Detailed Description
The MAX5974A/MAX5974B/MAX5974C/MAX5974D are
optimized for controlling a 25W to 50W active-clamped,
self-driven synchronous rectification forward converter in
continuous-conduction mode. The main switch gate driver
(NDRV) and the active-clamped switch driver (AUXDRV)
are sized to optimize efficiency for 25W design. The
features-rich devices are ideal for PoE IEEE 802.3af/at-
powered devices.
The MAX5974A/MAX5974C offer a 16V bootstrap UVLO
wake-up level with a 9V wide hysteresis. The low startup
and operating currents allow the use of a smaller storage
capacitor at the input without compromising startup and
hold times. The MAX5974A/MAX5974C are well-suited
for universal input (rectified 85V AC to 265V AC) or tele-
com (-36V DC to -72V DC) power supplies.
The MAX5974B/MAX5974D have a UVLO rising threshold
of 8.4V and can accommodate for low-input voltage (12V
DC to 24V DC) power sources such as wall adapters.
Power supplies designed with the MAX5974A/MAX5974C
use a high-value startup resistor, RIN, that charges a res-
ervoir capacitor, CIN (see the Typical Application Circuits).
During this initial period, while the voltage is less than
the internal bootstrap UVLO threshold, the device typi-
cally consumes only 100µA of quiescent current. This low
startup current and the large bootstrap UVLO hysteresis
help to minimize the power dissipation across RIN even at
the high end of the universal AC input voltage (265V AC).
Feed-forward maximum duty-cycle clamping detects
changes in line conditions and adjusts the maximum duty
cycle accordingly to eliminate the clamp voltage’s (i.e.,
the main power FET’s drain voltage) dependence on the
input voltage.
For EMI-sensitive applications, the programmable fre-
quency dithering feature allows up to ±10% variation in
the switching frequency. This spread-spectrum modula-
tion technique spreads the energy of switching harmonics
over a wider band while reducing their peaks, helping to
meet stringent EMI goals.
The devices include a cycle-by-cycle current limit that
turns off the main and AUX drivers whenever the internal-
ly set threshold of 400mV is exceeded. Eight consecutive
occurrences of current-limit events trigger hiccup mode,
which protects external components by halting switching
for a period of time (tRSTRT) and allowing the overload
current to dissipate in the load and body diode of the syn-
chronous rectifier before soft-start is reattempted.
The reverse current-limit feature of the devices turns the
AUX driver off for the remaining off period when VCS
exceeds the -100mV threshold. This protects the trans-
former core from saturation due to excess reverse current
under some extreme transient conditions.
Current-Mode Control Loop
The advantages of current-mode control over voltage-
mode control are twofold. First, there is the feed-forward
characteristic brought on by the controller’s ability to
adjust for variations in the input voltage on a cycle-by-
cycle basis. Second, the stability requirements of the cur-
rent-mode controller are reduced to that of a single-pole
system, unlike the double pole in voltage-mode control.
The devices use a current-mode control loop where the
scaled output of the error amplifier (COMP) is compared
to a slope-compensated current-sense signal at CSSC.
Input Clamp
When the device is enabled, an internal 18V input clamp
is active. During an overvoltage condition, the clamp pre-
vents the voltage at the supply input IN from rising above
18.5V (typ).
When the device is disabled, the input clamp circuitry is
also disabled.
Enable Input
The enable input is used to enable or disable the device.
Driving EN low disables the device. Note that the inter-
nal 18V input clamp is also disabled when EN is low.
Therefore, an external 18V zener diode is needed for
certain operating conditions as described below.
www.maximintegrated.com Maxim Integrated
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16
MAX5974A/MAX5974B/
MAX5974C/MAX5974D
Active-Clamped, Spread-Spectrum,
Current-Mode PWM Controllers