ASI IO FL DIO 8/4/3 AB AS-Interface (AS-i) Module With Four Digital Inputs and Three Digital Outputs (AB Slave) Data Sheet 6594A 6 5 9 4 A 0 0 0 06/2002 Function The module is used to input and output digital signals. Features - Four digital signal inputs - Three digital signal outputs - AB slave - AS-i voltage indicator - Outputs and sensor supply electronically protected against short circuit and overload - Communication error indicator - Indicator for supply voltage of outputs - Connection via flat cable (penetration method) - Variable flat cable routing - Female addressing connector - Keying on the mounting plate - Watchdog function for monitoring the outputs 6594A 6 5 9 4 A 0 0 2 Figure 1 AS-i module with mounting plate The mounting plate is not supplied as standard and must be ordered separately (Order No. 27 41 14 7). 1 ASI IO FL DIO 8/4/3 AB LED Diagnostic and Status Indicators Des. PWR IN 1 IN 2 Color Green FAULT Red X X X X Meaning Bus voltage available Communication/address error* Red Sensor/actuator overload flashing (I/O error) IN 3 IN 4 X X AUX Green Supply voltage for the outputs available XX Yellow Status of the inputs YY Yellow Status of the outputs X X O U T 1 O U T 2 Y Y Y Y * The FAULT LED lights up if the master is not sending or the module has the address "0". O U T 3 The module is functioning correctly if the "PWR" and "AUX" LEDs light up green. Y Y P W R P W R F A U L T A U X F A U L T 1 Connection Assignment A u x 2 6 5 9 4 A 0 0 3 Figure 2 2 LED diagnostic and status indicators Connection Assignment IN1 to IN4 Inputs 1 to 4 OUT1 to OUT3 Outputs 1 to 3 1 Female addressing connector (Cinch) 2 Functional earth ground (FE) 6594A ASI IO FL DIO 8/4/3 AB Pin Assignment Pin 1 6 5 9 2 A 0 0 4 Figure 3 Pin assignment of M12 female connectors IN2 IN3 IN4 Sensor+ Sensor+ Sensor+ Sensor+ 2 IN2 Not used IN4 Not used 3 Sensor- Sensor- Sensor- Sensor- 4 IN1 IN2 IN3 IN4 5 FE FE FE FE Pin OUT1 OUT2 OUT3 1 6594A IN1 Not used Not used Not used 2 OUT2 Not used Not used 3 AUX- AUX- AUX- 4 OUT1 OUT2 OUT3 5 FE FE FE 3 ASI IO FL DIO 8/4/3 AB Internal Circuit Diagram Key: Digital input Digital output O v e r lo a d P r o te c tio n Overload protection Status LED Filter Optocoupler Amplifier A AS 2I S 3 I + Protocol chip with watchdog O v e r lo a d P r o te c tio n O v e r lo a d P r o te c tio n A 2S I 6 5 9 4 A 0 1 0 Figure 4 4 Internal wiring of the module 6594A ASI IO FL DIO 8/4/3 AB Installing the Module Attaching the Mounting Plate * Screw the mounting plate directly onto a flat mounting surface. The mounting plate is not supplied as standard and must be ordered separately (Order No. 27 41 14 7). Keying the Mounting Plate 1 Figure 5 F E * 6 5 9 4 A 0 0 5 Attaching the mounting plate When attaching the plate, turn the octagonal plate (1) until the male connector in the module fits exactly into the plate drill hole. Ground the module via the FE connection using mounting screws. Connecting the AS-i and Power Supply There are two ways of mounting flat cables. 1 When mounting flat cables with the notch facing down, proceed as follows: * Insert the yellow flat cable for the bus into the yellow bracket. * Insert the bracket in the appropriate slots in the mounting plate. * Insert the black flat cable for the power supply into the black bracket. * Insert the bracket in the appropriate slots in the mounting plate. 