43 (1090)
CSJA-2824M2 28 kV 500-750 1.28-2.05 (32.50-52.0) 2.60 (66.0) 2/0 0.570-0.945 (14.5-24.0) 37 (939) 49 (1244)
CSJA-3523M1 35 kV 2/0-350 1.03-1.49 (26.20-37.8) 2.05 (52.1) 2/0 0.376-0.736 (9.50-18.7) 33 (838) 43 (1090)
CSJA-3524M2 35 kV 350-750 1.28-2.05 (34.54-52.0) 2.60 (66.0) 2/0 0.570-0.945 (14.5-24.0) 37 (939) 49 (1244)
* Min./max. diameter over cable conductor accepted by the copper mechanical connector.
CSJA Joint with Aluminum Mechanical Shear Bolt Connector
CSJA-1521M4 15 kV #2-3/0 0.69-1.20 (17.5-30.5) 1.50 (38.1) 1/0 0.268-0.470 (6.80-11.9) 29 (737) 39 (990)
CSJA-1521M5 15 kV #2-350 0.69-1.20 (17.5-30.5) 1.50 (38.1) 1/0 0.268-0.681 (6.80-17.3) 29 (737) 39 (990)
CSJA-1522M6 15 kV 350-750 0.87-1.40 (22.1-35.6) 1.80 (46.0) 1/0 0.423-0.813 (10.7-20.6) 29 (737) 39 (990)
CSJA-1522M7 15 kV 350-750 0.87-1.40 (22.1-35.6) 1.80 (46.0) 1/0 0.736-0.998 (18.7-25.3) 29 (737) 39 (990)
CSJA-1523M8 15 kV 350-750 1.03-1.58 (26.20-40.0) 2.05 (52.1) 2/0 0.616-0.998 (15.7-25.3) 33 (838) 43 (1090)
CSJA-1524M9 15 kV 750-1000 1.28-2.05 (32.50-52.0) 2.60 (66.0) 2/0 0.813-1.152 (20.6-29.2) 37 (939) 49 (1244)
CSJA-2822M5 28 kV #1-350 0.87-1.40 (22.1-35.6) 1.80 (46.0) 1/0 0.268-0.681 (6.80-17.3) 29 (737) 39 (990)
CSJA-2822M6 28 kV 4/0-500 0.87-1.40 (22.1-35.6) 1.80 (46.0) 1/0 0.423-0.813 (10.7-20.6) 29 (737) 39 (990)
CSJA-2823M8 28 kV 350-750 1.03-1.58 (26.20-40.0) 2.05 (52.1) 2/0 0.616-0.998 (15.7-25.3) 33 (838) 43 (1090)
CSJA-2824M8 28 kV 500-750 1.28-2.05 (32.50-52.0) 2.60 (66.0) 2/0 0.616-0.998 (15.7-25.3) 37 (939) 49 (1244)
CSJA-2824M9 28 kV 750-1000 1.28-2.05 (32.50-52.0) 2.60 (66.0) 2/0 0.813-1.152 (20.60-29.2) 37 (939) 49 (1244)
CSJA-3523M5 35 kV 1/0-350 1.03-1.49 (26.20-37.8) 2.05 (52.1) 2/0 0.268-0.681 (6.8-17.3) 33 (838) 43 (1090)
CSJA-3524M8 35 kV 350-750 1.28-2.05 (34.54-52.0) 2.60 (66.0) 2/0 0.616-0.998 (15.7-25.3) 37 (939) 49 (1244)
CSJA-3524M9 35 kV 750-1000 1.28-2.05 (34.54-52.0) 2.60 (66.0) 2/0 0.813-1.152 (20.60-29.2) 37 (939) 49 (1244)
CSJA-3525M10 35 kV 1000-1250 1.63-2.36 (41.40-60.0) 2.60 (66.0) 2/0 1.060-1.251 (23.0-31.7) 37 (939) 49 (1244)
* Min/max diameter over cable conductor accepted by the aluminum mechanical connector.
AD
B
LC
M
Cold Applied CSJA
In-Line Splice
161
Medium Voltage Cable Accessories
444
Cold Applied CSJA-JCN/EGIn-Line Splice
CSJA JCN/EG In-line Cold Shrinkable Joints
Each silicone splice body is factory tested to include AC withstand and partial discharge in
accordance with IEEE-404 production tests.
FEATURES APPLICATIONS BENEFITS
Total length of the splice body on the
holdout is 14 to 19 inches providing a
compact design.
Integrated electrical stress control
enhanced by factory molded stress
cones and Faraday cage.
Void filling stress relief mastics are not
necessary.
Proven shield continuity concept. The
neutral wires are connected externally.
The integrated pre-expanded neutral
sock is connected to the neutral wires
by a constant force spring. This provides
the metallic shielding system to the
cable joint.
The joint accepts both mechanical and
compression connectors.
Meets IEEE-404 standard requirements.
Cold shrinkable joint for 15 kV through
35 kV. It is designed to splice jacketed
concentric neutral (JCN) cables.
This cable joint has a pre-expanded EPDM
rejacketing sleeve and an integrated
neutral sock.
The “All-in-One” design is easy to install
with minimal steps and short installation
time.
A pre-expanded, single-piece silicone
rubber joint body with high mechanical
expansion capability allows a wide
application range.
The silicone rubber body provides high
dielectric strength, high tear strength,
low tension set, and excellent low
temperature recovery.
An ergonomically designed spiral holdout
provides a smooth installation with low
release forces.
Customer Supplied Connectors
Gray
Mastic
Gray
Mastic Copper MeshCopper Mesh
• Selections are based on the typical dimensions of 100% insulated cables, manufactured in accordance with AEIC standard. Nominal insulation
thickness (100%): 15 kV: 175mils, 25 kV: 260mils, 35 kV: 345mils.
• Select the appropriate catalog number. Use the insulation OD, jacket OD and the neutral sock equivalent range as the final ordering criteria.
To ensure proper parking diameter, calculate jacket OD with concentric neutrals folded back over jacket.
• For mechanical shear bolt connector included in the kit confirm the correct connector selection according to the Min/Max diameter over the
cable conductor from the tables.
• For other applications or if you have any questions, contact your TE representative.
• Standard package: 1 kit/box
• Related test report: EDR-5430, EDR-5455
• For Al Mechanical shear bolt connector information request data sheet 9-1773440-4 and for CU request 165972.
ADDITIONAL PRODUCT INFORMATION
162
162
Medium Voltage Cable Accessories
ENERGY /// ENERGY READY REFERENCE GUIDE
Catalog Number Voltage
Class
Nominal
Cable
Range
Min - Max
Insulation O.D. (A)
Jacket O.D.
(max) (B)
Max Connector
Dimensions Kit
Installed
Length (L)
Required
Install
Space (M)
O.D. (C) Length (D)
CSJA JCN/EG Joint Without Connector
CSJA-JCN/EG-1511 15 kV #2-350 0.69-1.20 (17.5-30.5) 1.50 (38.1) 1.30 (33.0) 5.50 (140.0) 29 (737) 37 (940)
CSJA-JCN/EG-1512 15 kV 4/0-750 0.87-1.40 (22.1-35.6) 1.80 (46.0) 1.50 (38.0) 5.50 (140.0) 29 (737) 37 (940)
CSJA-JCN/EG-1513 15 kV 350-1000 1.03-1.58 (26.2-40.0) 2.05 (52.1) 1.65 (42.0) 6.69 (170.0) 33 (838) 41 (1041)
CSJA-JCN/EG-1514 15 kV 750-1250 1.28-2.05 (32.50-52.0) 2.60 (66.0) 1.85 (47.0) 7.90 (200.0) 37 (939) 48 (1219)
CSJA-JCN/EG-2812 28 kV #1-500 0.87-1.40 (22.1-35.6) 1.80 (46.0) 1.50 (38.0) 5.50 (140.0) 29 (737) 37 (940)
CSJA-JCN/EG-2813 28 kV 4/0-750 1.03-1.58 (26.20-40.0) 2.05 (52.1) 1.65 (42.0) 6.69 (170.0) 33 (838) 41 (1041)
CSJA-JCN/EG-2814 28 kV 500-1250 1.28-2.05 (32.50-52.0) 2.60 (66.0) 1.85 (47.0) 7.90 (200.0) 37 (939) 48 (1219)
CSJA-JCN/EG-3513 35 kV 1/0-350 1.03-1.49 (26.20-37.8) 2.05 (52.1) 1.40 (35.6) 5.50 (140.0) 33 (838) 41 (1041)
CSJA-JCN/EG-3514 35 kV 350-1000 1.28-2.05 (34.54-52.0) 2.60 (66.0) 1.96 (50.0) 7.90 (200.0) 37 (939) 48 (1219)
CSJA-JCN/EG-3515 35 kV 750-1250 0.63-2.36 (41.40-60.0) 2.60 (66.0) 2.36 (60.0) 7.90 (200.0) 37 (939) 48 (1219)
Catalog Number Voltage
Class
Nominal
Cable
Range
Min -Max
Insulation O.D. (A)
Jacket O.D.
(max) (B)
Min - Max Dia.
Over Cable Conductor*
Kit
Installed
Length
(L)
Required
Install
Space (M)
CSJA JCN/EG Joint With Copper mechanical Shear Bolt Connector*
CSJA-JCN/EG-1511M1 15 kV 2/0-350 0.69-1.20 (17.5-30.5) 1.50 (38.1) 0.376-0.736 (9.50-18.7) 29 (737) 37 (940)
CSJA-JCN/EG-1512M1 15 kV 4/0-500 0.87-1.40 (22.1-35.6) 1.80 (46.0) 0.376-0.736 (9.50-18.7) 29 (737) 37 (940)
CSJA-JCN/EG-1512M2 15 kV 350-750 0.87-1.40 (22.1-35.6) 1.80 (46.0) 0.570-0.945 (14.5-24.0) 29 (737) 37 (940)
CSJA-JCN/EG-1513M2 15 kV 350-750 1.03-1.58 (26.2-40.0) 2.05 (52.1) 0.570-0.945 (14.5-24.0) 33 (838) 41 (1041)
CSJA-JCN/EG-2812M1 28 kV 2/0-500 0.87-1.40 (22.1-35.6) 1.80 (46.0) 0.376-0.736 (9.50-18.7) 29 (737) 37 (940)
CSJA-JCN/EG-2813M2 28 kV 350-750 1.03-1.58 (26.2-40.0) 2.05 (52.1) 0.570-0.945 (14.5-24.0) 33 (838) 41 (1041)
CSJA-JCN/EG-2814M2 28 kV 500-750 1.28-2.05 (32.50-52.0) 2.60 (66.0) 0.570-0.945 (14.5-24.0) 37 (939) 48 (1219)
CSJA-JCN/EG-3513M1 35 kV 2/0-350 1.03-1.49 (26.20-37.8) 2.05 (52.1) 0.376-0.736 (9.50-18.7) 33 (838) 41 (1041)
CSJA-JCN/EG-3514M2 35 kV 350-750 1.28-2.05 (34.54-52.0) 2.60 (66.0) 0.570-0.945 (14.5-24.0) 37 (939) 48 (1219)
* Min/max diameter over cable conductor accepted by the copper mechanical connector.
CSJA JCN/EG Joint With Aluminum Mechanical Shear Bolt Connector**
CSJA-JCN/EG-1511M4 15 kV #2-3/0 0.69-1.20 (17.5-30.5) 1.50 (38.1) 0.268-0.470 (6.80-11.9) 29 (737) 37 (940)
CSJA-JCN/EG-1511M5 15 kV #2-350 0.69-1.20 (17.5-30.5) 1.50 (38.1) 0.268-0.681 (6.80-17.3) 29 (737) 37 (940)
CSJA-JCN/EG-1512M6 15 kV 4/0-500 0.87-1.40 (22.1-35.6) 1.80 (46.0) 0.423-0.813 (10.7-20.6) 29 (737) 37 (940)
CSJA-JCN/EG-1512M7 15 kV 500-750 0.87-1.40 (22.1-35.6) 1.80 (46.0) 0.736-0.998 (18.7-25.3) 29 (737) 37 (940)
CSJA-JCN/EG-1513M8 15 kV 350-750 1.03-1.58 (26.20-40.0) 2.05 (52.1) 0.616-0.998 (15.7-25.3) 33 (838) 41 (1041)
CSJA-JCN/EG-1514M9 15 kV 750-1000 1.28-2.05 (32.50-52.0) 2.60 (66.0) 0.813-1.152 (20.6-29.2) 37 (939) 48 (1219)
CSJA-JCN/EG-2812M5 28 kV #1-350 0.87-1.40 (22.1-35.6) 1.80 (46.0) 0.268-0.681 (6.80-17.3) 29 (737) 39 (990)
CSJA-JCN/EG-2812M6 28 kV 4/0-500 0.87-1.40 (22.1-35.6) 1.80 (46.0) 0.423-0.813 (10.7-20.6) 29 (737) 39 (990)
CSJA-JCN/EG-2813M8 28 kV 350-750 1.03-1. 58 (26.20-40.0) 2.05 (52.1) 0.616-0.998 (15.7-25.3) 33 (838) 41 (1041)
CSJA-JCN/EG-2814M8 28 kV 500-750 1.28-2.05 (32.50-52.0) 2.60 (66.0) 0.616-0.998 (15.7-25.3) 37 (939) 48 (1219)
CSJA-JCN/EG-2814M9 28 kV 750-1000 1.28-2.05 (32.50-52.0) 2.60 (66.0) 0.813-1.152 (20.60-29.2) 37 (939) 48 (1219)
CSJA-JCN/EG-3513M5 35 kV 1/0-350 1.03-1.49 (26.20-37.8) 2.05 (52.1) 0.268-0.681 (6.8-17.3) 33 (838) 41 (1041)
CSJA-JCN/EG-3514M8 35 kV 350-750 1.28-2.05 (34.54-52.0) 2.60 (66.0) 0.616-0.998 (15.7-25.3) 37 (939) 48 (1219)
CSJA-JCN/EG-3514M9 35 kV 750-1000 1.28-2.05 (34.54-52.0) 2.60 (66.0) 0.813-1.152 (20.60-29.2) 37 (939) 48 (1219)
CSJA-JCN/EG-3515M9 35 kV 750-1000 1.63-2.36 (41.40-60.0) 2.60 (66.0) 0.813-1.152 (20.60-29.2) 37 (939) 48 (1219)
CSJA-JCN/EG-3515M10 35 kV 1000-1250 1.63-2.36 (41.40-60.0) 2.60 (66.0) 1.060-1.251 (23.0-31.7) 37 (939) 48 (1219)
** Min/max diameter over cable conductor accepted by the aluminum mechanical connector.
Cold Applied CSJA-JCN/EGIn-Line Splice
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
D
M
A
B
LC
16
Medium Voltage Cable Accessories
444
Cold Applied CSJGIn-Line Splice
CSJG In-line Cold Shrinkable Joints
FEATURES APPLICATIONS BENEFITS
The splice consists of a pre-expanded
silicone body on a unique holdout
design and separate rejacketing system.
A pre-expanded, single piece silicone
rubber body with high mechanical
expansion capability which allows a wide
application range.
An ergonomically designed spiral
holdout provides a smooth installation
with low release forces.
Integrated electrical stress control
enhanced by factory molded stress
cones and a Faraday cage.
Meets IEEE-404 standard requirements.
Cold shrinkable joint for 15 kV through
35 kV. It is designed to splice jacketed
concentric neutral (JCN) cables.
This design is easy to install with minimal
steps and short installation time.
The rejacketing system is a cold applied
wraparound sleeve designed to seal the
entire splice and provide mechanical
and environmental protection for direct
buried installation.
Both mechanical and compression
connectors can be used.
• Selections are based on the typical dimensions of 100% insulated cables, manufactured in accordance with AEIC standard. Nominal
insulation thickness (100%): 15 kV: 175 mils, 25 kV: 260 mils, 35 kV: 345 mils.
• Select the appropriate catalog number. Use the insulation OD and jacket OD range as the final ordering criteria.
• For mechanical shear bolt connector included in the kit confirm the correct connector selection according to the Min/Max diameter over
the cable conductor from the tables.
• Standard package: 1 kit/box.
• Related test reports: EDR-5430, EDR-5507, EDR-5455.
ADDITIONAL PRODUCT INFORMATION
Grey
Mastic
Mastic
Snap Lock
Cable
Gray Mastic
164
164
Medium Voltage Cable Accessories
ENERGY /// ENERGY READY REFERENCE GUIDE
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
Catalog
Number
Voltage
Class
Nominal
Cable Range
Min - Max
Insulation O.D. (A)
Max Connector Dimensions Kit Installed
Length (L)
Required Install
Space (M)
O.D. (C) Length (D)
CSJA JCN/EG Joint Without Connector
CSJG-1511 15 kV #2-350 0.69-1.20 (17.5-30.50) 1.30 (33.0) 5.50 (140.0) 33 (850) 42 (1060)
CSJG-1512 15 kV 4/0-750 0.87-1.40 (22.1-35.60) 1.50 (38.0) 5.50 (140.0) 33 (850) 42 (1060)
CSJG-1513 15 kV 350-1000 1.03-1.58 (26.2-40.0) 1.65 (42.0) 6.69 (170.0) 41 (1050) 50 (1270)
CSJG-1514 15 kV 750-1250 1.28-2.05 (32.50-52.0) 1.85 (47.0) 7.90 (200.0) 41 (1050) 55 (1390)
CSJG-2812 28 kV #1-500 0.87-1.40 (22.1-35.60) 1.50 (38.0) 5.50 (140.0) 33 (850) 42 (1060)
CSJG-2813 28 kV 4/0-750 1.03-1.58 (26.20-40.0) 1.65 (42.0) 6.69 (170.0) 41 (1050) 50 (1270)
CSJG-2814 28 kV 500-1250 1.28-2.05 (32.50-52.0) 1.85 (47.0) 7.90 (200.0) 41 (1050) 55 (1390)
CSJG-3513 35 kV 1/0-350 1.03-1.49 (26.20-37.80) 1.40 (35.6) 5.50 (140.0) 41 (1050) 50 (1270)
CSJG-3514 35 kV 350-1000 1.28-2.05 (34.54-52.0) 1.96 (50.0) 7.90 (200.0) 41 (1050) 55 (1390)
CSJG-3515 35 kV 750-1250 1.63-2.36 (41.40-60.0) 2.36 (60.0) 7.90 (200.0) 41 (1050) 55 (1390)
Catalog
Number
Voltage
Class
Nominal
Cable Range
Min - Max
Insulation O.D. (A)
Min - Max Dia.
Over Cable Conductor
Kit Install
Length (L)
Required
Install Space (M)
CSJG Joint with Copper Shear Bolt Connector*
CSJG-1511M1 15 kV 2/0-350 0.69-1.20 (17.5-30.50) 0.376-0.736 (9.50-18.70) 33 (850) 42 (1060)
CSJG-1512M1 15 kV 4/0-500 0.87-1.40 (22.1-35.60) 0.376-0.736 (9.50-18.70) 33 (850) 42 (1060)
CSJG-1512M2 15 kV 350-750 0.87-1.40 (22.1-35.60) 0.570-0.945 (14.5-24.0) 33 (850) 42 (1060)
CSJG-1513M2 15 kV 350-750 1.03-1.58 (26.2-40.0) 0.570-0.945 (14.5-24.0) 41 (1050) 50 (1270)
CSJG-2812M1 28 kV 2/0-500 0.87-1.40 (22.1-35.60) 0.376-0.736 (9.50-18.70) 33 (850) 42 (1060)
CSJG-2813M2 28 kV 350-750 1.03-1.58 (26.2-40.0) 0.570-0.945 (14.5-24.0) 41 (1050) 50 (1270)
CSJG-2814M2 28 kV 500-750 1.28-2.05 (32.50-52.0) 0.570-0.945 (14.5-24.0) 41 (1050) 55 (1390)
CSJG-3513M1 35 kV 2/0-350 1.03-1.49 (26.20-37.80) 0.376-0.736 (9.50-18.70) 41 (1050) 50 (1270)
CSJG-3514M2 35 kV 350-750 1.28-2.05 (34.54-52.0) 0.570-0.945 (14.5-24.0) 41 (1050) 55 (1390)
* Min/max diameter over cable conductor accepted by the copper mechanical connector.
CSJG Joint with Aluminum Shear Bolt Connector**
CSJG-1511M4 15 kV #2-3/0 0.69-1.20 (17.5-30.50) 0.268-0.470 (6.80-11.9) 33 (850) 42 (1060)
CSJG-1511M5 15 kV #2-350 0.69-1.20 (17.5-30.50) 0.268-0.681 (6.80-17.3) 33 (850) 42 (1060)
CSJG-1512M6 15 kV 4/0-500 0.87-1.40 (22.1-35.60) 0.423-0.813 (10.7-20.6) 33 (850) 42 (1060)
CSJG-1512M7 15 kV 500-750 0.87-1.40 (22.1-35.60) 0.736-0.998 (18.7-25.3) 33 (850) 42 (1060)
CSJG-1513M8 15 kV 350-750 1.03-1.58 (26.20-40.0) 0.616-0.998 (15.7-25.3) 41 (1050) 50 (1270)
CSJG-1514M9 15 kV 750-1000 1.28-2.05 (32.50-52.0) 0.813-1.152 (20.6-29.2) 41 (1050) 55 (1390)
CSJG-2812M5 28 kV #1-350 0.87-1.40 (22.1-35.60) 0.268-0.681 (6.80-17.3) 33 (850) 42 (1060)
CSJG-2812M6 28 kV 4/0-500 0.87-1.40 (22.1-35.60) 0.423-0.813 (10.7-20.6) 33 (850) 42 (1060)
CSJG-2813M8 28 kV 350-750 1.03-1.58 (26.20-40.0) 0.616-0.998 (15.7-25.3) 41 (1050) 50 (1270)
CSJG-2814M8 28 kV 500-750 1.28-2.05 (32.50-52.0) 0.616-0.998 (15.7-25.3) 41 (1050) 55 (1390)
CSJG-2814M9 28 kV 750-1000 1.28-2.05 (32.50-52.0) 0.813-1.152 (20.60-29.2) 41 (1050) 55 (1390)
CSJG-3513M5 35 kV 1/0-350 1.03-1.49 (26.20-37.80) 0.268-0.681 (6.8-17.3) 41 (1050) 50 (1270)
CSJG-3514M8 35 kV 350-750 1.28-2.05 (34.54-52.0) 0.616-0.998 (15.7-25.3) 41 (1050) 55 (1390)
CSJG-3514M9 35 kV 750-1000 1.28-2.05 (34.54-52.0) 0.813-1.152 (20.60-29.2) 41 (1050) 55 (1390)
CSJG-3515M10 35 kV 1000-1250 1.63-2.36 (41.40-60.0) 1.060-1.251 (23.0-31.7) 41 (1050) 55 (1390)
** Min/max diameter over cable conductor accepted by the aluminum mechanical connector.
AD
B
LC
M
Cold Applied CSJGIn-Line Splice
165
Medium Voltage Cable Accessories
444
3/C CSJA Cold Shrinkable Joint
FEATURES APPLICATIONS BENEFITS
The splice consists of three pre-
expanded silicone bodies on a unique
holdout and a separate rejacketing
system.
An ergonomically designed spiral
holdout provides a smooth installation
with low release forces.
Integrated electrical stress control
enhanced by factory molded stress
cones and a Faraday cage.
Meets IEEE-404 standard requirements.
For 15 kV through 35 kV. Designed to
splice 3/C Armored Cables.
The GMRS rejacketing system is a
cold-applied wrap around sleeve that
eliminates parking distance
This design is easy to install with minimal
steps and a short installation time.
The rejacketing system is a cold applied
wraparound sleeve designed to seal the
entire splice and provide mechanical
and environmental protection for direct
buried installations.
Both mechanical and compression
connectors can be used.
Pre-expanded, single piece silicone
rubber body with high mechanical
expansion capability which allows a wide
application range.
Splice Bodies
• Selections are based on the typical dimensions of 100% insulated cables, manufactured in accordance with AEIC standard. Nominal
insulation thickness (100%): 15 kV: 175 mils, 25 kV: 260 mils, 35 kV: 345 mils.
• Select the appropriate catalog number. Use the insulation OD and jacket OD range as the final ordering criteria.
• For mechanical shear bolt connector included in the kit confirm the correct connector selection according to the Min./Max. diameter over
the cable conductor from the tables.
• Standard package: 1 kit/box.
• Related test reports: EDR-5530.
ADDITIONAL PRODUCT INFORMATION
Cold Applied 3/C CSJAIn-Line Splice
166
166
Medium Voltage Cable Accessories
ENERGY /// ENERGY READY REFERENCE GUIDE
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
Catalog Number Voltage
Class
Nominal
Cable
Range
Min - Max
Insulation O.D. (A)
Max Connector Dimensions Kit
Installed
Length (L)
Required
Install
Space (M)
O.D. (C) Length (D)
CSJA 3/C Joint without Connector
CSJA-3-1521-ARMR 15 kV #2-350 0.69-1.20 (17.5-30.5) 1.30 33.0) 5.50 (140.0) 65 (1650) 65 (1650)
CSJA-3-1522-ARMR 15 kV 4/0-750 0.87-1.40 (22.1-35.6) 1.50 38.0) 5.50 (140.0) 65 (1650) 65 (1650)
CSJA-3-1523-ARMR 15 kV 350-1000 1.03-1.58 (26.2-40.0) 1.65 (42.0) 6.69 (170.0) 71 (1800) 71 (1800)
CSJA-3-2822-ARMR 28 kV #1-500 0.87-1.40 (22.1-35.6) 1.50 (38.0) 5.50 (140.0) 65 (1650) 65 (1650)
CSJA-3-2823-ARMR 28 kV 4/0-750 1.03-1.58 (26.2-40.0) 1.65 (42.0) 6.69 (170.0) 71 (1800) 71 (1800)
CSJA-3-3523-ARMR 35 kV 1/0-350 1.03-1.49 (26.2-37.8) 1.40 (35.6) 5.50 (140.0) 71 (1800) 71 (1800)
CSJA-3-3524-ARMR 35 kV 350-1000 1.36-1.63 (34.54-41.4) 1.62 (42.0) 6.69 (170) 71 (1800) 71 (1800)
Catalog Number Voltage
Class
Nominal
Cable
Range
Min - Max
Insulation O.D. (A)
Min - Max Dia.
Over Cable Conductor
Kit
Installed
Length (L)
Required
Install
Space (M)
CSJA-3/C Joint with Copper Shear Bolt Connector*
CSJA-3-1521M1-ARMR 15 kV #2-350 0.69-1.20 (17.5-30.5) 0.376-0.736 (9.5-18.7) 65 (1650) 65 (1650)
CSJA-3-1522M1-ARMR 15 kV 4/0-500 0.87-1.40 (22.1-35.6) 0.376-0.736 (9.5-18.7) 65 (1650) 65 (1650)
CSJA-3-1522M2-ARMR 15 kV 350-750 0.87-1.40 (22.1-35.6) 0.570-0.945 (14.5-24.0) 71 (1800) 71 (1800)
CSJA-3-1523M3-ARMR 15 kV 500-1000 1.03-1.58 (26.2-40.0) 0.736-1.152 (18.7-29.3) 71 (1800) 71 (1800)
CSJA-3-2822M1-ARMR 2 8 k V 2/0-500 0.87-1.40 (22.1-35.6) 0.376-0.736 (9.5-18.7) 65 (1650) 65 (1650)
CSJA-3-2823M2-ARMR 2 8 k V 350-750 1.03-1.58 (26.2-40.0) 0.570-0.945 (14.5-24.0) 71 (1800) 71 (1800)
CSJA-3-3523M1-ARMR 35 kV 2/0-350 1.03-1.49 (26.2-37.8) 0.376-0.736 (9.5-18.7) 71 (1800) 71 (1800)
CSJA-3-3524M2-ARMR 35 kV 350-750 1.36-2.05 (34.54-54.0) 0.570-0.945 (14.5-24.0) 71 (1800) 71 (1800)
* Min/max diameter over cable conductor accepted by the copper mechanical connector.
CSJA-3/C Joint with Aluminum Shear Bolt Connector**
CSJA-3-1521M4-ARMR 15 kV #2-3/0 0.69-1.20 (17.5-30.5) 0.268-0.470 (6.8-11.9) 65 (1650) 65 (1650)
CSJA-3-1521M5-ARMR 15 kV #2-350 0.69-1.20 (17.5-30.5) 0.268-0.681 (6.8-17.3) 65 (1650) 65 (1650)
CSJA-3-1522M6-ARMR 15 kV 4/0-500 0.87-1.40 (22.1-35.6) 0.423-0.813 (10.7-20.6) 71 (1800) 71 (1800)
CSJA-3-1522M7-ARMR 15 kV 500-750 0.87-1.40 (22.1-35.6) 0.736-0.998 (18.7-25.3) 71 (1800) 71 (1800)
CSJA-3-1523M8-ARMR 15 kV 350-750 1.03-1.58 (26.2-40.0) 0.616-0.998 (15.7-25.3) 71 (1800) 71 (1800)
CSJA-3-2822M5-ARMR 28 kV #1-350 0.87-1.40 (22.1-35.6) 0.268-0.681 (6.8-17.3) 65 (1650) 65 (1650)
CSJA-3-2822M6-ARMR 28 kV 4/0-500 0.87-1.40 (22.1-35.6) 0.423-0.813 (10.7-20.6) 65 (1650) 65 (1650)
CSJA-3-2823M8-ARMR 28 kV 350-750 1.03-1.58 (26.2-40.0) 0.616-0.998 (15.7-25.3) 71 (1800) 71 (1800)
CSJA-3-3523M5-ARMR 35 kV 1/0-350 1.03-1.49 (26.2-37.8) 0.268-0.681 (6.8-17.3) 71 (1800) 71 (1800)
CSJA-3-3524M8-ARMR 35 kV 350-750 1.36-2.05 (34.54-54.0) 1.060-1.251 (23.0-31.7) 71 (1800) 71 (1800)
** Min/max diameter over cable conductor accepted by the aluminum mechanical connector.
Cold Applied 3/C CSJAIn-Line Splice
AD
B
LC
M
167
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444
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
Catalog Number Voltage
Class
Nominal
Cable
Range
Min - Max
Insulation O.D.
Max Jacket
Dimensions
O.D.
Min - Max
Diameter Over
Cable Conductor
CSJU Joint without Connector
CSJU-1511 15 kV #2-4/0 0.64-0.99 (16.3 - 25.1) 1.26 (32.0) 1.00 (25.4) 3.25 (82.5)
CSJU-2511 25 kV #1-2/0 0.84-1.03 (21.3 - 26.2) 1.26 (32.0) 1.00 (25.4) 3.25 (82.5)
Catalog Number Voltage
Class Nominal Cable Range Min - Max
Insulation O.D.
Max Jacket Dimensions
O.D.
CSJU Joint with Aluminum Mechanical Shear Bolt Connector
CSJU-1511-SB1 15 kV #2-1/0 0.64-0.99 (16.3 - 25.1) 1.26 (32.0)
CSJU-1511-SB2 15 kV #2-4/0 0.64-0.99 (16.3 - 25.1) 1.26 (32.0)
CSJU-2511-SB1 25 kV #1-1/0 0.84-1.03 (21.3 - 26.2) 1.26 (32.0)
CSJU-2511-SB2 25 kV #1-2/0 0.84-1.03 (21.3 - 26.2) 1.26 (32.0)
CSJU Joint with Aluminum Compression Connector
CSJU-1511-ALC0 15 kV #2 STR-SOL, #1 SOL 0.64 - 0.99 (16.3 - 25.1) 1.26 (32.0)
CSJU-1511-ALC1 15 kV #1 STR-CPT, 1/0 CPT-SOL 0.64 - 0.99 (16.3 - 25.1) 1.26 (32.0)
CSJU-1511-ALC2 15 kV 1/0 STR-CMPR, 2/0 CPT 0.64 - 0.99 (16.3 - 25.1) 1.26 (32.0)
CSJU-1511-ALC3 15 kV 2/0-STR-CMPR, 3/0 CPT 0.64 - 0.99 (16.3 - 25.1) 1.26 (32.0)
CSJU-1511-ALC4 15 kV 3/0 STR-CMPR, 4/0 CPT 0.64 - 0.99 (16.3 - 25.1) 1.26 (32.0)
CSJU-1511-ALC5 15 kV 4/0 STR-CMPR 0.64 - 0.99 (16.3 - 25.1) 1.26 (32.0)
CSJU-2511-ALC0 25 kV #2 STR-SOL, #1 SOL 0.84 - 1.03 (21.3 - 26.2) 1.26 (32.0)
CSJU-2511-ALC1 25 kV #1 STR-CPT, 1/0 CPT-SOL 0.84 - 1.03 (21.3 - 26.2) 1.26 (32.0)
CSJU-2511-ALC2 25 kV 1/0 STR-CMPR, 2/0 CPT 0.84 - 1.03 (21.3 - 26.2) 1.26 (32.0)
CSJU-2511-ALC3 25 kV 2/0-STR-CMPR, 3/0 CPT 0.84 - 1.03 (21.3 - 26.2) 1.26 (32.0)
CSJU Cold Shrink Joint for Underground Residential Distribution Cables
FEATURES APPLICATIONS BENEFITS
Pre-expanded, single piece silicone
rubber joint body with high mechanical
expansion capability allows a wide
application range.
Pre-expanded EPDM rejacketing
sleeve provides superior moisture and
environmental sealing.
Option to include range- taking
aluminum Shear Bolt or aluminum
compression splice.
TE's Raychem material proven by cold
shrink products in service for decades.
Total length of the splice body on the
holdout is 12 inches proving a compact
design.
Cold shrinkable joint for 15 kV through
25 kV. It is designed to splice jacketed
concentric neutral (JCN) cables.
The CSJU-S, a product extention to the
CSJU, is intended for use on other neutral
types.
All-in-One design is compact and
requires less working space (trench) to
install.
An ergonomically designed spiral holdout
provides a smooth installation with low
release forces.
Meets IEEE-404 requirements for 15 kV
through 25 kV.
Each silicone splice body is factory tested
to include AC withstand and partial
discharge in accordance with IEEE-404
production tests.
Cold weather and impact testing
executed to ensure top performance in
challenging conditions.
• Selections are based on the typical dimensions of 100% insulated cables, manufactured in accordance with AEIC standard. Nominal
insulation thickness (100%): 15 kV: 175mils, 25 kV: 260mils.
• Select the appropriate catalog number using the insulation O.D. and jacket O.D. range as the final ordering criteria.
• For other applications or if you have questions, contact your TE representative.
• Standard package: 1 kit per box.
• Related test reports: EDR 5643, EDR 5644
ADDITIONAL PRODUCT INFORMATION
Cold Applied CSJUIn-Line Spice
168
168
Medium Voltage Cable Accessories
ENERGY /// ENERGY READY REFERENCE GUIDE
Heat Shrink HVT-50 1/C | 3/CTerminations
HVT-50 1/C | 3/C Non-Shielded Power Cable (5 kV)
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
Catalog Number Conductor Size
(AWG/kcmil) Insulation Diameter (min) Jacket O.D. (max)
HVT-51 #4-2/0 0.45 (11) 0.85 (22)
HVT-52 3/0-500 0.70 (18) 1.30 (33)
HVT-53 750-1500 1.10 (28) 2.15 (55)
FEATURES APPLICATIONS BENEFITS
Designed to withstand rigorous service
conditions.
Non-shielded polymeric terminations for
5 kV cable
The nontracking, heat-shrinkable
insulation is simple to install and provides
excellent UV stability.
Order three appropriate single-conductor terminations from the selection information above.
In addition, order the appropriate three-conductor modification kit (MOD-3-HVT) as follows:
MOD-3A-HVT for HVT-51 and HVT-52
MOD-3B-HVT for HVT-53
These MOD-3-HVT kits contain:
• 4 feet of tubing to rejacket each phase and ground conductor
• Sealant
• Plugs
• Cable breakout to seal the crotch area
FOR THREE-CONDUCTOR 5 KV TERMINATIONS
• Select the appropriate catalog number. All selections are based on the typical dimensions of 100% insulated cables manufactured in
accordance with the data contained in ICEA S-66-524, as well as the dimensions of commonly used connectors. Nominal insulation
thickness (100%): 90 mils.
• For cables manufactured to other specifications, confirm selection with cable dimensions.
• Kits do not contain connectors; order compression, shear bolt, or solder connectors.
• Standard package:
• HVT-50: 3 single-conductor kits/box.
• MOD-3-HVT: 1 kit/box.
• Cable mounting brackets are available to accommodate cable diameters from 0.80-2.40 inches (20-61 mm).
ADDITIONAL PRODUTCT INFORMATION
Installed length: 12 (300)
169
Medium Voltage Cable Accessories
444
HVT-Z-J/SJ Terminations with Built-in Stress Control
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
Indoor Kit Outdoor Kit Min - Max Conductor Size Insulation Dia
(min - max)
Jacket O.D.
(max)
15 kV* 15 kV (100%) 15 kV (133%)
HVT-Z-151-J HVT-Z-151-SJ #2-#1 AWG 0.60-0.95 1.05
HVT-Z-152-J HVT-Z-152-SJ #2/0-250 kcmil #2-4/0 AWG 0.80-1.05 1.45
HVT-Z-153-J HVT-Z-153-SJ 350-500 kcmil 250-500 kcmil 1.05-1.40 1.9
HVT-Z-154-J HVT-Z-154-SJ 750-1000 kcmil 750-1000 kcmil 1.25-2.00 2.5
25 kV/35 kV** 25 kV 35 kV
HVT-Z-252/352-J HVT-Z-252/352-SJ #1-3.0 AWG 0.80-1.05 1.45
HVT-Z-253/353-J HVT-Z-253/353-SJ #4/0-500 kcmil #1/0-4/0 AWG 1.05-1.40 1.9
HVT-Z-254/354-J HVT-Z-254/354-SJ 750-1000 kcmil 250-1000 kcmil 1.25-2.00 2.5
FEATURES APPLICATIONS BENEFITS
When the tubing is shrunk down, the
coating softens and sticks to irregular
surfaces, providing moisture seals as
well as electrical stress control.
TE's Raychem HVT-Z high-voltage
terminations meet IEEE-48 standard
Class I termination requirement.
As an option, the HVT-Z can also be
ordered with TE’s new line of Aluminum
Shear Bolt Terminals. These are range
taking mechanical connectors that will
accommodate a conductor range from #2
compact to 1000 kcmil stranded, Class B.
Can be installed inverted or upright
The main termination component
consists of TE's Raychem non-tracking
tube together with a co-extruded stress
control grading layer. This stress control
layer is based on ceramic semi-conductor
technology (ZnO) and provides superior
discharge and impulse performance.
Unlimited shelf life when stored in normal
conditions
• Select the appropriate catalog number. All selections are based on the typical dimensions of 100% and 133% insulated cables manufactured
in accordance with the data contained in AEIC CS5 and AEIC CS6, as well as the dimensions of commonly used connectors. Nominal
Insulation thickness (100%): 15 kV: 175 mils, 25 kV: 260 mils, 35 kV: 345 mils. Nominal thickness (133%): 15 kV: 220 mils.
• For cables manufactured to other specifications, confirm selection with cable dimensions.
• Kits do not contain connectors. Order compression, shear bolt, or solder connectors separately.
• Indoor (-J) kits are suitable for unjacketed and jacketed URD cable.
• Outdoor (-SJ) kits include skirts for outdoor use and are suitable for unjacketed and jacketed URD cable. To order additional skirts refer to
Accessory and Tool section.
• Cable mounting brackets are available to accommodate cable diameters from 0.80-2.40 inches (20-46 mm) refer to Accessory and Tools
section for ordering information.
• Standard package: 1 kit/box.
• Refer to the Application and Technical Specification section for testing information.
• Related test reports:
Outdoor: 15 kV: EDR-5323, 25-35 kV: EDR-5338.
Indoor: 15 kV: EDR-5322, 25-35 kV: EDR-5338.
ADDITIONAL PRODUCT INFORMATION
Heat Shrink HVT-Z-J/SJTerminations
*Installed Length 11.5' (300)
**Installed Length 20' (500)
170
170
Medium Voltage Cable Accessories
ENERGY /// ENERGY READY REFERENCE GUIDE
HVT-Z-G/SG High Voltage Termination for shielded cables (5 kV-35 kV)
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
Indoor Kit Outdoor Kit Min - Max Conductor Size Min - Max
Insulation Dia
Jacket O.D.
(max)
5/8 kV 5 kV 0.90 8 kV 0.115
HVT-Z-80-G/SG #4-#1 AWG #6-#2 AWG 0.35-0.60 (9-15) 0.95 (24)
HVT-Z-81-G/SG 1/0-250 kcmil #1-4/0 AWG 0.60-0.95 (15-24) 1.20 (30)
HVT-Z-82-G/SG 300-500 kcml 250-500 kcmil 0.80-1.25 (20-32) 1.50 (38)
HVT-Z-83-G/SG 600-1750 kcmil 600-1750 kcmil 1.10-1.75 (28-44) 2.10 (53)
HVT-Z-84-G/SG 1500-3500 kcmil 1500-2500 kcmil 1.60-2.45 (41-62) 2.75 (70)
Installed Length 11.5” (295) Can be cut shorter for use with MCK kits No Skirts for Outdoor Operation*
15 kV 15 kV .175-.220
HVT-Z-151-G HVT-Z-151-SG #4-1/0 AWG 0.60-0.95 (15-24) 1.20 (30)
HVT-Z-152-G HVT-Z-152-SG 2/0-350 kcmil 0.80-1.25 (20-32) 1.50 (38)
HVT-Z-153-G HVT-Z-153-SG 400-1000 kcml 1.10-1.75 (28-44) 2.10 (53)
HVT-Z-154-G HVT-Z-154-SG 1250-2500 kcmil 1.60-2.45 (41-62) 2.75 (70)
Installed Length 11.5” (295) 1 Skirt for Outdoor Operation*
25 kV/35 kV 25 kV 0.260 35 kV 0.345
HVT-Z-252/352-G HVT-Z-252/352-SG #2-250 kcmil #1-1/0 AWG 0.80-1.25 (20-32) 1.50 (38)
HVT-Z-253/353-G HVT-Z-253/353-SG 300-750 kcmil 2/0-500 kcmil 1.10-1.75 (28-44) 2.10 (53)
HVT-Z-254/354-G HVT-Z-254/354-SG 1000-2000 kcmil 750-1750 kcmil 1.60-2.45 (41-62) 2.75 (70)
Installed Length 19.0” (485) 4 Skirts for Outdoor Operation*
FEATURES APPLICATIONS BENEFITS
When the tubing is shrunk down, the
coating softens and sticks to irregular
surfaces, providing moisture seals as well
as electrical stress control.
TE's Raychem HVT-Z high-voltage
terminations meet IEEE-48 standard
Class I termination requirement.
The market's most popular heat shrink
terminations!
Designed for Copper Tape Shield, Wire
Shield, Unishield, and Lead Sheath cables
from 5 kV to 35 kV
The main termination component
consists of TE's Raychem non-tracking
tube together with a co-extruded stress
control grading layer. This stress control
layer is based on ceramic semi-conductor
technology (ZnO) and provides superior
discharge and impulse performance.
Unlimited shelf life when stored in normal
conditions
*Additional skirts sold separately. Refer to Accessory and Tool section.
Heat Shrink HVT-Z-G/SG
Terminations
171
Medium Voltage Cable Accessories
444
• Select the appropriate catalog number. All selections are based on the typical dimensions of 100% and 133% insulated cables manufactured
in accordance with the data contained in AEIC CS5 and AEIC CS6, as well as the dimensions of commonly used connectors. Nominal
Insulation thickness (100%): 15 kV: 175 mils, 25 kV: 260 mils, 35 kV: 345 mils. Nominal thickness (133%): 15 kV: 220 mils.
• For cables manufactured to other specifications, confirm selection with cable dimensions.
• Some kits do not contain connectors. Order compression, shear bolt, or solder connectors separately.
• Cable mounting brackets are available to accommodate cable diameters from 0.80-2.40 inches (20-46 mm) refer to Accessory and Tools
section for ordering information.
• Standard package: 1 kit/box.
• Refer to the Application and Technical Specification section for testing information.
• Related test reports: 15 kV: EDR-5322, EDR-5323, 25 kV: EDR-5473 35 kV: EDR-5481
ADDITIONAL PRODUCT INFORMATION
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
Indoor Kit Outdoor Kit Min - Max Conductor Size Min - Max
Insulation Dia.
Jacket O.D.
(max)
HVT-Z Termination with Aluminum Shear Bolt Terminal
5/8 kV 5 kV 8 kV
HVT-Z-81-G/SG-T5 1/0-250 kcmil #1-4/0 AWG 0.60-0.95 (15-24) 1.20 (30)
HVT-Z-82-G/SG-T5 300-350 kcmil 250-350 kcmil 0.80-1.07 (20-27) 1.50 (38)
HVT-Z-82-G/SG-T8 350-500 kcmil 350-500 kcmil 0.85-1.25 (22-32) 1.50 (38)
HVT-Z-83-G/SG-T9 600-1000 kcmil 600-1000 kcmil 1.10-1.40 (28-36) 2.10 (53)
No Skirts for Outdoor Operation*
15 kV 15 kV
HVT-Z-151-G-T5 HVT-Z-151-SG-T5 #2-1/0 AWG 0.65-0.95 (17-24) 1.20 (30)
HVT-Z-152-G-T5 HVT-Z-152-SG-T5 2/0-350 kcmil 0.80-1.25 (20-32) 1.50 (38)
HVT-Z-153-G-T8 HVT-Z-153-SG-T8 400-500 kcmil 1.10-1.355 (28-34) 2.10 (53)
HVT-Z-153-G-T9 HVT-Z-153-SG-T9 600-1000 kcmil 1.215-1.65 (32-42) 2.10 (53)
1 Skirt for Outdoor Operation*
25 kV/35 kV 25 kV (0.260”) 35 kV (0.345”)
HVT-Z-252/352-G-T5 HVT-Z-252/352-SG-T5 #2-250 kcmil #1-1/0 AWG 0.80-1.25 (20-32) 1.50 (38)
HVT-Z-253/353-G-T5 HVT-Z-253/353-SG-T5 300-350 kcmil 2/0-350 kcmil 1.10-1.50 (28-38) 2.0 (51)
HVT-Z-253/353-G-T8 HVT-Z-253/353-SG-T8 350-750 kcmil 350-500 kcmil 1.185-1.70 (30-43) 2.10 (53)
HVT-Z-254/354-G-T9 HVT-Z-254/354-SG-T9 600-1000 kcmil 600-1000 kcmil 1.60-1.79 (41-45) 2.75 (70)
4 Skirts for Outdoor Operation*
*Additional skirts sold separately. Refer to Accessory and Tool section.
Heat Shrink HVT-Z-G/SG
Terminations
172
172
Medium Voltage Cable Accessories
ENERGY /// ENERGY READY REFERENCE GUIDE
Heat Shrink MOD-3-HVT
Terminations
MOD-3-HVT 3/C Modification Kits
Indoor (Without Breakout Boot)
1/C Termination Indoor MOD-3-HVT Kit
5-8 kV Indoor
HVT-Z-80-G/SG MOD-3X-HVT*
HVT-Z-81-G/SG MOD-3X-HVT
HVT-Z-82-G/SG MOD-3X-HVT
HVT-Z-83-G/SG MOD-3Y-HVT
HVT-Z-84-G/SG MOD-3Y-HVT
15 kV
HVT-Z-151-G MOD-3X-HVT
HVT-Z-152-G MOD-3X-HVT
HVT-Z-153-G MOD-3Y-HVT
HVT-Z-154-G MOD-3Y-HVT
25 kV and 35 kV
HVT-Z-252/352-G MOD-3X-HVT
HVT-Z-253/353-G MOD-3Y-HVT
HVT-Z-254/354-G MOD-3Y-HVT
*Confirm insulation diameter and jacket OD
information with table below
Outdoor/Indoor (Includes Breakout Boot)
1/C Termination MOD-3-HVT Kit
5-8 kV In/Outdoor Sealed
HVT-Z-80-G/SG MOD-3A-HVT*
HVT-Z-81-G/SG MOD-3A-HVT
HVT-Z-82-G/SG MOD-3A-HVT
HVT-Z-83-G/SG MOD-3B-HVT
HVT-Z-84-G/SG MOD-3B-HVT*
15 kV
HVT-Z-151-SG MOD-3A-HVT
HVT-Z-152-SG MOD-3A-HVT
HVT-Z-153-SG MOD-3B-HVT
HVT-Z-154-SG MOD-3B-HVT*
25 kV and 35 kV
HVT-Z-252/352-SG MOD-3A-HVT
HVT-Z-253/353-SG MOD-3B-HVT
HVT-Z-254/354-SG MOD-3B-HVT*
Catalog Number Insulation Diameter (min - max) Jacket O.D. (min - max)
MOD-3X-HVT (unsealed) 0.50-1.35 (13-34)
MOD-3Y-HVT (unsealed) 1.00-2.70 (25-69)
MOD-3A-HVT (sealed) 0.50-1.25 (13-32) 1.25-3.85 (32-98)
MOD-3B-HVT (sealed) 1.00-2.10 (25-53) 2.65-5.30 (67-135)
FEATURES APPLICATIONS BENEFITS
Cut-to-length rejacketing material for
phases and grounds included in all kits.
3A and 3B kits include a six-legged,
environmental crotch sealing boot
(adhesive lined) and plugs for unused
grounding legs
Use TE’s Raychem MOD-3-HVT kits in
conjunction with three 1/C terminations to
seal and rejacket the cable terminations
(5 - 35 kV).
MOD-3-HVT kits are available for both
unsealed and sealed applications.
Comprised of high quality materials for a
long, trouble free service life.
Unlimited shelf life when stored in normal
conditions
• To select the appropriate modification kit for the HVT terminations, use the MOD-3-HVT selection table above.
• Use the MOD-3-HVT dimensions table to confirm the insulation and jacket diameters. If the diameters of your cable fall outside the
MOD-3-HVT kit’s use range, you can purchase MOD-3-HVT components separately. To order separately, use the ordering information on the
next page.
ADDITIONAL PRODUCT INFORMATION
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
17
Medium Voltage Cable Accessories
444
3/C CABLE TERMINATING
MOD-3-HVT KIT COMPONENTS AND BULK ORDERING INFORMATION
Catalog Number Kit Catalog Component Catalog Number Bulk Ordering Catalog Number
MOD-3X-HVT
Uncoated tubing to rejacket each phase
Uncoated tubing to rejacket each ground
Sealant strip
3 each MWTM-35/12-1200/U
3 each MWTM-16/5-1500/U
1 each S1085-3-380
MWTM-35/12-A/U
MWTM-16/5-A/U
S1085-3-380
MOD-3Y-HVT
Uncoated tubing to rejacket each phase
Uncoated tubing to rejacket each ground
Sealant strip
3 each MWTM-85/25-1500/U
3 each MWTM-16/5-1200/U
1 each S1085-3-380
MWTM-85/25-A/U
MWTM-16/5-A/U
S1085-3-380
MOD-3A-HVT
Uncoated tubing to rejacket each phase
Uncoated tubing to rejacket each ground
Sealant strip
Cable breakout boot
Cable breakout plugs
Sealant-coated shim tubing
3 each MWTM-35/12-1200/U
3 each MWTM-16/5-1200/U
1 each S1085-3-380
1 each CBR-6-1-A
3 each CBR-PLUG
1 each WCSM-70/20-150-S
MWTM-35/12-A/U
MWTM-16/5-A/U
S1085-3-380
CBR-6-1-A
CBR-PLUG
WCSM-70/20-1200-S
MOD-3B-HVT
Uncoated tubing to rejacket each phase
Uncoated tubing to rejacket each ground
Sealant strip
Cable breakout boot
Cable breakout plugs
Ground wire shim tubing
3 each MWTM-85/25-1500/U
3 each MWTM-16/5-1200/U
1 each S1085-3-380
1 each CBR-6-2-A
3 each CBR-PLUG
3 each WCSM-24/6-150-S
MWTM-85/25-A/U
MWTM-16/5-A/U
S1085-3-380
CBR-6-2-A
CBR-PLUG
WCSM-24/6-150-S (B50)
Note: MOD-3-HVT kits should be installed prior to installing TE Connectivity HVT kits.
MOD-3X-HVT and MOD-3Y-HVT are for jacketing of phases and ground conductors. MOD-3A-HVT and MOD-3B-HVT provide jacketing, plus
an environmental crotch sealing boot. Tubing provided does not have sealant coating on the inner wall. This makes it easy to remove, like
any cable jacket. Each kit includes three 4-feet long sleeves for the phases and three 4-feet long smaller sleeves for any ground conductors.
(Tubing can be field-cut to appropriate length.) A unique six-legged cable breakout boot, provided in -3A and -3B kits, has an internal coating
of a special adhesive to provide total environmental sealing of the cable crotch (breakout) area. It has three large legs for the phases and
three smaller legs for ground conductors. Plugs are included for insertion into any unused ground legs to maintain the environmental seal
integrity.
HVBC kit
1/C “HVT” series termination
Heat shrink jacketing tubes for protection
of the phases and any ground conductors
Heat shrink cable breakout
boot for crotch seal
• Standard package: 1 kit/box.
• Kit contents: Unsealed (-3X and -3Y) kits contain rejacketing tubes for phase and ground conductors, and sealant for indoor terminations
that don’t require environmental sealing. Sealed (-3A and -3B) kits contain rejacketing tubes, sealant, a cable breakout, and plugs for
both outdoor and indoor terminations.
• Kit components can be purchased in bulk quantities.
ADDITIONAL PRODUCT INFORMATION
Heat Shrink MOD-3-HVT
Terminations
174
174
Medium Voltage Cable Accessories
ENERGY /// ENERGY READY REFERENCE GUIDE
HVT-Z-LC/SLC 1/C LC Shield Cable (15kV)
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
Catalog Number Conductor Size (AWG/kcmil) Min - Max Insulation Diameter Jacket O.D. (max)
HVT-Z-151-LC HVT-Z-151-SLC #4-1/0 0.65-0.95 (5-24) 1.20 (30)
HVT-Z-152-LC HVT-Z-152-SLC 2/0-350 0.85-1.25 (22-32) 1.50 (38)
HVT-Z-153-LC HVT-Z-153-SLC 400-1000 1.10-1.75 (28-44) 2.10 (53)
HVT-Z-154-LC HVT-Z-154-SLC 1250-2500 1.60-2.45 (41-62) 2.75 (70)
FEATURES APPLICATIONS BENEFITS
Reliable, field proven performance.
Slim profile and lightweight, can be
installed upright or inverted.
Non-tracking material is maintenance
free even in highly polluted
environments.
Meets IEEE-48 standard Class 1
termination requirement.
For 1/C LC Shield Cables between 15
and 35 kV
TE's Raychem HVT-Z-LC/SLC heat
shinkable termination are designed using
a stress grading material Zinc Oxide
(ZnO).
The use of ZnO as the stress control
system has made it possible for us to
oer a one piece termination and an
overall shorter length than the HVT.
Unlimited shelf life when stored in normal
conditions
• Select the appropriate catalog number. All selections are based on the typical dimensions of 100% insulated and 133% insulated
cables manufactured in accordance with the data contained in AEIC CS5 and AEIC CS6 as well as the dimensions of commonly used
connectors. Nominal insulation thickness: (100%) 15 kV: 175 mils, 25 kV: 260 mils, 35 kV: 345 mils. Nominal insulation thickness: (133%)
15 kV: 220 mils.
• For cables manufactured to other specifications, confirm selection with cable dimensions.
• HVT-LC/SLC kits are supplied with two pieces of #4 AWG braid to provide fault-current carrying capacity. Users should verify the
compatibility of the braids with their LC shield cable.
• Kits do not contain connectors; order compression, ShearBolt, or solder connectors separately.
• For skirt ordering information refer to the Accessory & Tool section.
• Cable Mounting brackets are available to accommodate cable diameters from 0.80-2.40 inches (20-46 mm). Refer to Acccessory & Tool
section for ordering information.
• Standard package: 1 kit/box
• For testing information refer to the Application and Technical Specification Section.
• Related test reports: Indoor: 15 kV: EDR-5322, Outdoor: 15 kV: EDR-5323
ADDITIONAL PRODUCT INFORMATION
Heat Shrink HVT-Z-LC/SLC
Terminations
175
Medium Voltage Cable Accessories
444
HVT-ZL High Voltage Termination (5 kV - 35 kV)
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
Catalog Number Min - Max Conductor Size Min - Max
Insulation Diameter
Jacket O.D.
(max)
Indoor Outdoor Kit
5/8 kV 5 kV 0.90 8 kV 0.115
HVT-ZL-80-G HVT-ZL-80-SG #4-#1 AWG #6-#2 AWG 0.35-0.60 (9-15) 0.95 (24)
HVT-ZL-81-G HVT-ZL-81-SG 1/0-250 kcmil #1-4/0 AWG 0.60-0.95 (15-24) 1.20 (30)
HVT-ZL-82-G HVT-ZL-82-SG 300-500 kcml 250-500 kcmil 0.80-1.25 (20-32) 1.50 (38)
HVT-ZL-83-G HVT-ZL-83-SG 600-1750 kcmil 600-1750 kcmil 1.10-1.75 (28-44) 2.10 (53)
HVT-ZL-84-G HVT-ZL-84-SG 1500-2500 kcmil 2000-2500 kcmil 1.60-2.45 (41-62) 2.75 (70)
Installed Length 10.5" (267 mm)
15 kV 15 kV .175-.220
HVT-ZL-151-G HVT-ZL-151-SG #4-1/0 AWG 0.60-0.95 (15-24) 1.20 (30)
HVT-ZL-152-G HVT-ZL-152-SG 2/0-350 kcmil 0.80-1.25 (20-32) 1.50 (38)
HVT-ZL-153-G HVT-ZL-153-SG 400-1000 kcml 1.10-1.65 (28-44) 2.10 (53)
HVT-ZL-154-G HVT-ZL-154-SG 1250-2500 kcmil 1.60-2.45 (41-62) 2.75 (70)
Installed Length 15.0" (381 mm)
25 kV 25 kV 0.260
HVT-ZL-252-G HVT-ZL-252-SG #2-250 kcmil 0.80-1.25 (20-32) 1.50 (38)
HVT-ZL-253-G HVT-ZL-253-SG 300-750 kcmil 1.10-1.70 (28-43) 2.10 (53)
HVT-ZL-254-G HVT-ZL-254-SG 1000-2000 kcmil 1.60-2.45 (41-62) 2.75 (70)
Installed Length 28.0" (711 mm)
35 kV 35 kV 0.345
HVT-ZL-352-G HVT-ZL-352-SG #1-1/0 AWG 0.80-1.25 (20-32) 1.50 (38)
HVT-ZL-353-G HVT-ZL-353-SG 2/0-500 kcmil 1.10-1.75 (28-44) 2.10 (53)
HVT-ZL-354-G HVT-ZL-354-SG 750-1750 kcmil 1.60-2.45 (41-62) 2.75 (70)
Installed Length 33.0" (838 mm)
TEST CHART
Product and Voltage Class
Test Description
HVT-Z-80 Series
(5-8 kV)
HVT-Z-150 Series
(15 kV)
HVT-Z-250 | 350 Series
(25-35 kV)
AC Withstand, 1 minute (kV) 35 60 90
DC Withstand, 15 minutes (kV) 65 75 140
Partial Discharge (min. kV) for
3 pc or less
9 15.6 36
Impulse withstand 1.2 X 50 us, crest kV 95 110 200
C o n t i n u o u s c u r r e n t r a t i n g Equal to cable ampacity
Wet withstand, 10 seconds, kV rms 30 45 80
Dry withstand, 6 hours, kV rms 25 35 75
TEST REPORTS
Voltage Cla ss Indoor Outdoor
5 | 8 | 15 kV EDR-5322 EDR-5323
25 | 28 | 35 kV EDR-5473 EDR-5481
FEATURES APPLICATIONS BENEFITS
Based on the co-extruded, one-piece
HVT-Z termination
When the tubing is shrunk down, the
coating softens and sticks to irregular
surfaces, providing moisture seals as
well as electrical stress control.
Meet IEEE-48 standard Class 1
termination. High performance, trouble
free service under harsh environments.
TE's Raychem HVT-ZL is intended
for applications that require longer
installation than HVT-Z kits provide. This
may include coastal environments or
legacy HVT Termination replacements.
The main termination component
consists of TE's Raychem non-tracking
tube together with a co-extruded stress
control grading layer.
This stress control layer is based on
ceramic semi-conductor technology
(ZnO) and provides superior discharge
and impulse performance.
Unlimited shelf life when stored in normal
conditions
HVT-ZL
Heat Shrink HVT-ZL
Terminations
176
176
Medium Voltage Cable Accessories
ENERGY /// ENERGY READY REFERENCE GUIDE
Heat Shrink HVT/HVT-3
Terminations
HVT/HVT-3 15 kV Terminations
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
Catalog Number Conductor Size
(AWG/kcmil)
Insulation
Diameter
(min)
Max Lead
Sheath O.D.
Min Lug
O.D.
Min Lug
Barrel Length
Installed Length
Indoor Outdoor Indoor Outdoor
HVT-1590-G/SG 1/C PILC/VCLC Cable
HVT-1591-G HVT-1591-SG #4-2/0 0.60 (15) 0.95 (24) 0.51 (13) 1.50 (38) 22.4 (570) 22.4 (570)
HVT-1592-G HVT-1592-SG 3/0-400 0.85 (22) 1.25 (32) 0.65 (16) 1.50 (38) 22.4 (570) 22.4 (570)
HVT-1593-G HVT-1593-SG 400-1000 1.00 (25) 1.65 (42) 0.95 (24) 1.50 (38) 23.6 (600) 23.6 (600)
HVT-1594-G HVT-1594-SG 1250-2000 1.75 (44) 2.20 (56) 1.25 (32) 1.50 (38) 23.6 (600) 23.6 (600)
Catalog Number Conductor
Size
(AWG/kcmil)
Insulation
Diameter
(min)
Installed Length Indoor Outdoor
Indoor Outdoor min max min max
HVT-3-1590-G/SG 3/C PILC/VCLC Cable
HVT-3-1591-G HVT-3-1591-SG #4-4/0 0.60 (15) 31.5 (800) 35 (888) 28 (711) 40 (1015)
HVT-3-1592-G HVT-3-1592-SG 4/0-400 0.85 (22) 31.5 (800) 35 (888) 28 (711) 40 (1015)
HVT-3-1593-G HVT-3-1593-SG 500-800 1.00 (25) 31.5 (800) 35 (888) 28 (711) 40 (1015)
FEATURES APPLICATIONS BENEFITS
Fully qualified to applicable sections
of IEEE-48 to provide a long, trouble-
free product life. In addition, these
terminations have been pressure tested
to perform at 110°C and 15 psi under
load-cycling conditions.
Accommodates belted or shielded
paper-insulated, lead-covered (PILC)
or varnished cambric-insulated (VCLC)
cable.
Proven oil-sealing capabilities with stress-
control and non-tracking technologies
Installs quickly and easily, with no need
for special adapters, compound filling,
leadwiping, or hot oils
• Select the appropriate catalog number. Selections are based on the typical dimensions of 100% insulated cables manufactured in accordance
with AEIC standard. Nominal insulation thickness (100%): 165 mils
• Lugs are not supplied in the kits and should be ordered separately. Use oil block lugs only.
• Standard package quantity: 1 kit (Each 3/C kit contains all components required to terminate one 3/C PILC cable) per box.
• Related test report: EDR-5472
• Cable mounting brackets are available to accommodate cable diameters from 0.80-4.50 inches (20-115 mm).
ADDITIONAL PRODUCT INFORMATION
177
Medium Voltage Cable Accessories
444
HVT-M Flexible Cable Termination (5-25 kV)
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
Catalog Number Power Conductor Size (AWG/kcmil)
Indoor Outdoor
5 kV 8 kV
3 / C M P - G C 3 / C SH D - G C 3/C MP-GC 3/C SHD-GC
5-8 kV
HVT-M-581 HVT-M-581-S #2-3/0 #6-2/0 #4-2/0 #4-#1
HVT-M-582 HVT-M-582-S 4/0-350 3/0-300 3/0-350 1/0-300
HVT-M-583 HVT-M-583-S 500-750 350-500 500-750 350-500
15 kV
HVT-M-151 HVT-M-151-S #2-4/0 #2-3/0
HVT-M-152 HVT-M-152-S 250-500 4/0-500
25 kV
HVT-M-251 HVT-M-251-S #1-250 #1-4/0
HVT-M-252 HVT-M-252-S 350-500 250-500
FEATURES APPLICATIONS BENEFITS
The tubing and molded parts shrink
quickly, providing a tight fit and
minimizing downtime.
