RF Connectors Application Tooling Hand Tools AMP CERTI-CRIMP Hand Tools are our top-of-the-line crimping tools featuring the original ratcheted crimp control. All tools are designed to exacting specifications, and manufactured using high quality materials to provide long service life. Recommended for low production runs, repairs and prototype work, and applications requiring consistent, highly-reliable terminations. See Catalog 65780 for further information. Hand Tool Kit for SMA and Blindmate Connectors Part Number 59981-1 Typical CERTI-CRIMP Hand Tools with Integral (Non-Interchangeable) Dies Part Number 58537-1 (used with PRO-CRIMPER Tool Frame 354940-1) for 50 Ohm BNC Dual Crimp MIL Type Connectors Part Number 220015-1 for 50 Ohm N Connectors Part Numbers Item Description CERTI-CRIMP Hand Tool with Interchangeable Dies Part Number 69710 59980-1 220220-2 36-06 220221-2 36-04 220222-2 36-05 312253-1 36-03 312253-2 36-02 311395-1 311396-1 312317-1 36-09 36-07 36-08 220224-1 36-10 311386-1 36-11 311386-2 36-12 311386-3 311392-1 307581-1 312067-1 21027-6 13126-1 13127-1 36-13 -- -- -- -- -- -- 7 RF Connectors Hand Tool Plug Locator (without Center Contact) Plug Locator (with Center Contact) Jack Locator Die Set for RG-402/U Cable (.141 [3.58] O.D.) Die Set for RG-405/U Cable (.086 [2.18] O.D.) Cutoff Fixture Cable Dressing Fixture Trimmer Tool Cable Bend Fixture Assembly Includes following 6 items: Bend Segment, RG-402/U (.125 [3.18] Radius) Bend Segment, RG-402/U (.250 [6.35] Radius) Bend Segment, RG-405/U Tool Holder Limiting Pin Conforming Block Hex Wrench Carrying Case Insert, Case Military (M22520/) 36-01 AMP 7059 Catalog 1308940 Revised 5-03 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 RF Connectors Application Tooling (Continued) Solder Assembly Kit Brass SMA Connectors AMP Part No. Item Description AMP Kit Part Number 1055420-1 M/A-COM Kit Part Number 2098-5066-54 For installation of SMA connectors to .035 [0.89] and .141 [3.58] diameter semi-rigid cable Center Contact Holder Dielectric Insert Tool Dielectric Recess Tool Fixture Sub-Assembly Inserts -- .085 [2.16] (2) Inserts -- .141 [3.58] (2) Inserts Locator Tools Locator Tool Retainer Ring Pliers Solder Gauge .010 [0.25] Solder Gauge .015 [0.38] Solder Gauge .018 [0.46] Dielectric Insert Tool 1055454-1 1055448-1 1055447-1 1055450-1 1055439-1 1055441-1 1055440-1 1055442-1 1055443-1 1055446-1 1055451-1 1055449-1 91362-6 91362-1 91362-2 M/A-COM Part No. (Ref. Only) 2098-5221-10 2098-5215-02 2098-5214-02 2098-5217-54 2098-5206-54 2098-5208-54 2098-5207-54 2098-5209-02 2098-5210-02 2098-5213-02 2098-5218-02 2098-5216-54 2098-5516-02 2098-5212-02 2098-5211-02 Solder Gauge Dielectric Recess Tool Fixture Sub-Assembly Retainer Ring Pliers Center Contact Holder Universal Compression Crimp Tool AMP Kit Part Number 1055835-1 M/A-COM Kit Part Number 2598-5200-54 AMP Universal Compression Crimp Tool offers the ability to rapidly produce cable assemblies using solderless compression crimp connectors with semi-rigid cables. This universal assembly tool kit will attach SMA, OSP, N and TNC series connectors to .141 [3.58], .085 [2.16] and .250 [6.35] cable quickly and consistently with excellent mechanical and electrical results. The tool kit permits single hand assembly. Anvils and cable supports can be quickly changed. Crimp lengths can be adjusted from .001 [.025] to 1.000 [25.4] in increments of .001 [.025]. Sharp radius bends in cables are easily accommodated. The kit contains: Crimp Frame Anvil