1055835-1 - TE Connectivity AMP Connectors

RF Connectors

Application Tooling

7059

RF Connectors

Catalog 1308940 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 5-03 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

Hand Tools

AMP CERTI-CRIMP Hand Tools are our top-of-the-line

crimping tools featuring the original ratcheted crimp

control. All tools are designed to exacting specifications,

and manufactured using high quality materials to provide

long service life. Recommended for low production runs,

repairs and prototype work, and applications requiring

consistent, highly-reliable terminations.

See Catalog 65780 for further information.

Typical CERTI-CRIMP Hand Tools with Integral

(Non-Interchangeable) Dies

Part Number 58537-1

(used with PRO-CRIMPER

Tool Frame 354940-1)

for 50 Ohm BNC Dual Crimp

MIL Type Connectors

Part Number 220015-1

for 50 Ohm N Connectors

CERTI-CRIMP Hand Tool

with Interchangeable Dies

Part Number 69710

Part Numbers

Item Description AMP Military

(M22520/)

Hand Tool 59980-1 36-01

Plug Locator 220220-2 36-06

(without Center Contact)

Plug Locator 220221-2 36-04

(with Center Contact)

Jack Locator 220222-2 36-05

Die Set for RG-402/U Cable 312253-1 36-03

(.141 [3.58] O.D.)

Die Set for RG-405/U Cable 312253-2 36-02

(.086 [2.18] O.D.)

Cutoff Fixture 311395-1 36-09

Cable Dressing Fixture 311396-1 36-07

T rimmer Tool 312317-1 36-08

Cable Bend Fixture Assembly 220224-1 36-10

Includes following 6 items:

Bend Segment, RG-402/U 311386-1 36-11

(.125 [3.18] Radius)

Bend Segment, RG-402/U 311386-2 36-12

(.250 [6.35] Radius)

Bend Segment, RG-405/U 311386-3 36-13

Tool Holder 311392-1 —

Limiting Pin 307581-1 —

Conforming Block 312067-1 —

Hex Wrench 21027-6 —

Carrying Case 13126-1 —

Insert, Case 13127-1 —

Hand Tool Kit for SMA and Blindmate

Connectors

Part Number 59981-1

RF Connectors

Application Tooling (Continued)

7060 Catalog 1308940 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 5-03 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

Universal Compression

Crimp Tool

AMP Kit Part Number

1055835-1

M/A-COM Kit Part Number

2598-5200-54

AMP Universal Compression

Crimp Tool offers the ability

to rapidly produce cable

assemblies using solderless

compression crimp connec-

tors with semi-rigid cables.

This universal assembly tool

kit will attach SMA, OSP, N

and TNC series connectors

to .141 [3.58], .085 [2.16]

and .250 [6.35] cable

quickly and consistently

with excellent mechanical

and electrical results.

The tool kit permits single

hand assembly. Anvils and

cable supports can be

quickly changed. Crimp

lengths can be adjusted

from .001 [.025] to 1.000

[25.4] in increments of .001

[.025]. Sharp radius bends

in cables are easily accom-

modated. The kit contains:

AMP M/A-COM

Item Description Part No. Part No.

(Ref. Only)

Center Contact Holder 1055454-1 2098-5221-10

Dielectric Insert Tool 1055448-1 2098-5215-02

1055447-1 2098-5214-02

Dielectric Recess Tool 1055450-1 2098-5217-54

Fixture Sub-Assembly 1055439-1 2098-5206-54

Inserts — .085 [2.16] (2) 1055441-1 2098-5208-54

Inserts — .141 [3.58] (2) 1055440-1 2098-5207-54

1055442-1 2098-5209-02

Locator Tool 1055443-1 2098-5210-02

1055446-1 2098-5213-02

1055451-1 2098-5218-02

Retainer Ring Pliers 1055449-1 2098-5216-54

Solder Gauge .010 [0.25] 91362-6 2098-5516-02

Solder Gauge .015 [0.38] 91362-1 2098-5212-02

Solder Gauge .018 [0.46] 91362-2 2098-5211-02

Description AMP Part No. M/A-COM Part No. (Ref. Only)

Crimp Frame 1055831-1 2598-5196-54

Calibration Gauge 1055832-1 2598-5197-54

.141 [3.58] Cable Support 1055833-1 2598-5198-54

.085 [2.16] Cable Support 1055834-1 2598-5199-54

SMA Plug Anvil 1055836-1 2598-5201-54

SMA Jack Anvil 1055837-1 2598-5202-54

Type N Plug Anvil 1055838-1 2598-5203-54

Type N Jack Anvil 1055839-1 2598-5204-54

TNC Plug Anvil 1055840-1 2598-5205-54

TNC Jack Anvil 1055841-1 2598-5206-54

OSP Plug Anvil 1055842-1 2598-5207-54

OSP Jack Anvil 1055843-1 2598-5208-54

All tools may be purchased separately.