6 5 9 4 A 0 0 6 Figure 6 6594A Connecting the AS-i and power supply (notch facing down) 5 ASI IO FL DIO 8/4/3 AB 2 When mounting flat cables with the notch facing up, proceed as follows: * Insert the yellow flat cable for the bus into the yellow bracket. * Insert the bracket with the bar facing up in the appropriate slots in the mounting plate. * Insert the black flat cable for the power supply into the black bracket. * Insert the bracket with the bar facing up in the appropriate slots in the mounting plate. * Snap the hasps of the module onto the tabs of the mounting plate (1) and press the module onto the mounting plate. * Secure the module by tightening the screw (2). 6 5 9 4 A 0 0 7 Figure 7 Connecting the AS-i and power supply (notch facing up) Mounting the Module 2 Ensure that IP 67 protection is provided. 1 Ensure the cable openings are sealed. 6 5 9 4 A 0 0 8 Figure 8 6 Mounting the module 6594A ASI IO FL DIO 8/4/3 AB Connecting Sensors/Actuators * Connect your sensors to the desired inputs. * Connect your actuators to the desired outputs. Screw a protective cap (Order No. 16 80 53 9, some are supplied as standard) onto any connectors that are not being used. 6 5 9 4 A 0 1 3 Figure 9 Connecting sensors/actuators Connecting the Addressing Device To set the address of the module manually instead of via the master, proceed as follows: 1 6 5 9 4 A 0 0 9 Figure 10 Connecting the addressing device 6594A * Remove the protective cap from the female addressing connector (1). * Connect the addressing device (Order No. 27 41 33 8) to the female addressing connector using the addressing cable (Order No. 27 41 34 1). * Set the address of the module. * Disconnect the addressing device from the module. Screw the protective cap back onto the female addressing connector. 7 ASI IO FL DIO 8/4/3 AB S e n s o r+ S e n s o r- IN 4 S e n s o r+ O U T 1 A U X - O U T 2 A U X - S e n s o r- IN 4 O U T 2 IN 3 Connection Example 6 5 9 4 A 0 1 1 Figure 11 Typical sensor and actuator connections Connection Notes Meet immunity to interference requirements and enable insulation resistance measuring Use a PELV power supply The auxiliary supply to the outputs must be tapped from a safely isolated power supply (PELV according to IEC 60364-4-41). Ground the module via the FE connection using mounting screws. Avoid damage to the electronics An external power supply unit should never be used to supply the sensors. Avoid compensating currents All sensors must be insulated. 8 6594A ASI IO FL DIO 8/4/3 AB Programming Data Configuration Data I/O code 7hex (7dec) ID code ID0 = Ahex (10dec) ID1 = 7hex (7dec) ID2 = 2hex (2dec) AS-i specification 2.11 (AB slave) Data Bit (Output via AS-i) Bit Function D0 Input IN1 Output OUT1 D1 Input IN2 Output OUT2 D2 Input IN3 Output OUT3 D3 Input IN4 Parameter Bit (Programmable Using AS-i) Bit Function P0 Not used P1 Not used P2 Not used P3 Not present 6594A 9 ASI IO FL DIO 8/4/3 AB O U T 2 (0 .1 5 7 " ) O U T 3 3 4 m m O U T 1 4 m m P W R F A U L T A u x (4 .3 7 0 ") IN 4 1 1 1 .5 m m IN 3 (5 .9 0 6 " ) IN 2 1 5 0 m m IN 1 (1 .3 3 9 ") Technical Data 1 2 m m 6 0 m m (2 .3 6 2 ") 2 9 m m (1 .1 4 2 ") (0 .4 7 2 ") 4 8 m m (1 .8 8 9 ") 6 0 m m (2 .3 6 2 " ) 6 5 9 4 A 0 1 2 Figure 12 Dimensions of the module and mounting plate General Data Order Designation ASI IO FL DIO 8/4/3 AB Order No. 27 41 62 6 Housing dimensions (width x height x depth) 60 mm x 29 mm x 150 mm (2.362 x 1.142 x 5.906 in.) Housing material PBT Weight (typical) 150 g, approximately Permissible temperature (operation) -25C to +60C (-13F to +140F) Permissible temperature (storage/transport) -25C to +85C (-13F to +185F) Degree of protection according to IEC 60529 IP 67 Degree of protection