Weidmuller, Canada
10 Spy Court
Markham, Ontario L3R 5H6
Telephone: (800) 268-4080
Facsimile: (877) 300-5635
Email: info1@weidmuller.ca
Website: www.weidmuller.ca
Weidmuller, Mexico
Blvd. Hermanos Serdán 698
Col. San Rafael Oriente
Puebla, Puebla, Mexico
C.P. 72029
Telephone: 01 222 2686267
Facsimile: 01 222 2686219
Email: clientes@weidmuller.com.mx
Website: www.weidmuller.com.mx
Datasheet
HDC RockStar®
HighPower Series
250/550A
Weidmuller, United States
821 Southlake Blvd.
Richmond, Virginia 23236
Telephone: (800) 849-9343
Facsimile: (804) 379-2593
Email: info@weidmuller.com
Website: www.weidmuller.com
NEW Weidmuller’s new line of HDC RockStar HighPower
Connectors is an innovative and maintenance-free
pluggable solution for power transmission. The
modular design creates a flexible construction
process that allows multiple contact and shielding
options to be produced for a wide range of
power applications.
Modular design offers application flexibility in one platform
1, 2, 3 and 4 pole configurable options
Plug connector meets DIN EN 61373 Cat 2 requirement
Electrical Rating: 4000V/3 -4/0AWG/250A & 550A
Stainless Steel mounting hardware with screw-down
locking mechanism
• 100% Submersible
The New RockStar® HighPower - Series
2
Technical data Series HighPower 250A Series HighPower 550A
Standards
DIN EN 50124-1
based DIN EN 61984
DIN EN 50155
DIN EN 61373 KAT 2
No. of Poles 1-, 2-, 3-, 4- poles 1-, 2-, 3- poles
Wire connection Crimp Crimp
Rated Current 250A 550A
Rated insulation voltage
(Maximum operating voltage)
AC Conductor - Conductor 4000V (4800V)* 4000V (4800V)*
AC Conductor - grounded housing 3000V 3000V
DC Conductor - Conductor 4000V (4800V)* 4000V (4800V)*
DC Conductor - grounded housing 3000V 3000V
Rated impulse voltage
Conductor - Conductor 25 kV 25 kV
Conductor - grounded housing 15 kV 15 kV
Overvoltage category OV 3 OV 3
pollution degree PD 2 (PD 3)*1 PD 2 (PD 3)*1
Material
Isolation material PA66 glass
fiber-reinforced
PA66 glass
fiber-reinforced
Copper alloy Copper alloy,
passivated silver
Copper alloy,
passivated silver
Flammability
to UL94 V-0 V-0
to NFF 16-101 / NFF 16-102 I3 F2 I3 F2
DIN 5010 Part 2 V-0 V-0
Insulation resistance 1010 Ω1010 Ω
Temperature -50º C … +120º C -50º C … +120º C
Technical data Accessories
Material
Mounting frame Stainless Steel
Shield lever Steel, zinc
Finger safe protection PA66
Surface
Mounting frame Natural
Shield lever Natural
Finger safe protection red
Technical data Cable glands
Material
Cable glands nickel-plated brass or stainless steel
Sealing TPE
Temperature -40ºC … +130ºC
Protection class IP68
Technical data Housings
Safety category DIN EN 60529 IP68 in the locked housing
Color RAL 9005 (black)
Surface Treatment powder - Surtec
Locking element
Screw M8
Material Stainless Steel
Tightening Torque 11 Nm
Gasket silicon rubber
Temperature -50º C … +120º C
Material
Housing Aluminum die casting, corrosion resistant
Surface mounting frame Stainless Steel
Note:
* 4800V depending on the application
*1 in the HDC housing the contacts are protected for additional pollution and condensation,
the entire connector can be used with degree of PD 3
The New RockStar® HighPower - Series
Crimp - contact (250A)
Male
Clamping range Designation Part No.
25² HDC HP 250 M 25 1079690000
35² HDC HP 250 M 35 1079680000
50² HDC HP 250 M 50 1119080000
50² (Contact Isolation) HDC HP 250 M 50 PE 1220850000
70² HDC HP 250 M 70 1119090000
95² HDC HP 250 M 95 1119100000
Crimp - contact (550A)
Male
Clamping range Designation Part No.
50² HDC HP 550 M 50 1157800000
95² HDC HP 550 M 95 1079790000
120² HDC HP 550 M 120 1079780000
150² HDC HP 550 M 150 1191100000
185² HDC HP 550 M 185 1120580000
240² HDC HP 550 M 240 1125900000
Housings (250A and 550A)
Type Designation Part No.
