HIGH AMPERAGE, SEALED/NON-SEALED, LOCKING/
NON-LOCKING POWER JACKS & PLUGS
NEW PRODUCT BULLETIN 599
5555 N Elston Ave | Chicago, IL 60630 | P: 773.792.2700 | F: 773.792.2129 | www.switchcraft.com | Made in USA.
Please visit switchcraft.com for the most up-to-date product specifications. Made in USA.
HIGH AMPERAGE, SEALED/NON-SEALED, LOCKING/
NON-LOCKING POWER JACKS & PLUGS
NEW PRODUCT BULLETIN 599
FEATURES & BENEFITS
• Upto11Acurrentrating(carry),24VDC
• -40ºCto105ºCoperatingtemperature
• Locking/Non-Lockingversionsavailable
• AutomaticswitchoverfromACtoDC
permittedbysleeveshuntspring
• Availableinsealed&non-sealedversions
• SealedversionssealedtoIP68,
NEMA250(6P)(whenmated)
APPLICATIONS
• Anysealeddatatransmission
• MilitaryorindustrialGPSlocationdevices
• Instrumentation
• Medicalequipment
• MarineApplications
• Transportation
• Generalindustrialelectronicapplications
• Powersupplies
Please visit switchcraft.com for the most up-to-date product specifications. Made in USA.
Mechanical Specications
Life: 5000cyclesminimum
Vibration: Mil-Std202GMethod201A(Locking Only)
OperatingForces: 5lbmaximuminsertion.0.5lbminimumwithdrawal
PanelMountingTorque: 8-10in-lb
Electrical Specications
VoltageRating: 24VAC/DC
CurrentRating: Refertocurrentratingtable
Insulation Resistance: 1000MΩ min
ContactResistance(initial): 15mΩmax
Environmental Specications
OperatingTemperatureRating: -40°Cto+105°C(-40ºFto+221°F)
MoistureResistance MIL-STD202GMethod106G(Sealed Only)
InsulationResistance MIL-STD202GMethod302ConditionB
ThermalShock: MIL-STD202GMethod107G
SaltAtmosphere(Corrosion): MIL-STD202GMethod101EConditionB(Sealed Only)
WeathertightRatings: IP66,IP67,IP68,NEMA250(6p)whenmated(Sealed Only)
Material Specications - Jacks
Housing,Cover(insulators): Thermoplastic,Black
MountingBushing,HexNut: CopperAlloy,NickelPlated
FlatWasher: Steel,NickelPlated
O-Ring: Elastomer,Black
CenterPin: CopperAlloy,NickelPlated
CenterPinTerminal&ShuntTerminals: CopperAlloy,SilverorMatteTinPlated
SleeveSpringTerminal: SpringCopperAlloy,SilverorMatteTinPlated
Material Specications - Plugs
PlugBarrel(Sleeve): CopperAlloy,NickelPlated
CouplingRing: CopperAlloy,NickelPlated
MetalHandle: CopperAlloy,NickelPlated
RubberSealHandle: BlackElastomeroverMetalHandle
O-Ring: Elastomer,Black
CenterContact(Tip): CopperAlloy,SilverPlated
Tip&SleeveTerminals: CopperAlloy,TinPlated
Tip Insulator: Thermoplastic, Blue
TerminalInsulator: EpoxyGlassFR4
TubularInsulator: Mylar
SPECIFICATIONS
HIGH AMPERAGE, SEALED/NON-SEALED, LOCKING/
NON-LOCKING POWER JACKS & PLUGS
NEW PRODUCT BULLETIN 599
Please visit switchcraft.com for the most up-to-date product specifications. Made in USA.