Cable Supports Description Crimp Frame Calibration Gauge .141 [3.58] Cable Support .085 [2.16] Cable Support SMA Plug Anvil SMA Jack Anvil Type N Plug Anvil Type N Jack Anvil TNC Plug Anvil TNC Jack Anvil OSP Plug Anvil OSP Jack Anvil Gauge AMP Part No. 1055831-1 1055832-1 1055833-1 1055834-1 1055836-1 1055837-1 1055838-1 1055839-1 1055840-1 1055841-1 1055842-1 1055843-1 M/A-COM Part No. (Ref. Only) 2598-5196-54 2598-5197-54 2598-5198-54 2598-5199-54 2598-5201-54 2598-5202-54 2598-5203-54 2598-5204-54 2598-5205-54 2598-5206-54 2598-5207-54 2598-5208-54 All tools may be purchased separately. 7060 Catalog 1308940 Revised 5-03 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 RF Connectors Application Tooling (Continued) MIL-C-22520/10-01 Equivalent Hex Crimp Kit The kit contains: Description AMP Kit Part Number 1055236-1 Crimp Tool Die Change Tool Hex Die -- A, B, C Hex Die -- D, E M/A-COM Kit Part Number 2098-0105-54 For military specified applications requiring quick and efficient cable to connector attachment. Five popular hex die sizes are available to crimp the outer cable conductor to connector housings. AMP Part Number 1060713-1 1060716-1 1060714-1 1060715-1 M/A-COM Part Number (Ref. Only) 9098-5105-54 5698-5014-54 5698-5015-54 5698-5016-54 All tools may be purchased separately. For the assembly of SMA connectors, Accessory Kit Part Number 1055421-1 is required. Die Change Tool Hex Die Crimp Tool A basic instruction sheet, included with the kit, aids in proper die selection AMP Hex Die Part Number 1060714-1 M/A-COM Hex Die Part Number (Ref. Only) 5698-5015-54 Die Hex Size .003 [0.08] A .105 2.67 .213 5.41 .128 3.25 .178 4.52 .255 6.48 B C D 1060715-1 5698-5016-54 E For Use With RG/U Cable 178B & 196A 55B, 58C, 141A, 142B, 223, 303, & 400 174, 174B, 179, 187A, 188A, & 316 180B, 195A, & 122 59, 62A, 71B, 210, & 302 7 SMA Crimp Tool Accessory Kit AMP Hex Die Part Number M/A-COM Hex Die Part Number (Ref. Only) Hex Size .003 [0.08] For Use With RG/U Cable 1055270-1 2098-0323-54 .151 3.84 RD316 Double Braid RF Connectors Additional Dies Available The kit contains: Description AMP Kit Part Number 1055421-1 M/A-COM Kit Part Number 2098-5067-54 For installation of SMA connectors to flexible braided cable. Crimp type SMA connectors require Hex Crimp Kit Part Number 1055236-1. Center Contact Holder Locator Tool Locator Tool Solder Gauge .015 [0.38] AMP Part Number M/A-COM Part Number (Ref. Only) 1055454-1 2098-5221-10 1055446-1 1055451-1 2098-5213-02 2098-5218-02 91362-1 2098-5212-02 All tools may be purchased separately. Locator Tool Solder Gauge Center Contact Holder 7061 Catalog 1308940 Revised 5-03 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 RF Connectors Application Tooling (Continued) Stripping Tools Semi-Rigid Cable Tooling The hand-operated AMP Coaxial Cable Stripper features interchangeable, color-coded blade cassettes and V-blocks to accommodate 2- or 3-step stripping for cable diameters ranging from 2.54 [.10] through 7.62 [.30]. You strip cable by simply clamping and rotating the tool around the cable. See Instruction Sheet IS 2766 for further information. The tools listed here are designed specifically to strip and terminate semi-rigid cable. These tools operate basically the same as the flexible cable tools, in that they produce uniform terminations time after time, without heat damage from soldering. For Use With Connector Type BNC Single Crimp BNC Commercial and UHF Miniature UHF Standard BNC MIL Type Dual Crimp BNC Commercial Dual