Plug hood housing HDC IP68 HP 24B TO 1079930000
Base housing HDC IP68 HP 24B AS S 1079920000
Bulkhead housing HDC IP68 HP 24B A 1120040000
End plate without thread HDC IP68 HP 24B MD 1119950000
End plate 3 threads M40 HDC IP68 HP 24B MD 3M40 1119970000
End plate 3 threads M32 HDC IP68 HP 24B MD 3M32 1119980000
End plate 3 threads M25 HDC IP68 HP 24B MD 3M25 1079910000
End plate 4 threads M25* HDC IP68 24B MD 4M25 T1 1160450000
End plate 2 threads M40 HDC IP68 HP 24B MD 2M40 1119990000
End plate 2 threads M32 HDC IP68 HP 24B MD 2M32 1120000000
End plate 2 threads M25 HDC IP68 HP 24B MD 2M25 1120010000
End plate 4 threads M25* HDC IP68 24B MD 4M25 T2 1220860000
Accessories (250A)
Type Designation Part No.
Mounting frame BG 3 for 1 HP250 Female HDC 06B HP250 MPL1 TYP1 1103680000
Mounting frame BG 3 for 1 HP250 Male HDC 06B HP250 MPL1 TYP2 1103730000
Mounting frame BG 8 for 2 HP250 Female HDC 24B HP250 MPL2 TYP1 1103690000
Mounting frame BG 8 for 2 HP250 Male HDC 24B HP250 MPL2 TYP2 1103740000
Mounting frame BG 8 for 3 HP250 Female HDC 24B HP250 MPL3 TYP1 1079640000
Mounting frame BG 8 for 3 HP250 Male HDC 24B HP250 MPL3 TYP2 1103750000
Mounting frame BG 8 for 3 HP250 Female + PE HDC 24B HP250 MPL4PE T1 1212890000
Mounting frame BG 8 for 3 HP250 Male + PE HDC 24B HP250 MPL4PE T2 1212910000
Mounting frame BG 8 for 4 HP250 Female HDC 24B HP250 MPL4 TYP1 1160430000
Mounting frame BG 8 for 4 HP250 Male HDC 24B HP250 MPL4 TYP2 1160440000
Shield Lever Size 8 for 2 x 25² HDC 24B SL 2X25 1160410000
Shield Lever Size 8 for 3 x 25² HDC 24B SL 3X25 1160390000
Shield Lever Size 8 for 4 X 25² HDC 24B SL 4X25 T1 1220770000
Shield Lever Size 8 for 4 X 25² HDC 24B SL 4X25 T2 1220820000
Shield Lever Size 8 for 2 X 35² HDC 24B SL 2X35 1232740000
Shield Lever Size 8 for 3 X 35² HDC 24B SL 3X35 1232720000
Shield Lever Size 8 for 4 X 35² HDC 24B SL 4X35 T1 1232770000
Shield Lever Size 8 for 4 X 35² HDC 24B SL 4X35 T2 1232790000
Shield Lever Size 8 for 2 x 50² HDC 24B SL 2X50 1160420000
Shield Lever Size 8 for 3 x 50² HDC 24B SL 3X50 1160400000
Shield Lever Size 8 for 4 X 50² HDC 24B SL 4X50 T1 1220760000
Shield Lever Size 8 for 4 X 50² HDC 24B SL 4X50 T2 1220810000
Shield Lever Size 8 for 2 X 70² HDC 24B SL 2X70 1232750000
Shield Lever Size 8 for 3 x 70² HDC 24B SL 3X70 1232730000
Shield Lever Size 8 for 4 X 70² HDC 24B SL 4X70 T1 1232760000
Shield Lever Size 8 for 4 x 70² HDC 24B SL 4X70 T2 1232780000
Shield Lever Size 8 for 2 X 95² HDC 24B SL 2X95 1119900000
Shield Lever Size 8 for 3 x 95² HDC 24B SL 3X95 1079650000
Shield Lever Size 8 for 4 X 95² HDC 24B SL 4X95 T1 1220750000
Shield Lever Size 8 for 4 X 95² HDC 24B SL 4X95 T2 1220790000
Female
Clamping range Designation Part No.
25² HDC HP 250 F 25 1079720000
35² HDC HP 250 F 35 1079730000
50² HDC HP 250 F 50 1079740000
50² (Contact Isolation) HDC HP 250 F 50 PE 1220840000
70² HDC HP 250 F 70 1079750000
95² HDC HP 250 F 95 1079770000
Female
Clamping range Designation Part No.
50² HDC HP 550 F 50 1177100000
95² HDC HP 550 F 95 1079610000
120² HDC HP 550 F 120 1079620000
150² HDC HP 550 F 150 1079630000
185² HDC HP 550 F 185 1079640000
240² HDC HP 550 F 240 1120600000
Note: In the version described here, the crimp contacts can be used for crimp connections with flexible, stranded and finely insulated copper wires (according to DIN 48201 Part 1 and DIN57 2905
VDE 0295) or with crimping inserts (according to DIN 48063 Part 1, 3 and 4). We would be glad to customize the crimp contact to fit your requirements.