Meets IEEE-48, standard class 1
termination requirement for indoor or
outdoor use: High-voltage, nontracking
terminations for standard flexible and
mining cables (MP-GC and SHD-GC).
TE's Raychem HVT-M heat shrinkable
terminations for mining cables provide
for nontracking termination of 5-25 kV
MP-GC and SHD-GC flexible cables.
Proven, nontracking insulation surface
can withstand the rigors of long-term
electrical stress and surface pollution
while maintaining its overall performance.
For outdoor applications in polluted and
dusty environments, the creepage path is
quickly extended by simply installing heat
shrinkable skirts.
• Select the appropriate catalog number based on conductor size for your cable type. Confirm selection with cable diameter range.
• Kits do not contain connectors; please order separately.
• “S” (outdoor) kits include skirts (rain sheds).
• For longer tail lengths or for cable types not listed in this catalog, contact your local TE representative.
• Standard package: One 3/C kit/box.
• Related test reports: 5/8 kV: EDR-5217, 15 kV: EDR-5218, 25 kV: EDR-5219
• Cable mounting brackets are available to accommodate cable diameters from 0.80-4.50 inches (20-115 mm).
ADDITIONAL PRODUCT INFORMATION
Heat Shrink HVT-M
Terminations
178
178
Medium Voltage Cable Accessories
ENERGY /// ENERGY READY REFERENCE GUIDE
FEATURES APPLICATIONS BENEFITS
Spiral holdout with pull direction toward
the lug provides easy installation
Extra-long, integrated geometric stress
control and void-filling mastic to reduce
termination positioning errors
Outstanding weathering, UV and ozone
resistance
Chemical-resistant and fungus-resistant
Hydrophobic silicone material to repel
water
Meet IEEE-48 standard class 1
requirements.
TE's raychem CST cold applied
termination for polymeric shielded cables
up to 35 kV with JCN, copper tape, wire,
LC and Flat strap metallic shields. Indoor
and outdoor applications included.
Reliable, easy to install system to ensure
trouble free service
All components are pre-expanded on an
easy-to-remove spiral holdout, allowing
installation in compact environments on
prepared cable.
Shear Bolt and compression style
terminals and pin connectors are available
to provide reliable connection to a variety
of conductors.
CST Cold Shrink Terminations
CST
Cold Applied
Catalog Number* Cable Range (AWG/kcmil) Min - Man Insulation Diameter Number of Skirts Std. Pack (Kits/Box)
Shielded, Indoor (5/8 kV) Range is for 5/8kV 100% insulation
CSTI-152 2/0-350 kcmil 0.65 - 1.06 in (16.5 - 27.0 mm) 3 1
CSTI-153 500-750 kcmil 0.97 - 1.35 in (24.5 - 34.5 mm) 3 1
CSTI-154 1000 kcmil 1.28 - 2.04 in (32.5 - 52.0 mm) 3 1
CSTIL-154 1000 kcmil 1.28 - 2.04 in (32.5 - 52.0 mm) 3 1
Shielded, Outdoor (5/8 kV) Range is for 5/8kV 100% insulation
CSTO-152 2/0-350 kcmil 0.65 - 1.06 in (16.5 - 27.0 mm) 4 1
CSTO-153 500-750 kcmil 0.97 - 1.35 in (24.5 - 34.5 mm) 4 1
CSTO-154 1000 kcmil 1.28 - 2.04 in (32.5 - 52.0 mm) 4 1
CSTOL-154 1000 kcmil 1.28 - 2.04 in (32.5 - 52.0 mm) 4 1
Shielded, Indoor (15kV) Range is for 15kV 100% insulation
CSTI-152 #2 - 250 kcmil 0.65 - 1.06 in (16.5 - 27.0 mm) 3 1
CSTI-153 350 - 500 kcmil 0.97 - 1.35 in (24.5 - 34.5 mm) 3 1
CSTI-154 600 - 1250 kcmil 1.28 - 2.04 in (32.5 - 52.0 mm) 3 1
CSTIL-154 600 - 1250 kcmil 1.28 - 2.04 in (32.5 - 52.0 mm) 3 1
Shielded, Outdoor (15kV) Range is for 15kV 100% insulation
CSTO-152 #2 - 250 kcmil 0.65 - 1.06 in (16.5 - 27.0 mm) 4 1
CSTO-153 350 - 500 kcmil 0.97 - 1.35 in (24.5 - 34.5 mm) 4 1
CSTO-154 600 - 1250 kcmil 1.28 - 2.04 in (32.5 - 52.0 mm) 4 1
CSTOL-154 600 - 1250 kcmil 1.28 - 2.04 in (32.5 - 52.0 mm) 4 1
Shielded, Indoor (25/28kV) Range is for 25kV 100% insulation
CSTI-282 #1 - 2/0 0.65 - 1.06 in (16.5 - 27.0 mm) 3 1
CSTI-283 2/0 - 350 kcmil 0.97 - 1.35 in (24.5 - 34.5 mm) 3 1
CSTI-284 500 - 1250 kcmil 1.28 - 2.04 in (32.5 - 52.0 mm) 3 1
CSTIL-284 500 - 1250 kcmil 1.28 - 2.04 in (32.5 - 52.0 mm) 3 1
Shielded, Outdoor (25/28kV) Range is for 25kV 100% insulation
CSTO-282 #1 - 2/0 0.65 - 1.06 in (16.5 - 27.0 mm) 4 1
CSTO-283 2/0 - 350 kcmil 0.97 - 1.35 in (24.5 - 34.5 mm) 4 1
CSTO-284 500 - 1250 kcmil 1.28 - 2.04 in (32.5 - 52.0 mm) 4 1
CSTOL-284 500 - 1250 kcmil 1.28 - 2.04 in (32.5 - 52.0 mm) 4 1
Shielded, Indoor (35kV) Range is for 35kV 100% Insulation
CSTI-352 1/0 - 350 kcmil 0.95 - 1.41 in (24.3 - 36.0 mm) 7 1
CSTI-353 250 - 750 kcmil 1.27 - 1.89 in (32.4 - 48.0 mm) 7 1
CSTI-354 750 - 2000 kcmil 1.70 - 2.52 in (43.2 - 64.0 mm) 7 1
Shielded, Outdoor (35kV) Range is for 35kV 100% Insulation
CSTO-352 1/0 - 350 kcmil 0.95 - 1.41 in (24.3 - 36.0 mm) 8 1
CSTO-353 250 - 750 kcmil 1.27 - 1.89 in (32.4 - 48.0 mm) 8 1
CSTO-354 750 - 2000 kcmil 1.70 - 2.52 in (43.2 - 64.0 mm) 8 1
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
* For JCN, add a J at the end of the part description. Example: CSTI-152 becomes CSTI-152J
For other shielded cables, add a G at the end of the part description. Example: CSTO-153 becomes CSTO-153G
179
Medium Voltage Cable Accessories
444
CST - Outdoor
CST
Cold Applied
• Selections are based in the typical dimensions of Concentric-Stranded insulated cables and the dimensions of commonly used
connectors manufactured in accordance with AEIC standard. Nominal insulation thicknesses: 15 kV 100% (175 mils), 15 kV 133% (220
mils), 25 kV 100% (260 mils), 35 kV (345 mils).
• For cables manufactured to other specifications, confirm selection with cable dimensions.
• Test Report available EDR-5591, EDR-5629.
ADDITIONAL PRODUCT INFORMATION
CST Accessory Options
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
Contact TE customer support (or equilivent) for other connectors, as TE offers other sizes, lengths, and types.
**These size connectors must be used with long neck type CST except for 35 kV part numbers.
Aluminum connectors are tin plated and can be used on copper or aluminum conductors.
Compression and shear bolt connectors are 2-hole NEMA type.
Connector Type and Size
Code Type Use Range Size
blank no connector included
-CP0 Compression pin
(12 inches)
#2
-CP1 Compression pin
(12 inches)
#1
-CP2 Compression pin
(12 inches)
1/0
-CP3 Compression pin
(12 inches) 2/0
-CP4
Compression pin
(12 inches) 3/0
-CP5
Compression pin
(12 inches) 4/0
-CLO
Copper Compression lug #2
-CL1 Copper Compression lug #1
-CL2 Copper Compression lug 1/0
-CL3 Copper Compression lug 2/0
-CL4 Copper Compression lug 3/0
-CL5 Copper Compression lug 4/0
-CL6 Copper Compression lug 350
-CL7 Copper Compression lug 500
-CL8 Copper Compression lug 750
-CL9 Copper Compression lug 1000
-SLO Aluminum Shearbolt lug .268-.528 #2-4/0
-SL1 Aluminum Shearbolt lug .268-.681 #2-350
-SL2 Aluminum Shearbolt lug .616-.998 350-750••
-SL3 Aluminum Shearbolt lug .813-1.152 600-1000••
Bracket
Code T Use Range (in) Size
blank not included N/A
-B1 0.80-1.25 straight
-B2 1.10-1.50 straight
-B3 1.45-1.95 straight
-B4 1.80-2.40 straight
-B5 0.80-1.25 90 degree
-B6 1.10-1.50 90 degree
-B7 1.45-1.95 90 degree
-B8 1.80-2.40 90 degree
CSTO L** -153J -SL2 -B2
180
180
Medium Voltage Cable Accessories
ENERGY /// ENERGY READY REFERENCE GUIDE
MOD-3-CST Medium Voltage Cold Shrink Terminations (CST)
FEATURES APPLICATIONS BENEFITS
Cold applied design
High tracking, erosion, and UV resistant
Retains performance over wide
temperature range -45˚ to +150˚C
3/C modification kit
TE's Raychem MOD-3-CST cold shrink
termination converts a 3 conductor
cable to 3 single conductor cables when
terminating medium voltage power cable
Easy release spiral holdout for fast
installation
Superior moisture and environmental
sealing
3/C MODIFICATION KITS (MOD-3-CST)
• Cold applied design
• Easy release spiral
holdout
• High tracking, erosion and
UV resistant
• Superior moisture and
environmental sealing
• Retains performance over
wide temperature range
-45 to +150o C
KEY FEATURES TE Connectivity’s (TE’s) MOD-3-CST kits provide a superior cold applied
solution to convert a 3 conductor cable to 3 single conductor cables in
preparation for terminating the medium voltage power cable.
The indoor MOD-3-CSTI kit includes tubes for rejacketing of phase
conductors only. The outdoor MOD-3-CSTO kits include rejacketing tubes,
plus an environmental crotch sealing breakout boot.
The rejacketing tubes, and pre-expanded breakout boots provide easy to
install soluctions to seal and protect individual conductors, including the
crotch areas of a three conductor cable. Environmental sealing is insured
by pressure sensitive mastic applied at the breakout boot/cable jacket
interface as well as at the rejacketing tubing interfaces.
ENERGY /// MOD-3-CST
Customers can count on consistent, high quality products, driven by TE’s
proven innovation and backed by our extraordinary customer support.
FOR MEDIUM VOLTAGE COLD SHRINK TERMINATIONS
Catalog Number CST Kit Insulation
Diameter Use Range
CST Application
Diameter Use Range
for MOD Kit
Description Single Conductor Insulation
Diameter Use Range
Overall Cable
Jacket Diameter
Use Range
Indoor CST Kit
CST-152, CST-282 0.65 - 1.06(16.5-27.0) 0.65 - 0.90(16.5-22.9) MOD-3B-CSTI 0.62 - .90 (15.7 - 22.9) --
CST-152, CST-282 0.65 - 1.06(16.5-27.0) 0.91 - 1.06(23.1-27.0) MOD-3C-CSTI 0.90 - 1.08 (22.9 - 27.4) --
CST-153, CST-283 0.97 - 1.35(24.5-34.5) 0.97 - 1.08(24.4-34.5) MOD-3C-CSTI 0.90 - 1.08 (22.9- 27.4) --
CST-153, CST-283 0.97 - 1.35(24.5-34.5) 1.09 - 1.35(27.7-34.5) MOD-3D-CSTI 1.08 - 1.36 (27.4 - 34.5) --
CST-154, CST-284 1.28 -2.04(32.5-52.0) 1.37 - 2.04(34.8-52.0) MOD-3E-CSTI 1.18 - 2.54 (30.0 - 64.5) --
CST-352 0.95-1.41(24.3-36.0) 0.95-1.08(24.3-27.4) MOD-3C-CSTI 0.90 - 1.08 (22.9 - 27.4) --
CST-352 0.95-1.41(24.3-36.0) 1.09-1.36(27.7-34.5) MOD-3D-CSTI 1.08 - 1.36 (27.4 - 34.5) --
CST-352 0.95-1.41(24.3-36.0) 1.37-1.41(34.8-36-0) MOD-3E-CSTI 1.18 - 2.54 (30.0 - 64.5) --
CST-353 1.27-1.89(32.4-48.0) 1.27-1.89(32.4-48.0) MOD-3E-CSTI 1.18 - 2.54 (30.0 - 64.5) --
CST-354 1.70-2.52(43.2-64.0) 1.70-2.52(43.2-64.0) MOD-3E-CSTI 1.18 - 2.54 (30.0 - 64.5) --
Outdoor CST Kit
CST-152, CST-282 0.65 - 1.06(16.5-27.0) 0.65 - 0.90(16.5-22.9) MOD-3B-CSTO 0.62 - .90 (15.7 - 22.9) 2.21 - 3.23 (51.6 - 82)
CST-152, CST-282 0.65 - 1.06(16.5-27.0) 0.91 - 1.06(23.1-27.0) MOD-3C-CSTO 0.90 - 1.08 (22.9 - 27.4) 2.50 - 3.74 (63.6 - 95)
CST-153, CST-283 0.97 - 1.35(24.5-34.5) 0.97 - 1.08(24.4-34.5) MOD-3C-CSTO 0.90 - 1.08 (22.9- 27.4) 2.50 - 3.74 (63.6 - 95)
CST-153, CST-283 0.97 - 1.35(24.5-34.5) 1.09 - 1.35(27.7-34.5) MOD-3D-CSTO 1.08 - 1.36 (27.4 - 34.5) 2.93 - 4.33 (74.4 - 110)
CST-154, CST-284 1.28 -2.04(32.5-52.0) 1.37 - 2.04(34.8-52.0) MOD-3E-CSTO 1.18 - 2.54 (30.0 - 64.5) 3.21 - 5.90 (81.6 - 150)
CST-352 0.95-1.41(24.3-36.0) 0.95-1.08(24.3-27.4) MOD-3C-CSTO 0.90 - 1.08 (22.9 - 27.4) 2.50 - 3.74 (63.6 - 95)
CST-352 0.95-1.41(24.3-36.0) 1.09-1.36(27.7-34.5) MOD-3D-CSTO 1.08 - 1.36 (27.4 - 34.5) 2.93 - 4.33 (74.4 - 110)
CST-352 0.95-1.41(24.3-36.0) 1.37-1.41(34.8-36-0) MOD-3E-CSTO 1.18 - 2.54 (30.0 - 64.5) 3.21 - 5.90 (81.6 - 150)
CST-353 1.27-1.89(32.4-48.0) 1.27-1.89(32.4-48.0) MOD-3E-CSTO 1.18 - 2.54 (30.0 - 64.5) 3.21 - 5.90 (81.6 - 150)
CST-354 1.70-2.52(43.2-64.0) 1.70-2.52(43.2-64.0) MOD-3E-CSTO 1.18 - 2.54 (30.0 - 64.5) 3.21 - 5.90 (81.6 - 150)
• To select the appropriate CST-MOD kit for the CST terminations, find the CST termination kit being used in the selection table above for
indoor or outdoor application.
• Verify that the cable insulation diameter falls within the single conductor insulation diameter use range for the indoor MOD-CST kit. For
outdor MOD-CST kits selection, also verify the 3/C cable overall diameter falls within the overall cable jacket diameter use range.
ADDITIONAL PRODUCT INFORMATION
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
MOD-3-CSTCold Applied
Indoor kits include 6 - 15 inch rejacketing sleeves, two per phase, sealing mastic
Outdoor kits include 6 - 15 inch long rejacketing sleeves, two per phase, crotch sealing boot, sealing mastic and solder blocked ground braid
Each kits contains easy to follow product installation instructions with visual displays of the installation steps. Installation is fast and simple.
181
Medium Voltage Cable Accessories
444
Cold AppliedTerminations TFT-E
TFT-E 1/C Termination for Shielded Power Cable
I n s u l a t i o n C l a s s 6 h A C D E V B IL D C
15 kV 35 kV 13 kV 110 kV 75 kV
25 kV 55 kV 21.5 kV 150 kV 105 kV
35 kV 75 kV 30 kV 200 kV 140 kV
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
Catalog Number Nominal Conductor Size Min/Max Insulation O.D.s*
TFT-151E-SG-SLC #2-250 kcmil 0.64-1.09 (16-28)
TFT-152E-SG-SLC 4/0-500 kcmil 0.85-1.45 (22-37)
TFT-153E-SG-SLC 500-750 kcmil 1.06-1.70 (27-43)
TFT-154E-SG-SLC 1000-1250 kcmil 1.49-2.20 (38-56)
TFT-251E-SG-SLC #1-2/0 AWG 0.64-1.09 (16-28)
TFT-252E-SG-SLC #2-350 kcmil 0.85-1.45 (22-37)
TFT-253E-SG-SLC 250-750 kcmil 1.06-1.70 (27-46)
TFT-254E-SG-SLC 750-1250 kcmil 1.49-2.20 (38-63)
TFT-352E-SG-SLC 1/0-250 kcmil 0.85-1.45 (22-37)
TFT-353E-SG-SLC 4/0-350 kcmil 1.06-1.70 (27-43)
TFT-354E-SG-SLC 500-1250 kcmil 1.49-2.20 (38-56)
*Insulation ODs and nominal conductor sizes are based on 100 and 133% concentric stranded
cable dimensions.
K i t Nominal Conductor Size M i n . / M a x . I n s u l a t i o n O . D . C on ne cto r
TFT-353E-T5 1/0-350 1.05-1.48 (26-38) ASBT-2-350
TFT-354E-T8 350-750 1.36-1.82 (35-46) ASBT-350-750
TFT-354E-T9 600-1000 1.57-2.20 (40-56) ASBT-600-1000
FEATURES APPLICATIONS BENEFITS
Holdout tube prevents collapsing due to
rough handling
Quick and easy installation in confined
spaces
Seals out moisture and contamination
Aluminum shear bolts are available in
35 kV class terminations
Fully qualified class 1 termination per
IEEE-48 for a long, trouble free service
lie.
This termination features an advanced
stress control system using metal oxide
matrix technology providing superior
electrical performance.
Material does not degrade in outdoor
applications
TE's Raychem TFT-E system has an
elastomeric housing with integral
sheds that is formulated for long
term performance in typical extreme
termination environments. The housing
comes on a pre-lubricated, crush resistant
holdout for simple installation. The
superior elastomeric housing, together
with the positively positioned stress
control system and moisture sealing
mastic, provide reliable and consistent
installations.
Provides excellent electrical performance
and prevents misplacement of stress
control system
Holdout
Silicone
Housing
• The -SG and -SLC kits contain a solder-blocked ground braid and a solderless ground clamp.
• Select the appropriate catalog number. Selections are based on the typical dimensions of 100% insulated cables and the dimensions of
commonly used connectors manufactured in accordance with AEIC standard.Nominal insulation thickness (100%): 15 kV: 175 mils,
25 kV: 260 mils, 35 kV: 345 mils.
• For cables manufactured to other specifications, confirm selection with cable dimensions.
• Kits do not contain connectors; order compression or solder connectors separately.
• Cable mounting brackets are available to accommodate cable diameters from 0.80-2.40 inches (20-61 mm).
ADDITIONAL PRODUCT INFORMATION
25"
15"
11.5"
182
182
Medium Voltage Cable Accessories
ENERGY /// ENERGY READY REFERENCE GUIDE
Cold AppliedTerminations
Catalog Number Cable Range
(AWG/kcmil)
Min - Max
Insulation Diameter
Number
of Skirts
Standard
Pack
(kits/box)
Hold
Out ID
CN and JCN Cable - Indoor/Outdoor (15 kV)
TFT-151E #2-250 0.64-1.09 (16-28) 3 1 ea. 1.50 (38)
TFT-152E 4/0-500 0.85-1.45 (22-37) 3 1 ea. 1.77 (45)
TFT-153E 500-750 1.06-1.70 (27-43) 3 1 ea. 2.09 (53)
TFT-154E 1000-1250 1.49-2.20 (38-56) 3 1 ea. 2.56 (65)
CN and JCN Cable - Indoor/Outdoor (25 kV)
TFT-251E #1-3/0 0.64-1.09 (16-28) 5 1 ea. 1.50 (38)
TFT-252E #1-500 1.85-1.45 (22-37) 5 1 ea. 1.77 (45)
TFT-253E 250-750 1.60-1.70 (27-43) 5 1 ea. 2.09 (53)
TFT-254E 750-1250 1.49-2.20 (38-56) 5 1 ea. 2.56 (65)
CN and JCN Cable - Indoor/Outdoor (35 kV)
TFT-352E 1/0-40 .85-1.31 (22-33) 8 1 ea. 1.77 (45)
TFT-353E 4/0-500 1.06-1.70 (27-43) 8 1 ea. 2.09 (53)
TFT-354E 500-1250 1.49-2.20 (38-56) 8 1 ea. 2.56 (65)
Tape Shielded Cable - Indoor/Outdoor (5 kV No Sheds)
TFT-151E-G 2/0-250 0.64-1.09 (16-28) 0 3 ea. 1.50 (38)
TFT-152E-G 350-500 0.85-1.45 (22-37) 0 3 ea. 1.77 (45)
TFT-153E-G 500-750 1.06-1.70 (27-43) 0 3 ea. 2.09 (53)
Tape Shielded Cable - Indoor/Outdoor (8 kV No Sheds)
TFT-151E-G 1/0-250 0.64-1.09 (16-28) 0 3 ea. 1.50 (38)
TFT-152E-G 250-500 0.85-1.45 (22-37) 0 3 ea. 1.77 (45)
TFT-153E-G 500-750 1.06-1.70 (27-43) 0 3 ea. 2.09 (53)
Tape Shielded Cable - Indoor Only (15 kV No Sheds)
TFT-151E-G #2-250 0.64-1.09 (16-28) 0 3 ea. 1.50 (38)
TFT-152E-G 4/0-500 0.85-1.45 (22-37) 0 3 ea. 1.77 (45)
TFT-153E-G 500-750 1.06-1.70 (27-43) 0 3 ea. 2.09 (53)
Tape Shielded Cable - Indoor/Outdoor (15 kV)
TFT-151E-SG #2-250 0.64-1.09 (16-28) 3 3 ea. 1.50 (38)
TFT-152E-SG 4/0-500 0.85-1.45 (22-37) 3 3 ea. 1.77 (45)
TFT-153E-SG 500-750 1.06-1.70 (27-43) 3 3 ea. 2.09 (53)
TFT-154E-SG 1000-1250 1.49-2.20 (38-56) 3 3 ea. 2.56 (65)
Tape Shielded Cable - Indoor/Outdoor (25 kV)
TFT-251E-SG #1-3/0 0.64-1.09 (16-28) 5 3 ea. 1.50 (38)
TFT-252E-SG # 0.85-1.45 (22-37) 5 3 ea. 1.77 (45)
TFT-253E-SG 250-750 1.06-1.70 (27-43) 5 3 ea. 2.09 (53)
TFT-254E-SG 750-1250 1.49-2.20 (38-56) 5 3 ea. 2.56 (65)
Tape Shielded Cable - Indoor/Outdoor (35 kV)
TFT-352E-SG 1/0-250 0.85-1.45 (22-37) 8 3 ea. 1.77 (45)
TFT-353E-SG 4/0-500 1.06-1.70 (27-43) 8 3 ea. 2.09 (53)
TFT-354E-SG 500-1250 1.49-2.20 (38-56) 8 3 ea. 2.56 (65)
LC Shielded Cable - Indoor/Outdoor (15 kV)
TFT-151E-SLC #2-250 0.64-1.09 (16-28) 3 3 ea. 1.50 (38)
TFT-152E-SLC 4/0-500 0.85-1.45 (22-37) 3 3 ea. 1.77 (45)
TFT-153E-SLC 500-750 1.06-1.70 (27-43) 3 3 ea. 2.09 (53)
TFT-154E-SLC 1000-1250 1.49-2.20 (38-56) 3 3 ea. 2.56 (65)
LC Shielded Cable - Indoor/Outdoor (25 kV)
TFT-251E-SLC #1-3/0 0.64-1.09 (16-28) 5 3 ea. 1.50 (38)
TFT-252E-SLC # 0.85-1.45 (22-37) 5 3 ea. 1.77 (45)
TFT-253E-SLC 250-750 1.06-1.70 (27-43) 5 3 ea. 2.09 (53)
TFT-254E-SLC 750-1250 1.49-2.20 (38-56) 5 3 ea. 2.56 (65)
LC Shielded Cable - Indoor/Outdoor (35 kV)
TFT-352E-SLC 1/0-250 0.85-1.45 (22-37) 8 3 ea. 1.77 (45)
TFT-353E-SLC 4/0-500 1.06-1.70 (27-43) 8 3 ea. 2.09 (53)
TFT-354E-SLC 500-1250 1.49-2.20 (38-56) 8 3 ea. 2.56 (65)
Test Report:
EDR-5302, 15 kV,
EDR-5303, 25 kV
EDR-5357, 35 kV
EDR-5299
1 Packaging: Standard packaging is
three terminations per box
2 Available accessories: The
BRKT series of stainless steel
cable mounting brackets are
available. Four sizes of brackets
accommodate cable diameters
from 0.80-2.40 inches (20-61 mm)
3 conductor modification kits.
3 Lugs and pin terminals also
available.
RELATED INFORMATION
Installed Length
5/8/15 kV (without sheds)
15 kV (with sheds)
25 kV (with sheds)
35 kV (with sheds)
L = 25"
L = 15"
L = 11.5"
L = 10.5"
TFT-E
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
18
Medium Voltage Cable Accessories
444
Cold AppliedTerminations TFT-R
TFT-R 1/C Terminations for Shielded / Non-Shielded Power Cable
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
Catalog Number Cable Range
(AWG/kcmil)
Insulation
Diameter
(min - max)
Number
of Skirts
Standard Pack
(kits/box)
TFT-P-R Tape Shielded, Indoor - Push on Installation (5 kV/8 kV)
TFT-P-80R #6 - #2 AWG 0.39 - 0.61 (10-16) 0 3
TFT-R Non-Shielded, Indoor/Outdoor - Without Sheds (5 kV)
TFT-50R #2-3/0 AWG 0.53-0.80 (13-20) 0 3
TFT-51R 1/0-250 kcmil 0.64-1.09 (16-28) 0 3
TFT-52R 250-500 kcmil 0.85-1.45 (22-37) 0 3
TFT-53R 350-750 kcmil 1.06-1.70 (27-43) 0 3
TFT-R-G Tape Shielded, Indoor/Outdoor - Without Sheds (5 kV)
TFT-150R-G #2-3/0 AWG 0.53-0.80 (13-20) 0 3
TFT-151R-G 2/0-250 kcmil 0.64-1.09 (16-28) 0 3
TFT-152R-G 350-500 kcmil 0.85-1.45 (22-37) 0 3
TFT-153R-G 500-750 kcmil 1.06-1.70 (27-43) 0 3
TFT-R-G Tape Shielded, Indoor/Outdoor - Without Sheds (8 kV)
TFT-150R-G #2-3/0 AWG 0.53-0.80 (13-20) 0 3
TFT-151R-G 1/0-250 kcmil 0.64-1.09 (16-28) 0 3
TFT-152R-G 250-500 kcmil 0.85-1.45 (22-37) 0 3
TFT-153R-G 500-750 kcmil 1.06-1.70 (27-43) 0 3
TFT-R-G Tape Shielded, Indoor Only - Without Sheds (15 kV)
TFT-150R-G #2-3/0 AWG 0.53-0.80 (13-20) 0 3
TFT-151R-G #2-250 kcmil 0.64-1.09 (16-28) 0 3
TFT-152R-G 4/0-500 kcmil 0.85-1.45 (22-37) 0 3
TFT-153R-G 500-750 kcmil 1.06-1.70 (27-43) 0 3
TFT-R-SG Tape Shielded, Indoor/Outdoor (15 kV)
TFT-151R-SG #2-250 kcmil 0.64-1.09 (16-28) 3 3
TFT-152R-SG 4/0-500 kcmil 0.85-1.45 (22-37) 3 3
TFT-153R-SG 500-750 kcmil 1.06-1.70 (27-43) 3 3
TFT-154R-SG 1000-1250 kcmil 1.49-2.20 (38-56) 3 3
TFT-R-SG Tape Shielded, Indoor/Outdoor (25 kV)
TFT-251R-SG #1-3/0 AWG 0.64-1.09 (16-28) 5 3
TFT-252R-SG #2/0-500 kcmil 0.85-1.45 (22-37) 5 3
TFT-253R-SG 250-750 kcmil 1.06-1.70 (27-43) 5 3
TFT-254R-SG 750-1250 kcmil 1.49-2.20 (38-56) 5 3
TFT-R-SG Tape Shielded, Indoor/Outdoor (35 kV)
TFT-352R-SG 1/0-250 kcmil 0.85-1.45 (22-37) 8 3
TFT-353R-SG 4/0-500 kcmil 1.06-1.70 (27-43) 8 3
TFT-354R-SG 500-1250 kcmil 1.49-2.20 (38-56) 8 3
Installed Length
5/8/15 kV (without sheds)
L = 10.5"
25 kV (with sheds)
35 kV (with sheds)
L = 25"
L = 15"
L = 11.5"
15 kV (with sheds)
• All shielded cable kits contain a solder-blocked ground braid and a solderless ground clamp.
• Selections are based on the typical dimensions of 100% insulated cables and the dimensions of commonly used connectors
manufactured in accordance with AEIC standard. Nominal insulation thickness (100%): 15 kV: 175 mils, 25 kV: 260 mils, 35 kV: 345 mils
• For cables manufactured to other specifications, confirm cable dimensions.
• Kits do not contain connectors; order compression or solder connectors separately.
• Related test reports: 15 kV: EDR-5302 (outdoor), 15 kV: EDR-5306 (indoor), 25 kV: EDR-5303, EDR-5357, 35 kV: EDR-5299
• Cable mounting brackets are available to accommodate cable diameters from 0.80-2.40 inches (20-61 mm).
• For three conductor cables, order MOD-3-TFT kits.
ADDITIONAL PRODUCT INFORMATION
FEATURES APPLICATIONS BENEFITS
Advanced Metal Oxide Matrix stress
control
Provided on a crush-resistant core
Fully qualified class 1 termination per
IEEE-48 for a long, trouble free service
life.
Have been developed to provide a
quick and easy, cold-applied method of
terminating 5-35 kV, single conductor
polymeric cables.
TE's Raychem TFT-R and TFT-R-SG
are designed for indoor and outdoor
conditions.
TE's Raychem TFT-R kits are for non-
shielded cable applications. TFT-R-G
kits do not have rain sheds and should
be used for 5/8 kV indoor or outdoor
applications and 15 kV indoor only
applications.
Easy installation — allows for
repositioning
Positive placement of stress control patch
allowing inversion installs if necessary
184
184
Medium Voltage Cable Accessories
ENERGY /// ENERGY READY REFERENCE GUIDE
CSJD Cold Shrink Disconnectable Joint
FEATURES APPLICATIONS BENEFITS
Pre-expanded EPDM rejacketing sleeve
and integrated neutral sock provide easy
installation
Joint body, jacket seal and copper
neutral sock integrated into a single unit
Ergonomically designed spiral holdout
provides smooth installation with low
release forces
Meets IEEE 404 (2012) requirements for
15/28 kV
CSJD kits include copper or aluminum
shear bolt connectors and shear head
bus bolts.
TE’s Raychem CSJD, cold shrinkable
disconnectable joint for 15 kV through 28
kV is designed to connect tape shield, LC
shield, JCN and flat strap shielded cables
to standard ‘I’, ‘Y’ and ‘H’ insulated cable
buses.
No cable adapter or retaining rings
needed because of the cold shrinkable
range-taking design.
The flexible silicone rubber joint body
combined with an integrated EPDM
jacket provides a tight moisture seal that
remains secure, even when the joint is
bent or moved.
Submersible secondary joint.
Voltage
Class
Catalog
Number
Nominal
Cable
Range
Min/Max
Insulation O.D.
Max
Jacket
O.D.
Neutral
Sock
(AWG)
Min/Max Diameter
Over Cable Conductor*
Kit
Installed
Length
Required
Installation
Space
Disconnectable Joint with Aluminum Mechanical Shear Bolt Connector
15 kV CSJD-1521-A1 #2 - 350 0.69 -1.20 (17.5 - 30.5) 1.50 (38.1) 1/0 0.268 - 0.681 (6.8 - 17.3) 24 (610) 33 (838)
15 kV CSJD-1523-A2 350 - 750 1.03 - 1.58 (26.2 - 40.0) 2.05 (52.1) 1/0 0.616 - 0.998 (15.7 - 25.4) 24 (610) 33 (838)
15 kV CSJD-1524-A3 750 - 1000 1.28 - 2.05 (32.5 - 52.0) 2.60 (66.0) 2/0 0.813 - 1.252 (20.7 - 29.3) 24 (610) 33 (838)
28 kV CSJD-2821-A1 #2 - 4/0 0.69 - 1.20 (17.5 - 30.5) 1.50 (38.1) 2/0 0.268 - 0.681 (6.8 - 17.3) 24 (610) 33 (838)
28 kV CSJD-2823-A1 4/0 - 350 1.03 - 1.58 (26.2 - 40.0) 2.05 (52.1) 2/0 0.268 - 0.681 (6.8 - 17.3) 24 (610) 33 (838)
28 kV CSJD-2823-A2 350 - 750 1.03 - 1.58 (26.2 - 40.0) 2.05 (52.1) 2/0 0.616 - 0.998 (15.7 - 25.4) 24 (610) 33 (838)
28 kV CSJD-2824-A2 500 - 750 1.28 - 2.05 (32.5 - 52.0) 2.60 (66.0) 2/0 0.616 - 0.998 (15.7 - 25.4) 24 (610) 33 (838)
28 kV CSJD-2824-A3 750 - 1000 1.28 - 2.05 (32.5 - 52.0) 2.60 (66.0) 2/0 0.813 - 1.252 (20.7 - 29.3) 24 (610) 33 (838)
* Min/max diameter over cable conductor accepted by the aluminum mechanical connector.
Disconnectable Joint with Copper Mechanical Shear Bolt Connector
15 kV CSJD-1521-C1 #2 - 4/0 0.69 - 1.20 (17.5 - 30.5) 1.50 (38.1) 2/0 0.268 - 0.528 (6.8 - 13.4) 24 (610) 33 (838)
15 kV CSJD-1521-C2 4/0 - 350 0.69 - 1.20 (17.5 - 30.5) 1.50 (38.1) 2/0 0.376 - 0.813 (9.6 - 20.7) 24 (610) 33 (838)
15 kV CSJD-1523-C3 300 - 750 1.03 - 1.58 (26.2 - 40.0) 2.05 (52.1) 2/0 0.570 - 0.998 (14.5 - 25.3) 24 (610) 33 (838)
15 kV CSJD-1524-C4 500 - 1000 1.28 - 2.05 (32.5 - 52.0) 2.60 (66.0) 2/0 0.736 - 1.152 (18.7 - 29.30) 24 (610) 33 (838)
28 kV CSJD-2821-C1 #2 - 4/0 0.69 - 1.20 (17.5 - 30.5) 1.50 (38.1) 2/0 0.268 - 0.528 (6.8 - 13.4) 24 (610) 33 (838)
28 kV CSJD-2823-C2 4/0 - 500 1.03 - 1.58 (26.2 - 40.0) 2.05 (52.1) 2/0 0.376 - 0.813 (9.6 - 20.7) 24 (610) 33 (838)
28 kV CSJD-2823-C3 300 - 750 1.03 - 1.58 (26.2 - 40.0) 2.05 (52.1) 2/0 0.570 - 0.998 (14.5 - 25.3) 24 (610) 33 (838)
28 kV CSJD-2824-C4 500 - 1000 1.28 - 2.05 (32.5 - 52.0) 2.60 (66.0) 2/0 0.736 - 1.152 (18.7 - 29.30) 24 (610) 33 (838)
* Min/max diameter over cable conductor accepted by the copper mechanical connector.
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
• Selections are based on the typical dimensions of 100% insulated cables, manufactured in accordance with AEIC standard.
• Nominal insulation thickness (100%): 15 kV:175mils, 25 kV:260mils.
• Select the appropriate catalog number. Use the insulation O.D., and jacket O.D. range as the final ordering criteria.
• For other applications or if you have any questions, contact your TE representative.
• Standard package: 1 kit per box.
• Related test reports: EDR-5582
ADDITIONAL PRODUCT INFORMATION
Sleeve Restraint-D
TE’s unique sleeve restraint
secures a molded disconnectable
joint to the bus when a CSJD is
installed in an opposing position.
CSJD-Removal Tool
This tool makes removal of a CSJD
disconnectable joint safe and easy,
without risk of damaging the cable.
CSJDCold Applied
Terminations
185
Medium Voltage Cable Accessories
444
CATJ Cold Applied Transition Joint
FEATURES APPLICATIONS BENEFITS
Easy to install lead seal and connector
seal
All-in-One design pre-expanded silicone
joint body with integrated neutral socket
and rejacketing
Cold applied oil barrier tube requires no
special restricting tapes
Range-taking oil stop shear bolt
connectors supplied within the kit
TE's Raychem CATJ cold applied joint
for 1/C PILC cables to 1/C solid dielectric
cables
The CATJ joints oer a reliable, robust
and easy-to-install cold applied transition
jointing system.
CATJ cold applied transition joints are
designed to cover a wide range of
applications and to accommodate the
variety of cable and conductor types.
Description PILC Insulation Range Nominal PILC Size Poly Insulation Range Nominal Poly Size
15 kV
CATJ-1581M0 0.69 - 1.06 (17.5 - 27.0) #2 - 250 kcmil 0.69 - 1.20 (17.5 - 30.5) #2 - 250 kcmil
CATJ-1582M1 0.84 - 1.30 (21.3 - 33.0) 4/0 - 350 kcmil 0.87 - 1.40(22.1 - 36.0) 4/0 - 500 kcmil
CATJ-1583M2 0.93 - 1.38 (23.6 - 35.0) 350 - 500 kcmil 1.03 - 1.58 (26.2 - 40.0) 350 - 750 kcmil
CATJ-1584M3 1.18 - 1.75 (30.0 - 44.4) 500 - 750/800 kcmil 1.28 - 2.05 (34.5 - 52.0) 750 - 1100 kcmil
28 kV
CATJ-2881M0 0.69 - 1.06 (17.5 - 27.0) #1 - 250 kcmil 0.69 - 1.20 (17.5 - 30.5) #1 - 250 kcmil
CATJ-2882M1 0.84 - 1.30 (21.3 - 33.0) 4/0 - 550 kcmil 0.87 - 1.40 (22.1 - 36.0) 4/0 - 500 kcmil
CATJ-2883M2 1.07 - 1.48 (27.1 - 37.2) 350 - 500 kcmil 1.03 - 1.58 (26.2 - 40.0) 350 - 750 kcmil
CATJ-2884M3 1.18 - 1.75 (30.0 - 44.4) 500 - 750/800 kcmil 1.28 - 2.05 (34.5 - 52.0) 750 - 1000 kcmil
• Selections are based on the typical dimensions of 100% insulated cables, manufactured in accordance with AEIC standard. Nominal
insulation thickness (100%): 15 kV: 175mils, 25 kV: 260mils, 35 kV: 345mils.
• Select the appropriate catalog number. Use the insulation O.D. and jacket O.D. range as the final ordering criteria.
• Standard package: 1 kit/box.
• Related test reports: EDR-5484.
ADDITIONAL PRODUCT INFORMATION
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
CATJ
Cold Applied
Terminations
186
186
Medium Voltage Cable Accessories
ENERGY /// ENERGY READY REFERENCE GUIDE
CATJ-T Cold Applied Trifurcating Transition Joint
FEATURES APPLICATIONS BENEFITS
Easy to install lead seal and connector
seal
Pre-expanded silicone joint bodies
Cold-applied oil barrier tube requires no
special restricting tapes
Range-taking oil stop shear bolt
connectors supplied within the kit
Unique PILC filling and phase sealing
materials
Robust wrap around rejacketing solution
TE's Raychem CAT-J cold applied
trifurcating transition joint for 3/C PILC
cables to 3 1/C solid dielectric cables
The CATJ-T joints oer a reliable, robust
and easy-to-install cold applied transition
jointing system.
CATJ-T cold applied transition joints
are designed to cover a wide range of
applications and to accommodate the
variety of cable and conductor types.
PILC
Poly
Description PILC Insulation Range Nominal PILC Size Poly Insulation Range Nominal Poly Size Kit Install Length
15 kV
CATJ-T-1581M0 0.69 - 1.06 (17.5 - 27.0) #2 - 250 kcmil 0.69 - 1.20 (17.5 - 30.5) #2 - 250 kcmil 38
CATJ-T-1582M1 0.84 - 1.30 (21.3 - 33.0) 4/0 - 350 kcmil 0.87 - 1.40 (22.1 - 36.0) 4/0 - 500 kcmil 38
CATJ-T-1583M2 0.93 - 1.42 (23.6 - 36.0) 250 - 500 kcmil 1.03 - 1.58 (26.2 - 40.0) 250 - 750 kcmil 42
CATJ-T-1584M3 1.18 - 1.75 (30.0 - 44.4) 600 - 800 kcmil 1.28 - 2.05 (34.5 - 52.0) 750 - 1100 kcmil 42
28 kV
CATJ-T-2883M2 1.07 - 1.48 (27.1 - 37.2) 350 - 500 kcmil 1.03 - 1.58 (26.2 - 40.0) 350 - 500 kcmil 42
CATJ-T-2884M3 1.18 - 1.75 (30.0 - 44.4) 500 - 800 kcmil 1.28 - 2.05 (34.5 - 52.0) 500 - 1000 kcmil 42
• Selections are based on the typical dimensions of 100% insulated cables, manufactured in accordance with AEIC standard. Nominal
insulation thick-ness (100%): 15 kV: 175mils, 25 kV: 260mils, 35 kV: 345mils.
• Select the appropriate catalog number. Use the insulation O.D. and jacket O.D. range as the final ordering criteria.
• Standard package: 1 kit/box.
• Related test reports: 15kV:EDR-5462, 28kV:EDR-5548, EDR-5485
ADDITIONAL PRODUCT INFORMATION
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
CATJ-T
Cold Applied
Terminations
187
Medium Voltage Cable Accessories
444
GelCap 8
Motor Connection Kits & Stub Slpices
Gelcap 8 Motor Connection Kits
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
Catalog Number Cap Length Feeder Cable O.D. Nominal Size Lead Cable O.D. Max Length
Tang Barrel Bolt
GelCap-8-NS Non-Shielded Cable
GELCAP-8-NS-1V 8.5 (216) 0.47-0.84 (12-21) 4-250 kcmil 0.43-0.67 (11-17) 1.33 (34) 1.00 (25) 0.75 (19)
GELCAP-8-NS-1VEX 11.5 (292) 0.47-0.84 (12-21) 4-250 kcmil 0.43-0.67 (11-17) 3.53 (90) 1.00 (25) 0.75 (19)
GELCAP-8-NS-2V 12.5 (318) 0.84-1.10 (21-28) 250-500 kcmil 0.67-0.84 (17-21) 3.92 (100) 2.25 (57) 1.0 (25)
GelCap-8-S Shielded Cable
GELCAP-8-S-1V 8.5 (216) 0.67-1.00 (17-25) 4-2/0 AWG 0.40-0.62 (10-16) 1.33 (34) 1.00 (25) 0.75 (19)
GELCAP-8-S-1VEX 11.5 (292) 0.67-1.00 (17-25) 4-2/0 AWG 0.40-0.62 (10-16) 3.64 (92) 1.00 (25) 0.75 (19)
GELCAP-8-S-2V 12.5 (318) 1.00-1.35 (25-34) 4/0-500 kcmil 0.62-0.96 (16-24) 3.79 (96) 2.00 (51) 1.00 (25)
Ground Kit (Select Based on Shielded Cable Shield Diameter and Jacket Diameter Per Below)
Shield O.D. (min) Jacket O.D. (max)
GELCAP-8-GRD-1 .47 (12) .70 (18)
GELCAP-8-GRD-2 .67 (17) 1.35 (34)
Kit contents - Each GELCAP-8-GRD kit contains the following: three each solder blocked ground braid, GelCap sealing cover, roll spring, gel
sealant strip, and six each copper tape strips and one installation instruction. If grounding is required at the motor box for shielded cable, a
separate grounding kit may be purchased.
PRODUCT PERFORMANCE
AC Voltage withstand: 18 kV, 1 minute
DC Voltage withstand: 35 kV, 15 minutes
Impulse Withstand (BIL): minimum performance 75 kV, 10+, 10-
FEATURES APPLICATIONS BENEFITS
The specially formulated material
provides excellent abrasion resistance,
insulation value, and UV resistance. The
cap is designed to fit 5-8 kV shielded
and non-shielded cable.
TE's Raychem GelCap 8 stub connection
kits insulate, seal, and protect stub
splice connections up to 8 kV. The
design was engineered to provide quick,
secure installation and protection of the
electrical connection from both physical
and chemical attacks common in the
harsh environment of motor connections.
Simply place the gel filled insert between
the cables and push the cover down over
the connection. Secure with cable tie. No
extra materials or grease are required. No
trimming.
Provide quick installation, dependable
performance, and easy reentry.
Kits feature revolutionary PowerGel
sealing gel which provides an excellent
moisture seal over a wide temperature
range (-40°C to 105°C).
PowerGel sealing gel has excellent
insulating properties and the added
benefit of acting as a vibration damper.
GelCap 8 stub connection kits provide the
fastest installation.
The PowerGel sealing gel is already in
the cap.
TB
• Select appropriate catalog number based on the motor feeder cable and motor lead guidelines above. Selections are based on typical
cable dimensions. Confirm selection with cable and connector dimensions.
• Packaging: Standard packaging is one kit per box. Each GelCap 8 kit contains components for a 3 phase motor connection which
consists of three each of the following: elastomeric, gel filled cap; a gel filled cable insert; and cable tie. The type S kits for shielded cable
also contain three each stress control pads.
• Kits do not contain connectors.
• Related tests reports: EDR-5408
ADDITIONAL PRODUCT INFORMATION
188
188
Medium Voltage Cable Accessories
ENERGY /// ENERGY READY REFERENCE GUIDE
MCK-5 Flame Retardant Splice to 8.7 kV
FEATURES APPLICATIONS BENEFITS
TE's Raychem MCK-5 is rated to the
general electrical requirements of the
IEEE-48 withstand tests
Motor connection kit provides excellent
insulation sealing—and resistance to
abrasion—in motor connections
MCK is qualified to ANSI-C119.1 and rated
to ICEA electrical withstand test for
1000 V.
For use as an in-line or stub splice
between 1/C poly feeder cable and
motor leads
The Type V kit is designed to splice
the stub or butt configuration that
is commonly used where there is
insucient room to make in-line
connections.
The Type L kit is used, where space
permits, to splice in-line connections.
• Select appropriate catalog number based on the motor feeder cable. TE's Raychem MCK-5 selections are based on the typical dimensions
of 100% insulated cables and the dimensions of commonly used connectors manufactured in accordance AEIC standard. Nominal insulation
thickness (100%): 90 mils. For cables manufactured to other specifications, confirm selection with cable and connector dimensions.
• Shielded cable must be termi nated before installing MCK-5 (use TE Connectivity HVT-8x-G or HVT-Z-8x-G/SG. G only for HVT).
• TE's Raychem MCK-5 kits are designed for single-hole connectors and include caps and sealant strips for three connections. Kits do not
contain connectors.
• Standard package: MCK-5: 1 kit/box
• Related test reports: MCK-5: EDR-5010
ADDITIONAL PRODUCT INFORMATION
Catalog Number Motor Feeder Size
AWG/kcmil Bolt Length Max Connector Length Max Length Nominal
Type V (Stub) Cap
MCK-5-1V #8-#2 1.0 5.0 (127) 7.5 (191)
MCK-5-2V #1-250 1.5 6.0 (152) 8.5 (216)
MCK-5-3V 300-750 1.5 7.0 (178) 9.5 (241)
Type L (In-Line) Sleeve
MCK-5-1L #8-250 1.0 6.0 (152) 12.0 (305)
MCK-5-2L 300-1000 1.5 7.0 (178) 14.0 (356)
MCK (5/8.7 kV)
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
GelCap 8
Motor Connection Kits & Stub Slpices
189
Medium Voltage Cable Accessories
444
ELB-15/28-600 Series
Elbows and Accessories
ELB-15/28-600 Series: 600/900A T-Body 15/28 kV Connector
PRODUCT SELECTION INFORMATION
The part number for 15/28kV Elbow, 600 A with test point, an insulation OD of 1.755”, and 750 kcmil stranded cable is ELB-35-610R750.
(Or with AL Shear Bolt ELB-15/28-610K-A3) *When Copper shear bolt is specified, kit will automatically include copper insulating plug and stud, therefore
oering 900A capability.
Current Rating/Test Point
600 = 600 AMP WITHOUT
test point on T-Body
610 = 600 AMP WITH test
point on T-Body
Cable Adapter Section
Cable Insulation O.D. Range
Code inches (mm)
A .640-.760 (16.3-19.3)
B .720-.845 (18.3-21.5)
C .785-.970 (19.9-24.6)
D .910-1.065 (23.1-27.1)
E .980-1.140 (24.9-29.0)
F 1.080-1.280 (27.4-32.5)
G 1.220-1.420 (31.0-36.1)
H 1.360-1.560 (34.5-39.6)
J 1.480-1.700 (37.6-43.2)
K 1.640-1.840 (41.7-46.7)
L 1.780-1.965 (45.2-49.9)
Adapters also sold separately:
ELB-15/28-600-CA-X (X = Code)
ELB-15/28- 1 2 3 Compression Lug Section
Conductor Size (Aluminum or Copper)
Code Str/Comp Compact Solid
1 1 1/0 1/0
2 2 2 2
10 1/0 2/0 2/0
20 2/0 3/0 3/0
30 3/0 4/0 4/0
40 4/0 250 —
250 250 300 —
300 300 350 —
350 350 400 —
400 400 450/500 —
450 450 500/550 —
500 500 600 —
550 550 650 —
600 600 700 —
650 650 750/800 —
750 700/750 900 —
800 800 900 —
900 900 1000 —
1000 1000 — —
1100 1100 — —
1250 1250 — —
Aluminum Shear Bolt | Conductor Size
Code Compression, Compact, Strand
-A1 2-350
-A2 350-750
-A3 600-1000
-A4 1000-1250
Copper Shear Bolt | Conductor Size
Code Compression, Compact, Strand
-C1 2-4/0
-C2 2/0-500
-C3 300-750
-C4 500-1000
-C5 1000-1250
FEATURES APPLICATIONS BENEFITS
Peroxide cured EPDM rubber ensures
low tension set and high dielectric
strength
100% factory production tested for
partial discharge and AC Hipot per
IEEE 386
600/900 Amp 15/28 kV class.
Molded semiconducting shield provides
ground shield continuity per the
requirements of IEEE 592
Meets IEEE 386-2006 specification
requirements
TE's Raychem ELB-15/28-600 series
is designed to terminate underground
cables to high-voltage apparatus such
as transformers and switchgear.
Designed for use on extruded (XLPE or
EPR) solid dielectric cable. The conductor
range is from #1 AWG to 1250 kcmil for
aluminum or copper conductors with
insulation diameters from .640 to 1.965
inches.
Fully Shielded and fully submersible.
Interchangeable with other manufacturers
products that conform with this industry
standard.
Optional capacitive test point provided
on elbow
Fits 15/28 kV cables up to 1250 kcmil
The ELB-15/28-610 elbow has a capacitive test point molded into the
elbow body which provides a means of sensing voltage and provides
an attachment point for test point fault indicators.
*900A ratings can be achieved by ordering the kit with a copper
shearbolt terminal.
As an option, the elbow can also be ordered with TE’s Aluminum
or Copper Shear Bolt Terminals. These are range taking mechanical
connectors that will accommodate a conductor range from #2
compact to 1250 kcmil stranded, Class B.
The shear bolt terminal design incorporates shear head bolts,
which ensures that the correct torque is applied to each bolt and
consequently the optimal contact force is generated to minimize
connection resistance. Eliminating the need for crimp tooling and
dies, they are therefore ideal when installation space is confined.
1.50 (38)
3.23 (82)
3.20 (81)
8.10 (206)
12.70 (323)
• To include a sealing kit, add “-ESA” sux for heat-shrinkable and “-CES”
sux for cold applied GelWrap ES closure.
• If using copper tape cable, accessory ELB-35-600-GRDx (x = 1, 2, or 3) is
required and ordered separately.
• Related test reports:
EDR-5476, EDR-5482, EDR-5502, EDR-5503, EDR-5543
ADDITIONAL PRODUCT INFORMATION
190
190
Medium Voltage Cable Accessories
ENERGY /// ENERGY READY REFERENCE GUIDE
ELB-35-600 Series: 600/900 Amp 35 kV Class T-Body Connector
ELB KIT CONTENTS
Elbow, Insulating Plug*, Cable Adapter, Stud*,
Connector*, Silicone Lubricant, Installation
Instruction, Jacket Seal (optional) *When Copper
shear bolt is specified, kit will automatically
include copper insulating plug and stud,
therefore oering 900A capability.
The ELB-35-610 Elbow has a
capacitive test point molded into
the elbow body which provides
a means of sensing voltage and
provides an attachment point
for test point fault indicators.
900A ratings can be achieved
by ordering the kit with a copper
shearbolt terminal.
As an option, the elbow can also
be ordered with TE’s Aluminum
or Copper shear bolt Terminals.
These are range taking mechanical
connectors that will accommodate
a conductor range from #2
compact to 1250 kcmil stranded,
Class B.
The shear bolt terminal design
incorporates shear head bolts,
which ensures that the correct
torque is applied to each bolt and
consequently the optimal contact
force is generated to minimize
connection resistance. Eliminating
the need for crimp tooling and
dies, they are therefore ideal when
installation space is confined.
1.60 (41)
3.70 (94)
3.20 (81)
11.20 (284)
14.60 (371)
Current Rating/Test Point
600 = 600 AMP WITHOUT
test point on T-Body
610 = 600 AMP WITH test
point on T-Body
Note: 600 AMP kit is provided with
aluminum components.
Cable Adapter Selection
Cable Insulation O.D. Range
Code inches (mm)
E .930-1.040 (23.6-26.4)
F .980-1.115 (24.9-28.3)
G 1.040-1.175 (26.4-29.8)
H 1.095-1.240 (27.8-31.5)
J 1.160-1.305 (29.5-33.1)
K 1.220-1.375 (31.0-34.9)
L 1.285-1.395 (32.6-35.4)
M 1.355-1.520 (34.4-39.0)
N 1.485-1.595 (37.7-40.5)
P 1.530-1.640 (38.9-41.7)
Q 1.575-1.685 (40.0-42.8)
R 1.665-1.785 (42.3-45.3)
S 1.775-1.875 (45.1-47.6)
T 1.845-1.965 (46.9-50.0)
U 1.935-2.055 (49.1-52.2)
V 2.025-2.145 (51.4-54.5)
Compression Lug Selection
Conductor Size (Aluminum or Copper)
Code Str/Comp Compact Solid
1 — 1/0 1/0
10 1/0 2/0 2/0
20 2/0 3/0 3/0
30 3/0 4/0 4/0
40 4/0 250 —
250 250 300 —
300 300 350 —
350 350 400 —
400 400 450/500 —
450 450 500/550 —
500 500 600 —
550 550 650 —
600 600 700 —
650 650 750/800 —
750 700/750 900 —
800 800 900 —
900 900 1000 —
1000 1000 — —
1100 1100 — —
1250 1250 — —
Aluminum Shear Bolt | Conductor Size
Code Compression, Compact, Strand
-A1 2-350
-A2 350-750
-A3 750-1000
-A4 1000-1250
Copper Shear Bolt | Conductor Size
Code Compression, Compact, Strand
-C1 2-4/0
-C2 4/0-500
-C3 500-750
-C4 750-1000
-C5 1000-1250
Blank = 150 kV BIL
200 = 200 kV BIL
ELB-35- 1 2 3 4
• To include a sealing kit, add “-ESA” sux for heat-shrinkable or
“-CES” sux for cold applied sleeve.
• If using copper tape cable, accessory ELB-35-600-GRDx (x = 1, 2, or 3)
is required and ordered separately.
• Related test reports: EDR-5476, EDR-5502, EDR-5503, EDR-5543,
EDR-5477, EDR-5642
• For a 35 kV Elbow, 600 A with test point, an insulation O.D. of 1.755
inches, and 750 kcmil stranded cable is ELB-35-610R750.
ADDITIONAL PRODUCT INFORMATION
FEATURES APPLICATIONS BENEFITS
Peroxide cured EPDM rubber ensures
low tension set and high dielectric
strength
100% factory production tested for
partial discharge and AC Hipot per
IEEE 386
Molded semiconducting shield provides
ground shield continuity per the
requirements of IEEE 592
Meets IEEE 386-2006 specification
requirements
Designed to terminate underground
cables to high-voltage apparatus such as
transformers and switchgear.
Designed for use on extruded (XLPE or
EPR) solid dielectric cable. The conductor
range is from #1 AWG to 1250 kcmil for
aluminum or copper conductors with
insulation diameters from .930" - 2.145".
Fully Shielded and fully submersible
Interchangeable with other manufacturers
products that conform with this industry
standard.
Optional capacitive test point provided
on elbow.
Fits 35 kV cables up to 1250 kcmil.
200 kV BIL design available.
Exceeds insulation level requirements in
IEEE 386.
Compression lugs sold separately: ELB-600-CONN-AL-X (X=Code)
Adapters also sold separately:
ELB-35-600-CA-X (X = Code)
Shearbolts also sold separately: ELB-600-CONN-X (X = Code)
ELB-35-600 Series
Elbows and Accessories
191
Medium Voltage Cable Accessories
444
Deadbreak Stando Plug
FEATURES APPLICATIONS BENEFITS
15/28 kV or 35 kV, 600A ratings
Designed to be installed in the parking
stand of apparatus
Fully-shielded, fully submersible
connection
Stainless steel eyebolt with a stainless
steel pressure foot
Body bolted to stainless steel base
bracket
Compatible with 900A, all copper
circuits
Conforms to ANSI/IEEE standard 386
TE's Raychem Deadbreak stando plug
is meant for use in a parking stand of an
apparatus or junction, where it provides
insulated protection for energized 15/28-
35 kV deadbreak interfaces.
They are frequently used temporarily
or permanently within padmount
cabinets, underground vaults, switchgear,
transformers, and a variety of other
apparatus. Typical applications include
isolating and sectionalizing energized
cable, system maintenance, circuit
reconfiguration, and future expansion.
Interchangeable with other
manufacturers’ products that also comply
with IEEE-386 standard.
Voltage Class 15/28 kV 35 kV
Max. Rating
Phase-to-Ground
16.2 kV 21.1 kV
Max. Rating
Phase-to-Phase
28 kV 36.6 kV
AC 1 minute withstand 45 kV 50 kV
DC 15 minute withstand 88 kV 103 kV
BIL and full wave crest 140 kV 150 kV
Minimum Corona Level 21.5 kV (3pC) 26 kV (3pC)
Continuous 600A rms 600A rms
24 Hour Overload 1,000A rms 1,000A rms
Momentary:
25,000 A symmetrical 10 cycles
10,000 A symmetrical 3.00 sec
RATINGS
PRODUCT SELECTION INFORMATION
Catalog Number Voltage Class Current Rating Description
ELB-15/28-600-SP 15/28 kV 600 Aluminum Deadbreak Standoff Plug
ELB-35-600-SP 35 kV 600 Aluminum Deadbreak Standoff Plug
Related test reports: EDR-5510
4.30" 5.10"
.25" .25"
3.25" 4.1"
1.6" 1.6"
5.4" 5.4"
15/28 kV Deadbreak Stando Plug 35 kV Deadbreak Stando Plug
Deadbreak Standoff Plug
Elbows and Accessories
192
192
Medium Voltage Cable Accessories
ENERGY /// ENERGY READY REFERENCE GUIDE
Deadbreak Insulating Cap
FEATURES APPLICATIONS BENEFITS
15/28 kV, 600A ratings available
Includes a semiconducting EPDM insert
for stress relief
High quality peroxide cured EPDM
insulation
Provides insulated, fully shielded,
submersible connection
Maintains ground potential on the cap’s
surface when the drain wire is connected
to a common ground
Compatible with 900A, all-copper
circuits
Conforms to ANSI/IEEE Standard 386
TE's Raychem 600A deadbreak insulating
cap is available in 15/28 kV class. The
insulating cap is meant to provide
insulated protection for energized
15-28 kV deadbreak interfaces.
Typical applications include system
maintenance, circuit reconfiguration, and
future expansion.
Interchangeable with other
manufacturers’ products that also comply
with IEEE-386 standard.
6.6" 3.1"
3.1"
1.9"
Voltage Class 15/28 kV
Max. Rating Phase-to-Ground 16.2 kV
Max. Rating Phase-to-Phase 28 kV
AC 1 minute withstand 45 kV
DC 15 minute withstand 88 kV
BIL and full wave crest 140 kV
Minimum Corona Level 21.5 kV (3pC)
RATINGS
PRODUCT SELECTION INFORMATION
Catalog Number Voltage
Class
Current
Rating Description
ELB-15/28-600-IC 15/28 kV 600 Aluminum Deadbreak Insulating Cap
Deadbreak Insulating CapElbows and Accessories
19
Medium Voltage Cable Accessories
444
Deadbreak Connecting Plug
FEATURES APPLICATIONS BENEFITS
15/28 kV or 35 kV, 600 or 900A ratings
available
Fully submersible
Industry standard 5/8 inch - 11 threaded
stud used for electrical connection
Available in either Aluminum or Copper
Conforms to ANSI/IEEE Standard 386 E
TE's Raychem Deadbreak Connecting
Plug is available in both 15/28 kV and
35 kV class versions. The connecting
plug is meant to connect two or more
600/900A deadbreak elbows.
Typical applications are as a separable
cable splice, circuit reconfiguration, or as
an expandable, submersible junction.
900A ratings are achieved by ordering
the copper version, but require copper
cable and other copper constructed
components.
Interchangeable with other
manufacturers’ products that also comply
with this standard.
Voltage Class 15/28 kV 35 kV
Max. Rating Phase-to-Ground 16.2 kV 21.1 kV
Max. Rating Phase-to-Phase 28 kV 36.6 kV
AC 1 minute withstand 45 kV 50 kV
DC 15 minute withstand 88 kV 103 kV
BIL and full wave crest 140 kV 150 kV
Minimum Corona Level 21.5 kV (3pC) 26 kV (3pC)
Continuous 600/900A rms 600/900 A rms
24 Hour Overload 1,000A rms 1,000A rms
Momentary:
600A 25,000 A symmetrical 10 cycles
600A 10,000 A symmetrical 3.00 sec
900A 40,000 A symmetrical 10 cycles
900A 10,000 A symmetrical 3.00 sec
RATINGS
Minimum Corona level 21.5 kV (3pC) 26 kV (3pC)
AC 1 minute withstand 45 kV 50 kV
100% PRODUCTION TEST
PRODUCT SELECTION INFORMATION
Catalog Number Voltage Class Current Rating Description
ELB-15/28-600-CP-AL 15/28 kV 600 Aluminum Deadbreak Connecting Plug
ELB-35-600-CP-AL 35 kV 600 Aluminum Deadbreak Connecting Plug
ELB-15/28-900-CP-CU 15/28 kV 600/900 Copper Deadbreak Connecting Plug
ELB-35-900-CP-CU 35 kV 600/900 Copper Deadbreak Connecting Plug
Related test reports: EDR-5511
1.6"
8.2"
1.7"
15/28 kV Deadbreak Connecting Plug
1.6"
10.0"
1.7"
35 kV Deadbreak Connecting Plug
Deadbreak Connecting PlugElbows and Accessories
194
194
Medium Voltage Cable Accessories
ENERGY /// ENERGY READY REFERENCE GUIDE
Deadbreak Junctions
FEATURES APPLICATIONS BENEFITS
Available in 2, 3, 4 point configurations
Deadfront, 15/28 kV or 35 kV, 600 or
900A Ratings
EPDM molded rubber construction
Optional corrosion resistant stainless
steel (adjustable or stationary) mounting
brackets for direct wall mounting
Maintenance free, fully shielded,
submersible
Conforms to ANSI/IEEE Standard 386
Heavy duty U-straps provide secure
mounting for junctions
TE's Raychem 600A/900A deadbreak
junction is available in both 15/28 kV and
35 kV Class versions. Deadbreak junctions
are used with 600/900A elbows and
accessories for connecting, establishing
loops, tapping, and facilitating apparatus
change out.