Crimp Cable Benders for Semi-Rigid Cable Part Number 59980-1 Frame only -- does not include dies and locator Tool No. 603995-1 603995-2 603995-3 603995-5 603995-6 Manual Trim and Point Tool Tyco Electronics offers a manual tool that performs both trimming and pointing operations. Tools are available for .141 [3.58] and .085 [2.16] diameter semi-rigid cable. These hand-operated tools are ideally suited for engineering, small production runs or field use. They feature tungsten carbide cutters for durability up to 30 times longer than the life of a high speed steel cutter. Replacement cutters are interchangeable and may be purchased separately. Hand Tool for BNC and TNC Semi-Rigid Cable Connectors AMP Tool Part Number M/A-COM Tool Part Number (Ref. Only) 1055811-1 2598-5116-54 1055815-1 2598-5120-54 1055823-1 2598-5137-54 1055824-1 2598-5138-54 Cable Trim Length RG-402/U (.141 [3.58]) RG-405/U (.085 [2.16]) RG-402/U (.141 [3.58]) RG-405/U (.085 [2.16]) .085 2.16 Fixed .070 1.78 Fixed Adjustable* Adjustable* *Adjustable trim length from .050 [1.27] to .140 [3.56]. Replacement Cutters Trimmer: Part Number 1055813-1 Pointer: Part Number 1055814-1 Replacement Collets AMP Part Number M/A-COM Part Number (Ref. Only) Cable 1055825-1 2598-5145-54 1055827-1 2598-5167-54 RG-402/U (.141 [3.58]) RG-405/U (.085 [2.16]) Description AMP Part Number M/A-COM Part Number (Ref. Only) Bend Radius* Cable Bender for RG-405/U (.085 [2.16]) Cable Bender for RG-402/U (.141 [3.58]) 1055479-1 2098-5287-54 1/4 [6.4] 3/8 [9.8] 1055478-1 2098-5286-54 3/8 [9.8] 1/2 [12.7] *Radius of the bend is measured from the centerline of the cable. Cable Bender Trimming Tools for Semi-Rigid Cable For soldered semi-rigid cable connectors using the cable center conductor as its contact. These tools are optional for most installations but recommended for optimum connector performance. Trim Tool Description AMP Part Number M/A-COM Part Number (Ref. Only) Trim Tool for SMA Connectors RG-402/U (.141 [3.58]) Trim Tool for SSMA Connectors RG-405/U (.085 [2.16]) 1055455-1 2098-5272-02 1055465-1 2098-5269-02 7062 Catalog 1308940 Revised 5-03 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 RF Connectors Application Tooling (Continued) Cable Trimmers for Production Cable Trimmers Description Tyco Electronics cable trimmers are designed for production trimming of RG-402/U (.141 [3.58]) and RG-405/U (.085 [2.16]) coaxial cables in preparation for connector installation. The trimming operation produces an unusually clean, burr-free cut with minimum smear. The length and depth of cut are adjustable. Replacement hardware can be used with either tool. RG-402/U (.141 [3.58]) RG-405/U (.085 [2.16]) AMP Part Number 1055526-1 1055530-1 M/A-COM Part Number (Ref. Only) 2098-5676-54 2098-5686-54 AMP Part Number 1055524-1 M/A-COM Part Number (Ref. Only) 2098-5674-54 1055527-1 2098-5678-54 1055528-1 2098-5679-54 Replacement Hardware Description Saw Blade Trim Saw Block (.141 [3.58]) Trim Saw Block (.085 [2.16]) Cable Pointers for Production Tyco Electronics cable pointers are designed to point straight and bent cables and are adjustable for desired center conductor length. The cable pointers cut 90 point on copper as well as copper-clad center conductors. Cable Pointers Description Single Pointer M/A-COM Part Number (Ref. Only) 1055525-1 2098-5675-54 1080269-1 2098-5685-54 Cable AMP Replacement Cutter Part Number M/A-COM Replacement Cutter Part Number (Ref. Only) RG-402/U (.141 [3.58]) RG-405/U (.085 [2.16]) 1055529-1 