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Product specification
Tyco Electronics France SAS, B.P. 30039 95301 CERGY-PONTOISE Cedex Tél. : 01 34 20 88 88 Fax : 01 34 20 86 00
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CONNECTOR 47 WAYS ABS FOR CONTACT
MICRO-TIMER II AND STANDARD-POWER-TIMER 108-15225
06 JUL 05 Rev. F
Drawing by : R. PATIN Date : 15 June 2001 Approved by : J.-J. REVIL Date : 26 October 2001
July 2005
1. SCOPE
This specification defines the design features and the performances of the tight connector 47 ways for contacts
MICRO TIMER II and STANDARD POWER TIMER.
The connector was developed for a use on motor vehicles for the connection of ABS controllers. Because of its
waterproof constitution, this connector can be used for other applications in the driving compartment.
2. APPLICABLE DOCUMENTS
The documents quoted below constitute part of this specification, insofar as one refers there individually.
In the case of a contradiction between this specification and the documents quoted, this specification will have
priority.
2.1. Tyco Electronics specifications
2.1.1. Customer drawings
2.1.2. Product specifications
108-18055-0 TYCO/ELECTRONICS Product specifications for contact MICRO TIMER II
108-18025-0 TYCO/ELECTRONICS Product specifications for contact STANDARD POWER TIMER
2.1.3. Spécifications d’application
114-18081-0 Application specification for contact MICRO TIMER II.
114-18037-0 Application specification for contact STANDARD POWER TIMER.
114-18018-0 Application specification of sealing single wire seal system.
114-18022-0 General Specification for direct application for the application of open barrel contacts.
98-52099-011 TYCO/ELECTRONICS Interface for 47 ways receptacle housing.
Designation Tyco Electronics P/N
47 ways assembled connector housing 953756-X
47 ways assembled cover 953759-X
2 to 7 Rev. F
108-15225
CONNECTOR 47 WAYS ABS FOR CONTACT
MICRO-TIMER II AND STANDARD-POWER-TIMER
3. REQUIREMENT
Design and construction
It must be in conformity with the drawing of the product in its physical realization and its dimensions.
Materials
The indications appear in the drawing.
Used contacts : MICRO TIMER II to be crimped for single wire seal.
STANDARD POWER TIMER to be crimped for single wire seal
Characteristics
General conditions of test
All the tests carried out on the various parts must be in conformity with the directives of tests indicated.
- Minimum samples quantity : 5
-For the contact mechanics tests to see the corresponding specification.
- The samples should not present apparent damage.
- The samples must be in conformity with the current state of the drawings.
- One should use only series parts for the tests.
- The used wire must have a waterproof insulation, a sufficient undeformability under heat and present
no damage.
Except particular specification, the tests are carried out under the following conditions :
- Temperature : 23 ± 5°C
- Relative humidity : 45 to +5%
- Atmospheric pressure : 860 à 1060 hPa
Nominal voltage Continue voltage 14 Volts
Current limit Contact MICRO TIMER II : max. 5 A
with max. wire cross-section 0.75 mm2
Contact STANDARD POWER TIMER : max 25 A
with max. wire cross-section 4 mm2
Number of mating/unmating cycles 20 (tinned contacts )
Global temperature range - 40 °C to 100 °C
Protection / sealing IP68 (300 mbars)
CONNECTOR 47 WAYS ABS FOR CONTACTS
MICRO-TIMER II AND STANDARD-POWER-TIMER
3 to 7Rev. F
108-15225
3.1. Requirements and tests
GENERAL EXAMINATION
TEST REF.PROCEDURE REQUIREMENT
GENERAL EXAMINATION Examination with the naked eye No harming defect
ELECTRICAL TESTS
TEST REF.PROCEDURE REQUIREMENT
CONTACT RESISTANCE mV level method :
Voltage test : ≤ 20 mV
Test current : ≤ 50 mA
SPT Rc ≤ 4mΩ
µT2 : Rc ≤ 6mΩ
Specified current method:
Voltage test ≤ 12 V
Test current : 5 A/mm2
SPT : Rc ≤ 4mΩ
µT2 : Rc ≤ 6mΩ
ISOLATION RESISTANCE Voltage test : 100 Vcc
Between each contact during 1 minute Ri : > 100 MΩ
WITHSTANDING VOLTAGE Voltage test : 1000 Vca
50 Hz between each the contacts and
other contact connected to the mass.
Duration 1 min.