They are commonly used in pad-mounted
apparatus, sectionalizing cabinets,
and underground vaults, where there
is a critical use of space, flexibility, and
operability.
Applications include padmount, indoor/
outdoor vault, subsurface
The junction provides two, three, or four
deadbreak interfaces bused together and
encapsulated in a molded, peroxide-cured
EPDM insulated rubber body, with an
EPDM peroxide-cured semi-conductive
outer shield.
Optional stationary or adjustable mounting
brackets are available, assembled with the
junctions themselves.
900A ratings are achieved by ordering
the copper version, but require copper
cable and other copper constructed
components.
Interchangeable with other manufacturers’
products that also comply with this
standard.
Voltage Class 15/28 kV 35 kV
Max. Rating Phase-to-Ground 16.2 kV 21.1 kV
Max. Rating Phase-to-Phase 28 kV 36.6 kV
AC 1 minute withstand 45 kV 50 kV
DC 15 minute withstand 88 kV 103 kV
BIL and full wave crest 140 kV 150 kV
Minimum Corona Level 21.5 kV (3pC) 26 kV (3pC)
Continuous 600/900A rms 600/900 A rms
24 Hour Overload 1,000A rms 1,000A rms
Momentary:
600A 25,000 A symmetrical 10 cycles
600A 10,000 A symmetrical 3.00 sec
900A 40,000 A symmetrical 10 cycles
900A 10,000 A symmetrical 3.00 sec
RATINGS
Deadbreak JunctionsElbows and Accessories
195
Medium Voltage Cable Accessories
444
Elbows and Accessories
PRODUCT SELECTION INFORMATION
Catalog Number Current Rating Size Material
Junction with U-Strap 15/28 kV
ELB-15/28-600-J2-AL 600A J2 Aluminum
ELB-15/28-600-J3-AL 600A J3 Aluminum
ELB-15/28-600-J4-AL 600A J4 Aluminum
ELB-15/28-900-J2-CU 600/900A J2 Copper
ELB-15/28-900-J3-CU 600/900A J3 Copper
ELB-15/28-900-J4-CU 600/900A J4 Copper
Junction with U-Strap 35 kV
ELB-35-600-J2-AL 600A J2 Aluminum
ELB-35-600-J3-AL 600A J3 Aluminum
ELB-35-600-J4-AL 600A J4 Aluminum
ELB-35-900-J2-CU 600/900A J2 Copper
ELB-35-900-J3-CU 600/900A J3 Copper
ELB-35-900-J4-CU 600/900A J4 Copper
Junction with Stationary Bracket Included 15/28 kV
ELB-15/28-600-J2-AL-STD 600A J2 Aluminum
ELB-15/28-600-J3-AL-STD 600A J3 Aluminum
ELB-15/28-600-J4-AL-STD 600A J4 Aluminum
ELB-15/28-900-J2-CU-STD 600/900A J2 Copper
ELB-15/28-900-J3-CU-STD 600/900A J3 Copper
ELB-15/28-900-J4-CU-STD 600/900A J4 Copper
Junction with Stationary Bracket Included 35 kV
ELB-35-600-J2-AL-STD 600A J2 Aluminum
ELB-35-600-J3-AL-STD 600A J3 Aluminum
ELB-35-600-J4-AL-STD 600A J4 Aluminum
ELB-35-900-J2-CU-STD 600/900A J2 Copper
ELB-35-900-J3-CU-STD 600/900A J3 Copper
ELB-35-900-J4-CU-STD 600/900A J4 Copper
Junction with Adjustable Bracket Included 15/28 kV
ELB-15/28-600-J2-AL-ADJ 600A J2 Aluminum
ELB-15/28-600-J3-AL-ADJ 600A J3 Aluminum
ELB-15/28-600-J4-AL-ADJ 600A J4 Aluminum
ELB-15/28-900-J2-CU-ADJ 600/900A J2 Copper
ELB-15/28-900-J3-CU-ADJ 600/900A J3 Copper
ELB-15/28-900-J4-CU-ADJ 600/900A J4 Copper
Junction with Adjustable Bracket Included 35 kV
ELB-35-600-J2-AL-ADJ 600A J2 Aluminum
ELB-35-600-J3-AL-ADJ 600A J3 Aluminum
ELB-35-600-J4-AL-ADJ 600A J4 Aluminum
ELB-35-900-J2-CU-ADJ 600/900A J2 Copper
ELB-35-900-J3-CU-ADJ 600/900A J3 Copper
ELB-35-900-J4-CU-ADJ 600/900A J4 Copper
Related test reports: EDR-5508
ELB-15/28-600 Modular Splice System
196
196
Medium Voltage Cable Accessories
ENERGY /// ENERGY READY REFERENCE GUIDE
Elbows and Accessories
ELB-15/28-600 Elbow Modular Splice Systems
FEATURES APPLICATIONS BENEFITS
Peroxide cured EPDM rubber ensures
low tension set and high dielectric
strength
100% factory production tested for
partial discharge and AC Hipot per IEEE
386
Fits 15-35 kV cables up to 1250 kcmil
Both compression lugs and range taking
shear bolt connectors are available,
along with the required cable adapter
(sold separately)
Designed for use on extruded (XLPE or
EPR) solid dielectric cable
TE's Raychem ELB-15/28-600 oers
separable solutions to fit a variety of
needs which include: splicing, connecting
to apparatus, dead-ending, and the ability
to easily reconfigure circuits.
At 15-35 kV 600 Amp, the following
options are available: 2-way, 3-way, 4-way,
or dead-end connections.
These kits use TE standard T-bodies,
connecting plugs, insulating plugs, and
conductive caps.
They are fully shielded and fully
submersible and meet the requirements of
IEEE Standard 386.
Interchangeable with other manufacturers’
products that conform with this industry
standard.
Kit Description Assembly
ELB-15/28-600-T1WAY
ELB-15/28-610-T1WAY
ELB-35-600-T1WAY
ELB-35-610-T1WAY
ELB-15/28-600-T2WAY
ELB-15/28-610-T2WAY
ELB-35-600-T2WAY
ELB-35-610-T2WAY
ELB-15/28-600-T3WAY
ELB-15/28-610-T3WAY
ELB-35-600-T3WAY
ELB-35-610-T3WAY
ELB-15/28-600-T4WAY
ELB-15/28-610-T4WAY
ELB-35-600-T4WAY
ELB-35-610-T4WAY
• Due to the variety of configurations possible, cable adapters and connectors are not included as part of this kit. Each one sold separately.
Contact your local TE sales representative for assistance.
• A spanner wrench (ELB-600-SPANNER, sold separately) may be required for proper installation.
• If using copper tape cable, accessory ELB-35-600-GRDx (x = 1, 2 or 3) is required and ordered separately.
•
Sealing kits are available separately: the ESA for heatshrink, GES for cold-applied Gelwrap ES closure, and CES for cold-applied rip-cord style.
• Related test reports: EDR-5482, EDR-5476, EDR-5502, EDR-5503, EDR-5511, EDR-5477, EDR-5543.
ADDITIONAL PRODUCT INFORMATION
Assembly Approximate Width of Splicing System
15/28 kV 35 kV
Deadend (One Way) 10.1 (256) 12.1 (307)
Two Way 19.0 (483) 23.0 (584)
Three Way 27.9 (709) 33.9 (861)
Four Way 36.8 (935) 44.8 (1138)
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
ELB-15/28-600 Modular Splice System
197
Medium Voltage Cable Accessories
444
ELB-35-600 Arrester
FEATURES APPLICATIONS BENEFITS
The 600A interface bolts directly to a
bushing, saving space and eliminating
the need for adaptors.
Tested in accordance with the dead
front arrester failure mode test, which
has proven TE’s Raychen elbow arrester
to have safe and predictable failure
characteristics.
Large diameter MOV elements provide
high energy handling capability.
Fully submersible and meet the
performance requirements of IEEE C62.11
and IEEE standard 386
TE's Raychem ELB-35-600 Arrester is
designed to protect underground cables
and high-voltage apparatus from voltage
surges due to lightning and switching
transients.
Eliminates the need for bushing
extenders, reducing tap plugs, and 200A
load break interface arresters and installs
in the same manner as a standard 35 kV
600 A elbow.
All MOV elements and end fittings are
in a single epoxy fiber module. There
are. There are no glued interfaces. The
design is void and gap free ensuring
peak performance under the harshest
conditions.
35 kV 600A deadbreak bushing interface
Molded in chemically bonded contact lug
Epoxy fiberglass wrapped MOV module
Peroxide cured EPDM rubber
ZnO varistors
Stainless steel end cap
36” #2 AWG copper flexible rope lay ground
lead
15.0"
10.5"
ELB-35-600-ARSTR Kit Contents:
• Elbow Arrester
• Insulating Plug (Al)
• Stud (Al)
• 36" tinned Cu Ground Lead
• Silicone Lubricant
• Installation Instructions
PRODUCT SELECTION INFORMATION
Catalog Number Duty Cycle
Rating (kV/rms)
MCOV
(kV/rms)
Max Discharge Voltage (kV crest) 8 x 20 microsecond current wave
1.5 kA 5 kA 10 kA 20 kA
ELB-35-600 ARSTR-27 27 22 65.6 72.3 78.2 85.7
ELB-35-600 ARSTR-30 30 24.4 72.6 79.9 86.5 94.8
ELB-35-600 ARSTR-33 33 26.8 80.1 88.2 95.4 104.5
ELB-35-600-ARSTR-36 36 29.0 87.1 95.9 103.8 113.8
High Current Short Duration 65kA, 4 x 10µsec
Low Current Long Duration 75A, 2000µsec
Duty Cycle 5kA, 8 x 20µsec
PERFORMANCE CHARACTERISTICS
Following each of the preceding tests the arrester demonstrates thermal recovery at
MCOV.
100% Production Test
Partial Discharge 26 kV (10pc)
AC 1 minute withstand 50 kV (housing only)
Reference Voltage Test
Related Test Report: EDR-5506
ELB-35-600 ArresterElbows and Accessories
198
198
Medium Voltage Cable Accessories
ENERGY /// ENERGY READY REFERENCE GUIDE
CES Cold Applied Elbow Seal
FEATURES APPLICATIONS BENEFITS
Highly elastic EPDM formulation enables
wide cable application ranges. Just three
products are able to cover the most
common range of cable, 15 kV #2-35 kV
1250 kcmil
An ergonomically designed spiral
holdout provides a smooth installation
with low release forces
No open flame or heat source is required
for installation
Meets IEEE 404 jacket sealing
requirements
Thick walled tube resists puncture and
damage
Resistant to fungus, acids, and alkalies
TE's Raychem CES is used for sealing
power cables where elbows or other
cable accessories are installed.
The CES is applied in 15-35 kV, 600A
applications. It protects underground
cable from moisture and airborne
contaminants, and is suitable for
both direct burial and submersible
applications.
The kit consists of a factory-expanded
tubular EPDM rubber sleeve on a spiral
holdout, along with strips of mastic which
are used to help create the seal.
Designed for easy field installation. After
applying the mastic and cable accessory,
the spiral holdout is simply pulled clear.
The jacket will compress and form an
environmental seal in combination with
the mastic
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
Catalog Number Typical Tube Length Expanded Tube Diameter Inner Diameter of Holdout
Expanded Relaxed
ELB-600-CES-1 5.00 (127) 6.00 (150) 2.24 (57) 1.97 (50)
ELB-600-CES-2 6.75 (171) 8.00 (200) 2.95 (75) 2.68 (68)
ELB-600-CES-3 7.50 (190) 9.00 (225) 4.13 (105) 3.85 (98)
Catalog Number
Cable Size Min
Seal
Diameter
Max
Installed
Diameter
15 kV Class 25 kV Class 35 kV Class
ELB-600-CES-1 2-4/0 AWG
(35-100 mm2)
2-2/0 AWG
(35-50 mm2)
1/0 AWG
(60 mm2) 0.95 (24) 1.50 (38)
ELB-600-CES-2 2/0-1000 kcmil
(70-500 mm2)
1/0 AWG-750 kcmil
(60-380 mm2)
1/0 AWG-500 kcmil
(60-250 mm2) 1.28 (33) 2.67 (68)
ELB-600-CES-3 750-1500 kcmil
(380-725 mm2)
600-1250 kcmil
(325-625 mm2)
350-1250 kcmil
(180-625 mm2) 1.60 (41) 3.50 (89)
• Selections are based on the typical dimensions of 100% insulated cables, manufactured in accordance with AEIC standard. Nominal
insulation thickness (100%): 15 kV: 175 mils, 25 kV: 260 mils, 35 kV: 345 mils.
• Select the appropriate catalog number. Use the actual insulation OD, and jacket OD range as the final ordering criteria.
• Kits used on metallic tape-shielded cables may require external grounding component. HVS-GC + HV-Braid.
• For other applications or if you have any questions, contact your TE representative.
• If ordered separate from Elbow kits, standard package: 3 kits per box.
• Related test reports: EDR-5528
ADDITIONAL PRODUCT INFORMATION
Cold Applied Elbow Seal (CES)Elbows and Accessories
199
Medium Voltage Cable Accessories
444
ESA Heat Shrinkable Elbow Sealing Adapters
FEATURES APPLICATIONS BENEFITS
1/C jacketed URD and shielded power
cable.
Qualified to ANSI C119.1
RUS accepted for termination/elbow
sealing
TE's Raychem ESA adapters are for use
on jacketed concentric neutral, drain-
wire-shielded, or copper-tape-shielded
power cable
ESA elbow sealing adapters shrink
down tightly to form an environmental
rejacketing seal.
Use this heat shrinkable kit to seal the
jacket of a power cable used with a
premolded elbow.
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
Catalog Number
Conductor Size (AWG/kcmil)
5 kV 15 kV 25 kV 35 kV Diameter (min-max)
ESA-1 #2-500 #2-250 #1-3/0 .65-1.50 (17-38)
ESA-2 600-1000 350-1000 4/0-1000 1/0-1000 .30-2.50 (33-63)
• Select the appropriate catalog number based on the cable conductor size and voltage class. Selections are based on the typical
dimensions of 100% or 133% insulated cables manufactured in accordance with AEIC standard. For cables manufactured to other
specifications, selection should be confirmed with cable dimensions.
• Kits used on metallic-tape-shielded cables may require an external grounding kit.
• Standard package: 3 kits/box.
• Related test report: EDR-5145.
ADDITIONAL PRODUCT INFORMATION
Elbow Sealing Adapters (ESA)Elbows and Accessories
200
200
Medium Voltage Cable Accessories
ENERGY /// ENERGY READY REFERENCE GUIDE
Gelwrap ES Wrap-Around Cold-Applied Elbow Sealing Adapter
FEATURES APPLICATIONS BENEFITS
The sleeve is factory coated with
PowerGel sealant to provide a positive
moisture seal. PowerGel sealant strips
are included in the kit to ensure proper
sealing of any neutrals or grounds
exiting the sleeve.
For 1/C jacketed cables.
This kit is used to seal the jacket of a
power cable used with a premolded
elbow.
Easily installed due to the wrap-around
design. Simply install the elbow as you
normally would then use the components
of TE's Raychem GelWrap ES elbow
sealing closure kit to provide an
environmental seal.
Pre-positioning of the sleeve is not
required so retrofit installations are easily
accomplished.
One kit provides a very wide use range to
minimize inventory requirements
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
Catalog Number
Outside Diameter
Voltage Class
Insulated Conductor Size
Insulation Shield (min) Cable Jacket or
Covered Arm of Elbow (max) 100% 133%
GelWrap-ES-65/25-150(B6) 1.00 (25) 2.40 (61) 5 500-1000 500-1000
• Select the appropriate catalog number based on the cable conductor size and voltage class. Selections are based on the typical
dimensions of 100% or 133% insulated cables manufactured in accordance with AEIC standard. For cables manufactured to other
specifications, selection should be confirmed with cable dimensions.
• Kits used on metallic-tape-shielded cables may require an external grounding kit.
• Standard package: 3 kits/box.
• Related test report: EDR-5145.
ADDITIONAL PRODUCT INFORMATION
GelWrap ESElbows and Accessories
201
Medium Voltage Cable Accessories
444
RVS-SKElbows and Accessories
RVS-SK Rayvolve “Roll-On” Elbow Sealing Adapters
FEATURES APPLICATIONS BENEFITS
The easy, “roll-on” way to seal JCN cable
jackets when they are terminated to
premolded elbows.
Qualified to ANSI C119.1
For concentric Neutral jackets for 1/C
jacketed URD cables.
TE's Raychem RVS-SK are used on
standard poly- or elastomeric-insulated
cables
Use to seal JCN cable jackets when
terminated to pre-molded elbows
Provide an environmental seal that is
maintained throughout exposure to
conditions typical of elbow installations:
temperature extremes (–36°F to 162°F/–
20°C to 90°C), temperature cycling (41°F
to 162°F/23°C to 90°C), and twisting and
flexing motions as seen during switching.
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
Catalog
Number
Outside Diameter
Voltage Class (kV)
Insulated Conductor Size (AWG/kcmil)
Insulation Shield (min) Jacket O.D. (max) 100% 133%
RVS-13-SK 0.55 (14) 1.25 (32)
5
15
25
#2-250
#2-3/0
#1
#2-250
#2-1/0
RVS-14-SK 0.70 (18) 1.60 (41)
5
15
25
35
3/0-600
#2-400
#1-250
1/0-2/0
3/0-600
#2-350
#1-3/0
RVS-15-SK* 1.15 (29) 2.00 (51)
5
15
25
35
600-1000
350-750
4/0-600
1/0-400
600-1000
250-750
1/0-500
1/0-250
• Select the appropriate catalog number. Selections are based on typical dimensions of low voltage insulated cable. Confirm selection with
dimensions to assure proper sizing.
• Kits do not contain connectors. The RVS-SK selection information covers all conductor types from solid to stranded.
• Kits contain all materials necessary to seal from the cable jacket to either the cable semi-con or 200-A elbow.
• * For warm weather installations (above 32°F), use range may be extended to a 2.25-inch-maximum jacket dia meter. This covers
133%-insulated 1000-kcmil 15 kV and 25 kV cable, and 133%-insulated 750-kcmil 35 kV cable.
• Kits used on metallic-tape-shielded cables may require an external grounding kits.
• Each kit contains one Rayvolve RVS-SK sleeve and sealant strips.
• Standard package: 6 kits/box
• Related test report: EDR-5196
ADDITIONAL PRODUCT INFORMATION
202
202
Medium Voltage Cable Accessories
ENERGY /// ENERGY READY REFERENCE GUIDE
JGK-MS Jacketed Cable Grounding Kits
FEATURES APPLICATIONS BENEFITS
Heat shrinkable JGK-MS kits provide
complete environmental sealing with a
wraparound, adhesive-lined rejacketing
sleeve.
Each kit contains a constant-force
ground clamp, a solder-blocked ground
braid for external grounding, and a
sealant to encapsulate and seal the
ground connector.
Wraparound rejacketing sleeve has
been water-seal tested to the applicable
sections of ANSI C 119.1.
TE's Raychem JGK-MS-HC kits have high
fault current capability.
Addresses the RUS recommendation
to externally ground the jacketed cable
neutrals at least four times per mile to
limit shield standing voltage, to avoid
accidental shock, and to provide multiple
parallel return paths for line-to-ground
faults.
Kits are RUS accepted and have been
tested to meet the 10 kA/10 cycles
or 15 kA/15 cycle fault current test
requirements.
PRODUCT SELECTION INFORMATION
Catalog Number
Nominal Use Range (AWG/kcmil)
Rated Fault Current
15 kV 25 kV 35 kV
JGK-MS-1 #4-4/0 #1-1/0 10 kA, 10 cycles
JGK-MS-2 250-1000 1/0-750 1/0-500 15 kA, 15 cycles
JGK-MS-3 1000-2000 750-1750 500-1500 15 kA, 15 cycles
JGK-MS-HC-2 250-1000 1/0-750 1/0-500 30 kA, 10 cycles
JGK-MS-HC-3 1000-2000 750-1750 500-1500 30 kA, 10 cycles
• Standard package: 3 kits/box
• Related test report: EDR-5242
ADDITIONAL PRODUCT INFORMATION
JGK-MSElbows and Accessories
20
Medium Voltage Cable Accessories
444
GelWrap MS-GRD
FEATURES APPLICATIONS BENEFITS
Cold Applied GelWrap MS-GRD kits
provide complete environmental sealing
with a Gel-Filled, wraparound rejacketing
sleeve.
Each kit contains a constant-force
ground clamp, a solder-blocked ground
braid for external grounding, a gel
sealant strip and tie wraps.
TE's Raychem Gelwrap MS-GRD kit
addresses the WindFarm construction
recommendation to externally ground
jacketed concentric neutral power cable
at least four times per mile to limit/
minimize shield standing voltage, to avoid
accidental shock, and to provide a return
path for line-to-ground faults.
Kits are tested to meet the 10 kA/10
cycles or 15 kA/15 cycle fault current test
requirements.
Wraparound rejacketing sleeve has
been water-seal tested to the applicable
sections of ANSI C 119.1.
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
Catalog Number
Outside Diameter
Voltage Class
Insulated Conductor Size
Insulation Shield (min) Jacket O.D. (max) 100% 133%
GelWrap-MS-GRD-1 1.00 (25) 2.60 (61) 5 500-1000 500-1000
GelWrap-MS-GRD-2 1.00 (25) 2.60 (61) 5 500-1000 500-1000
GelWrap-MS-GRD-3 1.00 (25) 2.60 (61) 5 500-1000 500-1000
Catalog Number Shield O.D. (min) Jacket O.D. (max) Nominal Use Range (AWG/kcmil)
15 kV 25 kV 35 kV
GelWrap-MS-GRD-CT-2 1.00 (25) 1.80 (46) 250-750 2/0-500 1/0-250
Catalog Number Nominal Use Range (AWG/kcmil) Rated Fault Current
15 kV 25 kV 35 kV
GelWrap-MS-GRD-1 #4-2/0 #1 n/a 10 kA, 10 cycles
GelWrap-MS-GRD-2 2/0-750 #1-500 1/0-350 15 kA, 15 cycles
GelWrap-MS-GRD-3 1000-2000 750-1750 300-1500 15 kA, 15 cycles
• Select the appropriate catalog number based on the cable conductor size and voltage class. Selections are based on the typical
dimensions of 100%- or 133%-insulated cables manufactured in accordance with the data contained in AEIC CS5. For cables
manufactured to other specifications, selection should be confirmed with cable dimensions.
• Kits used on metallic-tape-shielded cables may require external grounding components. See items HVS-GC and HV-Braid.
• Standard package: 3 kits/box
• Test report: EDR-5375
ADDITIONAL PRODUCT INFORMATION
GelWrap MS-GRDElbows and Accessories
204
204
Medium Voltage Cable Accessories
ENERGY /// ENERGY READY REFERENCE GUIDE
HVE-1590 for Installation of Elbow (15 kV)
FEATURES APPLICATIONS BENEFITS
Pressure rated to 15 psi at 90°C.
Rated to the applicable requirements of
ANSI-386.
TE's Raychem HVE-1590 converts PILC
cable to allow installation of dead-break
elbows.
For use on 1/C PILC/VCLC cable.
Provide a highly eective and easily
installed oil stop system, using standard
heat shrinkable components. The system
provides an oil- and pressure-resistant
seal.
Oil barrier tubing locks the oil in the PILC
cables, converting each conductor into
the polymeric equivalent.
HVE-1590
Red Sealing Mastic
Oil Barrier Tube
Elbow
Adapter
Oil
Block
Mastic
Reinforcing
Tube
El b o w
Semi Conducting Tube
Stress Relief Mastic Red
Insulating
Tube
Red
Insulating
Tube
B A
• Select the appropriate catalog number. All selections are based on the typical dimensions of 100% insulated cables manufactured in
accordance with AEIC standard. Nominal insulation thickness (100%): 15 kV: 165 mils (PILC/VCLC).
• For cables manufactured to other specifications, confirm selection with cable dimensions.
• Standard package: One kit/box
• Related test reports: 15 kV: EDR-5269.
ADDITIONAL PRODUCT INFORMATION
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
Catalog Number
1/C 15 kV* PILC
Conductor Size
(Nominal)
Insulation O.D. Lead Sheath
O.D. (Max.) B
Adapter Type
Elastimold
(Min.) A (Max.) B
HVE-1591 #2 AWG-2/0 0.65 (16) 0.75 (19) 0.95 (24) ELB-15/28-600-CA-F
HVE-1592 3/0-250 kcmil 0.75 (19) 0.95 (24) 1.10 (28) ELB-15/28-600-CA-G
HVE-1593 300-500 kcmil 0.95 (24) 1.22 (31) 1.35 (34) ELB-15/28-600-CA-H
HVE-1594 600-750** kcmil 1.22 (31) 1.35 (34) 1.50 (38) ELB-15/28-600-CA-L
HVE-1590Elbows and Accessories
205
Medium Voltage Cable Accessories
444
200A Loadbreak Elbows (15kV, 25kV)
FEATURES APPLICATIONS BENEFITS
Peroxide cured EPDM rubber ensures
low tension set and high dielectric
strength
100% factory production tested for
partial discharge and AC Hipot
per IEEE 386
Optional capacitive test point
Molded semiconducting shield provides
ground shield continuity in accordance
with IEEE 592
Conforms to IEEE Standard 386
TE's Raychem loadbreak elbow
connectors are designed to terminate
underground cables to high-voltage
apparatus such as transformers and
switchgear that are equipped with
bushings.
Designed for use on extruded (XLPE
or EPR) solid dielectric cable with
conductor range from #1 AWG to 250
kcmil aluminum or copper conductors
(insulation diameters from .575 to 1.304
inches).
Loadbreak elbows are designed for
use with standard hotstick tools, which
allows a loadmake/break operation with a
physical disconnect.
The 200A loadbreak elbow kit includes
a copper top compression connector,
which connects the cable with the
loadbreak probe. Connector is easy to
crimp, and suitable for aluminum and
copper conductors, and forms a reliable
connection.
The elbow can be ordered with an
integral jacket seal (part number sux
–ES), which is an environmental seal
molded to the elbow that prevents
moisture ingress.
Ratings 15 kV 25 kV
Minimum Partial Discharge 11 19
Max Rating Phase-to-Ground 8.3 15.2
Max Rating Phase-to-Phase 14.4 26.3
AC 60 Hz 1 Minute Withstand (rms) 34 40
DC 15 Minute Withstand 53 78
BIL and Full Wave (Crest) 95 125
RELATED TEST REPORT:
EDR-5574 (15 kV)
EDR-5581 (25 kV)
Elbow Kit Contents:
Elbow body
Copper top terminal
Loadbreak probe
Silicone lubricant
Installation instructions sheet
Probe installation tool
Sealing mastic (integral seal only)
200A ElbowsElbows and Accessories
ELB-15 1 2 3 4
1 Current Rating | Test Point Code
200 = 200 AMP WITHOUT test point
210 = 210 AMP WITH test point
2 Cable Insulator O.D. Range
Code Inches mm
A .575 - .740 14.6 - 18.8
B .640 - .905 16.2 - 23.0
C .830 - 1.060 21.1 - 26.9
D .930 - 1.220 23.6 - 31.0
3 Compression Lugs | Conductor Size
(Aluminum or Copper)
Code Str/ Comp Compact Solid
3 3 2 2
2 2 1 1
1 1 1/0 1/0
10 1/0 2/0 2/0
20 2/0 3/0 3/0
30 3/0 4/0 4/0
40 4/0 250 250
4 Jacket Sealing
Code Type
Blank No Jacket Seal
ES Integral Jacket Seal
ELB-25 1 2 3 4
1 Current Rating | Test Point Code
200 = 200 AMP WITHOUT test point
210 = 210 AMP WITH test point
2 Cable Insulator O.D. Range
Code Inches mm
B .72 - .88 18.3 - 22.4
BB .85 - 1.01 21.6 - 25.7
C .92 - 1.08 23.4 - 27.4
D 1.04 - 1.20 25.4 - 30.5
3 Compression Lugs | Conductor Size
(Aluminum or Copper)
Code Str/Comp Compact Solid
2 2 1 1
10 1/0 2/0 2/0
20 2/0 3/0 3/0
30 3/0 4/0 4/0
40 4/0 250 250
4 Jacket Sealing
Code Type
Blank No Jacket Seal
ES Integral Jacket Seal
ELB-25-210ELB-15-210
206
206
Medium Voltage Cable Accessories
ENERGY /// ENERGY READY REFERENCE GUIDE
ELB-GroundElbows and Accessories
Catalog Number Outside Diameter
Minimum Insulation Shield
Maximum
Cable Jacket Voltage Class (kV) Conductor Size
ELB-35-600 Series comes with a heat shrink seal
ELB-35-600-GRD1 0.65 (17) 1.50 (38)
5 #2-500
15 #2-500
25 #1-3/0
ELB-35-600- GRD2 1.30 (33) 2.50 (63) 5 600-1000
15 350-1000
ELB-35-600- GRD3 1.30 (33) 2.50 (63) 25 4/0-1000
35 1/0-1000
Catalog Number Cable Size
15 kV Class
Cable Size
25 kV Class
Cable Size
35 kV Class
Minimum Seal
Diameter
Minimum Installed
Diameter
Grounding Kit with Cold Applied Seal
ELB-600-CES-GRD-1 2 - 4/0 AWG 2 - 2/0 AWG 1/0 AWG 0.95 1.94
(35 - 100 mm2) (35 - 50 mm2) (60 mm2) (24) (49)
ELB-600-CES-GRD-2 2/0 - 1000 kcmil 1/0 AWG - 750 kcmil 1/0 AWG - 500 kcmil 1.28 2.67
(70 - 500 mm2) (60 - 380 mm2) (60 - 250 mm2) (33 mm) (68 mm)
ELB-600-CES-GRD-3 750 - 1500 kcmil 600 - 1250 kcmil 350 - 1250 kcmil 1.60 3.50
(380 - 725 mm2) (325 - 625 mm2) (180 - 625 mm2) (41 mm) (89 mm)
Catalog Number Cable Size
15 kV Class
Cable Size
25 kV Class
Insulation
Diameter
(min-max)
Grounding Kit (no seal)
ELB-200-GRD-1 2 - 4/0 AWG 2 - 2/0 AWG 0.5 - 1.0
(35 - 100 mm2) (35 - 100 mm2) (13-25 mm)
ELB-200-GRD-2
Grounding Kit with Cold Applied Seal
ELB-200-CES-GRD-1 2 - 4/0 AWG 2 - 2/0 AWG 0.5 - 1.0
(35 - 100 mm2) (35 - 100 mm2) (13-25 mm)
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
Elbow Sealing and Grounding
FEATURES APPLICATIONS BENEFITS
Grounding kits include a constant-force
ground clamp and solder-blocked
ground braid for external grounding
Kits available with either heat shrink or
cold applied seals
Sealing and grounding kits for Copper
Tape (CT) Shield cables when installing
200A and 600A Elbows or other
Shielded Cable Accessories.
Multiple part numbers to satisfy most
grounding and sealing needs
Used to seal and secure ground braids for
most shielded cables
• Reference the conductor size to verify proper sealing kit for selection.
• ELB-600 and ELB-200 series are suitable for use with 600A or 200A elbows.
ADDITIONAL PRODUCT INFORMATION
207
Medium Voltage Cable Accessories
444
Bushing Inserts Loadbreak
FEATURES APPLICATIONS BENEFITS
High quality peroxide-cured EPDM
insulation
Includes grounding tabs to attach a
drain wire to maintain dead-front safety
Provides insulated, fully shielded,
submersible connection
Conforms to ANSI/IEEE Standard 386
TE’s Raychem 200A Loadbreak Bushing
Insert is available in 15 kV and 25 kV
classes. The bushing insert connects to a
universal bushing well and is used in field
installation and replacement of loadbreak
elbows.
Bushing insert and elbow connectors
provide fully shielded, submersible
connection with conformance to IEEE
Standard 386.
Interchangeable with other
manufacturers’ products that also comply
with this standard.
Version with yellow indicator ring
provides the installer a visual indication
the elbow is properly seated on teh
bushing insert.
Current Ratings A rms
Continuous Current 200
Switching Current 200
Fault-closure Current for 0.17s after 10
Switching Operations
10,000 symmetrical
Short-time Current for 0.17s 10,000 symmetrical
Short-time Current for 3.00s 3,500 symmetrical
Voltage Ratings 15 kV 25 kV
Minimum Partial Discharge 11 19
Max Rating Phase-to-Ground 8.3 15.2
Max Rating Phase-to-Phase 14.4 26.3
AC 60 Hz 1 Minute Withstand (rms) 34 40
DC 15 Minute Withstand 53 78
BIL and Full Wave (Crest) 95 125
Catalog Number Product Description Voltage
Class
Current
Rating (A)
ELB-15-200-BI 15 kV Bushing Insert 15 kV 200
ELB-25-200-BI 25 kV Bushing Insert 25 kV 200
ELB-15-200-BI-IND 15 kV Bushing Insert with Indicator Ring 15 kV 200
ELB-25-200-BI-IND 25 kV Busing Insert with Indicatior Ring 25 kV 200
RELATED TEST REPORTS
EDR-5576 (15 kV), EDR-5580 (25 kV)
Bushing InsertsElbows and Accessories
PRODUCT SELECTION INFORMATION:
208
208
Medium Voltage Cable Accessories
ENERGY /// ENERGY READY REFERENCE GUIDE
200A Insulating Cap
FEATURES APPLICATIONS BENEFITS
Provides insulated, fully shielded,
submersible connection
Conforms to the ANSI/IEEE
Standard 386
TE’s Raychem 200A Insulating Cap is
available in 15/25/35 kV class.
The insulating cap is meant to provide
insulated, submersible protection
for energized 15/25/35 kV loadbreak
interfaces.
They can be used temporarily or
permanently within padmount cabinets,
underground vaults, switchgear,
transformers, and a variety of other
apparatus.
Typical applications include system
maintenance, a circuit reconfiguration,
and future expansion.
Maintains ground potential on the cap’s
surface when the drain wire is connected
to a common ground
These insulating caps are therefore
interchangeable with other
manufacturers’ products that also comply
with IEEE standard 386.
Catalog Number Attributes Voltage Class (kV) Current Rating
ELB-15-200-IC 15 kV Insulating Cap 15 kV 200
ELB-25-200-IC 25 kV Insulating Cap 25 kV 200
ELB-35-200-IC21 35 kV Insulating Cap (1ph Rated) 35 kV 200
Voltage Ratings 15 kV 25 kV 35 kV
Minimum Partial Discharge 11 19 26
Max Rating Phase-to-Ground 8.3 15.2 21.1
Max Rating Phase-to-Phase 14.4 26.3 N/A
AC 60 Hz 1
Minute
Withstand (rms)
34 40 50
DC 15 Minute Withstand 53 78 103
BIL and Full Wave (Crest) 95 125 150
RELATED TEST REPORTS
EDR-5575 (15 kV), EDR-5579 (25 kV)
Insulating CapElbows and Accessories
PRODUCT SELECTION INFORMATION
209
Medium Voltage Cable Accessories
444
ETP Elbow Tap Plug
FEATURES APPLICATIONS BENEFITS
Internal threads which accept the stud
from the 200A elbow
Available in 15/28/35 kV on the 600A
side and 15/25 kV on the 200A side
High quality peroxide cured EPDM
rubber insulation
TE’s Raychem Elbow Tap Plug (ETP)
provides a transition from a 600A
deadbreak elbow to a 200A loadbreak
interface.
This interface allows for live testing or the
addition of a 200A loadbreak tap, elbow
arrester or grounding elbow.
A fully shielded, submersible connection
is oered with conformance to IEEE
Standard 386.
TE ETPs are interchangeable with other
manufacturers’ products that comply
with this standard.
Catalog Number Attributes Voltage Class (kV) Current Rating (A)
ELB-15/28-200-ETP15 15/28 kV (600) - 15 kV (200) 3ph rated ETP 15/28 kV 200
ELB-15/28-200-ETP25 15/28 kV (600) - 28 kV (200) 3ph rated ETP 15/28 kV 200
ELB-35-200-ETP21 35 kV (600) - 21 kV (200) 1ph rated ETP 35 kV 200
Voltage Ratings
Description 15 kV 28 kV 35 kV
Minimum Partial Discharge 11 19 26
Max Rating Phase-to-Ground 8.3 15.2 21.1
Max Rating Phase-to-Phase 14.4 26.3 N/A
AC 60 Hz 1 Minute Withstand (rms) 34 40 50
DC 15 Minute Withstand 53 78 103
BIL and Full Wave (Crest) 95 125 150
Current Ratings
Description A rms
Continuous Current 200
Switching Current 200
Fault-closure Current for 0.17s after 10
Switching Operations
10,000 symmetrical
Short-time Current for 0.17s 10,000 symmetrical
Short-time Current for 3.00s 3,500 symmetrical
Ratings
Voltage Class -
600A Side (kV)
AC 1 minute
Withstand (kV rms)
Minimum Corona
Level (kV rms)
15 34 11
28 40 19
35 50 26
RELATED TEST REPORTS
EDR 5575 (15 kV), EDR 5579 (25 kV)
ETPElbows and Accessories
PRODUCT SELECTION INFORMATION
210
210
Medium Voltage Cable Accessories
ENERGY /// ENERGY READY REFERENCE GUIDE
LRTP Loadbreak Reducing Tap Plug
FEATURES APPLICATIONS BENEFITS
Rotating nut which threads onto
apparatus bushing or 200A elbow
Allows for hotstick control of the elbow
and its connections
Available in 15/28/35 kV on 600A side
and 15/25 kV on 200A side
High quality peroxide cured EPDM
rubber insulation
A fully shielded, submersible connection
is oered with conformance toIEEE
Standard 386.
TE’s Raychem Loadbreak Reducing Tap
Plug (LRTP) provides a transition from
a 600A deadbreak elbow to a 200A
loadbreak interface.
This interface allows for live testing or the
addition of a 200A loadbreak tap, elbow
arrester or grounding elbow.
Using a 5/16 inch Hex wrench, the LRTP
is installed into a 600A deadbreak elbow
that utilizes a threaded copper-top lug.
When proper installation torque is
reached, pins shear releasing the inner
threaded stud that is used to complete
the installation to the apparatus bushing,
resulting in a one-piece interface.
TE’s Raychem LRTP tap plugs are
interchangeable with other manufacturers’
products that comply with IEEE 386.
Current Ratings A rms
Continuous Current 200
Switching Current 200
Fault-closure Current for 0.17s after 10
Switching Operations
10,000
symmetrical
Short-time Current for 0.17s 10,000
symmetrical
Short-time Current for 3.00s 3,500
symmetrical
Catalog Number Attribute Voltage Class (kV) Current Rating (A)
ELB-15/28-200-LRTP15 15/28 kV (600) - 15 kV (200) 3ph rated LRTP 15/28 kV 200
ELB-15/28-200-LRTP25 15/28 kV (600) - 28 kV (200) 3ph rated LRTP 15/28 kV 200
ELB-35-200-LRTP21 35 kV (600) - 21 kV (200) 1ph rated LRTP 35 kV 200
Voltage Ratings 15 kV 28 kV 35 kV
Minimum Partial Discharge 11 19 36.6
Max Rating Phase-to-Ground 8.3 15.2 21.1
Max Rating Phase-to-Phase 14.4 26.3 N/A
AC 60 Hz 1 Minute Withstand (rms) 34 40 50
DC 15 Minute Withstand 53 78 103
BIL and Full Wave (Crest) 95 125 150
RELATED TEST REPORT:
EDR 5575 (15 kV), EDR 5579 (25 kV)
LRTPElbows and Accessories
PRODUCT SELECTION INFORMATION
Chapter 5
High Voltage Cable
Accessories & Insulators
Splices, Terminations & Accessories ........................................................................................................ 214
Tools ....................................................................................................................................................................... 224
High Voltage Insulators ................................................................................................................................. 226
214
Hight Voltage
Cable Accessories and Insulators
ENERGY /// ENERGY READY REFERENCE GUIDE
High Voltage Torque Controlled Connectors and Lugs
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
Cable Lug with 1-hole Palm NEMA Pad (EPPA-071-x/y)
L6.54 (166.2)
A3 (76.2)
B1.5 (38.1)
D.56 (14.2)
E.98 (25)
F2.68 (68)
X = Conductor Diameter, Y = Insulation Diameter
Cable Lug with 2-Hole Palm NEMA Pad (EPPA-072-x/y)
L6.54 (166.2)
A3 (76.2)
B.63 (15.9)
C1.75 (44.5)
D.56 (14.2)
E.98 (25)
F2.68 (68)
X = Conductor Diameter, Y = Insulation Diameter
Cable Lug with Rod
ROD ø 30 mm (EPPA-050-X/Y)
L7.48 (190)
A3.94 (100)
F2.52 (64)
ø1.18 (30)
ROD ø 40 mm (EPPA-053-X/Y)
L10.39 (264)
A4.92 (125)
F4.02 (102)
ø1.57 (40)
ROD ø 50 mm (EPPA-061-X/Y)
L10.39 (264)
A4.92 (125)
F4.19 (106.5)
ø1.97 (50)
X = Conductor Diameter, Y = Insulation Diameter
LB
D
A
F
XY E
LB
D
A
F
XY E
C
L
A
F
X
Yø
Splices, Terminations and Accessories HV Torque Controlled
Connectors & Lugs
FEATURES APPLICATIONS BENEFITS
Fast and safe installation
Excellent electrical performance
Excellent mechanical performance
Easy installation with socket wrench
Pre-engineered design for perfect fit
Cu and Al conductors
Body made of aluminum alloy
Variety of dierent palms available
Lug body made of tinned aluminum
alloy
Suitable for up to 1600 mm2
Straight and size transition type
connectors
The connector design allows cables to be
spliced/terminated without special tools,
heat treatment or filing after installation.
Shearhead bolts ensure a pre-engineered
electrical connection.
The shearhead bolts break o at a
predetermined level below the outer
surface of the connector, at a defined
torque. This ensures the correct contact
pressure is reached every time. Oxide-
breaking and corrosion prevention is
performed by the contact grease inside
the body.
HVCA
215
215
215215
Hight Voltage
Cable Accessories and Insulators
555
Splices, Terminations and Accessories
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
TB1
TB2
TB3
TB4
TB5
Cable Lug with 4-Hole Palm NEMA Pad (EPPA-054-X/Y)
Contact plate: EPPA-054-X/Y
4 in. x 4 in. (101.6 mm x 101.6 mm)
L9.2 in. (234 mm)
A4 in. (101.6 mm)
B1.13 in. (28.6 mm)
E.98 in. (25 mm)
C1.75 in. (44.5 mm)
D.56 in. (14.3 mm)
F4.53 in. (115 mm)
X, Y according to the cable dimensions
Mechanical Connector for Size Transition (EPPA-047-X1/Y1-X2/Y2-L)
L5.12 in. (130 mm)
L7.09 in. (180 mm)
X1, X2 = Conductor Diameter
Y1, Y2 = Insulation Diameter
Mechanical Connector for Straight Connection (EPPA-047-X/Y-L)
L5.12 in. (130 mm)
L7.09 in. (180 mm)
LL = 9.06 in. (230 mm)
X, Y according to the cable dimensions
Cable Lug with 6-Hole Palm NEMA Pad (EPPA-076-X/Y)
Contact plate: 4 in. x 6 in. (101.6 mm x 152.4 mm)
L11.2 in. (285 mm)
W4 in. (101.6 mm)
B1.25 in (31.8 mm)
E.98 in. (25 mm)
C1.75 in. (44.5 mm)
D.56 in. (14.3 mm)
F4.53 in. (115 mm)
A6 in. (152.4 mm)
X, Y according to the cable dimensions
Mechanical Connector for Cables with Small Insulation Thickness
(EPPA-063-X1/Y1-X2/Y2-L)
L7.09 in (180 mm)
L9.06 in (230 mm)
X1, X2 = Conductor Diameter
Y1, Y2 = Insulation Diameter
L
B
D
A
F
X
Y
E
C C
W
L
X
Y
L
X1
Y1
Y2
L
L
X1
Y1
XY
HV Torque Controlled
Connectors & Lugs
L
B
D
A
F
X
Y
E
C
A
X2
Y2
X2
216
Hight Voltage
Cable Accessories and Insulators
ENERGY /// ENERGY READY REFERENCE GUIDE
EHVS-69 Splices for 1/C Shielded Cable (46 and 69 kV)
Catalog Number*
Nominal Cable Range Jacket O.D.
(Max) Insulation Diameter Range
69 kV 46 kV
EHVS-6920-W-CXXX 1/0-3/0 AWG 250-500 kcmil 2.00 (51) 1.35-1.75 (34-44)
EHVS-6921-W-CXXX 2/0-500 kcmil 600-1000 kcmil 2.85 (72) 1.70-2.35 (43-60)
EHVS-6922-W-CXXX 600-1000 kcmil 1250-2000 kcmil 3.00 (76) 2.05-2.55 (52-55)
EHVS-6923-W-CXXX 1250-3000 kcmil 3000 kcmil 4.17 (106) 2.50-3.39 (63-86)
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
FEATURES APPLICATIONS BENEFITS
69 kV splice incorporates a connector
that allows large cross sections to
be joined without special tools, heat
treatment, or filing o after installation,
thus reducing outage time.
Minimum installation space required is
84.0 inches.
Allows In-Line and/or Shield Break
Grounding Connection of the metallic
shields.
For use on wire shield, wire metallic
tape shield, and metallic sheathed
power cables.
A complete line of TE's Raychem splice
kits for conductor sizes ranging from 4/0-
3000 kcmil.
TE sizes the EHVS splice to your
application. You simply fill out an EHVS
information sheet (available from your TE
representative). Based on the information
you provide (conductor, insulation, and
jacket diameters), we will machine a
connector to fit your cable and supply
you with a kit containing both the
connector and the EHVS splice for your
cable.
• Contact your local TE representative for the appropriate part number to order. To help us supply the correct product; the following
information is required: conductor, insulation, and jacket diameters.
• Each splice comes supplied with a shear bolt connector manufactured to your cable dimensions.
• EHVS-692x-W-CXXX is a standard Inline splice kit. For shield break option, please add -SB- after "W" in the part number.
• Related test report: 46/69 kV: PPR 1010, EDR-5228, EDR-5228, EDR-5421
• Rated and qualified at IEEE Std 404 and IEC 60840
ADDITIONAL PRODUCT INFORMATION
*-CXXX denotes the connector information that will be known once cable specs are provided. See Note 1 below.
Splices, Terminations and Accessories EHVS-69
HVCA
217
217
217217
Hight Voltage
Cable Accessories and Insulators
555
EHVT-46 | 69 Termination for 1/C Shielded Power Cable
Catalog Number Conductor Size
(AWG/kcmil)
Insulation Diameter
(min - max) Jacket O.D. (max)
Indoor Outdoor
46 kV 32(813) 40(1016)
EHVT-462-G EHVT-462-SG #2-4/0 1.18-1.77 (30-45) 2.36 (60)
EHVT-463-G EHVT-463-SG 250-750 1.47-2.05 (38-52) 2.75 (70)
EHVT-464-G EHVT-464-SG 1000-1500 1.97-2.56 (50-65) 3.35 (85)
EHVT-465-G EHVT-465-SG 1750-3000 2.48-3.39 (63-86) 4.17 (106)
69 kV 42(1067) 52(1321)
EHVT-691-G EHVT-691-SG 1/0-350 1.50-2.05 (38-52) 2.65 (67)
EHVT-690-G EHVT-690-SG 1/0-4/0 1.18-1.77 (30-45) 2.36 (60)
EHVT-692-G EHVT-692-SG 350-1000 1.95-2.55 (50-65) 3.25 (83)
EHVT-693-G EHVT-693-SG 1000-2000 2.50-3.39 (64-86) 4.17 (106)
EHVT-694-G EHVT-694-SG 2000-3000 2.76-3.38 (70-86) 4.33 (110)
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
FEATURES APPLICATIONS BENEFITS
High-contamination withstand and
non-tracking. The unique high-voltage
insulating sleeve is a field-proven,
nontracking, and erosion-resistant
material that does not require periodic
cleaning. The material properties have
been formulated to be thermally stable
and highly resistant to UV degradation,
weathering, and environmental pollution.
Positive environmental sseal
The cable, along with external ground,
is sealed from moisture ingress using
TE’s proven high-voltage, heat-activated
scaling system. No field engineering or
additional accessory kits are required.
Qualified to IEC 60840 and IEEE-48,
Class 1 for outdoor (weather-exposed)
use.
For use on wire shield, wire/metallic-
tape shield, lead sheath, and jacketed
concentric neutral cables (46 and 69 kV).
Both kits contain a limited number of
lightweight components with unlimited
shelf life under normal storage conditions.
Because the 46 and 69 kV HVT kits use
standard heat shrink components, guide
tubes are not needed for alignment,
elastomer compression, computed
venting, or field compound filling. Only
standard cable support systems are
needed, reducing steel structure or pole
top support requirements.
TE's Raychem EHVT series high-voltage
terminations utilize a stress control
system that has been field-proven since
the 1980's.
• Select the appropriate catalog number. Selections are based on the typical dimensions of 100% insulated cables and the dimensions of
commonly used connectors manufactured in accordance with AEIC standard. Nominal insulation thickness (100%): 46 kV: 420 mils,
69 kV: 650 mils.
• For cables manufactured to other specifications, confirm selection with cable dimensions.
• Kits do not contain connectors; order connectors separately.
• Related test report: 46 kV: PPR-1085, 69 kV: EDR-5241
• TE's Raychem Cable Clamps CC available to accommodate cable diameters from 2.5-4.17 inches (65-106 mm).
• EHVT-BP base plates for mounting the Cable Clamps CC are also available.
ADDITIONAL PRODUCT INFORMATION
Splices, Terminations and Accessories EHVT-46 and 69
218
Hight Voltage
Cable Accessories and Insulators
ENERGY /// ENERGY READY REFERENCE GUIDE
EHVS-T Three-Piece Splice
TECHNICAL DATA 138 kV
Rated voltage U0/U (Um) kV 76/132 (145)
Basic impulse level kV 650
Max. continuous operating temperature °C 90
Max. conductor emergency temperature °C 150
Conductor short circuit temperature °C 250
Short circuit current (sheath) kA / 1sec 50
For Shield Break Joints
DC voltage between metallic sheaths/screens kV 20
DC voltage between metallic sheath/screen and earthed exterior kV 20
Lightning impulse voltage between metallic sheath/screen kV 75
Lightning impulse voltage between metallic sheath/screen and earthed exterior kV 37.5
Application Range
Conductor up to kcmil 3000
Diameter over Insulation inch (mm) 1.69-3.66 (43-93)
For special applications and bigger cable sizes please contact your TE representative.
FEATURES APPLICATIONS BENEFITS
Torque-controlled connector
Splice fits on all polymeric cable
constructions
Proven shield continuity concept
Short cut-back dimensions
No special tools required to install the
splice
Cable size transition possible
No tension set of splice body
Moulded outer conductive screen
Geometrical electrical stress control by
moulded conductive deflectors
Type tested according to IEC 60840 and
IEEE 404 Standards
Manufactured according to ISO 9001
and ISO 14001
TE’s Raychem splice is a pre-fabricated
three piece design for voltage classes up
to 138 kV.
Polymeric insulated cables of various
designs can be adapted with respect to
shielding and metal sheath.
The silicone rubber joint parts with
integrated geometrical stress control
provides proven electrical function.
The splice components combine
electrical performance, stress control and
moisture sealing to provide the important
functions required for all high voltage
products.
Special silicone rubber provides perfect
compression force for optimizied
electrical performance
Splices, Terminations and Accessories EHVS-T Three-Piece Splice
ADDITIONAL PRODUCT INFORMATION
HVCA
219
219
219219
Hight Voltage
Cable Accessories and Insulators
555
EHVS-S One-Piece Splice
TECHNICAL DATA 138 kV 230 kV
Rated voltage U0/U (Um) kV 76/132 (145) 127/220 (245)
Basic impulse level kV 650 1050
Max. continuous operating temperature °C 90 90
Max. conductor emergency temperature °C 150 150
Conductor short circuit temperature °C 250 250
Short circuit current (sheath) kA / 1sec 50 50
Application Range
Conductor kcmil 2250 5000
Diameter over Insulation inch (mm) 2.20-3.07 (56-78) 2.80-4.69 (71-119)
For special applications and bigger cable sizes please contact your TE Connectivity representative.
FEATURES APPLICATIONS BENEFITS
Premoulded one-piece joint body
Torque-controlled connector
Choice of outer sealing and protection
systems
Splice fits on all polymeric cable
constructions
Proven shield continuity concept
Simple assembly
No tension set of joint body
Moulded thick outer conductive screen
Geometrical electrical stress control by
moulded conductive deflectors
Type tested according to IEC 60840,
IEC 62067, GB 11017 Standards
Manufactured according to ISO 9001
and ISO 14001
TE’s Raychem EHVW-S splice is a pre-
fabricated one-piece design for voltage
classes up to 230 kV.
Polymeric insulated cables of various
designs can be adapted with respect to
shielding and metal sheath.
The silicone rubber joint body with
integrated geometrical stress control
provides proven electrical function.
The splice components combine
electrical performance, stress control and
moisture sealing to provide the important
functions required for all High Voltage
products.
Special silicone rubber provides perfect
compression force for optimizied
electrical performance
Splices, Terminations and Accessories EHVS-S One-Piece Splice
ADDITIONAL PRODUCT INFORMATION
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ENERGY /// ENERGY READY REFERENCE GUIDE
OHVT Oil-Filled Outdoor Termination
TECHNICAL DATA 69 kV 138 kV 170 kV 230 kV
Rated voltage U0/U (Um) kV 36/69 (72.5) 76/132 (145) 87/161 (170) 127/220 (245)
Basic impulse level kV 325 650 750 1050
Max. continuous operating temperature °C 90 90 90 90
Max. conductor emergency temperature °C 150 150 150 150
Conductor short circuit temperature °C 250 250 250 250
Short circuit current (sheath) kA / 1sec 50 50 50 50
Creepage (Pollution class IEC 60815) a-e a-e a-e a-e
Withstand voltage support insulators (AC/DC) kV 10/20 10/20 10/20 10/20
Application Range
Conductor kcmil 5000 5000 5000 5000
Diameter over Insulation: Composite inch (mm) 1.34-3.82 (34-97) 1.34-3.82 (34-97) 1.34-4.25 (34-108) 2.80-4.69 (71-119)
Diameter over Insulation: Porcelain inch (mm) 1.34-2.91 (34-74) 1.34-2.91 (34-74) — 2.80-4.69 (71-119)
Diameter over sheath inch (mm) 4.33 (110) 4.33 (110) 4.69 (119) 6.30 (160)
All listed dimensions are standard size to serve the common application of these terminations.
For special applications and bigger cable sizes please contact your TE representative.
FEATURES APPLICATIONS BENEFITS
Composite or porcelain housings with
dierent creepage lengths are available
covering the most common and extreme
pollution levels
The termination is designed according to
following standards: IEC-60840,
IEC-62067, IEC-60815, IEEE-48,
IEEE-1313.
TE's Raychem OHVT high voltage
outdoor termination system is designed
for voltage up to 230 kV and to operate
under severe environmental conditions
Polymeric insulated cables of various
designs can be adopted with respect to
shielding and metal sheath.
The installation of the termination can be
done by trained installer equipped with
conventional tools.
Splices, Terminations and Accessories OHVT Oil-Filled Outdoor Termination
ADDITIONAL PRODUCT INFORMATION
HVCA
221
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555
OHVT-D Dry Self-Supporting Outdoor Termination
PHVS/PHVT Dry Compact Switchgear and Transformer Termination
FEATURES APPLICATIONS BENEFITS
Free from any insulating liquid or gel
Polymeric insulated cables of various
designs can be adopted with respect to
shielding and metal sheath.
Its mechanical performance is similar to
conventional oil-filled terminations with
composite housing.
The termination is easily separable and
consists of a plug-in part and an epoxy
resin insulator protected with a directly
moulded silicone shed housing.
Dry interface, no oil-filling
Self-supporting
Pre-fabricated and factory tested
silicone-rubber stress cone
Torque-controlled multi-contact
conductor bolt
Long creepage length
Type tested according to IEC 60840
TE's Raychem OHVT-D dry self-
supporting termination is designed for
voltage class 138 kV and operation under
severe environmental conditions.
Due to the short cable cut-back
dimensions of the plug-in, the time
required to install the termination is very
short and can be further re duced in case
of short cable links by pre-installing the
plug-in on the shop floor.
The plug-in is similar to the plug-in used
with our dry switchgear/transformer
termination.
Fast and simple installation com bining
GIS plug-in technology with polymeric
insulators
No special tools required to install the
termination
Isolated cable gland for sectiona li zation
The polymeric housing with long
creepage length covers extreme pollution
levels according to IEC 60071-1 1996, IEC
60071-2 1996 and IEEE-1313.1-1996.
FEATURES APPLICATIONS BENEFITS
Complies with IEC 62271-209 standard,
which essentially specifies the interfaces
between the termination and the
switchgear. Therefore the termination
will fit into all GIS complying with IEC
62271-209.
Dry interfaces, no oil-filling
Dimensions comply with pressure-tight
resin housing
Operates in SF6 and insulating liquids
Pre-fabricated and factory tested
Si-rubber stress cone
Torque-controlled multi-contact
conductor bolt
No special tools required to install the
termination
Isolated cable gland for sectio nalization
Type tested according to IEC 60840, IEC
62067 and IEC 62271-209 standards
TE's Raychem PHVS/PHVT dry compact
switchgear termination for voltage
classes up to 230 kV is designed to be
installed in cable entry housings of gas-
insulated switchgear (GIS).
The termination is easily separable and
consists of a plug-in part and an epoxy
resin insulator.
The insulator can be installed by the
GIS or transformer manufacturer
already at the factory saving installation
time on-site and reducing the risk of
contamination of the cable entry housing.
In case of short cable links and due to the
short length and light weight of the plug-
in part it can be also pre-installed by the
cable manaufacturer further reducing the
time required to install a substation.
Adapters are available to match the dimensions of wet (oil-filled) type terminations, and older designs specified
in IEC 60859. The termination operates in SF6 but also in insulating liquids like transformer oil.
A corona shield at the top of the termination then provides the necessary shielding of the terminal.
Splices, Terminations and Accessories OHVT-D | PHVS/PHVT
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ENERGY /// ENERGY READY REFERENCE GUIDE
Link Boxes Cross for High-Voltage Cable Systems
Catalog Number Reference Application Sheath Voltage
Limiter
Number of
Phases
Dimensions
L W H
EPPA-055-0/1 Direct grounding --- 1 11.81 (300) 7.48 (190) 6.50 (165)
EPPA-055-3/1 Cross bonding 3 kV 1 11.81 (300) 7.48 (190) 6.50 (165)
EPPA-055-6/1 Cross bonding 6 kV 1 11.81 (300) 7.48 (190) 6.50 (165)
EPPA-055-0/3 Direct grounding --- 3 12.20 (310) 12.20 (310) 10.04 (255)
EPPA-055-3/3 Cross bonding 3 kV 3 12.20 (310) 12.20 (310) 10.04 (255)
EPPA-055-6/3 Cross bonding 6 kV 3 12.20 (310) 12.20 (310) 10.04 (255)
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
ADDITIONAL PRODUCT INFORMATION
Test Reports: PPR 1168 Type Test of Link Box LBOX3-ZnO-3
PPR 1449 Type Test of Link Box EPPA-055-6/3
FEATURES APPLICATIONS BENEFITS
IP-56 rated.
Can be installed on poles and other
above ground structures (not for
submersible applications)
Use with single core lead
Cross section up to 250 kcmil with IP-56
Direct grounding
Single point bonding
Cross bonding and transposition
Sheath voltage limiters (SVL) 1 kV up to
8 kV, tested as IEC 60099
Short circuit rate up to 50 kA @ 1 sec.
Lightning, fault currents and switching
operations can cause overvoltages on the
cable sheath. Link boxes are used with
cable joints and terminations to provide
easy access to shield breaks for test
purposes and to limit voltage build-up on
the sheath.
The link box optimizes loss management
in the cable shield on cables grounding
both sides.
Tested to ANSI/IEEE Std. 575.
Overvoltage management on cable
system.
Protects cable from damage caused by
induced voltage and current.
CIGRE/ELECTRA recommendations
for cross bonding (Larger cable cross
sections on request)
Splices, Terminations and Accessories Link Boxes
HVCA
22
22
2222
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Cable Accessories and Insulators
555
HVLB Link Boxes for High-Voltage Cable Systems
Catalog Number Reference
Application
Number of
Phases
Sheath
Voltage
Limiter
Dimensions
L W H
HVLB-E-S-X-1-Y-U-IP68-B-Z Grounding with SVL 1 1 kV up to 8 kV 496 (19.35) 451 (17.76) 322 (12.68)
HVLB-E-S-X-3-Y-U-IP68-B-Z Grounding with SVL 3 1 kV up to 8 kV 496 (19.35) 795 (28.54) 322 (12.68)
HVLB-E-S-0-1-Y-U-IP68-B-Z Direct Grounding 1 - 496 (19.35) 451(17.76) 322 (12.68)
HVLB-E-S-0-3-Y-U-IP68-B-Z Direct Grounding 3 - 496 (19.35) 795 (28.54) 322 (12.68)
HVLB-C-S-X-6-Y-U-IP68-B-Z Cross Bonding 3 1 kV up to 8 kV 680 (26.77) 740 (29.13) 392 (15.43)
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
FEATURES APPLICATIONS BENEFITS
IP-68 rated.
Can be installed above ground and in
submersible conditions (tested under
5 m water head).
Use with concentric and single core
bonding lead.
Cross section up to 600 kcmil with IP 68
link boxes.
Lightning, fault currents and switching
operations can cause overvoltages on the
cable sheath. Link boxes are used with
cable joints and terminations to provide
easy access to shield breaks for test
purposes and to limit voltage build-up on
the sheath.
The link box optimizes loss management
in the cable shield on cables grounding
both sides.
Tested to ANSI/IEEE Std. 575. Guide
for the application of sheath-bonding
methods for single conductor cables and
the calculation of induced voltages and
currents in cable sheaths.
CIGRE/ELECTRA recommendations
for cross bonding (Larger cable cross
sections on request)
PPR-2334, PPR2914, PPR-382, type Test Report of Link Box HVLB: PPR-2332, PPR-2334, PPR-2194, PPR-3082
Splices, Terminations and Accessories HVLB Link Boxes
Description
E-S - Earthing Single Core
C-S - Cross Bond Single Core
E-C - Earthing Coaxial
C-C - Cross Bond Coaxial
X - SVL Rating 1 to 18 kV
Number of Phases
1 - Single Phase
3 - 3 Phase
Z - Lug Size for Grounding Cable
Sqmm AWG/Kcmil
1 - 95 4/0
2 - 120 250
3 - 150 300
4 - 185 400
5 - 240 500
6 - 300 600
Y - Type of Grounding
1 - Internal
2 - External
H V LB - E- S - X - 1 - Y - U- IP6 8 - B - Z
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ENERGY /// ENERGY READY REFERENCE GUIDE
Tools Termination Lifting Device | EHVT-BP
EHVT-BP Cable Mounting Base Plate
Catalog Number Reference Application
EHVT-BP 1 base plate per box
PRODUCT SELECTION INFORMATION
HVIA-Stripper 35/90-US:
Stripping tool for cable semicon and primary insulation for cable diameters from
1.37-3.54 inches (35-90 mm)
HVIA-Stripper 75/150-US:
Stripping tool for cable semicon and primary insulation for cable diameters from
2.95-5.90 inches (75-150 mm)
Replacement blades for HVIA-Stripper
EXRM-0982-I-22.5 for removing insulation layer
EXRM-0982-R-20-4 for removing semi-conductor layer
FEATURES APPLICATIONS BENEFITS
The plate comes suitably drilled for
attaching to supporting steelwork or
cross arms that have been drilled to
accept steelwork for various porcelain
insulator type terminations
The base plate is a galvanized steel plate
intended for use with TE heat shrink
EHVT/GHVT terminations together with
TE's Raychem cable clamps support
brackets.
It is especially useful when retrofitting old
porcelain terminations with heat shrink
terminations.
It has suitable spaced slots to
accommodate two TE Raychem cable
clamp support brackets.