Crimp Frame

Gauge

Anvil

Cable Supports

Inserts

Locator T ools

Retainer Ring Pliers

Fixture Sub-Assembly

Solder Gauge

Dielectric Recess Tool

Center Contact Holder

Dielectric Insert Tool

Solder Assembly Kit

Brass SMA Connectors

AMP Kit Part Number

1055420-1

M/A-COM Kit Part Number

2098-5066-54

For installation of SMA

connectors to .035 [0.89]

and .141 [3.58] diameter

semi-rigid cable

RF Connectors

Application Tooling (Continued)

7061

RF Connectors

Catalog 1308940 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 5-03 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

AMP M/A-COM

Description Part Number Part Number

(Ref. Only)

Crimp Tool 1060713-1 9098-5105-54

Die Change Tool 1060716-1 5698-5014-54

Hex Die — A, B, C 1060714-1 5698-5015-54

Hex Die — D, E 1060715-1 5698-5016-54

All tools may be purchased separately.

For the assembly of SMA connectors,

Accessory Kit Part Number 1055421-1 is required.

The kit contains:

SMA Crimp Tool

Accessory Kit

AMP Kit Part Number

1055421-1

M/A-COM Kit Part Number

2098-5067-54

For installation of SMA

connectors to flexible

braided cable. Crimp type

SMA connectors require

Hex Crimp Kit Part Number

1055236-1.

Description AMP M/A-COM Part Number

Part Number (Ref. Only)

Center Contact

Holder 1055454-1 2098-5221-10

Locator Tool 1055446-1 2098-5213-02

Locator Tool 1055451-1 2098-5218-02

Solder Gauge

.015 [0.38] 91362-1 2098-5212-02

All tools may be purchased separately.

The kit contains:

AMP M/A-COM

Hex Die Hex Die Die Hex Size For Use With

Part Number Part Number ±.003 [0.08] RG/U Cable

(Ref. Only)

A.105 178B & 196A

2.67

1060714-1 5698-5015-54 B .213 55B, 58C, 141A, 142B,

5.41 223, 303, & 400

C.128 174, 174B, 179, 187A,

3.25 188A, & 316

D.178 180B, 195A, & 122

1060715-1 5698-5016-54 4.52

E.255 59, 62A, 71B, 210, & 302

6.48

A basic instruction sheet, included with the kit, aids in proper die selection

AMP M/A-COM

Hex Die Hex Die Hex Size For Use With

Part Number Part Number ±.003 [0.08] RG/U Cable

(Ref. Only)

1055270-1 2098-0323-54 .151 RD316 Double Braid

3.84

Additional Dies Available

Die Change Tool

Hex Die

Crimp T ool

Locator T ool

Solder Gauge Center Contact Holder

MIL-C-22520/10-01

Equivalent Hex Crimp Kit

AMP Kit Part Number

1055236-1

M/A-COM Kit Part Number

2098-0105-54

For military specified appli-

cations requiring quick and

efficient cable to connector

attachment. Five popular

hex die sizes are available

to crimp the outer cable

conductor to connector

housings.

RF Connectors

Application Tooling (Continued)

7062 Catalog 1308940 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 5-03 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

Manual Trim and Point Tool

Tyco Electronics offers a

manual tool that performs

both trimming and pointing

operations. Tools are avail-

able for .141 [3.58] and .085

[2.16] diameter semi-rigid

cable. These hand-operated

tools are ideally suited for

engineering, small produc-

tion runs or field use. They

feature tungsten carbide

cutters for durability up to

30 times longer than the life

of a high speed steel cutter.

Replacement cutters are

interchangeable and may

be purchased separately.