0.063 1.60
(3X)
0.95 24.2
0.325 8.26
0.125 3.18
MAXIMUM
PANEL THICKNESS
0.055 1.4
0.10 2.5
0.008 0.20 0.020 0.51
0.06 1.6
0.19 4.9
0.054 1.36
0.248 6.29
0.349 8.87
SEAL O-RING
NOT ALWAYS SUPPLIED
(SEE TABLE)
HEX NUT
5/16-32 THREAD
FLAT WASHED
MTG. BUSHING
5/16-32 UNFE 2A
THREAD
CENTER PIN
TERMINAL
SLEEVE
TERMINAL
A
0.47 11.9
0.020 0.51
0.08 2
CENTER PIN
0.10 2.5
0.25 6.4
0.37 9.5
ACROSS FLATS
0.43 11
0.062 1.57
SHUNT TERMINAL
0.35 9
0.43 11
0.26 6.5
0.12 3
0.14 3.4
0.020 0.51
0.19 4.8
0.030 0.76
0.140 3.56
0.040 1.02
0.120 3.05
0.030 0.76
0.349 8.87
0.478 12.14
0.248 6.29
0.189 4.80
0.120 3.05
0.070 [1.78] MIN FOR CLEARANCE FIT
0.067 [1.70] MAX FOR INTERFERENCE FIT
REQUIRED ONLY FOR JACKS WITH POST
0.177 4.50
RECOMMENDED PCB LAYOUT
(COMPONENT SIDE)
JACK MOUNTING SURFACE
A
0.349 8.87
0.478 12.14
0.248 6.29
0.189 4.80
0.070 [1.78] MIN FOR CLEARANCE FIT
0.067 [1.70] MAX FOR INTERFERENCE FIT
REQUIRED ONLY FOR JACKS WITH POST
0.140 3.56
0.120 3.05
0.120 3.05
0.177 4.50
ALTERNATE PCB LAYOUT
(COMPONENT SIDE)
JACK MOUNTING SURFACE
A
CENTER PIN
SHUNT
SLEEVE
SCHEMATIC
PCB LOCATING POST
NOT ALWAYS PRESENT
(SEE TABLE)
SLEEVE SPRING
TERMINAL
CENTER PIN
TERMINAL
SHUNT
TERMINAL
PC-mount High Amperage Power Jacks
PCMOUNT HIGH AMERPAGE POWER JACKS
HIGH AMPERAGE, SEALED/NON-SEALED, LOCKING/
NON-LOCKING POWER JACKS & PLUGS
NEW PRODUCT BULLETIN 599
Please visit switchcraft.com for the most up-to-date product specifications. Made in USA.
0.95 24.2
0.325 8.26
0.125 3.18
MAXIMUM
PANEL THICKNESS
0.055 1.4
0.06 1.6
0.19 4.9
0.054 1.36
0.10 2.5
SEAL O-RING
NOT ALWAYS SUPPLIED
(SEE TABLE)
HEX NUT
5/16-32 THREAD
FLAT WASHED
5/16-32 UNFE 2A
THREAD
CENTER PIN
TERMINAL
A
0.47 11.9 0.08 2
CENTER PIN
0.25 6.4
0.37 9.5
ACROSS FLATS
0.43 11
0.062 1.57
0.60 15.2
0.07 1.7
0.08 2
SHUNT TERMINAL
SLEEVE
TERMINAL
0.35 9
0.43 11
0.26 6.5
1.05 26.7
REF
0.180 4.57
(2X)
0.07 1.7
0.03 0.9
SLEEVE
TERMINAL
SHUNT
TERMINAL
CENTER PIN
TERMINAL
PCB LOCATING POST
NOT ALWAYS PRESENT
(SEE TABLE)
SLEEVE SPRING
TERMINAL
CENTER PIN
TERMINAL
SHUNT
TERMINAL
0.070 [1.78] MIN FOR CLEARANCE FIT
0.067 [1.70] MAX FOR INTERFERENCE FIT
REQUIRED ONLY FOR JACKS WITH POST
0.130 3.30
0.160 4.06
0.130 3.30
0.150 3.81
0.030 0.76
0.240 6.10
0.283 7.19
0.360 9.14
0.321 8.15
0.250 6.35
(2X)
0.148 3.76
RECOMMENDED PCB LAYOUT
(COMPONENT SIDE)
JACK MOUNTING SURFACE
A
CENTER PIN
SHUNT
SLEEVE
SCHEMATIC
SMT-mount High Amperage Power Jacks
SMTMOUNT HIGH AMERPAGE POWER JACKS
HIGH AMPERAGE, SEALED/NON-SEALED, LOCKING/
NON-LOCKING POWER JACKS & PLUGS
NEW PRODUCT BULLETIN 599
Please visit switchcraft.com for the most up-to-date product specifications. Made in USA.