Termination Lifting Device Outdoor Termination
FEATURES APPLICATIONS BENEFITS
Simplifies placement and mounting onto
the rack on the pylon
Applicable for all TE terminations up to
138 kV
Adjustable to all common cable sizes
up to a diameter over cable sheath of
110 mm
Easy assembly and handling
The Lifting Device ensures a safe
and easy installation of TE's outdoor
terminations on high positioned
mounting places
The installer can do the complete
installation of the termination on the
ground including the oil filling and then
lifting up the termination to the high
positioned mounting place.
Mounting the termination onto the rack is
the only work step the installer has to do
on the pylon.
HVCA
225
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High Voltage Heating Blanket | Slide Rails with Clamps
HVIA-CABLE-HEATING-BLANKET:
Cable heating blankets
Screw Clamps
Accessory to Heating Blanket
HVIA-SLIDE-RAIL-1580:
Slide rail
Splices, Terminations and Accessories Heating Blanket | Slide Rails |
Station Post Insulator
Station Post Insulators
FEATURES APPLICATIONS BENEFITS
TE’s Axicom Composite Insulators have
been in service worldwide since the
1980s as important components of high
voltage apparatus.
Full range of ANSI C29.9 qualified TR
station post insulators to cover 95kV to
1800kV BIL requirements. Manufactured
to oer both standard and custom
options to fulfil any environmental,
electrical and mechanical substation
requirements.
Axicom insulators are used for circuit
breakers, instrument transformers, cable
terminations and other components in
high voltage substations utilizing this
advanced technology for voltages up to
800 kV.
Porcelain station-post insulators are
used to support the electrical bus
system within a substation and provide
mechanical support to electrical
equipment like disconnect switches and
capacitor banks.
Axicom insulators provide superior
performance under heavy contamination
and in areas under seismic threat. These
insulators can change a normal air
insulated substation into a “minimum
maintenance substation”.
Demonstrated reliable performance in
various types of applications all over the
world to go along with over 95 years
of service experience in electric power
supply.
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ENERGY /// ENERGY READY REFERENCE GUIDE
Code
Technical Reference
Number
Highest System
Voltage
Impulse Withstand
(BIL)
Low-frequency Wet
Withstand
Weight
Height (H)
Leakage Distance
(L)
Arching Distance
(SW)
Cantilever Strength
Deflection at 40% c.
Strength
Tensile Strength
Compression
Strength
Torsional Strength
High Voltage Insulators Composite Station Post
SPI- kV kV kV lb in in in lb in lb lb in-lb
1.7P-550 286 115 550 230 54 45 123 37 1.700 0.23 20.000 60.000 40.000
2.6P-550 287 115 550 230 61 45 123 37 2.600 0.28 25.000 75.000 90.000
5.2P-550 287 115 550 230 96 45 122 35 5.200 0.19 25.000 75.000 90.000
1.4P-650 288 138 650 275 64 54 158 46 1.400 0.33 20.000 60.000 40.000
2.2P-650 289 138 650 275 73 54 158 46 2.200 0.41 25.000 75.000 90.000
4.4P-650 289 138 650 275 110 54 151 44 4.400 0.27 25.000 75.000 90.000
1.2P-750 291 161 750 315 73 62 186 54 1.200 0.42 20.000 60.000 40.000
1.85P-750 295 161 750 315 83 62 186 54 1.850 0.52 25.000 75.000 90.000
3.7P-750 295 161 750 315 125 62 184 52 3.700 0.35 25.000 75.000 90.000
0.95P-900 304 230 900 385 94 80 255 72 950 0.72 20.000 60.000 40.000
1.45P-900 308 230 900 385 106 80 255 72 1.450 0.88 25.000 75.000 90.000
2.2P-900 308 230 900 385 136 80 254 71 2.200 0.70 25.000 75.000 90.000
3P-900 308 230 900 385 156 80 248 70 3.000 0.60 25.000 75.000 90.000
0.8P-1050 312 315 1050 455 107 92 297 84 800 0.92 20.000 60.000 40.000
1.25P-1050 316 315 1050 455 121 92 297 84 1.250 1.15 25.000 75.000 90.000
2.3P-1050 362 315 1050 455 177 92 290 82 2.300 0.70 40.000 100.000 120.000
1P-1300 324 345 1300 525 139 106 352 98 1.000 1.41 25.000 75.000 90.000
1.45P-1300 367 345 1300 525 153 106 346 97 1.450 1.36 20.000 60.000 40.000
2P-1300 368 345 1300 525 202 106 345 96 2.000 0.94 40.000 100.000 120.000
0.9P-1470 330 500 1470 590 159 122 408 114 900 1.94 25.000 75.000 90.000
1.17P-1470 371 500 1470 590 176 122 408 113 1.170 1.67 20.000 60.000 40.000
1.75P-1470 372 500 1470 590 230 122 402 112 1.750 1.25 40.000 100.000 120.000
0.9P-1550 n/a 500 1550 620 167 128 430 120 900 2.24 20.000 60.000 40.000
1.7P-1550 379 500 1550 620 240 128 423 118 1.700 1.40 20.000 60.000 40.000
2.4P-1550 379 500 1550 620 278 128 423 118 2.400 1.54 20.000 60.000 40.000
1.4P-1800 391 500 1800 710 283 152 513 142 1.400 1.93 20.000 60.000 40.000
2P-1800 391 500 1800 710 328 152 513 142 2.000 2.14 20.000 60.000 40.000
2.8P-1800 391 500 1800 710 391 152 506 140 2.800 1.65 20.000 60.000 40.000
1.2P-2050 n/a 800 2050 830 336 182 624 172 1.200 2.84 20.000 60.000 40.000
1.6P-2050 n/a 800 2050 830 390 182 624 172 1.600 2.95 20.000 60.000 40.000
2.2P-2050 n/a 800 2050 830 464 182 617 170 2.200 2.23 20.000 60.000 40.000
1.2P-2250 n/a 800 2250 n/a 360 196 674 186 1.200 3.55 20.000 60.000 40.000
1.6P-2250 n/a 800 2250 n/a 418 196 674 186 1.600 3.68 20.000 60.000 40.000
2.2P-2250 n/a 800 2250 n/a 497 196 667 184 2.200 2.79 20.000 60.000 40.000
1P-2400 n/a 800 2400 n/a 382 208 721 198 1.000 3.54 20.000 60.000 40.000
1.4P-2400 n/a 800 2400 n/a 444 208 721 198 1.400 3.85 20.000 60.000 40.000
2P-2400 n/a 800 2400 n/a 527 208 714 196 2.000 3.03 20.000 60.000 40.000
1P-2550 n/a 800 2550 n/a 476 224 778 214 1.000 3.43 20.000 60.000 40.000
1.4P-2550 n/a 800 2550 n/a 476 224 778 214 1.400 4.80 20.000 60.000 40.000
2P-2550 n/a 800 2550 n/a 565 224 771 212 2.000 3.78 20.000 60.000 40.000
Composite Station Post Insulators
HVCA
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555
Porcelain Station Post Insulators
High Voltage Insulators
Porcelain Station Post Insulators
Description Strength BIL (kV) System
Voltage (kV)
Overall
Height (in)
Bolt Circle
Diameter Top/
Bottom (in)
Leakage
Distance (in)
Cantilever
Strength (lbs)
SP-TR202PG STD 95 7.5 7.5 3 10.5 2000
SP-TR222PG High 95 7.5 10 5 10.5 4000
SP-TR222PG01 Ex-High 95 7.5 10 5 10.5 8000
SP-TR205PG STD 110 15 10 3 15.5 2000
SP-TR225PG High 110 15 12 5 15.5 4000
SP-TR225PG01 Ex-High 110 15 12 5 15.5 8000
SP-TR208PG STD 150 25 14 3 24 2000
SP-TR227PG High 150 25 15 5 24 4000
SP-TR227PG01 Ex-High 150 25 15 5 24 8000
SP-TR210PG STD 200 35 18 3 37 2000
SP-TR231PG High 200 25 20 5 37 4000
SP-TR231PG01 Ex-High 200 25 20 5 37 8000
SP-TR214PG STD 250 46 22 3 43 2000
SP-TR267PG High 250 46 24 5 43 4000
SP-TR267PG01 Ex-High 250 46 25 7 43 8000
SP-TR216PG STD 350 69 30 3 72 1500
SP-TR278PG High 350 69 30 5 72 3000
SP-TR278PG01 Ex-High 350 69 32 7 72 6000
SP-TR286PG STD 550 115 45 5 99 1700
SP-TR287PG High 550 115 45 5 99 2600
SP-TR287PG01 Ex-High 550 115 45 7 99 5000
SP-TR288PB STD 650 138 54 5 116 1400
SP-TR289PG High 650 138 54 5 116 2200
SP-TR289PG01 Ex-High 650 138 54 5/7 116 4100
SP-TR291PG STD 750 161 62 5 132 1200
SP-TR295PG High 750 161 62 5 132 1850
SP-TR295PG01 Ex-High 750 161 62 7 132 3500
SP-TR304PG STD 900 230 80 5 165 950
SP-TR308PG High 900 230 80 5 165 1450
SP-TR312PG STD 1050* 345 92 5 198 800
SP-TR316PG High 1050* 345 92 5 198 1250
SP-TR362PG Ex-High 1050* 345 92 7 198 2300
SP-TR324PG STD 1300* 345 106 5 231 1000
SP-TR367PG High 1300* 345 106 5/7 231 1450
SP-TR368PG Ex-High 1300* 345 106 7 231 2000
SP-TR369PG Ex-High 1300* 345 106 5/7 231 2050
SP-TR369PG02 Ex-High 1300* 345 106 5/7 231 3500
SP-TR330PG STD 1470* 500 122 5 264 900
SP-TR371PG High 1470* 500 122 5/7 264 1170
SP-TR373PG Ex-High 1470* 500 122 5/7 264 1750
SP-TR372PG Ex-High 1470* 500 122 7 264 1750
SP-TR379PG Ex-High 1550* 500 128 7 280 1700
SP-TR391PG STD 1800* 500 152 5/7 330 1400
SP-TR391PG02 High 1800* 500 152 5/7 360 1750
SP-TR391PG03 Ex-High 1800* 500 152 5/7 360 4000
PRODUCT SELECTION INFORMATION
*Note: Items available with optional corona ring
Chapter 6
TE's Raychem
Cable Repair & Rejacketing
GMRS Rejacketing Sleeve ............................................................................................................................. 230
MBSM Wraparound Jacket Repair ............................................................................................................. 231
HVS-LR Repair Kits ........................................................................................................................................... 232
CRSM Wraparound Sleeves (1000 V)....................................................................................................... 233
MRS Wraparound Flame Retardand Sleeve ......................................................................................... 234
20 TE's Raychem
Cable Repair
ENERGY /// ENERGY READY REFERENCE GUIDE
GMRS Rejacketing Sleeve
Catalog Number Sleeve Length Cable Jacket O.D. (min) Splice O.D. (max) Max Jacket Opening
GMRS-75/25-650 25.5 (650) 1 (25) 2.5 (63) 17.5 (445)
GMRS-75/25-750 29.5 (750) 1 (25) 2.5 (63) 21.5 (545)
GMRS-75/25-850 33.5 (850) 1 (25) 2.5 (63) 25.5 (648)
GMRS-75/25-1050 41.25 (1050) 1 (25) 2.5 (63) 33.25 (820)
GMRS-75/25-1200 47.25 (1200) 1 (25) 2.5 (63) 39.25 (996)
GMRS-100/40-750 29.5 (750) 1.5 (38) 3.5 (89) 21.5 (545)
GMRS-100/40-850 33.5 (850) 1.5 (38) 3.5 (89) 25.5 (648)
GMRS-100/40-1050 41.25 (1050) 1.5 (38) 3.5 (89) 33.25 (820)
GMRS-100/40-1200 47.25 (1200) 1.5 (38) 3.5 (89) 39.25 (996)
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
Pre-latch Clip
Snap Tool Installation
FEATURES APPLICATIONS BENEFITS
Precoated with a thermoplastic sealant
that provides an excellent seal against
moisture and corrosive elements
MSHA approved (No. P-137-13-MSHA)
Seals and protects cable splices and
cable jackets up to 35 kV
Compact design and fast installation
TE's Raychem CRPS repair strip is a high-
quality replacement jacket for low and
high voltage flexible mining cables.
For direct buried, underground, and
overhead applications
Tool-free, flexible, flame-retardant
elastomeric strip for jacket repair on
mining and other flexible cable
Unlimited shelf life when stored under
normal conditions
ADDITIONAL PRODUCT INFORMATION
• Select the appropriate catalog number based on the cable diameter and the
jacket opening. Cable and splice body must be within specified use range.
• Standard package: 3 kits per box. Each kit contains one strip of mastic and one
solvent wipe. Each box of 3 kits contains one installation snap tool and
2 pre-latch clips.
• GMRS-75/25 and GMRS-100/40 meet the test requirements of IEEE 404-2006.
Request EDR # 5507.
GMRS
Repair & Rejacketing
21
21
21
TE's Raychem
Cable Repair
666
MBSM Wraparound Jacket Repair Sleeve
Catalog Number Cable Use Range (min - max) Sleeve Length* Standard Pack (kits/box)
MBSM-43/8-1200 0.35-1.50 (9-38) 48 (1219) 6
MBSM-75/15-1200 0.65-2.65 (17-67) 48 (1219) 6
MBSM-125/30-1200 1.30-4.30 (33-109) 48 (1219) 6
MBSM-160/42-1200 1.80-5.70 (46-145) 48 (1219) 6
MBSM-200/50-1200 2.15-7.10 (55-180) 48 (1219) 6
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
Damage Total Seal Length
<3 (<76) 3 (76)
3-12 (76-305) 4 (102)
12-24 (305-610) 6 (152)
>24 (>610) 8 (203)
FEATURES APPLICATIONS BENEFITS
Available in five diameters with
5:1 shrink ratios
For use on standard poly- or
elastomeric-insulated/jacketed cables,
which may include aluminum or steel
armoring and PILC
TE's Raychem MBSM protects cables
in mechanically abusive environments;
rejacket premolded splices; repair and
rejacket LC-shielded and moisture
impervious cables; and provide strain
relief
Seals and protects cables
Oers a fast, versatile and permanent
repair for damaged cable jackets
Unlimited shelf life when stored under
normal temperatures
Excellent moisture barrier
Sleeve may be field-cut for shorter
requirements.
ADDITIONAL PRODUCT INFORMATION
• Select appropriate catalog number based on the cable use range.
• Kits contain a wraparound sleeve, stainless steel channel closure, and redundant sealant strips.
• Related test report: EDR-5225, EDR-5270, and EDR-5388
Damage
Cut Sleeve Length = Damage Length + Total Seal Length
Damage
NOTICE: MBSM sleeves do not provide electrical insulation due to aluminum within the sleeve structure.
*
Length tolerance is ± 2%.
MBRS
Repair & Rejacketing
22 TE's Raychem
Cable Repair
ENERGY /// ENERGY READY REFERENCE GUIDE
HVS-LR
Repair & Rejacketing
HVS-LR Lead Sheath Repair Kits for PILC Cable
Catalog Number Nominal Sleeve Length Application Use Range (min - max)
HVS-LR-75/15-600 24 (600) 0.65-2.65 (17-67)
HVS-LR-75/15-1200 48 (1200) 0.65-2.65 (17-67)
HVS-LR-160/42-600 24 (600) 1.80-5.70 (46-144)
HVS-LR-160/42-1200 48 (1200) 1.80-5.70 (46-144)
HVS-LR-200/50-600 24 (600) 2.15-7.10 (55-180)
HVS-LR-200/50-1200 48 (1200) 2.15-7.10 (55-180)
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
Product Performance Test
Current cycling at 110˚C conductor temperature for 90 cycles
(5 hours on - 3 hours off)
PASS
Applied Pressure 15 psi
Maximum continuous conductor temperature 110˚C
FEATURES APPLICATIONS BENEFITS
See "Product Performance Test" chart
below for featured parameters"
Repair lead sheath damage on paper-
insulated, lead covered (PILC) cable
Combines the strength and durability of
TE’s Raychem MBSM wraparound sleeve
with an eective oil-resistant sealing
mastic
ADDITIONAL PRODUCT INFORMATION
• Select the appropriate catalog number based on cable jacket diameter and the lead sheath diameter.
• Standard package: 3 kits/box.
• Related test report: EDR-5243.
2
2
2
TE's Raychem
Cable Repair
666
CRSM Heat Shrink Wraparound Sleeves
Catalog Number Sleeve Length
Cable and Jacket Repair
Conductor Size Use Range
General Sealing
Use Range (0 - 35 kV)
(min - max)
Standard Pack
AWG/kcmil min - max
CRSM-34/10-200 8 (200) #8-2/0 0.25-0.60 (6-15) 0.25-1.20 (6-30) 3
CRSM-34/10-1200 48 (1219) #8-2/0 0.25-0.60 (6-15) 0.25-1.20 (6-30) 5
CRSM-53/13-200 8 (200) 3/0-400 0.60-0.95 (15-24) 0.60-1.80 (15-46) 10
CRSM-53/13-1200 48 (1219) 3/0-400 0.60-0.95 (15-24) 0.60-1.80 (15-46) 5
CRSM-84/20-750 30 (750) 500-1000 0.95-1.40 (24-36) 0.95-2.70 (24-69) 10
CRSM-84/20-1000 40 (1000) 500-1000 0.95-1.40 (24-36) 0.95-2.70 (24-69) 10
CRSM-84/20-1200 48 (1219) 500-1000 0.95-1.40 (24-36) 0.95-2.70 (24-69) 5
CRSM-107/29-1000 40 (1000) 1000-2000 1.30-2.00 (33-51) 1.30-3.60 (33-91) 10
CRSM-107/29-1200 48 (1219) 1000-2000 1.30-2.00 (33-51) 1.30-3.60 (33-91) 5
CRSM-143/36-1200 48 (1219) 1.65-4.95 (42-126) 5
CRSM-198/55-1200 48 (1219) 2.50-6.50 (64-165) 5
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
Damage Total Seal Length
<3 (<76) 3 (76)
3-12 (76-305) 4 (102)
12-24 (305-610) 6 (152)
>24 (>610) 8 (203)
Damage
Cut Sleeve Length = Damage Length + Total Seal Length
FEATURES APPLICATIONS BENEFITS
All TE's Raychem CRSM sleeves are
sealant-coated.
Qualified to ANSI C119.1
Rated to ICEA electrical withstand test
for 1000 volts
RUS accepted for use as jacket
restoration materials on JCN cable
For use on standard poly- or elastomeric
insulated/jacketed cables or lead-
jacketed cables, which may include
aluminum or steel armoring.
Use as insulation for 1/C low-voltage
power cable up to 1000 volts, jacket
repair up to 35 kV, or general sealing
applications.
TE's Raychem CRSM sleeves close easily
with a permanent locking system that
consists of a raised rail profile and a
stainless steel channel.
Unlimited shelf life when stored under
normal conditions
Excellent water seal - tested in one foot
head of water
Length may be field-cut for versatility
ADDITIONAL PRODUCT INFORMATION
• Select the appropriate catalog number for either primary electrical repair (1000 volts max.) or general sealing applications. Electrical repair
selections are based on typical dimensions for low voltage insulated cable. Confirm selection with cable dimensions to assure proper sizing.
• Use the “primary electrical repair” columns for electrical repair applications (when CRSM is in direct contact with the conductor).
• Use the ”General sealing use range” column for general rejacketing or sealing applications (when CRSM is not in direct contact with the
conductor).
• Package does not contain connectors.
• Related Test Reports: EDR-5124, EDR-5192, and EDR-5388. UV resistant test report: EDR-5361.
• CRSM-34/10 and CRSM-84/20 are available in shorter standard lengths by ordering the corresponding CRSM-CT kits. (The use ranges in
the selection information table still apply).
Primary Electrical Repair (1000 V)
CRSM Sleeves
Repair & Rejacketing
Damage
24 TE's Raychem
Cable Repair
ENERGY /// ENERGY READY REFERENCE GUIDE
MRS Heat Shrink Wraparound Flame-Retardant Repair Sleeve
Damage Total Seal Length
<3 (<76) 3 (76)
3-12 (76-305) 4 (102)
12-24 (305-610) 6 (152)
>24 (>610) 8 (203)
Catalog Number Cable Use Repair Sleeve (min - max) Sleeve Length Standard Pack (kits/box)
MRS-12-10 1.00-1.60 (25-41) 10 (254) 20
MRS-12-24 1.00-1.60 (25-41) 24 (610) 10
MRS-34-24 1.60-2.30 (41-58) 24 (610) 10
MRS-34-30 1.60-2.30 (41-58) 30 (762) 10
MRS-56-30 2.30-3.50 (58-89) 30 (762) 10
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
Damage
Cut Sleeve Length = Damage Length + Total Seal Length
FEATURES APPLICATIONS BENEFITS
MSHA approved (P-07-KA090012-
MSHA)
Flame-Retardant
Green thermosensitive paint provides
visual guide for proper installation.
Sleeve is precoated with adhesive.
TE's Raychem MRS Sleeve repairs
insulation on flexible cables to 2 kV and
repairing jacket damage on high-voltage
cable where a splice is not required.
Ideal for use on trailing cable as well as
flexible-construction cables and conduits
Installs with a low profile quickly and
easily, which means the cable can be
returned to service in minutes.
Length may be field-cut for versatility
Excellent water barrier - tested under one
foot of water
Unlimited shelf life when stored under
normal conditions
ADDITIONAL PRODUCT INFORMATION
• Select the appropriate catalog number based on cable diameter.
• Kits do not contain connectors.
• Kits contain a wraparound sleeve and stainless steel channel closure (removed after installation).
• Related test report: EDR-5028 and EDR-5499.
MRS Repair Sleeves
Repair & Rejacketing
Damage
Chapter 7
TE's Raychem
Tubing & Molded Parts
Heat Shrink Tubing .......................................................................................................................................... 238
Molded Parts ...................................................................................................................................................... 243
28
28 TE's Raychem
Tubing & Molded Parts
ENERGY /// ENERGY READY REFERENCE GUIDE
RNF-100 Thin-Wall, Uncoated Tubing
Catalog Number Inner Diameter
as Supplied Recovered Recovered Wall
Thickness (mils) Color* Feet/Spool
RNF-100-1/16-25-(color) .063 (1.6) .031 (0.8) 17 BLK, WHT, CL 25
RNF-100-3/32-25-(color) .093 (2.4) .046 (1.2) 20 BLK, WHT, CL 25
RNF-100-1/8-25-(color) .125 (3.2) .062 (1.6) 20 BLK, WHT, CL 25
RNF-100-1/8-500-(color) .125 (3.2) .062 (1.6) 20 BLK, WHT, RED 500
RNF-100-3/16-25-(color) .187 (4.8) .093 (2.4) 20 BLK, WHT, CL 25
RNF-100-1/4-25-(color) .250 (6.4) .125 (3.2) 25 BLK, WHT, CL 25
RNF-100-1/4-250-(color) .250 (6.4) .125 (3.2) 25 BLK, WHT, RED 250
RNF-100-3/8-25-(color) .375 (9.6) .187 (4.8) 25 BLK, WHT, CL 25
RNF-100-3/8-200-(color) .375 (9.6) .187 (4.8) 25 BLK, WHT, RED, GRN, BLUE 200
RNF-100-1/2-25-(color) .500 (13) .250 (6.4) 25 BLK, WHT, CL 25
RNF-100-1/2-150-(color) .500 (13) .250 (6.4) 25 BLK, WHT, RED, GRN, BLUE 150
RNF-100-3/4-25-(color) .750 (19) .375 (9.6) 30 BLK, WHT, CL 25
RNF-100-1-25-(color) 1.000 (25) .500 (13) 35 BLK, WHT, CL 25
RNF-100-1-1/2-25-(color) 1.500 (38) .750 (19) 40 BLK, WHT, CL 25
RNF-100-2-25-(color) 2.000 (51) 1.00 (25) 45 BLK, WHT, CL 25
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
Order spools as RNF-100-Size-Spool Length-color
Other sizes, colors, and packaging are available
* BLK=Black, WHT=White, CL=Clear, GRN=Green
UL recognized to Standard 224
600V/125°C
FEATURES APPLICATIONS BENEFITS
UL recognized to standard 224
(file E35586)
Flame retardant (colors only)
Black, white, and colors meet
AMS-DTL-23053/5, Class 1. Clear meets
AMS-DTL-23053/5, Class 2
2:1 shrink ratio
Unlimited shelf life when stored under
normal conditions
TE's Raychem RFN-100 is a flexible, flame-
retardant, thin-wall, general purpose heat-
shrinkable polyolefin tubing ideal for wire
jacketing marking and color coding
Superior abrasion and solvent resistance
when compared to other flexible general
purpose polyolefin tubings
Excellent physical, chemicals, and
electrical properties that meet or exceed
industrial and military standards.
RNF-100 Tubing
Heat Shrink Tubing
2929
TE's Raychem
Tubing & Molded Parts
777
MWTM Medium-Wall Sealant-Coated or Uncoated Tubing
Catalog Number Use Range
(min - max)
Cut-Piece
Length
Min. Cont.
Length Ft (m)
Standard Package Quantity
Box Spool Ft (m) Bulk Spool Ft (m)
Sealant-Coated, Cut-Length Tubing
MWTM-10/3-1200-S 0.13-0.35 (3-9) 48 (1200) 25
MWTM-16/5-1200-S 0.25-0.55 (6-14) 48 (1200) 25
MWTM-25/8-1200-S 0.35-0.85 (9-22) 48 (1200) 25
MWTM-35/12-1200-S 0.50-1.25 (13-32) 48 (1200) 25
MWTM-50/16-1200-S 0.65-1.70 (17-43) 48 (1200) 15
MWTM-85/25-1200-S 1.00-2.90 (25-74) 48 (1200) 5
MWTM-115/34-1200-S 1.40-3.90 (36-99) 48 (1200) 5
MWTM-140/42-1200-S 1.80-4.70 (46-119) 48 (1200) 5
Uncoated, Spooled Tubing
MWTM-10/3-A/U 0.13-0.35 (3-9) 25 (7.6) 100 (30)
MWTM-16/5-A/U 0.25-0.55 (6-14) 25 (7.6) 100 (30) 1155 (350)
MWTM-25/8-A/U 0.35-0.85 (9-22) 25 (7.6) 100 (30) 660 (200)
MWTM-35/12-A/U 0.50-1.25 (13-32) 25 (7.6) 100 (30) 495 (150)
MWTM-50/16-A/U 0.65-1.70 (17-43) 15 (4.6) 75 (23) 330 (100)
Uncoated, Cut Length Tubing
MWTM-85/25-1500/U 1.00-2.90 (25-74) 60 (1500) 5
MWTM-115/34-1500/U 1.40-3.90 (36-99) 60 (1500) 5
MWTM-140/42-1500/U 1.80-4.70 (46-119) 60 (1500) 5
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
For connector information refer to the Connectors and Terminals section of this catalog.
FEATURES APPLICATIONS BENEFITS
RUS accepted as jacket restoration of
JCN cable
3:1 shrink ratio
TE's Raychem Sealant-coated MWTM
tubing (-S designation) is for use as
insulation/jacket repair up to 600 V
or for general sealing and rejacketing
of polymeric- or elastomeric-insulated
cables up to 35 kV
Uncoated MWTM tubing (-U or -A/U) is
for cable rejacketing only
Designed to Match Cable Performance
Range Taking
Conforms to Substrate
Quick Installation
Unlimited shelf life when stored in normal
conditions
Cut to Length at Job Site
• Select the appropriate catalog number. Confirm selection with application dimensions to assure proper sizing.
• MWTM is a general purpose tubing; for sealing applications use MWTM with sealant (-S) or use uncoated MWTM (-U or -A/U) in
combination with S1052 sealant. Order sealants separately.
• For testing information refer to the Technical Data section of this catalog.
• UV resistant test report: EDR-5361.
ADDITIONAL PRODUCT INFORMATION
RNF-100 Tubing
Heat Shrink Tubing
240
240 TE's Raychem
Tubing & Molded Parts
ENERGY /// ENERGY READY REFERENCE GUIDE
WCSM Heavy-Wall Sealant Coated Tubing
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
Catalog Number
1000V Cable
Nominal Use Range
AWG/kcmil
(min-max)
Maximum
Connector
O.D.
UL Conductor Use
Range (min-max)
General
Conductor Use
Range (min-max)
Max Connector
Opening
Min Seal Length
per Side (A)
WCSM-12/3-150-S #14-#6 0.29 .13-.30 (3.5-7.7) .13-.39 (3.5-10) 2.9 1.5
WCSM-12/3-300-S #14-#6 0.29 .13-.30 (3.5-7.7) .13-.39 (3.5-10) 8.8 1.5
WCSM-12/3-1200-S #14-#6 0.29 .13-.30 (3.5-7.7) .13-.39 (3.5-10) 44.2 1.5
WCSM-16/4-150-S #8-#2 0.41 .17-.41 (4.5-10.5) .17-.55 (4.5-14) 1.9 2
WCSM-16/4-300-S #8-#2 0.41 .17-.41 (4.5-10.5) .17-.55 (4.5-14) 7.8 2
WCSM-16/4-1200-S #8-#2 0.41 .17-.41 (4.5-10.5) .17-.55 (4.5-14) 43.2 2
WCSM-24/6-150-S #6-#4/0 0.69 .25 -.64 (6.5-16.5) .25-.86 (6.5-22) 1.4 2
WCSM-24/6-225-S #6-#4/0 0.69 .25 -.64 (6.5-16.5) .25-.86 (6.5-22) 3.96 2
WCSM-24/6-300-S #6-#4/0 0.69 .25 -.64 (6.5-16.5) .25-.86 (6.5-22) 6.8 2
WCSM-24/6-1200-S #6-#4/0 0.69 .25 -.64 (6.5-16.5) .25-.86 (6.5-22) 38.3 2
WCSM-34/8-150-S #2-500 1.06 .35 -.94 (9-24) .35-1.22 (9-31) 1.4 2
WCSM-34/8-200-S #2-500 1.06 .35 -.94 (9-24) .35-1.22 (9-31) 3.02 2
WCSM-34/8-225-S #2-500 1.06 .35 -.94 (9-24) .35-1.22 (9-31) 3.96 2
WCSM-34/8-300-S #2-500 1.06 .35 -.94 (9-24) .35-1.22 (9-31) 6.8 2
WCSM-34/8-1200-S #2-500 1.06 .35 -.94 (9-24) .35-1.22 (9-31) 38.48 2
WCSM-48/12-150-S #2/0-750 1.3 .51-1.12 (13-28.5) .51-1.73 (13-44) 1.4 2
WCSM-48/12-225-S #2/0-750 1.3 .51-1.12 (13-28.5) .51-1.73 (13-44) 3.96 2
WCSM-48/12-300-S #2/0-750 1.3 .51-1.12 (13-28.5) .51-1.73 (13-44) 6.8 2
WCSM-48/12-1200-S #2/0-750 1.3 .51-1.12 (13-28.5) .51-1.73 (13-44) 38.3 2
WCSM-56/16-225-S 250-1000 1.5 .68-1.27 (17.5-32.5) .70-1.96 (17.5-50) 3.96 2
WCSM-56/16-300-S 250-1000 1.5 .68-1.27 (17.5-32.5) .70-1.96 (17.5-50) 6.62 2
WCSM-56/16-1200-S 250-1000 1.5 .68-1.27 (17.5-32.5) .70-1.96 (17.5-50) 38.3 2
WCSM-70/20-300-S 500-1500 1.84 .92-1.40 (22-35.8) .86-2.48 (22-63) 5.8 2.5
WCSM-70/20-450-S 500-1500 1.84 .92-1.40 (22-35.8) .86-2.48 (22-63) 10.93 2.5
WCSM-70/20-600-S 500-1500 1.84 .92-1.40 (22-35.8) .86-2.48 (22-63) 16.26 2.5
WCSM-70/20-1200-S 500-1500 1.84 .92-1.40 (22-35.8) .86-2.48 (22-63) 37.3 2.5
WCSM-110/30-300-S 800-2000 - - 1.29-3.93 (33-100) 2.5
WCSM-110/30-1200-S 800-2000 - - 1.29-3.93 (33-100) 2.5
WCSM-130/35-300-S 1500-2500 - - 1.49-4.64 (39-118) 2.5
WCSM-130/35-450-S 1500-2500 - - 1.49-4.64 (39-118) 2.5
WCSM-130/35-1200-S 1500-2500 - - 1.49-4.64 (39-118) 2.5
For connector information refer to the Connectors and Terminals section of this catalog.
Wire Connector System for
use with Underground Connectors
96J4
Max
Connector
Opening
A A
FEATURES APPLICATIONS BENEFITS
4:1 shrink ratio
UL and cUL listed per 486D (file E91151)
for sizes 12/3 through 70/20.
Qualified to ANSI C119.1 and rated to
Western Underground guide 2.5.
RUS accepted for use as a secondary
tap or splice cover, and for use as jacket
restoration materials on JCN cable.
TE's Raychem WCSM tubing seals an
in-line splice or terminal lug seal for
non-flame retardant applications, cable
re-jacketing and mechanical protection.
Jacket repair on cables up to 35 kV.
For use on standard poly or elastomeric
insulated / jacketed cable or lead-
jacketed cables, which may include
aluminum or steel armoring.
Can be used for electrical insulation of
cables up to 1000V
Designed to Match Cable Performance
Range Taking
Conforms to Substrate
Smallest Installed Profile
Quick Installation
Unlimited Shelf Life
Cut to Length at Job Site
• Select the appropriate catalog number based on typical dimensions for low-voltage insulated cable. Confirm selection with dimensions
to assure proper sizing. For general conductor use or UL conductor use.
• Package does not contain connectors or lugs. Installed connector or lug diameter must be within use range.
• TE's Raychem WCSM tubing may be field-cut for shorter requirements
• Bulk packaging is available for cut lengths. Consult your TE representative for more information.
• UL listing applies to WCSM-12/3 through -70/20 only. WCSM-110/30 and -130/35 are not UL listed.
• Related test reports: EDR 5541, UL 486D test report: EDR 5139, UV resistant test report: EDR-5361
ADDITIONAL PRODUCT INFORMATION
Heat Shrink Tubing WCSM Tubing
241241
TE's Raychem
Tubing & Molded Parts
777
Heat Shrink Wraparound FCSM Tubing
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
Catalog Number 2000 V Insulated Conductor
Size (AWG/kcmil)
General Use Range
(min - max) Tube Length*
Standard Package
Ft. (m)/Roll Pcs/Box Ft. (m)/Roll
In-Line Splice Or Terminal Lug Seal (With Sealant)
FCSM-9/3-1200-S #14-#8 0.15-0.30 (4-8) 48 (1200) 25
FCSM-19/6-150-S #6-#2 0.25-0.65 (6-17) 6 (150) 50
FCSM-19/6-1200-S #6-#2 0.25-0.65 (6-17) 48 (1200) 25
FCSM-28/9-225-S #2-4/0 0.40-0.95 (10-24) 9 (225) 50
FCSM-28/9-1200-S #2-4/0 0.40-0.95 (10-24) 48 (1200) 25
FCSM-38/12-300-S 1/0-350 0.50-1.30 (13-33) 12 (300) 40
FCSM-38/12-1200-S 1/0-350 0.50-1.30 (13-33) 48 (1200) 10
FCSM-51/16-300-S 250-500 0.70-1.75 (18-44) 12 (300) 30
FCSM-51/16-1200-S 250-500 0.70-1.75 (18-44) 48 (1200) 10
FCSM-68/22-1200-S 600-1000 0.95-2.30 (25-58) 48 (1200) 10
FCSM-90/30-1200-S 800-1200 1.30-3.10 (33-79) 48 (1200) 5
FCSM-120/40-1200-S 1500-2500 1.75-4.10 (44-104) 48 (1200) 5
FCSM-177/63 600-S 2.75-6.05 (70-154) 24 (600) 6
FCSM-177/63-1200-S 2.75-6.05 (70-154) 48 (1200) 5
Cable Rejacketing (Without Sealant)
FCSM-9/3-A/U #14-#8 0.15-0.30 (4-8) 100 (30)
FCSM-19/6-A/U #6-#2 0.25-0.65 (6-17) 100 (30) 825 (250)
FCSM-28/9-A/U #2-4/0 0.40-0.95 (10-24) 65 (20) 495 (150)
FCSM-38/12-A/U 1/0-350 0.50-1.30 (13-33) 50 (15) 395 (120)
FCSM-51/16-A/U 250-500 0.70-1.75 (18-44) 40 (12) 330 (100)
FCSM-68/22-A/U 600-1000 0.95-2.30 (25-58) 80 (24)
FCSM-90/30-1500/U 800-1200 1.30-3.10 (33-79) 60 (1500) 5
FCSM-120/40-1500/U 1500-2500 1.75-4.10 (44-104) 60 (1500) 5
FCSM-177/63-1500/U 2.75-6.05 (70-154) 60 (1500) 5
*Length tolerance to +/- 2%.
Connector
Length
FEATURES APPLICATIONS BENEFITS
Flame retardant
3:1 shrink ratio
Qualified to ANSI C119.1 also rated to
IEEE 383 (Vertical Tray Flame Test) and
ICEA S-19-81.
MSHA approved (No. 07-KA090013-
MSHA).
Use sealant-coated tubing (-S) as a
sealed in-line splice or terminal lug seal.
Use uncoated tubing (-/U) for cable
rejacketing only
TE's Raychem FCSM sealant-coated or
uncoated tubing may be used for jacket
repair on cable to 35 kV
Used for electrical insulation of cables up
to 2000V
Designed to match cable performance
Range taking
Conforms to substrate
Quick installation
Unlimited shelf life when stored in normal
conditions
Cut to length at job site
• Select the appropriate catalog number based on typical dimensions for low-voltage insulated cable. Confirm selection with
cable dimensions to assure proper sizing.
• Connectors or lugs not included. For connector information refer to the Connectors and Terminals section of this catalog.
• If sealant is needed with uncoated FCSM tubing (-/U), order S1052 separately.
• Tubing may be field-cut for shorter requirements.
• Bulk packaging is available for cut-lengths. Contact your TE representative for additional information.
• Related test reports: EDR-5133, EDR-5134, EDR-5141, EDR-5499.
ADDITIONAL PRODUCT INFORMATION
Connectors up to 6 inches: Connectors over 6 inches:
Recommended cut length = connector
length + 4 inches.
Recommended cut length = connector
length + 5 inches.
Heat Shrink Tubing FCSM Tubing
242
242 TE's Raychem
Tubing & Molded Parts
ENERGY /// ENERGY READY REFERENCE GUIDE
LVIT Busbar Insulating Tubing (1000 V)
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
Catalog Number Rectangular Bar*
(Bus Width)
Square Bar
(Each Side)
Round Bar
(Dia min - max)
LVIT Tubing
Dia as Supplied &
Fully Recovered
(min - max)
Standard
Pack
LVIT-30/10-A/U 0.50-1.0 (12-25) 0.40-1.0 (11-25) 1.18 -0.39 (30-10) 200 ft.
LVIT-75/25-A/U 2.0-3.0 (50-75) 1 (25) 1.0-2.0 (25-50) 2.95-0.98 (75-25) 100 ft.
LVIT-150/50-A/U 4.0-6.0 (100-150) 2-3 (50-75) 2.0-4.0 (50-100) 5.91 -1.97 (150-50) 100 ft.
*Rectangular bus thickness range is 1/4 to 5/8 inch. Test Reports: EDR-5483, EDR-5499
Raychem ESC End Sealing Caps
Catalog Number Primary Insulation
Conductor Size (AWG/kcmil)
1000 V Use Range
(min - max)
General Use Range
(min - max) Length (L) Standard Pack*
(Pcs./Box)
ESC-1/A #12-#8 0.17-0.35 (4-9) 0.15-0.30 (4-8) 1 50
ESC-2/A #6-3/0 0.31-0.71 (8-18) 0.30-0.70 (8-18) 2 50
ESC-3/A 4/0-750 0.65-1.25 (17-32) 0.65-1.25 (17-32) 3.5 40
ESC-4/A 750-1500 1.08-1.94 (27-49) 1.05-1.95 (27-50) 5.3 20
ESC-5/A 1500-2000 1.38-2.58 (35-66) 1.30-2.65 (33-67) 6.7 10
ESC-6/A 1.94-3.54 (49-90) 1.85-3.70 (47-94) 5.6 10
ESC-7/A 3.02-4.25 (77-108) 2.95-4.50 (75-114) 5.4 10 
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
L
FEATURES APPLICATIONS BENEFITS
Rated to ANSI/IEEE C37.20.1. UL
recognized to Standard 224 (file
E137416), 600 V-125°C-VW.1.
When used according to the selection
guidelines, TE's Raychem LVIT may
be used in applications up to 1 kV in
accordance with ANSI/IEEE C37.20
specification. LVIT tubing may be used in
applications up to 3.6 kV in accordance
with IEC specifications.
TE's Raychem LVIT is a heat-shrinkable
medium-wall, flame-retardant, low
voltage tubing for insulating straight and
bent busbars during original equipment
assembly or in retrofit applications
where access to one end of the busbar is
available.
FEATURES APPLICATIONS BENEFITS
Qualified to ANSI C119.1 and rated to
ICEA electrical withstand test for 1000
volts
TE's Raychem ESC end sealing caps are
coated with a heat-activated sealant
Use as a live end seal to 1000 volts or as
an end seal to prevent moisture ingress
and contamination during storage and
pulling of de-energized cable.
Fits easily over the cable end and
shrinks in seconds forming a robust
environmental seal
Reduces cable failure and scrap
Unlimited shelf life when stored in normal
conditions
•
Select the appropriate catalog number based on the conductor size or use range. Confirm selection with dimensions to assure proper sizing.
• Each energized conductor requires a separate ESC sealing cap.
• Related test report: EDR-5161.
ADDITIONAL PRODUCT INFORMATION
*Bulk options also available. Consult your TE Connectivity representative for information.
Heat Shrink Tubing LVIT Tubing | ESC End Sealing Caps
2424
TE's Raychem
Tubing & Molded Parts
777
Molded Parts CFTS Seals
CFTS Heat Shrink Cabinet Feed-Through Seals
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
Catalog Number Cable Diameter
(min - max)
Length of Molded
Part (A)
Clearance (Knockout)
Hole Size (B) Standard Pack*
CFTS-1 0.20-0.40 (5-10) 2.75 (70) 1 (25) 5
CFTS-2 0.25-0.65 (6-17) 2.75 (70) 1 (25) 5
CFTS-3 0.55-1.00 (14-25) 3.75 (95) 1.375 (35) 5
CFTS-4 0.80-1.45 (20-37) 4.50 (114) 2 (51) 5
CFTS-5 1.45-2.40 (37-61) 7.00 (178) 3.5(89) 5
Cabinet Wall
Plastic Nut
B
O-Ring
A
Heat
Shrinkable
Molded Part
FEATURES APPLICATIONS BENEFITS
Precoated with a thermoplastic
adhesive that seals around the entering
cable.
Included O-ring creates the water/air
seal at the cabinet entry.
TE's Raychem CFTS seals are heat
shrinkable molded parts for moisture-
sealing applications where cable
enters enclosures, such as cabinets or
connection boxes.
Utilizes a rigid plastic that, when inserted
through the cabinet wall, protects the
entering cable from abrasion or cut-
through.
*Bulk options also available
244
244 TE's Raychem
Tubing & Molded Parts
ENERGY /// ENERGY READY REFERENCE GUIDE
CBR Heat Shrink Cable Breakout Boot
FEATURES APPLICATIONS BENEFITS
2, 3, 4, and 6 phase/ground leg
configurations
Seals are made of tough, crosslinked
polyolefin to provide mechanical
protection and strain relief.
CBR seals are internally coated with
heat-activated sealant.
TE's Raychem CBR products seal
breakouts in multiconductor cables and
conduit.
For use on standard poly- or elastomeric
insulated/jacketed multiconductor cables
or cables in metal or plastic conduits.
Fast, easy, repeatable installation
Unlimited shelf life when stored in normal
conditions
Sealant provides a durable, watertight
seal
Conforms tightly to conduits and cable
jackets after shrinking
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
Catalog Number Cross Section Body Use Range
(min - max)
Legs Use Range
(min - max) Standard Pack
CBR-2-1-A 0.35-1.00 (9-25) 0.15-0.55 (4-14) 3
CBR-2-2-A* 1.25-1.70 (32-43) 0.30-0.75 (8-19) 3
CBR-2-3-A 1.65-3.00 (42-76) 0.65-1.40 (17-36) 3
CBR-3-1-A 0.50-1.35 (13-34) 0.20-0.55 (5-14) 3
CBR-3-2-A* 0.85-2.20 (22-56) 0.35-0.90 (9-23) 3
CBR-3-3-A* 1.10-2.90 (28-74) 0.50-1.25 (13-32) 3
CBR-3-4-A 2.35-5.65 (60-144) 1.20-2.10 (30-53) 3
CBR-4-1-A 0.70-1.25 (18-32) 0.15-0.45 (4-11) 3
CBR-4-2-A* 1.00-2.10 (25-53) 0.35-0.90(9-23) 3
CBR-4-3-A* 1.20-3.50 (30-89) 0.55-1.40 (14-36) 3
CBR-4-4-A
2.35-6.05 (60-154)
0.90-1.90 (23-49) phase
3
0.75-1.50 (19-39) ground
CBR-6-1-A* 1.45-3.85 (37-98)
0.60-1.50 (15-38) phase
3
0.30-0.75* (8-19) ground
CBR-6-2-A* 2.65-5.30 (67-135)
0.90-2.20 (23-56) phase 3
0.40-0.95* (10-24) ground 6
*CBR-Plugs (.64" diameter) are for blocking and sealing unused legs of breakouts. The plug will fit those items asterisked (*) above.
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
Molded Parts CRB Breakout Boot
Chapter 8
TE's Raychem
Tapes & Sealants
Tapes ..................................................................................................................................................................... 248
Sealants ................................................................................................................................................................. 252
248 TE's Raychem
Tapes & Sealants
ENERGY /// ENERGY READY REFERENCE GUIDE
CRPS Flexible Cable Repair Tape
Cable Diameter CRPS-248 CRPS-260 CRPS-290 CRPS-2120
0.50 (13) 28 (711) 36 (914) 55 (1397) 73 (1854)
0.75 (19) 18 (457) 23 (584) 37 (940) 49 (1245)
1.00 (25) 14 (356) 17 (432) 26 (660) 35 (889)
1.25 (32) 11 (279) 14 (355) 21 (533) 28 (711)
1.50 (38) 9 (229) 11 (279) 18 (457) 24 (610)
1.75 (44) 7 (178) 9 (228) 15 (381) 20 (508)
2.00 (51) 8 (203) 14 (356) 19 (483)
2.50 (64) 10 (254) 13 (330)
3.00 (76) 9 (229) 12 (305)
Recommended coverage area includes 3 inches on either side of damaged area.
DAMAGE
FEATURES APPLICATIONS BENEFITS
Precoated with a thermoplastic sealant
that provides an excellent seal against
moisture and corrosive elements
MSHA approved (No. P-137-13-MSHA)
TE's Raychem CRPS repair strip is a high-
quality replacement jacket for low and
high voltage flexible mining cables.
Tool-free, flexible, flame-retardant
elastomeric strip for jacket repair on
mining and other flexible cable.
Catalog Number Strip Length Strip Width Standard Pack (Strips/Box)
CRPS-248 48 (1219) 2 (51) 20
CRPS-260 60 (1524) 2 (51) 20
CRPS-290 90 (2286) 2 (51) 15
CRPS-2120 120 (3048) 2 (51) 10
PRODUCT INFORMATION: DIMENSIONS IN INCHES (MM)
ADDITIONAL PRODUCT INFORMATION
• Select the appropriate catalog number based on cable diameter and length of cable damage to be covered (see “Approximate coverage
length” chart above). For larger damaged areas, multiple strips may be used to provide continuous coverage.
• To install, half-lap CRPS repair strip on cable, beginning 3 inches before damage and continuing 3 inches after damage.
• Related test report: EDR-5068.
CRSP
Tapes
APPROXIMATE COVERAGE LENGTH
TE's Raychem
Tapes & Sealants 249
249
249249
888
FSTW Fast Splicing Tape Wrap
MVFT Medium Voltage Fusion Tape
Notes:
See HVBT for Heat applied alternative
Related Test Report: EDR-5465
FEATURES APPLICATIONS BENEFITS
Splices made with FSTW qualify to ANSI
C119.1
FSTW rubber tape is 50 mils thick, which
oers strong puncture resistance from
underground material and debris. FSTW
is rated for use on 90°C rated cables, in
underground use, in acid or caustic soils,
and saltwater environments. It is UV
resistant and rated for aerial exposure.
TE's Raychem FSTW is ideal for repairing
cable jackets, sealing low-voltage splices,
and rejacketing MV cable splices.
FSTW tape provides a complete
rejacketing solution in one pass as
opposed to the multi-layer construction
required when using traditional tape
products. It’s quick to install. There is no
need for separate sealing mastic and tape
as it combines sealant and rubber tape in
one convenient product.
Catalog Number Roll Width Roll Length Ft. (m) Standard Pack
FSTW-2-1-6 2 (50) 6 (1.8) 12
PRODUCT INFORMATION: DIMENSIONS IN INCHES (MM)
Cable Diameter FSTW-2-1-6
0.50 (13) 42 (1000)
0.75 (19) 27 (680)
1.00 (25) 21 (530)
1.25 (32) 17 (430)
1.50 (38) 14 (355)
1.75 (44) 10 (280)
2.00 (51) 9 (230)
2.50 (63) 7 (180)
3.00 (76) 6 (150)
ADDITIONAL PRODUCT INFORMATION
• See the approximate coverage length per roll based on cable diameter.
• For repairing cable jackets, install the FSTW tape beginning 2 inches before the damage and continuing 1 inch after.
• Related test reports: EDR-5431.
FEATURES APPLICATIONS BENEFITS
Exhibits non-tracking properties and
possesses a continuous operating
temperature up to 90˚C.
A single layer of TE's Raychem MVFT
tape, two-thirds overlapped, will
provide AC voltage withstand (flashover
protection) to at least 15 kV increasing
to 35 kV if a second layer is applied.
Fits easily over a wide variety of shapes
and complex connections
Simple and eective solution to the
retrofitting of busbars where existing
equipment cannot be dismantled
Indoor and outdoor versatility.
Tool free installation
Sticks to itself and insulation material -
not metal or porcelain allowing for easy
removal
Quick and easy to install
Catalog Number Color Width In (mm) Length Ft. (m) Standard
Pack
MVFT-G-2-12(B4) Gray 2 (50) 36 (11) 4 Rolls
PRODUCT INFORMATION
APPROXIMATE COVERAGE LENGTH
FSTW | MVFT
Tapes
250 TE's Raychem
Tapes & Sealants
ENERGY /// ENERGY READY REFERENCE GUIDE
LVBT Busbar Tape
Tapes
LVBT Low Voltage Busbar Insulating Heat Shrink Tape
Catalog Number Roll width in (mm) Roll Length Ft. (m)
LVBT-1-R 1 (25) 25 (7.5)
LVBT-2-R 2 (50) 25 (7.5)
LVBT-4-R 4 (100) 25 (7.5)
LVBT TAPE DIMENSIONS
PRODUCT SELECTION INFORMATION: DIMENSIONS IN FEET(M)
Bus Width Catalog Number Bus Length Insulated per Roll Rolls/Standard Pack
Rectangular Busbar*
1 (25) LVBT-1-R 3.8 (1.2) 8
2 (50) LVBT-2-R 4.8 (1.5) 4
3 (75) LVBT-2-R 3.5 (1.1) 4
4 (100) LVBT-2-R 2.7 (0.8) 4
6 (150) LVBT-2-R 1.9 (0.6) 4
8 (200) LVBT-4-R 2.9 (0.9) 4
*Maximum thickness: 5/8 (15)
Square Busbar
1 (25) LVBT-2-R 6.25 (2.0) 4
2 (50) LVBT-2-R 3.1 (1.0) 4
3 (75) LVBT-2-R 2.0 (0.6) 4
4 (100) LVBT-4-R 3.1 (1.0) 2
6 (150) LVBT-4-R 2.0 (0.6) 2
Round Busbar
0.5 (12) LVBT-1-R 8.0 (2.6) 8
1.0 (25) LVBT-2-R 8.0 (2.6) 4
2.0 (50) LVBT-2-R 4.0 (1.3) 4
3.0 (75) LVBT-2-R 2.6 (0.9) 4
4.0 (100) LVBT-4-R 4.0 (1.3) 2
ADDITIONAL PRODUCT INFORMATION
• LVBT-1-R is best for shorter lengths. LVBT-2-R is the most versatile width for general purpose use. LVBT-4-R is useful for long lengths and
larger bus sizes.
• If sealing is needed, order the S1052-6-150 sealant strips.
• Related Test Reports: EDR-5490 and EDR-5499
FEATURES APPLICATIONS BENEFITS
Rated to ANSI/IEEE C37.20 TE's Raychem LVBT is an adhesive-
coated, low-voltage heat-shrinkable
tape. One wrap insulates straight and
bent bars in retrofit applications where
tubing cannot be used. In addition, LVBT
easily insulates unusual connections and
geometries in the factory or field.
Adhesive layer fuses the tape layers
but does not stick to bus or hardware,
providing tough insulation up to 1 kV
in accordance with ANSI C37.20 and
up to 3.6 kV in accordance with IEC
specifications
TE's Raychem
Tapes & Sealants 251
251
251251
888
HVBT Tape
Tapes
HVBT TAPE DIMENSIONS
Bus Width Catalog Number Bus Length Insulated per Roll Rolls/Standard Pack
Rectangular Busbar*
1 (25) HVBT-1-R-01 (B8) 2.5 (0.7) 8
2 (50) HVBT-2-R-01 (B4) 3.3 (1.0) 4
3 (75) HVBT-2-R-01 (B4) 2.2 (0.6) 4
4 (100) HVBT-2-R-01 (B4) 1.6 (0.5) 4
6 (150) HVBT-2-R-01 (B4) 1.0 (0.3) 4
8 (200) HVBT-4-R-01 (B2) 1.6 (0.5) 4
Square Busbar
1 x 1 (25) HVBT-2-R-01 (B4) 4.0 (1.2) 4
2 x 2 (50) HVBT-2-R-01 (B4) 2.0 (0.6) 4
3 x 3 (75) HVBT-2-R-01 (B4) 1.3 (0.4) 4
4 x 4 (100) HVBT-4-R-01 (B2) 2.0 (0.6) 2
6 x 6 (150) HVBT-4-R-01 (B2) 1.3 (0.4) 2
Round Busbar
0.5 (12) HVBT-1-R-01 (B8) 5.0 (1.5) 8
1.0 (25) HVBT-2-R-01 (B4) 5.0 (1.5) 4
2.0 (50) HVBT-2-R-01 (B4) 2.5 (0.7) 4
3.0 (75) HVBT-2-R-01 (B4) 1.5 (0.4) 4
4.0 (100) HVBT-4-R-01 (B2) 2.5 (0.7) 2
HVBT High Voltage Busbar Insulating Tape
Catalog Number Roll width in (mm) Roll Length Ft (m)
HVBT-1-R-01 (B8) 1 (25) 25 (7.5)
HVBT-2-R-01 (B4) 2 (50) 25 (7.5)
HVBT-4-R-01 (B2) 4" 4 (100) 25 (7.5)
PRODUCT SELECTION INFORMATION: DIMENSIONS IN FEET(M)
ADDITIONAL PRODUCT INFORMATION
• Select the appropriate catalog number for the application. Confirm selection with the following recommendations and HVBT tape dimensions: HVBT-1-R is best for
short lengths and small bus sizes, HVBT-2-R is the most versatile width for general purpose use, HVBT-4-R is useful for long lengths and larger bus sizes.
• To environmentally seal the bus, order order S1251-50-300-1 or S1251-25-300-4 sealant strips separately.
• Recommended application is to wrap the tape around the busbar using a two-thirds overlap.
• Bolted connections require two layers of tape.
• Standard package: HVBT-1-R: 8 rolls/box, HVBT-2-R: 4 rolls/box, HVBT-4-R: 2 rolls/box
• Continuous operating temperature: 90°C
• Related test reports: UVR-8023, EDR-5154 and EDR-5466.
FEATURES APPLICATIONS BENEFITS
Used in applications up to 15 kV
in accordance with ANSI/IEEE
specifications
Up to 36 kV in accordance with IEC
specifications
Rated to ANSI/IEEE C37.20-1987.
TE's Raychem HVBT tape is an adhesive
coated, high-voltage, heat-shrinkable,
gen eral- purpose tape for insulating
straight and bent bars in retrofit
applications where tubing cannot be
used. In addition, HVBT easily insulates
unusual connections and geometries in
the factory or field.
HVBT tape is also ideal for protection
against incidental/accidental bridging
caused by birds and animals.
Unlimited shelf life when stored in normal
conditions
*Maximum thickness: 5/8 (15)
252 TE's Raychem
Tapes & Sealants
ENERGY /// ENERGY READY REFERENCE GUIDE
Hot-Melt & Cold-Appiied Sealants
Sealants
Hot-Melt and Cold-Applied Sealants (Mastic)
Catalog Number Color (Width x Length x Thickness) Standard Pack
S1052-3-3000-(B5) Black Roll: 1.5 x 120 x .12 5 rolls/box
S1085-3-380 (B15) Black
S1171-4-300 (B100) Black Strip: 2 x 12 x .10 100 strips/box
S1174-2-300(B25) Black Strip: .5 x 12 x 09 25 strips/box
S1174-4-460 Black Strip: 1 x 18 x .19 15 strips/box
S1251-25-300-4(B25) Red Strip: 1 x 12 x .150 25 strips/box
S1251-50-300-1(B25) Red Strip: 2 x 12 x .045 25 strips/box
S1278-3x61x7620(S1) Gray Roll: 2.4 x 300 x .12 1 roll/box
Gelwrap-Pad-2X8(B6) Gray Strip: 2 x 8 x .18 6 strips/box
S1189-3-600 (B25) Yellow
FEATURES APPLICATIONS BENEFITS
The hot-melt sealants flow when
heated and set when cooled to provide
a superior watertight seal. The cold-
applied sealants bond to surfaces when
placed under pressure to create a water-
tight seal.
Used for sealing the ends of uncoated
tubing or for low-voltage applications
requiring void-filling.
Use sealants with uncoated tubing and
molded parts for sealing applications or
as an adhesion enhancement for specific
applications.
ADDITIONAL PRODUCT INFORMATION
• Select the appropriate catalog number based on the application information in columns two and three of the above table.
• Use the information in the table above for ordering.
• Sealants are supplied in bulk form with protective release paper.
Sealant Type Description Use with These Products Application
S1052 General purpose
low-voltage sealant
WCSM-A/U (uncoated),
MWTM-A/U (uncoated),
FCSM-A/U (uncoated),
LVBT, LVIT
heat shrink
S1085 General purpose
high-voltage sealant
HVS (high-voltage splices),
HVT (high-voltage
terminations)MCK-5
heat shrink
cold applied
S1189 High-temperature,
low-voltage sealant
MCK, HVS, HVT heat shrink
S1251 High-voltage Raysulate
electrical insulator sealant
BBIT, BPTM, HVBC, HVBT,
HVIS, HVS, JGK
heat shrink
S1171 Low-voltage mining sealant LV-MSK, HV-MSK heat shrink
S1174 Low-voltage mining sealant MCK heat shrink
S1278 Low-voltage sealant RDSS, CATS, CSJ, TFT, ELB cold applied
GelWrap Pad Low-voltage PowerGel
sealing gel
GelWrap, GelWrap-RS closure cold applied
PRODUCT SELECTION INFORMATION
Sealants
Chapter 9
Photocontrols & Accessories
Thermal Photocontrol .................................................................................................................................... 256
Electronic Photocontrol ................................................................................................................................ 260
Lighting Accessories ...................................................................................................................................... 265
ENERGY /// ENERGY READY REFERENCE GUIDE
256
256 Photocrontrols & Accessories AT Series | PT | SPT Series
Thermal Photocontrols
AT Series
Catalog
Number Rated Volts Range
(volts)
Load Rating Turn ON
(Fc)
OFF/ON
Ratio
Tungsten
(watts)
Ballast
(VA)
AT-15 120 105-130 2000 1900 1.5 6:1
AT-168 208/240/277 185-305 2000 1900 1.5 6:1
AT-19* 480 420-530 2000 1900 1.5 6:1
AT-20 120/208/240/277 105-305 2000 1900 1.5 6:1
AT-30* 120 105-130 3000 2900 1.5 6:1
AT-368* 208/240/277 185-305 3000 2900 1.5 6:1
AT-39* 480 420-530 3000 2900 1.5 6:1
PRODUCT SELECTION INFORMATION
Note: 6 inch Lead wires
*Not UL or CSA Listed
PT | SPT Series
Catalog
Number Base Rated Volts Range
(volts)
Load Rating Turn
ON
(Fc)
OFF/
ON
Ratio
Tungsten
(watts)
Ballast
(VA)
PT Series
PT-15 Fixed 120 105-130 2000 1900 1.5 5:1
PT-168 Fixed 208/240/277 185-305 2000 1900 1.5 5:1
PT-20 Fixed 120/208/240/277 105-305 2000 1900 1.5 5:1
PT-347** Fixed 347 310-380 2000 1900 1.5 5:1
SPT Series
SPT-15 Swivel 120 105-130 2000 1900 1.5 5:1
SPT-168 Swivel 208/240/277 185-305 2000 1900 1.5 5:1
SPT-19* Swivel 480 420-530 2000 1900 1.5 5:1
SPT-347** Swivel 347 310-380 2000 1900 1.5 5:1
PRODUCT SELECTION INFORMATION
Note: 6 inch Lead wires
*Not UL or CSA Listed **CSA listed only
156D
E45412
Certified
LR27428
FEATURES APPLICATIONS BENEFITS
Tough die-cast aluminum housing
Heavy-duty thermal bimetal switch
UL and CSA listed
30-45 second time delay
2000 & 3000 Watt load ratings
Fail mode is ON
Wire-in dusk to dawn control eectively
switches luminaires with incandescent,
HID, LED, or compact fluorescent lamps.
The rugged die-cast aluminum housing
of the AT Series makes it the ideal choice
for outdoor lighting applications where
a risk of vandalism or physical damage
exists.
The time delay eliminates unwanted
lamp cycling caused by lightning, car
headlights, or other sudden changes in
the ambient light level.
156D
E45412
Certified
LR27428
FEATURES APPLICATIONS BENEFITS
Fixed or adjustable non-metallic housing
swivel base
Heavy duty thermal bimetal switch
UL and CSA listed
30-45 second time delay
2000 Watt load rating
Fail mode is ON
Adjustable slide bar allows field
adjustment of light exposure to photo
eye to meet specific needs
Wire-in dusk to dawn control eectively
switches luminaires with incandescent,
HID, LED, or compact fluorescent lamps.
PT and SPT series controls combine the
superior performance of the AT series
with an economical, yet highly durable,
polycarbonate housing
The time delay eliminates unwanted
lamp cycling caused by lightning, car
headlights, or other sudden changes in
the ambient light level.
PT/SPT Series
257
Photocrontrols & Accessories
999
TL Series
Catalog
Number Rated Volts Range
(volts)
Load Rating Turn
ON
(Fc)
OFF/
ON
Ratio
Tungsten
(watts) Ballast (VA)
TL-115 120 105-130 1800 1100 1.5 5:1
TL-1168 208/240/277 185-305 1200 1100 1.5 5:1
PRODUCT SELECTION INFORMATION
Note: 6 inch Lead wires
AA Series
Catalog Number Product
Information Rated Volts Range (volts)
Load Rating Surge
Protection
(Joules)
Turn ON (Fc) OFF/ON
Ratio
Tungsten
(watts) Ballast (VA)
AA-105 120 105-130 1800 1100 1.5 5:1
AA-105W w/Wall Plate 120 105-130 1800 1100 1.5 5:1
AA-1068 208/240/277 185-305 1200 1100 1.5 5:1
AA-1068W w/Wall Plate 208/240/277 185-305 1200 1100 1.5 5:1
AA-305 120 105-130 300 840 1.5 5:1
AA-105M 15" Leads 120 105-130 1800 1100 180 1.5 5:1
AA-1068M 15" Leads 208/240/277 185-305 1200 1100 180 1.5 5:1
AA-105HA High Ambient 120 105-130 1800 1100 1.5 5:1
PRODUCT SELECTION INFORMATION
Note: 6 inch Lead wires unless otherwise noted
156D
E45412
Certified
LR27428
FEATURES APPLICATIONS BENEFITS
Slim Profile
Adjustable swivel base
30-45 second time delay
UL and CSA listed
Durable polycarbonate housing
Fail mode is ON
Wire-in dusk to dawn control eectively
switches luminaires with incandescent,
HID, LED, or compact fluorescent lamps.