AMP T ool M/A-COM T ool

Part Number Part Number Cable Trim Length

(Ref. Only)

1055811-1 2598-5116-54 RG-402/U .085 Fixed

(.141 [3.58]) 2.16

1055815-1 2598-5120-54 RG-405/U .070 Fixed

(.085 [2.16]) 1.78

1055823-1 2598-5137-54 RG-402/U Adjustable*

(.141 [3.58])

1055824-1 2598-5138-54 RG-405/U Adjustable*

(.085 [2.16])

*Adjustable trim length from .050 [1.27] to .140 [3.56].

Cable Benders for

Semi-Rigid Cable

Cable Bender

Description AMP M/A-COM Part Number Bend Radius*

Part Number (Ref. Only)

Cable Bender for 1055479-1 2098-5287-54 1/4 [6.4] 3/8 [9.8]

RG-405/U (.085 [2.16])

Cable Bender for 1055478-1 2098-5286-54 3/8 [9.8] 1/2 [12.7]

RG-402/U (.141 [3.58])

*Radius of the bend is measured from the centerline of the cable.

Trimming Tools for

Semi-Rigid Cable

For soldered semi-rigid

cable connectors using the

cable center conductor as

its contact. These tools are

optional for most installa-

tions but recommended

for optimum connector

performance.

T rim Tool

AMP M/A-COM

Description Part Number Part Number

(Ref. Only)

Trim Tool for SMA Connectors 1055455-1 2098-5272-02

RG-402/U (.141 [3.58])

Trim Tool for SSMA Connectors 1055465-1 2098-5269-02

RG-405/U (.085 [2.16])

Replacement Collets

AMP M/A-COM Part Number Cable

Part Number (Ref. Only)

1055825-1 2598-5145-54 RG-402/U

(.141 [3.58])

1055827-1 2598-5167-54 RG-405/U

(.085 [2.16])

Replacement Cutters

Trimmer: Part Number

1055813-1

Pointer: Part Number

1055814-1

Semi-Rigid Cable Tooling

The tools listed here ar e designed specifically to strip and

terminate semi-rigid cable. These tools operate basically the

same as the flexible cable tools, in that they produce uniform

terminations time after time, without heat damage from

soldering.

Hand Tool for BNC and TNC

Semi-Rigid Cable Connectors

Part Number 59980-1

Frame only — does not include

dies and locator

Stripping Tools

The hand-operated AMP Coaxial Cable Stripper features

interchangeable, color-coded blade cassettes and V-blocks

to accommodate 2- or 3-step stripping for cable diameters

ranging from 2.54 [.10] through 7.62 [.30]. You strip cable

by simply clamping and rotating the tool around the cable.

See Instruction Sheet IS 2766 for further information.

For Use With Tool No.

Connector Type

BNC Single Crimp 603995-1

BNC Commercial and 603995-2

UHF Miniature

UHF Standard 603995-3

BNC MIL Type Dual Crimp 603995-5

BNC Commercial Dual Crimp 603995-6

RF Connectors

Application Tooling (Continued)

7063

RF Connectors

Catalog 1308940 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 5-03 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

Cable Trimmers

Description AMP M/A-COM Part Number

Part Number (Ref. Only)

RG-402/U (.141 [3.58]) 1055526-1 2098-5676-54

RG-405/U (.085 [2.16]) 1055530-1 2098-5686-54

Cable Pointers for

Production

Tyco Electronics cable

pointers are designed to

point straight and bent

cables and are adjustable

for desired center conduc-

tor length. The cable point-

ers cut 90° point on copper

as well as copper-clad

center conductors.

Cable Pointers

AMP M/A-COM

AMP M/A-COM Replacement Replacement

Description Part Number Part Number Cable Cutter Cutter

(Ref. Only) Part Number Part Number

(Ref. Only)

Single Pointer 1055525-1 2098-5675-54 RG-402/U

(.141 [3.58]) 1055529-1 2098-5681-54

Single Pointer 1080269-1 2098-5685-54 RG-405/U

(.085 [2.16])

Replacement Hardware

Description AMP M/A-COM Part Number

Part Number (Ref. Only)

Saw Blade 1055524-1 2098-5674-54

Trim Saw Block 1055527-1 2098-5678-54

(.141 [3.58])

Trim Saw Block 1055528-1 2098-5679-54

(.085 [2.16])

Cable Trimmers for

Production

Tyco Electronics cable

trimmers are designed for

production trimming of

RG-402/U (.141 [3.58]) and

RG-405/U (.085 [2.16])

coaxial cables in preparation

for connector installation.