0.95 24.2
0.325 8.26
0.125 3.18
MAXIMUM
PANEL THICKNESS
0.055 1.4
0.10 2.5
0.008 0.20 0.020 0.51
0.06 1.6
0.19 4.9
0.054 1.36
0.180 4.57
(2X)
0.10 2.5
0.248 6.29
0.349 8.87
SEAL O-RING
NOT ALWAYS SUPPLIED
(SEE TABLE)
HEX NUT
5/16-32 THREAD
FLAT WASHED
5/16-32 UNFE 2A
THREAD
CENTER PIN
TERMINAL
SLEEVE
TERMINAL
A
0.47 11.9
0.020 0.51
0.08 2
CENTER PIN
0.10 2.5
0.25 6.4
0.37 9.5
ACROSS FLATS
0.43 11
0.062 1.57
0.60 15.2
0.07 1.7
0.08 2
SHUNT TERMINAL
SLEEVE
TERMINAL
0.35 9
0.43 11
0.26 6.5
0.020 0.51
0.14 3.4
TYP
0.07 1.7
0.030 0.76
0.19 4.8
0.03 0.6
0.04 1.1
PCB LOCATING POST
NOT ALWAYS PRESENT
(SEE TABLE)
SLEEVE SPRING
TERMINAL
CENTER PIN
TERMINAL
SHUNT
TERMINAL
0.030 0.76
0.040 1.02
0.120 3.05
0.030 0.76
0.189 4.80
0.120 3.05
0.070 [1.78] MIN FOR CLEARANCE FIT
0.067 [1.70] MAX FOR INTERFERENCE FIT
REQUIRED ONLY FOR JACKS WITH POST
0.044 1.12
0.050 1.27
0.025 0.64
0.130 3.30
0.160 4.06
0.265 6.73
0.130 3.30
0.250 6.35
(2X)
0.157 3.99
0.150 3.81
0.258 6.55
0.478 12.14
0.349 8.86
0.177 4.50 0.248 6.30
RECOMMENDED PCB LAYOUT
(COMPONENT SIDE)
JACK MOUNTING SURFACE
A
0.349 8.87
0.478 12.14
0.189 4.80
0.070 [1.78] MIN FOR CLEARANCE FIT
0.067 [1.70] MAX FOR INTERFERENCE FIT
REQUIRED ONLY FOR JACKS WITH POST
0.044 1.12
0.025 0.64
0.130 3.30
0.265 6.73
0.130 3.30
0.250 6.35
(2X)
0.157 3.99
0.150 3.81
0.258 6.55
0.120 3.05
0.248 6.30
0.160 4.06
0.120 3.05
0.050 1.27
0.177 4.50
RECOMMENDED PCB LAYOUT
(COMPONENT SIDE)
JACK MOUNTING SURFACE
A
CENTER PIN
SHUNT
SLEEVE
SCHEMATIC
Hybrid-mount High Amperage Power Jacks
HYBRIDMOUNT HIGH AMERPAGE POWER JACKS
HIGH AMPERAGE, SEALED/NON-SEALED, LOCKING/
NON-LOCKING POWER JACKS & PLUGS
NEW PRODUCT BULLETIN 599
Please visit switchcraft.com for the most up-to-date product specifications. Made in USA.
LOCKING and SEALING PLUGS S10KS12, S10KS15, S10KS17
LOCKING, NON-SEALING PLUG S10K
NON-LOCKING, NON-SEALING PLUGS S1012, S1015, S1017
NON-LOCKING, NON-SEALING PLUG S10
HIGH AMPERAGE, SEALED/NON-SEALED, LOCKING/
NON-LOCKING POWER JACKS & PLUGS
NEW PRODUCT BULLETIN 599
Please visit switchcraft.com for the most up-to-date product specifications. Made in USA.