The TL Series oers a thin cylindrical
shape to fit neatly between twin
floodlights or in other tight applications.
The time delay eliminates unwanted
lamp cycling caused by lightning, car
headlights, or other sudden changes in
the ambient light level.
FEATURES APPLICATIONS BENEFITS
3/4 inch button style long threaded
nipple
30-45 second time delay
UL and CSA listed
Durable polycarbonate housing
1800 and 1200 Watt load rating
Fail mode is ON
Button style control designed for flush
mount or internal mounting eectively
switches luminaires with incandescent,
HID, LED, or compact fluorescent lamps.
The AA series control is designed for
internal mounting and is constructed of a
high impact, UV stabilized polycarbonate
housing.
The wire leads exit from the rear allowing
the control to be placed in tight locations
while positioning the wiring for easy
access.
The AA-105W and AA-1068W controls
include a brushed aluminum wall plate for
installation in standard outlet boxes.
156D
E45412
Certified
LR27428
TL Series | AA Series
Thermal Photocontrols
ENERGY /// ENERGY READY REFERENCE GUIDE
258
258 Photocrontrols & Accessories
LC Series
Catalog Number Rated Volts Range (volts) Load Rating Turn ON (Fc) OFF/ON Ratio
Tungsten (watts) Ballast (VA)
LC-120 120 105-130 1000 1800 1.5 4:1
LC-208-277 208/240/277 185-305 1000 1800 1.5 4:1
PRODUCT SELECTION INFORMATION
ANSI Standard Cap Colors
120V Clear
208/240/277V Maroon
BF Series
Catalog
Number Rated Volts Range (volts) Load Rating Surge Protec-
tion (Joules) Turn ON (Fc) OFF/ON Ratio
Tungsten (watts) Ballast (VA)
BF-120 120 105-130 1000 1800 180 1.5 5:1
BF-208-277 208/240/277 185-305 1000 1800 180 1.5 5:1
BF-PV 120 or
208/240/277 105-305 1000 1800 180 1.5 5:1
PRODUCT SELECTION INFORMATION
ANSI Standard Cap Colors
120V Gray
208/240/277V Maroon
120/208/240/277V Blue
FEATURES APPLICATIONS BENEFITS
Locking Style/Residential Grade
Heavy-duty thermal bimetal switch
30-45 second time delay
UL and CSA listed
ANSI C136.10 compliant
Fail mode is ON
LC controls are a perfect and reliable
solution for lighting driveways, patios,
decks, entryways or other areas around
the home where security lighting is
desired.
The LC series locking-type photocontrols
oer an economical and cost-eective
means of controlling residential lighting
systems from dusk to dawn.
128F
PHOTOCONTROL
E66375
Certified
LR27428
FEATURES APPLICATIONS BENEFITS
Locking style/industrial/commercial
grade with surge protection
180 Joule MOV surge protection
Heavy-duty thermal bimetal switch
30-45 second time delay
UL and CSA listed
ANSI C136.10 compliant
Fail mode is ON
The BF series locking-type photocontrols
are engineered to meet the needs of
virtually every commercial and industrial
outdoor lighting control application
utilizing HID luminaries equipped
with locking-style receptacles. Typical
applications include parking lots, security
lighting, street, and other types of area
lighting.
Heavy-duty thermal bi-metal switch
produces a minimum 30-45 second
time delay, eliminating unwanted o/
on operations that could be caused
by lightning, car headlights, or other
sudden changes in the ambient light
level. BF controls are also equipped with
a 180 joule MOV to protect both the
photocontrol and the luminaries from
sudden surges in the line voltage.
128F
PHOTOCONTROL
E66375
Certified
LR27428
BF Series
LC Series | BF Series
Thermal Photocontrols
259
Photocrontrols & Accessories
999
M Series
PRODUCT SELECTION INFORMATION
Catalog
Number Rated Volts Range
(volts)
Load Rating Surge
Protection
(Joules)
Turn ON
(Fc)
OFF/ON
Ratio
Tungsten
(watts) Ballast (VA)
M-120 120 105-130 1000 1800 180 1.5 5:1
M-208-277 208/240/277 185-305 1000 1800 180 1.5 5:1
M-480* 480 420-530 1000 1800 180 1.5 5:1
M-PV 120 or 208/240/277 105-305 1000 1800 180 1.5 5:1
M-347** 347 310-380 1000 1800 180 1.5 5:1
* Not UL or CSA Listed
** CSA Listed Only
ANSI Standard Cap Colors
120V Gray
208/240/277V Maroon
120/208/240/277V Blue
480V Yellow
128F
PHOTOCONTROL
E66375
Certified
LR27428
FEATURES APPLICATIONS BENEFITS
Locking style/industrial grade with
surge protection
180 or 360 Joule MOV surge protection
Heavy-duty thermal bimetal switch
30-45 second time delay
UL and CSA listed
ANSI C136.10 compliant
Fail mode is ON
M series photocontrols are engineered
to meet the demanding needs of utility
street lighting control.
All M series controls are equipped with
a 180 or 360 Joule Metal Oxide Varistor
(MOV) to protect both the control and
the luminaries against sudden surges in
the line voltage, as well as a 1 inch CdS
cell to maximize the photocontrol’s
useful life.
M Series
Thermal Photocontrols
ENERGY /// ENERGY READY REFERENCE GUIDE
260
260 Photocrontrols & Accessories 3000 Series
3000 Series Electronic/Heavy Duty/N.O. Contact
PRODUCT SELECTION INFORMATION
Catalog
Number Rated Volts Range (volts)
Load Rating Surge
Protection
(Joules)
Turn ON
(Fc)
OFF/ON
Ratio
Tungsten
(watts) Ballast (VA)
3090-NPS 120/208/240/277 105-305 1000 1800 180 1.5 +/- 0.5 1.5:1
3090-VFS 120/208/240/277 105-305 1000 1800 360 1.5 +/- 0.5 1.5:1
Note: Custom models can be configured based on chart below.
Series (Fail Mode)
3 = 3000 (OFF)
OFF/ON Ratio
0 = 1.5:1
1 = 0.6:1
Voltage
60 = 120
72 = 208/240/277
90 = 120/208/240/277
MOV Surge Protection
N = 180J, 320V, 3000A, 14mm
V = 360J, 320V, 10000A, 20mm
Cap Color
(Leave blank if ANSI Standard)
BL = Blue
BK = Black
BR = Brown (Bronze)
GN = Green
GR = Gray
MR = Maroon
YL = Yellow
Turn-On Level
1 = 1.0 Fc
S = 1.5 Fc (ANSI Std)
2 = 2.0 Fc
2.6 = 2.6 Fc
Light Sensor
P = Phototransistor
F = IR Filtered Phototransistor
3 0 9 0 - V P S - B K
FEATURES APPLICATIONS BENEFITS
Heavy duty utility grade electronics
180 or 360 Joule MOV surge protection
2-5 second ON and OFF time delay
Non-drifting phototransistor, optional IR
filtered
Rain-tight / dust-tight housing
ANSI C136.10 compliant
Fail mode is OFF
3100 series has inverse OFF/ON ratio
Roadway Lighting, Parking Lot Lighting,
Street Lighting
TE's 3000 Series provides a unique
mix of long-life, multi-volt and fail OFF
operation demanding roadway lighting
applications. Like all of our electronic
controls, the 3000 Series utilizes our
interlocking base/cap design for superior
environmental protection.
Electric Photocontrols
261
Photocrontrols & Accessories
999
6000 Series
PRODUCT SELECTION INFORMATION
Catalog Number Rated Volts Range (volts)
Load Rating Surge
Protection
(Joules)
Turn ON
(Fc)
OFF/ON
Ratio
Tungsten (watts) Ballast (VA)
6060-VPS 120 105-130 2000 1800 360 1.5 1.5:1
6090-VPS
120/208/240/277
105-305 2000 1800 360 1.5 1.5:1
6090-VPS-UL
120/208/240/277
105-305 1000 1800 545 1.5 1.5:1
Note: UL indicates a UL listed product
Note: Custom models can be configured based on chart below.
ANSI Standard Cap Colors
120V Gray
208/240/277V Maroon
120/208/240/277V Blue
Series (Fail Mode)
6 = 6000 (ON)
OFF/ON Ratio
0 = 1.5:1
1 = 0.6:1
Voltage
60 = 120
72 = 208/240/277
90 = 120/208/240/277
MOV Surge Protection
V = 360J, 320V, 10000A, 20mm
UL V Type = 545J, 510V, 13000A, 20mm
Cap Color (Leave blank if ANSI Std)
BL = Blue
BK = Black
BR = Brown (Bronze)
GN = Green
GR = Gray
MR = Maroon
YL = Yellow
Turn-On Level
1 = 1.0 Fc
S = 1.5 Fc (ANSI Std)
2 = 2.0 Fc
3 = 2.6 Fc
Light Sensor
P = Phototransistor
6 0 9 0 - V P S - B K
128F
PHOTOCONTROL
E66375
FEATURES APPLICATIONS BENEFITS
Electronic heavy duty premium grade
Long life, high reliability
30 Amp relay
MOV surge protection
Non-drifting phototransistor
Instant ON / 2-5 second OFF time delay
Rain-tight / dust-tight housing
ANSI C136.10 compliant
Fail mode is ON
Roadway Lighting, Parking Lot Lighting,
Street Lighting
TE's 6000 Series provides a unique
mix of low-cost, long-life and multi-
volt operation for demanding Roadway
Lighting applications. Like all of our
Electronic controls, the 6000 Series
utilizes our interlocking base/cap design
for superior environmental protection
and its expected life is far greater than
10 years.
6000 Series
Electric Photocontrols
ENERGY /// ENERGY READY REFERENCE GUIDE
262
262 Photocrontrols & Accessories 7000 Series Utility-Grade
Time Controls
7000 Series Utility-Grade
ANSI Standard Cap Colors
120V Gray
208/240/277V Maroon
120/208/240/277V Blue
PRODUCT SELECTION INFORMATION
Catalog
Number Rated Volts Range
(volts)
Load Rating Surge
Protection
(Joules)
Turn ON
(Fc)
OFF/ON
Ratio
Tungsten
(watts) Ballast (VA)
7060-VPS 120 105-130 1000 1800 480 1.5+/-0.5 1.5:1
7090-VPS 120/208/240/277 105-305 1000 1800 480 1.5+/-0.5 1.5:1
7090-VPS-BK 120/208/240/277 105-305 1000 1800 480 1.5+/-0.5 1.5:1
Note: Custom models can be configured based on chart below.
Series (Fail Mode)
7 = 7000 (ON)
OFF/ON Ratio
0 = 1.5:1
Voltage
60 = 120
72 = 208/240/277
90 = 120/208/240/277
MOV Surge Protection
V = 480J, 320V, 15000A, 20mm
Cap Color (Leave blank if ANSI Std)
BL = Blue
BK = Black
BR = Brown (Bronze)
GN = Green
GR = Gray
MR = Maroon
YL = Yellow
Turn-On Level
1 = 1.0 Fc
S = 1.5 Fc (ANSI Std)
2 = 2.0 Fc
3 = 2.6 Fc
Light Sensor
P = Phototransistor
F = IR Filtered Phototransistor
7 0 9 0 - V P S - B K
FEATURES APPLICATIONS BENEFITS
Long life, high reliability
30 Amp relay
480 Joule surge protection
Non-drifting phototransistor, optional IR
filtered
Instant ON / 2–5 second OFF time delay
Rain-tight / dust-tight housing
ANSI C136.10 compliant
Fail mode Is ON
Standard pack 100 units that are in
individual bags
Roadway Lighting, Parking Lot Lighting,
Street Lighting
TE’s 7000 Series provides a unique
mix of low-cost, long-life and multi-
volt operation for demanding Roadway
Lighting applications. Like all of our
Electronic controls, the 7000 Series
utilizes our interlocking base/cap design
for superior environmental protection
and its expected life is far greater than
10 years. Available as an option, the IR
Filtered Phototransistor gives a human
eye response along with long-term, drift-
free light sensing.
26
Photocrontrols & Accessories
999
8000 Series Long-Life
Time Controls
8000 Series Long-Life
Note: Custom models can be configured based on chart below.
PRODUCT SELECTION INFORMATION
Catalog
Number Rated Volts Range
(volts)
Load Rating
MOV
Turn
ON
(Fc)
OFF/ON
Ratio
Tungsten
(watts) Ballast (VA)
8090-VFS 120/208/240/277 105-305 1000 1800
25mm,
20kA,
300 Joule
1.5 1.5:1
Specifications
Physical: Dimensions - approx. 3.26" (83mm) dia. x 1.77" (45mm) high
(Not including contacts)
Enclosure - designed to meet ANSI C136.10
Power consumption - less than 0.5 Watt at 120 VAC
Temperature: Minus 40°C to plus 65°C at 96% RH
Control: Exceeds 20,000 ON/OFF operations
Solid State Switch Type
Relay Rating: 30 Amp
Load Rating: 1000 Watt Tunsten 1800 VA
Light Sensor: Non-drifting phototransistor
Series (Fail Mode)
8 = 8000 (ON)
OFF/ON Ratio
0 = 1.5:1
Voltage
90 = 120/208/240/277
MOV Surge Protection
V = 545J, 510V, 20000A, 20mm
Cap Color (Leave blank for Blue)
BK = Black
BR = Brown (Bronze)
GN = Green
GR = Gray
MR = Maroon
YL = Yellow
Turn-On Level
1 = 1.0 Fc
S = 1.5 Fc (ANSI Std)
2 = 2.0 Fc
3 = 2.6 Fc
Light Sensor
F = IR Filtered Phototransistor
8 0 9 0 - V F S - B K
FEATURES APPLICATIONS BENEFITS
Electronic heavy duty premium grade
20 year rated life
Multi-Volt Operation
High-Temp Housing and Components
Meets or exceeds ANSI C136.10
Designed specifically with the long-life
requirements of LED street lighting
applications in mind.
TE's advanced technology 8000 Series
provides a unique, durable, multi-volt
control especially designed for twenty
year operation.
The 8000 Series utilizes inter-
locking base/cap design for superior
environmental housing. High temperature
base material, rated at a minimum 138˚C,
along with a UV stabilized, opaque
housing ensure our control will last over
20 years without degradation.
TE uses a process of IR filtering a
phototransistor which in turn gives a
human eye response along with long-
term, drift free light sensing for the life of
the control.
ENERGY /// ENERGY READY REFERENCE GUIDE
264
264 Photocrontrols & Accessories SST Series
Time Controls
SST Series
ANSI Standard Cap Colors
120V Gray
208/240/277V Maroon
120/208/240/277V Blue
480V Yellow
PRODUCT SELECTION INFORMATION
Catalog
Number Rated Volts Range (volts)
Load Rating Surge
Protection
(Joules)
Turn
ON (Fc)
OFF/ON
Ratio
Tungsten
(watts) Ballast (VA)
SST-PV 120/208/240/277 105-305 1000 1800 180 1.5 +/- 0.5 0.6:1
SST-PV-IES 120/208/240/277 105-305 1000 1800 180 3.0 +/- 0.5 0.6:1
SST-PV-IES-UL 120/208/240/277 105-305 1000 1800 545 3.0 +/- 0.5 0.6:1
Note: UL indicates a UL listed product
Series (Fail Mode)
SST = SST (ON)
Voltage
120 = 120
240 = 240
PV = 120/208/240/277
Cap Color (Leave blank if ANSI Std)
BL = Blue
BK = Black
BR = Brown (Bronze)
GN = Green
GR = Gray
MR = Maroon
YL = Yellow
Turn-On Level
(Leave blank if ANSI Std)
IES = 3.0
SST - PV - IES - B K
128F
PHOTOCONTROL
E66375
FEATURES APPLICATIONS BENEFITS
Electronic heavy duty with time delay
Energy saving inverse OFF/ON ratio
30 Amp relay / microprocessor
controlled
MOV surge protection
Non-drifting phototransistor
20-40 second ON and OFF time delay
Rain-tight / dust-tight housing
ANSI C136.10 compliant
Fail mode is ON
SST Series oers a low-cost and energy
saving control for demanding lighting
applications.
The SST features a heavy-duty DC
magnetic switch that provides high shock
and vibration resistance, as well as a
20 - 40 second ON and OFF time delay
which eliminates any chance of unwanted
luminaire cycling caused by lightning, car
headlights, or other sudden changes in
ambient light. The SST’s light sensor is a
non-drifting phototransistor that ensures
consistent and uniform switching over the
life of the control.
265
Photocrontrols & Accessories
999
AMR Series | Shorting and Open Caps
Lighting Accessories
AMR Series
Note: 12 inch Lead wires
PRODUCT SELECTION INFORMATION
Catalog Number Rated Volts Range (volts) Ballast (VA)/
Pole
Load Rating
(Amps) Switch Switch
Contacts
AMR3030.2-120V 120 105-130 3600 30 SPDT 1 NO/ 1 NC
AMR3030.3-120V
120
105-130 3600 30 DPST 2 NO
Shorting and Open Caps
* UL Listed
**ANSI C136.10-2006 Compliant
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
Catalog Number Circuit
Type Cap Color Load Rating
Tungsten (watts)
Ballast
(VA)
Surge
Protection
(Joules)
SC-10A* Shorting Clear 1000 1800 -
SC-10ANSI** Shorting Black 1000 1800 -
MC-10 Shorting Black 1000 1800 360
MC-10ANSI** Shorting Black 1000 1800 360
NS-10 Open Maroon 1000 1800 -
NS-10ANSI** Open Red 1000 1800 -
2.560"(65mm)
.800"(20.3mm)
1.440"(36.6mm)
2.55"(64.8mm)
6.00"(152mm)
4.82"(122mm)
.50"(12.7mm)
Three Pole Locking Type
Receptacle ANSI C136.10
5.0"(127mm)
3/4-14 NPSM Thd.
.20"(5.08mm)
128F
PHOTOCONTROL
E66375
FEATURES APPLICATIONS BENEFITS
Perfect for group control applications
30 Amp relay
3000 Watt rating per pole
SPDT or DPST switching
The AMR series oers a durable
weatherproof relay to switch multiple
lights (Roadway Lighting, Parking Lot
Lighting, Street Lighting) with one
photocontrol.
Units are comprised of a 3-pole locking
style receptacle and a heavyduty 30 Amp
relay that increases the load switching
capacity of a single photoelectric control
to 3,000 Watts per pole.
FEATURES APPLICATIONS BENEFITS
Designating ANSI in the part number
will provide you a unit with a stepped
housing dictated in the latest ANSI
C136.10 specification. This unique
housing makes it easier for users to
distinguish visually between a standard
photocontrol and a shorting or open
cap.
Shorting and non-shorting models
Optional surge protection
SC, MC and NS caps provide a convenient
and economical method to close or open
the primary circuit with a NEMA locking
type receptacle.
Durable materials and gasket provide
both long life and weatherproof
protection.
PRODUCT SELECTION INFORMATION
2.55" (64.8mm)
.20" (5.08mm)
3/4-14
NPSM Thd.
5.0" (127mm)
4.82" (122mm)
6.00" (152mm) .50"
(12.7mm)
Thress Pole
Locking Type
Receptacle
ANSI C136.10
ENERGY /// ENERGY READY REFERENCE GUIDE
266
266 Photocrontrols & Accessories AM Series | US-30 Starter
Lighting Accessories
AM Series
PRODUCT SELECTION INFORMATION
Catalog
Number
Load Rating Flange
Diameter
Barrel
Diameter
Receptacle
Height
Overall
Lead
Length
Bracket
Ballast
(VA)
Ballast
(Amps) Width Depth Height
A M - 1 - A 1800 15.0 2/9/16 1/3/08 1/1/02 9 2.0 3 1/2 5 1/2
AM-1-A-NB 1800 15.0 2/9/16 1/3/08 1/1/02 9 - - -
AM-2-A 1800 15.0 2/9/16 - 3/1/03 6 2.0 3 1/2 5 1/2
AM-2-A-NB 1800 15.0 2/9/16 - 3/1/04 6 - - -
US-30 Starter
PRODUCT SELECTION INFORMATION
Catalog Number Lead Connector Lamp Voltage Lamp Wattage
US-30 None 50 or 100 35-400
FEATURES APPLICATIONS BENEFITS
Phosphor bronze contacts
Thermal-set phenolic base
UL Recognized component
Voltage range: 120 - 480 VAC
Meets ANSI C136.10
The AM Series is designed specifically
for street, roadway and outdoor lighting
applications. This 3-pole, 3-wire locking
type receptacle conforms to the ANSI,
NEMA, and UL standards for non-
dimming lighting receptacles.
Long life and weatherproof locking style
receptacle
E168962
FEATURES APPLICATIONS BENEFITS
Universal 3-wire design
Hermetically sealed components
Durable ABS housing
Operates with 35 to 400 Watt HPS
ballasts
The US-30 starter is a universal starting
aid designed to operate with most 3-wire
HPS ballasts from 35 to 400 watts and
with 55 or 100-volt arc tube lamps.
This one starter does the job of dozens
of dierent 3-wire starters. The US-30
starter is a state-of-the-art device that
generates the spike required for lamp
ignition, then discontinues the spike
after lamp ignition to prevent damage
to luminaries’ components. The US-30’s
components are hermetically sealed to
prevent damage from contaminants or
adverse environmental conditions, and
its wire leads are color coded for ease of
installation and maintenance.
267
Photocrontrols & Accessories
999
OLC/PL/ACL Series
PRODUCT SELECTION INFORMATION
Catalog Number Rated Volts Range (volts) Tungsten
(watts)
Load Rating
CDS Cell
CPGI-ALR-PL-120S 120 105-130 150 1/8
CPGI-ALR-PL-120S-B 120 105-130 150 1/8
CPGI-ALR-OLC-5C 120 105-130 150 1/4
CPGI-ALR-ACL-11* 120 105-130 400 1/8
* ACL controls are designed for incandescent loads only
FEATURES APPLICATIONS BENEFITS
Fast and simple to install - screw-in
design, no hard wiring.
Designed for outdoor and indoor use
Fail Mode is ON
The PL-120S control is designed for
indoor or outdoor use and has a small
profile that fits easily into most outdoor
post lanterns. The OLC-5C controls
outdoor Par-38 flood or spotlights to
providing dusk-to-dawn security lighting
for driveways, entranceways, and patios.
PL and OLC controls oer two eective
and economical ways to control
incandescent lighting.
OLC/PL/ACL Series
Lighting Accessories
Chapter 10
TE's Raychem
Wildlife and Asset Protection
BUS Insulation & Wildlife Protection ....................................................................................................... 270
Substations .......................................................................................................................................................... 276
Overhead ............................................................................................................................................................. 288
Contamination/Flashover Prevention .................................................................................................... 295
270 TE's Raychem
Wildlife & Asset Protection
ENERGY /// ENERGY READY REFERENCE GUIDE
HVBT High Voltage Busbar Insulating Tape
RECTANGULAR BUSBAR
FEATURES APPLICATIONS BENEFITS
Protects against incidental/ accidental
bridging caused by birds and animals.
The HVBT adhesive layer fuses the tape
layers, but does not stick to the bus or
hardware, providing environmental sealing
while allowing fast, easy removal
Manufactured from non-halogen based
materials, reducing the toxic and corrosive
eects in the event of fire
Superior UV resistance
Insulates up to 35 kV when two layers are
applied at 2/3 overlap.
Compatible with all other products in the
TE's Raychem medium voltage insulation
enhancement system
Easy to apply using readily available
equipment
Suitable for both indoor and outdoor use
Excellent anti-tracking properties
Continuous operating temperature up to
90˚C
Extremely versatile and flexible at
temperatures as low as -40˚C, the 30%
shrink ratio enables coverage of almost
any shape
Good thermal emissivity and contact with
busbars means no derating is required
Can be stored indefinitely at temperatures
up to 50˚C without
loss of performance
TE's Raychem HVBT tape oers a simple
and eective solution to the problems of
retrofit insulation of busbars, particularly
where existing equipment cannot be
dismantled.
Can be used for indoor and outdoor
applications and is easily installed over a
wide variety of shapes, including complex
connections.
May be used in applications 15 kV in
accordance with ANSI/IEEE specifications
and up to 36 kV in accordance with IEC
Specifications.
*Calculated with maximum thickness: 5/8 inch (15mm)
HVBT
BUS Insulation & Wildlife Protection
Bus Width* in (mm) Recommended Product Bus Length Insulated per Roll feet (meters)
1 (25) HVBT-1-R-01 (B8) 2.5 (0.7)
2 (50) HVBT-2-R-01 (B4) 3.3 (1.0)
3 (75) HVBT-2-R-01 (B4) 2.2 (0.6)
4 (100) HVBT-2-R-01 (B4) 1.6 (0.5)
6 (150) HVBT-2-R-01 (B4) 1.0 (0.3)
8 (200) HVBT-4-R-01 (B2) 1.6 (0.5)
271271
271
TE's Raychem
Wildlife & Asset Protection
101010
ADDITIONAL PRODUCT INFORMATION
ROUND BUSBAR
• Select the appropriate catalog number for the application. Confirm selection with the following
recommendations and TE's HVBT tape dimensions:
• HVBT-1-R is best for short lengths and small bus sizes.
• HVBT-2-R is the most versatile width for general purpose use.
• HVBT-4-R is useful for long lengths and larger bus sizes.
• To environmentally seal the bus, order S1251-50-300-1 or S1251-25-300-4 sealant strips separately.
• Recommended application is to wrap the tape around the busbar using a two-thirds overlap.
• Bolted connections require two layers of tape.
• Continuous operating temperature: 90 degrees Celsius.
• Related Test reports: UVR-8023, EDR-5154, and EDR-5466
SQUARE BUSBAR
HVBT
BUS Insulation & Wildlife Protection
Dimensions of bar inch (mm) Recommended Product Bus Length Insulated per Roll feet (m)
1 x 1 (25) HVBT-2-R-01 (B4) 4.0 (1.2)
2 x 2 (50) HVBT-2-R-01 (B4) 2.0 (0.6)
3 x 3 (75) HVBT-2-R-01 (B4) 1.3 (0.4)
4 x 4 (100) HVBT-4-R-01 (B2) 2.0 (0.6)
6 x 6 (150) HVBT-4-R-01 (B2) 1.3 (0.4)
Busbar Diameter inch (mm) Recommended Product Bus Length Insulated per Roll feet (m)
0.5 (12) HVBT-1-R-01 (B8) 5.0 (1.5)
1.0 (25) HVBT-2-R-01 (B4) 5.0 (1.5)
2.0 (50) HVBT-2-R-01 (B4) 2.5 (0.7)
3.0 (75) HVBT-2-R-01 (B4) 1.5 (0.4)
4.0 (100) HVBT-4-R-01 (B2) 2.5 (0.7)
Catalog Number Roll Width | Roll Length Standard Package
HVBT-1-R-01 (B8) 1 inch 25 feet 8 rolls/box
HVBT-2-R-01 (B4) 2 inches 25 feet 4 rolls/box
HVBT-4-R-01 (B2) 4 inches 25 feet 2 rolls/box
PRODUCT SELECTION INFORMATION:
272 TE's Raychem
Wildlife & Asset Protection
ENERGY /// ENERGY READY REFERENCE GUIDE
BBIT / BPTM Busbar Insulating Tubing
FEATURES APPLICATIONS BENEFITS
TE's Raychem BBIT/BPTM tubes are
extremely flexible which allows for easy
positioning
Have a high expansion ratio, so each size
of tubing fits a range of busbar sizes
Quick installation with the use of a gas
torch or oven
Ideal for protection against accidental
bridging caused by birds and other
animals
Can be used on straight or bent bars
where clearance reduction or insulation
are required
Ideal for original equipment assembly,
and for retrofit applications where access
to one end is available
Easy installation
Flexible
Fits a range of busbar sizes
Versatile tubing covering a range from
5-35 kV for electrical insulation
• Select the appropriate catalog number. Confirm selection with bus
dimensions.
• Rectangular bus thickness range is 1/4 to 5/8 inch.
• Bolted connections require two layers of tubing or a fiber bolt pad.
(BP-46).
• To environmentally seal the bus at each end of the BBIT tubing,
order S1251-50-300-1 or S1251-25-300-4 sealant strip separately.
• Standard package:
BBIT-25/10-A/U: 65 feet/box BBIT-150/60-A/U: 50 feet/box
BBIT-40/16-A/U: 60 feet/box BBIT-175/80-A/U: 50 feet/box
BBIT-65/25-A/U: 50 feet/box BBIT-100/40-A/U: 50 feet/box
BPTM-235/130-A/U: 132 feet/box
All other BPTM sizes: 50 feet/box
BBIT and BPTM are also available in bulk spooled quantities.
• Related test reports:
BBIT-UVR-8136, UVR-8137, BPTM-UVR-8019
• Minimum continuous length is 15 feet (4.5 meters).
ADDITIONAL PRODUCT INFORMATION
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
BBIT / BPTM
BUS Insulation & Wildlife Protection
Catalog Number* Rectangular Bar Square Bar Round Bar Diameter as Supplied
and Fully Recovered
5 - 15 kV 25 kV 5 - 15 kV 25 kV 5 - 15 kV 25 kV
BPTM-15/6-A/U N/A N/A N/A N/A 0.26-0.52
(7-13)
0.26-0.52
(7-8)
0.59-0.24
(15-6)
BPTM-30/12-A/U(B50) 0.25-0.5 (12) 0.5 (12) 0.5 (12) 0.53-0.90
(14-23)
0.53-0.65
(14-16)
1.18-0.47
(30-12)
BPTM-50/20-A/U(B50) 1.0 (25) 1.0 (25) 1.0 (25) N/A 0.90-1.35
(23-33)
0.90-1.10
(23-28)
1.97-0.79
(50-20)
BPTM-75/30-A/U(B50) 2.0 (50) 2.0 (50) 1.5 (38) 1.0 (25) 1.30-2.00
(33-51)
1.30-1.65
(33-42)
2.95-1.18
(75-30)
BPTM-100/40-A/U(B50) 3.0 (75) 3.0 (75) 2.0 (50) 1.5 (38) 1.75-2.75
(44-70)
1.75-2.30
(44-58)
3.94-1.57
(100-40)
BPTM-120/50-A/U(B50) 4.0-5.0
(100-127) 4.0 (100) 3.0 (75) 2.0 (50) 2.15-4.00
(55-102)
2.15-3.20
(55-81)
4.72-1.97
(120-50)
BPTM-175/70-A/U(B50) 6.0-7.0
(150-178)
5.0-6.0
(127-150) 4.0 (100) 3.0 (75) 3.20-5.50
(81-140)
3.20-4.40
(81-112)
6.88-2.75
(175-70)
BPTM-205/110-A/U(B50) 8.0 (200) 8.0 (200) 5.0 (127) 4.0 (100) 4.75-7.00
(120-178)
4.75-6.80
(120-174)
8.07-4.33
(205-110)
BPTM-235/130-A/U-C(40) 12 (300) 10 (250) 6.0 (150) 6.0 (150) 5.70-8.45
(145-215)
5.70-8.07
(145-205)
9.25-5.12
(235-130)
* (Bxx) denotes roll of uncoated tubing per box in feet. BPTM-235/130 comes in a box of 132 feet
Catalog Number Rectangular Bar
(bus width)
Square Bar
(each side)
Round Bar
(diameter min-max)
Diameter as
Supplied and Fully
Recovered
BBIT-25/10-A/U 0.5 (12) 0.50-0.70 (12-18) 0.98-0.39 (25-10)
BBIT-40/16-A/U 1.0 (25) 0.70-1.10 (18-28) 1.57-0.63 (40-16)
BBIT-65/25-A/U 2.0 (50) 1.0 (25) 1.10-1.55 (28-40) 2.56-0.98 (65-25)
BBIT-100/40-A/U 3.0 (75) 2.0 (50) 1.75-2.45 (44-62) 3.94-1.57 (100-40)
BBIT-150/60-A/U 4.0 (100) 3.0 (75) 2.60-3.60 (66-91) 5.91-2.36 (150-60)
BBIT-175/80-A/U 5.0-6.0 (125-150) 4.0 (100) 3.45-4.75 (88-121) 6.89-3.15 (175-80)
2727
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TE's Raychem
Wildlife & Asset Protection
101010
• Select the appropriate catalog number.
Confirm selection with dimensions.
• Busbars are assumed to be insulated to
within one inch of the joint. Cut size should
extend a minimum of four inches onto each
leg of the joint before shrinking.
• The above table should be used as a guide
only; experiment to confirm final cut size.
Table is based on 5/8-inch bus thickness
period.
• To environmentally seal each leg of the bus,
order S1251-50-300-1 or S1251-25-300-4
sealant strips separately.
• HVIS may be rated for applications up to
35kV when two layers are applied.
• Standard package:
HVIS-05: 3 sheets/box
HVIS-10: 1 roll/box
• Related test report: EDR-5175, EDR-5385
HVIS High Voltage Busbar Insulating Sheet
SHEET (HVIS) ACCESSORIES
FEATURES APPLICATIONS BENEFITS
TE's Raychem HVIS adhesive coated
material provides insulation to Busbar/
connections and does not adhere to
metal.
Compatible with other Wildlife and
Asset Protection products or alone to
prevent accidental bridging from birds
and animals
5-15 kV
Busbar tees
Busbar elbows
Other complex Busbar shapes
Easy to install high performance
insulation
Product is UV resistant
Made of anti-tracking material
ADDITIONAL PRODUCT INFORMATION
Catalog Number Width Length Packaging
HVIS-05-(B3) NS 26 (660) 20 (508) Sheet
HVIS-10-(B1) NS 26 (660) 33ft (10m) Roll
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
Bus Width Cut Size Needed Number of Installations
Per HVIS-05 Sheet
Number of
Installations per
HVIS-10 Roll
T Connection
1 (25) 11 x 9 (275 x 225) 4 88
2 (50) 13 x 10 (325 x 250) 4 78
3 (75) 16 x 11 (400 x 275) 2 48
4 (100) 18 x 13 (450 x 325) 2 44
6 (150) 22 x 17 (550 x 425) 1 23
Elbow Connection
1 (25) 11 x 7 (275 x 175) 4 112
2 (50) 13 x 9 (325 x 225) 4 88
3 (75) 15 x 10 (375 x 250) 2 52
4 (100) 18 x 11 (450 x 275) 2 44
6 (150) 22 x 13 (550 x 325) 1 36
Catalog Number Description Standard Pack
HVIS-Flat (B12) 36'' flat bracket for clamping HVIS on
straight runs 12 each
HVIS-Angle (B12) Angle brackets for clamping HVIS at 90
degree angles 12 each
HVIS-Clamp (B25) Spring clamps to hold brackets on HVIS 25 each
HVIS
BUS Insulation & Wildlife Protection
274 TE's Raychem
Wildlife & Asset Protection
ENERGY /// ENERGY READY REFERENCE GUIDE
RRBB Interphase Insulating Barrier Board
ADDITIONAL PRODUCT INFORMATION
FEATURES APPLICATIONS BENEFITS
Non-structural, interphase barrier
Made from homogeneous polymer
Easily fabricated into a shape
Innovative cross-linking resistant
material can be wiped clean after power-
arc events resulting in no visible eects
or surface damage
Machining properties allow it to be
cut and drilled for mounting without
requiring special safety equipment
Extremely durable.
TE's Raychem RRBB protects switchgear
cabinets against interphase flashovers
UV Resistance makes it suitable for
outdoor applications
Excellent track resistance, especially
following a power arc
Produces less nuisance dust than
other boards
Produces less tooling wear than
other boards
Extended life due to the excellent
tracking resistant properties
High durability makes boards resistant
to damage from solvents, mechanical
impact and general wear and tear
Related Test Report: EDR-5311
Catalog Number Width Length Thickness
RRBB-6-1.25Mx1.25M-(B3) 48 (1220) 48 (1220) 0.250 (6)
RRBB-2440/1220-6.2-BP 48 (1220) 96 (2440) 0.250 (6)
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
RRBB
BUS Insulation & Wildlife Protection
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Wildlife & Asset Protection
101010
HVBC High voltage Cable-to-Bus Insulation
FEATURES APPLICATIONS BENEFITS
Kit contains heat shrinkable insulating
tubing and sealant strips for insulating
and environmentally sealing high voltage
in-line cable-to-busbar connections
Kit contains heat shrinkable sealing boot
for multiple cable connections
TE's Raychem HVBC kits are used with
TE's high voltage terminations, the
diameter build-up over the cable is
minimal
HVBC may be used in applications
up to 15 kV in accordance with ANSI/
IEEE specifications, and up to 36 kV in
accordance with IEC applications
Kit greatly simplifies field installation and
eliminates the labor and skill needed for
tape-and-putty methods
Increases working space in cramped
areas and allows up to four cable
connectors
• Select the appropriate catalog number. Confirm selection with dimensions. One HVBC
kit insulates one phase of an in-line cable-to-bus connection.
- Maximum bolt length: 2 inches
- Maximum busbar thickness: 5/8 inch
- Maximum bare bus length: 9 inches
• BBIT tubing, BPTM tubing, or HVBT tape, can be used to insulate the exposed busbar
before installing the HVBC products.
• Shielded cable must be terminated before installing the HVBC products; use TE's HVT
terminations.
• Standard package: 3 kits/box
• Related test report: EDR-5103
ADDITIONAL PRODUCT INFORMATION
Catalog Number
Number
of Cables
Cable Size Range
(Min - Max)
Bus width:
2 - 4 inches
Bus width:
5 - 6 inches
HVBC-41 HVBC-61 1 #4-1000 kcmil
HVBC-42 HVBC-62 2 #4-1000 kcmil
HVBC-43 HVBC-63 3 #4-1000 kcmil
HVBC-44 HVBC-64 4 #4-1000 kcmil
HVBC
BUS Insulation & Wildlife Protection
Accessory
BP-46 Fiberglass Bolt Pad (sleeve)
PRODUCT SELECTION INFORMATION:
276 TE's Raychem
Wildlife & Asset Protection
ENERGY /// ENERGY READY REFERENCE GUIDE
BISG / BISG-24 Bus Isolation Squirrel Guard
BISG-60/115-02
ADDITIONAL PRODUCT INFORMATION
FEATURES APPLICATIONS BENEFITS
High voltage outdoor materials are used
in the design
Polymer is rugged, track resistant,
UV-Stable, and ensures long-
term performance regardless of
environmental conditions
Comes in red or gray colors
Sizes range from two to five inches from
the factory with "grill" design allowing
for easy field modifications
TE's Raychem BISG is on installed
substation equipment to protect animal
caused outages.
The Isolation guard has reliably prevented
animal-caused outages in electrical
substation equipment for years
Allow excellent visibility of switch blades
and other components while providing
resistance to power arcs and high winds
Designed to allow one person to quickly
and easily install with hot-sticks on
vertical or horizontal mounted insulators
Catalog Number Insulator Core
Diameter Range
Overall
Product
Diameter
Color Installation
BISG-60/115-02(S10) 2.4-4.5 (60-115) 24 Red De-energized
BISG-60/115-03-HOT (B10) 2.4-4.5 (60-115) 24 Red Two stick
(energized)
BISG-G-60/115-02(S10) 2.4-4.5 (60-115) 24 Gray De-energized
BISG-G-60/115-03-HOT-B10 2.4-4.5 (60-115) 24 Gray Two stick
(energized)
BISG-24-01 (B10) 2.5-5.0 (62-125) 24 Red One stick
(energized)
BISG-G-24-01 (B10) 2.5-5.0 (62-125) 24 Gray One stick
(energized)
BISG-100/400 (B3) 1.50-4.50 (38-115) 16 Red De-energized
BISG-G-100/400 (B3) 1.50-4.50 (38-115) 16 Gray De-energized
• Standard package: 10 BISG-60/115-02 | 10 BISG-24-01 assemblies per box. (one BISG will
install on one insulator)
• Related test report: EDR-5310, EDR-5517-Bus Insulator Squirrel Guard (BISG-24-01)
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
BISG / BISG-24
Substation
BISG-24
BISG-100/400
277277
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TE's Raychem
Wildlife & Asset Protection
101010
BCAC
Substation
BCAC Bushing Connection Animal Covers
ADDITIONAL PRODUCT INFORMATION
FEATURES APPLICATIONS BENEFITS
Specifically designed to prevent animal
caused outages on bushing ranging from
15 to 35 kV
Fast and easy installation
Fit wide range of bushings and skirt
diameters
TE's Raychem BCAC protects substation
equipment from animal caused outages.
Preventing animal-caused outages for
years
Superior polymer provides long-term
performance in all environments (material
is rugged, non-tracking, and UV-
Resistant)
Catalog Number Max Shed Diameter Cover Height Color
BCAC-5D/8-01(B12) 4.8 (122) 8.0 (203) Red
BCAC-7D/10-01(B6) 6.8 (172) 10.5 (266) Red
BCAC-8D/14-01(B6) 8.0 (203) 14.0 (355) Red
BCAC-G-5D/8-01(B12) 4.8 (122) 8.0 (203) Gray
BCAC-G-7D/10-01(B6) 6.8 (172) 10.5 (266) Gray
BCAC-G-8D/14-01(B6) 8.0 (203) 14.0 (355) Gray
BCAC-BYPASS-01(B1)* 6.8 (172) 10.6 (266) Red
BCAC-BYPASS-02(B1)* 8.0 (203) 14.0 (355) Red
• Standard package: 12 or 6 units per box, depending on size of cover.
(One BCAC will install on one insulator)
• Related Test Reports: EDR-5339, EDR-5407, UVR-8209
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
* The BCAC covers are also kitted for voltage regulator applications.
The kit includes two bushing covers and a center arrester cover.
278 TE's Raychem
Wildlife & Asset Protection
ENERGY /// ENERGY READY REFERENCE GUIDE
BCAC-IC
Substation
BCAC-IC Bushing Connection Inspection Substation Covers
FEATURES APPLICATIONS BENEFITS
Visual inspection of connection and
oil levels
Conductors and leads exit easily through
cover
Robust latching and hinging mechanisms
Reliable protection with enhanced
features
Good for coverage on equipment up
to 35 kV
TE's Raychem BCAC-IC protects
substation equipment from animal
caused outages.
BCAC-IC Insulating covers prevent
outages from all types of animals
for years
Fast and easy installation
Top and side exits for conductor - no
need to trim, therefore saving time
Catalog Number Max Shed Diameter Cover Height Color
BCAC-IC-BYPASS
BCAC-IC-BYPASS-01 (B1) 7.0 (178) 12.00 (305) Red
BCAC-G-IC-BYPASS-01 (B1) 7.0 (178) 12.00 (305) Gray
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
• Related test reports: EDR-5514, UVR-8209
The BCAC covers are also kitted for voltage regulator applications. The kit includes two bushing covers and a center arrester cover.
ADDITIONAL PRODUCT INFORMATION
Catalog Number Standard
Pack Color Insulator Core Range Insulator Shed Range Cover Size
Diameter Height
BCAC-IC
BCAC-IC-5D/6 (B6) 6 Red 1.5-3.5 (38-89) 2.5-5.0 (63-127) 5.00 (127) 6 (152)
BCAC-IC-7D/12 (B6) 6 Red 3.0-4.87 (76-124) 3.75-7.00 (95-178) 7.00 (178) 12 (305)
BCAC-IC-8D/18 (B6) 6 Red 3.5-6.25 (90-160) 4.00-8.00 (100-200) 8.00 (200) 18 (455)
BCAC-IC-10.5D/20 (B6) 6 Red 3.5-8.5 (90-215) 6-10.5 (150-267) 10.75 (273) 20 (508)
BCAC-G-IC-5D/6 (B6) 6 Gray 1.5-3.5 (38-89) 2.5-5.0 (63-127) 5.00 (127) 6 (152)
BCAC-G-IC-7D/12 (B6) 6 Gray 3.0-4.87 (76 24) 3.75-7.00 (95-178) 7.00 (178) 12 (305)
BCAC-G-IC-8D/18 (B6) 6 Gray 3.5-6.25 (90-160) 4.00-8.00 (100-200) 8.00 (200) 18 (455)
BCAC-G-IC-10.5D/20 (B6) 6 Gray 3.5-8.5 (90-215) 6-10.5 (150-267) 10.75 (273) 20 (508)
279279
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TE's Raychem
Wildlife & Asset Protection
101010
BCIC
BCIC Bushing Connection Insulating Covers
FEATURES APPLICATIONS BENEFITS
Specifically designed to protect
energized equipment conductors or
busbars from flashovers from contact
with birds, squirrels and other wildlife
Variety of shapes and sizes protect a
wide range of applications
Excellent UV protection and track
resistance
Substations
Circuit breaker bushings
Stando insulators
Capacitors
Transformer bushings
Voltage regulators
Potential transformers
Long life span
Installation can be done quickly in field by
trimming entry and exit holes to required
dimensions
Can be re-entered for other maintenance
needs and then reused, lowering overall
lifetime costs
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
Catalog Number Height (A) Base Diameter (B) Other Measurements (C) Additional Notes
BCIC-4411 (B3) 10.6 (268) 6.0 (152) 4.0 (102) inner diam. 4 (100) Bottom port opening
Catalog Number Height (A) Base Diameter (B) Other Measurements (C) Additional Notes
BCIC-SG-101-H2 (B3) 12 (305) 4.5 (114) 3 (72) inner diam. (D) 1.125 (29) top diam.
Bottom and top opening
Substation
A
A
B
B
C
C
D
Catalog Number Height (A) Base Diameter (B) Other Measurements (C) Additional Notes
BCIC-9D/19-3 (B3) 18.5 (470) 4 (102) 9 (229) side diam.
A
B
C
280 TE's Raychem
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ENERGY /// ENERGY READY REFERENCE GUIDE
Catalog Number Height (A) Base Diameter (B) Other Measurements (C) Additional Notes
BCIC-3D/6-3 (B3) 3.5 (90.2) 2 (51) 1.5 (38) L. side diam. 2.0 (51) R. side opening
6.0 (152) width
Catalog Number Height (A) Base Diameter (B) Other Measurements (C) Additional Notes
BCIC-5.5D/16-HO (B3) 17.1 (434) 3.2 (81) 5.5 (140) top diam.
BCIC
Substation
Catalog Number Height (A) Base Diameter (B) Other Measurements (C) Additional Notes
BCIC-8D/6-3 (B3) 4.7 (119.4) 8.0 (203.2) 5.00 (127) wide (D) 5.40 (137.2) long, opening
(E) 2.75 (69.9) from bottom
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
Catalog Number Height (A) Base Diameter (B) Other Measurements (C) Additional Notes
BCIC-8D/15-HO (B3) 16.2 (411) 8.0 (203.2) 5.5 (140) top diam. 4.5 (114) middle section diam.,
12.5 height of section C.
BCIC-8D/18-HO (B3) 19.2 (488) 8.0 (203.2) 5.5 (140) top diam. 4.5 (114) middle section diam.,
12.5 height of section C.
A
A
A
A
B
B
B
D
E
B
C
C
C
C
281281
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101010
BCIC
Substation
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
A
A
A
C
D
E
B
B
B
B
C
C
Catalog Number Height (A) Base Diameter (B) Other Measurements (C) Additional Notes
BCIC-5.5D/11-H0(B3) 11.5 (292) 3.50 (89) 5.50 (140) mid diam. N/A
Catalog Number Height (A) Base Diameter (B) Other Measurements (C) Additional Notes
BCIC-10D/18-3 (B3) 14 (140) 9 (90) 7.75 (77.5) (D)- 17.00
(E)- 8
Catalog Number Height (A) Base Diameter (B) Other Measurements (C) Additional Notes
BCIC-8.25D/8 8 (80) 3 (30) 8.5 (85)
Catalog Number Height (A) Base Diameter (B) Other Measurements (C) Additional Notes
BCIC-10D/18 (B3) 18 (457.2) 10 (254) 7.7 (195.58) Bottom Port opening
B
Catalog Number (A) Base Diameter (B) Other Measurements (C) Additional Notes
BCIC-0270-SCE (B3) 13.5 (135) 4.625 (117) 4.625 (46.25) 13.3 (338) length
B
C
A
A
C
282 TE's Raychem
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ENERGY /// ENERGY READY REFERENCE GUIDE
BCIC
Substation
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
Catalog Number (A) Base Diameter (B) Other Measurements (C) Additional Notes
BCIC-0370-SCE (B3) 13.5 (mm) 3.63 (92) 5.875 (mm) N/A
Catalog Number Height (A) Base Diameter (B) Other Measurements (C) Additional Notes
BCIC-12/12/5-H (B3) 12 (305) 12 (305) 5 (127) N/A
BCIC-14/19/6-U (B3) 14 (356) 19 (483) 6 (142) N/A
BCIC-24/11/12 (B3) 11 (279) 24 (610) 12 (304) N/A
BCIC-4/12/4-H (B3) 4 (102) 12 (305) 4 (102) N/A
BCIC-7/12/7-H (B3) 7 (178) 12 (305) 7 (178) N/A
BCIC-4/16/4-H (B3) 4 (102) 16 (406) 4 (102) N/A
Catalog Number Height (A) Base Diameter (B) Other Measurements (C) Additional Notes
BCIC-8D/6 (B3) 4.8 (121.92) 8 (203.2) 6.5 (165.1) wide
(D)- 5.00
Supplied in two halves with
no pre cut openings
Catalog Number Height (A) Base Diameter (B) Other Measurements (C) Additional Notes
BCIC-8/12/2-U(B3) 4 (101) 5.75 (146.1) 4.25 (108) inner diam. (D)- 12.0 (305) wide
(E)- 8.0 (203) long
B
B
C
C
D
A
A
B
B
C
AD
E
C
A
2828
28
TE's Raychem
Wildlife & Asset Protection
101010
BCIC
Substation
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
Catalog Number Height (A) Base Diameter (B) Other Measurements (C) Additional Notes
BCIC-5D/6 (B3) 6 (152) 5 (127) N/A N/A
Catalog Number Height (A) Base Diameter (B) Other Measurements (C) Additional Notes
BCIC-13D/13-HO (B3) 13 (330) 13 (330) 7.5 (191) inner diam. (D)- 8.8 (224) top diam.
B
B
A
D
C
A
A
Catalog Number Height (A) Base Diameter (B) Other Measurements (C) Additional Notes
BCIC-4D/4 (B3) 4 (102) 4 (102) N/A N/A
B
Catalog Number Height (A) Base Diameter (B) Other Measurements (C) Additional Notes
BCIC-7.5D/18-3 (B3) 10.4 (264) 4.5-6.75 (114-171) 20 (508) length (D) 7.5 (191) L diam.,
(E) 2-4 (50-100) R diam.
A
B
E
D
C
Catalog Number Height (A) Base Diameter (B) Other Measurements (C) Additional Notes
BCIC-SG-201-SCE(B3) 8.05 (204.5) 5.25 (133.4) 4.0 (102)
Max side diam.
(D) 3.0 (76) base-joint height,
(E) 17.5 (445) width
(F) 8.25 (209.6)
(G) 7.25 (184.2) depth
A
B
C
E
FG
D
284 TE's Raychem
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ENERGY /// ENERGY READY REFERENCE GUIDE
BCIC
Substation
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
Catalog Number Height (A) Base Diameter (B) Other Measurements (C) Additional Notes
BCIC-TR205-L (B3) 7.5 (191) 2.25 (57) 17.0 (432) length (D) 4.25 (108) side height
Catalog Number Height (A) Base Diameter (B) Other Measurements (C) Additional Notes
BCIC-TR205-R (B3) 5.5 (140) 4.5 (114) 8.0 (203) (D) 2 (50) joint height
Catalog Number Height (A) Base Diameter (B) Other Measurements (C) Additional Notes
BCIC-3212-01 (B3) 3.5 (89) 4.125 (105) 12 (305) long N/A
A
D
A
B
B
D
C
A
A
B
C
D
E
F
B
C
C
Catalog Number Height (A) Base Diameter (B) Other Measurements (C) Additional Notes
BCIC-BYPASS (B1) 13.75
(349.25) 3.75 (95.25) 19.00 (483)
max distance
8.00 (203) top diam.,(D)
4.00 (102) connector diam., (E)
7.00 (178) (F)
Design has two columns
Connected with a cylinder
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TE's Raychem
Wildlife & Asset Protection
101010
BCIC
Substation
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
A
A
A
B
B
A
C
C
D
B
C
D
B
A
B
Catalog Number Height (A) Base Diameter (B) Other Measurements (C) Additional Notes
BCIC-LATCH (B250) .800
(20.32) .700 (17.78) N/A Std. Pack: 250 Latches
or 1000 Latches
Catalog Number Height (A) Base Diameter (B) Other Measurements (C) Additional Notes
BCIC-11.5D/22(B3) 22 (559) 11.5 (292) N/A No pre trimmed openings
Catalog Number Height (A) Base Diameter (B) Other Measurements (C) Additional Notes
BCIC-5.5D/50 8 (200) 7 (178) 60 long (1524) D- fits up to a 5.5" dia. bus
Catalog Number Height (A) Base Diameter (B) Other Measurements (C) Additional Notes
BCIC-5.5D/60(B3) 10.5 (267) 6.5 (165) 60 long (1524) D- fits up to a 2" dia. bus
Catalog Number Height (A) Base Diameter (B) Other Measurements (C) Additional Notes
BCIC-G-4D/48-01(B4) 7.25 (184) 4 (101) 48 long (1219) N/A
286 TE's Raychem
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ENERGY /// ENERGY READY REFERENCE GUIDE
Bus Width inches (mm) Bus Length Insulated per Roll 2/3 Overlap feet (m)
1.0 (25) 8 (2.4)
2.0 (50) 4.7 (1.4)
3.0 (75) 3.1 (0.9)
4.0 (100) 2.3 (0.7)
6.0 (150) 1.4 (0.4)
8.0 (200) 0.4 (0.1)
MVFT Medium Voltage Fusion Tape
RECTANGULAR BUSBAR
SQUARE BUSBAR
ROUND BUSBAR
MVFT
ADDITIONAL PRODUCT INFORMATION
FEATURES APPLICATIONS BENEFITS
Self amalgamating
Designed to combine the integrity of
silicone polymer with the versatility of a
wraparound product
MVFT will stick to itself and other
insulating materials, but will not adhere
to metal or porcelain
TE's Raychem MVFT retrofit insulation
of busbars
Insulation when existing equipment can
not be dismantled
Suitable for indoor and outdoor use
Quick and easy to install
Over-lapped layers amalgamate together,
producing a complete seal
A single layer of MVFT tape, two-thirds
overlapped, will provide flashover
protection to at least 15 kV and increases
to 35 kV if second layer is added
Selective sticking allows for easy removal
for maintenance
Bus Width inches (mm) Bus Length Insulated per Roll 2/3 Overlap feet (m)
1x1 (25) 5.7 (1.7)
2x2 (50) 2.8 (0.8)
3x3 (75) 1.9 (0.6)
4x4 (100) 1.7 (0.5)
Bus Width inches (mm) Bus Length Insulated per Roll 2/3 Overlap feet (m)
0.5 (12) 12.9 (3.9)
1.0 (25) 7.2 (2.2)
2.0 (50) 3.6 (1.1)
3.0 (75) 2.2 (0.7)
4.0 (100) 2.0 (0.6)
Catalog Number Color Width UOM:
Inches (mm)
Length per Roll
Feet (m) Std. Pack
MVFT-G-2-12 (B4) Gray 2 (50) 36 (11) 4 rolls
• EDR-5465 Medium Voltage Fusion Tape Qualification Report
MVFT
Substation
PRODUCT SELECTION INFORMATION
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MVCC Medium Voltage Conductor Covers
ADDITIONAL PRODUCT INFORMATION
FEATURES APPLICATIONS BENEFITS
Made from non-tracking silicone material
TE's Raychem MVCC is suitable for harsh
medium voltage outdoor environments
Covers are split for easy installation
Four sizes available which fit conductor
diameters ranging up to 1.75 inch
Substation
Suitable for up to 25 kV phase to ground
Provide high quality electrical insulation
for substation leads and jumpers
Flexibility allows installation on tight
bends
Specifically designed to prevent flashover
caused by contact with birds and animals
Catalog Number
Conductor Diameter
Use Range UOM:
inches (mm)
Color Supplied Length
UOM: feet (M)
MVCC-10/.40 (B100) up to .450 (11) Red 2 pieces at
50 (15.24)
MVCC-G-10/.40 (B100) up to .450 (11) Gray 2 pieces at
50 (15.24)
MVCC-19/.75 (B50) 0.50-0.75 (12-19) Red 2 pieces at
25 (7.6)
MVCC-G-19/.75 (B50) 0.50-0.75 (12-19) Gray 2 pieces at
25 (7.6)
MVCC-25/1.0 (B25) 0.75-1.125 (19-28) Red 1 piece at 25 (7.6)
MVCC-G-25/1.0 (B25) 0.75-1.125 (19-28) Gray 1 piece at 25 (7.6)
MVCC-45/1.75 x 4 (B24) 1.125-1.75 (28-44) Red 6 pieces at 4 (1.2)
MVCC-G-45/1.75 x 4 (B24) 1.125-1.75 (28-44) Gray 6 pieces at 4 (1.2)
ª EDR-5461 Medium voltage Conductor Cover Electrical Testing and EDR-5498 Material test
BCIC-Angle Medium Voltage Conductor Cover
FEATURES APPLICATIONS BENEFITS
Modular/ Wraparound product design
Retrofit insulation on 3 to 4 inch angle
busbars
Insulation when existing equipment
cannot be dismantled
TE's Rayhem BCIC-Angle BUS Cover is
suitable for indoor and outdoor use
Quick and easy to install
Over-lapped sections together, produce
increased bus bar coverage
The BCIC angle bus cover will provide
flashover protection up to 35 kV.
Catalog Number Color Busbar in (mm) Supplied
Length feet
Standard
Pack pieces
BCIC-ANGLE-4X48 (B6) Red 3-4 (75-100) 46
BCIC-G-ANGLE-4X48 (B6) Gray 3-4 (75-100) 46
ADDITIONAL PRODUCT INFORMATION
• EDR-5594 BCIC-ANGLE-4X48 Electrical Testing
MVCC | BCIC
Substation
PRODUCT SELECTION INFORMATION
PRODUCT SELECTION INFORMATION
288 TE's Raychem
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ENERGY /// ENERGY READY REFERENCE GUIDE
BCIC Raptor Protection Cover
FEATURES APPLICATIONS BENEFITS
Reliable outage protection
Fast and versatile installation
High performance material
Rugged, non-tracking, UV-resistant
polymer
Long-term performance in extreme
conditions
TE's Raychem BCIC raptor protection
covers protect overhead insulators to
prevent outages caused by birds.
TE's Raychem BCIC insulating covers
have a long history of succesful outage
prevention and these covers are designed
to provide the same great protection with
additional features
Designed to nest over vibration dampers
ADDITIONAL PRODUCT INFORMATION
• Related Test Reports: EDR-5562, EDR-5369
BCIC
Overhead
Catalog Number Application Conductor
Range
Cover
Legnth (in) Type/ANSI Standard
Pack
BCIC-G-DPIN-795-01 (B6) Double PIN Insulator #6-795 41 55-5, 55-6, 55-7, 56-1, 56-2, 56-3 6
BCIC-G-DPIN-556-01 (B6) Double PIN Insulator #6-556 42 55-2, 55-3, 55-4, 55-5 6
BCIC-G-DSMPIN-795-01 (B6) Double PIN Insulator #6-795 42 55-5, 55-6, 55-7, 56-1, 56-2, 56-3 6
BCIC-G-HZ-795-XL (B6) Horizontal Post #6-795 29 Polymeric 6
BCIC-G-HZPOR/3.5D-795-01 (B6) Horizontal Post #6-795 29 Porcelain >35 kV 6
BCIC-G-HZPOR/4.5D-795-01 (B6) Horizontal Post #6-795 29 Porcelain 25 to 35 kV 6
BCIC-G-DE/CL-01 (B6) Dead End #6-795 27 Conductor 6
PRODUCT SELECTION INFORMATION
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101010
BCIC-GT Raptor Protection Cover
FEATURES APPLICATIONS BENEFITS
Reliable outage protection
Fast and versatile installation
High performance material
Rugged, non-tracking, UV-resistant
polymer
Long-term performance in extreme
conditions
TE's Raychem BCIC-GT raptor protection
covers protect overhead insulators to
prevent outages caused by birds.
TE's Raychem BCIC-GT insulating covers
have a long history of succesful outage
prevention and these covers are designed
to provide the same great protection with
additional features
Up to 10 feet of coverage on conductor
sizes ranging from #6 to 795 can be
achieved when one cover and two arms
are installed together
Designed to nest over vibration dampers
ADDITIONAL PRODUCT INFORMATION
• Related Test Report: EDR-5620 Salt Fog and Electrical Evaluation,
• EDR-5609 Raptor Cover Mechanical/Electrical Evaluation
BCIC-GT-PIN/CT (B6) BCIC-GT-PIN/XL (B6)BCIC-GT-PIN (B6)
BCIC-GT-HZ (B6)BCIC-GT-DPIN (B6) BCAC-G-ARM-01 (B12)
BCIC-GT
Overhead
Description Application Range Length (in) Insulator Type/ANSI Standard Pack
BCIC-GT-PIN (B6) Porcelain Pin, Post #6-795 20 55-4, 55-5, 57-2 6
BCIC-GT-PIN/CT (B6) Vise Top #6-795 20 Vise Top, Hendrix 6
BCIC-GT-PIN-XL (B6) Porcelain Pin #6-795 21 56-1, 55-6, 55-7 6
BCIC-GT-DPIN (B6) Porcelain Pin, Post #6-795 30.5 55-4. 55-5, 57-2 6
BCIC-GT-HZ (B6) Horizontal Post #6-795 21 Polymeric 6
BCAC-G-ARM-01 (B12) Extension #6-795 31 - 12
PRODUCT SELECTION INFORMATION
290 TE's Raychem
Wildlife & Asset Protection
ENERGY /// ENERGY READY REFERENCE GUIDE
BCAC Distribution Covers for Animal Protection
FEATURES APPLICATIONS BENEFITS
TE's Raychem BCAC covers wide range
of sizes
Advanced polymers are rugged, track
resistant, UV resistant
Terminations
Reclosures
Lightning arresters
Fuse Cut-outs
Extensive testing has ensured that the
cover will not damage or deteriorate the
terminations
Can be installed on energized equipment
Secured to the stud and the conductor to
insure protection even in high winds
The BCAC-G-CUTOUT is hot-stickable
and easily clips onto cutout insulators
between first and second skirt
Catalog Number Hardware
BCAC-P-IC-5D/6 (B6) Transformer Bushing
BCAC-G-4D/13-2 (B18) Terminations
BCAC-G-5D/8-01 (B12) Transformer Bushing
BCAC-G-AR-5D-2 (B24) Ohio Brass Arrester
BCAC-G-AR-4D-2 (B24) TE Arrester
BCAC-G-AR-3.75D-2 (B24) Cooper Arrester
BCAC-G-CUTOUT-100-01-B12 Fuse Cutout Switch (100 AMP) Porcelain style
BCAC-G-CUTOUT-100-P2-B12 100-AMP/Polymeric (Hubbel & Cooper style)
BCAC-G-CUTOUT-FT (B3) Fuse Cutout Switch (200 AMP) Porcelain style
BCAC-G-CUTOUT-FT-P (B3) Fuse Cutout Switch (200 AMP) Polymeric style
BCAC-AR-5D-2
BCAC-4D/13-2 BCAC-G-CUTOUT-100-01
BCAC-P-IC-5D/6
ADDITIONAL PRODUCT INFORMATION
• Related test reports: EDR-5407 for Bushing covers, EDR-5569 for BCAC-P-IC, EDR-5571 for BCAC-AR, EDR-5573 for cutouts
BCAC
Overhead
PRODUCT SELECTION INFORMATION
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BCIC Reclosers Recloser Covers
FEATURES APPLICATIONS BENEFITS
One piece hinged design allows easy
and quick installations
Cover can be re-entered for
maintenance needs and then reused
Rated for up to 35kV
Reclosers Other TE Raychem products can be
purchased that insulate the leads and
lightning arresters
Years of reliable service and re-usable
design lowers overall lifetime costs
BCIC-G-Reclosercover (B6)
BCIC-G-Recloser-100 (B6) BCIC-G-Recloser-200 (B6)
BCIC-5D/8/11 (B6) BCIC-Reclosure-200s (B6)
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
BCIC Reclosers
Overhead
Catalog Number Color Height (A) Max Skirt (B)
BCIC-G-Reclosercover (B6) Gray 12.4 (315) 7.8 (198)
BCIC-G-Recloser-100 (B30) Gray 15.4 (390) 6.75 (171)
BCIC-G-Recloser-200 (B6) Gray 14.5 (368) 8.5 (216)
BCIC-Reclosercover (B6) Red 12.4 (315) 7.8 (198)
BCIC-Recloser-100 (B6) Red 15.4 (390) 6.75 (171)
BCIC-Recloser-200S (B6) Red 18.3 (465) 8.3 (211)
BCIC-G-Recloser-200S (B6) Gray 18.3 (465) 8.3 (211)
BCIC-5D/8/11 (B6) Red 9.0 (228) 4.8 (122)
A
A
A
A
A
B
B
BB
B
292 TE's Raychem
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ENERGY /// ENERGY READY REFERENCE GUIDE
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
Product Size Conductor Size Max. Conductor Dia. Voltage Class
MVLC-14-A/U-C(100) #6-3/0 kmcil 0.5 (12.7) 15 kV (sealing mastic in receptacle)
MVLC-14-A/241-C(100) #6-3/0 kmcil 0.5 (12.7) 25 kV (sealing mastic in receptacle)
MVLC-18-A/U-C(75) #2-397 kcmil .75 (18) 15 kV (sealing mastic in receptacle)
MVLC-18-A/241-C(75) #2-397 kcmil .75 (18) 25 kV (sealing mastic in receptacle)
MVLC-38R-A/U-C (50) #2-1590 kcmil 1.375 (35) 15 kV (sealing mastic in receptacle)
MVLC-38R-A/241-C (50) #2-1590 kcmil 1.375 (35) 25 kV (sealing mastic in receptacle)
MVLC Medium Voltage Line Cover
FEATURES APPLICATIONS BENEFITS
Wrap-around cover
Installation is possible on energized lines
utilizing the MVLC tool which can be
manually or automatically operated
Overhead conductors Prevents electrical outages caused by
incidental contact from tree branches or
wildlife
Can be applied selectively on problem
spans to avoid costly conductor
replacement
1.0" across 1.65" across
1.5" tall
2.4" tall
.08" across
1.0" tall
MVLC-18 MVLC-38RMVLC-14
MVLC
Overhead
2929
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101010
PRODUCT PERFORMANCE
Test MVLC-A/U / MVLC-A/241 (Sealed)
AC withstand (dry) - 1minute 15 kV min / 25 kV min
AC withstand (wet) - 1 minute 15 kV min / 25 kV min
AC long term withstand (dry) - 4 hours 8.6 kV min / 14.4 kV min
30 day thermal loading (8 hr at 130º; 16 hr off) No MVLC deformation
Conductor ampacity 82 - 89% of bare conductor ampacity
Material Properties Per pps 3010/42 Test Method Requirement
Physical
Tensile Strength
Ultimate Elongation
Abrasion Resistance
Low Temperature Impact
ASTM D638
ASTM D638
1000 cycles, 2068g
ASTM D746
8 Mpa min 1150 psi min
200% min
20% max thickness loss
No Cracking at -20ºC
Electrical
Dielectric Strength
Tracking and Erosion Resistance
ASTM D149
ASTM D2303 Step Voltage
Method (Initiate at 2.5 kV)
217 kV/cm @ 1.27 mm
550 V/mil min @ 0.050"
No tracking or erosion to top
surface or flame failure after:
200 minutes
ADDITIONAL PRODUCT INFORMATION
• Overhead Conductors: Standard package for MVLC-14 is 330 feet (100m) continuous
on a spool. Standard package for MVLC-18 is 247 feet (75m) continuous on a
spool.