No breakdown
No starting of arc
MECANICAL TEST
TEST REF.PROCEDURE REQUIREMENT
CONTACT INSERTION FORCES IN
HOUSING
Manual insertion (double locking inactive)
- double locking active
SPT : F ≤ 25 N for wire ≤ 3 mm2
SPT : F ≤ 35 N for wirel > 3 mm2
µT2 : F ≤ 25 N
µT2 : F ≥ 50 N
SPT : F ≥ 70 N
CONTACTS RETENTION
IN INSULATOR
Apply to each contact a thrust load :
Inactive secondary lock :
Active secondary lock :
SPT ≥ 100 N
µT2 ≥ 80 N
SPT ≥ 120 N
µT2 ≥ 100 N
POLARIZATION AND CODING DEVICE On a couple connector base plate of cod-
ing and/or different polarity Apply gradu-
ally, at the speed of 50 mm/min, a load
until the value of 200 N is reached.
To maintain during 10s. To release
No the possible coupling of the connectors
CONNECTORS LOCKING EFFECTIVE-
NESS
Apply gradually, at the speed of 50 mm/
min, a load until the value of 200 N is
reached. To maintain during 10s.
To release.
No the defect harming the correct opera-
tion
RECEPTACLE HOUSING COMPO-
NENTS RETENTION
Must resist to 20 operations
4 to 7 Rev. F
108-15225
CONNECTOR 47 WAYS ABS FOR CONTACT
MICRO-TIMER II AND STANDARD-POWER-TIMER
MECANICAL TEST (END)
TEST REF.PROCEDURE REQUIREMENT
MATING FORCE AND LOCKING ON
COUNTERPART
Apply gradually at the speed of
50 mm/min. F ≤ 80 N
MATING FORCE IF THE SECONDARY
LOCK IS NOT ACTIVE
Manual test F ≤ 150 N
UNMATING FORCE Manual test F ≤ 80 N
CABLE HARDNESS RETENTION Apply gradually, at the speed of
50 mm/min, a load until the value of 150 N
is reached. To maintain during 10s.
To release
Not defect harming the correct operation
AGEING TEST
TEST REF.PROCEDURE REQUIREMENT
MECANICAL DURABILITY Numbers operations : 20
Speed : 100 mm/min
Final measurement : contact resistance
Ri > 100 MΩ
Rd > 1000 Vac
VIBRATIONS Classe 1: Vibrations
with VRT : -40 °C +100 °C
5hz : 0,5g to 1g
10 h : 2g
25 hz with 200 hz : 3g
200 hz : 3g to 1g
200 to 2000 h :1g
Total duration 144 h (48h/axis)
Current 100 mA
No open circuit higher than 1us
∆ Rc ≤ 1mΩ SPT
5mΩ µT2
TEMPERATURE AND HUMIDITY
DURABILITY
Wire : 500 mm
temperature : 100 °C
Test current SPT : 4A wire 2 mm2
1,2 A wire 0.6 mm2
360 times the following cycle :
45 min with current
15 min without current
4 contacts adjacents feed
µT2 ∆ Rc ≤ 5mΩ
SPT ∆ Rc ≤ 3mΩ
Then, to carry out 3 cycles
24 cycles of current like above with
T = 85 °C and hr between 95 % and 99
%h 24 hours at ambient without current
µT2 ∆ Rc ≤ 5mΩ
SPT ∆ Rc ≤ 3mΩ
RELIEVING OF THE CONTACTS The mated connectors are subjected to a
test with temperature of 48h to 125 °C SPT Rc ≤ 4mΩ
µT2 Rc ≤ 6mΩ
HELD IN VARIABLE ATMOSPHERE 5 cycles of 24h
4 h 23°C 75 %
1/2 h
55°C
99 % h.r.
10 h 55°C
99 % h.r.
2,5 h -40°C
2 h to maintain -40°C
1,5 h 125°C
2 h to maintain 125°C
1,5 h 23°C
µT2 ∆ Rc ≤ 5mΩ
SPT ∆ Rc ≤ 3mΩ
CONNECTOR 47 WAYS ABS FOR CONTACTS
MICRO-TIMER II AND STANDARD-POWER-TIMER
5 to 7Rev. F
108-15225
AGEING TEST
TEST REF.PROCEDURE REQUIREMENT
THERMAL SHOCKS The mated connectors are subjected to
100 cycles : 1 h -40°C
1h 125°C
SPT ∆ Rc ≤ 4mΩ
µT2 ∆ Rc ≤ 6mΩ
CLIMATIC ENDURANCE The connectors mated are subjected to
240H à +125°C No defect harming correct operation
TESTS ANNEX
TEST REF.PROCEDURE REQUIREMENT
SEALING (IMMERSION)Water tightness (300 hPa)
5 cycles of exposure :
30 mn 30 mn with the dry air with 125 °C
30 mn of total immersion in solution
salt works to 5% in mass with 23°C
depth 100 mm min.