according to IEC 60536 (VDE 0106) Protection Class III Operating voltage Protected against polarity reversal from the AS-Interface Maximum operating current 40 mA 10 6594A ASI IO FL DIO 8/4/3 AB Connections AS-Interface Flat cable penetration method External auxiliary power Flat cable penetration method Inputs and outputs M12 female connector Digital Inputs Status indicator LED (yellow) Number 4 Type of sensor connection 2, 3, and 4-wire technology Sensor voltage 20 V DC to 31 V DC Nominal input current at 24 V DC 7 mA, typical Switching threshold according to DIN EN 61131-2 Type 2 "0" <2 mA "1" >4 mA Delay time at 24 V DC "0" "1" 0.5 ms, typical "1" "0" 0.5 ms, typical Maximum total sensor current At room temperature (temperature 40C [104F]) 200 mA At increased temperature (temperature 60C [140F]) 150 mA Protective function 6594A Short-circuit and overload protection 11 ASI IO FL DIO 8/4/3 AB Digital Outputs Status indicator LED (yellow) Number 3 Type of actuator connection 2 and 3-wire technology Minimum output voltage UAux - 0.5 V Nominal current per output OUT1, OUT2 = 2 A OUT3 = 1.5 A Total current per module At room temperature (temperature 40C [104F]) 4A ON delay time 1 ms OFF delay time 1 ms Permissible load per output Ohmic load OUT1, OUT2 = 48 W OUT3 = 36 W Inductive load OUT1, OUT2 = 48 VA OUT3 = 36 VA Lamp load OUT1, OUT2 = 48 W OUT3 = 36 W Permissible switching frequency with Ohmic load 0 kHz to 1 kHz Inductive load 0 Hz to 1 Hz Lamp load 0 Hz to 10 Hz Limitation of the voltage induced on circuit interruption Yes Operating voltage The auxiliary supply to the outputs must be tapped from a safely isolated power supply (PELV according to IEC 60364-4-41). Protective function Short-circuit and overload protection Approvals CE Yes AS-i certification Yes 12 6594A ASI IO FL DIO 8/4/3 AB Conformance With EMC Directive 89/336/EEC Conformance is only achieved if the module is connected to functional earth ground (FE). Noise Immunity Test According to EN 61326:1997 Electrostatic discharge (ESD) EN 61000-4-2:1995/ IEC 61000-4-2 Criterion A 6 kV contact discharge 8 kV air discharge Electromagnetic fields EN 61000-4-3:1993/ IEC 61000-4-3 Criterion A Field strength: 10 V/m Fast transients (burst) EN 61000-4-4:1995/ IEC 61000-4-4 Criterion B Supply lines: 2 kV Signal/data lines: 2 kV Conducted interference EN 61000-4-6:1993/ IEC 61000-4-6 Criterion A, test voltage 10 V Functional reliability can be reduced by the influence of conducted interference caused by high-frequency fields. Noise Emission Test According to EN 50081-2:1993 Noise emission of housing 6594A EN 55011:1991 Class A 13 ASI IO FL DIO 8/4/3 AB Ordering Data Description Order Designation Order No. AS-Interface (AS-i) module with four digital inputs and three digital outputs ASI IO FL DIO 8/4/3 AB 27 41 62 6 Mounting plate ASI CC BP FL 8 27 41 14 7 Protective caps (for unused connections) pack of 5 PROT-M12 16 80 53 9 Markers pack of 10 ZBN 18:UNBEDRUCKT 28 09 12 8 Cinch programming cable for addressing the F Line modules ASI CC ADR CAB CINCH 27 41 34 1 Addressing device ASI CC ADR 27 41 33 8 Universal DIN rail adapter UTA 107 28 53 98 3 (c) Phoenix Contact 06/2002 Technical modifications reserved TNR90 10 76 8 Additional accessories for connecting the sensors and actuators can be found in the PhoenixContact PLUSCON catalog. Phoenix Contact GmbH & Co. KG Flachsmarktstr. 8 32825 Blomberg Germany +49 - 52 35 - 30 0 +49 - 52 35 - 34 12 00 www.phoenixcontact.com Worldwide locations: www.phoenixcontact.com/salesnetwork 14 6594A