• Related Test Reports: EDR-5308, EDR-5309, EDR-5316, EDR-5478
• MVLC TOOL contains the MVLC installation tool, MVLC cutters, drainage hole punch,
hand crank, and a drive nut socket packaged in a protective bag
• MVLC can be installed at temperatures above 0ºC (32ºF)
MVLC-HAND-TOOL-14
MVLC-HAND-TOOL-02
MVLC
Overhead
MVLC-Installation Tools for overhead conductors
Product Size Conductor Size
MVLC-14-TOOL-100 for use with MVLC-14
MVLC-18-TOOL-03-2006 for use with MVLC-18
MVLC-38R-OHTOOL for use with MVLC-38R
MVLC-HAND-TOOL-14 hand tool for installing MVLC-14
MVLC-HAND-TOOL-02 hand tool for installing MVLC-18
MVLC-38R-HAND TOOL hand tool for installing MVLC-38R
294 TE's Raychem
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ENERGY /// ENERGY READY REFERENCE GUIDE
BCIC-115-PH Transmission Flashover Protection Cover
BCIC-AFD-01 Avian Flight Diverter
FEATURES APPLICATIONS BENEFITS
TE's Raychem BCIC-115-PH can be used
on both porcelain disc and polymeric
insulator designs
Unique design allows the cover to rest
on the lowest insulator for porcelain
i-string designs
Made from robust BCIS high-voltage
material that is rugged, non-tracking,
and UV-Resistant polymer
115 kV transmission lines Long-term performance even in the most
extreme environmental conditions
Can be used on energized or
de-energized installations
FEATURES APPLICATIONS BENEFITS
TE's Raychem BCIC-AFD-01 is designed
to prevent bird collisions with power
lines
Incorporates high reflectivity and “glow-
in-the dark” appliques
Easy to install, Hot-stickable, removeable
Made from robust BCIC polymer that is
rugged, non-tracking and UV resistant
Distribution and transmission lines Long-term performance even in the most
extreme environmental conditions
Can be used on energized or
de-energized installations
Catalog Number Length Height Insulator Range Applications
BCIC-115-PH (B1) 74 (1879.6) 15 (381) 9 12 (229-305) Main cover
BCIC-Collar-50/280-5-B Adapter collar for polymeric installations
Catalog Number Description Dimensions W x H Conductor
Size
Standard
Pack
CU7208-000 BCIC-AFD-01 (B10) 4 x 3.5 (102 - 89) #6-795 10
ADDITIONAL PRODUCT INFORMATION
• EDR-5536, Rev. A
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
PRODUCT SELECTION INFORMATION: DIMENSIONS IN IN(MM)
BCIC-115-PH | BCIC-AFD-01
Overhead
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HVCE
Contamination/Flashover Prevention
HVCE High Voltage Creepage Extenders
ADDITIONAL PRODUCT INFORMATION
FEATURES APPLICATIONS BENEFITS
TE's Raychem HVCE high voltage
creepage extenders are heat shrinkable
Resistant to conventional spray washing
techniques
Will withstand most normal handling,
abuse, and extreme weather conditions
Insulators Increases the flashover performance
of insulators by reducing the surface
electrical stress and leakage current and
increasing the electric strength of the
insulators
A
• Select the appropriate catalog number. Confirm selection with insulator skirt outer diameter (A)
• Each HVCE extender adds a nominal 4 inches to the creepage length. As a general recommendation, TE advises a 20 percent increase in
existing creepage distance. Use this formula to calculate the number of creepage extenders needed: Existing creepage distance in inches
x 0.2 / 4 = Minimum number of HVCE creepage extenders recommended (i.e., 40 inches creepage x 0.2 / 4 = 2 HVCEs needed). Always
round up to a whole number (i.e., 1.33 to 2 HVCE's)
• For applications that do not fall within the ranges above, contact your local TE representative
• HVCE does does not upgrade the voltage class of the insulator.
• Related test reports: UVR-8138, UVR-8144, UVR-8037, EDR-5350
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
Catalog Number Skirt Diameter of Insulator
(Min-Max) (A)
Minimum Internal Diameter
of HVCE (as supplied)
Creepage Extension
Per Extender (mm)
Standard Pack
(pcs/box)
HVCE 100/80-01 (B-6) 3.20-3.90 (81-99) 4.50 (114) 101.6 6
HVCE 120/100-01 (B-6) 3.90-4.70 (99-119) 5.30 (135) 101.6 6
HVCE 140/120-01 (B-6) 4.70-5.50 (119-140) 6.10 (155) 101.6 6
HVCE 160/140-01 (B-6) 5.50-6.30 (140-160) 7.00 (178) 101.6 6
HVCE 183/161-01 (B-6) 6.30-7.20 (160-183) 8.00 (203) 101.6 6
HVCE 205/184-01 (B-6) 7.20-8.10 (183-206) 9.00 (229) 101.6 6
HVCE 226/206-11 (B3) 8.10-8.90 (206-226) 9.40 (239) 101.6 3
HVCE 247/227-11 (B3) 8.90-9.70 (226-246) 10.30 (262) 101.6 3
HVCE 268/248-11 (B3) 9.70-10.50 (246-267) 11.10 (282) 101.6 3
HVCE 289/269-11 (B3) 10.50-11.40 (267-290) 11.90 (302) 101.6 3
HVCE 310/290-11 (B3) 11.40-12.20 (290-310) 12.70 (323) 101.6 3
HVCE 331/311-11 (B3) 12.20-13.00 (310-330) 13.60 (345) 101.6 3
HVCE 352/332-11 (B3) 13.00-13.90 (330-353) 14.40 (366) 101.6 3
HVCE 373/353-11 (B3) 13.90-14.70 (353-373) 15.20 (386) 101.6 3
HVCE 394/374-11 (B3) 14.70-15.50 (373-393) 16.10 (409) 101.6 3
A
296 TE's Raychem
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HVCE-WA Wraparound High Voltage Creepage Extenders
FEATURES APPLICATIONS BENEFITS
TE's Raychem HVCE-WA creepage
extender has a wrap-around product
design
Adds six inches of creepage length
Insulators Installs without having to disconnect
equipment/conductors
For use in highly contaminated
applications
Example of a typical cross section of an
HVCE with the dimensions representing
that of the insulator profile
ADDITIONAL PROCUCT INFORMATION
• Each HVCE-WA Extender adds six inches
to the creepage length. As a general
recommendation, TE advises a 20 percent
increase in existing creepage distance.
Use this formula to calculate the number
o f c r e e p a g e e x t e n d e r s n e e d e d :
Existing creepage distance in inches x 0.2
/ 6 = Minimum number of HVCE creepage
extenders recommended. (i.e., 60" x .2 /
6 = 2 HVCE-WAs needed). Always round
up to a whole number (i.e., 1.33 - 2 HVCE's
needed).
• HVCE does not upgrade the voltage class
of the insulator
• Related Test Reports: UVR-8152,
EDR-5350 Related Installation
Instructions: HVCE-WA
• Installation Tool: HVCE-WA-TOOL
• For Applications that do not fall within
the ranges above, contact your TE
representative.
Shed Dia 175
(6,9) R12
(.47)
R5
(.26)
17˚
A
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
HVCE-WA
Contamination/Flashover Prevention
Catalog Number Shed Diameter of
Insulator (A) Standard Pack
HVCE-WA-175-02-FT (B6) 6.90 (175) 6
HVCE-WA-206-01 (B6) 8.11 (206) 6
HVCE-WA-216-01 (B6) 8.50 (216) 6
HVCE-WA-221-01 (B6) 8.70 (221) 6
HVCE-WA-226-01 (B6) 8.90 (226) 6
HVCE-WA-227-01 (B6) 8.94 (227) 6
HVCE-WA-234-01 (B6) 9.21 (234) 6
HVCE-WA-244-01-FT (B6) 9.61 (244) 6
HVCE-WA-248-01 (B6) 9.76 (248) 6
HVCE-WA-251-01 (B6) 9.88 (251) 6
HVCE-WA-255-01 (B6) 10.04 (255) 6
HVCE-WA-267-01 (B6) 10.51 (267) 6
HVCE-WA-271-01 (B6) 10.67 (271) 6
HVCE-WA-280-01-FT (B6) 11.02 (280) 6
HVCE-WA-281-01 (B6) 11.06 (281) 6
HVCE-WA-287-01 (B6) 11.30 (287) 6
HVCE-WA-292-01 (B6) 11.50 (292) 6
HVCE-WA-303-01 (B6) 11.93 (303) 6
HVCE-WA-323-01 (B6) 12.72 (323) 6
HVCE-WA-326-01 (B6) 12.83 (326) 6
HVCE-WA-330-01 (B3) 13.00 (330) 3
HVCE-WA-336-01 (B6) 13.23 (336) 6
HVCE-WA-341-01 (B6) 13.39 (341) 6
HVCE-WA-348-01 (B6) 13.70 (348) 6
HVCE-WA-349-01 (B6) 13.74 (349) 6
HVCE-WA-356-01 (B6) 14.02 (356) 6
HVCE-WA-359-01 (B6) 14.13 (359) 6
HVCE-WA-364-01 (B6) 14.33 (364) 6
HVCE-WA-367-01 (B6) 14.45 (367) 6
HVCE-WA-372-01 (B6) 14.65 (372) 6
HVCE-WA-373-01 (B6) 14.68 (373) 6
HVCE-WA-377-01 (B6) 14.84 (377) 6
HVCE-WA-381-01 (B6) 15.00 (381) 6
HVCE-WA-392-01 (B6) 15.43 (392) 6
HVCE-WA-393-01 (B6) 15.47 (393) 6
HVCE-WA-406-01 (B6) 15.98 (406) 6
HVCE-WA-407-01 (B6) 15.98 (407) 6
HVCE-WA-413-01 (B6) 16.26 (413) 6
HVCE-WA-421-01 (B6) 16.54 (421) 6
HVCE-WA-426-01 (B6) 16.77 (426) 6
HVCE-WA-429-01 (B6) 16.89 (429) 6
HVCE-WA-440-01 (B6) 17.32 (440) 6
HVCE-WA-442-01-FT (B6) 17.40 (442) 6
HVCE-WA-452-01 (B6) 17.60 (452) 6
HVCE-WA-457-01 (B6) 18.00 (457) 6
HVCE-WA-463-01 (B6) 18.23 (463) 6
HVCE-WA-482-01 (B3) 18.98 (482) 3
HVCE-WA-488-01 (B6) 19.21 (488) 6
HVCE-WA-490-01 (B6) 19.29 (490) 6
HVCE-WA-501-01 (B6) 19.72 (501) 6
A
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HVBS | RRGS
Contamination/Flashover Prevention
HVBS High Voltage Booster Shed
ADDITIONAL PRODUCT INFORMATION
FEATURES APPLICATIONS BENEFITS
Spacers and short pegs which separate
it from the porcelain skirt and insulator
core
TE's Raychem HVBS booster shed is a
wrap around for rapid installation
Circuit breaker bushings
Bus support insulators
Surge arrresters
Transformer bushings
Prevents "Heavy Wetting" and ice-cascade-
induced flashovers
Made with advanced UV-resistant and anti-
tracking polymer
Catalog Number Suitable Insulator
Core
Medium Outside
Insulator Skirt
Booster Shed
Diameter Fully
Installed
HVBS-770/310-01-M-BP 8.9-10.1 (227-257) 12.0 (304) 28.1 (713)
HVBS-740/280-01-M-BP 7.8-9.0 (199-229) 10.9 (276) 27.0 (685)
HVBS-710/250-01-M-BP 6.9-7.9 (175-201) 9.8 (249) 25.9 (657)
HVBS-685/225-01-M-BP 6.2-7.0 (158-178) 9.3 (235) 25.0 (634)
HVBS-665/205-01-M-BP 5.5-6.3 (140-160) 8.5 (216) 24.3 (616)
HVBS-615/155-01-M-BP 3.7-4.5 (94-114) 6.3 (161) 22.4 (569)
• Related Test Report: UVR-8107 Qualification report for Booster Sheds
• Please contact your TE sales team for other available sizes.
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES
RRGS Polymeric and Porcelain Rigid Red Guano Shield
FEATURES APPLICATIONS BENEFITS
TE's Raychem RRGS is designed to
fit both porcelain bells and polymeric
insulators
Two piece design allows for quick
installation
Vertical insulator strings Protects insulators from bird streamers
Catalog Number Insulator Type Shield Diameter
RRGS-35/470-FT (B12) Polymeric 18
RRGS-35/600-FT (B3) Polymeric 24
RRGS-35/470-M (B12) Porcelain 18
RRGS-35/600-M (B12) Porcelain 24
Gray color also available
298 TE's Raychem
Wildlife & Asset Protection
ENERGY /// ENERGY READY REFERENCE GUIDE
Protection of Outdoor Equipment
B
Protection, Repair and Maintenance
P
Excellent Electrical and Thermal Performance
TE's Raychem Wildlife and Asset Protection products are
manufactured from high dielectric strength, radiation-crosslinked,
heat shrinkable materials. The high-voltage materials are specially
formulated to provide high resistance to arcing and tracking. All
high-voltage and low-voltage materials provide high-thermal
endurance throughout the range of switchgear operating
temperatures. They oer field-proven reliability and long service
life in harsh environments. In addition, these heat shrink tubing,
tape, and sheet products can be preformed and pre-shrunk in the
customer’s shop, allowing easy, quick installation in the field.
Compatibility with Other Insulating Materials
All Wildlife and Asset Protection heat shrinkable electrical
insulation products are compatible with other solid switchgear
insulating materials. Electrical insulating materials are not subject
to stress crazing or embrittlement and are not adversely aected
by common plasticizers used in conventional switchgear insulating
materials.
Flame-retardant Materials
Most Wildlife and Asset Protection heat shrinkable electrical
insulating materials pass the ANSI C37.20 switchgear insulation
flammability tests.
Reduced Corrosive and Toxic Fumes
Wildlife and Asset Protection electrical insulation materials contain
no chlorine compounds. This minimizes noxious and corrosive
eects in case of equipment fault or fire.
For Protection, Repair, and Maintenance
Wildlife and Asset Protection heat shrinkable electrical insulating
tubes, tapes, and sheets provide a complete system for electrical
repair and maintenance of enclosed or exposed buswork and for
connections in switchgear and electrical equipment. They oer:
• Fast, easy installation and removal
• A flexible system to cover most conductor shapes and sizes
• Consistent, reliable installation
• Consistent electrical and thermal performance
• Proven corrosion protection
• Compatibility with conventional solid insulating materials
• Protection against flashovers
For the Electrical Equipment Manufacturers
The Wildlife and Asset Protection system of insulation-
enhancement components addresses the needs of electrical
equipment manufacturers. The superior material properties and
versatility of these components enhance the quality and reliability
of the final product. Wildlife and Asset Protection electrical
insulating materials feature.
• Low-hazard formulation
• Flexibility
• Track resistance
• Rugged, easy installation
• Excellent electrical and thermal performance
• Unlimited shelf life
• Corrosion protection of conductor
• TE assistance and support for testing and applications
TE's Raychem Wildlife and Asset Protection electrical insulation products provide a complete system of insulation enhancement for high-
voltage busbars and related equipment in outdoor substations and overhead lines. The system oers:
• Easy installation in the field
• Insulation for many dierent shapes, including busbars, joints, tees, insulators/bushing connections
• Flashover protection against accidental bridging
• Protection of wildlife and from wildlife-induced outages
• Excellent UV and weathering resistance
• Protection against corrosion
• Protection against incidental tree branch contact
TE's Raychem Wildlife and Asset Protection product family oers easy-to-install busbar insulation systems for both the field engineer and the
manufacturer. These electrical insulation products provide flashover protection against the accidental bridging of conductors commonly caused
by birds and animals.
The system is ideal for both enclosed and exposed bus work and for connections in switchgear lineups, substations, and other electrical
apparatus. It also permits clearance reduction in many applications.
Protection, Repair and Maintenance
Contamination/Flashover Prevention
299299
299
TE's Raychem
Wildlife & Asset Protection
101010
Protection of
Medium Voltage Products
Contamination/Flashover Prevention
Protection of Medium Voltage Products
B
NOTE : Blank spaces indicate that property was not measured during product qualification
*Each product's voltage rating will be displayed with its selection information
**Properties measured on backing material only. HVBT has a 90ºC maximum continuous operating temperaure limit
Material
Properties Test Method Requirements BBIT/BPTM BCIC/HVIS
BCAC,
HVCE-WA,
HVBT
HVCE MVLC BISG/RRBB
Test and Performance
Volume
Resistivity
ASTM D-257,
IEC 93 ohm-cm min 1.0 x 1013 1.0 x 1013 1.0 x 1013 1.0 x 1013 1.0 x 1013 1.0 x 1013
Dielectric
Constant
ASTM D-150,
IEC 250 Maximum 5 5 5 5 5 5
Dielectric
Strength
ASTM D-149,
IEC 243
V/mil at 1.3mm
min
V/mil at 1.5mm
min
V/mil at 2mm
min
V/mil at
2.5mm min
V/mil at 3mm
min
500 450
400 350 330 330 250 550
V/mil at
2.5mm min:
380
Thermal
Thermal
Endurance
IEEE 1-1969,
IEC 216 minimum 105ºC 105ºC 105ºC** 110ºC 105ºC
Accelerated
Aging for 168
Hours
ISO 188
Tensile
strength
Ultimate
elongation
1450 psi
300%
1450 psi
300%
1450 psi
300%
1100 psi
300%
1450 psi
100%
2450 psi
25%
Aging
Temperature 120ºC 120ºC 120ºC 120ºC 120ºC 120ºC
Chemical
Flammability ANSI C37.20 Pass Pass Pass Pass
Water
Absorption
ISO/R 62,
Procedure A
1% max after 14
days at 23ºC Pass Pass Pass Pass Pass Pass
Low-
Temperature
Flexibility
ASTM D-2671,
Procedure C
No cracking
after 4 hours Pass, -40ºC Pass, -40ºC Pass, -40ºC Pass, -40ºC Pass, -20ºC Pass, -40ºC
Corrosion
Copper
Mirror, ASTM
D-2671,
Proceure B
Passed visual
inspection
after 16 hours
Pass, 150ºC Pass, 150ºC Pass, 135ºC
Physical
Tensile
Strength
ASTM D-638,
ISO 37 psi. (min) 1450 < 4mm
1150 > 4mm 1450 1450 1150 1450 2450
Ultimate
Elongation
ASTM D-638,
ISO 37 % minimum 300 300 300 300 200 25
00 TE's Raychem
Wildlife & Asset Protection
ENERGY /// ENERGY READY REFERENCE GUIDE
Bus Insulation Technical Data
P
TABLE BACKGROUND
This table indicates clearance dierences for rectangular busbars without and with various wildlife and asset protection electrical insulation
products. These spacings are derived from BIL, AC-withstand, DC-withstand, and discharge-extinction tests on a limited number of busbar
configurations insulated with electrical insulation products.
Due to the wide range of possible busbar geometries, these spacings should not be adopted without actual testing by the user. Sharp
electrodes and unusual geometries will require greater spacings.
Note: Phase-to-phase distances are reduced more than phase-to-ground distances because it is assumed that each phase is insulated
RECOMMENDED GUIDE SPECIFICATION
Please feel free to use the following in your design specification:
Insulation for energized bus components and connections shall consist of tubing, tape, and sheets that are factory-engineered to meet
applicable switchgear performance requirements.
All insulation components shall be fabricated from flexible, cross-linked, heat-shrinkable polymeric materials formulated to provide high
dielectric strength, adequate thermal endurance at bus operating temperatures, and tracking and erosion resistance.
The insulation materials shall contain no halogen compounds and be compatible without commercial, factory-installed bus insulation materials.
Materials shall be installable at temperatures as low as -40°F. Adhesive coatings on tape and sheet products shall not adhere to metal surfaces,
thus permitting easy re-entry to the connections.
The insulation supplier shall furnish technical data to document design and performance to these requirements and functional testing of the
complete insulation system in accordance with ANSI/IEEE C37.20.
BUSBAR DATA INFORMATION: DIMENSIONS IN IN(MM)
*Phase-to-phase
** Phase-to-Ground
Bus Insulation Technical Data
Contamination/Flashover Prevention
System
Voltage (kV) BIL (kV) Uninsulated Clearance (Indoor) BBIT Clearance (Indoor) BPTM, HVBT, and HVIS
Clearance (Indoor)
A* B** A* B** A* B**
15 95 7.5 (190) 5.0 (125) 2.2 (55) 2.6 (65) 3.4 (85) 4.2 (105)
25 125 10.5 (265) 7.5 (190) 2.8 (70) 4.0 (100) 4.5 (115) 6.0 (150)
35 150 12.5 (320) 9.5 (240) 5.6 (140) 7.5 (190) 6.5 (165) 8.0 (200)
Chapter 11
Accessories & Tools
Splicing Accessories ....................................................................................................................................... 304
Termination Accessories ............................................................................................................................... 307
Conduit/Cable Sealing .................................................................................................................................. 309
Torches & Heat Guns ....................................................................................................................................... 312
Cable Clamps ........................................................................................................................................................317
Tools ....................................................................................................................................................................... 314
04
04 Accessories & Tools
ENERGY /// ENERGY READY REFERENCE GUIDE
HV Ground Braid
FEATURES APPLICATIONS
HV-Braid is a tinned copper braid Solder-blocked for use with HVS and
HVT kits
Catalog Number Breaid Size (AWG) Length of Moisture
Blocked Braid
Standard Pack
(pcs/box)
HV-BRAID-8-1520 #8 60 (1524) 3
HV-BRAID-6-1520 #6 60 (1524) 3
HV-BRAID-4-1520 #4 60 (1524) 3
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
HVS-MESH Shielding Mesh
APPLICATIONS BENEFITS
Used in conjunction with high-voltage
ground braids
Provides shield continuity when splicing
shielded power cable
Order shielding mesh based on braid size.
Catalog Number Width Length Standard Pack (rolls/box)
HVS-MESH-2-5000 2 (51) 16 (4.8) 4
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM), FEET (M)
ADDITIONAL PRODUCT INFORMATION
• Order shielding mesh based on cable diameter and length of cable to be covered.
• To apply shielding mesh, half-lap around cable.
JGK-MS Rejacketing Sleeve
FEATURES APPLICATIONS BENEFITS
Kits are RUS accepted and have been
tested to meet the 10 kA/10 cycles
or 15 kA/15 cycle fault current test
requirements.
Wraparound rejacketing sleeve has
been water-seal tested to the applicable
sections of ANSI C 119.1.
Each kit contains a constant-force ground
clamp, a solder-blocked ground braid
for external grounding, and a sealant
to encapsulate and seal the ground
connector.
Heat-shrinkable JGK-MS kits provide
complete environmental sealing with a
wraparound, adhesive-lined rejacketing
sleeve
JGK-MS kit addresses the RUS
recommendation to externally ground the
jacketed cable neutrals at least four times
per mile to limit shield standing voltage,
to avoid accidental shock, and to provide
multiple parallel return paths for line-to-
ground faults.
Catalog Number Nominal Use Range (AWG/kcmil) Standard Pack (rolls/box)
15 kV 25 kV 35 kV
JGK-MS-1 #4-4/0 #1-1/0 10 kA, 10 cycles
JGK-MS-2 250-1000 1/0-750 1/0-500 15 kA, 15 cycles
JGK-MS-3 1000-2000 750-1750 500-1500 15 kA, 15 cycles
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
ADDITIONAL PRODUCT INFORMATION
• Standard package: 3 kits/box
• Related test report: EDR-5242
HV Braid | HVS-MESH | JGK-MS
Splicing Accessories
05
Accessories & Tools
111111
P63 Cable Preperation Kit
APPLICATIONS BENEFITS
Can be used with all TE cable accessories. Use P63 kits to clean and abrade cable
insulation.
Catalog Number Standard Pack (kits/box)
P63 12
PRODUCT SELECTION INFORMATION
APPLICATIONS
Used for securing ground braides when
splicing or terminating power cables.
Catalog Number Use Range Standard Pack (pcs/box)
HVS-GC-0.5 0.5-1.0 (13-25) 100
HVS-GC-1.0 1.0-2.0 (25-51) 100
HVS-GC-1.5 1.5-3.0 (38-76) 50
EPPA-034-A 0.5-0.8 (12-20)
EPPA-034-E 0.7-1.1 (17-29)
EPPA-034-F 1.2-1.5 (30-39)
EPPA-034-G 1.6-2.4 (40-60)
EPPA-034-H 2.0-3.0 (50-75)
EPPA-034-L 2.3-3.3 (57-85)
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
ADDITIONAL PRODUCT INFORMATION
• Order ground clamps based on cable diameter.
• Confirm size with use range.
HVS-GC Grounding Clamps
ADDITIONAL PRODUCT INFORMATION
• One kit contains six solvent wipes, six dry wipes and three strips of abrasive paper.
• For splices, the number of prep kits vary depending upon size of cable and type of splice.
For terminations, one prep kit will clean three phases (one 3/C termination or three 1/C
terminations).
• Solvent wipes contain PT Technologies type PF cleaner.
Cable Preperation Kit | HVS-GC
Splicing Accessories
06
06 Accessories & Tools
ENERGY /// ENERGY READY REFERENCE GUIDE
FEATURES APPLICATIONS BENEFITS
Combines the strength and durability of
TE’s Raychem MBSM wraparound sleeve
with an eective oil-resistant sealing
mastic.
Oers a simple method of repairing lead
sheath damage on paper-insulated, lead-
covered (PILC) cables.
Tested to and meets the following load-
cycling and pressure test requirements
indicated in the chart below
HVS-LR
Catalog Number Nominal Sleeve Length Application Use Range (min - max)
HVS-LR-75/15-600 24 (600) 0.65-2.65 (17-67)
HVS-LR-75/15-1200 48 (1200) 0.65-2.65 (17-67)
HVS-LR-160/42-600 24 (600) 1.80-5.70 (46-144)
HVS-LR-160/42-1200 48 (1200) 1.80-5.70 (46-144)
HVS-LR-200/50-600 24 (600) 2.15-7.10 (55-180)
HVS-LR-200/50-1200 48 (1200) 2.15-7.10 (55-180)
ADDITIONAL PRODUCT INFORMATION
• Be sure to look at both the cable jacket diameter and the lead sheath diameter when selecting the HVS-LR kit.
• Standard package: 3 kits/box
• Related test report: EDR-5243
Test Result
Current cycling at 110˚C conductor temperature for 90 cycles
(5 hours on, 3 hours off) Pass
Applied pressure 15 psi
Maximum continuous conductor temperature 110˚C
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
PRODUCT PERFORMANCE
HVS-LR
Splicing Accessories
07
Accessories & Tools
111111
BRKT-SS Cable Mounting Brackets
FEATURES APPLICATIONS BENEFITS
The brackets are constructed of stainless
steel and include all hardware.
Includes a mounting bracket and rubber
pad.
Suitable for use on all types of cables
For use with terminations or other
applications where cable mounts are
needed.
BRKT-SS cable mounting brackets are
versatile and may be used outdoors.
Catalog Number Cable Range
O.D. Range
90° Straight
BRKT-1-SS BRKT-1-SS-SPCL 0.80-1.25 (20-32)
BRKT-2-SS BRKT-2-SS-SPCL 1.10-1.50 (28-38)
BRKT-3-SS BRKT-3-SS-SPCL 1.45-1.95 (37-50)
BRKT-4-SS BRKT-4-SS-SPCL 1.80-2.40 (46-61)
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
ADDITIONAL PRODUCT INFORMATION
• Standard package: 1 bracket/box
• Order brackets based on cable diameter, confirm size with use range.
• Related test report: NCTR-99-065
Rubber
pad 2"
Mounting
bracket
EAKT-1520 Mounting Kits
FEATURES APPLICATIONS BENEFITS
Includes a galvanized steel T-bracket,
three insulators for poletop mounting,
and installation instructions.
The insulators are lightweight and
shatterproof. They combine a strong and
flexible polymeric core with TE’s proven
high-voltage, nontracking material.
Oers a mounting bracket and support
insulators for poletop mounting of TE
high voltage terminations
Used with TE’s Raychem high-voltage
outdoor termination kits (15–35 kV).
The bracket is dip galvanized to meet
outdoor requirements (BS 729)
Front
P
A L
B
Catalog
Number
Voltage
Class (kV)
Insulator Dimensions No. of
Skirts
Min Creepage
Length
Mechanical
Capabilities
Cantilever
Torque
M12
(ft. lb)
P L A B
EAKT 1521 15 12.5 (310) 7.6 (195) 2.6 (65) 1.4 (35) 5 15.4 (390) 184 37
EAKT 1523 25 17.0 (430) 12.0 (305) 2.6 (65) 1.4 (35) 9 26.0 (660) 184 37
EAKT 1524 35 22.0 (560) 15.0 (380) 2.6 (65) 1.4 (35) 11 43.3 (1100) 516 37
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
ADDITIONAL PRODUCT INFORMATION
• Standard package: 1 kit/box.
• Related test reports: UVR-8150, UVR-8166
BRKT-SS | EAKT-1520
Termination Accessories
08
08 Accessories & Tools
ENERGY /// ENERGY READY REFERENCE GUIDE
APPLICATIONS
Used with TE’s Raychem high voltage
termination kits for outdoor applications.
MOD-S Skirts
Catalog Number Cable Insulation Diameter (min-max) Std. Pack (skirts/box)
MOD-S1-314-Skirts 0.35-0.55 (9-14) 6
MOD-S2-325-Skirts 0.60-1.25 (15-32) 6
MOD-S3-336-Skirts 0.85-1.75 (22-44) 6
MOD-S4-346-Skirts 1.15-2.45 (29-62) 6
MOD-S5-357-Skirts 2.00-3.30 (50-84) 6
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
ADDITIONAL PRODUCT INFORMATION
• TE outdoor termination kits (-S) include appropriate number of skirts for the particular voltage.
• See the table below for the number of skirts needed at each voltage.
Voltage HVT Number of Skirts HVT-Z Number of Skirts
5-8 kV 1 0
15 kV 2 1
25 kV 3 4
35 kV 4 4
MOD-S Skirts
Termination Accessories
09
Accessories & Tools
111111
RDSS Duct Sealing System
FEATURES APPLICATIONS BENEFITS
Consists of an inflatable, sealed
bladder of flexible, metallic laminate
material, which has pre-installed, high-
temperature sealant strips on both sides.
The bladder is first inflated to 45 psi
(three-bar) internal pressure, and then
presses the sealant against the duct wall
and onto the substrate.
The bag uses a self-sealing gel material
to seal the filling hole when the filling
tube is removed
Designed for use in conjunction with
plastic, concrete, or steel ducts to provide
a watertight duct seal.
Seals cable ducts and helps to prevent
flooding in cable vaults, access manholes,
substation basements, and customer
feeds. It can be installed while the water
is flowing—see photograph.
For applications with three or more
cables, an RDSS-CLIP is inserted between
the cables.
The RDSS-CLIP is a high-temperature
mastic mounted on an installation stick.
It seals the area between the cables
when used in conjunction with the RDSS
inflatable bladder.
Acceptable to use on medium voltage
cables including unjacketed concentric
neutral.
Duct Inner Diameter Number of Cables in Duct/ Max Cable Bundle Diameter
0, 1, or 2 Cables 3 or 4 Cables 5, 6, 7 Cables
1.25 (32) RDSS-45 0.5 (13) RDSS-45, 1 RDSS-CLIP-45 0.3 (8) RDSS-45, 2 RDSS-CLIP-45 0.1 (3 )
1.50 (38) RDSS-45 1.0 (25) RDSS-45, 1 RDSS-CLIP-45 0.8 (20) RDSS-45, 2 RDSS-CLIP-45 0.6 (15)
1.75 (45) RDSS-45 1.3 (32) RDSS-45, 1 RDSS-CLIP-45 1.05 (27) RDSS-45, 2 RDSS-CLIP-45 0.9 (22)
2.00 (50) RDSS-60 1.2 (30) RDSS-60, 1 RDSS-CLIP-75 1.0 (25) RDSS-60, 2 RDSS-CLIP-75 0.8 (20)
2.25 (57) RDSS-60 1.6 (41) RDSS-75, 1 RDSS-CLIP-75 1.4 (36) RDSS-75, 2 RDSS-CLIP-75 1.2 (31)
2.50 (64) RDSS-75 1.5 (38) RDSS-75, 1 RDSS-CLIP-75 1.3 (33) RDSS-75, 2 RDSS-CLIP-75 1.1 (28)
2.75 (70) RDSS-75 1.8 (46) RDSS-75, 1 RDSS-CLIP-75 1.6 (41) RDSS-75, 2 RDSS-CLIP-75 1.4 (36)
3.00 (75) RDSS-75 2.2 (56) RDSS-75, 1 RDSS-CLIP-75 2.0 (50) RDSS-75, 2 RDSS-CLIP-75 1.8 (46)
3.25 (83) RDSS-100 2.2 (56) RDSS-100, 1 RDSS-CLIP-100 2.0 (50) RDSS-100, 2 RDSS-CLIP-100 1.8 (46)
3.50 (89) RDSS-100 2.6 (66) RDSS-100, 1 RDSS-CLIP-100 2.4 (61) RDSS-100, 2 RDSS-CLIP-100 2.2 (56)
3.75 (95) RDSS-100 2.9 (74) RDSS-100, 1 RDSS-CLIP-100 2.7 (69) RDSS-100, 2 RDSS-CLIP-100 2.5 (64)
4.00 (100) RDSS-100 3.2 (80) RDSS-100, 1 RDSS-CLIP-100 3.0 (75) RDSS-100, 2 RDSS-CLIP-100 2.8 (70)
4.25 (108) RDSS-100 3.5 (89) RDSS-100, 1 RDSS-CLIP-100 3.3 (85) RDSS-100, 2 RDSS-CLIP-100 3.1 (79)
4.50 (114) RDSS-100 3.5 (89) RDSS-100, 1 RDSS-CLIP-100 3.3 (85) RDSS-100, 2 RDSS-CLIP-100 3.1 (79)
4.75 (121) RDSS-125 3.8 (97) RDSS-125, 1 RDSS-CLIP-125 3.6 (92) RDSS-125, 2 RDSS-CLIP-125 3.4 (87)
5.00 (125) RDSS-125 4.1 (104) RDSS-125, 1 RDSS-CLIP-125 3.9 (98) RDSS-125, 2 RDSS-CLIP-125 3.7 (93)
5.25 (133) RDSS-150† 4.3 (109) RDSS-150†, 1 RDSS-CLIP-150 4.1 (104) RDSS-150†, 2 RDSS-CLIP-150 3.9 (98)
5.50 (140) RDSS-150† 4.7 (120) RDSS-150†, 1 RDSS-CLIP-150 4.5 (114) RDSS-150†, 2 RDSS-CLIP-150 4.3 (109)
5.75 (146) RDSS-150† 4.9 (124) RDSS-150†, 1 RDSS-CLIP-150 4.7 (119) RDSS-150†, 2 RDSS-CLIP-150 4.5 (114)
6.00 (150) RDSS-150† 5.1 (129) RDSS-150†, 1 RDSS-CLIP-150 4.9 (124) RDSS-150†, 2 RDSS-CLIP-150 4.7 (120)
6.25 (159) RDSS-150† 5.4 (138) RDSS-150†, 1 RDSS-CLIP-150 5.2 (133) RDSS-150†, 2 RDSS-CLIP-150 5.0 (125)
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
6.50-8.00 (165-210) Ducts in this range require the use of RDSS-AD-210 adapter. Contact your TE representative for application information.
†See Ordering information.
ADDITIONAL PRODUCT INFORMATION
• In ducts where the cable/cable bundle is less than 2.4” (60mm) in
diameter, an RDSS-AT/AP-150 device must be used in conjunction
with the RDSS-150.
• Standard package: RDSS = 10 kits/box or 3 kits/box
RDSS-CLIP = 5 clips/box
RDSS-TOOLS = 1 each/box, CO2 cartridges = 10 each/box,
RDSS-AT/AP-150 = 1 each/box
• Related test report: EDR-5253
• S-1278 sealant, used in RDSS-CLIPS, is available separately.
• For proper inflation do not exceed the maximum cable bundle
diameter (MCBD). To determine MCBD, use a diameter tape or
contact your TE representative for assistance.
RDSS Sealing System
Conduit & Cable Sealing
10
10 Accessories & Tools
ENERGY /// ENERGY READY REFERENCE GUIDE
Catalog Number Kit Used With
RDSS-CLIP-45 RDSS-45
RDSS-CLIP-75 RDSS-75 and RDSS-60
RDSS-CLIP-100 RDSS-100
RDSS-CLIP-125 RDSS-125
RDSS-CLIP-150 RDSS-150
RDSS SEALING CLIP
RDSS duct sealing clips are to be used if the duct is occupied by more than two cables. The maximum number of cables sealed with one
RDSS-CLIP is four. If more cables are to be sealed, one extra clip is needed for every three additional cables. Check with your
TE Connectivity representative for applications with more than seven cables.
RDSS INSTALLATION TOOLS
RDSS duct seals can be installed with a variety of inflation tools having the capability of inflating RDSS to 45±3 psi (3 bar) of pressure.
The tools TE oers are summarized in the table below. The tool will only accept 16-gr CO2 gas cylinders (listed below).
Catalog Number Description Standard Pack
RDSS-IT-16
Inflation tool designed with an ON/OFF switch and an automatic pressure-monitoring
system. The required CO2 gas cylinders (E7512-0160) must be ordered separately.
1 tool/box
E7512-0160 16-gr CO2 gas cylinders for the RDSS-IT-16 tool. Each gas cylinder inflates
approximately four RDSS-100 duct seals. 10 cylinders/box
E7512-0220 Tube snap assembly. Spare part for RDSS-IT-16 inflation tool.
1 each/box
E7512-0240 Spare pressure gauge assembly for RDSS-IT-16 inflation tool. 1 each/box
E7512-0260 Spare delivery pipe for RDSS-IT-16 inflation tool. 1 each box
S-1278-3 x 61 x 7620 RDSS sealant roll (for smaller diameter wires) 1 25-ft roll/box
RDSS-AT/AP-150 For use with the RDSS-150 in duct 5.25" or larger 1 each/box with cable/cable bundles
less than 2.4" (60 mm) in diameter. 1 each/box
RDSS-AD-210 Adapter for ducts 6.5 - 8.0" (165 - 210 mm) diameter. 4 each/box
E4540-1250 RDSS-LUBE for installation of RDSS. 25 each/box
RDSS-IT-16
RDSS Sealing System
Conduit & Cable Sealing
11
Accessories & Tools
111111
Blank Duct Plug / Sealing Ducts
FEATURES APPLICATIONS BENEFITS
All plastic construction
Corrosion proof
Water and gas tight
Easy Installation and removal
Fully removable and reusable
Each blank plug is equipped with a rope
tie mechanism that provides the benefit
of securing a pull rope to plug back
compression plate and the allowance
of storing excess slack rope behind the
plug within the conduit system for future
use.
Eectively seal empty conduits to
reduce the cost of cable placement
and maintenance in new underground
construction projects and routine work.
Plugs are removable and reusable
providing a more economical sealing
solution
These plugs prevent the flow of water
and the costly sedimentation of duct
banks and conduit systems while
confining problems of dangerous vapors
to their source.
Manufactured from high-impact plastic
components, combined with durable
elastic gaskets, blank plugs are corrosion
proof and eective for long-term or
temporary sealing.
Catalog Number Plug Diameter Duct ID Standard Pack
RBDP-BLA-10D104U 1 0.96-1.16 (24.4-29.5) 12
RBDP-BLA-12D148U 1.25 1.14-1.48 (29.0-37.6) 12
RBDP-BLA-15D183U 1.5 1.49-1.83 (37.8-46.5) 12
RBDP-BLA-20D236U 2 1.83-2.36 (46.5-59.9) 12
RBDP-BLA-25D2964 2.5 2.34-2.96 (59.4-75.2) 12
RBDP-BLA-30D346U 3 2.99-3.46 (75.9-87.9) 12
RBDP-BLA-40D402U 4 3.94-4.17 (100.0-105.9) 8
RBDP-BLA-50D500U 5 4.58-5.02 (116.3-127.5) 8
RBDP-BLA-50D535U 5 5.00-5.35 (127.0-135.9) 8
RBDP-BLA-60D637U 6 5.82-6.37 (147.8-161.8) 8
RBDP-BLA-80D816U 8 7.83-8.27 (198.9-210.1) 8
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
RDSS Sealing System
Conduit & Cable Sealing
12
12 Accessories & Tools
ENERGY /// ENERGY READY REFERENCE GUIDE
Torches & Heat Guns
Torches
Primus-Sievert Siever-Matic Torch Materials
FH-3366-97-HANDLE
• Siever-Matic S auto ignite, auto shut-off torch handle
• Ergonomic design ensures comfortable operation
• Adjustable output
• Piezo ignition
FH-AD-3061-23-PS-REGULATOR
• Works with torch handle FH-3366-97-PS-HANDLE above
• Adjustable from 14-57psi
• Fitting POL, UNF 9/16 inch LH
• Requires torch hose AD-1432 or AD-1434
FH-AD-3347-91-PS-BURN-1
• Works with torch handle FH-3366-97-PS-HANDLE above
• Recommended especially for low voltage and general purpose products
• Tip diameter 1.0 inch 20,000BTU/hour
FH-AD-3341-47-PS-BURN1.5
• Works with torch handle FH-3366-97-PS-HANDLE above
• Recommended especially for low voltage products and high voltage terminations and splices
• Tip diameter 1.5 inch 40,000BTU/hour
FH-AD-3348-91-PS-BURN-2
• Works with torch handle FH-3366-97-PS-HANDLE above
• Recommended especially for Raysulate products
• Tip diameter 2.0 inch 90,000BTU/hour
These clean-burning, efficient, heat shrinking torches are recommended for shrinking high voltage products through low voltage products.
1
Accessories & Tools
111111
Torch Accessories
Torch Kits
AD-1358-LPG-REGW/GAGE
• Propane tank regulator with gauge (0–30 psi)
• Can also be used with Primus-Sievert or BullFinch products
AD-1432-ACD10FT-LPG-HOSE
• 10-foot LPG hose
AD-1434-ACD30FT-LPG-HOSE
• 30-foot LPG hose
AD-1460-ACD-HEAT-SHLDGPA
• 12 x 40 pad woven of heat-resistant fabric with corner grommets
• Protects adjacent components from torch heat during installation of heat-shrinkable products
in confined areas
AD-1563-ACD-ADAPTER
• Valve to standard hose
• For use with FH-2618A-1 propane torch if disposable cylinders are not used
AD-3015-04
• Adapts Siever-Matic S FH-2649-PS-KIT or FH2629 for use with disposable 14.1 oz
propane cylinders
• Includes 4-foot hose and regulator preset at 28 psi
FH-2618A-1
• Light, portable propane torch for installing low voltage products and smaller, conductor-sized,
high-voltage (up to 15 kV) accessories
• Includes hose, handle assembly, and regulator for disposable propane cylinder
• Operates from disposable 14.1 oz. propane cylinders
• Output: Approximately 20,000 BTU/hour
• Handle and torch head not available separately
• Regulator and hose assembly is product AD-3015-04
FH-2629-Kit
• Includes (AD-1432) 10 foot hose, (AD-1358) adjustable regulator, and (FH-2629-TORCH-ASSY)
torch handle and tip
FH-2640-PS-KIT
• Primus-Sievert torch kit for use with disposable propane bottles
• Includes (FH-3366-97-PS-HANDLE, FH-AD-3341-91-PS-BURN1.5, & AD-3015-04)
FH-2649-PS-KIT
• Seiver-Matic S auto ignite, auto shut-off torch system
• Recommended especially for Raysulate products and can be used with all products
• Includes ergonomic handle, 30 foot hose, adjustable regulator, and large burner (3348-91); all
in a canvas carrying bag
• Output: Approximately 90,000 BTU/hour
• Smaller burner and adapter for disposable bottles available. Includes:
FH-3366-97-PS-HANDLE, FH-AD-3348-91-PS-BURN-2, FH-AD-3061-13-PS-REGULAT,
AD-1434-ACD30FT-LPG-HOSE, and a carrying bag
Torche Accessories | Kits
Torches & Heat Guns
14
14 Accessories & Tools
ENERGY /// ENERGY READY REFERENCE GUIDE
Splicing Tools
EXRM-1004-US - Insulation Removal Tool
• Description – hand tool for making ring cuts on cable jackets and EPR insulation.
• Length = 7.5 inches
• Ring cut range - .50-2.00 inches
EXRM-0607 - Cable Splice Knife
• Special purpose short blade
• Comfortable full-size handle
• Finest cuttlery steel, tough and carefully tempered to hold its edge
Impact Wrench
Splicing Tools | Impact Wrench
Wire Cutters
Tools
Ordering Information
Catalog Number T25446-000
Impact Wrench Accessories
Catalog Number J68898-000
15
Accessories & Tools
111111
Cable Cutters
Cable Vise
1490489-1
• Suitable for copper or aluminum, solid or stranded to 350 MCM
• Ratchet mechanism keeps handle force low
• Handles lock together for safety/storage
• Compact design for easy fit into tight places
• Quick-release lever for easy take-up
• Ideal for cutting cable up to 2/0
• Also cuts coax cable up to RG-9
607453-2 1
• Great for copper and aluminum cable up to 1.5” diameter
• Light weight tubular steel handles with vinyl hand grips
• Fixed and moving blade made from high grade alloy steel
• Fast advance button to minimize required motion
• Combines light weight and ratcheted mechanical advantage in its circular cutting motion
• Weight 3.27 Lb [1.49 Kg]
• Not for steel or ACSR cable
169415-1
• Solid and stranded copper and aluminium cables
• Solid Cu 185 mm
• Solid Al 240 mm
• Stranded Cu / Al Ø25
• Hi Flex Cu Ø32
734045-1
• Solid and stranded copper and aluminium cables
• Solid Cu 185 mm
• Solid Al 185 mm
• Stranded Cu / Al Ø52
• Hi Flex Cu Ø52
1-1579002-8
• Solid and stranded copper and aluminium cables (no ASCR)
• Solid Cu 480 mm
• Solid Al 480 mm
• Stranded Cu / Al Ø54
KMS-K-INT
• Cable Sheath cutter
IT 1000-002
The IT-1000-002 cable vice is for fast and easy installation of joints and the repair of cables. An
adapter is included which enables the cable vice to be used for the installation of terminations.
Suitable for field installation and for workshop use. When fixed to a work bench, the upper part
with the clamps can be used without the legs. Cable vice for the installation of joints and the
repair of cables.
Cable Vise Adapter and Clamp (comes with Cable Vise)
Adapter and clamp for the installation of terminations
Cable Cutters | Cable Vise
Tools
16
16 Accessories & Tools
ENERGY /// ENERGY READY REFERENCE GUIDE
Tools Sets
IT-1000-006 - Assortment of Tools
• 1x Pipe Wrench, size 9.84" (250 mm)
• 1x Side cutter, size 6.30" (160 mm)
• 1x Pincers, size 7.08" (180 mm)
• 1x Combination Pliers, size 7.08" (180 mm)
• 1x Scissors, size 7.87" (200 mm)
IT-1000-019 - Installation tool for mechanical connectors
This tool avoids the cable cores from being over bend during installation of mechanical
connectors Application diameter range: .59"-2.36" (15-60 mm). Length of handle: 8.07" (205
mm)
734587-1 - Cable Tie Gun
• For cable ties 3.3-4.8 mm
• Thickness up to 1.6 mm
• Automatic cut-off
• Adjustable tension setting
Stripping Tools
IT-1000-030-2 - Screen Removal Tool
• Screen Removal Tool IT-1000-030-2 for bonded screens on round conductors of MV Cables
includes: 1 spare blade, silicone grease and Allen key delivered in a roburst polypropylene box.
• Suitable for one and three core cables.
• Application range over insulation .39”-1.97” (10-50 mm), Min screen cutback .39” (10mm),
variable cutting thickness
IT-1000-030-2-BLADE - SIML 0-711744-1
• Cable Jacket/lead removal tool
SIMIL 0711744-1
Cable jacket / lead removal tool PG2, cable diameter .83”-1.37” (21-33 mm)
SIML 0-711745-1
Cable Jacket / lead removal tool-PG3 Cable Diameter 1.02”-2.04” (26-52 mm)
SIML 0-711746-1
Cable Jacket / lead removal tool-PG3 Cable Diameter 1.85”-2.95” (47-75 mm)
SIML 0-0711748-1
Strip insulation of MV cables of diameter between .55”-1.57” (14-40 mm)
SIML 0-0711749-1
Strip insulation of MV cables of diameter between 1.50”-2.36” (38-60 mm)
LHM 1R 30/45 - 0-0716541-1
To strip non-bonded semiconductive screen of MV cables of diameter between .55”-1.57” (14-40 mm)
Tool Sets | Stripping Tools
Tools
17
Accessories & Tools
111111
Cable Clamps (CC)
Catalog Number Reference Application
CC26-38-FM-M12 1 - 1.5 (26 – 38)
CC38-50-FM-M12 1.5 - 1.97 (38 – 50)
CC50-60-FM-M12 1.97 - 2.36 (50 – 60)
CC60-70-FM-M12 2.36 - 2.76 (60 – 70)
CC68-81-FM-M12 2.68 - 3.19 (68 - 81)
CC80-92-FM-M12 3.15 -3.62 (80 – 92)
CC92-106-FM-M12 3.62 - 4.17 (92 – 106)
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
FEATURES APPLICATIONS BENEFITS
The brackets will be bolted to
appropriate supporting steel work or
cross-arms, using the galvanized steel
fixing hardware, including two seven
inch long bolts, with nuts and washers
to suit.
Supporting steelwork will need two
holes drilled with centers five and one
half inches apart to accept the “nuts,
bolts and washers”.
TE's Raychem CC high voltage cable
mounting brackets are made from a high
density UV resistant black polymer and
are designed to support larger diameter
cables
Seven sizes accommodate cable
diameters from less than 1 inch thru 4.17
inches.
TE Part Number Min Cable Ø Max Cable Ø Width Depth Bolt Hole
Ctrs
Installed
Height
Max
Bolt Ø Type
CC15-26-SN-M10
0.59 (15) 1.02 (26) 3.54 (90) 2.36 (60) 2.36 (60) 2.95 (75)
M10 Strut Nut
CC15-26-SN-M12 M12 Strut Nut
CC15-26-FM-M12 M12 Flat Mount
CC26-38-SN-M10
1.02 (26) 1.5 (38) 3.54 (90) 2.36 (60) 2.36 (60) 3.94 (100)
M10 Strut Nut
CC26-38-SN-M12 M12 Strut Nut
CC26-38-FM-M12 M12 Flat Mount
CC38-50-PL-M12
1.5 (38) 1.97 (50) 4.09 (104) 2.36 (60) 2.95 (75) 5.12 (130)
M12 Slider Plate
CC38-50-SN-M12 M12 Strut Nut
CC38-50-FM-M12 M12 Flat Mount
CC50-60-PL-M12
1.97 (50) 2.36 (60) 5.24 (133) 2.36 (60) 3.94 (100) 6.1 (155)
M12 Slider Plate
CC50-60-SN-M12 M12 Strut Nut
CC50-60-FM-M12 M12 Flat Mount
CC60-70-PL-M12
2.36 (60) 2.76 (70) 5.75 (146) 2.76 (70) 4.89 (114) 9.84 (250)
M12 Slider Plate
CC60-70-SN-M12 M12 Strut Nut
CC60-70-FM-M12 M12 Flat Mount
CC68-81-PL-M12
2.68 (68) 3.19 (81) 5.75 (146) 2.76 (70) 4.89 (114) 9.84 (250)
M12 Slider Plate
CC68-81-SN-M12 M12 Strut Nut
CC68-81-FM-M12 M12 Flat Mount
CC80-92-PL-M12
3.15 (80) 3.62 (92) 6.93 (176) 2.95 (75) 5.59 (142) 11.6 (295)
M12 Slider Plate
CC80-92-SN-M12 M12 Strut Nut
CC80-92-FM-M12 M12 Flat Mount
CC92-106-PL-M12
3.62 (92) 4.17 (106) 6.93 (176) 2.95 (75) 5.59 (142) 11.6 (295)
M12 Slider Plate
CC92-106-SN-M12 M12 Strut Nut
CC92-106-FM-M12 M12 Flat Mount
Cable Clamps
Tools
18
18 Accessories & Tools
ENERGY /// ENERGY READY REFERENCE GUIDE
DOUB Clamps
FEATURES APPLICATIONS BENEFITS
Captive elastomeric inserts for increased
cable protection and containment
Slider plate design maximizes clamp
performance when under shock load
33% glass fiber reinforced polyamide resin,
UV stabilised, self-extinguishing, impact
resistant material
Range accepts cable diameters from 15-
106mm
Bottom half of clamp can be mounted
in position before positioning the cables
leading to easier installation - especially in
vertical applications
Optimised for harsh environments
with stainless steel hardware and self-
extinguishing, UV stabilized materials
DOUB Clamps
Tools
Catalog Number Min Cable ø Max Cable ø Width A Depth B Bolt Holes
Ctrs C
Installed
Height H max Bolt ø Type
CC15-26-PL-M12-DOUB 0.59 (15) 1.02 (26) 3.54 (90) 2.36 (60) 2.36 (60) 5.10 (130) M12 Slider Plate
CC15-26-SN-M12-DOUB Strut Nut
CC26-38-PL-M12-DOUB 1.02 (26) 1.5 (38) 3.54 (90) 2.36 (60) 2.36 (60) 5.10 (130) M12 Slider Plate
CC26-38-SN-M12-DOUB Strut Nut
CC38-50-PL-M12-DOUB 1.5 (38) 1.97 (50) 4.09 (104) 2.36 (60) 2.95 (75) 6.69 (170) M12 Slider Plate
CC38-50-SN-M12-DOUB Strut Nut
CC50-60-PL-M12-DOUB 1.97 (50) 2.36 (60) 5.25 (133) 2.36 (60) 3.94 (100) 8.46 (215) M12 Slider Plate
CC50-60-SN-M12-DOUB Strut
CC60-70-PL-M12-DOUB 2.36 (60) 2.76 (70) 5.75 (146) 2.76 (70) 4.89 (114) 9.84 (250) M12 Slider Plate
CC60-70-SN-M12-DOUB Strut Nut
CC68-81-PL-M12-DOUB 2.68 (68) 3.19 (81) 5.75 (146) 2.76 (70) 4.89 (114) 9.84 (250) M12 Slider Plate
CC68-81-SN-M12-DOUB Strut Nut
CC80-92-PL-M12-DOUB 3.15 (80) 3.62 (90) 6.93 (176) 2.95 (75) 5.59 (142) 11.6 (295) M12 Slider Plate
CC80-92-SN-M12-DOUB Strut Nut
CC92-106-PL-M12-DOUB 3.62 (92) 4.17 (106) 6.93 (176) 2.95 (75) 5.59 (142) 11.6 (295) M12 Slider Plate
CC92-106-SN-M12-DOUB Strut Nut
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
19
Accessories & Tools
111111
TREFOIL Clamps
Catalog Number Min Cable Ø Max Cable Ø Width A Depth B Bolt Hole Ctrs C Installed Height H Max Bolt Ø Type
CCT26-38-SN-M12
1.02 (26) 1.5 (38) 5.31 (135) 2.36 (60) 3.94 (100) 4.57 (116) M12
Strut Nut
CCT26-38-PL-M12 Slider Plate
CCT26-38-M12-POLE Pole Mount
CCT38-50-SN-M12
1.5 (38) 1.97 (50) 6.69 (170) 2.36 (60) 5.43 (138) 5.71 (145) M12
Strut Nut
CCT38-50-PL-M12 Slider Plate
CCT38-50-M12-POLE Pole Mount
CCT50-60-SN-M12
1.97 (50) 2.36 (60) 7.87 (200) 2.36 (60) 6.3 (160) 6.46 (164) M12
Strut Nut
CCT50-60-PL-M12 Slider Plate
CCT50-60-M12-POLE Pole Mount
CCT60-70-SN-M12 2.36 (60) 2.76 (70) 9.45 (240) 2.76 (70) 7.87 (200) 7.28 (185) M12 Strut nut
CCT70-80-SN-M12 2.76 (70) 3.15 (80) 9.45 (240) 2.76 (70) 7.87 (200) 7.28 (185) M12 Strut nut
FEATURES APPLICATIONS BENEFITS
Captive elastomeric inserts for increased
cable protection and containment
Slider plate design maximizes clamp
performance when under shock load
33% glass fiber reinforced polyamide
resin, UV stabilised, self-extinguishing,
impact resistant material
Range accepts cable diameters from
28-38mm, 38-50mm, 60-70mm,
70-80mm
Can be pole mounted using centre bolt or
2 bolts at extremities
Bottom half of clamp can be mounted
in position before positioning the cables
leading to easier installation - especially
in vertical applications
Optimised for harsh environments
with stainless steel hardware and self-
extinguishing, UV stabilized materials
TREFOIL Clamps
Tools
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (MM)
Chapter 12
Applications &
Technical Specifications
Applications by Cable Type ......................................................................................................................... 322
Low Voltage Tubing & Wraparound Sleeves ........................................................................................ 331
Splices ................................................................................................................................................................... 335
Terminations ....................................................................................................................................................... 340
Busbar/Wildlife Protection .......................................................................................................................... 345
22 Applications & Tech Specs
ENERGY /// ENERGY READY REFERENCE GUIDE
Application(s) Product(s) Heat Shrink Cold Applied
• Sealed in-line splices
• Terminal lug seals WCSM
• Insulation
• Jacket repair FCSM
• Sealed in-line splices MWTM
• Insulation RNF-100
• Jacket repair GelWrap closure sleeve
• Terminal lug seals GILS closure
• UF underground feeder cable splice RVS
• Submersible secondary GelWrap UF closure sleeve
BUS connectors GelPort connector
• Sealed motor connections MCK
• 2- or 3-wire stub splices MBSM
GelCap SL splice cover
GWRS
• Insulation and jacket repair CRSM
• General wraparound sealing MBSM
GelWrap splice cover
GWRS
• Wraparound, sealed cable CRSM-CT
• Tap splices GHFC MW
GHFC
GTAP
• End seals for storage and pulling ESC
• Sealing of live ends (up to 1000V) RVC
• Wire and cable marking Identification Solutions
• Labels
• Hardware and Software
• Installation of heat shrink products Propane torches
Heat guns
• Sealing of uncoated tubing Sealing mastics
• Duct sealing RDSS
• Airport lighting kit ALK
• Cable breakout boots CBR
• Network protector sealing CBR-NPB
• Cabinet feed through seals CFTS
• Cable prep kit P-63
1/C Power Cable (Up to 1000V)
Cable Type
2
2
22
Applications & Tech Specs
121212
Application(s) Product(s) Heat Shrink Cold Applied
• 3/C indoor terminations (in enclosures) HVT-50
• 3/C outdoor (weather-exposed) MOD-3-HVT
terminations
• Cold-applied MOD-3-TFT
• Terminations MOD-3-CST
CST
• 3/C in-line splices - no armor HVS-3-500
HVS-3/C mod kits
• 3/C in-line splices - armored HVSA-3-500
HVSA mod kits
• Sealed motor connections MCK-5
• 2 wire pigtail splices GelCap 8-motor connection
Unarmored Cable Interlock Armor,
CLX, Teck Cable
3/C Nonshielded Power Cables (5 kV)
Application(s) Product(s) Heat Shrink Cold Applied
• Indoor terminations (in enclosures) HVT-50
• Outdoor (weather-exposed) terminations
• In-line splices HVS-500
• Sealed motor connections MCK-5
• 2 wire pigtail splices GelCap 8-motor connection
1/C Nonshielded Power Cable (5 kV)
Cable Type
24 Applications & Tech Specs
ENERGY /// ENERGY READY REFERENCE GUIDE
• Indoor heat shrinkable terminations for
copper tape, wire shield, and UniShield
cable (in enclosures)
• Indoor heat shrink terminations with
built in stress control
• Indoor cold-applied terminations
(5-15 kV) for copper tape, wire shield
and UniShield cable (in enclosures)
• Indoor heat shrinkable terminations
LC-shield cable (in enclosures)
(15-35 kV)
• Outdoor heat shrinkable terminations
for copper tape, wire shield, and
UniShield cable (weather-exposed)
• Outdoor heat shrink terminations with
built in stress control, for copper tape,
wire shield, and UniShield cable
(weather exposed)
HVT-80-G (5/8 kV)
HVT-150-G (15 kV)
HVT-250-G (25 kV)
HVT-350-G (35 kV)
EHVT-460-G (46 kV)
EHVT-690-G (69 kV)
GHVT-690-G (69 kV)
HVT-Z-80-G/SG (5/8 kV)
HVT-Z-150-G (15 kV)
HVT-Z-250/350-G (35 kV)
TFT-150R-G (5/8 kV)
TFT-E-G (5-15 kV)
TFT-P-80R (5/8 kV)
CSTI-150G
HVT-150-LC (15 kV)
HVT-250-LC (25 kV)
HVT-350-LC (35 kV)
HVT-80-G/SG (5/8 kV)
HVT-150-SG (15 kV)
HVT-250-SG (25 kV)
HVT-350-SG (35 kV)
HVT-Z-80-SG (5/8 kV)
HVT-Z-150-SG (15 kV)
HVT-Z-250/350-SG (25 kV)
EHVT-460-SG (46 kV)
EHVT-690-SG (69 kV)
GHVT-690-SG (69 kV)
GHVT-690-SSG
HVT-150-SLC (15 kV)
HVT-250-SLC (25 kV)
HVT-350-SLC (35 kV)
TFT-150R-SG (15 kV)
TFT-250R-SG (25 kV)
TFT-350R-SG (35 kV)
TFT-150E-SG (15 kV)
TFT-250E-SG (15 kV)
TFT-350E-SG (15 kV)
TFT-150E-SLC (15 kV)
TFT-250E-SLC (15 kV)
TFT-350E-SLC (15 kV)
CSTO-150G
CSTO-280G
HVS-820S (5/8 kV)
HVS-C-1520S (15 kV)
HVS-1520S (15 kV)
HVS-1550S (15 kV)
HVS-2520S (25 kV)
HVS-3520S (35 kV)
EHVS-6920 (49/69 kV)
HVS-1530-LC (15 kV)
HVS-2530-LC (25 kV)
HVS-3530-LC (35 kV)
CSJA-152X (15 kV)
CSJA-282X (25/28 kV)
CSJA-352X (35 kV)
HVSY-1520S (15 kV only)
HVSH-Mod (15 kV only)
HVES-1520D (15 kV)
HVES-2520D (25 kV)
MCK-5 (5/8 kV)
GelCap 8 motor connection
Copper Tape Cable
UniShield Cable
Wire Shield Cable
1/C Shielded Power Cable (5-69 kV)
LC Shield (15–35 kV)
Application(s) Product(s) Heat Shrink Cold Applied
Cable Type
• Outdoor heat shrinkable terminations
for LC-shield cable (weather exposed)
15-35 kV
• Outdoor cold applied terminations, for
copper tape, wire shield, and UniShield
cable (weather exposed) (15-35 kV)
• In-line splices for copper tape,
wire shield, and UniShield cable
• In-line splices for LC shield cable
(15-35 kV)
• In-line splices for copper tape, wire
shield, Unishield, flat strap and
LC shielded cable (15-35 kV)
• Wye splice
• H-tap splice
• Sealing of live ends
• Sealed motor connections
• 2 wire pigtail splices
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Applications & Tech Specs
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Unarmored Cable
Interlock Armor,
CLX, Teck Cable
Application(s) Product(s) Heat Shrink Cold Applied
• 3/C indoor terminations HVT-80-G (5/8 kV)
(in enclosures) HVT-150-G (15 kV)
HVT-250-G (25 kV)
HVT-350-G (35 kV)
HVT-Z-80-G/SG
HVT-Z-150-G
HVT-Z-250/350-G
in conjunction with
MOD-3-HVT
HVT-80-SG (5/8 kV)
CSTI-150G (15 kV)
CSTI-280G (28 kV)
MOD-3-CST (28 kV)
• 3/C outdoor terminations HVT-Z-80-G/SG
(weather-exposed) HVT-150-SG (15 kV)
HVT-Z-150-SG
HVT-250-SG (25 kV)
HVT-350-SG (35 kV)
HVT-250/350-SG
in conjunction with
MOD-3-HVT
HVS-3-820S (5/8 kV)
CSTI-150G (15 kV)
CSTI-280G (28 kV)
MOD-3-CST (28 kV)
• 3/C in-line splices - no armor HVS-3-1520S (15 kV)
HVS-3-2520S (25 kV)
HVS-3/C (5-35 kV)
HVSA-3-820S (5/8 kV)
• 3/C in-line splices - armored HVSA-3-1520S (15 kV)
HVSA (5-35 kV)
MCK-5 (5/8 kV)
CSJA-3-1520-ARMR
CSJA-3-2820-ARMR
CSJA-3-3520-ARMR
• Sealed motor connections GelCap 8 motor connection
• 2 wire pigtail splices
Cable Type
26 Applications & Tech Specs
ENERGY /// ENERGY READY REFERENCE GUIDE
1/C Unjacketed & Jacketed URD Power Cable (15-35 kV)
Unjacketed Concentric Neutral Cable Jacketed Concentric
Neutral Cable
Application(s) Product(s) Heat Shrink Cold Applied
• Indoor heat shrinkable unjacketed HVT-150-J (15 kV)
or jacketed terminations HVT-250-J (25 kV)
(in enclosures)
HVT-350-J (35 kV)
• Indoor cold applied terminations
(15-35 kV) TFT-150-E (15 kV)
TFT-250-E (25 kV)
TFT-350-E (35 kV)
CSTI-150J (15 kV)
CSTI-280J (28 kV)
• Outdoor heat shrinkable unjacketed HVT-150-SJ (15 kV)
or jacketed terminations HVT-250-SJ (25 kV)
(weather-exposed) HVT-350-SJ (35 kV)
• Outdoor cold applied terminations TFT-150-E (15 kV)
(15 - 35 kV) TFT-250-E (25 kV)
TFT-350-E (35 kV)
• Unjacketed in-line splices HVS-1510S (15 kV)
HVS-C-1510S-J (15 kV)
HVS-2510E (25 kV)
HVS-2510E-J (25 kV)
HVS-3510S (35 kV)
HVS-3510S-J (25 kV)
• Jacketed in-line splices HVS-1510S-J (15 kV)
HVS-C-1510S-J (15 kV)
HVS-2510E-J (25 kV)
HVS-3510S-J (35 kV)
CSJG-151X (15 kV)
CSJG-281X (25/28 kV)
CSJG-351X (35 kV)
CSJA-JCN/EG-1510 (15kV)
CSJA-JCN/EG-2810 (25 kV)
CSJA-JCN/EG-3510 (35 kV)
• Unjacketed repair splices HVS-1510E-R (15 kV)
HVS-2510E-R (25 kV)
HVS-3510S-R (35 kV)
• Jacketed repair splices HVS-3510S-R (35 kV)
HVS-3510S-RJ (35 kV)
HVS-1510E-RJ (15 kV)
HVS-2510E-RJ (25 kV)
• Sealing of live ends HVES-1520D (15 kV)
HVES-2520D (25 kV)
• Jacket/elbow sealing ESA
RVS-SK
GelWrap ES Splice Closure
CES
• Jacketed cable grounding kits JGK-MS (15-35 kV)
Cable Type
27
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Applications & Tech Specs
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Application(s) Product(s) Heat Shrink Cold Applied
• 1/C PILC indoor/outdoor HVT-1590-G/SG (15 kV)
terminations
• 1/C PILC-to-PILC splices HVS-1580D (15 kV
• 1/C PILC-to-poly transition HVS-2580E (25 kV)
splices HVS-3580D (35 kV)
CATJ-1580 (15 kV)
CATJ-2880 (28 kV)
• 1/C PILC-to-poly transition HVSR-1580 (15 kV)
“reducer” splices HVSR-2580E (25 kV)
• Wye splices (PILC-to-PILC HVSY-1580D (15 kV only)
splices or PILC-to-poly
transition splices)
• H-tap splices HVSH-1580 MOD (15 kV)
• Sealing of live ends HVES-1520D (15 kV)
HVES-2520D (25 kV)
• 1/C PILC elbow adapter HVE-1590 (15 kV)
Adapter for 1/C PILC elbows
• Lead repair kit for PILC cables HVS-LR
Paper-Insulated, Lead-Covered (PILC) Cable/
Varnished Cambric-Insulated, Lead-Covered (VCLC) Cable
Cable Type
28 Applications & Tech Specs
ENERGY /// ENERGY READY REFERENCE GUIDE
Paper-Insulated, Lead-Covered (PILC) Cable/
Varnished Cambric-Insulated Lead-Covered (VCLC) Cable
Application(s) Product(s) Heat Shrink Cold Applied
• 3/C PILC indoor/outdoor HVT-3-1590-G/SG (15 kV)
terminations
• 3/C PILC to 3/C PILC splices HVS-3-1590S (shorty–15 kV)
HVS-3-1590 (15 kV)
HVS-3-2590 (25 kV)
• 3/C PILC to three 1/C poly HVS-T-1580S (15 kV)
trifurcating transition splices HVS-T-2580D (25 kV)
HVS-T-3580S (25 kV)
CATJ -T-1580
CATJ -T-2880
• 3/C PILC to 3/C poly HVS-3-1580S (15 kV)
• 3/C PILC to 3/C poly armor HVSA-3-1580S (15 kV)
• 3/C PILC to three 1/C poly HVSR-T-1580 (15 kV)
trifurcating transition “reducer” HVSR-T-2580E (25 kV)
splices
• 3/C PILC to three 1/C PILC HVS-T-1590S (15 kV)
trifurcating splices
• Sealing of live ends HVES-3-1590 (15 kV)
HVES-3-2590 (25 kV)
• Lead repair kit HVS-LR
Cable Type
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Applications & Tech Specs
121212
Application(s) Product Heat Shrink Cold Applied
• Indoor terminations HV T-M
(in enclosures)
• Outdoor (weather-exposed)
terminations (5-25 kV)
• Sealed, in-line 3/C HV-MSK
splices (5-8 kV)
• Insulation (2 kV) and jacket MRS
repair
• General wraparound sealing
• Cable jacket repair CRPS
W-Round
W-, G-Flat G-, GC-Flat
G-, GC-Round
Flexible Cable (Up to 2 kV)
Flexible Cable (5-25 kV)
MP-GC
-MSHA
P-137-
-MSHA
P
SHD-GC-Round
Application(s) Product(s) Heat Shrink Cold Applied
• Sealed, in-line splices LV-MS K
• Multiconductor splices
• General wraparound sealing MRS
• Cable jacket repair CRPS
-MSHA
P-137-
-MSHA
P
Cable Type
0 Applications & Tech Specs
ENERGY /// ENERGY READY REFERENCE GUIDE
Bus Insulation Configuration
Application(s) Product(s)
• Bus insulation- LVIT
slide-on access required BPTM/BBIT
• Bus insulation- LVBT
slide-on access not required HVBT
• Field-fabricated HVIS
insulating covers
Cable-to-Bus Connection Configurations 1-4 Cable(s) Phase
Bends and Edgewise Elbows
Flat Elbow Connections
Straight Bus Runs
Bolted Bus Connections
Tee Connections
Application(s) Product
• Switchgear in-line HVBC
cable-to-bus connections
Cable Type
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Applications & Tech Specs
121212
Low-Voltage Tubing and Wraparound Sleeves
General Purpose Cable Accessories (1000 V)
TE offers a complete line of Raychem brand general purpose heat shrinkable and cold
applied power cable accessories that consistently provide outstanding mechanical
protection, complete moisture sealing, and excellent electrical insulation for a broad
range of low voltage applications.