2098-5681-54 7 RF Connectors Single Pointer AMP Part Number Interface Inspection Gauges Tyco Electronics offers Connector Interface Gauges. They have shock proof and fully jeweled dial indicators. The rugged construction of the dial mechanism minimizes the need for repair or replacement. spindle allowing for precise measurements. Like the gauge heads, the plungers are specially designed to provide strength and durability. Connector Type AMP Gauge Kit Part Number SMA Jack Plug 1055496-1 1055497-1 The gauge heads are manufactured from a corrosion resistant, hardening stainless steel which is heat treated for longer life. All critical surfaces are ground and lapped for precision fit and superior surface finish. The heads are securely fastened onto the dial indicator for no movement between the gauge head and the dial indicator M/A-COM Gauge Kit Part Number (Ref. Only) 2098-5455-54 2098-5456-54 SMA Interface Example 7063 Catalog 1308940 Revised 5-03 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 RF Connectors Application Tooling (Continued) SSMA Connectors AMP Kit Part Number 1055466-1 M/A-COM Kit Part Number 2098-5270-54 For installation of SSMA connectors to .070 [1.78] and .085 [2.16] diameter semi-rigid cable. AMP Part No. Item Description Center Contact Holder Dielectric Insert Tool Dielectric Recess Tool Fixture Sub-Assembly Inserts -- .070 [1.78] (2) Inserts -- .085 [2.16] (2) Inserts Locator Tool Retainer Ring Pliers Solder Gauge .015 [0.38] Locator Tools 1055463-1 1055458-1 1055459-1 1055460-1 1055439-1 1055547-1 1055441-1 1055461-1 1055464-1 1055456-1 1055457-1 1055449-1 91362-1 M/A-COM Part No. (Ref. Only) 2098-5237-10 2098-5233-02 2098-5234-02 2098-5235-54 2098-5206-54 2098-5831-54 2098-5208-54 2098-5236-02 2098-5238-02 2098-5231-02 2098-5232-02 2098-5216-54 2098-5212-02 All tools may be purchased separately. Dielectric Insert Tool Solder Gauge Retainer Ring Pliers Dielectric Recess Tool Fixture Sub-Assembly Center Contact Holder Econo-Crimp Assembly Kit AMP Kit Part Number 1055779-1 M/A-COM Kit Part Number 2598-5005-54 For quick and efficient cable to connector attachment. Five popular hex die sizes are available to crimp the outer cable conductor to connector housings. Item Description AMP Part No. Crimp Tool Hex Die -- A, B, C Hex Die -- D, E 1055780-1 1055781-1 1055782-1 M/A-COM Part No. (Ref. Only) 2598-5006-54 2598-5007-54 2598-5008-54 All tools may be purchased separately. For the assembly of SMA connectors, Accessory Kit Part Number 2098-5067-54 is required. For SSMA connectors, Accessory Kit Part Number 2098-5272-54 is required. AMP Hex Die Part Number Crimp Tool 1055781-1 M/A-COM Hex Die Part Number (Ref. Only) 2598-5007-54 Die Hex Size .003 [0.08] A .105 2.67 .213 5.41 .128 3.25 .178 4.52 .255 6.48 B C Hex Die D 1055782-1 2598-5008-54 E For Use With RG/U Cable 178B & 196A 55B, 58C, 141A, 142B, 223, 303, & 400 174, 174B, 179, 187A, 188A, & 316 180B, 195A, & 122 59, 62A, 71B, 210, & 302 SSMA Crimp Tool Accessories AMP Kit Part Number 1055467-1 Locator Tool M/A-COM Kit Model Number T-550 For installation of SSMA connectors to flexible braided cable. Crimp type SSMA connectors require Hex Crimp Kit Part Number 1055779-1. Center Contact Holder AMP Part Number M/A-COM Part Number (Ref. Only) Center Contact Holder 1055463-1 2098-5237-10 Locator Tool 1055461-1 1055464-1 2098-5236-02 2098-5238-02 Description All tools may be purchased separately. 7064 Catalog 1308940 Revised 5-03 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967