CURRENT RATING TABLE
HIGH AMPERAGE POWER PLUG ORDERING CODE:
HIGH AMPERAGE POWER JACK ORDERING CODE:
Jack Terminal
Plating
Wire
(awg)
Current Rating (A) at Operating Temperature (ºC )
55ºC max 65ºC max 75ºC max 85ºC max 95ºC max 105ºC max
Silver
16 11 10 9.5 9 7.5 6
18 9.5 9 87 5.5 5
20 986.5 6 5 4
Tin
16 11 10 9 87 5.5
18 9.5 9 87 5.5 5
20 8.5 8 6.5 5.5 5 4
Note:DCPowerPlugs&Jacksareforcurrentcarryonly.SwitchingPowerJackon-ounderresistiveloadisnotrecommended.The
circuitryon-oswitchshouldbeobeforeconnectingordisconnectingthePowerPlugtoJack.Forelectricallifelimitationsunderresis-
tiveload,consultfactory.
High Amperage Power Plug Ordering Code:
High Amperage Power Jack Ordering Code:
S 1 0
S10
Series
Locking option:
K
- Locking
blank - non-locking
Seal option:
S - Sealed
blank - non-sealed
Handle options:
12
- rubber over metal sealing handle for
cable O.D. 0.125 - 0.150" [3.2 - 3.8mm]
15
- rubber over metal sealing handle for
cable O.D. 0.150 - 0.175" [3.8 - 4.4mm]
17
- rubber over metal sealing handle for
cable O.D. 0.175 - 0.210" [4.4 - 5.3mm]
blank - metal, non-sealing handle for
cable O.D. up to 0.218" [5.5mm]
R A 10
Terminal Plating:
S
- Tin
blank - Silver
Termination Type:
PC
- Through Hole
SM
- Surface Mount
SH
- Hybrid
Locating Post option:
P
- with Post
blank - without Post
Seal option:
S - Sealed
blank - non-sealed
Notes:
1. Standard packaging is bulk. Contact factory for tube or tape & reel packaging options.
2. Tin plating currently not available for the hybrid (SH) termination option.
High Amperage Power Plug Ordering Code:
High Amperage Power Jack Ordering Code:
S 1 0
S10
Series
Locking option:
K
- Locking
blank - non-locking
Seal option:
S - Sealed
blank - non-sealed
Handle options:
12
- rubber over metal sealing handle for
cable O.D. 0.125 - 0.150" [3.2 - 3.8mm]
15
- rubber over metal sealing handle for
cable O.D. 0.150 - 0.175" [3.8 - 4.4mm]
17
- rubber over metal sealing handle for
cable O.D. 0.175 - 0.210" [4.4 - 5.3mm]
blank - metal, non-sealing handle for
cable O.D. up to 0.218" [5.5mm]
R A 10
Terminal Plating:
S
- Tin
blank - Silver
Termination Type:
PC
- Through Hole
SM
- Surface Mount
SH
- Hybrid
Locating Post option:
P
- with Post
blank - without Post
Seal option:
S - Sealed
blank - non-sealed
Notes:
1. Standard packaging is bulk. Contact factory for tube or tape & reel packaging options.
2. Tin plating currently not available for the hybrid (SH) termination option.
HIGH AMPERAGE, SEALED/NON-SEALED, LOCKING/
NON-LOCKING POWER JACKS & PLUGS
NEW PRODUCT BULLETIN 599
Mouser Electronics
Authorized Distributor
Click to View Pricing, Inventory, Delivery & Lifecycle Information:
Switchcraft:
RASM10P RAPC10PS S1015 RASM10PS RASPC10P RASSM10S S10KS15 RASH10PS RASPC10
RASPC10PS S10 RASSM10P RAPC10 S1017 RAPC10S RASSM10 RASSM10PS S10KS12 S10K RASH10P
RASH10 RAPC10P S1012 S10KS17 RASH10S RASPC10S RASM10S RASM10