The trimming operation pro-

duces an unusually clean,

burr-free cut with minimum

smear. The length and

depth of cut are adjustable.

Replacement hardware can

be used with either tool.

AMP M/A-COM

Connector Type Gauge Kit Gauge Kit

Part Number Part Number

(Ref. Only)

SMA Jack 1055496-1 2098-5455-54

Plug 1055497-1 2098-5456-54

Interface Inspection Gauges

Tyco Electronics offers

Connector Interface

Gauges. They have shock

proof and fully jeweled dial

indicators. The rugged con-

struction of the dial mecha-

nism minimizes the need for

repair or replacement.

The gauge heads are

manufactured from a corro-

sion resistant, hardening

stainless steel which is heat

treated for longer life. All

critical surfaces are ground

and lapped for precision fit

and superior surface finish.

The heads are securely

fastened onto the dial

indicator for no movement

between the gauge head

and the dial indicator

spindle allowing for precise

measurements.

Like the gauge heads, the

plungers are specially

designed to provide

strength and durability.

SMA Interface Example

RF Connectors

Application Tooling (Continued)

7064 Catalog 1308940 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514

Revised 5-03 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967

Fixture Sub-Assembly

Retainer

Ring Pliers

Dielectric Insert Tool

Solder Gauge

Center Contact Holder

Dielectric Recess Tool

Locator T ools

Inserts

SSMA Connectors

AMP Kit Part Number

1055466-1

M/A-COM Kit Part Number

2098-5270-54

For installation of SSMA

connectors to .070 [1.78]

and .085 [2.16] diameter

semi-rigid cable.

AMP M/A-COM

Item Description Part No. Part No.

(Ref. Only)

Center Contact Holder 1055463-1 2098-5237-10

Dielectric Insert Tool 1055458-1 2098-5233-02

1055459-1 2098-5234-02

Dielectric Recess Tool 1055460-1 2098-5235-54

Fixture Sub-Assembly 1055439-1 2098-5206-54

Inserts — .070 [1.78] (2) 1055547-1 2098-5831-54

Inserts — .085 [2.16] (2) 1055441-1 2098-5208-54

1055461-1 2098-5236-02

Locator Tool 1055464-1 2098-5238-02

1055456-1 2098-5231-02

1055457-1 2098-5232-02

Retainer Ring Pliers 1055449-1 2098-5216-54

Solder Gauge .015 [0.38] 91362-1 2098-5212-02

All tools may be purchased separately.

For quick and efficient cable

to connector attachment.

Five popular hex die sizes

are available to crimp the

outer cable conductor to

connector housings.

AMP M/A-COM

Item Description Part No. Part No.

(Ref. Only)

Crimp Tool 1055780-1 2598-5006-54

Hex Die — A, B, C 1055781-1 2598-5007-54

Hex Die — D, E 1055782-1 2598-5008-54

All tools may be purchased separately.

For the assembly of SMA connectors, Accessory Kit Part Number

2098-5067-54 is required. For SSMA connectors, Accessory Kit Part Number

2098-5272-54 is required.

AMP M/A-COM

Hex Die Hex Die Die Hex Size For Use With

Part Number Part Number ±.003 [0.08] RG/U Cable

(Ref. Only)

A.105 178B & 196A

2.67

1055781-1 2598-5007-54 B .213 55B, 58C, 141A, 142B,

5.41 223, 303, & 400

C.128 174, 174B, 179, 187A,

3.25 188A, & 316

D.178 180B, 195A, & 122

1055782-1 2598-5008-54 4.52

E.255 59, 62A, 71B, 210, & 302

6.48

Econo-Crimp Assembly Kit

AMP Kit Part Number

1055779-1

M/A-COM Kit Part Number

2598-5005-54

Crimp T ool

Hex Die

SSMA Crimp Tool Accessories

AMP Kit Part Number 1055467-1

M/A-COM Kit Model Number T-550

For installation of SSMA

connectors to flexible

braided cable. Crimp type

SSMA connectors require

Hex Crimp Kit Part Number

1055779-1.

Description AMP M/A-COM Part Number

Part Number (Ref. Only)

Center Contact

Holder 1055463-1 2098-5237-10

Locator Tool 1055461-1 2098-5236-02

1055464-1 2098-5238-02

All tools may be purchased separately.

Locator Tool Center Contact Holder