Heat Shrink Products
TE's Raychem invented heat-shrinkable products in 1959 and the Raychem brand
contiunes to be the world leader in heat shrink technology and design. Our heat shrink
products continue to be upgraded and improved to provide the best performance and
value possible.
Rugged Mechanical Protection
The tough, abrasion-resistant, cross-linked polyolefin construction of general-purpose
products provides mechanical protection equal to the cable jacket. In addition, the one-
piece solid protective layer cannot unravel or slip off.
Watertight Seals
Most heat shrinkable products are coated with a high-performance adhesive that melts
and flows when heated, forming a durable bond that seals out water and dirt.
General purpose sealants are also available for use with uncoated tubings and other
moisture sealing applications.
Superior Electrical Insulation
Heat shrinkable products not only conform tightly to the connection, but they are also
pre-engineered to shrink consistently to the required insulation thickness.
Cold Applied Products
Cold applied products offer superior sealing and electrical insulation. Our revolutionary
PowerGel sealant provides the best and quickest cold applied seal. By combining
the properties of solids and liquids, PowerGel sealant conforms to intricate shapes to
completely seal out water and contaminants.
Low-Voltage
Wraparound Sleees
2 Applications & Tech Specs
ENERGY /// ENERGY READY REFERENCE GUIDE
Material Properties
WCSM FCSM MWTM RNF-100 CRSM
Test Method Test Method Heavy Wall Heavy Wall Medium Wall Thin Wall Wrap-Around
Physical
Tensile strength ASTM D 412 1750 psi min. 1750 psi min. 2000 psi min. 1500 psi min. 2450 psi min.
Ultimate elongation ASTM D 412 350% min. 350% min. 350% min. 200% min. 350% min.
Accelerated aging
(168 hrs at 150°±2°C) ASTM D 2671
Tensile strength ASTM D 412 1750 psi min. 1600 psi min. 2000 psi min. 2000 psi min.
Ultimate elongation ASTM D 412 350% min. 200% min. 300% min. 300% min.
Low-temperature flexibility ASTM D 2671 No cracking No cracking No cracking No cracking No cracking
(4 hrs. at temp. indicated) (–55°C) (–40°C) (–40°C) (–55°C) (–40°C)
Flammability ASTM D 2671 Self-extinguishing
(60 sec max.)
Electrical
Dielectric strength ASTM D 149 430 V/mil min. 330 V/mil min. 500 V/mil min. 500 V/mil min. 500 V/mil min.
(at 0.04 inch) (at 0.10 inch) (at 0.04 inch) (at 0.04 inch)
Volume resistivity ASTM D 257 1 x 1012 1 x 1013 1 x 1012 1 x 1014 1 x 1012
ohm-cm min. ohm-cm min. ohm-cm min. ohm-cm min. ohm-cm min.
Chemical
Resistance to liquids ASTM D 543
Tensile strength ASTM D 412 1450 psi min. 1600 psi min. 2000 psi min. 1000 psi min. 2000 psi min.
Ultimate elongation ASTM D 412 300% min. 300% min. 300% min. 300% min.
Corrosive effect ASTM D 2671 No corrosion No corrosion
(16 hours at 150°±2°C) at 175°C
Fungus resistance ASTM G 21 Pass rating 1 Pass rating 1 Pass rating 1 Pass rating 1 Pass rating 1
Technical Specifications
ANSI C119.1-1986
UL 486D-1986
UL Standard 224
CSA 22.2
Western Underground
Guide 2.5
MIL-I-23053/15,
CIass 1 & 2
Flame-retardant per
IEEE 383, ICEA-S-19-81
*Flame-Retardant
Note: Blank space indicates that property was not measured during product qualification.
Low-Voltage Tubing and Wraparound Sleeves
Low-Voltage
Wraparound Sleees
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Applications & Tech Specs
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Material Properties
Physical Test method MCK ESC CBR
Tensile strength ASTM D 412 1450 psi min. 1750 psi min. 1500 psi min.
Ultimate elongation ASTM D 412 300% min. 200% min. 300% min.
Accelerated aging ASTM D 2671
(168 hours at temperature indicated)
Tensile strength ASTM D 412 1000 psi min. 1750 psi min. 1250 psi min.
(175°±2°C) (150°±2°C) (150°±2°C)
Ultimate elongation ASTM D 412 200% min. 200% min. 100% min.
(175°±2°C) (150°±2°C) (150°±2°C)
Low-temperature flexibility ASTM D 2671 No cracking No cracking No cracking
(4 hours at –40°±3°C)
Flammability ASTM D 635 Self-extinguish
(120 sec. max.)
Electrical
Dielectric strength (at .075 inch) ASTM D 149 250 V/mil min. 200 V/mil min. 250 V/mil min.
Volume resistivity ASTM D 257 1 x 1012 1 x 1012 1 x 1012
ohm-cm min. ohm-cm min. ohm-cm min.
Chemical
Resistance to liquids, transformer oil
to VDE 0370 (168 hours at 23°±2°C) ASTM D 543
Tensile strength ASTM D 412 1150 psi min. 1750 psi min. 1250 psi min.
Ultimate elongation ASTM D 412 240% min. 200% min. 240% min.
Corrosive effect(16 hours at 175°±2°C) ASTM D 2671 No corrosion
Resistance to fungi ASTM G 21 Pass rating 1 Pass rating 1 Pass rating 1
Technical Specifications
ANSI C119.1-1986
Flame-retardant per IEEE 383,
ICEA-S-19-81
Note: Blank space indicates that property was not measured during product qualification.
Material Properties
Physical Test Method S1052 S1085 S1171 S1174 S1251
Softening point ASTM E 28 70°C min. 140°C min. 140°C min.
Adhesive peel strength:
Polyethylene 1 lb/in min. 5.5 lb/in min. 5 lb/in min. 6 lb/in min.
Steel 2 lb/in min. 5 lb/in min.
Aluminum 4.4 lb/in min.
Copper 4.4 lb/in min.
Low-temperature ASTM D 2671 No cracking No cracking No cracking No cracking
flexibility (4 hours at (–40°C±3°C) (–30°C±2°C) (–40°C±3°C) (–40°C±3°C)
temperature indicated)
Electrical
Dielectric strength min. ASTM D 149 300 V/mil min. 200 V/mil min. 200 V/mil min. 300 V/mil min. 300 V/mil
(0.04 inch)
Volume resistivity ASTM D 257 1 x 1012 1 x 1012 1 x 1012 1 x 1012 1 x 1012
ohm-cm min. ohm-cm min. ohm-cm min. ohm-cm min. ohm-cm min.
Tracking & erosion resistance ASTM D 2303 No tracking or
erosion to top
surface or flame
failure after:
1 hr at 2.00 kV
1 hr at 2.25 kV
1 hr at 2.50 kV
Chemical
Corrosive effect (16 hours at 121°±2°C) ASTM D 2671 No corrosion No corrosion No corrosion
Fungus resistance ASTM G 21 Pass rating 1 Pass rating 1
Note: Blank space indicates that property was not measured during product specification.
Low-Voltage Tubing and Wraparound Sleeves
Low-Voltage
Wraparound Sleees
4 Applications & Tech Specs
ENERGY /// ENERGY READY REFERENCE GUIDE
Material Properties
PowerGel Testing Test Methods S.I. Units Imperial Units
Dielectric strength
(4 mm/016 inch wall thickness) 40 kV/cm min. 100 V/mil min.
Volume Resistivity 1 x 1012 Ohm cm min. 1 x 1012 Ohm cm min.
Resistance to Liquids ASTM D543 modified: No visible cracking, max. 2% No visible cracking, max. 2%
Chemicals: 1 N na2SO4 10.0 cm x 1.0 cm x 0.4 cm, test weight change, 80% retention weight change, 80% retention
0,1 N NaOH; 0, 1 N NaCl; bar supported on wire mesh, 24 of elongation and tensile strength of elongation and tensile
water; Ethylene Glycol hours immersion, IPA rinse after strength
immersion, 24 hr. drying
Corrosive Effect ASTM D2671 No corrosion No corrosion
Resistance to Fungi ISO 846 Pass rating 1 or less Pass rating 1 or less
4.5 cm diameter x
0.4 cm thickness petridish
UV Resistance ISO 4892/3 80% tensile strength retention, 80% tensile strength retention,
10.0 cm x 1.0 cm x 0.4 cm no visible cracking no visible cracking
est bar, UVB 313; 250 cycles
(2000 hrs); 4 hours UV at
60°C then 4 hours at 50°C
with condensation
Low-Voltage Tubing and Wraparound Sleeves
Low-Voltage
Wraparound Sleees
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Applications & Tech Specs
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Superior Long-Term Performance
Even in the harshest environments,TE’s Raychem brand cable splices are ideal for the following direct-
burial and manhole applications: copper tape, wire shield, UniShield LC-shield, PILC, and jacketed/
unjacketed URD cables. The splices not only match the requirements of cable test specifications but
also meet or exceed the requirements of IEEE-404. Throughout the world, TE Raychem splices are
meeting the needs of industrial, utility, and mining customers with outstanding performance and
reliability.
Positive Moisture Sealing and High Abrasion-Resistance
Internal moisture seals protect the cable from water that may enter the cable through a damaged
jacket outside of the splice area. In addition, the adhesive-lined rejacketing sleeve provides a moisture-
resistant seal that is field-tested and superior to interference fits. Under water cyclic aging tests per
ANSI C119.1-1986 and IEEE 404 specifications confirm this. In addition, the outer jacket is superior to
tape in abrasion resistance and cannot unravel or fray.
Fast, Consistent Installations
Simple heat-shrinking techniques reduce installation time and training. Pre-engineered kits help to
ensure consistent performance while minimizing potential installation errors.
Unique Repair Splices
Specially designed to speed URD cable repair, TE’s Raychem brand URD repair splices reduce cable
preparation and required excavation space, thus minimizing total repair costs. With our superior heat-
shrink adhesive system, our splices reliably seal fault-deformed cables. In addition, one splice repair kit
may replace two conventional splices for most repairs.
The typical TE Raychem brand splice—based on heat-shrink technology, specialized materials, and pre-
engineered designs—delivers reliable performance.
A close look at one of our polymeric cable splices shows how each component draws on TE technical
excellence and field experience to rebuild every function of the cable.
All cable splices must rebuild these critical cable functions:
• Electrical stress control
• Insulation and semiconductive layer
• Shielding and grounding
• Environmental and mechanical protection
Splices
Heat shrink, high-voltage splice kits
install quickly and uniformly.
Polymeric wye and H-tap splices
produce dependable water tight seals
between the main and tap cable(s)
with no taping.
Electrical Stress Control
Stress relief material
Minimizes stress around
the connector and at the
shield cutback.
Heat Shrinkable Stress
Control Tubing
• Reduces electrical stress to
safe operating levels.
• Delivers long-term, stable
electrical performance.
Grounding and Shielding*
• Ground braid provides
continuity
across the splice.
• Ground clamp provides secure
grounding without soldering.
• Shielding mesh surrounds the
splice for personnel protection.
* Grounding components not
included with URD cable splices.
Moisture Sealing and
Mechanical Protection
Moisture sealant Internal
moisture seal inhibits
migration of moisture
even on cables with
jacket damage.
Heat Shrinkable Adhesive-Lined
Wraparound Jacket
• Heat-activated adhesive
promotes a positive moisture
seal between the cable and
splice.
• Tough, crosslinked polyolefin
materials provide impact and
abrasion-resistance.
Insulation & Semi-conductive Layer
Heat-shrinkable dual-layer insulation/
conductive tube delivers consistent insulation
thickness without field measurements, in a
factory-engineered system.
• Outer conductive layer reconstructs the
cable’s insulation shield.
• Inner insulating wall provides insulation
thickness to meet or exceed that of the
cable.
• Both layers are factory-bonded to help
ensure a void-free interface between the
insulation and shield.
Splices
6 Applications & Tech Specs
ENERGY /// ENERGY READY REFERENCE GUIDE
Positive, Consistent Oil Stop
Unlike other oil stops, TE Connectivity unique system combines heat shrinkable, high temperature oil barrier
tubing and oil blocking stress relief material (SRM) to avoid splice failures due to oil leakage.
Long-Term Reliability
Both the component materials and the complete splices have undergone rigorous, long-term test programs,
including pressurized load-cycling to maximum cable system overload temperatures.
Elimination of Lead Sleeve Failures
Moisture is the worst enemy of PILC cable systems. A major source of leakage problems is cracking of lead
sleeves and wipes due to cable flexing or corrosion. TE’s design replaces these components with heavy-
duty, heat shrinkable jacketing and adhesive seals, so moisture problems are minimized.
Field-Tested Performance
Since TE “converts” the PILC cable to a “polymeric equivalent,” all TE’s designs can then use the effective components found in our plastic
cable splices. For more than a decade, these products have compiled an excellent service history in more than a million installations
worldwide.
Easy, Consistent Installations
By “converting” the PILC cable to a “polymeric equivalent,” these TE Raychem brand kits eliminate compound-filling and difficult lead-
wiping. Also, heat-shrinking means no time-consuming insulation, stepping or penciling, hand taping, and stress cone building.
Reduced Installation and Training Time
You get on and off the job site quicker. There’s no lead-wiping, no compound pouring, and no waiting for “cool downs” and “top-ups.” Time
and cost are drastically reduced, with users reporting installation cost savings of up to 75 percent.
To produce a simple, field-tested oil stop system, TE’s Raychem brand splices utilize high-temperature oil barrier tubing and oil-blocking
stress relief material.
Easy to Install Wye Splices
PILC wye splices produce water-tight seals between the main and tap cable with no tedious, complex taping. The simple construction does
not require lead wiping, so installation is fast and easy. These splices are versatile, accommodating both PILC-to-PILC and PILC-to-polymeric
constructions.
Breakout Seal
Heat-activated sealants combine with heat-shrinkable components to produce a field-tested moisture resistant system for the critical branch
breakout area.
Intercable Insulation
A soft (pliant) preformed profile conforms tightly to the cable surfaces upon shrinking. This provides insulation in the area between the main
and branch (or tap) cable.
Oil Barrier Tubing Oil Stop
Connector
Stress Relief Material
Splices
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Applications & Tech Specs
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Positive Oil Stop Systems for 3/C Cables
TE provides a highly effective and easily installed oil stop system, using standard heat-shrinkable components:
• Adhesive-lined, conductive breakout
• Converts the 3/C cable into three 1/C cables
• Provides an oil- and pressure-resistant seal
• Grounds the conductive tubing to the lead sheath
Oil Blocking Stress Relief Material
• During shrinking, the material softens and conforms around the individual conductors forming an
oil-resistant seal
• Provides electrical stress relief between the insulated conductors on belted cable
• Conductive tubing
• Reshields the individual insulated conductors
Oil Barrier Tubing
• Locks the oil in the PILC cables, converting each conductor to a polymeric equivalent
Elastomeric Technology
The elastomeric splice component is supplied in an expanded form. In this form, the heat-shrinkable outer wall holds the insulating layer at
a wide diameter. Application of heat causes the outer wall to shrink, allowing the insulating layer to contract at the same time and closely
fit the splice. The rubber-like characteristics of the material enable the splice to follow the thermally induced dimensional changes of the
cable insulation.
The elastic memory of the material helps to ensure that the correct insulation-wall thickness is obtained for the defined application range
of the component.
Cable Splice without Stress Control
The figure below shows a computer-simulated plot of electrical stress in a splice without stress control. Areas of high stress exist near the
edge of the semi-con and connector as shown by the concentrations of equipotential lines. These high stresses must be lowered to prevent
premature insulation damage and splice failures.
Splice
Insulation
High-stress Area
Subject to Discharge
Splice
Shield
High-stress Area
Subject to Discharge
Semi-con
Shield
Equipotential
Lines
Conductor
(100% Line Voltage
Primary
Insulation
Crimp
Connector
10% line voltage
20%
30% 40%
70%
90%
50%
Splices
8 Applications & Tech Specs
ENERGY /// ENERGY READY REFERENCE GUIDE
Cable Splice with Stress Control System
TE’s stress control system controls the distribution of the electrical field in the splice. The equipotential lines are distributed uniformly,
reducing the stresses within the splice to levels required for longer service life. This is achieved by the unique resistive and capacitive
properties of the heat-shrinkable tubing and stress relief material (SRM).
The stress control materials reduce stress through their electrical properties rather than the geometry of the splice or correct positioning of
a Faraday cage. Stress cone buildup is diminished, resulting in a slim, compact splice and significantly decreasing splice installation time.
Splice
Insulation SRM SRM
Stress Control Tube
Semi-con
Shield
Equipotential
Lines
Conductor
(100% Line Voltage)
Primary
Insulation
Crimp
Connector
10% line voltage
20%
30% 40%
70%
90%
50%
Test and Performance Data for Polymeric and URD Splices
To help provide long-term reliability and durability, TE’s Raychem brand splices have been subjected to extensive testing in both the
laboratory and actual field environments. Kits are factory-designed and tested to meet cable system requirements as summarized in the
table below. Test levels are drawn from relevant sections of existing industry standards, including the following: IEEE 404, IEEE 593, ANSI
C119.1 and ANSI C119.4, IEEE 386, AEIC CS5, AEIC CS6
HVS-8XX HVS-15XX HVS-25XX* HVS-35XX EHVS69XX
Test Description (5–8 kV) (15 kV) (25 kV) (35 kV) (46/69 kV)
Partial discharge (min. kV)
for 3 pC or less 7 13 22 30 60
AC withstand,1 min (kV) 23 35 52 69 120 (15 min)
AC withstand,5 min (kV) 21 39 65 90 N/A
AC withstand,5 hr (kV) 16 31 50 71 100 (6 hr)
DC withstand,15 min (kV) 45 75 105 140 240
Impulse withstand 1.2 x 50 µs
(crest kV) 95 110 150 200 350
Water sealing properties** Pass Pass Pass Pass
* Also meets requirements of 25/28 kV systems.
**Refer to EDR-5101, “A Survey of the Water Sealing Properties of Raychem brand Heat Shrinkable Splices” for testing details. IEEE 404 requires
testing without jacket installed for load cycling under water. All TE heat-shrink splices pass this new requirement.
Recommended Guide Specification for Polymeric and URD Splices (5–35 kV)
Please feel free to use the following in your design specification:
Power cable splices for nonshielded or shielded solid dielectric cable and unjacketed or jacketed URD (concentric neutral) cable shall be
factory-engineered kits that rebuild the primary cable insulation, shielding and grounding systems, and outer jacket equivalent to that of the
original cable.
When assembled on cable, the splice shall be capable of passing the electrical test requirements of IEEE-404 and the water immersion tests
of ANSI C119.1.
Splices shall be of a uniform-cross-section, heat shrinkable polymeric construction utilizing an impedance-layer stress control tube and high-
dielectric-strength insulating layers.
The outer insulating layer shall be bonded to a conducting layer for shielding. The splice shall be rejacketed with a heat shrinkable adhesive-
lined sleeve to provide a waterproof seal.
The splice shall accommodate a range of cable sizes and be completely independent of cable manufacturer’s tolerances. Splices shall be
capable of being properly installed on out-of-round
cable per relevant ICEA and AEIC standards. Kits shall accommodate a range of commercially available connectors.
Splices
9
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Applications & Tech Specs
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Splices for armored cables shall provide a means of reinstating the armor over the span of the installed splices. Wye splices shall include a
sealant profile to seal the area between the branch and the main cable.
The splice manufacturer shall provide a test report demonstrating compliance with the above requirements. Splices shall be manufactured
by TE or approved equivalent.
Test and Performance Data for PILC Splices
PILC splices are fully engineered to provide a long, trouble-free service life. They are factory-designed and tested to meet PILC cable
system requirements, as summarized in the table below.
Test levels are drawn from relevant sections of existing industry standards, including those that follow:
• IEEE 404 (power cable splices)
• IEEE 48 (terminations)
• AEIC-1 (paper cable)
• AEIC-CS5 (XLPE cable)
• AEIC-CS6 (EPR cable)
• ANSI C119.1 (sealed insulated underground connection system)
Test and Performance Data for PILC Splices
Voltage Class
Electrical 15 kV 25 kV 35 kV
AC withstand test, 6 hours 35 kV 58 kV 80 kV
DC withstand test, 15 minutes 55 kV 75 kV 100 kV
Impulse withstand (BIL) 1.2 x 50 µs 110 kV 150 kV 200 kV
Load Cycle/Pressure
Current load cycling1, 2 cycles of 5 hours heating, Pass Pass Pass
3 hours cooling to conductor temperature of
110°C with applied overvoltage and maximum
continuous internal oil pressure; no breakdown,
oil leakage
Maximum continuous internal oil pressure 15 psig 15 psig 15 psig
Maximum continuous conductor temperature 90°C 90°C 90°C
Maximum overload conductor temperature 110°C 110°C 110°C
Sealing
Water immersion outer jacketing system ANSI C119.1 ANSI C119.1 ANSI C119.1
Proof test on oil blocking system:
TE test method—no oil diffusion Pass Pass Pass
1. Not applicable to live end seals.
2. Maximum continuous/emergency conductor temperature for Wye splices: 70°C.
3. Test methods discussed in IEEE paper 84 T&D 340-6, “The extension of heat shrinkable
components for use with 1/C transition and paper cable splices,” by Mackevich, et al.
Recommended Guide Specification for PILC Splices (15–35 kV)
Please feel free to use the following in your design specification: Splices shall be factory-manufactured kits to suit the specific type and
size of the cables to be spliced.
The electric field distribution in the splice shall be controlled by a heat shrinkable tubing having a complex impedance when energized
with an AC voltage. A dual-wall tubing with a co-extruded outer conductive layer to form a void-free interface between the insulation and
shield shall be used.
Kits shall be factory-engineered to contain all necessary materials, except connector, and provide an oil block and oil seal, electrical stress
control, insulation, shielding, and environmental sealing. The kit shall allow for external grounding. Major kit components shall be heat
shrinkable.
The splice insulation shall not require a lead sleeve, lead wipe, or any kind of filling.
The splice manufacturer shall provide a test report, upon request, demonstrating that the splice performance is equivalent to the cables
per rel e vant sections of IEEE-404, AEIC-1. Splices shall be load cycled with 15 psig internal oil pressure at 2.5x rated line-to-ground voltage
at 110°C emergency overload rating. Splices shall also be subjected to a voltage withstand test sequence per listed standards.
Wye splices on PILC cable shall be tested to the requirements of ANSI C119.1. The test shall demonstrate the mechanical integrity, water
sealing, and electrical properties of the outer jacket system.
Splices shall be manufactured by TE or approved equivalent.
Splices
40 Applications & Tech Specs
ENERGY /// ENERGY READY REFERENCE GUIDE
Terminations
Reliable, Field-Proven Performance
Independent testing and field experience have repeatedly proven the long-term stability, durability,
and reliability of the TE’s Raychem HVT system, even in highly polluted environments. The nontracking,
insulating outer jacket can withstand the rigors of long-term electrical stress and surface pollution
without loss of performance. The nontracking material offers the additional benefit of being maintenance
free, with no need for periodic cleaning. Extensive load cycle testing verifies the long-term thermo-
mechanical compatibility between the termination system and the cable.
Ease of Installation
HVT kits can be installed on all cable types without special adapters or accessories. No special tooling
or connectors are required since HVT kits accept all common compression or terminal lugs. The HVT
installation method also provides generous cable cutback and component positioning tolerances, further
reducing installation variability. Heat-shrinking allows the kits to be easily inspected, either visually or by
simple touch, to help ensure proper installation.
Always Ready for the Job–Even in Emergencies
HVT kits have an unlimited shelf life. They remain ready to use on short notice, so you have no worries
about scrapping aged inventory or being caught with useless products during an emergency or on a
time-critical project.
Flexible and Versatile
An HVT system may be installed upright or inverted and can bend to the same bending radius as the
cable. Slim and lightweight, the system can also be mounted directly to fuse cutouts or other devices,
eliminating the cost of additional supporting brackets and cross arms.
46 and 69 kV
At voltages as high as 69 kV the need for proven stress control is even more important. The materials
used in our 46 and 69 kV terminations (as with all lower voltages) are suitable for severely polluted
areas—and for all installation conditions, including top feed installation.
The material is designed to be resistant to impact damage from transportation or vandalism, a typical
problem for heavy, inflexible porcelain products. TE Connectivity Raychem brand 46/69 kV terminations
also require no compound filling which can leak over time.
Cold Applied Termination System
TFT terminations are designed for customers who want TE material technology in a cold-applied system.
The cold-applied terminations also provide positive positioning of the stress control patch.
TE’s Raychem brand HVT system
features a nontracking, insulating
surface that can withstand long-
term electrical stress and
surface pollution.
TE proven oil-sealing
technology has been used for
more than 18 years in medium-
voltage transition joints. This
technology is now put to work
in our PILC termination kits.
Terminations
41
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Applications & Tech Specs
121212
Terminations
HVT
Shielding and Solderless Grounding
(included in polymeric cable kits except URD)
Moisture Sealing
Nontracking, high-voltage sealant:
• Provides a watertight connector
seal when combined with heat-
shrinkable material
• Will not harden or crack
Additional Creepage for Outdoor
Applications
Heat shrinkable skirts:
• Increase surface creepage distance
• Easily adapt terminations for outdoor use
• May be inverted for terminations facing
downward
Electrical Stress Control and Insulation
(8 kV and up)
Heat shrinkable stress control tubing:
• Reduces the electrical stress gradient
at the end of the cable shield to safe
operating levels
• Shrinks to fit out-of-spec cable
• Provides long-term electrical performance
Nontracking, Heat shrinkable Outer
Insulation Tubing
• Provides excellent UV stability
• Withstands polluted environments
• Is proven to withstand severe application
Stress relief material
• Minimizes stress at the shield cutback
• Applies easily, smoothing the step at the
cable semi-con edge and filling any voids
• Acts as a secondary moisture seal.
Ground Braid
• Provides shield continuity
Ground Clamp
• Has a constant-force roll spring, which
provides secure grounding without
soldering
Moisture Sealing
• Nontracking, high-voltage sealant
TFT
Moisture Sealing
Nontracking, high-voltage sealant:
• Provides a watertight connector
seal
• Will not harden or crack
Additional Creepage for Outdoor
Applications
Molded skirts:
• Increase surface creepage
distance
Electrical Stress Control
Metal Oxide Matrix stress control
patch:
• Reduces the electrical stress
gradient at the end of the cable
shield to safe operating levels
• Conforms to fit out-of-spec cable
• Provides long-term electrical
performance
Nontracking, Termination Body
• Provides excellent UV stability
• Withstands polluted
environments
• Is proven to withstand severe
applications
Moisture Sealing
• Nontracking, high-voltage
sealant spring clamp and solder-
block ground braid available for
metallic shielded cables
Terminations
42 Applications & Tech Specs
ENERGY /// ENERGY READY REFERENCE GUIDE
HVT Testing Data
TE’s Raychem brand high-voltage terminations are fully qualified per IEEE-48 as Class I terminations to provide a long, trouble-free service
life. Independent testing and field experience have repeatedly proven the long-term durability, reliability, and stability of the HVT system,
even in highly polluted environments. TE‘s proven nontracking, insulating jacket can withstand the rigors of long-term electrical stress
and surface pollution without loss of performance. The nontracking material is maintenance free and does not require periodic cleaning.
Extensive load-cycle testing verifies the thermomechanical compatibility between the termination system and cable.
Recommended Guide Specifications
Please feel free to use one or all of the following in your design specifications:
Medium-Voltage Terminations (through 69 kV)
Shielded power cable termination kits shall be factory engineered for the application. The kits shall consist of high-permittivity, high-
resistivity, heat shrinkable stress control tubing, and outer insulation tubing and skirts (outdoor applications) made from UV-stable,
nontracking (per ASTM D 2303) materials. Heat-activated sealant materials to help prevent moisture ingress and contamination should
also be included. Termination kits shall meet or exceed all rating requirements of IEEE-48 for Class I terminations and the test sequence
prescribed by IEEE-404, including 130°C load cycling and 130°C impulse withstand.
Multi-Conductor Shielded Cable Terminations
In addition to the phase terminations, multi-conductor termination kits shall provide a heat shrinkable breakout boot, factory-coated with
sealant for strain-relief and sealing purposes. Each kit shall include lengths of heat shrinkable tubing to help prevent corrosion and shifting of
the shielding layers between the boot and the phase-termination installation point.
When grounding and/or ground check conductors are included, the kit includes lengths of heat shrinkable tubing and sealant material to
seal each conductor from the boot to its connection point.
Nonshielded Cable Terminations (2–5 kV)
Termination kits for nonshielded power cables installed in contami nated indoor or outdoor environments are factory engineered to
provide UV-stable, nontracking (per ASTM D 2303 and the Ontario Hydro accelerated tracking wheel test) exterior surfaces and complete
environmental sealing for the termination area. Termination kits shall consist of heat shrinkable tubing, skirts (outdoor applications), and
sealing boots (for 3/C only) supplied with heat-activated sealant materials to help prevent moisture ingress and contamination.
Product and Voltage Class 1
HVT-80 HVT-150 HVT-250 HVT-350 EHVT-460 EHVT-690
Test Description (5–8 kV) (15 kV) (25 kV) (35 kV) (46 kV) (69 kV)
AC withstand, 1 minute, (kV) 35 50 65 90 120 175
DC withstand, 15 minutes, (kV) 65 75 105 140 170 245
Partial discharge (min. kV) for 9 13 21.5 30 40 60
5 pC or less
Impulse withstand 1.2 x 50 µs, 95 110 150 200 250 350
crest kV (outdoor)
Impulse withstand 1.2 x 50 µs, 80 95 125 150 250 350
crest kV (indoor)
Continuous current rating Equal to cable ampacity
Wet withstand, 10 seconds, kV rms 30 45 60 80 100 145
Dry withstand, 6 hours, kV rms 25 35 55 75 100 120
Electrical Stress Control
Shielded power cables require electrical stress control when terminated. When the insulation shield is removed from a cable, the electrical
field is concentrated at the cutback point, causing high electrical stress. If the stress is great enough, it can cause the air to break down,
resulting in corona. High-stress areas also cause internal discharges. Corona or internal discharges will ultimately destroy the cable insulation,
causing pre mature failure.
Cable Termination Without Stress Control
The diagram below shows an energized cable termination without stress control. The electric field intensity is greatest where the
equipotential lines (line of constant voltage) are concentrated.
Note the concentration near the edge of the semi-con shield. Stress control is required here to reduce the electrical stress below levels at
which the air would break down or discharges would occur in the insulation.
Terminations
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Applications & Tech Specs
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Cable Termination with TE’s Unique Stress Control System
With TE’s stress control tube installed, the equipotential lines are spread out, distributing the electrical field and reducing the electrical
stress to the cable insulation’s operating level, as shown in the diagram below. This is achieved by the unique resistive and capacitive
properties of the heat-shrinkable material. Note that no diameter buildup is required as in a conventional stress cone that utilizes its
geometry to reduce stress.
10%
20%
30%
40% 60%50% 70%
80% 90% Line Voltage
Semi-con
Shield
High-Stress Area Subject to Discharge
Equipotential Lines Conductor
(100% Line Voltage)
Primary Insulation
Equipotential Lines Conductor
(100% Line Voltage)
Primary Insulation
5%
10% 15% 20% 25% 30% 40% 60% 80% Line Voltage
Semi-con Shield
SRM
Stress Control Tube
Recommended Air Clearance (Heat shrink and Cold applied Products) Phase/Phase and Phase/Ground
The stress control system provides a linear voltage distribution from the lug at high voltage to the shield termination at ground potential.
If the termination is installed too close to another phase termination or grounded metal, the electric stress in the air gap will rise to a
level where discharge or flashover may occur. The table and diagrams below indicate the minimum clearances needed between various
termination configurations. These clearances are based on IEEE Basic Impulse Levels (BIL).
Minimum Clearance1 (inches/millimeters)
BIL (kV) A B C2 D
95 (5–8 kV) 6.5 (160) 3.5 (90) 1.2 (30) 0.8 (20)
110 (15 kV) 7.0 (175) 4.0 (100) 1.4 (35) 0.9 (23)
150 (25 kV) 9.0 (225) 6.0 (150) 1.6 (40) 1.0 (25)
200 (35 kV) 13.0 (325) 9.0 (225) 2.0 (50) 1.4 (35)
1 Values are based on normal operating conditions. Humid or poorly ventilated environments may require additional
air clearance.
2 For skirted, outdoor terminations, the value for “C” is equal to the distance from the edge of one skirt to another
or from a skirt to ground.
Phase to Ground
C
B
45°
B
D
Same Phase
A
C
Between Phases
A
C
Between Phases
D
Terminations
44 Applications & Tech Specs
ENERGY /// ENERGY READY REFERENCE GUIDE
Recommended cable bending radius TE Raychem brand terminations are as flexible as the original
cable. A cable end should not be bent to a radius less than that recommended by
the manufacturer.
D = Cable jacket O.D.
R = 10 x D—Minimum bending radius (consult cable manufacturer’s values and check them against TE.
Select the higher of the two values. Preheat cable to approximately 80°C
before bending.)
TFT Testing Data
These terminations are fully qualified per IEEE-48 as Class 1 terminations to provide a long, trouble-
free service life. These terminations incorporate TE material technology in a cold applied system.
These terminations have an elastomeric tubing that is formulated for long-term performance in typical
extreme termination environments. The non-tracking material is maintenance-free and does not require
periodic cleaning.
This series of products features the latest in advanced stress control systems using Metal Oxide Matrix
technology to provide superior electrical performance.
Voltage class
Test description (5-8 kV) (15 kV)* (25 kV) (35 kV)
AC withstand, 1 minute, (kV) 35 50 65 90
DC withstand, 15 minutes, (kV) 65 75 105 140
Partial discharge (min. kV) for 5 pC or less 9 13 21.5 30
Impulse withstand 1.2 x 50 µs, crest kV (outdoor) 95 110 150 200
Wet withstand, 10 seconds, kV rms 30 45 60 80
Dry withstand, 6 hours, kV rms 25 35 55 75
*With or without sheds
Bending Radius
D
R
Terminations
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Applications & Tech Specs
121212
Busbar/Wildlife Protection
The TE Raychem Raysulate electrical insulation family of products offers easy-to-install busbar
insulation systems for both the field engineer and the manufacturer. Raysulate electrical insulation
products provide flashover protection against the accidental bridging of conductors commonly caused
by birds and animals.
The system is ideal for both enclosed and exposed bus work and for connections in switchgear lineups,
substations, and other electrical apparatus. It also permits clearance reduction in many applications.
Excellent Electrical and Thermal Performance
Raysulate electrical insulation products are manufactured from high dielectric strength, radiation-
crosslinked, heat shrinkable materials. The high-voltage materials are specially formulated to provide
high resistance to arcing and tracking. All high-voltage and low-voltage materials provide high-thermal
endurance throughout the range of switchgear operating temperatures. They offer field-proven
reliability and long service life in harsh environments. In addition, these heat shrink tubing, tape,
and sheet products can be preformed and preshrunk in the customer’s shop, allowing easy, quick
installation in the field.
Compatibility with Other Insulating Materials
All Raysulate heat shrinkable electrical insulation products are compatible with other solid switchgear
insulating materials. Raysulate electrical insulating materials are not subject to stress crazing or
embrittlement and are not adversely affected by common plasticizers used in conventional switchgear
insulating materials.
Flame-retardant Materials
Most Raysulate heat shrinkable electrical insulating materials pass the ANSI C37.20 switchgear
insulation flammability tests.
Reduced Corrosive and Toxic Fumes
Raysulate electrical insulation materials contain no chlorine compounds. This minimizes noxious and
corrosive effects in case of equipment fault or fire.
For Protection, Repair, and Maintenance
Raysulate heat shrinkable electrical insulating tubes, tapes, and sheets provide a complete system for
electrical repair and maintenance of enclosed or exposed buswork and for connections in switch gear
and electrical equipment. They offer:
• Fast, easy installation and removal
• A flexible system to cover most conductor shapes and sizes
• Consistent, reliable installation
• Consistent electrical and thermal performance
• Proven corrosion protection
• Compatibility with conventional solid insulating materials
• Protection against flashovers
For the Electrical Equipment Manufacturers
The Raysulate system of insulation-enhancement components addresses the needs of electrical
equipment manufacturers. The superior material properties and versatility of these components
enhance the quality and reliability of the final product. Raysulate electrical insulating materials feature:
• Low-hazard formulation
• Flexibility
• Track resistance
• Rugged, easy installation
• Excellent electrical and thermal performance
• Unlimited shelf life
• Corrosion protection of conductor
• TE assistance and support for testing and applications
HVBC Bus Connection Kit
BBIT/BPTM
Bus Insulation Tubing
HVBT Bus Insulation Tape
HVBT Bus Insulation Sheet
Busbar/Widlife Protection
46 Applications & Tech Specs
ENERGY /// ENERGY READY REFERENCE GUIDE
For Outdoor Equipment
TE’s Raychem Raysulate electrical insulation products provide a complete system of insulation
enhancement for high-voltage busbars and related equipment in outdoor substations and overhead lines.
The system offers:
• Easy installation in the field
• Insulation for many different shapes, including busbars, joints, tees, insulators/bushing connections
• Flashover protection against accidental bridging
• Protection of wildlife and from wildlife-induced outages
• Excellent UV and weathering resistance
• Protection against corrosion
• Protection against incidental tree branch contact
HVCE
MVCC
MVLC-18-A/U Overhead
Line Cover
BISG-24
BCAC-IC-8D/18 Bushing Cover
BCAC-G-AR-5D/2
Lighting Arrester Cover
Busbar/Widlife Protection
47
47
4747
Applications & Tech Specs
121212
Note: Blank spaces indicate that property was not measured during product qualification.
* Each product’s voltage rating will be displayed with its selection information.
**Properties measured on backing material only. HVBT and OLIT have a 90°C maximum continuous operating temperature limit.
MEDIUM-VOLTAGE PRODUCTS*
TEST AND PERFORMANCE DATA
Busbar/Widlife Protection
Material
Properties Test Method Requirements BBIT
BPTM
BCIC
HVIS
BCAC,
HVCE-WA
HVBT
OLIT
HVCE MVLC BISG
RRBB
Electrical
Volume resistivity ASTM D-257,
IEC 93 ohm-cm min. 1.0x1013 1.0x1013 1.0x1013 1.0x1013 1x1013 1x1013
Dielectric
constant
ASTM D-150,
IEC 250 maximum 5.0 5.0 5.0 5.0 5.0 5.0
Dielectric strength ASTM D-149,
IEC 243
V/mil at 1.3mm min.
V/mil at 1.5mm min.
V/mil at 2mm min.
V/mil at 2.5mm min
V/mil at 3mm min.
500
450
400
350
330 330 250
550
380
Thermal
Thermal
endurance
IEEE 1-1969,
IEC 216 minimum 105°C 105°C 105°C** 110°C 105˚C
Accelerated aging
for 168 hours ISO 188 Tensile strength
Ultimate elongation.
1450 psi
300%
1450 psi
300%
1450 psi.
300%
1100 psi
100%
1450 psi
25%
2450 psi
Aging Temp 120˚C 120˚C 120˚C 120˚C 150˚C 120˚C
Chemical
Flammability ANSI C37.20 Pass Pass Pass Pass
Water absorption ISO/R 62,
procedure A
1% max. after
14 days at 23°C Pass Pass Pass Pass Pass Pass
Low-temperature
flexibility
ASTM D-2671,
procedure C
No cracking
after 4 hr
Pass
-40˚C
Pass
-40˚C
Pass
-40˚C
Pass
-40˚C
Pass
-20˚C
Pass
-40˚C
Corrosion
Copper Mirror,
ASTM D-2671,
procedure B
Passed visual
inspection after
16 hr
Pass
150°C
Pass
150°C
Pass
135°C
Physical
Tensile strength ASTM D-638,
ISO 37 psi. (min.) 1450<4 mm,
1150>4 mm 1450 1450 1150 1450 2450
Ultimate
elongation
ASTM D-638,
ISO 37 % minimum 300 300 300 300 200 25
48 Applications & Tech Specs
ENERGY /// ENERGY READY REFERENCE GUIDE
Busbar Insulation Technical Data
This table indicates clearance differences for rectangular busbars without and with various Raysulate
electrical insulation products. These spacings are derived from BIL, AC-withstand, DC-withstand, and
discharge-extinction tests on a limited number of busbar configurations insulated with Raysulate
electrical insulation products.
Due to the wide range of possible busbar geometries, these spacings should not be adopted without
actual testing by the user. Sharp electrodes and unusual geometries will require wider spacings.
Note: Phase-to-phase distances are reduced more than phase-to-ground distances because it is assumed
that each phase is insulated.
B A A
B
Recommended Guide Specification
Please feel free to use the following in your design specification:
Insulation for energized bus com ponents and connections shall consist of tubing, tape, and sheets that are factory-engineered to meet
applicable switch gear performance requirements.
All insulation components shall be fabricated from flexible, crosslinked, heat shrinkable polymeric materials for mu lated to provide high
dielectric strength, adequate thermal endur ance at bus operating temperatures, and tracking and erosion resistance.
The insulation materials shall contain no halogen compounds and be compatible with other commercial, factory-installed bus insulation
materials.
Materials shall be installable at temperatures as low as –40°F. Adhesive coatings on tape and sheet products shall not adhere to metal
surfaces, thus permitting easy re-entry to the connections.
The insulation supplier shall furnish technical data to document design and performance to these requirements and functional testing of the
complete insulation system in accordance with ANSI/IEEE C37.20.