3
* Can only be used with 250A contacts
Plug hood
Base housing
Bulkhead
End plate
Mounting frame
Shield lever
WSM - Metal Cable Tie tool Part No. 774470000
4Subject to technical changes • 01/12-1M-LIT1112
The New RockStar® HighPower - Series
Crimping Tool
Type Designation Part No.
Crimping tool 10 … 240mm² MTR 160 9017250000
Crimp 25², Crimp width 7.0 mm MTR 160 25HEX 9020920000
Crimp 35², Crimp width 7.0 mm MTR 160 35HEX, Die Set* 9020930000
Crimp 50², Crimp width 7.0 mm MTR 160 50HEX 9020940000
Crimp 70², Crimp width 7.0 mm MTR 160 70HEX 9020950000
Crimp 95², Crimp width 7.0 mm MTR 160 95HEX 9020960000
Crimp 120², Crimp width 7.0 mm MTR 160 120HEX 9020970000
Crimp 150², Crimp width 7.0 mm MTR 160 120HEX 9020980000
Crimp 120², Crimp width 7.0 mm MTR 160 120HEX 9020990000
Crimp 120², Crimp width 7.0 mm MTR 160 120HEX 9021000000
Crimping tool 10 … 300 mm² MTR 300 9021390000
Crimp 25², Crimp width 7.0 mm MTR 300 25HEX 9021450000
Crimp 35², Crimp width 7.0 mm MTR 300 35HEX, Die Set* 9021460000
Crimp 50², Crimp width 7.0 mm MTR 300 50HEX 9021470000
Crimp 70², Crimp width 7.0 mm MTR 300 70HEX 9021480000
Crimp 95², Crimp width 7.0 mm MTR 300 95HEX 9022290000
Crimp 120², Crimp width 7.0 mm MTR 300 120HEX 9022300000
Crimp 150², Crimp width 7.0 mm MTR 300 120HEX 9022310000
Crimp 120², Crimp width 7.0 mm MTR 300 120HEX 9022320000
Crimp 120², Crimp width 7.0 mm MTR 300 120HEX 9022330000
* Die Sets designed for copper tube cable lugs and connectors to DIN 46235.
Accessories (250A & 550A)
Type Designation Part No.
finger protection set HP 250 HDC HP 250 SHOCKPROTEC 1120130000
finger protection set HP 550 HDC HP 550 SHOCKPROTEC 1120140000
Cable Gland M25, Stainless Steel, clamping range 11-20 VGM25-SS68 11-20 BG 1193570000
Cable Gland M32, Stainless Steel, clamping range 15-25 VGM32-SS68 15-25 BG 1193580000
Cable Gland M40, Stainless Steel, clamping range 20-32 VGM40-SS68 20-32 BG 1193590000
Cable Gland M25, Brass, nickel - plated, clamping range 11-20 VGM25-MS68 11-20 BG 1193600000
Cable Gland M32, Brass, nickel - plated, clamping range 15-25 VGM25-MS68 11-20 BG 1193610000
Cable Gland M40, Brass, nickel - plated, clamping range 20-32 VGM40-MS68 20-32 BG 1193620000
Accessories (550A)
Type Designation Part No.
Mounting frame BG 8 for 2 HP 550 Female HDC 24B HP550 MPL2 TYP1 1130710000
Mounting frame BG 8 for 2 HP 550 Male HDC 24B HP550 MPL2 TYP2 1130770000
Mounting frame BG 8 for 3 HP 550 Female HDC 24B HP550 MPL3 TYP1 1130720000
Mounting frame BG 8 for 3 HP 550 Male HDC 24B HP550 MPL3 TYP2 1130780000
Shield Lever Size 8 for 3 x 952HDC HP 24B SL 3X95 1079650000
Shield Lever Size 8 for 3 x 1202HDC HP 24B SL 3X120 1079650000
Shield Lever Size 8 for 3 x 1502HDC 24B SL 3X150 1119880000
Shield Lever Size 8 for 3 x 1852HDC 24B SL 3X185 1119880000
Shield Lever Size 8 for 3 x 2402HDC 24B SL 3X240 1119890000
Shield Lever Size 8 for 2 x 952HDC 24B SL 2X95 1119900000
Shield Lever Size 8 for 2 x 1202HDC 24B SL 2X150 1119900000
Shield Lever Size 8 for 2 x 1502HDC 24B SL 2X150 1119910000
Shield Lever Size 8 for 2 x 1852HDC 24B SL 2X185 1119910000
Shield Lever Size 8 for 2 x 2402HDC 24B SL 2X240 1119920000
Mounting frame
Shield lever
Finger protection
MTR 160
MTR 300
Cable gland
WSM - Metal Cable Tie tool Part No. 774470000