Size 16 Terminal Selection Guide
AMPSEAL 16 Connector System
Contact System
Section Catalog 1654281-2.
Revised 4-2010.
Main Catalog 1654400-1
Chapter 30 – Issued 4-2010.
All specifications subject to change. Consult TE Connectivity for latest specifications.
30-4
The Terminal Summary Chart can be used as a quick guide to determine the part number for a particular
application based on the following:
1) Insulation Barrel preference; 2) Plating preference; 3) Wire Size; and 4) Insulation Diameter.
Size 16 Terminal Summary Chart
Plating
Au Ni
Plating
Au Ni
Insulation Diameter
Range
Inch mm
Terminal
Part Number
(Reeled)
Wire Size
(AWG)
Terminal
Part Number
(Loose-Piece)
Pin with Insulation Barrel 1924463 -1 -3 20–18 0.050–0.107 1.27–2.72 1924579 -1 -3
Socket with Insulation Barrel 1924464 -1 -2 20–18 0.050–0.107 1.27–2.72 1924580 -1 -2
Pin with Insulation Barrel 638078 -1 -3 ✱18–14✱0.089–0.131 2.26–3.33 776300 -1 -2
Socket with Insulation Barrel 776492 -1 -2 ✱18–14✱0.089–0.131 2.26–3.33 776299 -1 -2
Pin without Insulation Barrel 638112 -1 -3 18–14 0.077–0.155 1.96–3.94 776298 -1 -2
Socket without Insulation Barrel 776491 -1 -2 18–14 0.077–0.155 1.96–3.94 776297 -1 -2
✱)14 AWG (SXL) wire not recommended for crimping on terminals with an Insulation Barrel.
The Terminal/ Wire Selection for Connector Wire Seal Chart can be used as a guide to determine the following:
1) Wire Size and Insulation Type; 2) Nominal Insulation Diameter; 3) Recommended Terminal Part Number;
and 4) Recommended Connector Wire Seal. For questions and concerns, please consult a TE Connectivity
Product Specialist.
Size 16 Terminal / Wire Selection for Connector Wire Seal Chart
Wire Size
(Insulation
Type)
Insulation Diameter
(Nominal)
(mm) (Inch)
Terminal Part Number (Reeled)
1924463 1924464 638078 776492 638112 776491
(Pin) (Socket) (Pin) (Socket) (Pin) (Socket)
Connector Wire Seal
Standard Reduced
Diameter Diameter
(mm) (mm)
2.18–3.67 1.30–2.54
0.5 mm2(TXL) 1.78 0.070 ✔✔ ✔
0.5 mm2(GXL) 2.22 0.087 ✔✔ ✔
0.5 mm2(SXL) 2.55 0.100 ✔✔ ✔
20 AWG (TXL) 1.78 0.070 ✔✔ ✔
20 AWG (GXL) 2.16 0.085 ✔✔ ✔
20 AWG (SXL) 2.44 0.096 ✔✔ ✔
18 AWG (TXL) 1.98 0.078 ✔✔ ✔✔ ✔
18 AWG (GXL) 2.34 0.092 ✔✔✔✔✔✔ ✔ ✔
18 AWG (SXL) 2.72 0.107 ✔✔✔✔ ✔
1.0 mm2(TXL) 2.28 0.090 ✔✔ ✔ ✔
1.0 mm2(GXL) 2.72 0.107 ✔✔✔✔ ✔
1.0 mm2(SXL) 3.15 0.124 ✔✔✔✔ ✔
16 AWG (TXL) 2.24 0.088 ✔✔ ✔ ✔
16 AWG (GXL) 2.62 0.103 ✔✔✔✔ ✔
16 AWG (SXL) 3.05 0.120 ✔✔✔✔ ✔
2.0 mm2(TXL) 2.58 0.102 ✔✔✔✔ ✔
2.0 mm2(GXL) 3.02 0.119 ✔✔✔✔ ✔
2.0 mm2(SXL) 3.65 0.144 ✔✔
14 AWG (TXL) 2.62 0.103 ✔✔✔✔ ✔
14 AWG (GXL) 2.97 0.117 ✔✔✔✔ ✔
14 AWG (SXL) 3.58 0.141 ✔✔ ✔
Note: Insulation Diameter (Nominal) accuracy not guaranteed.