* Phase-to-phase
** Phase-to-ground
SELECTION INFORMATION: DIMENSIONS IN INCHES(MM)
Busbar/Widlife Protection
System
Voltage BIL
Uninsulated Clearance
(Indoor) BBIT Clearance (Indoor)
BPTM, HVBT, and HVIS
Clearance (Indoor)
kV kV A* B** A* B** A* B**
15 95 7.5 (190) 5.0 (125) 2.2 (55) 2.6 (65) 3.4 (85) 4.2 (105)
25 125 10.5 (265) 7.5 (190) 2.8 (70) 4.0 (100) 4.5 (115) 6.0 (150)
35 150 12.5 (320) 9.5 (240) 5.6 (140) 7.5 (190) 6.5 (165) 8.0 (200)
49
49
4949
Index
Catalog Number Page
69437 29
69611 29
69612 29
69684 31
69816 32
69847 31
69883 32
69900 32
69947 31
306814 31
600403 15, 16
600411 15, 16
600446 15, 16
600447 15, 16
600448 15, 16
600455 15, 16
600456 15, 16
600458 15, 16, 20
600459 15, 16
600463 19
600464 19
600465 15, 16, 20
600466 15, 16
600468 19
600469 19
600474 19
602000 15, 16
602001 15, 16
602002 15, 16
602003 15, 16
602004 15, 16
602006 15, 16
602007 15, 16
602013 15, 16
602014 15, 16
602047 17
602080 28
602089 24
602091 24
602093 24
602097 24
602099 24, 41
602104 19
602107 28
602115 10
602121 15, 17
602136 19
602142 19
602143 19
602162 19
602163 19
602173 19
602174 19
602180 15, 17
602201 19
602237 19
602247 19
602248 19
602283 15, 16
602284 28
602285 26
602286 26
602287 26
602300 15
602380 15, 16
Catalog Number Page
602502 19
602585 19
602586 19
1710725-7 23
1-1099898-0 8
1-1099898-1 8
1-1099898-2 8
1-1099898-3 8
1-1099898-4 8
1-1099898-5 8
1-1099899-0 9
1-1099899-1 9
1-1099899-2 9
1-1099899-3 9
1-1099899-4 9
1-1099899-5 9
1-1099899-6 9
1-1099899-7 9
1-1099899-8 9
1-1099899-9 9
1-1099939-0 9
1-1099939-1 9
1-1099939-2 9
1-1099939-3 9
1-1099939-4 9
1-1099939-5 9
1-1443402-0 10
1-1443402-1 10
1-1443402-2 10
1-1443402-3 10
1-1443402-4 10
1-1443402-5 10
1-1443402-6 10
1-1443402-7 10
1-1443403-0 10
1-1443403-1 10
1-1443403-2 10
1-1443403-3 10
1-1443403-4 10
1-1443403-5 10
1-1443403-6 10
1-1443403-7 10
1-1579002-8 315
1-275187-0 39
1-275187-1 39
1-275187-2 39
1-275187-3 39
1-275187-4 39
1-275187-5 39
1-275187-6 39
1-275187-7 39
1-275187-8 39
1-276337-0 39
1-276337-1 39
1-276337-2 39
1-276337-3 39
1-276337-4 39
1-276337-7 39
1-276337-8 39
1-276337-9 39
1-602031-0 15, 16
1-602031-2 15, 17
1-602031-3 15, 17, 20
1-602031-4 15, 17
1-602031-5 15, 17, 20
Catalog Number Page
1-602031-6 15, 17, 20
1-602031-7 15, 17, 20
1-602031-8 15, 17, 20
1-602031-9 15, 17
1-602121-0 15, 17
1-602121-1 15, 17
1-602121-2 15, 17
1-602121-3 15, 17
1-602121-4 15, 17
1-602180-0 15, 17
1-602180-1 15, 17
1-602180-2 15, 17
1-602180-3 15, 17
1-602180-4 15
1-602180-5 15
1-602180-6 15
1-602300-0 15
1-602300-1 15
1-602300-2 15
1-602300-3 15
1-602300-4 15
1-602300-5 15
1-602300-6 15
1-602300-7 15
1-81723-0 39
1-81723-1 39
1-81723-2 39
1-81723-3 39
1-83592-0 34, 36
1-83592-1 34, 36
1-83592-2 34, 36
1-83592-3 34, 36
1-83623-0 35, 36
1-83623-1 35, 36
1-83623-2 35, 36
1-83623-3 35, 36
1-83623-4 35, 36
1-83623-5 35, 36
1-83623-6 35, 36
1-83623-7 35, 36
1-83623-8 35, 36
1-83623-9 35, 36
1-83630-0 35, 36
1-83631-1 35, 36
1-83631-2 35, 36
1-83631-3 35, 36
1-83631-4 35, 36
1-83631-5 35, 36
1-83631-6 35, 36
1-83631-7 35, 36
1-83631-8 35, 36
1-83631-9 35, 36
1-83843-0 23, 25
1-83843-1 23, 24
1043413-1 30
109423-1 18
109424-1 18
109433-1 18
109703-1 18
109717-1 33
1099898-1 8
1099898-2 8
1099898-3 8
1099898-4 8
1099898-5 8
Catalog Number Page
1099898-6 8
1099898-7 8
1099898-8 8
1099898-9 8
1099899-1 9
1099899-2 9
1099899-3 9
1099899-4 9
1099899-5 9
1099899-6 9
1099899-7 9
1099899-8 9
1099899-9 9
1099939-1 9
1099939-2 9
1099939-3 9
1099939-4 9
1099939-5 9
1099939-6 9
1099939-7 9
1099939-8 9
1099939-9 9
1443208-1 18
1443209-1 18
1443259-1 18
1443268-1 18
1443312-1 19
1443316-2 18
1443402-1 10
1443402-2 10
1443402-3 10
1443402-4 10
1443402-5 10
1443402-6 10
1443402-7 10
1443402-8 10
1443402-9 10
1443403-1 10
1443403-2 10
1443403-3 10
1443403-4 10
1443403-5 10
1443403-6 10
1443403-7 10
1443403-8 10
1443403-9 10
1443413-2 30
1443414-1 30
1443442-1 30, 31
1443448-1 30
1443470-1 30
1443514-1 30
1443514-1 32
1490489-1 315
169415-1 315
1710500-1 28
1710501-1 28
1710523-1 28
1710722-1 23
1710722-2 23
1710722-3 23
1710722-4 23
1710723-1 23
1710723-2 23
1710723-4 23
50 Index
ENERGY /// ENERGY READY REFERENCE GUIDE
Catalog Number Page
1710723-5 23
1710723-6 23
1710723-7 23
1710723-8 23
1710723-9 23
1710724-1 23
1710724-2 23
1710724-3 23
1710724-4 23
1710725-1 23
1710725-2 23
1710725-4 23
1710725-5 23
1710725-6 23
1710725-7 23
1710725-8 23
1710725-9 23
1710726-1 23
1710726-2 23
1710726-3 23
1710726-4 23
1710727-1 23
1710727-2 23
1710727-3 23
1710727-4 23
1710727-5 23
1710727-7 23
1710727-8 23
1710727-9 23
1710728-1 23
1710728-2 23
1710728-3 23
1710728-4 23
1710729-1 23
1710729-2 23
1710729-4 23
1710729-5 23
1710729-7 23
1710729-8 23
1710729-9 23
1710730-1 23
1710730-2 23
1710730-3 23
1710730-4 23
1710731-1 23
1710731-2 23
1710731-3 23
1710731-4 23
1710731-6 23
1710731-7 23
1710731-8 23
1710731-9 23
1710732-1 23
1710732-2 23
1710732-3 23
1710732-4 23
1710733-1 23
1710733-2 23
1710733-4 23
1710733-5 23
1710733-6 23
1710733-7 23
1710733-8 23
1710733-9 23
1710734-1 23
1710734-2 23
Catalog Number Page
1710734-3 23
1710734-4 23
1710735-1 23
1710735-2 23
1710735-3 23
1710735-4 23
1710735-5 23
1710735-6 23
1710735-7 23
1710735-8 23
1710735-9 23
1710736-1 23
1710736-2 23
1710736-3 23
1710737-1 23
1710737-2 23
1710737-3 23
1710737-4 23
1710737-5 23
1710737-6 23
1710737-7 23
1710737-8 23
1710883-1 24
1710883-2 24
1710883-3 24
1710883-4 24
1710884-1 24
1710884-2 24
1710884-3 24
1710884-4 24
1710885-1 24
1710885-2 24
1710885-3 24
1710885-4 24
1710886-1 24
1710886-2 24
1710887-1 24
1710887-2 24
1710888-1 24
1710888-2 24
2-275187-8 39
2-276337-0 39
2-276337-1 39
2-276337-2 39
2-276337-3 39
2-276337-4 39
2-276337-5 39
2-276337-8 39
2-276337-9 39
2-602031-0 15, 17
2-602031-1 15, 17
2-602031-2 15, 17
2-83623-0 35, 36
2182383-1 25
2182383-2 25
2182383-3 25
2182384-1 25
2182384-2 25
2182384-3 25
2182407-1 25
2182407-2 25
2182407-3 25
2182407-4 25
2182407-5 25
2182407-6 25
2182408-1 25
Catalog Number Page
2182408-2 25
2182408-3 25
2182408-4 25
2182408-5 25
2182408-6 25
2182410-1 39
2182410-2 39
2182410-3 39
2182410-4 39
2182452-1 MVG900 20
2182452-2 MVG900 20
2182452-3 MVG900 20
2182452-4 MVG900 20
2182452-5 MVG900 20
275187-1 39
275187-2 39
275187-3 39
275187-4 39
275187-5 39
275187-6 39
275187-7 39
275187-8 39
275187-9 39
275435-1 19
275436-1 19
276300-1 18
276337-1 39
276337-2 39
276337-3 39
276337-4 39
276337-5 39
276337-6 39
276337-7 39
276337-8 39
276337-9 39
276337-9 39
276478-1 19
276548-1 18
276915-1 18
277060-1 39
277060-1,2,3 39
277060-2 39
3-275187-0 39
3-275187-1 39
3-275187-3 39
3-275187-4 39
3-275187-6 39
3-275187-7 39
3-275187-9 39
3-276337-0 39
3-276337-1 39
3-276337-2 39
3-276337-3 39
3-276337-4 39
3-276337-5 39
3-276337-6 39
3-276337-7 39
3-276337-9 39
306347-1 32
306348-1 32
306349-1 32
306349-2 32
306350-2 32
308967-1 29
3090-NPS 260
3090-VFS 260
Catalog Number Page
314196-1 29
314199-1 31
4-275187-0 39
4-276337-1 39
4-276337-2 39
4-276337-3 39
4-276337-4 39
4-276337-5 39
4-276337-6 39
4-276337-7 39
4-276337-8 39
4-276337-9 39
444031-1 47
444033-1 47
444385-1 47
47667-8 29
5-276337-1 39
5-276337-3 39
5-276337-4 39
5-276337-5 39
5-276337-6 39
5-276337-7 39
5-276337-8 39
5-276337-9 39
5-304668-3 29
561118-1 30
569398-1 27
6-276337-0 39
6-276337-2 39
6-276337-4 39
6-276337-5 39
602031-8 15, 16
602031-9 15, 16
602046-1 15, 16
602046-2 15, 16
602046-3 15, 16
602046-4 15, 16
602046-5 15, 16
602046-6 15, 16
602046-7 15, 16
602046-9 15, 16
602061-0 47
602080-0 18
602080-1 18
602089-3 41
602121-1 15, 17
602121-2 15, 17
602121-3 15, 17
602121-4 15, 17
602121-5 15, 17, 20
602121-6 15, 17
602121-7 15, 17
602121-8 15, 17
602121-9 15, 17, 20
602180-1 15, 17
602180-2 15, 17
602180-3 15, 17
602180-4 15, 17
602180-5 15, 17
602180-6 15, 17
602180-7 17, 19, 20
602180-8 15, 17
602180-9 15, 17
602283-1 15, 16
602283-2 15, 16
602283-3 15, 16
51
51
5151
Index
Catalog Number Page
602283-4 15, 16
602283-5 15, 16
602283-6 15, 16
602283-7 15, 16
602283-8 15, 16
602300-1 15
602300-2 15
602300-3 15
602300-4 15
602300-5 15
602300-6 15
602300-7 15
602300-8 15
602300-9 15
602380-1 15, 16
602380-2 15, 16
602380-3 15, 16
602380-4 15, 16
602380-5 15, 16
602380-6 15, 16
602380-7 15, 16
6060-VPS 261
607453-2 1 315
607501-1 31
608338-1 31
608877-1 31
6090-VPS 261
6090-VPS-UL 261
688385-1 47
688652-1 47
688653-1 47
688654-1 47
688655-1 47
688656-1 47
688657-1 47
69338-1 30
69338-2 30
69338-4 30
69338-5 30
69610-2 30
69633-2 29
69674 32
69685-1 31
69833-1 32
7060-VPS 262
7090-VPS 262
7090-VPS-BK 262
710723-3 23
710731-5 23
734045-1 315
734587-1 316
80408-2 41
80408-3 41
80408-4 41
80408-5 41
80408-6 41
80408-7 41
80408-8 41
80665-2 30
80665-3 30
8090-VFS 263
81673-1 18
81673-2 18
81673-3 18
81698-1 18
81723-1 39
Catalog Number Page
81723-2 39
81723-4 39
81723-5 39
81723-6 39
81723-7 39
81723-8 39
81723-9 39
83000-1 41
83005-1 21
83005-2 21
83005-3 21
83005-4 21
83005-5 21
83086-1 18
83086-2 18
83364-1 28
83452-1 20
83452-2 20
83452-3 20
83452-4 20
83470-1 20
83470-2 20
83470-3 20
83470-3 20
83470-4 20
83470-4 20
83470-9 20
83589-1 22
83589-2 22
83589-3 22
83589-4 22
83589-6 22
83589-7 22
83590-1 22
83590-2 22
83590-3 22
83590-4 22
83591-1 22
83591-2 22
83591-3 22
83591-4 22
83592-1 34, 36
83592-2 34, 36
83592-3 34, 36
83592-4 34, 36
83592-5 34, 36
83592-6 34, 36
83592-7 34, 36
83592-8 34, 36
83592-9 34, 36
83623-1 35, 36
83623-2 35, 36
83623-3 35, 36
83623-4 35, 36
83623-5 35, 36
83623-6 35, 36
83623-7 35, 36
83623-8 35, 36
83623-9 35, 36
83630-1 35, 36
83630-2 35, 36
83630-3 35, 36
83630-4 35, 36
83630-5 35, 36
83630-6 35, 36
83630-7 35, 36
Catalog Number Page
83630-8 35, 36
83630-9 35, 36
83631-1 34, 36
83631-2 34, 36
83631-3 34, 36
83631-4 34, 36
83631-5 34, 36
83631-6 34, 36
83631-7 34, 36
83631-8 34, 36
83631-9 34, 36
83653-1 15
83653-2 15
83653-3 15
83653-4 15
83653-5 15
83747-1 43
83747-1 43, 44, 45
83747-2 43, 44, 45
83747-3 43, 44, 45
83747-4 43, 44, 45
83748-1 43, 44, 45
83748-2 43, 44, 45
83748-3 43, 44, 45
83748-4 43, 44, 45
83749-1 43, 44, 45
83749-2 43, 44, 45
83749-3 43, 44, 45
83749-4 44, 45
83750-1 43, 44, 45
83750-2 43, 44, 45
83750-2 43, 44, 45
83750-3 44, 45
83750-4 43, 44, 45
83750-5 43, 44, 45
83750-6 43, 44, 45
83751-1 43, 44, 45
83751-2 43, 44, 45
83751-3 43, 44, 45
83751-4 43, 44, 45
83843-1 25, 51
83843-2 25, 26, 51
83843-3 23, 25
83843-4 23, 25
83843-5 23, 24
83843-6 23, 24
83843-7 23, 25
83861-1 18
881224-1 47
881225-1 47
881226-1 47
881781-1 47
881783-1 47
881785-1 47
881787-1 47
881789-1 47
A
AA-105 257
AA-105HA 257
AA-105M 257
AA-105W 257
AA-1068 257
AA-1068M 257
AA-1068W 257
AA-305 257
Catalog Number Page
AD-1358-LPG-REGW/GAGE 313
AD-1432-ACD10FT-LPG-HOSE 313
AD-1434-ACD30FT-LPG-HOSE 313
AD-1460-ACD-HEAT-SHLDGPA 313
AD-1563-ACD-ADAPTER 313
AD-3015-04 313
AM-1-A 266
AM-1-A-NB 266
AM-2-A 266
AM-2-A-NB 266
AMR3030.2-120V 265
AMR3030.3-120V 265
ASBR-350-500/600-750-U 4
ASBS-1000-U 4
ASBS-2-3/0 3
ASBS-2-350 3
ASBS-2-4/0-U 4
ASBS-2-U 4
ASBS-250-350-U 4
ASBS-3/0-500 3
ASBS-3/0-500-S 3
ASBS-350-500-U 4
ASBS-350-750 3
ASBS-350-750 3, 6
ASBS-500-750 3
ASBS-600-1000 3, 6
ASBS-600-750-U 4
ASBT-1000-N 6
ASBT-1000-U 7
ASBT-1250-2 6
ASBT-1250-2-N 6
ASBT-2-350 6
ASBT-2-4/0-U 7
ASBT-250-350-U 7
ASBT-350-500-U 7
ASBT-600-750-U 7
AT-15 256
AT-168 256
AT-19 256
AT-20 256
AT-30 256
AT-368 256
AT-39 256
BBIT-100/40-A/U 272
BBIT-150/60-A/U 272
BBIT-175/80-A/U 272
BBIT-25/10-A/U 272
BBIT-40/16-A/U 272
BBIT-65/25-A/U 272
BCAC-5D/8-01(B12) 277
BCAC-7D/10-01(B6) 277
BCAC-8D/14-01(B6) 277
BCAC-BYPASS-01(B1) 277
BCAC-BYPASS-02(B1) 277
BCAC-G-4D/13-2 (B18) 290
BCAC-G-5D/8-01 (B12) 290, 277
BCAC-G-7D/10-01(B6) 277
BCAC-G-8D/14-01(B6) 277
BCAC-G-AR-3.75D-2 (B24) 290
BCAC-G-AR-4D-2 (B24) 290
BCAC-G-AR-5D-2 (B24) 290
BCAC-G-ARM-01 (B12) 289
BCAC-G-CUTOUT-100-01-B12 290
BCAC-G-CUTOUT-100-P2-B12 290
BCAC-G-CUTOUT-FT (B3) 290
BCAC-G-CUTOUT-FT-P (B3) 290
52 Index
ENERGY /// ENERGY READY REFERENCE GUIDE
Catalog Number Page
BCAC-G-IC-10.5D/20 (B6) 278
BCAC-G-IC-5D/6 (B6) 278
BCAC-G-IC-7D/12 (B6) 278
BCAC-G-IC-8D/18 (B6) 278
BCAC-G-IC-BYPASS-01 (B1) 278
BCAC-IC-10.5D/20 (B6) 278
BCAC-IC-5D/6 (B6) 278
BCAC-IC-7D/12 (B6) 278
BCAC-IC-8D/18 (B6) 278
BCAC-IC-BYPASS-01 (B1) 278
BCAC-P-IC-5D/6 (B6) 290
BCIC-0270-SCE (B3) 281
BCIC-0370-SCE (B3) 282
BCIC-10D/18 (B3) 281
BCIC-10D/18-3 (B3) 281
BCIC-11.5D/22(B3) 285
BCIC-115-PH (B1) 294
BCIC-12/12/5-H (B3) 282
BCIC-13D/13-HO (B3) 283
BCIC-14/19/6-U (B3) 282
BCIC-24/11/12 (B3) 282
BCIC-3212-01 (B3) 284
BCIC-3D/6-3 (B3) 280
BCIC-4/12/4-H (B3) 282
BCIC-4/16/4-H (B3) 282
BCIC-4411 (B3) 279
BCIC-4D/4 (B3) 283
BCIC-5.5D/11-H0(B3) 281
BCIC-5.5D/16-HO (B3) 280
BCIC-5.5D/60 285
BCIC-5.5D/60(B3) 285
BCIC-5D/6 (B3) 283
BCIC-5D/8/11 (B6) 291
BCIC-7.5D/18-3 (B3) 283
BCIC-7/12/7-H (B3) 282
BCIC-8.25D/8 281
BCIC-8/12/2-U(B3) 282
BCIC-8D/15-HO (B3) 280
BCIC-8D/18-HO (B3) 280
BCIC-8D/6 (B3) 282
BCIC-8D/6-3 (B3) 280
BCIC-9D/19-3 (B3) 279
BCIC-ANGLE-4X48 (B6) 287
BCIC-BYPASS (B1) 284, 285
BCIC-Collar-50/280-5-B 294
BCIC-G-4D/48-01(B4) 285
BCIC-G-ANGLE-4X48 (B6) 287
BCIC-G-DE/CL-01 (B6) 288
BCIC-G-DPIN-556-01 (B6) 288
BCIC-G-DPIN-795-01 (B6) 288
BCIC-G-DSMPIN-795-01 (B6) 288
BCIC-G-HZ-795-XL (B6) 288
BCIC-G-HZPOR/3.5D-795-01 (B6) 288
BCIC-G-HZPOR/4.5D-795-01 (B6) 288
BCIC-G-Recloser-100 (B30) 291
BCIC-G-Recloser-200 (B6) 291
BCIC-G-Recloser-200S (B6) 291
BCIC-G-Reclosercover (B6) 291
BCIC-GT-DPIN (B6) 289
BCIC-GT-HZ (B6) 289
BCIC-GT-PIN (B6) 289
BCIC-GT-PIN-XL (B6) 289
BCIC-GT-PIN/CT (B6) 289
BCIC-Recloser-100 (B6) 291
BCIC-Recloser-200S (B6) 291
BCIC-Reclosercover (B6) 291
BCIC-SG-101-H2 (B3) 279
Catalog Number Page
BISC-SG-201-SCE(B3) 283
BCIC-TR205-L (B3) 284
BCIC-TR205-R (B3) 284
BF-120 258
BF-208-277 258
BF-PV 258
BISG-100/400 (B3) 276
BISG-24-01 (B10) 276
BISG-60/115-02(S10) 276
BISG-60/115-03-HOT (B10) 276
BISG-G-100/400 (B3) 276
BISG-G-24-01 (B10) 276
BISG-G-60/115-02(S10) 276
BISG-G-60/115-03-HOT-B10 276
BP-46 275
BPTM-100/40-A/U(B50) 272
BPTM-120/50-A/U(B50) 272
BPTM-15/6-A/U 272
BPTM-175/70-A/U(B50) 272
BPTM-205/110-A/U(B50) 272
BPTM-235/130-A/U-C(40) 272
BPTM-30/12-A/U(B50) 272
BPTM-50/20-A/U(B50) 272
BPTM-75/30-A/U(B50) 272
BR 240-35 13
BRKT-1-SS 307
BRKT-2-SS 307
BRKT-3-SS 307
BRKT-4-SS 307
C
CA7476-000 314
CA7478-000 314
CATJ-1581M0 185
CATJ-1582M1 185
CATJ-1583M2 185
CATJ-1584M3 185
CATJ-2881M0 185
CATJ-2882M1 185
CATJ-2883M2 185
CATJ-2884M3 185
CATJ-T-1581M0 186
CATJ-T-1582M1 186
CATJ-T-1583M2 186
CATJ-T-1584M3 186
CATJ-T-2883M2 186
CATJ-T-2884M3 186
CBR-2-1-A 244
CBR-2-2-A 244
CBR-2-3-A 244
CBR-3-1-A 244
CBR-3-2-A 244
CBR-3-3-A 244
CBR-3-4-A 244
CBR-4-1-A 244
CBR-4-2-A 244
CBR-4-3-A 244
CBR-4-4-A 244
CBR-6-1-A 244
CBR-6-2-A 244
CC15-26-FM-M12 317
CC15-26-PL-M12-DOUB 318
CC15-26-SN-M10 317
CC15-26-SN-M12 317
CC15-26-SN-M12-DOUB 318
CC26-38-FM-M12 317, 319
CC26-38-PL-M12-DOUB 318
Catalog Number Page
CC26-38-SN-M10 317
CC26-38-SN-M12 317
CC26-38-SN-M12 319
CC26-38-SN-M12-DOUB 318
CC38-50-FM-M12 317
CC38-50-FM-M12 319
CC38-50-PL-M12 317, 319
CC38-50-PL-M12-DOUB 318
CC38-50-SN-M12 317, 319
CC38-50-SN-M12-DOUB 318
CC50-60-FM-M12 317, 319
CC50-60-PL-M12 317, 319
CC50-60-PL-M12-DOUB 318
CC50-60-SN-M12 317, 319
CC50-60-SN-M12-DOUB 318
CC60-70-FM-M12 317, 319
CC60-70-PL-M12 317, 319
CC60-70-PL-M12-DOUB 318
CC60-70-SN-M12 317, 319
CC60-70-SN-M12-DOUB 318
CC68-81-FM-M12 317, 319
CC68-81-PL-M12 317, 319
CC68-81-PL-M12-DOUB 318
CC68-81-SN-M12 317, 319
CC68-81-SN-M12-DOUB 318
CC80-92-FM-M12 317, 319
CC80-92-PL-M12 317, 319
CC80-92-PL-M12-DOUB 318
CC80-92-SN-M12 317, 319
CC80-92-SN-M12-DOUB 318
CC92-106-FM-M12 317, 319
CC92-106-PL-M12 317, 319
CC92-106-PL-M12-DOUB 318
CC92-106-SN-M12 317, 319
CC92-106-SN-M12-DOUB 318
CFTS-1 243
CFTS-2 243
CFTS-3 243
CFTS-4 243
CFTS-5 243
CJ-250-3W3W-CU-FT-B1 131
CJ-250-5W5W-CU-FT-B1 131
CJ-250-7W7W-CU-FT-B1 131
CJ-350-3W3W-CU-FT-B1 131
CJ-350-5W5W-CU-FT-B1 131
CJ-350-7W7W-CU-FT-B1 131
CJ-4/0-3W3W-CU-FT-B1 131
CJ-4/0-3W3W-CU-FT-B1 131
CJ-4/0-5W5W-CU-FT-B1 131
CJ-4/0-7W7W-CU-FT-B1 131
CJ-500-3W3W-CU-FT-B1 131
CJ-500-5W5W-CU-FT-B1 131
CJ-500-7W7W-CU-FT-B1 131
CJ-750-3W3W-CU-FT-B1 131
CJ-750-5W5W-CU-FT-B1 131
CJ-750-7W7W-CU-FT-B1 131
CPGI-ALR-ACL-11 267
CPGI-ALR-OLC-5C 267
CPGI-ALR-PL-120S 267
CPGI-ALR-PL-120S-B 267
CRPS-2120 248
CRPS-248 248
CRPS-260 248
CRPS-290 248
CRSM 107/29-1000 116
CRSM 107/29-1200 116
CRSM 143/36-1200 116
Catalog Number Page
CRSM 198/55-1200 116
CRSM 34/10-1200 116
CRSM 34/10-200 116
CRSM 53/13-1200 116
CRSM 53/13-200 116
CRSM 84/20-1200 116
CRSM 84/20-750 116
CRSM-107/29-1000 233
CRSM-107/29-1200 233
CRSM-143/36-1200 233
CRSM-198/55-1200 233
CRSM-34/10-1200 233
CRSM-34/10-200 233
CRSM-53/13-1200 233
CRSM-53/13-200 233
CRSM-84/20-1000 233
CRSM-84/20-1200 233
CRSM-84/20-750 233
CRSM-CT-34/10-150 117
CRSM-CT-53/13-200 117
CRSM-CT-53/13-200 117
CRSM-CT-84/20-250 117
CSBS-1000-1250 5
CSBS-2-250 5
CSBS-2/0-500-CPR 5
CSBS-2/0C-500C 5
CSBS-2000 5
CSBS-300-750 5
CSBS-300C-750C 5
CSBS-500-1000 5
CSJ-EG-1 159
CSJ-EG-2 159
CSJ-EG-3 159
CSJ-EG-4 159
CSJA-1521 160
CSJA-1521M1 160
CSJA-1521M4 160
CSJA-1521M5 160
CSJA-1522 160
CSJA-1522M1 160
CSJA-1522M2 160
CSJA-1522M6 160
CSJA-1522M7 160
CSJA-1523 160
CSJA-1523M2 160
CSJA-1523M8 160
CSJA-1524 160
CSJA-1524M9 160
CSJA-2822 160
CSJA-2822M1 160
CSJA-2822M5 160
CSJA-2822M6 160
CSJA-2823 160
CSJA-2823M2 160
CSJA-2823M8 160
CSJA-2824 160
CSJA-2824M2 160
CSJA-2824M8 160
CSJA-2824M9 160
CSJA-3-1521-ARMR 166
CSJA-3-1521-TECK 158
CSJA-3-1521M1-ARMR 166
CSJA-3-1521M1-TECK 158
CSJA-3-1521M4-ARMR 166
CSJA-3-1521M4-TECK 158
CSJA-3-1521M5-ARMR 166
CSJA-3-1521M5-TECK 158
5
5
55
Index
Catalog Number Page
CSJA-3-1522-ARMR 166
CSJA-3-1522-TECK 158
CSJA-3-1522M1-ARMR 166
CSJA-3-1522M1-TECK 158
CSJA-3-1522M2-ARMR 166
CSJA-3-1522M2-TECK 158
CSJA-3-1522M6-ARMR 166
CSJA-3-1522M6-TECK 158
CSJA-3-1522M7-ARMR 166
CSJA-3-1522M7-TECK 158
CSJA-3-1523-ARMR 166
CSJA-3-1523-TECK 158
CSJA-3-1523M3-ARMR 166
CSJA-3-1523M3-TECK 158
CSJA-3-1523M8-ARMR 166
CSJA-3-1523M8-TECK 158
CSJA-3-2822-ARMR 166
CSJA-3-2822M1-ARMR 166
CSJA-3-2822M5-ARMR 166
CSJA-3-2822M6-ARMR 166
CSJA-3-2823-ARMR 166
CSJA-3-2823M2-ARMR 166
CSJA-3-2823M8-ARMR 166
CSJA-3-3523-ARMR 166
CSJA-3-3523M1-ARMR 166
CSJA-3-3523M5-ARMR 166
CSJA-3-3524-ARMR 166
CSJA-3-3524M2-ARMR 166
CSJA-3-3524M8-ARMR 166
CSJA-3523 160
CSJA-3523M1 160
CSJA-3523M5 160
CSJA-3524 160
CSJA-3524M2 160
CSJA-3524M8 160
CSJA-3524M9 160
CSJA-3525 160
CSJA-3525M10 160
CSJA-821 160
CSJA-JCN/EG-1511 162
CSJA-JCN/EG-1511M1 162
CSJA-JCN/EG-1511M4 162
CSJA-JCN/EG-1511M5 162
CSJA-JCN/EG-1512 162
CSJA-JCN/EG-1512M1 162
CSJA-JCN/EG-1512M2 162
CSJA-JCN/EG-1512M6 162
CSJA-JCN/EG-1512M7 162
CSJA-JCN/EG-1513 162
CSJA-JCN/EG-1513M2 162
CSJA-JCN/EG-1513M8 162
CSJA-JCN/EG-1514 162
CSJA-JCN/EG-1514M9 162
CSJA-JCN/EG-2812 162
CSJA-JCN/EG-2812M1 162
CSJA-JCN/EG-2812M5 162
CSJA-JCN/EG-2812M6 162
CSJA-JCN/EG-2813 162
CSJA-JCN/EG-2813M2 162
CSJA-JCN/EG-2813M8 162
CSJA-JCN/EG-2814 162
CSJA-JCN/EG-2814M2 162
CSJA-JCN/EG-2814M8 162
CSJA-JCN/EG-2814M9 162
CSJA-JCN/EG-3513 162
CSJA-JCN/EG-3513M1 162
CSJA-JCN/EG-3513M5 162
Catalog Number Page
CSJA-JCN/EG-3514 162
CSJA-JCN/EG-3514M2 162
CSJA-JCN/EG-3514M8 162
CSJA-JCN/EG-3514M9 162
CSJA-JCN/EG-3515 162
CSJA-JCN/EG-3515M10 162
CSJA-JCN/EG-3515M9 162
CSJD-1521-A1 184
CSJD-1521-C1 184
CSJD-1521-C2 184
CSJD-1523-A2 184
CSJD-1523-C3 184
CSJD-1524-A3 184
CSJD-1524-C4 184
CSJD-2821-A1 184
CSJD-2821-C1 184
CSJD-2823-A1 184
CSJD-2823-A2 184
CSJD-2823-C2 184
CSJD-2823-C3 184
CSJD-2824-A2 184
CSJD-2824-A3 184
CSJD-2824-C4 184
CSJG-1511 164
CSJG-1511M1 164
CSJG-1511M4 164
CSJG-1511M5 164
CSJG-1512 164
CSJG-1512M1 164
CSJG-1512M2 164
CSJG-1512M6 164
CSJG-1512M7 164
CSJG-1513 164
CSJG-1513M2 164
CSJG-1513M8 164
CSJG-1514 164
CSJG-1514M9 164
CSJG-2812 164
CSJG-2812M1 164
CSJG-2812M5 164
CSJG-2812M6 164
CSJG-2813 164
CSJG-2813M2 164
CSJG-2813M8 164
CSJG-2814 164
CSJG-2814M2 164
CSJG-2814M8 164
CSJG-2814M9 164
CSJG-3513 164
CSJG-3513M1 164
CSJG-3513M5 164
CSJG-3514 164
CSJG-3514M2 164
CSJG-3514M8 164
CSJG-3514M9 164
CSJG-3515 164
CSJG-3515M10 164
CSJU-1511 167
CSJU-1511-ALC0 167
CSJU-1511-ALC1 167
CSJU-1511-ALC2 167
CSJU-1511-ALC3 167
CSJU-1511-ALC4 167
CSJU-1511-ALC5 167
CSJU-1511-SB1 167
CSJU-1511-SB2 167
CSJU-2511 167
Catalog Number Page
CSJU-2511-ALC0 167
CSJU-2511-ALC1 167
CSJU-2511-ALC2 167
CSJU-2511-ALC3 167
CSJU-2511-SB1 167
CSJU-2511-SB2 167
CST-152 180
CST-153 180
CST-154 180
CST-282 180
CST-283 180
CST-284 180
CST-352 180
CST-353 180
CST-354 180
CSTI-152 178
CSTI-153 178
CSTI-154 178
CSTI-282 178
CSTI-283 178
CSTI-284 178
CSTI-352 178
CSTI-353 178
CSTI-354 178
CSTIL-154 178
CSTIL-284 178
CSTO-152 178
CSTO-153 178
CSTO-154 178
CSTO-282 178
CSTO-283 178
CSTO-284 178
CSTO-352 178
CSTO-353 178
CSTO-354 178
CSTOL-154 178
CSTOL-284 178
CU7208-000 294
D
DR 240X1 13
E
E4540-1250 310
E7512-0160 310
E7512-0220 310
E7512-0240 310
E7512-0260 310
EAKT 1521 307
EAKT 1523 307
EAKT 1524 307
EHVS-6920-W-CXXX 216
EHVS-6921-W-CXXX 216
EHVS-6922-W-CXXX 216
EHVS-6923-W-CXXX 216
EHVT-462-G 217
EHVT-463-G 217
EHVT-464-G 217
EHVT-465-G 217
EHVT-690-G 217
EHVT-691-G 217
EHVT-692-G 217
EHVT-693-G 217
EHVT-694-G 217
EHVT-BP 224
ELB-12-200-BI-IND 207
ELB-15-200-BI 207
Catalog Number Page
ELB-15-200-IC 208
ELB-15/28-200-ETP15 209
ELB-15/28-200-ETP25 209
ELB-15/28-200-LRTP15 210
ELB-15/28-200-LRTP25 210
ELB-15/28-600-CP-AL 193
ELB-15/28-600-IC 192
ELB-15/28-600-J2-AL 195
ELB-15/28-600-J2-AL-ADJ 195
ELB-15/28-600-J2-AL-STD 195
ELB-15/28-600-J3-AL 195
ELB-15/28-600-J3-AL-ADJ 195
ELB-15/28-600-J3-AL-STD 195
ELB-15/28-600-J4-AL 195
ELB-15/28-600-J4-AL-ADJ 195
ELB-15/28-600-J4-AL-STD 195
ELB-15/28-600-SP 191
ELB-15/28-600-T1WAY 196
ELB-15/28-600-T2WAY 196
ELB-15/28-600-T3WAY 196
ELB-15/28-600-T4WAY 196
ELB-15/28-610-T1WAY 196
ELB-15/28-610-T2WAY 196
ELB-15/28-610-T3WAY 196
ELB-15/28-610-T4WAY 196
ELB-15/28-900-CP-CU 193
ELB-15/28-900-J2-CU 195
ELB-15/28-900-J2-CU-ADJ 195
ELB-15/28-900-J2-CU-STD 195
ELB-15/28-900-J3-CU 195
ELB-15/28-900-J3-CU-ADJ 195
ELB-15/28-900-J3-CU-STD 195
ELB-15/28-900-J4-CU 195
ELB-15/28-900-J4-CU-ADJ 195
ELB-15/28-900-J4-CU-STD 195
ELB-200-CES-GRD-1 206
ELB-200-GRD-1 206
ELB-200-GRD-2 206
ELB-25-200-BI 207
ELB-25-200-BI-IND 207
ELB-25-200-IC 208
ELB-35-200-ETP21 209
ELB-35-200-IC21 208
ELB-35-200-LRTP21 210
ELB-35-600 ARSTR-27 197
ELB-35-600 ARSTR-30 197
ELB-35-600 ARSTR-33 197
ELB-35-600- GRD2 206
ELB-35-600- GRD3 206
ELB-35-600-ARSTR-36 197
ELB-35-600-CP-AL 193
ELB-35-600-GRD1 206
ELB-35-600-J2-AL 195
ELB-35-600-J2-AL-ADJ 195
ELB-35-600-J2-AL-STD 195
ELB-35-600-J3-AL 195
ELB-35-600-J3-AL-ADJ 195
ELB-35-600-J3-AL-STD 195
ELB-35-600-J4-AL 195
ELB-35-600-J4-AL-ADJ 195
ELB-35-600-J4-AL-STD 195
ELB-35-600-SP 191
ELB-35-600-T1WAY 196
ELB-35-600-T2WAY 196
ELB-35-600-T3WAY 196
ELB-35-610-T1WAY 196
ELB-35-610-T2WAY 196
54 Index
ENERGY /// ENERGY READY REFERENCE GUIDE
Catalog Number Page
ELB-35-610-T3WAY 196
ELB-35-900-CP-CU 193
ELB-35-900-J2-CU 195
ELB-35-900-J2-CU-ADJ 195
ELB-35-900-J2-CU-STD 195
ELB-35-900-J3-CU 195
ELB-35-900-J3-CU-ADJ 195
ELB-35-900-J3-CU-STD 195
ELB-35-900-J4-CU 195
ELB-35-900-J4-CU-ADJ 195
ELB-35-900-J4-CU-STD 195
ELB-600-CES-1 198
ELB-600-CES-2 198
ELB-600-CES-3 198
ELB-600-CES-GRD-1 206
ELB-600-CES-GRD-2 206
ELB-600-CES-GRD-3 206
EP120-13 13
EP35-13 13
EP95-13 13
EPB95-13 13
EPPA-034-A 305
EPPA-034-E 305
EPPA-034-F 305
EPPA-034-G 305
EPPA-034-H 305
EPPA-034-L 305
EPPA-055-0/1 222
EPPA-055-0/3 222
EPPA-055-3/1 222
EPPA-055-3/3 222
EPPA-055-6/1 222
EPPA-055-6/3 222
ESA-1 199
ESA-2 199
ESC-1/A 242
ESC-2/A 242
ESC-3/A 242
ESC-4/A 242
ESC-5/A 242
ESC-6/A 242
ESC-7/A 242
EXRM-0607 314
EXRM-0982-I-22.5 224
EXRM-0982-R-20-4 224
EXRM-1004-US 314
F
FCSM-120/40-1200-S 114, 241
FCSM-120/40-1500/U 114, 241
FCSM-177/63 600-S 114, 241
FCSM-177/63-1200-S 114, 241
FCSM-177/63-1500/U 114, 241
FCSM-19/6-1200-S 114, 241
FCSM-19/6-150-S 114, 241
FCSM-19/6-A/U 114, 241
FCSM-28/9-1200-S 114, 241
FCSM-28/9-225-S 114, 241
FCSM-28/9-A/U 114, 241
FCSM-38/12-1200-S 114, 241
FCSM-38/12-300-S 114, 241
FCSM-38/12-A/U 114, 241
FCSM-51/16-1200-S 114, 241
FCSM-51/16-300-S 114, 241
FCSM-51/16-A/U 114, 241
FCSM-68/22-1200-S 114, 241
FCSM-68/22-A/U 114, 241
Catalog Number Page
FCSM-9/3-1200-S 114, 241
FCSM-9/3-A/U 114, 241
FCSM-90/30-1200-S 114, 241
FCSM-90/30-1500/U 114, 241
FH-2618A-1 313
FH-2629-Kit 313
FH-2640-PS-KIT 313
FH-2649-PS-KIT 313
FH-3366-97-HANDLE 312
FH-AD-3061-23-PS-REGULATOR 312
FH-AD-3341-47-PS-BURN1.5 312
FH-AD-3347-91-PS-BURN-1 312
FH-AD-3348-91-PS-BURN-2 312
FSTW-2-1-6 249
G
GelCap 1(B5) 128
GelCap 2(B5) 128
GelCap 3(B5) 128
GelCap 4(B5) 128
GELCAP-8-GRD-1 187
GELCAP-8-GRD-2 187
GELCAP-8-NS-1V 187
GELCAP-8-NS-1VEX 187
GELCAP-8-NS-2V 187
GELCAP-8-S-1V 187
GELCAP-8-S-1VEX 187
GELCAP-8-S-2V 187
GelCap-SL-2/0-3HOLE-B100 127
GelCap-SL-2/0-3HOLE(B10) 127
GelWrap Pad 252
GelWrap-18/4-100 120
GelWrap-18/4-150 120
GelWrap-18/4-150UL 121
GelWrap-18/4-200 120
GelWrap-18/4-200UL 121
GelWrap-18/4-250 120
GelWrap-18/4-250UL 121
GelWrap-18/4-300 120
GelWrap-18/4-300UL 121
GelWrap-18/4-350UL 121
GelWrap-18/4-400UL 121
GelWrap-18/4-450UL 121
GelWrap-18/4-500UL 121
GelWrap-18/4-550UL 121
GelWrap-18/4-600UL 121
GelWrap-33/10-150 120
GelWrap-33/10-200 120
GelWrap-33/10-250 120
GelWrap-33/10-250-I350M4 120
GelWrap-33/10-300 120
GelWrap-33/10-350 120
GelWrap-50/20-200 120
GelWrap-50/20-250 120
GelWrap-50/20-300 120
GelWrap-50/20-350 120
GelWrap-50/20-400 120
GelWrap-ES-65/25-150(B6) 200
GelWrap-MS-GRD-1 203
GelWrap-MS-GRD-2 203
GelWrap-MS-GRD-3 203
GelWrap-MS-GRD-CT-2 203
Gelwrap-Pad-2X8(B6) 252
GelWrap-UF-200 120
GelWrap-UF-250UL 121
GHFC-1-90 124
GHFC-2-90 124
Catalog Number Page
GHFC-2.5-90 124
GHFC-3-90 124
GHFC-MW 37
GILS-350 123
GILS-4/0 123
GMRS-100/40-1050 230
GMRS-100/40-1200 230
GMRS-100/40-750 230
GMRS-100/40-850 230
GMRS-75/25-1050 230
GMRS-75/25-1200 230
GMRS-75/25-650 230
GMRS-75/25-750 230
GMRS-75/25-850 230
GPRT-350-3P(B6) 126
GPRT-350-4P(B6) 126
GPRT-350-5P(B6) 126
GPRT-350-6P(B6) 126
GPRT-350-8P(B6) 126
GPRT-350/4P-500/1P (B6) 126
GPRT-350/6P-500/2P (B6) 126
GPRT-500-3P(B6) 126
GPRT-500-4P(B6) 126
GPRT-500-5P(B6) 126
GPRT-500-6P(B6) 126
GPRT-500-8P(B6) 126
GTAP-1 125
GTAP-2 125
H
HV-BRAID-4-1520 304
HV-BRAID-6-1520 304
HV-BRAID-8-1520 304
HV-MSK-3/C-581 157
HV-MSK-3/C-582 157
HV-MSK-3/C-584 157
HVBC-41 275
HVBC-42 275
HVBC-43 275
HVBC-44 275
HVBS-615/155-01-M-BP 297
HVBS-665/205-01-M-BP 297
HVBS-685/225-01-M-BP 297
HVBS-710/250-01-M-BP 297
HVBS-740/280-01-M-BP 297
HVBS-770/310-01-M-BP 297
HVBT-1-R-01 (B8) 251, 270, 271
HVBT-2-R-01 (B4) 251 ,270
HVBT-2-R-01 (B4) 270, 271
HVBT-4-R-01 (B2) 270, 271
HVBT-4-R-01 (B2) 4" 251
HVCE 100/80-01 (B-6) 295
HVCE 120/100-01 (B-6) 295
HVCE 140/120-01 (B-6) 295
HVCE 160/140-01 (B-6) 295
HVCE 183/161-01 (B-6) 295
HVCE 205/184-01 (B-6) 295
HVCE 226/206-11 (B3) 295
HVCE 247/227-11 (B3) 295
HVCE 268/248-11 (B3) 295
HVCE 289/269-11 (B3) 295
HVCE 310/290-11 (B3) 295
HVCE 331/311-11 (B3) 295
HVCE 352/332-11 (B3) 295
HVCE 373/353-11 (B3) 295
HVCE 394/374-11 (B3) 295
HVCE-WA-175-02-FT (B6) 296
Catalog Number Page
HVCE-WA-206-01 (B6) 296
HVCE-WA-216-01 (B6) 296
HVCE-WA-221-01 (B6) 296
HVCE-WA-226-01 (B6) 296
HVCE-WA-227-01 (B6) 296
HVCE-WA-234-01 (B6) 296
HVCE-WA-244-01-FT (B6) 296
HVCE-WA-248-01 (B6) 296
HVCE-WA-251-01 (B6) 296
HVCE-WA-255-01 (B6) 296
HVCE-WA-267-01 (B6) 296
HVCE-WA-271-01 (B6) 296
HVCE-WA-280-01-FT (B6) 296
HVCE-WA-281-01 (B6) 296
HVCE-WA-287-01 (B6) 296
HVCE-WA-292-01 (B6) 296
HVCE-WA-303-01 (B6) 296
HVCE-WA-323-01 (B6) 296
HVCE-WA-326-01 (B6) 296
HVCE-WA-330-01 (B3) 296
HVCE-WA-336-01 (B6) 296
HVCE-WA-341-01 (B6) 296
HVCE-WA-348-01 (B6) 296
HVCE-WA-349-01 (B6) 296
HVCE-WA-356-01 (B6) 296
HVCE-WA-359-01 (B6) 296
HVCE-WA-364-01 (B6) 296
HVCE-WA-367-01 (B6) 296
HVCE-WA-372-01 (B6) 296
HVCE-WA-373-01 (B6) 296
HVCE-WA-377-01 (B6) 296
HVCE-WA-381-01 (B6) 296
HVCE-WA-392-01 (B6) 296
HVCE-WA-393-01 (B6) 296
HVCE-WA-406-01 (B6) 296
HVCE-WA-407-01 (B6) 296
HVCE-WA-413-01 (B6) 296
HVCE-WA-421-01 (B6) 296
HVCE-WA-426-01 (B6) 296
HVCE-WA-429-01 (B6) 296
HVCE-WA-440-01 (B6) 296
HVCE-WA-442-01-FT (B6) 296
HVCE-WA-452-01 (B6) 296
HVCE-WA-457-01 (B6) 296
HVCE-WA-463-01 (B6) 296
HVCE-WA-482-01 (B3) 296
HVCE-WA-488-01 (B6) 296
HVCE-WA-490-01 (B6) 296
HVCE-WA-501-01 (B6) 296
HVE-1591 204
HVE-1592 204
HVE-1593 204
HVE-1594 204
HVES-1521D 156
HVES-1522D 156
HVES-1523D 156
HVES-1524D 156
HVES-2521D 156
HVES-2522D 156
HVES-2523D 156
HVES-3-1591 156
HVES-3-1592 156
HVES-3-1593 156
HVES-3-1594 156
HVES-3-2591E 156
HVES-3-2592E 156
HVES-3-2593E 156
55
55
5555
Index
Catalog Number Page
HVIA-CABLE-HEATING-BLANKET 225
HVIA-SLIDE-RAIL-1580 225
HVIA-Stripper 35/90-US 224
HVIA-Stripper 75/150-US 224
HVIS-05-(B3) NS 273
HVIS-10-(B1) NS 273
HVIS-Angle (B12) 273
HVIS-Clamp (B25) 273
HVIS-Flat (B12) 273
HVLB-C-S-X-6-Y-U-IP68-B-Z 223
HVLB-E-S-0-1-Y-U-IP68-B-Z 223
HVLB-E-S-0-3-Y-U-IP68-B-Z 223
HVLB-E-S-X-1-Y-U-IP68-B-Z 223
HVLB-E-S-X-3-Y-U-IP68-B-Z 223
HVS-1521S 140, 147, 148
HVS-1521S-W 140, 147, 148
HVS-1522S-W 140
HVS-1523S 140, 147, 148
HVS-1523S-W 140
HVS-1524S 140, 147, 148
HVS-1524S-W 140
HVS-1525S 140
HVS-1525S-W 140
HVS-1581D 149
HVS-1582D 149
HVS-1583D 149
HVS-1584D 149
HVS-2511E-J 136
HVS-2512E-J 136
HVS-2513E-J 136
HVS-2521S 140, 147, 148
HVS-2522S 140, 147, 148
HVS-2523S 140, 147, 148
HVS-2531-LC 142
HVS-2532-LC 142
HVS-2533-LC 142
HVS-2582E 149
HVS-2583E 149
HVS-2584E 149
HVS-3-1521S 145, 146
HVS-3-1522S 145, 146
HVS-3-1523S 145, 146
HVS-3-1524S 145, 146
HVS-3-1581S 153
HVS-3-1582S 153
HVS-3-1583S 153
HVS-3-1584S 153
HVS-3-1591 150
HVS-3-1591S 150
HVS-3-1592 150
HVS-3-1592S 150
HVS-3-1593 150
HVS-3-1593S 150
HVS-3-1594 150
HVS-3-2521S 145
HVS-3-2522S 145
HVS-3-2523S 145
HVS-3-2591E 150
HVS-3-2592E 150
HVS-3-501 134
HVS-3-502 134
HVS-3-503 134
HVS-3-821S 145, 146
HVS-3-822S 145, 146
HVS-3-823S 145, 146
HVS-3-824S 145, 146
HVS-3-825S 145, 146
Catalog Number Page
HVS-3511S-J 136
HVS-3512S-J 136
HVS-3513S-J 136
HVS-3521S 140, 147, 148
HVS-3522S 140, 147, 148
HVS-3523S 140, 147, 148
HVS-3524S 140, 147, 148
HVS-3531-LC 142
HVS-3532-LC 142
HVS-3533-LC 142
HVS-3582D 149
HVS-3583D 149
HVS-3584D 149
HVS-501 134, 147, 148
HVS-502 134, 147, 148
HVS-503 134, 147, 148
HVS-821S 140, 147, 148
HVS-822S 140, 147, 148
HVS-823S 140, 147, 148
HVS-824S 140, 147, 148
HVS-825S 140, 147, 148
HVS-C-1511S-J 135
HVS-C-1512S-J 135
HVS-C-1512S-J-M1 135
HVS-C-1512S-RJ-M4 137
HVS-C-1512S-RJ-M5 137
HVS-C-1513S-J 135
HVS-C-1513S-J-M2 135
HVS-C-1513S-RJ-M7 137
HVS-C-1514S-J 135
HVS-C-1514S-RJ-M8 137
HVS-C-1514S-RJ-M9 137
HVS-C-1521S 138
HVS-C-1522S 138
HVS-C-1522S-M1 138
HVS-C-1522S-RJ-M4 137
HVS-C-1522S-RJ-M5 137
HVS-C-1523S 138
HVS-C-1523S-M2 138
HVS-C-1523S-RJ-M7 137
HVS-C-1524S 138
HVS-C-1524S-RJ-M8 137
HVS-C-1524S-RJ-M9 137
HVS-C-1531S 141
HVS-C-1532S 141
HVS-C-1532S-M1 141
HVS-C-1533S 141
HVS-C-1533S-M2 141
HVS-C-1534S 141
HVS-C-2511S-RJ-M4 137
HVS-C-2512S-RJ-M5 137
HVS-C-2513S-RJ-M8 137
HVS-C-2514S-RJ-M9 137
HVS-C-2521S-RJ-M4 137
HVS-C-2522S-RJ-M5 137
HVS-C-2523S-RJ-M8 137
HVS-C-2524S-RJ-M9 137
HVS-EG-3-1 139
HVS-EG-3-2 139
HVS-EG-3-3 139
HVS-GC-0.5 305
HVS-GC-1.0 305
HVS-GC-1.5 305
HVS-LR-160/42-1200 232
HVS-LR-160/42-1200 306
HVS-LR-160/42-600 232, 306
HVS-LR-200/50-1200 232, 306
Catalog Number Page
HVS-LR-200/50-600 232, 306
HVS-LR-75/15-1200 232, 306
HVS-LR-75/15-600 232, 306
HVS-MESH-2-5000 304
HVS-S-1512S-J-M4 135
HVS-S-1512S-J-M5 135
HVS-S-1513S-J-M6 135
HVS-S-1514S-J-M8 135
HVS-S-1514S-J-M9 135
HVS-S-1522S-M4 139
HVS-S-1522S-M5 139
HVS-S-1523S-M6 139
HVS-S-1524S-M8 139
HVS-S-1524S-M9 139
HVS-S-1531S-M4 141
HVS-S-1532S-M5 141
HVS-S-1533S-M6 141
HVS-S-1534S-M8 141
HVS-S-1534S-M9 141
HVS-SHIM-1 144
HVS-SHIM-2 144
HVS-SHIM-3 144
HVS-SHIM-4 144
HVS-SHIM-5 144
HVS-SHIM-6 144
HVS-T-1581E-S 151
HVS-T-1581S 151
HVS-T-1582E-S 151
HVS-T-1582S 151
HVS-T-1583E-S 151
HVS-T-1583S 151
HVS-T-1584S 151
HVS-T-1591S 152
HVS-T-1592S 152
HVS-T-1593S 152
HVS-T-2582E 151
HVS-T-2583E 151
HVS-T-2584E 151
HVS-T-3582S 151
HVS-T-3583S 151
HVSA-3-1521S-TECK 143
HVSA-3-1522S-TECK 143
HVSA-3-1523S-TECK 143
HVSA-3-1524S-TECK 143
HVSA-3-1581S 153
HVSA-3-1582S 153
HVSA-3-1583S 153
HVSA-3-1584S 153
HVSA-3-501 134
HVSA-3-502 134
HVSA-3-503 134
HVSH-1522-MOD 155
HVSH-1523-MOD 155
HVSH-1582D-MOD 155
HVSH-1583D-MOD 155
HVSR-1582 149
HVSR-1583 149
HVSR-1584 149
HVSR-2583E 149
HVSR-2584E 149
HVSR-T-1582 151
HVSR-T-1583 151
HVSR-T-1584 151
HVSR-T-2582E 151
HVSR-T-2583E 151
HVSY-1522S 154, 155
HVSY-1523S 154, 155
Catalog Number Page
HVSY-1524S 154
HVSY-1582D 154, 155
HVSY-1583D 154, 155
HVT-1591-G 176
HVT-1591-SG 176
HVT-1592-G 176
HVT-1592-SG 176
HVT-1593-G 176
HVT-1593-SG 176
HVT-1594-G 176
HVT-1594-SG 176
HVT-3-1591-G 176
HVT-3-1591-SG 176
HVT-3-1592-G 176
HVT-3-1592-SG 176
HVT-3-1593-G 176
HVT-3-1593-SG 176
HVT-51 168
HVT-52 168
HVT-53 168
HVT-M-151 177
HVT-M-151-S 177
HVT-M-152 177
HVT-M-152-S 177
HVT-M-251 177
HVT-M-251-S 177
HVT-M-252 177
HVT-M-252-S 177
HVT-M-581 177
HVT-M-581-S 177
HVT-M-582 177
HVT-M-582-S 177
HVT-M-583 177
HVT-M-583-S 177
HVT-Z-151-G 170, 172
HVT-Z-151-G-T5 171
HVT-Z-151-J 169
HVT-Z-151-LC 174
HVT-Z-151-SG 170, 172
HVT-Z-151-SG-T5 171
HVT-Z-151-SJ 169
HVT-Z-151-SLC 174
HVT-Z-152-G 170, 172
HVT-Z-152-G-T5 171
HVT-Z-152-J 169
HVT-Z-152-LC 174
HVT-Z-152-SG 170, 172
HVT-Z-152-SG-T5 171
HVT-Z-152-SJ 169
HVT-Z-152-SLC 174
HVT-Z-153-G 170, 172
HVT-Z-153-G-T8 171
HVT-Z-153-G-T9 171
HVT-Z-153-J 169
HVT-Z-153-LC 174
HVT-Z-153-SG 170, 172
HVT-Z-153-SG-T8 171
HVT-Z-153-SG-T9 171
HVT-Z-153-SJ 169
HVT-Z-153-SLC 174
HVT-Z-154-G 170, 172
HVT-Z-154-J 169
HVT-Z-154-LC 174
HVT-Z-154-SG 170, 172
HVT-Z-154-SJ 169
HVT-Z-154-SLC 174
HVT-Z-252/352-G 170, 172
56 Index
ENERGY /// ENERGY READY REFERENCE GUIDE
Catalog Number Page
HVT-Z-252/352-G-T5 171
HVT-Z-252/352-J 169
HVT-Z-252/352-SG 170, 172
HVT-Z-252/352-SG-T5 171
HVT-Z-252/352-SJ 169
HVT-Z-253/353-G 170, 172
HVT-Z-253/353-G-T5 171
HVT-Z-253/353-G-T8 171
HVT-Z-253/353-J 169
HVT-Z-253/353-SG 170, 172
HVT-Z-253/353-SG-T5 171
HVT-Z-253/353-SG-T8 171
HVT-Z-253/353-SJ 169
HVT-Z-254/354-G 170, 172
HVT-Z-254/354-G-T9 171
HVT-Z-254/354-J 169
HVT-Z-254/354-SG 170, 172
HVT-Z-254/354-SG-T9 171
HVT-Z-254/354-SJ 169
HVT-Z-80-G/SG 170, 172
HVT-Z-81-G/SG 170, 172
HVT-Z-81-G/SG-T5 171
HVT-Z-82-G/SG 170, 172
HVT-Z-82-G/SG-T5 171
HVT-Z-82-G/SG-T8 171
HVT-Z-83-G/SG 170, 172
HVT-Z-83-G/SG-T9 171
HVT-Z-84-G/SG 170, 172
HVT-ZL-151-G 175
HVT-ZL-151-SG 175
HVT-ZL-152-G 175
HVT-ZL-152-SG 175
HVT-ZL-153-G 175
HVT-ZL-153-SG 175
HVT-ZL-154-G 175
HVT-ZL-154-SG 175
HVT-ZL-252-G 175
HVT-ZL-252-SG 175
HVT-ZL-253-G 175
HVT-ZL-253-SG 175
HVT-ZL-254-G 175
HVT-ZL-254-SG 175
HVT-ZL-352-G 175
HVT-ZL-352-SG 175
HVT-ZL-353-G 175
HVT-ZL-353-SG 175
HVT-ZL-354-G 175
HVT-ZL-354-SG 175
HVT-ZL-80-G 175
HVT-ZL-80-SG 175
HVT-ZL-81-G 175
HVT-ZL-81-SG 175
HVT-ZL-82-G 175
HVT-ZL-82-SG 175
HVT-ZL-83-G 175
HVT-ZL-83-SG 175
HVT-ZL-84-G 175
HVT-ZL-84-SG 175
I
IDP-1330-0607-10 108
IDP-1996-RIBBON 108
IDP-CM-SCE-25-4H-9 101
IDP-CM-SCE-50-4H-9 101
IDP-CM-SCE-50-6H-9 101
IDP-CM-SCE-TP-25-4H-9 101
IDP-CM-SCE-TP-50-4H-9 101
IDP-CM-SCE-TP-50-6H-9 101
Catalog Number Page
IDP-HLX125WE2NEL60S 101
IDP-HLX125WE4NEL60S 101
IDP-HLX125YW2NEL60S 101
IDP-HLX125YW4NEL60S 101
IDP-MP-101635-2.5-8A 104
IDP-MP-191064-10-8A 104
IDP-MP-203127-10-8A 104
IDP-MP-254127-10-8A 104
IDP-MP-254254-10-8A 104
IDP-MP-381064-10-8A 104
IDP-MP-381191-5-8A 104
IDP-MP-508254-5-8A 104
IDP-MP-508318-2.5-8A 104
IDP-MP-699254-5-8A 104
IDP-MP-762381-2.5-8A 104
IDP-MP-762508-2.5-8A 104
IDP-PM07507 102
IDP-PM07507-BLANK 102
IDP-PM09512 102
IDP-PM09512-BLANK 102
IDP-SB050100WE10 103
IDP-SB050100WE5-T200 103
IDP-SB050143WE10 103
IDP-SB050143WE5-T200 103
IDP-SB080150WE10 103
IDP-SB080150WE5-T200 103
IDP-SB100143WE2.5-T200 103
IDP-SB100143WE5 103
IDP-SB100225WE2.5-T200 103
IDP-SB100225WE5 103
IDP-SB100375WE1-T200 103
IDP-SB100375WE2.5 103
IDP-SB100594WE0.5-T200 103
IDP-SB100594WE1 103
IDP-SB190594WE1 103
IDP-SB200143WE2.5 103
IDP-SB200225WE1-T200 103
IDP-SB200225WE2.5 103
IDP-SB200375WE1-T200 103
IDP-SB200375WE2.5 103
IDP-SB200743WE0.5-T200 103
IDP-SB200743WE1 103
IDP-SST141-316 102
IDP-SST71-316 102
IDP-T200-CUTTER 107
IDP-T200-PERFORATOR 107
IDP-T200-PRINTER 107
IDP-TE3112-PRINTER 107
IDP-TMS-RJS-RIBN-4RPSCE 100
IDP-TMS-RJS-RIBN-4RPSCE 108
IDP-TTC-PRINT-PERFORATOR 107
IDP-TTC-PRINTER-CUTTER 107
IDP-TTPA100WE-10 105
IDP-TTPA100YW-10 105
IDP-TTPA200MP-10 105
IDP-TTPA200WE-10 105
IDP-TTPA300MP-10 105
IDP-TTPA300WE-10 105
IDP-TTPA400MP-10 105
IDP-TTPA400WE-10 105
IDP-WINTOTAL-6-SWARE-DGL 108
IDP-WP-040040-25-9 104
IDP-WP-064064-25-9 104
IDP-WP-080080-10-9 104
IDP-WP-101165-0.85-9 104
IDP-WP-101635-2.5-9 104
IDP-WP-114040-25-9 104
IDP-WP-127111-10-9 104
Catalog Number Page
IDP-WP-165051-25-9 104
IDP-WP-165102-10-9 104
IDP-WP-178095-10-9 104
IDP-WP-191064-10-9 104
IDP-WP-203127-10-9 104
IDP-WP-229064-10-9 104
IDP-WP-254097-10-9 104
IDP-WP-254127-10-9 104
IDP-WP-254254-10-9 104
IDP-WP-318064-10-9 104
IDP-WP-381020-10-9 104
IDP-WP-381064-10-9 104
IDP-WP-381191-5-9 104
IDP-WP-508064-10-9 104
IDP-WP-508127-5-9 104
IDP-WP-508254-5-9 104
IDP-WP-508318-2.5-9 104
IDP-WP-523841-1.5-9 104
IDP-WP-700254-5-9 104
IDP-WP-762381-2.5-9 104
IDP-WP-762508-2.5-9 104
IDP-WP-950950-10-9 104
IT 1000-002 315
IT-1000-006 316
IT-1000-019 316
IT-1000-030-2 316
IT-1000-030-2-BLADE 316
IT-1000-033-UK/US 314
J
JGK-MS-1 202
JGK-MS-1 304
JGK-MS-2 202, 304
JGK-MS-3 202, 304
JGK-MS-HC-2 202
JGK-MS-HC-3 202
K
KMS-K-INT 315
KZ 2-150 2B 13
KZ 2-150 2Bp 13
KZEP-4/0 13
L
LC-120 258
LC-208-277 258
LHM 1R 30/45 - 0-0716541-1 316
LM-1-1/4-SL 106
LM-1-SL 106
LM-1-VINYL-WE 106
LM-1-VINYL-YW 106
LM-1/2-SL 106
LM-1/2-TUBE-WE 106
LM-1/2-TUBE-YW 106
LM-1/2-VINYL-WE 106
LM-1/2-VINYL-YW 106
LM-1/4-TUBE-WE 106
LM-1/4-TUBE-YW 106
LM-1/8-TUBE-WE 106
LM-1/8-TUBE-YW 106
LM-2-1/2-SL 106
LM-3/16-TUBE-WE 106
LM-3/16-TUBE-YW 106
LM-3/4-SL 106
LM-4-SL 106
LM-CASE 106
LM2020PLUS-2500MAH-NICAD 106
LM2020PLUS-PRINTER-KIT 106
Catalog Number Page
LV-MSK-045(B20) 119
LV-MSK-046(B15) 119
LV-MSK-047 119
LV-MSK-058 119
LVBT-1-R 250
LVBT-2-R 250
LVBT-4-R 250
LVIT-150/50-A/U 242
LVIT-30/10-A/U 242
LVIT-75/25-A/U 242
LVSA-3-1 115
LVSA-3-2 115
LVSA-3-3 115
LVSA-3-4 115
M
M-120 259
M-208-277 259
M-347 259
M-480 259
M-PV 259
MBSM-125/30-1200 231
MBSM-160/42-1200 231
MBSM-200/50-1200 231
MBSM-43/8-1200 231
MBSM-75/15-1200 231
MC-10 265
MC-10ANSI 265
MCK-1L 129
MCK-1V 129
MCK-2L 129
MCK-2V 129
MCK-3V 129
MCK-4V 129
MCK-5-1L 188
MCK-5-1V 188
MCK-5-2L 188
MCK-5-2V 188
MCK-5-3V 188
MH-120 259
MH-208-277 259
MH-PV 259
MOD-3A-HVT 173
MOD-3A-HVT (sealed) 172
MOD-3B-HVT 173
MOD-3B-HVT (sealed) 172
MOD-3X-HVT 172
MOD-3X-HVT (unsealed) 172
MOD-3Y-HVT 172
MOD-3Y-HVT (unsealed) 172
MOD-S1-314-Skirts 308
MOD-S2-325-Skirts 308
MOD-S3-336-Skirts 308
MOD-S4-346-Skirts 308
MOD-S5-357-Skirts 308
MRS-12-10 118, 234
MRS-12-24 118, 234
MRS-34-24 118, 234
MRS-34-30 118, 234
MRS-56-30 118, 234
MVCC-10/.40 (B100) 287
MVCC-19/.75 (B50) 287
MVCC-25/1.0 (B25) 287
MVCC-45/1.75 x 4 (B24) 287
MVCC-G-10/.40 (B100) 287
MVCC-G-19/.75 (B50) 287
MVCC-G-25/1.0 (B25) 287
MVCC-G-45/1.75 x 4 (B24) 287
57
57
5757
Index
Catalog Number Page
MVFT-G-2-12 (B4) 249, 286
MVLC-14-A/241-C(100) 292
MVLC-14-A/U-C(100) 292
MVLC-18-A/U-C(75) 292
MVLC-38-A/241-C (50) 292
MVLC-38R-A/U-C (50) 292
MWTM-10/3-1200-S 112, 239
MWTM-10/3-A/U 112, 239
MWTM-115/34-1200-S 112, 239
MWTM-115/34-1500/U 112, 239
MWTM-140/42-1200-S 112, 239
MWTM-140/42-1500/U 112, 239
MWTM-16/5-1200-S 112, 239
MWTM-16/5-A/U 112, 239
MWTM-25/8-1200-S 112, 239
MWTM-25/8-A/U 112, 239
MWTM-35/12-1200-S 112, 239
MWTM-35/12-A/U 112, 239
MWTM-50/16-1200-S 112, 239
MWTM-50/16-A/U 112, 239
MWTM-85/25-1200-S 112, 239
MWTM-85/25-1500/U 112, 239
N
NS-10 265
NS-10ANSI 265
P
P2B100 U Mk2 13
P2G-300 13
P2X 150 13
P2X 95 Mk2 13
P31F 13
P3B120 13
P3X 95 13
P4X 120D 13
P4X 150D 13
P63 305
PRINTER-UNIVERSAL-REEL-HOLDER 109
PRINTER-UNIVERSAL-REEL-HOLDER-
ADAPTORS 109
PT-15 256
PT-168 256
PT-20 256
PT-347 256
R
RBDP-BLA-10D104U 311
RBDP-BLA-12D148U 311
RBDP-BLA-15D183U 311
RBDP-BLA-20D236U 311
RBDP-BLA-30D346U 311
RBDP-BLA-40D402U 311
RBDP-BLA-50D535U 311
RBDP-BLA-60D637U 311
RBDP-BLA-80D816U 311
RDSS-AD-210 310
RDSS-AT/AP-150 310
RDSS-CLIP-100 310
RDSS-CLIP-125 310
RDSS-CLIP-150 310
RDSS-CLIP-45 310
RDSS-CLIP-75 310
RDSS-IG-SR-AS 310
RDSS-IT-16 310
RNF-100-1-1/2-25-(color) 238
RNF-100-1-25-(color) 238
RNF-100-1/16-25-(color) 238
Catalog Number Page
RNF-100-1/2-150-(color) 238
RNF-100-1/2-25-(color) 238
RNF-100-1/4-25-(color) 238
RNF-100-1/4-250-(color) 238
RNF-100-1/8-25-(color) 238
RNF-100-1/8-500-(color) 238
RNF-100-2-25-(color) 238
RNF-100-3/16-25-(color) 238
RNF-100-3/32-25-(color) 238
RNF-100-3/4-25-(color) 238
RNF-100-3/8-200-(color) 238
RNF-100-3/8-25-(color) 238
RRBB-2440/1220-6.2-BP 274
RRBB-6-1.25Mx1.25M-(B3) 274
RRGS-35/470-FT (B12) 297
RRGS-35/470-M (B12) 297
RRGS-35/600-FT (B3) 297
RRGS-35/600-M (B12) 297
RVC-1V 130
RVC-1V (B5) 130
RVC-2V 130
RVC-2V (B5) 130
RVC-3V (B5) 130
RVC-4V (B5) 130
RVS-11 122
RVS-12 122
RVS-13 122
RVS-13-SK 201
RVS-14 122
RVS-14-SK 201
RVS-15-SK 201
S
S-1278-3 x 61 x 7620 310
S1052 252
S1052-3-3000-(B5) 252
S1085 252
S1085-3-380 (B15) 252
S1171 252
S1171-4-300 (B100) 252
S1174 252
S1174-2-300(B25) 252
S1174-4-460 252
S1189 252
S1189-3-600 (B25) 252
S1251 252
S1251-25-300-4(B25) 252
S1251-50-300-1(B25) 252
S1278 252
S1278-3x61x7620(S1) 252
SC-10A 265
SC-10ANSI 265
Screw Clamps 225
ShrinkMark-10-2-9 100
ShrinkMark-10-2-S1-9 100
ShrinkMark-1000-2-9 100
ShrinkMark-1000-2-S1-9 100
ShrinkMark-12-2-9 100
ShrinkMark-12-2-S1-9 100
ShrinkMark-18-2-9 100
ShrinkMark-18-2-S1-9 100
ShrinkMark-2-2-9 100
ShrinkMark-2-2-S1-9 100
ShrinkMark-250-2-9 100
ShrinkMark-250-2-S1-9 100
SIMIL 0711744-1 316
SIML 0-0711748-1 316
SIML 0-0711749-1 316
Catalog Number Page
SIML 0-711745-1 316
SIML 0-711746-1 316
SIML-1-708052-1 13
SIML-1727742-1 13
SL-250-120V-F-01 (B1) 131
SL-250-120V-NF-FT (B1) 131
SL-350-120V-F-01 (B1) 131
SL-350-120V-NF-FT (B1) 131
SL-4/0-120V-F-01 (B1) 131
SL-4/0-120V-NF-FT (B1) 131
SL-500-120V-F-01 (B1) 131
SL-500-120V-NF-FT (B1) 131
SL-750-120V-F-01 (B1) 131
SL-750-120V-NF-FT (B1) 131
SPT-15 256
SPT-168 256
SPT-19 256
SPT-347 256
SST-PV 264
SST-PV-IES 264
SST-PV-IES-UL 264
T
T200-IDENT-PRINTER 108
TE3112-PRINTER 108
TECK-10 143
TECK-11 143
TECK-12 143
TECK-13 143
TECK-14 143
TECK-41 143
TECK-42 143
TECK-43 143
TECK-44 143
TECK-531 143
TECK-532 143
TFT-150R-G 183
TFT-151E 182
TFT-151E-G 182
TFT-151E-SG 182
TFT-151E-SG-SLC 181
TFT-151E-SLC 182
TFT-151R-G 183
TFT-151R-SG 183
TFT-152E 182
TFT-152E-G 182
TFT-152E-SG 182
TFT-152E-SG-SLC 181
TFT-152E-SLC 182
TFT-152R-G 183
TFT-152R-SG 183
TFT-153E 182
TFT-153E-G 182
TFT-153E-SG 182
TFT-153E-SG-SLC 181
TFT-153E-SLC 182
TFT-153R-G 183
TFT-153R-SG 183
TFT-154E 182
TFT-154E-SG 182
TFT-154E-SG-SLC 181
TFT-154E-SLC 182
TFT-154R-SG 183
TFT-251E 182
TFT-251E-SG 182
TFT-251E-SG-SLC 181
TFT-251E-SLC 182
TFT-251R-SG 183
Catalog Number Page
TFT-252E 182
TFT-252E-SG 182
TFT-252E-SG-SLC 181
TFT-252E-SLC 182
TFT-252R-SG 183
TFT-253E 182
TFT-253E-SG 182
TFT-253E-SG-SLC 181
TFT-253E-SLC 182
TFT-253R-SG 183
TFT-254E 182
TFT-254E-SG 182
TFT-254E-SG-SLC 181
TFT-254E-SLC 182
TFT-254R-SG 183
TFT-352E 182
TFT-352E-SG 182
TFT-352E-SG-SLC 181
TFT-352E-SLC 182
TFT-352R-SG 183
TFT-353E 182
TFT-353E-SG 182
TFT-353E-SG-SLC 181
TFT-353E-SLC 182
TFT-353E-T5 181
TFT-353R-SG 183
TFT-354E 182
TFT-354E-SG 182
TFT-354E-SG-SLC 181
TFT-354E-SLC 182
TFT-354E-T8 181
TFT-354E-T9 181
TFT-354R-SG 183
TFT-50R 183
TFT-51R 183
TFT-52R 183
TFT-53R 183
TFT-P-80R 183
TL-115 257
TL-1168 257
U
US-30 266
W
WCSM-110/30-1200-S 113, 240
WCSM-110/30-300-S 113, 240
WCSM-12/3-1200-S 113, 240
WCSM-12/3-150-S 113, 240
WCSM-12/3-300-S 113, 240
WCSM-130/35-1200-S 113, 240
WCSM-130/35-300-S 113, 240
WCSM-130/35-450-S 113, 240
WCSM-16/4-1200-S 113, 240
WCSM-16/4-150-S 113, 240
WCSM-16/4-300-S 113, 240
WCSM-24/6-1200-S 113, 240
WCSM-24/6-150-S 113, 240
WCSM-24/6-225-S 113, 240
WCSM-24/6-300-S 113, 240
WCSM-34/8-1200-S 113, 240
WCSM-34/8-150-S 113, 240
WCSM-34/8-200-S 113, 240
WCSM-34/8-225-S 113, 240
WCSM-34/8-300-S 113, 240
WCSM-48/12-1200-S 113, 240
WCSM-48/12-150-S 113, 240
WCSM-48/12-225-S 113, 240
58 Index
ENERGY /// ENERGY READY REFERENCE GUIDE
Catalog Number Page
WCSM-48/12-300-S 113, 240
WCSM-56/16-1200-S 113, 240
WCSM-56/16-225-S 113, 240
WCSM-56/16-300-S 113, 240
WCSM-70/20-1200-S 113, 240
WCSM-70/20-300-S 113, 240
WCSM-70/20-450-S 113, 240
WCSM-70/20-600-S 113, 240
ENERGY /// ENERGY READY REFERENCE GUIDE
READY
REFERENCE GUIDE
Generation • Distribution • Transmission
2018 READY REFERENCE GUIDE
te.com/energy
FOR MORE INFORMATION:
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Company names mentioned herein may be trademarks of their respective owners. While TE has made every reasonable eort to ensure the accuracy of the information in this brochure,
TE does not guarantee that it is error-free, nor does TE make any other representation, warranty or guarantee that the information is accurate, correct, reliable or current. TE reserves
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