No the malfunction
Tension of behaviour 1000 V Eff 50 Hz
Ri > 100 MΩ/100V
SHOCKS Falls of the connector not wired a height
of 1 m on a ground of concrete No defect harming correct operation
IMPACT MOBILE MASSE Mobile masse : 0,3 kg
Drop height : 0,1 m
Temperature : -30 °C
No defect harming correct operation
SECONDARY LOCK (LOCKING FORCE)Manuel Test 10 N ≤ F ≤ 30 N
SECONDARY LOCK (OPENING FORCE)Manuel Test 20 N ≤ F ≤ 60 N
ASSEMBLY OF LEVER ON COVER Manuel Test F ≥ 120 N
COVER ON HOUSING MOUNTING FORCE
(LEVER IN WRONG WAY)Manuel Test F ≥ 100 N
RETENTION OF THE CAP ON PC Manuel Test F ≥ 150 N
LEVER HANDLING FORCE (MANUAL
LOCKING)Manuel Test Manual locking test : F ≥ 120 N
LEVER HANDLING FORCE (MANUAL
UNLOCKING)Manuel Test 15 ≤ F≤ 30 N
COVER ON HOUSING MOUNTING FORCE
(LEVER IN RIGHT WAY)Manuel Test F ≤ 30 N
SECONDARY LOCKING INSTALLATION All the contacts well positioned except
One contact badly positioned 10 N ≤ F ≤ 30 N
F ≥ 60 N
6 to 7 Rev. F
108-15225
CONNECTOR 47 WAYS ABS FOR CONTACT
MICRO-TIMER II AND STANDARD-POWER-TIMER
4. QUALITY INSURANCE MEASUREMENTS
4.1. Qualification test
The samples must be in conformity with the drawings and be taken in a random way in the current production.
4.1.1. Program approval tests
In the groups defined below, the connectors undergo all the tests in the chronological order of the tables :
TEST GROUP 2 ( Accelerated ageing)
Designation of the test
Mating/unmating durability (1/2 nb cycles)
Contact resistance
Contact relaxation
Vibrations test
Contact resistance
Variable atmosphere test
Contact resistance
Mechanical durability
Contact resistance
Locking of the connectors
TEST GROUP 3 (Endurance temperature/humidity)
Test description
Contact resistance
Mating/unmating durability (1/2 nb cycles)
Contact resistance
Thermal shocks
Contact resistance
Temperature/humidity
Contact resistance
Insulation resistance
Withstanding voltage
TEST GROUP 4 (connector locking)
Test description
Mating Force
Unmating Force
Mating/ Unmating durability (all cycles))
Mating Force
Unmating Force
Connector locking
CONNECTOR 47 WAYS ABS FOR CONTACTS
MICRO-TIMER II AND STANDARD-POWER-TIMER
7 to 7Rev. F
108-15225
4.2. Requalification test
If one carried out significant modifications which relate to the properties agreed upon for the level of the form or the function of the
product or its method of manufacture, the competent development service will carry out a requalification test.
This test comprises a part or the unit of the initial output tests, according to the instructions given by the competent development service
and the insurance quality service.
4.3. Reception
The reception is based on the proof that the product satisfied the requirements defined by item 3. The defects, which must be allotted to
measuring apparatus, devices of measurement or errors of handling, should not involve a withdrawal of the qualification.
If it appears a defect on the product, one must take measures of correction and the qualification must be the subject of a new proof.
Before this requalification, the result of measurements of correction must be confirmed by suitable tests.
4.4. Test and conformity
The conformance testing is carried out according to specific quality inspection plan of TYCO/ELECTRONICS which defines the limit of
acceptable quality according to the sample number.
The dimensional and functional requirements must coincide with the production drawings and this specification.
TEST GROUP 5 (Etanchéité)
Test description
Mating/ Unmating durability (1/2 nb cycles)
Isolation Resistance
Withstanding voltage
Climatic durability 240H
Mating/ Unmating durability (1/2 nb cycles)
Sealing
Insulation resistance
Withstanding voltage
TEST OUT OF GROUP
Test description
Contact insertion in housing
Contact retention in housing
Contact polarisation in housing
Connector polarisation
Coding device
Connector secondary locking
Mating aide device
Shock test
Impact test
Contact extraction
Cable retention
